Datasheet UEI30 Datasheet (MURATA)

Page 1
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Typ
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UEI30 Series
30W Isolated Wide-Range DC/DC Converters
Featuring a full 30 Watt output in 1.8 square inches of board area, the UEI series isolated DC/DC converter family offers efficient regulated DC power for printed circuit board mounting.
Typical unit
ical unit
FEATURES
Small footprint DC/DC converter, ideal for high current applications
0.92" x 1.92" x 0.35" open frame package
Wide range input voltages 9-36 and 18-75Vdc
Double lead-free assembly and attachment for RoHS standards
Isolation up to 2250 VDC (basic)
Up to 30W total output power with overtemperature shutdown
High effi ciency synchronous rectifi er forward topology
Stable no-load operation with no required external components
–40 to +85°C temperature range with derating
Designed to meet UL60950-1, CSA-C22.2 No. 234, EN60950-1 safety approvals
Extensive self-protection shut down features
RoHS hazardous substance compliant
PRODUCT OVERVIEW
Wide range 4:1 inputs on the 0.92" x 1.92" x 0.35" converter are either 9 to 36 Volts DC (Q12 models) or 18 to 75 Volts DC (Q48 models), ideal for battery-powered and telecom equipment. Fixed output voltages from 3.3 VDC to 15 VDC are tightly regulated and may be trimmed within ±10% of nominal output. Applications include small instruments, computer-based systems, data communications equipment, remote sensor systems, vehicle and portable electronics.
The UEI 30W Series includes full magnetic and optical isolation up to 2250 Volts DC (basic insu­lation). For connection to digital systems, the out­puts offer fast settling to current step loads and tolerance of higher capacitive loads. Excellent ripple and noise specifi cations assure compatibil­ity to circuits using CPU’s, ASIC’s, programmable logic and FPGA’s. No minimum load is required. For systems requiring controlled startup/shut­down, an external switch, transistor or digital
logic may be used to activate the remote On/Off control. Remote Sense inputs compensate for resistive line drops at high currents.
A wealth of self-protection features avoid both converter and external circuit problems. These include input undervoltage lockout and overtemperature shutdown. The outputs current limit using the “hiccup” autorestart technique and the outputs may be short-circuited indefi nitely. Additional features include output overvoltage and reverse conduction elimination.
The synchronous rectifi er forward topology offers high effi ciency for minimal heat buildup and “no fan” operation. The open frame design is also available under special quantity order with an encapsulation shell and thermally­conductive potting compound. This option offers additional cooling in low-airfl ow, high tempera­ture applications.
For full details go to
www.murata-ps.com/rohs
+V
–V
TRIM
OUT
OUT
+V
IN
–V
IN
On/Off
Control
GATE
DRIVE
ISOLATION
BARRIER
Control
OPTO
ISOLATION
Reference, trim &
Error Amplifier
Typical topology is shown.
www.murata-ps.com Technical enquiries email: [email protected], tel: +1 508 339 3000
MDC_UEI Series 30W.A01 Page 1 of 11
Page 2
UEI30 Series
30W Isolated Wide-Range DC/DC Converters
PERFORMANCE SPECIFICATIONS AND ORDERING GUIDE
Output Input
V
OUT
(V)
Root Model
UEI30-033-Q12P-C 3.3 9 29.7
UEI30-033-Q48N-C 3.3 9 29.7 48 18-75 0.92x1.92x0.35 P21
UEI30-050-Q12P-C 5 6 30 24 9-36 0.92x1.92x0.35 P21
UEI30-050-Q48N-C 5 6 30 25 50 ±0.1% ±0.1% 48 18-75 130 0.70 87.9% 89% 0.92x1.92x0.35 P21
UEI30-120-Q12P-C 12 2.5 30
UEI30-120-Q48N-C 12 2.5 30 48 18-75 0.92x1.92x0.35 P21
UEI30-150-Q12P-C 15 2 30 24 9-36 0.92x1.92x0.35 P21
UEI30-150-Q48N-C 15 2 30 48 18-75
c Please refer to the part number structure for additional options and complete ordering part numbers. d All specifi cations are at nominal line voltage and full load, +25 deg.C. unless otherwise noted. See
detailed specifi cations.
c
Power R/N (mVp-p) Regulation (Max.)
IOUT
(A)
(W) Typ. Max. Line Load
Please contact Murata Power
Solutions for further information.
Please contact Murata Power
Solutions for further information.
VIN
Range
Nom.
(V)
e Sense input is not included for 12 Vout and higher models. Sense is optional for 5 Vout and lower.
(V)
24 9-36
24 9-36
Output capacitors are 1 μF ceramic in parallel with 10 μF electrolytic. Input cap is 22 μF, low ESR. These I/O caps are necessary for our test equipment and may not be needed for your application.
IIN,
no load
IIN, full
load (A)
(mA)
Please contact Murata Power
Solutions for further information.
