Datasheet UWR-5-2000-D48E, UWR-5-2000-D24E, UWR-5-2000-D12A, UWR-5-1800-D48A, UWR-5-1600-D5A Datasheet (DATEL)

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Page 1

Single Output

A-Series, UWR Models

Features

High-Reliability, 2" x 1"

6-10 Watt, DC/DC Converters

Figure 1. Simplified Schematic

Placing reliability and cost considerations above all others, D A TEL’ s new A-Series DC/DC Converters combine straightforward circuit topologies, the newest components, proven SMT-on-pcb construction, and highly repeatable automatic assembly techniques. Considering the critical low-cost and long-term-reliability requirements of today’ s telecom, datacom and computer/networking applications, the A-Series may well be the most cost-effectiv e DC/DC’s av ailable today.

The single-output, 6-10 Watt Models of the A-Series deliver both high power densities and impressive MTBF’ s. Their superior durability is substantiated by a rigorous in-house qualification program including HAL T (Highly Accelerated Life T esting). The goal of HAL T is not to simulate field conditions but to e xpose devices to multiple excessive stresses with the intention of precipitating any potential electrical, mechanical or process weaknesses.

Packaged in 2" x 1" x 0.375" shielded metal cases with non-conductive coatings, these fully isolated (1500Vdc guaranteed) DC/DC’s off er excellent line/load regulation, full I/O protection, thermal shutdown, and industry-standard pinouts.

Output voltages include 5, 5.2, 12 and 15 V olts. Input voltage ranges are either 4.7-

7.25V ("D5A" models), 9-18V ("D12A" models) or 18-72V ("D48A" models). All A-Series UWR models are fully EMI characterized and UL1950, CSA950 and IEC950 safety approved.

A-Series DC/DC’s are extremely reliab le, easy-to-use, cost-eff ective power converters. Use them to improve the reliability of existing equipment or to develop new systems that exceed design objectives.

DATEL, Inc., Mansfield, MA 02048 (USA) • Tel: (508)339-3000, (800)233-2765 Fax: (508)339-6356 • Email: sales@datel.com • Internet: www.datel.com

COMMON

OUT

–V

REFERENCE &

ERROR AMP

OPTO

ISOLATION

PWM

CONTROLLER

A- SERIES

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Low Cost! Highly reliable! Proven SMT-on-pcb construction Designed to meet UL1950 and

EN60950 Qual tested; HAL T tested; EMC tested Small packages, 2" x 1" x 0.375" Standard pinouts 5, 5.2, 12 or 15 Volt outputs Choice of 3 wide-range inputs:

4.7-7.25 Volts 9-18 Volts

18-72 V olts Fully isolated, 1500Vdc guaranteed –40 to +100°C operation 5-side metal shielded cases with

non-conductive baseplates Modifications and customs for OEM’ s

INNOVATION and EX C ELL E N C E

Page 2

A Series

6-10W, SINGLE OUTPUT DC/DC CONVERTERS

Notes:

For "D5A, D12A and D24E" models, the case is connected to pin 2 (–V

IN).

For "D48A and D48E" models, the case is connected to pin 1 (+V

IN).

1 2 3 4 5

I/O Connections

Function P11

+Input –Input

+Output

No Pin

Common

Wide Range Input

Output Configuration:

U = Unipolar

Nominal Output Voltage:

5, 5.2, 12 or 15 Volts

Maximum Output Current

in mA

Input V oltage Range:

D5 = 4.7-7.25 Volts (5V nominal) D12 = 9-18 Volts (12V nominal)

D24 = 18-36 Volts (24V nominal)

D48 = 18/36-72 Volts (48V nominal)

5U WR 1800-/ D48 A-

A-Series

High Reliability

Output Power (Watts)

Ambient Temperature (°C)

UWR-5/1600-D5A B UWR-5/1800-D48A D UWR-5/2000-D12A C UWR-5/2000-D24E A UWR-5/2000-D48E A UWR-5.2/1500-D5A B UWR-12/665-D5A B UWR-12/750-D48A E UWR-12/830-D12A C UWR-15/530-D5A B UWR-15/600-D48A E UWR-15/665-D12A C

D, E

A, C

CEA

–40 0 40 45 50 55 60 65 70 75 80 85 90 95 100

Performance Specifications and Ordering Guide

IOUT

(mA)

R/N (mVp-p)

➁

Load

➂

VOUT *

(Volts)

Output

Package

(Case,

Pinout)

Efficiency

Regulation (Max.)

