Datasheet UEI15 Datasheet (MURATA)

Page 1
GATE DRIVE
Control
Reference, Trim &
Error Amplifier
+VIN
−VIN
+VOUT
–VOUT
On/Off
Control
TRIM
ISOLATION BARRIER
OPTO
ISOLATION
Typical unit
UEI15 Series
Isolated Wide Input Range 15-Watt DC/DC Converters
FEATURES
nSmall footprint DC/DC converter, ideal for
high current applications
nIndustry standard 0.9" x 1.1" X 0.335"
open frame package and pinout
nWide range input voltages 9-36 and
18-75 Vdc
nDouble lead-free assembly and attachment
for RoHS standards
n2250 Volt Basic Isolation (Q48 models)
n
Up to 15 Watts or greater total output power with overtemperature shutdown
nHigh efficiency synchronous rectifier
forward topology
nStable no-load operation with no required
external components
nUsable -40 to 85°C temperature range
(with derating)
nDesigned to meet UL 60950-1, CAN/CSA-
C22.2 No. 60950-1, IEC60950-1, EN60950-1 safety approvals
nExtensive self-protection shut down
features
PRODUCT OVERVIEW
Wide range 4:1 inputs on the 0.9" x 1.1" x 0.335" converter are either 9 to 36 Volts DC (Q12 models) or 18 to 75 Volts DC (Q48 models), ideal for battery­powered and telecom equipment. The industry­standard pinout fits larger 1" x 2" converters. Fixed output voltages from 3.3 VDC to 15 VDC are regu­lated to within ±0.2% or less and may be trimmed within ±10% of nominal output. Applications include small instruments, area-limited microcon­trollers, computer-based systems, data communi­cations equipment, remote sensor systems, vehicle and portable electronics.
Full magnetic and optical isolation includes Basic protection up to 2250 (Q48 models) Volts DC. For connection to digital systems, the outputs offer fast settling to current step loads and tolerance of higher capacitive loads. Excellent ripple and noise
SIMPLIFIED SCHEMATIC
specifications assure compatibility to circuits using CPU’s, ASIC’s, programmable logic and FPGA’s. For systems requiring controlled startup/ shutdown, an external remote On/Off control may use a switch, transistor or digital logic.
A wealth of self-protection features avoid both converter and external circuit problems. These include input undervoltage lockout and overtem­perature shutdown. The outputs current limit using the “hiccup” autorestart technique and the outputs may be short-circuited indefinitely. Additional features include output overvoltage and reverse conduction elimination.
The high efficiency offers minimal heat buildup and “no fan” operation.
www.murata-ps.com/rohs
For full details go to
Typical topology is shown.3.3V and 5Vo u t models only.
www.murata-ps.com Technical enquiries email: sales@murata-ps.com, tel: +1 508 339 3000
MDC_UEI15W.B12 Page 1 of 12
Page 2
UEI15 Series
Package – C75
(inches)
(mm)
Case
Pinout
Isolated Wide Input Range 15-Watt DC/DC Converters
PERFORMANCE SPECIFICATIONS AND ORDERING GUIDE
Output Input
R/N (mVp-p) Regulation (Max.)
Vo u t
Io u t
(A)
Power
(W)
Root Models
UEI15-033-Q12P-C 3.3 4.5 14.85 60 90 ±0.05% ±0.1% 24 9-36 130 0.71 86.5% 89%
UEI15-033-Q48N-C 3.3 5 16.5 60 90 ±0.2% ±0.2% 48 18-75 130 0.4 86.5% 88.8%
UEI15-050-Q12P-C 5 3 15 70 125 ±0.05% ±0.075% 24 9-36 50 0.72 86.3% 87.3%
UEI15-050-Q48N-C 5 3 15 60 95 ±0.05% ±0.06% 48 18-75 130 0.36 84.3% 86.0%
UEI15-120-Q12P-C 12 1.3 15.6 110 150 ±0.05% ±0.05% 24 9-36 130 0.77 82.3% 84.5%
UEI15-120-Q48N-C 12 1.3 15.6 85 120 ±0.075% ±0.05% 48 18-75 15 0.76 83.3% 85%
UEI15-150-Q12P-C 15 1.1 16.5 130 175 ±0.05% ±0.05% 24 9-36 130 0.81 83.5% 85%
UEI15-150-Q48N-C 15 1.1 16.5 80 120 ±0.05% ±0.05% 48 18-75 20 0.4 83.3% 85.3%
➀ Please refer to the part number structure for additional options and complete ordering part
numbers.