Please contact Murata Power
Solutions for further information.
Effi ciency
Min. Typ.
Open Frame
Package, C80
Case (inches) Pinout
0.92x1.92x0.35 P21
0.92x1.92x0.35 P21
0.92x1.92x0.35
P21
PART NUMBER STRUCTURE
UEI30 - Q48-050
Nominal Output Voltage
In tenths of a volt
Input Voltage Range:
Q12 = 9-36V Q48 = 18-75V
C
-N
RoHS-6 hazardous substancecompliance
Note:
Not all model number combinations are available. Contact Murata Power Solutions.
On/Off Control Polarity:
P = Positive N = Negative Positive “P” polarity is standard for Q12 models and optional special
order for Q48 models. Negative “N” polarity is standard for Q48 models and optional special order for Q12 models.
Soldering Guidelines
Murata Power Solutions recommends the specifi cations below when installing these converters. These specifi cations vary depending on the solder type. Exceeding these specifi ca­tions may cause damage to the product. Be cautious when there is high atmospheric humidity. We strongly recommend a mild pre-bake (100° C. for 30 minutes). Your production
environment may differ; therefore please thoroughly review these guidelines with your process engineers.
Wave Solder Operations for through-hole mounted products (THMT)
For Sn/Ag/Cu based solders: For Sn/Pb based solders:
Maximum Preheat Temperature 115° C. Maximum Preheat Temperature 105° C.
Maximum Pot Temperature 270° C. Maximum Pot Temperature 250° C.
Maximum Solder Dwell Time 7 seconds Maximum Solder Dwell Time 6 seconds
Technical enquiries email: [email protected], tel: +1 508 339 3000www.murata-ps.com
MDC_UEI Series 30W.A01 Page 2 of 11
Page 3
MECHANICAL SPECIFICATIONS
INPUT/OUTPUT CONNECTIONS
Pin Function P21 Pin Function P21
1 + Vin 4 + Vout 2 - Vin 5 - Vout 3 Remote On/Off* 6 Trim
* The Remote On/Off can be provided with either positive (P suffi x) or negative (N suffi x) polarity.
UEI30 Series
30W Isolated Wide-Range DC/DC Converters
PHYSICAL CHARACTERISTICS
Outline dimensions See mechanical specs
Pin material
Copper alloy with gold plate over nickel
underplate
Pin diameter 0.04" (1.016mm)
Pin Finish Gold plate
Weight 0.53 oz (15g)
Electromagnetic interference
Designed to meet FCC part 15, class B,
EN55022 (may need fi lter)
Flammability Rating UL 94V-0
Safety
Designed to meet IEC/EN/UL/cUL 60950-1,
CSA-C22.2 No. 60950-1
(23.4)
(6.4)
#6
#5
.400
(10.16) C
L
.400
(10.16)
Dimensions are in inches (mm shown for ref. only).
Third Angle Projection
Tolerances (unless otherwise specified): .XX ± 0.02 (0.5) .XXX ± 0.010 (0.25) Angles ± 2˚
Components are shown for reference only.
TOP VIEW
1.92
(48.8)
.92
SIDE VIEW
.25
MOUNTING PLANE
BOTTOM VIEW
1.800
(45.72)
C
L
.900
(22.86)
REF
PIN #1
.35
(8.9)
.040 .002 PIN WITH .071 .002 SHOULDER
6X AT PINS 1-6
#3
#2
.300 (7.62)
.100 (2.54)
.300 (7.62)
C
#4
L
END VIEW
#1
UEI30 Open Frame
30W
Package C80
Technical enquiries email: [email protected], tel: +1 508 339 3000www.murata-ps.com
MDC_UEI Series 30W.A01 Page 3 of 11
Page 4
INPUT CHARACTERISTICS
Under-
Model Family
UEI30-033-Q12P-C UEI30-033-Q48N-C 17.3 16.0 1.99 6 UEI30-050-Q12P-C UEI30-050-Q48N-C 17.0 16.2 1.89 6 UEI30-120-Q12P-C UEI30-120-Q48N-C UEI30-150-Q12P-C UEI30-150-Q48N-C
Start-up
threshold
V V mA pk-pk A
voltage
Shut­down
Refl ected
(back) Ripple
Current
30
2
Input Current
Inrush
Output
Short
Circuit
Low Line
Tran-
sient
2
sec mA A mA A mA “P” model suffi x “N” model suffi x
0.05 50 1 L-C N/A 1
Standby
Mode
Recom­mended
Fuse
UEI30 Series
30W Isolated Wide-Range DC/DC Converters
Internal
Input Filter
Type
Reverse
Polarity
Protection
On/Off
Current
Remote On/Off Control
Positive Logic Negative Logic
OFF=Gnd pin or
–0.7 to +1.2V
max. ON=open
pin or +10 to
+15V max.
OFF=open pin
or +10 to +15V
max. ON=Gnd
pin or –0.7 to
+1.2V max.