Line

VIN Nom.

(Volts)

Range (Volts)

Model

Input

➀

T ypical at TA = +25°C under nominal line voltage and full-load conditions unless otherwise noted.

➁

Ripple/Noise (R/N) measured over a 20MHz bandwidth.

➂

10% to 100% load.

➃

Nominal line voltage, no-load/full-load conditions.

➄

See T echnical Notes f or an explanation of trading off input voltage ranges f or higher full-power operating temperature .

IIN ➃

(mA)

➀

Max.

Typ.

Min.

UWR-5/1600-D5A 5 1600 50 100 ±0.2% ±0.5% 5 4.7-7.25 20/2105 74% 76% C2, P11 UWR-5/1800-D48A 5 1800 75 100 ±0.2% ±0.5% 48 18-72 10/240 78% 81% C2, P11 UWR-5/2000-D12A 5 2000 50 75 ±0.2% ±0.5% 1 2 9-18 15/1029 79.5% 81% C2, P11 UWR-5/2000-D24E

➄

5 2000 50 75 ±0.2% ±0.5% 24 18-36 10/490 83% 85% C2, P11

UWR-5/2000-D48E

➄

5 2000 50 75 ±0.2% ±0.5% 48 36-72 10/248 82% 84% C2, P11

UWR-5.2/1500-D5A 5.2 1500 50 100 ±0.2% ±0.5% 5 4.7-7.25 20/2053 74% 76% C2, P11 UWR-12/665-D5A 12 6 6 5 75 1 0 0 ±0.2% ±0.5% 5 4.7-7.25 25/2046 75% 78% C2, P11 UWR-12/750-D48A 12 7 5 0 75 1 0 0 ±0.2% ±0.5% 48 18-72 10/230 81.5% 82.5% C2, P11 UWR-12/830-D12A 12 8 3 0 75 1 0 0 ±0.2% ±0.5% 12 9-18 35/988 81% 84% C2, P11 UWR-15/530-D5A 15 5 3 0 50 1 0 0 ±0.2% ±0.5% 5 4.7-7.25 40/2065 75% 77% C2, P11 UWR-15/600-D48A 15 6 0 0 75 1 0 0 ±0.2% ±0.5% 48 18-72 10/233 81.5% 84% C2, P11 UWR-15/665-D12A 15 6 6 5 75 1 0 0 ±0.2% ±0.5% 12 9-18 35/978 82% 85% C2, P11

* Contact DA TEL f or availab lility of 3.3V outputs.

PART NUMBER STRUCTURE

MECHANICAL SPECIFICATIONS

TEMPERATURE DERATING

0.10

(2.54)

0.800

(20.32)

0.60

(15.24)

0.100 (2.54)

1.00

(25.40)

0.400

(10.16)

BOTTOM VIEW

1 2

3 4

0.800

(20.32)

METAL CASE

INSULATED BASE

0.040 ±0.002 DIA. (1.016 ±0.051)

0.20 MIN (5.08)

0.200 (5.08)

2.00

(50.80)

0.375 (9.53)

Case C2

Page 3

UWR Models

6-10W, SINGLE OUTPUT DC/DC CONVERTERS

Input Voltage:

"D5A" Models 10 Volts "D12A" Models 22 Volts "D24E" Models 44 Volts "D48A and D48E" Models 80 Volts

Input Reverse-Polarity Protection Current must be <6A. Brief

duration only. Fusing recommended.

Output Overvoltage Protection

5/5.2V Outputs 6.8 Volts, limited duration 12V Outputs 15 Volts, limited duration 15V Outputs 18 Volts, limited duration

Output Current Current limited.

Max. current and short-circuit duration model dependent.

Storage Temperature –40 to +105°C Lead Temperature (soldering, 10 sec.) +300°C

These are stress ratings. Exposure of devices to any of these conditions may adversely affect long-term reliability. Proper operation under conditions other than those listed in the Performance/Functional Specifications Table is not implied.

