Datasheet UER-5-3000-D12, UER-3.3-3650-D48, UER-3.3-3650-D12, UER-15-1000-D48, UER-15-1000-D12 Datasheet (DATEL)

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Single Output
UER Models
Features
Low-Cost, Wide-Input-Range
12-15 Watt, DC/DC Conv erters
Figure 1. Simplified Schematic
DATEL, Inc., Mansfield, MA 02048 (USA) • Tel: (508)339-3000, (800)233-2765 Fax: (508)339-6356 • Email: sales@datel.com • Inter net: www.datel.com
+V
OUT
+V
IN
–V
IN
ON/OFF
CONTROL
V
OUT
TRIM
REFERENCE &
ERROR AMP
OPTO
ISOLATION
PWM
CONTROLLER
INNOVATION and EX C ELL E N C E
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Low cost Rugged, fully potted, diallyl phthalate
plastic packages Industry-standard form factor (2" x 2")
and pinout
3.3, 5, 12 or 15 V olt outputs Wide input voltage ranges:
9-36V or 18-72V No external components required Guaranteed efficiencies to 82% Fully isolated (750Vdc guaranteed)
and I/O protected V
OUT trim and on/off control
UL, CSA, IEC safety approvals Modifications and customs for OEM’ s
DATEL’s UER Model single-output s witching DC/DC converters were designed for cost-sensitive, moderate-power (12-15 Watts) applications requiring a reliable, off-the­shelf solution but not demanding all the high-performance characteristics of DATEL ’s A­Series UWR Model converters. Offering slightly wider electrical tolerances and slightly lower power densities (8.33W/in
3
), UER devices achieve their low cost through the use of plastic packaging (UL94V -0 rated material) and the exploitation of traditional, yet highly automated, SMT -on-pcb construction techniques. The result is a contemporary power converter whose cost/performance/reliability ratio far exceeds the competition.
UER Model DC/DC converters offer the ultra-wide, 9-to-36V and 18-to-72V, input voltage ranges that have come to be associated with D ATEL power converters. Output voltages are 3.3V , 5V, 12V or 15V. Line and load regulation are both guaranteed not to exceed ±1%. All models incorporate internal input/output filtering and require no external components for normal operation. All units guarantee output ripple/noise less than 100mVp-p.
These fully isolated (750Vdc guaranteed) devices are input overvoltage and reverse-polarity protected and employ output current limiting to protect both the power converter and its load. They off er V
OUT trim and remote on/off control capabilities. They
function well in harsh environments and are popular for both commercial and industrial usage in computer, telecom, aerospace and process-control applications.
The industry-standard, 2" x 2", package size and pinout of the UER Models makes them ideal replacements for other, more costly, less reliable power converters. They are equally well suited for new design-ins in systems demanding both low cost and high reliability .
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XER Series
12-15W, SINGLE OUTPUT DC/DC CONVERTERS
2
PART NUMBER STRUCTURE
MECHANICAL SPECIFICATIONS
TEMPERATURE DERATING
Performance Specifications and Ordering Guide
T ypical at TA = +25°C under nominal line voltage and full-load conditions, unless otherwise noted.
Ripple/Noise (R/N) measured over a 20MHz bandwidth.
For 3.3V and 5V outputs, listed specifications apply over the 10% to 100% load range. For 12V and 15V outputs, 20% to 100% load range.
Nominal line voltage, no-load/full-load conditions.
Ripple/Noise
(mVp-p, Max.)
VOUT
(Volts)
Package
(Case,
Pinout)
Efficiency
(Min.)
Regulation (Max.)
Line
VIN Nom.
(Volts)
Range (Volts)Model
IOUT
(mA, Max.)
IIN
(mA, Max.)