OUTPUT CHARACTERISTICS
IOUT
Model Family
UEI30-033-Q12P-C UEI30-033-Q48N-C 9 UEI30-050-Q12P-C UEI30-050-Q48N-C 6 7.3 UEI30-120-Q12P-C UEI30-120-Q48N-C UEI30-150-Q12P-C UEI30-150-Q48N-C
ABSOLUTE MAXIMUM RATINGS
Input Voltage
On/Off control, referred to –Vin -0.7 V. min to +15V max. Input Reverse Polarity Protection See fuse section Output Overvoltage V
Output Current
Overtemperature Protection
Storage Temperature Lead Temperature See soldering specifi cations
Max.
A % of V
Q12 models
Q48 models
OUT
V
Accuracy
50% Load
Volts, max. continuous 0-36 VDC to rated specifi cations Volts, transient, 100 mSec Volts, max. continuous Volts, transient, 100 mSec 100 VDC, no damage
Adjustment
Range
NOM % of VNOM % of VOUT /ºC µF V
1
±10 ±0.02 2,000 No
Temperature
Coeffi cient
50 VDC, no damage 0-75 VDC to rated specifi cations
Current-limited. Devices can withstand sustained short circuit without damage. The outputs are not intended to accept appreci­able reverse current.
Device includes electronic over­temperature shutdown protection under normal operation.
-55 to +125° C.
Capacitive Loading Max.
Low ESR <0.02Ω Max,
resistive load
OUT nom. +20% max.
Overvoltage
protection
Hiccup auto-start
after fault removal
5.0
Absolute Maximum Ratings
Absolute maximums are stress ratings. Exposure of devices to greater than any of these conditions may adversely affect long-term reliability. Proper operation under conditions other than those listed in the Performance/Functional Specifi cations Table is not implied nor recommended.
Maximum Ratings Notes
The UEI-30W series does not include electronic Input Overvoltage Protection. Therefore it is possible for the input to exceed the con­tinuous ratings listed above and still operate. However, units are not routinely Production-tested above the continuous ratings. Therefore, the rated specifi cations do not apply at excessive input voltage and performance is undetermined.
At some combinations of high ambient temperature, low airfl ow or high output current, the controller may shut down from overtem­perature if the maximum rated input voltage is exceeded.
The transient specifi cations indicate that sample lots were suc­cessfully tested for 100 mS at the transient stress voltage and were not damaged. As a practical matter in your application, it is often diffi cult to determine how long an input overvoltage was applied. Therefore, do not exceed the continuous voltage rating.
OV
loading
Minimum
Magnetic feedback
method
protection
Ripple/Noise
See ordering guide
8
(20 MHz
bandwidth)
Effi ciency
Line/Load
Regulation
Technical enquiries email: [email protected], tel: +1 508 339 3000www.murata-ps.com
MDC_UEI Series 30W.A01 Page 4 of 11
Page 5
UEI30 Series
30W Isolated Wide-Range DC/DC Converters
ISOLATION CHARACTERISTICS
Model Family
Input to
Output.
Min Min
Isolation
Resistance
Isolation
Capacitance
Insulation Safety
Rating
VDC MΩ pF
UEI30-033-Q12P-C
2000
10
UEI30-033-Q48N-C 2250 10 65 Basic
UEI30-050-Q12P-C 2000
10
UEI30-050-Q48N-C 2250 10 1000 Basic
UEI30-120-Q12P-C 2000 10
UEI30-120-Q48N-C 2250 10
UEI30-150-Q12P-C 2000 10
UEI30-150-Q48N-C 2250 10
MISCELLANEOUS CHARACTERISTICS
Model Family
Output Current Limit Inception
98% of V
after warmup
A A Hours ºC ºC ºC
OUT,
Output
Short
Circuit
Protection
Method
Output
Short
Circuit
Current
Output Short Circuit Duration (output shorted
to ground)
UEI30-033-Q12P-C
UEI30-033-Q48N-C 11.2 TBD
UEI30-050-Q12P-C
UEI30-050-Q48N-C 7.0 0.3 max.
UEI30-120-Q12P-C
UEI30-120-Q48N-C
Current
limiting,
hiccup
auto
restart
Continuous
UEI30-150-Q12P-C 5.3
UEI30-150-Q48N-C 5.8 TBD
DYNAMIC CHARACTERISTICS
Start-up Time
V
IN to VOUT
regulated
(Max.)
Remote On/Off
to VOUT
regulated (Max.)
