Featuring a full 30 Watt output in 1.8 square inches of board area,
the UEI series isolated DC/DC converter family offers efficient
regulated DC power for printed circuit board mounting.
Typical unit
ical unit
FEATURES
Small footprint DC/DC converter, ideal for high
current applications
0.92" x 1.92" x 0.35" open frame package
Wide range input voltages 9-36 and 18-75Vdc
Double lead-free assembly and attachment
for RoHS standards
Isolation up to 2250 VDC (basic)
Up to 30W total output power with
overtemperature shutdown
High effi ciency synchronous rectifi er forward
topology
Stable no-load operation with no required
external components
–40 to +85°C temperature range with derating
Designed to meet UL60950-1, CSA-C22.2 No.
234, EN60950-1 safety approvals
Extensive self-protection shut down features
RoHS hazardous substance compliant
PRODUCT OVERVIEW
Wide range 4:1 inputs on the 0.92" x 1.92" x 0.35"
converter are either 9 to 36 Volts DC (Q12
models) or 18 to 75 Volts DC (Q48 models), ideal
for battery-powered and telecom equipment.
Fixed output voltages from 3.3 VDC to 15 VDC
are tightly regulated and may be trimmed within
±10% of nominal output. Applications include
small instruments, computer-based systems,
data communications equipment, remote sensor
systems, vehicle and portable electronics.
The UEI 30W Series includes full magnetic and
optical isolation up to 2250 Volts DC (basic insulation). For connection to digital systems, the outputs offer fast settling to current step loads and
tolerance of higher capacitive loads. Excellent
ripple and noise specifi cations assure compatibility to circuits using CPU’s, ASIC’s, programmable
logic and FPGA’s. No minimum load is required.
For systems requiring controlled startup/shutdown, an external switch, transistor or digital
SIMPLIFIED SCHEMATIC
logic may be used to activate the remote On/Off
control. Remote Sense inputs compensate for
resistive line drops at high currents.
A wealth of self-protection features avoid
both converter and external circuit problems.
These include input undervoltage lockout and
overtemperature shutdown. The outputs current
limit using the “hiccup” autorestart technique and
the outputs may be short-circuited indefi nitely.
Additional features include output overvoltage
and reverse conduction elimination.
The synchronous rectifi er forward topology
offers high effi ciency for minimal heat buildup
and “no fan” operation. The open frame design
is also available under special quantity order
with an encapsulation shell and thermallyconductive potting compound. This option offers
additional cooling in low-airfl ow, high temperature applications.
c Please refer to the part number structure for additional options and complete ordering part numbers.
d All specifi cations are at nominal line voltage and full load, +25 deg.C. unless otherwise noted. See
detailed specifi cations.
c
PowerR/N (mVp-p) Regulation (Max.)
IOUT
(A)
(W)Typ.Max.LineLoad
Please contact Murata Power
Solutions for further information.
Please contact Murata Power
Solutions for further information.
VIN
Range
Nom.
(V)
e Sense input is not included for 12 Vout and higher models. Sense is optional for 5 Vout and lower.
(V)
249-36
249-36
Output capacitors are 1 μF ceramic in parallel with 10 μF electrolytic. Input cap is 22 μF, low ESR.
These I/O caps are necessary for our test equipment and may not be needed for your application.
IIN,
no load
IIN, full
load (A)
(mA)
Please contact Murata Power
Solutions for further information.
Please contact Murata Power
Solutions for further information.
Effi ciency
Min.Typ.
Open Frame
Package, C80
Case (inches)Pinout
0.92x1.92x0.35P21
0.92x1.92x0.35P21
0.92x1.92x0.35
P21
PART NUMBER STRUCTURE
UEI30 -Q48-050
Nominal Output Voltage
In tenths of a volt
Input Voltage Range:
Q12 = 9-36V
Q48 = 18-75V
C
-N
RoHS-6 hazardous substancecompliance
Note:
Not all model number combinations are
available. Contact Murata Power Solutions.
On/Off Control Polarity:
P = Positive
N = Negative
Positive “P” polarity is standard for Q12 models and optional special
order for Q48 models. Negative “N” polarity is standard for Q48
models and optional special order for Q12 models.