Absolute Maximum Ratings

TECHNICAL NOTES

➀

These power converters require a minimum 10% loading to maintain specified regulation. Operation under no-load conditions will not damage these devices; however they may not meet all listed specifications.

➁

Application-specific input/output filtering can be recommended and perhaps added internally upon request. Contact DA TEL Applications Engineering for details.

➂

Devices can be screened or modified for higher guaranteed isolation voltages. Contact DA TEL Applications Engineering for details .

➃

Except for 3.3V devices which have no protection.

Performance/Functional Specifications

T ypical @ TA = +25°C under nominal line voltage and full-load conditions, unless noted.

➀

Input

Input Voltage Range:

"D5A" Models 4.7-7.25 Volts (5V nominal) "D12A" Models 9-18 Volts (12V nominal) "D24E" Models 18-36Volts (24V nominal "D48A" Models 18-72 Volts (48V nominal) "D48E" Models 36-72 Volts (48V nominal)

Input Current See Ordering Guide Input Filter Type

➁

Overvoltage Shutdown:

"D5A" Models None "D12A" Models 20 Volts "D24E" Models 40 Volts "D48A and D48E" Models 76 Volts

Reverse-Polarity Protection Y es (Instantaneous , 6A maximum)

Output

VOUT Accuracy (50% load) ±1%, maximum Temperature Coefficient ±0.02% per °C Ripple/Noise (20MHz BW)

➁

See Ordering Guide

Line/Load Regulation See Ordering Guide Efficiency See Ordering Guide Isolation V oltage

➂

1500Vdc, guaranteed

Isolation Capacitance 250pF Current Limiting Auto-recovery Overvoltage Protection

➃

Zener/transorb clamp, magnetic feedback

Dynamic Characteristics

Transient Response (50% load step) 200µsec max. to ±1.5% of final value Switching Frequency 165kHz (±15kHz)

Environmental

Operating Temperature (Ambient):

Without Derating –40 to +60/65/70°C (Model dependent) With Derating to +100°C (See Derating Curves)

Storage Temperature –40 to +105°C

Physical

Dimensions 2" x 1" x 0.375" (51 x 25 x 9.5mm) Shielding 5-sided Case Connection:

"D5A, D12A and D24E" Models Pin 2 (–V

IN)

"D48A and D48E" Models Pin 1 (+VIN)

Case Material Corrosion resistant steel with

non-conductive, epoxy-based, black enamel finish and plastic baseplate

Pin Material Brass, solder coated Weight 1.3 ounces (37 grams)

Floating Outputs

Since these are isolated DC/DC converters, their outputs are "floating." Designers will usually use the output Common (pin 5) as the ground/return of the load circuit. Y ou can, howe ver , use the +Output (pin 3) as ground/return to effectively re verse the output polarity .

Filtering and Noise Reduction

All A-Series UWR 6-10 Watt DC/DC Converters achieve their rated ripple and noise specifications without the use of external input/output capacitors. In critical applications, input/output ripple and noise may be further reduced by installing electrolytic capacitors across the input terminals and/or low-ESR tantalum or electrolytic capacitors across the output terminals. The caps should be located as close to the power converters as possible. Typical values are listed in the tables below . In many applications, using values g reater than those listed will yield better results.

T o Reduce Input Ripple

"D5A" Models 47µF, 10V "D12A and D24E" Models 20µF, 50V "D48A and D48E" Models 10µF , 100V

T o Reduce Output Ripple

5/5.2V Outputs 47µF , 10V , Low ESR 12/15V Outputs 22µF, 20V , Low ESR

In critical, space-sensitive applications, DATEL may be able to tailor the internal input/output filtering of these units to meet your specific requirements. Contact our Applications Engineering Group for additional details.

Page 4

A Series

6-10W, SINGLE OUTPUT DC/DC CONVERTERS

Efficiency vs. Output Current and Input Voltage

Output Voltage vs. Input Voltage and Output Current Output Voltage vs. Output Current and Input Voltage

LINE REGULATION

LOAD REGULATION

T ypical Perf ormance Curves (TA = +25°C)

The performance curves below were derived from actual test data for a single model number (UWR-5/1800-D48A).

Since all devices in the 6-10W UWR A-Series have the same circuit topology, the performance curves are representative of all devices.