Model Family
Dynamic Load
Response
(50-75-50%
load step)
sec mSec mSec KHz
UEI30-033-Q12P-C
UEI30-033-Q48N-C
100 to 2% VOUT 50 50 275
180 to 2% 50 50 280
UEI30-050-Q12P-C 275
UEI30-050-Q48N-C 100 to 1% 50 50 275
UEI30-120-Q12P-C 200 to 1% VOUT
UEI30-120-Q48N-C 400 to 1% VOUT 250
UEI30-150-Q12P-C 100 to 1% VOUT 275
UEI30-150-Q48N-C TBD TBD
Output
Pre-biased
setup
Monotonic
(external
OUT < VSET)
V
Calculated
MTBF
(Note 4)
2,000,000
Operating Temperature
Range
–40 to +85ºC;
with Derating
(see Notes)
Storage
temperature
protection/
range
–55 to 125ºC 115
Thermal
shutdown
Switching
Frequency
Relative
Humidity,
non-
condensing
To +85ºC/
85% RH
Specifi cation Notes:
(1) All models are tested and specifi ed with external 1 μF and 10 μF parallel output capacitors and a 22 μF external input capacitor. All capacitors are low ESR types. These capacitors are necessary to accommodate our test equipment and may not be required to achieve specifi ed performance in your applications. All models are stable and regulate within spec under no-load conditions. All specifi cations are typical unless noted. General conditions for Specifi cations are +25 deg.C, Vin=nominal, Vout=nominal, full load. Adequate airfl ow must be supplied for extended testing under power. (2) Input Back Ripple Current is tested and specifi ed over a 5 Hz to 20 MHz bandwidth. Input fi ltering is Cin=33 μF, 100V, Cbus=220 μF, 100V, Lbus=12 μH. (3) Note that Maximum Power Derating curves indicate an average current at nominal input voltage. At higher temperatures and/or lower airfl ow, the DC/DC converter will tolerate brief full current outputs if the total RMS current over time does not exceed the Derating curve. All Derating curves are presented at sea level altitude. Be aware of reduced power dissipation with increasing density altitude. (4) Mean Time Before Failure is calculated using the Telcordia (Belcore) SR-332 Method 1, Case 3, ground fi xed conditions, Tpcboard=+25 deg.C, full load, natural air convection. (5) The On/Off Control is normally selected by a switch or an open collector or open drain transistor. But it may also be driven with external logic or by applying appropriate external voltages which are referenced to Input Common and do not exceed the On/Off voltage specifi cations. (6) Output current limiting begins when the output voltage degrades approximately 2% from the selected setting. (7) The outputs are not intended to sink appreciable reverse current. (8) Output noise may be further reduced by adding an external fi lter. Low voltage logic circuits may have a small voltage margin between logic ZERO and logic ONE, requiring noise suppression. Use only
as much output fi ltering as needed to achieve your noise requirements. Excessive output capacitance can retard transient response or possibly cause instability. Low ESR ceramic capacitors may degrade dynamic performance. Be sure to thoroughly test your system under full load with all components installed. (9) All models are fully operational and meet published specifi cations, including “cold start” at –40°C. At full power, the package temperature of all on-board components must not exceed +128°C. (10) Regulation specifi cations describe the deviation as the line input voltage or output load current is varied from a nominal midpoint value to either extreme. (11) The output overvoltage protection is automatic recovery. The overvoltage may occur either from internal failure or from an external forcing voltage as in a shared power system. (12) Output current limit and short circuit protection is non-latching. When the overcurrent fault is removed, the converter will immediately recover. After an output overcurrent or short circuit, “hiccup” operation repeatedly attempts to restart the converter with a brief, full-current output. If the overcur­rent condition still exists, the restart current will be removed and then tried again. This short current pulse prevents overheating and damaging the converter. Once the fault is removed, the converter immediately resumes normal operation. (13) Do not exceed maximum power specifi cations when adjusting the output trim. (14) At zero output current, the output may contain low frequency components which exceed the ripple specifi cation. The output may be operated indefi nitely with no load. (15) If reverse polarity is accidentally applied to the input, to ensure reverse input protection with full output load, always connect an external input fuse in series with the +Vin input. Use approximately twice the full input current rating with nominal input voltage. CAUTION: This product is not internally fused. To comply with safety agency certifi cations and to avoid injury to personnel or equipment, the user must connect an external fast-blow fuse to the input terminals. See fuse information.
Technical enquiries email: [email protected], tel: +1 508 339 3000www.murata-ps.com
MDC_UEI Series 30W.A01 Page 5 of 11
Page 6
UEI30 Series
30W Isolated Wide-Range DC/DC Converters
APPLICATION NOTES
Input Fusing
Certain applications and/or safety agencies may require fuses at the inputs of power conversion components. Fuses should also be used when there is the possibility of sustained input voltage reversal which is not current-limited. We recommend a time delay fuse installed in the ungrounded input supply line with a value which is approximately twice the maximum line current, calcu­lated at the lowest input voltage.
The installer must observe all relevant safety standards and regulations. For safety agency approvals, install the converter in compliance with the end-user safety standard, i.e. IEC/EN/UL 60950-1.
Input Reverse-Polarity Protection
If the input voltage polarity is reversed, an internal diode will become forward biased and likely draw excessive current from the power source. If this source is not current-limited or the circuit appropriately fused, it could cause perma­nent damage to the converter.