Load
UER-3.3/3650-D12 3.3 3650 75 ±1.0% ±1.0% 24 9-36 45/672 77% C4, P6 UER-3.3/3650-D48 3.3 3650 75 ±1.0% ±1.0% 48 18-72 25/336 77% C4, P6 UER-5/3000-D12 5 3000 100 ±1.0% ±1.0% 24 9-36 45/789 80% C4, P6 UER-5/3000-D48 5 3000 100 ±1.0% ±1.0% 48 18-72 25/395 80% C4, P6 UER-12/1250-D12 12 1250 100 ±1.0% ±1.0% 24 9-36 45/770 82% C4, P6 UER-12/1250-D48 12 1250 100 ±1.0% ±1.0% 48 18-72 25/385 82% C4, P6 UER-15/1000-D12 15 1000 100 ±1.0% ±1.0% 24 9-36 45/770 82% C4, P6 UER-15/1000-D48 15 1000 100 ±1.0% ±1.0% 48 18-72 25/385 82% C4, P6
Output Input
Nominal Output Voltage:
3.3, 5, 12 or 15 Volts
Maximum Output Current
in mA
Low-Cost, Economy Package Wide Range Input
Output Configuration:
U = Unipolar
Input Volta ge Range:
D12 = 9-36 Volts (24V nominal) D48 = 18-72 Volts (48V nominal)
U ER 3000 D48-/ -5
BOTTOM VIEW
1.800
(45.72)
0.10
(2.54)
2.00
(50.80)
8
5
6
7
0.40
(10.16)
0.200
(5.08)
0.400
(10.16)
0.100 (2.54)
1 2
4
PLASTIC CASE
INSULATED BASE
0.040 ±0.002 DIA. (1.016 ±0.051)
2.00
(50.80)
0.20 MIN (5.08)
0.50
(12.70)
1.200
(30.48)
3 EQ. SP. @
0.400 (10.16)
Case C4
I/O Connections
Pin
1 2 3 4 5 6 7 8
Function P6
+Input –Input
No Pin
On/Off Control
No Pin
+Output
Common
Trim
Output Power (Watts)
Ambient Temperature (°C)
–25 0 35 40 45 50 55 6 0 6 5 7 0 7 5 8 0 8 5 9 0 95
20 19 18 17 16 15 14 13 12 11 10
9 8 7 6 5 4 3 2 1 0
3.3V OUTPUTS A ALL OTHERS B
B
A
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UER Models
12-15W, SINGLE OUTPUT DC/DC CONVERTERS
3
Floating Outputs
Since these are isolated DC/DC converters, their outputs are "floating." Users may ground either the Common (pin 7) for normal usage or the positive side (+Output, pin 6) to effectively re verse the output polarity .
Filtering and Noise Reduction
All UER 12-15 Watt DC/DC Converters achieve their rated ripple and noise specifications without the use of external input/output capacitors. In critical applications, input/output noise may be further reduced by installing electrolytic capacitors across the input terminals and/or low-ESR tantalum or electrolytic capacitors across the output terminals. The caps should be located as close to the power converters as possible. T ypical values are listed belo w. In man y applications, using values greater than those listed will yield better results.
In critical, space-sensitive applications, D A TEL may be ab le to tailor the internal input/output filtering of these units to meet your specific requirements. Contact our Applications Engineering Group for additional details.
T o Reduce Input Ripple
"D12" Models 20µF, 50V "D48" Models 20-50µF , 100V
T o Reduce Output Ripple
3.3V Outputs 100µF, 6V, Low ESR 5V Outputs 47µF, 10V , Low ESR 12/15V Outputs 22µF, 20V , Low ESR
Performance/Functional Specifications
T ypical @ TA = +25°C under nominal line voltage and full-load conditions, unless noted.
TECHNICAL NOTES
Input Voltage:
"D12" Models 44 Volts "D48" Models 88 Volts
Input Reverse-Polarity Protection Current must be <10A. Brief
duration only. Fusing recommended.
Output Overvoltage Protection:
3.3V Outputs No protection 5V Outputs 6.8 Volts, limited duration 12V Outputs 15 Volts, limited duration 15V Outputs 18 Volts, limited duration
Output Current Current limited. Max. current and
short-circuit duration are model dependent.
Storage Temperature –40 to +100°C Lead Temperature (soldering, 10 sec.) +300°C
These are stress ratings. Exposure of devices to any of these conditions may adversely affect long-term reliability. Proper operation under conditions other than those listed in the Performance/Functional Specifications Table is not implied.
Absolute Maximum Ratings
Input
Input V oltage Range:
"D12" Models 9-36 Volts (24V nominal) "D48" Models 18-72 Volts (48V nominal)
Input Current See Ordering Guide Input Filter Type
LC
Overvoltage Shutdown:
"D12 Models" 40 Volts "D48 Models" 80 Volts
Reverse-Polarity Protection Yes (Instantaneous , 10A maximum) On/Off (Sync) Control (Pin 4)
TTL high = off, low (or open) = on
Output
VOUT Accuracy (50% load) ±1%, maximum Temperature Coefficient ±0.02% per °C Ripple/Noise (20MHz BW)
See Ordering Guide
Line/Load Regulation See Ordering Guide Efficiency See Ordering Guide Isolation V oltage
750Vdc, minimum
Isolation Capacitance 550pF Short-Circuit Protection Continuous, auto-recovery Overvoltage Protection Zener/transorb clamp, magnetic feedback
Dynamic Characteristics
Transient Response (50% load step) 200µsec max. to ±1.5% of final value Switching Frequency 160kHz
Environmental
Operating Temperature (ambient):
Without Derating –25 to +50/55°C (Model dependent) With Derating to +95°C (See Derating Curves)
Storage Temperature –40 to +100°C
Physical
Dimensions 2" x 2" x 0.50" (51 x 51 x 12.7mm) Shielding None Case Connection None Case Material Diallyl phthalate, UL94V-0 rated Pin Material Brass, solder coated Weight 2.7 ounces (75.6 grams)
3.3/5V devices require a minimum 10% loading and 12/15V devices require a minimum 20% loading to maintain specified regulation. Operation under no-load conditions will not damage these devices; however they may not meet all listed specifications.