Soldering Guidelines
Murata Power Solutions recommends the specifi cations below when installing these converters. These specifi cations vary depending on the solder type. Exceeding these specifi cations may cause damage to the product. Be cautious when there is high atmospheric humidity. We strongly recommend a mild pre-bake (100° C. for 30 minutes). Your production
environment may differ; therefore please thoroughly review these guidelines with your process engineers.
Wave Solder Operations for through-hole mounted products (THMT)
For Sn/Ag/Cu based solders:For Sn/Pb based solders:
Maximum Preheat Temperature 115° C.Maximum Preheat Temperature 105° C.
Maximum Pot Temperature270° C.Maximum Pot Temperature250° C.
Maximum Solder Dwell Time7 secondsMaximum Solder Dwell Time6 seconds
50 VDC, no damage
0-75 VDC to rated specifi cations
Current-limited. Devices can
withstand sustained short circuit
without damage. The outputs are
not intended to accept appreciable reverse current.
Device includes electronic overtemperature shutdown protection
under normal operation.
-55 to +125° C.
Capacitive Loading Max.
Low ESR <0.02Ω Max,
resistive load
OUT nom. +20% max.
Overvoltage
protection
Hiccup auto-start
after fault removal
5.0
Absolute Maximum Ratings
Absolute maximums are stress ratings. Exposure of devices to
greater than any of these conditions may adversely affect long-term
reliability. Proper operation under conditions other than those listed
in the Performance/Functional Specifi cations Table is not implied nor
recommended.
Maximum Ratings Notes
The UEI-30W series does not include electronic Input Overvoltage
Protection. Therefore it is possible for the input to exceed the continuous ratings listed above and still operate. However, units are not
routinely Production-tested above the continuous ratings. Therefore,
the rated specifi cations do not apply at excessive input voltage and
performance is undetermined.
At some combinations of high ambient temperature, low airfl ow
or high output current, the controller may shut down from overtemperature if the maximum rated input voltage is exceeded.
The transient specifi cations indicate that sample lots were successfully tested for 100 mS at the transient stress voltage and were
not damaged. As a practical matter in your application, it is often
diffi cult to determine how long an input overvoltage was applied.
Therefore, do not exceed the continuous voltage rating.
(1) All models are tested and specifi ed with external 1 μF and 10 μF parallel output capacitors and a
22 μF external input capacitor. All capacitors are low ESR types. These capacitors are necessary to
accommodate our test equipment and may not be required to achieve specifi ed performance in your
applications. All models are stable and regulate within spec under no-load conditions.
All specifi cations are typical unless noted. General conditions for Specifi cations are +25 deg.C,
Vin=nominal, Vout=nominal, full load. Adequate airfl ow must be supplied for extended testing under
power.
(2) Input Back Ripple Current is tested and specifi ed over a 5 Hz to 20 MHz bandwidth. Input fi ltering
is Cin=33 μF, 100V, Cbus=220 μF, 100V, Lbus=12 μH.
(3) Note that Maximum Power Derating curves indicate an average current at nominal input voltage.
At higher temperatures and/or lower airfl ow, the DC/DC converter will tolerate brief full current
outputs if the total RMS current over time does not exceed the Derating curve. All Derating curves
are presented at sea level altitude. Be aware of reduced power dissipation with increasing density
altitude.
(4) Mean Time Before Failure is calculated using the Telcordia (Belcore) SR-332 Method 1, Case 3,
ground fi xed conditions, Tpcboard=+25 deg.C, full load, natural air convection.
(5) The On/Off Control is normally selected by a switch or an open collector or open drain transistor.
But it may also be driven with external logic or by applying appropriate external voltages which are
referenced to Input Common and do not exceed the On/Off voltage specifi cations.
(6) Output current limiting begins when the output voltage degrades approximately 2% from the
selected setting.
(7) The outputs are not intended to sink appreciable reverse current.