All specifications are typical at nominal line voltage and full load, +25 deg.C. unless otherwise
noted. See detailed specifications.
PART NUMBER STRUCTURE
(V)
UEI15 - Q12- -033
Unipolar Wide Input 15-Watt Series
Nominal Output Voltage in Tenths of a Volt
Vin
Nom.
Range
(V)
Minimum output load for UEI15-033-Q12, UEI15-120-Q12 and UEI15-050-Q12 is 10% of
P C
On/Off Control Polarity:
P = Positive N = Negative
Input Voltage Range
Q12 = 9-36V Q48 = 18-75V
Iin =
no
load
(V)
(mA)
maximum current.
RoHS-6 Hazardous Substance Compliance
Efficiency
Iin =
full
load
(A)Typ. Max. Line Load Min. Typ.
Note:
Some model number combinations may not be available. Contact Murata Power Solutions.
1.1×0.9×0.335 27.94×22.86×8.51 P22
Technical enquiries email: sales@murata-ps.com, tel: +1 508 339 3000www.murata-ps.com
MDC_UEI15W.B12 Page 2 of 12
Page 3
MECHANICAL SPECIFICATIONS
Top View
1.10 (27.9) Pin # 1
0.96
(24.4)
0.200 (5.08)
0.300 (7.62)
0.19 (4.8)
Side View
0.36 (9.1)
Ø 0.40±0.002 Ø 0.062±0.002 6x at pins 1-6
Pin with shoulder
Bottom View End View
0.400 (10.16)
#6
#5
#4
#3
#2
#1
C
L
0.400
(10.16)
0.15 (3.8)
0.800
(20.32)
Pin
Function P22
Pin
Function P22
4
Positive Output
1
Positive Input
5
Trim
2
Negative Input
3
On/Off Control In
6
Negative Output
Third Angle Projection
Dimensions are in inches (mm shown for ref. only).
Components are shown for reference only.
Tolerances (unless otherwise specified): .XX ± 0.02 (0.5) .XXX ± 0.010 (0.25) Angles ± 2˚
Case 75
UEI15 Series
Isolated Wide Input Range 15-Watt DC/DC Converters
INPUT/OUTPUT CONNECTIONS
PHYSICAL CHARACTERISTICS
Pin Material Copper alloy Pin Diameter 0.04" (1.016mm) Pin Finish Gold plate Weight 0.352 oz./10 grams Electromagnetic Interference FCC part 15, class B, EN55022 Flammability Rating UL 94V-0
Safety (designed to meet)
UL/cUL 60950-1, CAN/CSA­C22.2-60950-1, IEC/EN 60950-1
Technical enquiries email: sales@murata-ps.com, tel: +1 508 339 3000www.murata-ps.com
MDC_UEI15W.B12 Page 3 of 12
Page 4
INPUT CHARACTERISTICS
Model Family
Vin
V
UEI15-033-Q12 24 UEI15-033-Q48 48 UEI15-050-Q12 24 UEI15-050-Q48 48 UEI15-120-Q12 24 UEI15-120-Q48 48 UEI15-150-Q12 24 UEI15-150-Q48 48
Isolated Wide Input Range 15-Watt DC/DC Converters
Start-up
threshold
Under­voltage
V
9.5 8.6
16.7 15.6 130 1.04 2
9.5 8.5 130 1.90 4
16.7 15.6 130 0.96 2
9.5 8.4 130 2.04 4
16.7 15.6 15 1.02 1.5
9.5 8.4 130 2.13 4
16.7 16.2 20 1.06 2
Shut­down
V
Reflected
(back) Ripple
Current
mA pk-pk
30 0.05 50
Inrush
Transient
A2sec
Input Current
Output Short
Circuit
mA
No
Low
Load
Line
mA
130 1.86
A
Standby
Mode
mA
1
Recom­mended
Fuse
A
4
Inter-
nal Input Filter
Type
C
Reverse Polarity
Protec-
tion
None
- see notes
UEI15 Series
Remote On/Off Control
On/Off
Current
mA
1
Positive Logic
blank model
suffix
OFF=Gnd pin
or –0.7 to +1.2V
max. ON=open
pin or +5.8 to
+15V max.
