Datasheet UWR-15-200-D5, UWR-15-200-D48, UWR-15-200-D12, UWR-5-500-D5, UWR-5-500-D48 Datasheet (DATEL)

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DATEL, Inc., 1 1 Cabot Boulevard, Mansfield, MA 02048 (U.S.A.) · Tel: (508)339-3000, (800)233-2765 Fax: (508)339-6356 · Email: datellit@mcimail.com
The 3 Watt, single-output, UWR Models of DA TEL's XWR Series DC/DC converters deliver impressive levels of cost-effectiveness in an industry-standard package and pinout. These highly-efficient (as high as 76% guaranteed), fully isolated (1000Vdc minimum), DIP-packaged power converters provide true component-like convenience and flexibility to designers of modern distributed power systems.
Exploiting high-frequency (170-200kHz), flyback topologies and contemporary, highly automated, SMT assembly techniques, UWR Model DC/DC’s have enough space to include input (pi type) and output filters within their package. Requiring no external components, these converters offer true "plug-and-play" convenience. They operate over the full –25 to +75°C temperature range with no output power derating.
Output voltages are either 5, 12 or 15 Volts. Input voltage ranges are either
4.5-9V ("D5" models), 9-18V ("D12" models) or an ultra-wide 18-72V ("D48" models). Transient response time is a quick 200µsec.
These extremely rugged modules are fully encapsulated with a thermally conductive potting compound. They are moisture and vibration resistant and have established a reputation for outstanding MTBF . For telecommunication, computer and other EMI­sensitive applications, these DIP-packaged DC/DC converters offer full EMI/EMC characterization data.
DATEL ’s UWR Model 3W DC/DC’ s are ideal replacements for other more costly , less reliable power converters as well as excellent choices for new design-ins in systems demanding small size, low cost and high reliability .
Figure 1. Simplified Schematic
+V
OUT
+V
IN
–V
IN
PWM
CONTROLLER
OPTO
ISOLATION
REFERENCE &
ERROR AMP
COMMON
Single Output
UWR Models
Features
Low-Cost, DIP-Packaged
3 Watt, DC/DC Converters
INNOVATION and EX C ELL E N C E
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Low cost! Automated, SMT-on-pcb construction Industry-standard package and pinout
1.25" x 0.8" x 0.45" DIP form factor No external components required 5, 12 or 15 V olt outputs Choice of 3 ultra-wide input ranges:
4.5-9 V olts 9-18 Volts
18-72 V olts Guaranteed efficiencies to 76% Fully isolated, 1000Vdc guaranteed –25 to +75°C operation with no derating UL 1950, CSA 22.2 No. 234 and IEC 950 EMI/EMC characterized Modifications and customs for OEM’s
www.datel.co
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XWR Series
3W, SINGLE OUTPUT DC/DC CONVERTERS
2
Mechanical Specifications
Pin
1 2 3 4 5 6 7 8
I/O Connectiions
Function P1
+Input +Input
InputInput
Common
+Output
Common
+Output
0.020 ±0.002 DIA. (0.508 ±0.051)
0.15 MIN (3.81)
0.45
(11.43)
1.25
(31.75)
0.200 (5.08)
0.10
(2.54)
0.80
(20.32)
0.600
(15.24)
0.100 (2.54)
0.18
(4.57)
STANDOFFS
0.025 (0.64)
0.600
(15.24)
BOTTOM VIEW
1
2
34
56
87
PLASTIC CASE WITH AN INSULATED BASE
Case C1
Wide Range Input
Output Configuration:
U = Unipolar
Nominal Output Voltage:
5, 12 or 15 Volts
Maximum Output Current
in mA
Input Voltage Range:
D5 = 4.5-9 Volts (5V nominal) D12 = 9-18 Volts (12V nominal) D48 = 18-72 Volts (48V nominal)
5U WR
500
-/ D48-
UWR-5/500-D5 5 500 75 120 ±0.2% ±0.5% 5 4.5-9 18/694 70% 72% C1, P1 UWR-5/500-D12 5 500 75 120 ±0.2% ±0.5% 12 9-18 25/282 70% 72% C1, P1 UWR-5/500-D48 5 500 75 120 ±0.2% ±0.5% 48 18-72 6/65 75% 77% C1, P1 UWR-12/250-D5 12 250 75 150 ±0.5% ±0.5% 5 4.5-9 30/800 72% 75% C1, P1 UWR-12/250-D12 12 250 75 150 ±0.5% ±0.5% 12 9-18 25/340 72% 74% C1, P1 UWR-12/250-D48 12 250 75 150 ±0.5% ±0.5% 48 18-72 11/78 76% 80% C1, P1 UWR-15/200-D5 15 200 75 150 ±0.5% ±0.5% 5 4.5-9 30/811 72% 74% C1, P1 UWR-15/200-D12 15 200 75 150 ±0.5% ±0.5% 12 9-18 25/340 72% 76% C1, P1 UWR-15/200-D48 15 200 75 150 ±0.5% ±0.5% 48 18-72 11/78 76% 78% C1, P1
Performance Specifications and Ordering Guide
R/N (mVp-p)
Load
VOUT
(Volts)
Package
(Case,
Pinout)
Efficiency
Regulation (Max.)