(8) Output noise may be further reduced by adding an external fi lter. Low voltage logic circuits may
have a small voltage margin between logic ZERO and logic ONE, requiring noise suppression. Use only
as much output fi ltering as needed to achieve your noise requirements. Excessive output capacitance
can retard transient response or possibly cause instability. Low ESR ceramic capacitors may degrade
dynamic performance. Be sure to thoroughly test your system under full load with all components
installed.
(9) All models are fully operational and meet published specifi cations, including “cold start” at –40°C.
At full power, the package temperature of all on-board components must not exceed +128°C.
(10) Regulation specifi cations describe the deviation as the line input voltage or output load current is
varied from a nominal midpoint value to either extreme.
(11) The output overvoltage protection is automatic recovery. The overvoltage may occur either from
internal failure or from an external forcing voltage as in a shared power system.
(12) Output current limit and short circuit protection is non-latching. When the overcurrent fault is
removed, the converter will immediately recover. After an output overcurrent or short circuit, “hiccup”
operation repeatedly attempts to restart the converter with a brief, full-current output. If the overcurrent condition still exists, the restart current will be removed and then tried again. This short current
pulse prevents overheating and damaging the converter. Once the fault is removed, the converter
immediately resumes normal operation.
(13) Do not exceed maximum power specifi cations when adjusting the output trim.
(14) At zero output current, the output may contain low frequency components which exceed the
ripple specifi cation. The output may be operated indefi nitely with no load.
(15) If reverse polarity is accidentally applied to the input, to ensure reverse input protection with full
output load, always connect an external input fuse in series with the +Vin input. Use approximately
twice the full input current rating with nominal input voltage.
CAUTION: This product is not internally fused. To comply with safety agency certifi cations and to
avoid injury to personnel or equipment, the user must connect an external fast-blow fuse to the input
terminals. See fuse information.
Certain applications and/or safety agencies may require fuses at the inputs of
power conversion components. Fuses should also be used when there is the
possibility of sustained input voltage reversal which is not current-limited. We
recommend a time delay fuse installed in the ungrounded input supply line
with a value which is approximately twice the maximum line current, calculated at the lowest input voltage.
The installer must observe all relevant safety standards and regulations. For
safety agency approvals, install the converter in compliance with the end-user
safety standard, i.e. IEC/EN/UL 60950-1.
Input Reverse-Polarity Protection
If the input voltage polarity is reversed, an internal diode will become forward
biased and likely draw excessive current from the power source. If this source
is not current-limited or the circuit appropriately fused, it could cause permanent damage to the converter.
Input Under-Voltage Shutdown and Start-Up Threshold
Under normal start-up conditions, converters will not begin to regulate properly
until the ramping-up input voltage exceeds and remains at the Start-Up
Threshold Voltage (see Specifi cations). Once operating, converters will not
turn off until the input voltage drops below the Under-Voltage Shutdown Limit.
Subsequent restart will not occur until the input voltage rises again above the
Start-Up Threshold. This built-in hysteresis prevents any unstable on/off operation at a single input voltage.
Users should be aware however of input sources near the Under-Voltage
Shutdown whose voltage decays as input current is consumed (such as capacitor inputs), the converter shuts off and then restarts as the external capacitor
recharges. Such situations could oscillate. To prevent this, make sure the operating input voltage is well above the UV Shutdown voltage AT ALL TIMES.
Start-Up Time
Assuming that the output current is set at the rated maximum, the Vin to Vout StartUp Time (see Specifi cations) is the time interval between the point when the ramping
input voltage crosses the Start-Up Threshold and the fully loaded regulated output
voltage enters and remains within its specifi ed accuracy band. Actual measured
times will vary with input source impedance, external input capacitance, input voltage slew rate and fi nal value of the input voltage as it appears at the converter.
These converters include a soft start circuit to moderate the duty cycle of its
PWM controller at power up, thereby limiting the input inrush current.
The On/Off Remote Control interval from On command to V
OUT regulated
assumes that the converter already has its input voltage stabilized above the
Start-Up Threshold before the On command. The interval is measured from the
On command until the output enters and remains within its specifi ed accuracy
band. The specifi cation assumes that the output is fully loaded at maximum
rated current. Similar conditions apply to the On to V
OUT regulated specifi cation
such as external load capacitance and soft start circuitry.