Application-specific input/output filtering can be recommended and perhaps added internally upon request. Contact DATEL Applications Engineering for details.
Applying a voltage to the Control pin when no input power is applied to the converter can cause permanent damage to the converter.
Devices can be screened or modified for higher guaranteed isolation voltages. Contact DA TEL Applications Engineering f or details.
Devices can be warranted or screened for –40°C operation. Contact DA TEL Applications Engineering f or details.
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DATEL makes no representation that the use of its products in the circuits described herein, or the use of other technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without notice. The DATEL logo is a registered DATEL, Inc. trademark.
DATEL (UK) LTD. Tadley, England Tel: (01256)-880444 DATEL S.A.R.L. Montigny Le Bretonneux, France Tel: 01-34-60-01-01 DATEL GmbH München, Germany Tel: 89-544334-0 DATEL KK Tokyo, Japan Tel: 3-3779-1031, Osaka Tel: 6-354-2025
DS-0328 9/98
DATEL, Inc. 11 Cabot Boulevard, Mansfield, MA 02048-1151 Tel: (508) 339-3000 (800) 233-2765 Fax: (508) 339-6356 Internet: www.datel.com Email: sales@datel.com Data Sheet Fax Back:(508) 261-2857
INNOVATION and EX C ELL E N C
E
®
®
ISO 9001
I
SO 9001
REGISTERED
XER Series
12-15W, SINGLE OUTPUT DC/DC CONVERTERS
Input Fusing
Certain applications and/or safety agencies may require the installation of fuses at the inputs of power conversion components. F or D ATEL UER 12-15 Watt DC/DC Converters, you should use slow-blow type fuses with values no greater than the following:
V
IN Range Fuse Value
"D12" 3A "D48" 2A
On/Off Control
The On/Off Control pin (pin 4) may be used for remote on/off operation. A TTL logic high (+2 to +5 V olts , 250µA max.) applied to pin 4 disables the converter. A TTL logic low (0 to +0.8 Volts, 70µA max.), or no connection, enables the converter. Control voltages should be referenced to pin 2 (–Input). Applying a voltage to the Control pin when no input power is applied to the converter can cause permanent damage to the converter.
Synchronization
In critical applications employing multiple switching DC/DC converters, it may be desirable to intentionally synchronize the switching of selected converters (so the system noise can be reduced with notch filtering) or to purposely desynchronize the converters (to lessen the current-carrying requirements on intermediate dc buses). For multiple UER DC/DC Converters, an external clock can be applied to pin 4 (Control) of each device. It should be a square wave with a maximum 1µsec "high" duration and an amplitude between +2V and +5V (see On/Off Control) referenced to pin 2 (–Input). The frequency of the synchronizing clock should be higher than that of any individual converter. Therefore, it should be 185kHz ±5kHz.
Output Trimming
V
OUT may be trimmed ±5% via a single external trimpot or fixed resistor. The
trimpot should be connected as shown in Figure 2a with its wiper connected to pin 8 (T rim). The trimpot can be used to determine the value of a single fix ed resistor which should be connected as shown in Figure 2b. Connect the resistor between pin 8 (T rim) and pin 6 (+Output) to trim "down" the output voltage. Connect the resistor between pins 8 and 7 (Common) to trim "up" the output voltage. Fixed resistors should be metal-film types with absolute TCR’s less than 100ppm/°C to ensure stability .
Trim Down
Trim Up
+INPUT
–INPUT
OUTPUT
TRIM
COMMON
1
2
6
7
8
LOAD
Trim Down
Trim Up
+INPUT
–INPUT
OUTPUT
TRIM
COMMON
1
2
6
7
8
LOAD
20k 5-10 Turns
Figure 2a. Trim Connections Using a Trimpot
Figure 2b. Trim Connections Using Fixed Resistors
DA TEL’s world-class design, dev elopment and manufacturing team stands ready to work with you to deliver the exact power converter you need for your demanding, large volume, OEM applications. And ... we’ll do it on time and within budget!
Our experienced applications and design staffs; quick-turn prototype capability; highly automated, SMT assembly facilities; and in-line SPC quality-control techniques combine to give us the unique ability to design and deliver any quantity of power conv erters to the highest standards of quality and reliability.
We have compiled a large library of DC/DC designs that are currently used in a variety of telecom, medical, computer, railwa y , aerospace and industrial applications. We may already have the converter you need.
Contact us. Our goal is to provide you the highest-quality, most cost-effective power converters available.
CUSTOM CAPABILITIES
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