Negative Logic
"N" model
OFF=open pin
or +5.8 to +
15V max.
ON=Gnd pin
or –0.7 to
+1.2V max.
suffix
OUTPUT CHARACTERISTICS
Io u t
Model Family
Max.
mA
UEI15-033-Q12 UEI15-033-Q48 UEI15-050-Q12 UEI15-050-Q48 UEI15-120-Q12 UEI15-120-Q48
See
Ordering
Guide
UEI15-150-Q12 UEI15-150-Q48
ISOLATION CHARACTERISTICS
Input to
Model Family
UEI15-033-Q12 UEI15-033-Q48 UEI15-050-Q12 UEI15-050-Q48 UEI15-120-Q12 UEI15-120-Q48 UEI15-150-Q12 UEI15-150-Q48
Output Min.
Vdc
2000 10 1000 2250 10 1500 2000 10 1500 2250 10 1000 2000 10 1000 2250 10 1000 2000 10 1500 2250 10 1000
Vo u t Accuracy 50% Load % of Vn o m
Isolation
Resistance
Adjustment
Range
% of Vn o m
±1 ±10 ±0.02
Min.
MΩ
Isolation
Capacitance
pF
Temperature
Coefficient
% of Vo u t /ºC
Isolation
Safety Rating
Basic
insulation
Capacitive Loading Max.
Low ESR <0.02Ω Max,
resistive load
µF
1,000
470
DYNAMIC CHARACTERISTICS
Model Family
UEI15-033-Q12 UEI15-033-Q48 UEI15-050-Q12 UEI15-050-Q48 UEI15-120-Q12 UEI15-120-Q48 UEI15-150-Q12 UEI15-150-Q48
Overvoltage protection
Dynamic Load
(50-75-50% load
V
4.5
3.9
5.9
5.9
14.1 15 18 20
Response
step) µSec
o u t
to 1% V
100
150 340
100
OV
protection
Magnetic feedback
Start-up Time
in to Vo u t regulated
V
(Max.) mSec
50 50
method
put Range
Voltage Out-
See ordering guide
Remote On/Off to
Vo u t regulated max.)
Ripple/Noise
(20 MHz
8
Line/Load
bandwidth)
Switching Frequency
Efficiency
Regulation
KHz
350 350 350 375
350 340 380
MISCELLANEOUS CHARACTERISTICS
Operating Temperature Range
Derating
6
6
–40 to +85ºC
6
with derating
See
Curves
Model Family
UEI15-033-Q12
UEI15-033-Q48
UEI15-050-Q12
UEI15-050-Q48
UEI15-120-Q12
UEI15-120-Q48
UEI15-150-Q12
UEI15-150-Q48
Current Limit
Inception 98% of
Vout, after warmup
A
6.0
7.2 3.49 x 10
4.6
4.5
2.0
1.8 135
1.6
1.7
Short
Circuit
Protection
Method
Current
limiting,
hiccup
autorestart
Short
Circuit
Current
A
0.3 Continuous Monotonic
Short Circuit
Duration
(output shorted
to ground)
Pre-
biased
setup
Calculated
MTBF Hours
2 x 10
2 x 10
Remove overload for recovery. Output may be shorted to ground with no damage.
Technical enquiries email: sales@murata-ps.com, tel: +1 508 339 3000www.murata-ps.com
Storage
Temperature
Range
ºC
–55 to +125 ºC
Thermal
protection/
shutdown
ºC
115
115
MDC_UEI15W.B12 Page 4 of 12
Page 5
UEI15 Series
Isolated Wide Input Range 15-Watt DC/DC Converters
ABSOLUTE MAXIMUM RATINGS
Input
Voltage
Input Reverse Polarity Protection
Output Overvoltage, Volts Max.