Input Source Impedance
These converters will operate to specifi cations without external components,
assuming that the source voltage has very low impedance and reasonable
input voltage regulation. Since real-world voltage sources have fi nite impedance, performance is improved by adding external fi lter components. Sometimes only a small ceramic capacitor is suffi cient. Since it is diffi cult to totally
characterize all applications, some experimentation may be needed. Note that
external input capacitors must accept high speed switching currents.
Because of the switching nature of DC/DC converters, the input of these
converters must be driven from a source with both low AC impedance and
adequate DC input regulation. Performance will degrade with increasing input
inductance. Excessive input inductance may inhibit operation. The DC input
regulation specifi es that the input voltage, once operating, must never degrade
below the Shut-Down Threshold under all load conditions. Be sure to use
adequate trace sizes and mount components close to the converter.
I/O Filtering, Input Ripple Current and Output Noise
All models in this converter series are tested and specifi ed for input refl ected
ripple current and output noise using designated external input/output components, circuits and layout as shown in the fi gures below. External input capaci-
IN in the fi gure) serve primarily as energy storage elements, minimizing
tors (C
line voltage variations caused by transient IR drops in the input conductors.
Users should select input capacitors for bulk capacitance (at appropriate
frequencies), low ESR and high RMS ripple current ratings. In the fi gure below,
the CBUS and LBUS components simulate a typical DC voltage bus. Your specifi c
system confi guration may require additional considerations. Please note that the
values of C
IN, LBUS and CBUS will vary according to the specifi c converter model.
In critical applications, output ripple and noise (also referred to as periodic
and random deviations or PARD) may be reduced by adding fi lter elements
such as multiple external capacitors. Be sure to calculate component temperature rise from refl ected AC current dissipated inside capacitor ESR. In the
fi gure, the two copper strips simulate real-world printed circuit impedances
between the power supply and its load. In order to minimize circuit errors and
standardize tests between units, scope measurements should be made using
BNC connectors or the probe ground should not exceed one half inch and
soldered directly to the fi xture.
COPPER STRIP
+OUTPUT
R
C1
−OUTPUT
COPPER STRIP
C1 = 0.1μF CERAMIC
C2 = 10μF LOW ES
LOAD 2-3 INCHES (51-76mm) FROM MODULE
Figure 3 – Measuring Output Ripple and Noise (PARD)
SCOPE
C2
LOAD
Floating Outputs
Since these are isolated DC/DC converters, their outputs are “fl oating” with
respect to their input. The essential feature of such isolation is ideal ZERO
CURRENT FLOW between input and output. Real-world converters however do
exhibit tiny leakage currents between input and output (see Specifi cations).
These leakages consist of both an AC stray capacitance coupling component
and a DC leakage resistance. When using the isolation feature, do not allow
the isolation voltage to exceed specifi cations. Otherwise the converter may
be damaged. Designers will normally use the negative output (-Output) as
the ground return of the load circuit. You can however use the positive output
(+Output) as the ground return to effectively reverse the output polarity.
Minimum Output Loading Requirements
These converters employ a synchronous rectifi er design topology. All models
regulate within specifi cation and are stable under no load to full load conditions.
Operation under no load might however slightly increase output ripple and noise.
Thermal Shutdown
To prevent many over temperature problems and damage, these converters
include thermal shutdown circuitry. If environmental conditions cause the
temperature of the DC/DC’s to rise above the Operating Temperature Range
up to the shutdown temperature, an on-board electronic temperature sensor
will power down the unit. When the temperature decreases below the turn-on
threshold, the converter will automatically restart. There is a small amount of
hysteresis to prevent rapid on/off cycling. The temperature sensor is typically
located adjacent to the switching controller, approximately in the center of the
unit. See the Performance and Functional Specifi cations.
CAUTION: If you operate too close to the thermal limits, the converter may
shut down suddenly without warning. Be sure to thoroughly test your application to avoid unplanned thermal shutdown.