Line
VIN Nom.
(Volts)
Range (Volts)
Model
IIN
(mA)
Max.
Typ.
Typ.
Min.
IOUT
(mA,Max.)
Typical at TA = +25°C under nominal line voltage and full-load conditions unless otherwise noted.
Ripple/Noise (R/N) measured over a 20MHz bandwidth.
10% to 100% load.
Nominal line voltage, no-load/full-load conditions.
PART NUMBER STRUCTURE
MECHANICAL SPECIFICATIONS
Output Input
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UWR Models
3W, SINGLE OUTPUT DC/DC CONVERTERS
3
Floating Outputs
Since these are isolated DC/DC converters, their outputs are "floating." Users may ground either the Common (pins 5 and 7) for normal usage or the positive side (+Output, pins 6 and 8) to effectively reverse the output polarity .
Filtering and Noise Reduction
All UWR 3 Watt DC/DC Converters achieve their rated ripple and noise specifications without the use of external input/output capacitors. In critical applications, input/output ripple and noise may be further reduced by installing electrolytic capacitors across the input terminals and/or low-ESR tantalum or electrolytic capacitors across the output terminals. The caps should be located as close to the power converters as possible. Typical values are listed in the tables below. In many applications, using values greater than those listed will yield better results.
To Reduce Input Ripple
"D5" Models 47µF, 15V "D12" Models 10µF, 35V "D48" Models 4.7µF, 100V
To Reduce Output Ripple
5V Output 47µF, 10V , Low ESR 12/15V Outputs 22µF, 20V, Low ESR
In critical, space-sensitive applications, DATEL may be able to tailor the internal input/output filtering of these units to meet your specific require­ments. Contact our Applications Engineering Group for additional details.
Input Voltage:
"D5" Models 12 Volts "D12" Models 20 Volts "D48" Models 80 Volts
Input Reverse-Polarity Protection Current must be <2A. Brief duration
only. Fusing recommended.
Output Overvoltage Protection None Output Current Current limited. Max. current and
short-circuit duration are model dependent. "D12" and "D48" models can withstand sustained output short circuits.
Storage Temperature 40 to +100°C Lead Temperature (soldering, 10 sec.) +300°C
Performance/Functional Specifications
Typical @ TA = +25°C under nominal line voltage and full-load conditions, unless noted.
Input
Input Voltage Range:
"D5" Models 4.5-9 Volts (5V nominal) "D12" Models 9-18 Volts (12V nominal) "D48" Models 18-72 Volts (48V nominal)
Input Current See Ordering Guide Input Filter Type
Pi
Reverse-Polarity Protection Yes (Instantaneous, 2A maximum)
Output
VOUT Accuracy (50% load) ±1%, maximum Temperature Coefficient ±0.02% per °C Ripple/Noise (20MHz BW)
See Ordering Guide
Line/Load Regulation See Ordering Guide Efficiency See Ordering Guide Isolation Voltage
1000Vdc, minimum
Current Limiting:
"D5" Models Power-limiting technique, auto-recovery "D12" and "D48" Models Hiccup technique, auto-recovery
Dynamic Characteristics
Transient Response (50% load step) 200µsec to ±1% of final value Switching Frequency:
"D5" Models 200kHz "D12" and "D48" Models 170kHz
Environmental
Operating Temperature
(Ambient, no derating) –25 to +75°C
Storage Temperature 40 to +100°C
Physical
Dimensions 1.25" x 0.8" x 0.45" (31.8 x 20.3 x 11.4mm) Case Material Diallyl phthalate, UL94V-0-rated Pin Material Brass, solder coated Weight 0.5 ounces (14.2 grams)
These power converters require a minimum 10% loading to maintain specified regulation. Operation under no-load conditions will not damage these devices; however they may not meet all listed specifications.