Input Under-Voltage Shutdown and Start-Up Threshold
Under normal start-up conditions, converters will not begin to regulate properly until the ramping-up input voltage exceeds and remains at the Start-Up Threshold Voltage (see Specifi cations). Once operating, converters will not turn off until the input voltage drops below the Under-Voltage Shutdown Limit. Subsequent restart will not occur until the input voltage rises again above the Start-Up Threshold. This built-in hysteresis prevents any unstable on/off opera­tion at a single input voltage.
Users should be aware however of input sources near the Under-Voltage Shutdown whose voltage decays as input current is consumed (such as capaci­tor inputs), the converter shuts off and then restarts as the external capacitor recharges. Such situations could oscillate. To prevent this, make sure the operat­ing input voltage is well above the UV Shutdown voltage AT ALL TIMES.
Start-Up Time
Assuming that the output current is set at the rated maximum, the Vin to Vout Start­Up Time (see Specifi cations) is the time interval between the point when the ramping input voltage crosses the Start-Up Threshold and the fully loaded regulated output voltage enters and remains within its specifi ed accuracy band. Actual measured
times will vary with input source impedance, external input capacitance, input volt­age slew rate and fi nal value of the input voltage as it appears at the converter.
These converters include a soft start circuit to moderate the duty cycle of its
PWM controller at power up, thereby limiting the input inrush current.
The On/Off Remote Control interval from On command to V
OUT regulated
assumes that the converter already has its input voltage stabilized above the Start-Up Threshold before the On command. The interval is measured from the On command until the output enters and remains within its specifi ed accuracy band. The specifi cation assumes that the output is fully loaded at maximum rated current. Similar conditions apply to the On to V
OUT regulated specifi cation
such as external load capacitance and soft start circuitry.
Input Source Impedance
These converters will operate to specifi cations without external components, assuming that the source voltage has very low impedance and reasonable input voltage regulation. Since real-world voltage sources have fi nite imped­ance, performance is improved by adding external fi lter components. Some­times only a small ceramic capacitor is suffi cient. Since it is diffi cult to totally characterize all applications, some experimentation may be needed. Note that external input capacitors must accept high speed switching currents.
Because of the switching nature of DC/DC converters, the input of these converters must be driven from a source with both low AC impedance and adequate DC input regulation. Performance will degrade with increasing input inductance. Excessive input inductance may inhibit operation. The DC input regulation specifi es that the input voltage, once operating, must never degrade below the Shut-Down Threshold under all load conditions. Be sure to use adequate trace sizes and mount components close to the converter.
I/O Filtering, Input Ripple Current and Output Noise
All models in this converter series are tested and specifi ed for input refl ected ripple current and output noise using designated external input/output compo­nents, circuits and layout as shown in the fi gures below. External input capaci-
IN in the fi gure) serve primarily as energy storage elements, minimizing
tors (C line voltage variations caused by transient IR drops in the input conductors. Users should select input capacitors for bulk capacitance (at appropriate frequencies), low ESR and high RMS ripple current ratings. In the fi gure below,
TO
OSCILLOSCOPE
L
+
–
V
IN
+
–
CIN = 33μF, ESR < 700mΩ @ 100kHz C
BUS
= 220μF, ESR < 100mΩ @ 100kHz
L
BUS
= 12μH
BUS
C
BUS
Figure 2. Measuring Input Ripple Current
Technical enquiries email: [email protected], tel: +1 508 339 3000www.murata-ps.com
CURRENT
PROBE
1
+INPUT
C
IN
2
−INPUT
MDC_UEI Series 30W.A01 Page 6 of 11
Page 7
UEI30 Series
30W Isolated Wide-Range DC/DC Converters
the CBUS and LBUS components simulate a typical DC voltage bus. Your specifi c system confi guration may require additional considerations. Please note that the values of C
IN, LBUS and CBUS will vary according to the specifi c converter model.
In critical applications, output ripple and noise (also referred to as periodic and random deviations or PARD) may be reduced by adding fi lter elements such as multiple external capacitors. Be sure to calculate component tem­perature rise from refl ected AC current dissipated inside capacitor ESR. In the fi gure, the two copper strips simulate real-world printed circuit impedances between the power supply and its load. In order to minimize circuit errors and standardize tests between units, scope measurements should be made using BNC connectors or the probe ground should not exceed one half inch and soldered directly to the fi xture.
COPPER STRIP
+OUTPUT
R
C1
−OUTPUT
COPPER STRIP
C1 = 0.1μF CERAMIC C2 = 10μF LOW ES LOAD 2-3 INCHES (51-76mm) FROM MODULE
Figure 3 – Measuring Output Ripple and Noise (PARD)
SCOPE
C2
LOAD
Floating Outputs
Since these are isolated DC/DC converters, their outputs are “fl oating” with respect to their input. The essential feature of such isolation is ideal ZERO CURRENT FLOW between input and output. Real-world converters however do exhibit tiny leakage currents between input and output (see Specifi cations). These leakages consist of both an AC stray capacitance coupling component and a DC leakage resistance. When using the isolation feature, do not allow the isolation voltage to exceed specifi cations. Otherwise the converter may be damaged. Designers will normally use the negative output (-Output) as the ground return of the load circuit. You can however use the positive output (+Output) as the ground return to effectively reverse the output polarity.