Temperature Derating Curves
The graphs in the next section illustrate typical operation under a variety of conditions. The Derating curves show the maximum continuous ambient air temperature
and decreasing maximum output current which is acceptable under increasing
forced airfl ow measured in Linear Feet per Minute (“LFM”). Note that these are
AVERAGE measurements. The converter will accept brief increases in temperature
and/or current or reduced airfl ow as long as the average is not exceeded.
Note that the temperatures are of the ambient airfl ow, not the converter
itself which is obviously running at higher temperature than the outside air.
Also note that very low fl ow rates (below about 25 LFM) are similar to “natural
convection,” that is, not using fan-forced airfl ow.
MPS makes Characterization measurements in a closed cycle wind
tunnel with calibrated airfl ow. We use both thermocouples and an infrared
camera system to observe thermal performance. As a practical matter, it is
quite diffi cult to insert an anemometer to precisely measure airfl ow in most
applications. Sometimes it is possible to estimate the effective airfl ow if you
thoroughly understand the enclosure geometry, entry/exit orifi ce areas and the
fan fl owrate specifi cations. If in doubt, contact MPS to discuss placement and
measurement techniques of suggested temperature sensors.
CAUTION: If you routinely or accidentally exceed these Derating guidelines,
the converter may have an unplanned Over Temperature shut down. Also, these
graphs are all collected at slightly above Sea Level altitude. Be sure to reduce
the derating for higher density altitude.
Output Overvoltage Protection
This converter monitors its output voltage for an over-voltage condition using
an on-board electronic comparator. The signal is optically coupled to the primary side PWM controller. If the output exceeds OVP limits, the sensing circuit
will power down the unit, and the output voltage will decrease. After a time-out
period, the PWM will automatically attempt to restart, causing the output voltage to ramp up to its rated value. It is not necessary to power down and reset
the converter for the this automatic OVP-recovery restart.
If the fault condition persists and the output voltage climbs to excessive
levels, the OVP circuitry will initiate another shutdown cycle. This on/off cycling
is referred to as “hiccup” mode. It safely tests full current rated output voltage
without damaging the converter.
Output Fusing
The converter is extensively protected against current, voltage and temperature
extremes. However your output application circuit may need additional protection.
In the extremely unlikely event of output circuit failure, excessive voltage could be
applied to your circuit. Consider using an appropriate fuse in series with the output.
Output Current Limiting
As soon as the output current increases to approximately 125% to 150% of
its maximum rated value, the DC/DC converter will enter a current-limiting
mode. The output voltage will decrease proportionally with increases in output
current, thereby maintaining a somewhat constant power output. This is commonly referred to as power limiting.
Current limiting inception is defi ned as the point at which full power falls
below the rated tolerance. See the Performance/Functional Specifi cations. Note
particularly that the output current may briefl y rise above its rated value. This
enhances reliability and continued operation of your application. If the output
current is too high, the converter will enter the short circuit condition.
Output Short Circuit Condition
When a converter is in current-limit mode, the output voltage will drop as the
output current demand increases. If the output voltage drops too low, the magnetically coupled voltage used to develop primary side voltages will also drop,
thereby shutting down the PWM controller. Following a time-out period, the
PWM will restart, causing the output voltage to begin ramping up to its appropriate value. If the short-circuit condition persists, another shutdown cycle will
initiate. This on/off cycling is called “hiccup mode”. The hiccup cycling reduces
the average output current, thereby preventing excessive internal temperatures. A short circuit can be tolerated indefi nitely.
Trimming the Output Voltage
The Trim input to the converter allows the user to adjust the output voltage over
the rated trim range (please refer to the Specifi cations). In the trim equations and
circuit diagrams that follow, trim adjustments use either a trimpot or a single
fi xed resistor connected between the Trim input and either the +Sense or –Sense
terminals. (On some converters, an external user-supplied precision DC voltage
may also be used for trimming). Trimming resistors should have a low temperature coeffi cient (±100 ppm/deg.C or less) and be mounted close to the converter.
Keep leads short. If the trim function is not used, leave the trim unconnected.
With no trim, the converter will exhibit its specifi ed output voltage accuracy.
There are two CAUTIONs to be aware for the Trim input:
CAUTION: To avoid unplanned power down cycles, do not exceed EITHER the
maximum output voltage OR the maximum output power when setting the trim.