84 81 78 75 72 69 66 63 60

Efficiency (%)

Output Current (Amps

)

VIN = 72V

VIN = 48V

= 18V

0.3 0.6 0.9 1.2 1.5 1.80.18

EFFICIENCY

0.3 0.6 0.9 1.2 1.5 1.8

Output Current (Amps)

VIN = 72V

VIN = 48V

= 18V

5.016

5.014

5.012

5.010

5.008

5.006

5.004

5.002

5.000

OUT

(Volts)

0.18

5.016

5.014

5.012

5.010

5.008

5.006

5.004

5.002

5.000

OUT

(Volts)

18 24 30 36 42 48 54 60 66 72

VIN (Volts

)

OUT

= 1.8A

OUT

= 0.9A

OUT

= 0.18A

Page 5

UWR Models

6-10W, SINGLE OUTPUT DC/DC CONVERTERS

If you’re designing with EMC in mind, please note that all of D ATEL’s A-Series UWR 6-10 Watt DC/DC Converters have been characterized for radiated and conducted emissions in our new EMI/EMC laboratory. Testing is conducted in an EMCO 5305 GTEM test cell utilizing EMCO automated EMC test software. Radiated emissions are tested to the limits of FCC Part 15, Class B and CISPR 22 (EN 55022), Class B. Correlation to other specifications can be supplied upon request. Radiated emissions plots to FCC and CISPR 22 for model UWR-12/665-D5A appear below. Published EMC test reports are available for each model number. Contact DATEL’s Applications Engineering Department for more details.

–10

–20

Frequency (MHz)

100

1000

Radiated Emissions

FCC Class B Limit

UWR-12/665-D5A Radiated Emissions

FCC Part 15 Class B, 3 Meters

Converter Output = 12Vdc @ 620mA

Radiated Emissions (dBµV/M)

UWR-12/665-D5A Radiated Emissions

EN 55022 Class B, 10 Meters

Converter Output = 12Vdc @ 620mA

–10

–20

Frequency (MHz)

100

1000

Radiated Emissions

EN 55022 Class B Limit

Radiated Emissions (dBµV/M)

Input Fusing

Certain applications and/or safety agencies may require the installation of fuses at the inputs of power conversion components . For DATEL A-Series UWR 6-10 Watt DC/DC Converters, you should use slow-blow type fuses with values no greater than the following:

IN Range Fuse Value

"D5A" 3A "D12A and D24E" 2A "D48A and D48E" 1A

DA TEL’ s world-class design, development and manufacturing team stands ready to work with you to deliver the exact power converter you need for your demanding, large volume, OEM applications. And ... we’ll do it on time and within budget!

Our experienced applications and design staffs; quick-turn prototype capability; highly automated, SMT assembly facilities; and in-line SPC quality-control techniques combine to give us the unique ability to design and deliver any quantity of power conv erters to the highest standards of quality and reliability.

We have compiled a large library of DC/DC designs that are currently used in a variety of telecom, medical, computer, railw ay , aerospace and industrial applications. We may already have the converter you need.

CUSTOM CAPABILITIES

EMI RADIATED EMISSIONS

Page 6

DATEL makes no representation that the use of its products in the circuits described herein, or the use of other technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without notice. The DATEL logo is a registered DATEL, Inc. trademark.

DATEL (UK) LTD. Tadley, England Tel: (01256)-880444 DATEL S.A.R.L. Montigny Le Bretonneux, France Tel: 01-34-60-01-01 DATEL GmbH München, Germany Tel: 89-544334-0 DATEL KK Tokyo, Japan Tel: 3-3779-1031, Osaka Tel: 6-354-2025

DS-0360 9/98

Quality and Reliability

The A-Series are the first DC/DC Converters to emerge from DATEL ’ s ne w, company-wide approach to designing and manufacturing the most reliable power converters available. The five-pronged program draws our Quality Assurance function into all aspects of new-product design, development, characterization, qualification and manufacturing.

Design for Reliability

Design for Reliability is woven throughout our multi-phased, new-productdevelopment process. Design-for-reliability practices are fully documented and begin early in the new-product development cycle with the following goals:

1. T o work from an approved components/v endors list ensuring the use of reliable components and the rigorous qualification of new components.