Minimum Output Loading Requirements
These converters employ a synchronous rectifi er design topology. All models regulate within specifi cation and are stable under no load to full load conditions. Operation under no load might however slightly increase output ripple and noise.
Thermal Shutdown
To prevent many over temperature problems and damage, these converters include thermal shutdown circuitry. If environmental conditions cause the temperature of the DC/DC’s to rise above the Operating Temperature Range up to the shutdown temperature, an on-board electronic temperature sensor will power down the unit. When the temperature decreases below the turn-on threshold, the converter will automatically restart. There is a small amount of hysteresis to prevent rapid on/off cycling. The temperature sensor is typically
located adjacent to the switching controller, approximately in the center of the unit. See the Performance and Functional Specifi cations.
CAUTION: If you operate too close to the thermal limits, the converter may shut down suddenly without warning. Be sure to thoroughly test your applica­tion to avoid unplanned thermal shutdown.
Temperature Derating Curves
The graphs in the next section illustrate typical operation under a variety of condi­tions. The Derating curves show the maximum continuous ambient air temperature and decreasing maximum output current which is acceptable under increasing forced airfl ow measured in Linear Feet per Minute (“LFM”). Note that these are AVERAGE measurements. The converter will accept brief increases in temperature and/or current or reduced airfl ow as long as the average is not exceeded.
Note that the temperatures are of the ambient airfl ow, not the converter itself which is obviously running at higher temperature than the outside air. Also note that very low fl ow rates (below about 25 LFM) are similar to “natural convection,” that is, not using fan-forced airfl ow.
MPS makes Characterization measurements in a closed cycle wind tunnel with calibrated airfl ow. We use both thermocouples and an infrared camera system to observe thermal performance. As a practical matter, it is quite diffi cult to insert an anemometer to precisely measure airfl ow in most applications. Sometimes it is possible to estimate the effective airfl ow if you thoroughly understand the enclosure geometry, entry/exit orifi ce areas and the fan fl owrate specifi cations. If in doubt, contact MPS to discuss placement and measurement techniques of suggested temperature sensors.
CAUTION: If you routinely or accidentally exceed these Derating guidelines, the converter may have an unplanned Over Temperature shut down. Also, these graphs are all collected at slightly above Sea Level altitude. Be sure to reduce the derating for higher density altitude.
Output Overvoltage Protection
This converter monitors its output voltage for an over-voltage condition using an on-board electronic comparator. The signal is optically coupled to the pri­mary side PWM controller. If the output exceeds OVP limits, the sensing circuit will power down the unit, and the output voltage will decrease. After a time-out period, the PWM will automatically attempt to restart, causing the output volt­age to ramp up to its rated value. It is not necessary to power down and reset the converter for the this automatic OVP-recovery restart.
If the fault condition persists and the output voltage climbs to excessive levels, the OVP circuitry will initiate another shutdown cycle. This on/off cycling is referred to as “hiccup” mode. It safely tests full current rated output voltage without damaging the converter.
Output Fusing
The converter is extensively protected against current, voltage and temperature extremes. However your output application circuit may need additional protection. In the extremely unlikely event of output circuit failure, excessive voltage could be applied to your circuit. Consider using an appropriate fuse in series with the output.
Output Current Limiting
As soon as the output current increases to approximately 125% to 150% of its maximum rated value, the DC/DC converter will enter a current-limiting mode. The output voltage will decrease proportionally with increases in output
Technical enquiries email: [email protected], tel: +1 508 339 3000www.murata-ps.com
MDC_UEI Series 30W.A01 Page 7 of 11
Page 8
UEI30 Series
30W Isolated Wide-Range DC/DC Converters
current, thereby maintaining a somewhat constant power output. This is com­monly referred to as power limiting.
Current limiting inception is defi ned as the point at which full power falls below the rated tolerance. See the Performance/Functional Specifi cations. Note particularly that the output current may briefl y rise above its rated value. This enhances reliability and continued operation of your application. If the output current is too high, the converter will enter the short circuit condition.
Output Short Circuit Condition
When a converter is in current-limit mode, the output voltage will drop as the output current demand increases. If the output voltage drops too low, the mag­netically coupled voltage used to develop primary side voltages will also drop, thereby shutting down the PWM controller. Following a time-out period, the PWM will restart, causing the output voltage to begin ramping up to its appro­priate value. If the short-circuit condition persists, another shutdown cycle will initiate. This on/off cycling is called “hiccup mode”. The hiccup cycling reduces the average output current, thereby preventing excessive internal tempera­tures. A short circuit can be tolerated indefi nitely.