Be particularly careful with a trimpot. If the output voltage is excessive, the OVP
circuit may inadvertantly shut down the converter. If the maximum power is
exceeded, the converter may enter current limiting. If the power is exceeded for
an extended period, the converter may overheat and encounter overtemperature shut down.
−INPUT
ON/OFF
CONTROL
+OUTPUT
TRIM
5-22
7
TURNS
LOAD
CAUTION: Be careful of external electrical noise. The Trim input is a senstive
input to the converter’s feedback control loop. Excessive electrical noise may
cause instability or oscillation. Keep external connections short to the Trim
input. Use shielding if needed.
−INPUT
ON/OFF
CONTROL
+INPUT
Figure 5 – Trim adjustments to decrease Output Voltage using a Fixed Resistor
+OUTPUT
TRIM
−OUTPUT
RTRIM DOWN
LOAD
Trim Equations
Trim UpTrim Down
<Connect trim resistor
between Trim and –Sense>
<Connect trim resistor
between Trim and +Sense>
UEI30-033-Q12/-Q48
R
T (:) =
UP
12775
VO – 3.3
– 2050
RT (:) =
DOWN
5110 (Vo - 2.5)
3.3 – V
O
– 2050
UEI30-050-Q12/-Q48
T (:) =
R
UP
12775
VO – 5
– 2050
RT (:) =
DOWN
5110 (Vo - 2.5)
5 – V
O
– 2050
UEI30-120-Q12/-Q48
R
T (:) =
UP
25000
VO – 12
– 5110
RT (:) =
DOWN
10000 (Vo-2.5)
12 – V
O
–5110
UEI30-150-Q12/-Q48
R
T (:) =
UP
25000
VO – 15
– 5110
RT (:) =
DOWN
10000 (Vo-2.5)
15 – V
O
–5110
Where Vo = Desired output voltage. Adjustment accuracy is subject to resistor tolerances and factory-adjusted output accuracy. Mount trim resistor close
to converter. Use short leads.
+INPUT
−OUTPUT
Figure 4 – Trim adjustments using a trimpot
Remote On/Off Control
On the input side, a remote On/Off Control can be ordered with either polarity.
Positive: Standard models are enabled when the On/Off pin is left open or
is pulled high to +V
open pin to rise to +V
IN with respect to –VIN. An internal bias current causes the
IN. Some models will also turn on at lower intermediate
voltages (see Specifi cations). Positive-polarity devices are disabled when the
On/Off is grounded or brought to within a low voltage (see Specifi cations) with
respect to –V
IN.
Negative: Optional negative-polarity devices are on (enabled) when the On/
Off is grounded or brought to within a low voltage (see Specifi cations) with
respect to –V
pulled high to +15V
IN. The device is off (disabled) when the On/Off is left open or is
DC Max. with respect to –VIN.
Dynamic control of the On/Off function should be able to sink appropriate
signal current when brought low and withstand appropriate voltage when
brought high. Be aware too that there is a fi nite time in milliseconds (see
Specifi cations) between the time of On/Off Control activation and stable,
regulated output. This time will vary slightly with output load type and current
and input conditions.
There are two CAUTIONs for the On/Off Control:
CAUTION: While it is possible to control the On/Off with external logic if you
carefully observe the voltage levels, the preferred circuit is either an open
drain/open collector transistor or a relay (which can thereupon be controlled by
logic). The On/Off prefers to be set at approx. +15V (open pin) for the ON state,
assuming positive logic.
UEI30 Series
30W Isolated Wide-Range DC/DC Converters
−INPUT
ON/OFF
CONTROL
+INPUT
Figure 6 – Trim adjustments to increase Output Voltage using a Fixed Resistor
+OUTPUT
TRIM
−OUTPUT
R TRIM UP
LOAD
+VCC
CAUTION: Do not apply voltages to the On/Off pin when there is no input
power voltage. Otherwise the converter may be permanently damaged.
3
ON/OFF
CONTROL
1
-INPUT
Figure 7 – Driving the On/Off Control Pin (suggested circuit)