2. To design with saf ety margins by adhering to a strict set of derating guidelines and performing theoretical worst-case analyses.

3. T o locate potential design weaknesses early in the product-development cycle by using extensiv e HAL T (Highly Accelerated Lif e Testing).

4. To prov e that early design improvements are effectiv e by emplo ying a thorough FRACA (Failure Reporting Analysis and Corrective Action) system.

HAL T T esting

The goal of the accelerated-stress techniques used by D A TEL is to f orce device maturity , in a short period of time, by exposing de vices to excessive le vels of "every stimulus of potential value ." We use HALT (Highly Accelerated Life T esting) repeatedly during the design and early manufacturing phases to detect potential electrical and mechanical design weaknesses that could result in possible future field failures.

During HAL T , prototype and pre-production DC/DC con verters are subjected to progressively higher stress levels induced by thermal cycling, rate of temperature change, vibration, power cycling, product-specific stresses (such as dc voltage variation) and combined environments. The stresses are not meant to simulate field environments but to expose any weaknesses in a product’s electro/mechanical design and/or assembly processes. The goal of HAL T is to make products fail so that device weaknesses can be analyzed and strengthened as appropriate. Applied stresses are continually stepped up until products eventually fail. After corrective actions and/or design changes, stresses are stepped up again and the cycle is repeated until the "fundamental limit of the

technology" is determined. DATEL has invested in a Qualmark OVS-1 HAL T tester capab le of applying

voltage and temperature extremes as well as 6-axis, linear and rotational, random vibration. A typical HALT profile (shown above) consists of thermal cycling (–55 to +125°C, 30°C/minute) and simultaneous, gradually increasing, random longitudinal and rotational vibration up to 20G’s with load cycling and applied-voltage extremes added as desired. Many devices in D A TEL’s ne w ASeries could not be made to fail prior to reaching either the limits of the HAL T chamber or some previously known physical limit of the device. We also use the HAL T chamber and its ability to rapidly cool devices to v erify their "coldstart" capabilities.

Qualification

For each new product, electrical performance is verified via a comprehensive characterization process and long-term reliability is confirmed via a rigorous qualification procedure. The qual procedure includes such strenuous tests as thermal shock and 500 hour life. Qual testing is summarized below .

In-Line Process Controls and Screening

A combination of statistical sampling and 100% inspection techniques keeps our assembly line under constant control. Parameters such as solder-paste thickness, component placement, cleanliness, etc. are statistically sampled, charted and fine tuned as necessary . Visual inspections are performed by trained operators after pick-and-place, soldering and cleaning operations. Units are 100% electrically tested prior to potting. All devices are temperature cycled, burned-in, hi-pot tested and final-electrical tested prior to external visual examination, packing and shipping.

Rapid Response to Problems

DATEL employs an outstanding corrective-action system to immediately address any detected shortcomings in either products or processes. Whenever our assembly , quality or engineering personnel spot a product/process problem, or if a product is returned with a potential defect, we immediately perform a detailed failure analysis and, if necessary , undertake corrective actions. Over time, this system has helped refine our assembly operation to yield one of the lowest product defect rates in the industry .

Typical HALT Profile

Qualification Test Method/Comments

HALT DATEL in-house procedure High Temperature Storage Max. rated temp., 1,000 hours Thermal Shock 10 cycles, –55 to +125°C Temperature/Humidity +85°C, 85% humidity, 48 hours Lead Integrity DATEL in-house procedure Life Test +70°C, 500 hours* Marking Permanency DATEL in-house procedure End Point Electrical Tests Per product specification

Qualification Testing

* Interim electrical test at 200 hours.

10 20 30 40 50 60 70 80 90

Random Vibration (G's)

Temperature (°C)

Test Time (minutes)

100

–20

–40

DATEL, Inc. 11 Cabot Boulevard, Mansfield, MA 02048-1151 Tel: (508) 339-3000 (800) 233-2765 Fax: (508) 339-6356 Internet: www.datel.com Email: sales@datel.com Data Sheet Fax Back:(508) 261-2857

INNOVATION and EX C ELL E N C

ISO 9001

SO 9001

REGISTERED

A Series

6-10W, SINGLE OUTPUT DC/DC CONVERTERS