Trimming the Output Voltage
The Trim input to the converter allows the user to adjust the output voltage over the rated trim range (please refer to the Specifi cations). In the trim equations and circuit diagrams that follow, trim adjustments use either a trimpot or a single fi xed resistor connected between the Trim input and either the +Sense or –Sense terminals. (On some converters, an external user-supplied precision DC voltage may also be used for trimming). Trimming resistors should have a low tempera­ture coeffi cient (±100 ppm/deg.C or less) and be mounted close to the converter. Keep leads short. If the trim function is not used, leave the trim unconnected. With no trim, the converter will exhibit its specifi ed output voltage accuracy.
There are two CAUTIONs to be aware for the Trim input:
CAUTION: To avoid unplanned power down cycles, do not exceed EITHER the maximum output voltage OR the maximum output power when setting the trim. Be particularly careful with a trimpot. If the output voltage is excessive, the OVP circuit may inadvertantly shut down the converter. If the maximum power is exceeded, the converter may enter current limiting. If the power is exceeded for an extended period, the converter may overheat and encounter overtempera­ture shut down.
−INPUT
ON/OFF
CONTROL
+OUTPUT
TRIM
5-22
7
TURNS
LOAD
CAUTION: Be careful of external electrical noise. The Trim input is a senstive input to the converter’s feedback control loop. Excessive electrical noise may cause instability or oscillation. Keep external connections short to the Trim input. Use shielding if needed.
−INPUT
ON/OFF
CONTROL
+INPUT
Figure 5 – Trim adjustments to decrease Output Voltage using a Fixed Resistor
+OUTPUT
TRIM
−OUTPUT
RTRIM DOWN
LOAD
Trim Equations
Trim Up Trim Down
<Connect trim resistor
between Trim and –Sense>
<Connect trim resistor
between Trim and +Sense>
UEI30-033-Q12/-Q48
R
T (:) =
UP
12775
VO – 3.3
– 2050
RT (:) =
DOWN
5110 (Vo - 2.5)
3.3 – V
O
– 2050
UEI30-050-Q12/-Q48
T (:) =
R
UP
12775
VO – 5
– 2050
RT (:) =
DOWN
5110 (Vo - 2.5)
5 – V
O
– 2050
UEI30-120-Q12/-Q48
R
T (:) =
UP
25000
VO – 12
– 5110
RT (:) =
DOWN
10000 (Vo-2.5)
12 – V
O
–5110
UEI30-150-Q12/-Q48
R
T (:) =
UP
25000
VO – 15
– 5110
RT (:) =
DOWN
10000 (Vo-2.5)
15 – V
O
–5110
Where Vo = Desired output voltage. Adjustment accuracy is subject to resis­tor tolerances and factory-adjusted output accuracy. Mount trim resistor close to converter. Use short leads.
+INPUT
−OUTPUT
Figure 4 – Trim adjustments using a trimpot
Remote On/Off Control
On the input side, a remote On/Off Control can be ordered with either polarity.
Positive: Standard models are enabled when the On/Off pin is left open or is pulled high to +V open pin to rise to +V
IN with respect to –VIN. An internal bias current causes the
IN. Some models will also turn on at lower intermediate
voltages (see Specifi cations). Positive-polarity devices are disabled when the
Technical enquiries email: [email protected], tel: +1 508 339 3000www.murata-ps.com
MDC_UEI Series 30W.A01 Page 8 of 11
Page 9
On/Off is grounded or brought to within a low voltage (see Specifi cations) with respect to –V
IN.
Negative: Optional negative-polarity devices are on (enabled) when the On/ Off is grounded or brought to within a low voltage (see Specifi cations) with respect to –V pulled high to +15V
IN. The device is off (disabled) when the On/Off is left open or is
DC Max. with respect to –VIN.
Dynamic control of the On/Off function should be able to sink appropriate signal current when brought low and withstand appropriate voltage when brought high. Be aware too that there is a fi nite time in milliseconds (see Specifi cations) between the time of On/Off Control activation and stable, regulated output. This time will vary slightly with output load type and current and input conditions.
There are two CAUTIONs for the On/Off Control:
CAUTION: While it is possible to control the On/Off with external logic if you carefully observe the voltage levels, the preferred circuit is either an open drain/open collector transistor or a relay (which can thereupon be controlled by logic). The On/Off prefers to be set at approx. +15V (open pin) for the ON state, assuming positive logic.
UEI30 Series
30W Isolated Wide-Range DC/DC Converters
−INPUT
ON/OFF
CONTROL
+INPUT
Figure 6 – Trim adjustments to increase Output Voltage using a Fixed Resistor
+OUTPUT
TRIM
−OUTPUT
R TRIM UP
LOAD
+VCC
CAUTION: Do not apply voltages to the On/Off pin when there is no input power voltage. Otherwise the converter may be permanently damaged.