Application-specific internal input/output filtering can be recommended and perhaps added internally upon request. Contact DATEL Applications Engineering for details.
Devices can be screened or modified for higher guaranteed isolation voltages. Contact DATEL Applications Engineering for details.
Devices can be warranted or screened for lower-temperature operation. Contact DATEL Applications Engineering for details. See DA TEL's new UST 3W Models for guaranteed operation to –40°C.
These are stress ratings. Exposure of devices to any of these conditions may adversely affect long-term reliability. Proper operation under conditions other than those listed in the Performance/Functional Specifications T able is not implied.
Absolute Maximum Ratings
TECHNICAL NOTES
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If youre designing with EMC in mind, please note that all of DATE L’s UWR 3 Watt DC/DC Converters have been characterized for radiated and conducted emissions in our new EMI/EMC laboratory. Testing is conducted in an EMCO 5305 GTEM test cell utilizing EMCO automated EMC test software. Radiated emissions are tested to the limits of FCC Part 15, Class B and CISPR 22 (EN 55022), Class B. Correlation to other specifications can be supplied upon request. Radiated emissions plots to FCC and CISPR 22 for model UWR-12/250-D5 appear below. Published EMC test reports are available for each model number. Contact DATEL’s Applications Engineering Department for more details.
UWR-12/250-D5 Radiated Emissions
FCC Part 15 Class B, 3 Meters
Converter Output = 12Vdc @ 201mA
80
70
60
50
40
30
20
10
0
10
20
Frequency (MHz)
100
1000
Radiated Emissions
FCC Class B Limit
Radiated Emissions (dBµV/M)
UWR-12/250-D5 Radiated Emissions
EN 55022 Class B, 10 Meters
Converter Output = 12Vdc @ 201mA
80
70
60
50
40
30
20
10
0
10
20
Frequency (MHz)
100
1000
Radiated Emissions
EN 55022 Class B Limit
Radiated Emissions (dBµV/M)
Input Fusing
Certain applications and/or safety agencies may require the installation of fuses at the inputs of power conversion components. For DA TEL UWR 3 W att DC/ DC Converters, you should use slow-blow type fuses with values no greater than the following:
VIN Range Fuse Value
"D5" 1.5A "D12" 1A "D48" 0.5A
DATEL’s world-class design, development and manufacturing team stands ready to work with you to deliver the exact power converter you need for your demanding, large volume, OEM applications. And ... well do it on time and within budget!
Our experienced applications and design staffs; quick-turn prototype capability; highly automated, SMT assembly facilities; and in-line SPC quality-control techniques combine to give us the unique ability to design and deliver any quantity of power converters to the highest standards of quality and reliability.
We have compiled a large library of DC/DC designs that are currently used in a variety of telecom, medical, computer, railway , aerospace and industrial applications. We may already have the converter you need.
Contact us. Our goal is to provide you the highest-quality, most cost­effective power converters available.
DS0315 8/99
EMI RADIATED EMISSIONS
INNOVATION and EX C ELL E N C
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DATEL makes no representation that the use of its products in the circuits described herein, or the use of other technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without notice. The DATEL logo is a registered DATEL, Inc. trademark.
DATEL (UK) L TD. Tadley, England T el: (01256)-880444 DATEL S.A.R.L. Montigny Le Bretonneux, France Tel: 01-34-60-01-01 DATEL GmbH München, Germany Tel: 89-544334-0 DATEL KK Tokyo, Japan T el: 3-3779-1031, Osaka Tel: 6-354-2025
DATEL, Inc. 11 Cabot Boulevard, Mansfield, MA 02048-1151 Tel: (508) 339-3000 (800) 233-2765 Fax: (508) 339-6356 Internet: www.datel.com Email: sales@datel.com Data Sheet Fax Back: (508) 261-2857
CUSTOM CAPABILITIES
XWR Series
3W, SINGLE OUTPUT DC/DC CONVERTERS
ISO-9001 REGISTERED
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