3
ON/OFF
CONTROL
1
-INPUT
Figure 7 – Driving the On/Off Control Pin (suggested circuit)
Technical enquiries email: [email protected], tel: +1 508 339 3000www.murata-ps.com
MDC_UEI Series 30W.A01 Page 9 of 11
Page 10
PERFORMANCE DATA
Effi ciency vs. Line Voltage and Load Current @ 25°C
UEI30-033-Q48
UEI30 Series
30W Isolated Wide-Range DC/DC Converters
Maximum Current Temperature Derating @Sea Level
(V
IN = 24V, airfl ow is from input to output)
100
90
80
70
60
50
Efficien cy (%)
40
30
20
1234567890
Vin = 75 V
Vin = 48 V
Vin = 24 V
Vin = 18 V
9.1
9
8.9
8.8
8.7
Output Current (Amps)
8.6
8.5 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90
Ambient Temperature (ºC)
Natural convection
100 LFM 200 LFM
Load Current (Amps)
UEI30-033-Q48
Maximum Current Temperature Derating @Sea Level
(V
IN = 48V, airfl ow is from input to output)
9.1
9
8.9
8.8
8.7
Output Current (Amps)
8.6
8.5 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90
Ambient Temperature (ºC)
Natural convection
100 LFM 200 LFM
Effi ciency vs. Line Voltage and Load Current @ 25°C
100
90
80
70
60
50
Efficiency (%)
40
30
20
0
1.00
Vin = 75 V
Vin = 48 V
Vin = 24 V
Vin = 18 V
2.00
0
3.0
4.00
UEI30-050-Q12
5.00
6.00
Maximum Current Temperature Derating @Sea Level
IN = 36V, longitudinal airfl ow)
(V
6.1
6.0
5.9
5.8
5.7
Output Current (Amps)
5.6
5.5
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90
Natural convection
100 LFM 200 LFM 300 LFM
Ambient Temperature (ºC)
Load Current (Amps)
Technical enquiries email: [email protected], tel: +1 508 339 3000www.murata-ps.com
MDC_UEI Series 30W.A01 Page 10 of 11
Page 11
PERFORMANCE DATA
UEI30 Series
30W Isolated Wide-Range DC/DC Converters
UEI30-050-Q48
Effi ciency vs. Line Voltage and Load Current @ 25°C Maximum Current Temperature Derating @Sea Level
100
90
80
70
60
Efficien cy (%)
50
40
30
20
0
1.00
2.00
Load Current (Amps)
Vin = 75 V
Vin = 48 V
Vin = 24 V
Vin = 18 V
3.0
0
4.00
5.00
Maximum Current Temperature Derating @Sea Level
(VIN = 24V, transverse airfl ow)
6.1
6.0
5.9
5.8
5.7
Output Current (Amps)
5.6
5.5 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90
Ambient Temperature (ºC)
Natural convection
6.1
6.0
5.9
5.8
5.7
Output Current (Amps)
5.6
5.5 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90
6.00
UEI30-050-Q48
6.1
6.0
5.9
5.8
5.7
Output Current (Amps)
5.6
5.5 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90
(VIN = 18V, transverse airfl ow)
Natural convection
100 LFM 200 LFM 300 LFM
Ambient Temperature (ºC)
Maximum Current Temperature Derating @Sea Level
(VIN = 48V, transverse airfl ow)
Natural convection
100 LFM
Ambient Temperature (ºC)
Murata Power Solutions, Inc. 11 Cabot Boulevard, Mansfi eld, MA 02048 -1151 U.S.A. Tel: (508) 339-3000 (800) 233-2765 Fax: (508) 339-6356
www.murata-ps.com email: [email protected] ISO 9001 and 14001 REGISTERED
Murata Power Solutions, Inc. makes no representation that the use of its products in the circuits described herein, or the use of other technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifi cations are subject to change without notice. © 2008 Murata Power Solutions, Inc.
02/20/09
USA: Mansfi eld (MA), Tel: (508) 339-3000, email: [email protected]
Canada: Toronto, Tel: (866) 740-1232, email: [email protected]
UK: Milton Keynes, Tel: +44 (0)1908 615232, email: [email protected]
France: Montigny Le Bretonneux, Tel: +33 (0)1 34 60 01 01, email: [email protected]
Germany: München, Tel: +49 (0)89-544334-0, email: [email protected]
Japan: Tokyo, Tel: 3-3779-1031, email: [email protected]
Osaka, Tel: 6-6354-2025, email: [email protected]
China: Shanghai, Tel: +86 215 027 3678, email: [email protected]
Guangzhou, Tel: +86 208 221 8066, email: [email protected]
Singapore: Parkway Centre, Tel: +65 6348 9096, email: [email protected]
Technical enquiries email: [email protected], tel: +1 508 339 3000www.murata-ps.com
MDC_UEI Series 30W.A01 Page 11 of 11
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