Output Current, sustained short circuit
Storage Temperature
Lead Temperature ºC Max. (soldering, 10 seconds)
Q12 models
Q48 models
On/Off control,
referred to –V
in
Volts Max. continuous
Volts, transient 100mS
Volts Max. continuous
Volts, transient 100mS
Volts, Min.
Volts, Max.
Range, Min. ºC
Max. ºC
Current-limited, see specs
36
50
75
100
–0.3
15
See fuse section
Vo u t nom. +20%
-55
+125
280
Absolute Maximum Ratings
Absolute maximums are stress ratings. Exposure of devices to any of these conditions may adversely affect long-term reliability. Proper operation under conditions other than those listed in the Performance/Functional Specifications is neither implied nor recommended.
SPECIFICATION NOTES
(1) All models are tested and specified with external capacitors listed in the table below. The external capacitors listed below are ONLY for establishing test specifications. They are required for our test fixtures and equipment. Your applica­tion may not need them. The converter is stable with no external capacitors but Murata Power Solutions strongly recommends external caps. All caps are low-ESR types. Where two or more capacitors are listed, these are connected in parallel. All caps should mount close to the DC/DC using short leads.
All specifications are typical unless noted. General conditions for Specifica­tions are +25 deg.C, V
in =nominal, Vo u t =nominal, full load. Adequate airflow
must be supplied for extended testing under power.
(2) Input Ripple Current is tested and specified over a 5 Hz to 20 MHz band­width. Input filtering is C trolytic, L
b u s =12 µH.
Model Input Capacitor Output Capacitor(s)
UEI15-033-Q12 100 µF 1 µF & 10 µF
UEI15-033-Q48 4.7 µF ceramic 1 µF & 10 µF
UEI15-050-Q12 100 µF 1 µF & 10 µF
UEI15-050-Q48 4.7 µF ceramic 1 µF & 10 µF
UEI15-120-Q12 100 µF 1 µF & 10 µF
UEI15-120-Q48 4.7 µF ceramic 1 µF & 10 µF
UEI15-150-Q12 100 µF 1 µF & 10 µF
UEI15-150-Q48 4.7 µF ceramic 1 µF & 10 µF
in =33 µF, 100V tantalum, Cb u s =220 µF, 100V elec-
INPUT/OUTPUT EXTERNAL TEST CAPACITORS
(3) Note that Maximum Power Derating curves indicate an average current at nominal input voltage. At higher temperatures and/or lower airflow, the DC/DC converter will tolerate brief full current outputs if the total RMS current over time does not exceed the Derating curve. All Derating curves are presented at sea level altitude. Be aware of reduced power dissipation with increasing density altitude.
(4) Mean Time Before Failure is calculated using the Telcordia (Belcore) SR­332 Method 1, Case 3, ground fixed conditions, Tpcboard=+25 deg.C, full load, natural air convection.
(5) The On/Off Control is normally controlled by a switch. But it may also be driven with external logic or by applying appropriate external voltages which are referenced to Input Common. The On/Off Control Input should use either an open collector or open drain transistor.
(6) Output current limiting begins when the output voltage degrades approximately 2% from the selected setting.
(7) The outputs are not intended to sink appreciable reverse current. This may damage the outputs.
(8) Output noise may be further reduced by adding an external filter. See I/O Filtering and Noise Reduction.
(9) All models are fully operational and meet published specifications,
0
including “cold start” at –40
C. At full power, the package temperature of all
on-board components must not exceed +128°C.
(10) Regulation specifications describe the deviation as the line input voltage or output load current is varied from a nominal midpoint value to either extreme.
(11) The output overvoltage protection is automatic recovery after fault removal. The overvoltage may occur either from internal failure or from an external forcing voltage as in a shared power system.
(12) Output current limit and short circuit protection is non-latching. When the overcurrent fault is removed, the converter will immediately recover.
(13) Do not exceed maximum power specifications when adjusting the output trim.
(14) At zero output current, the output may contain low frequency com­ponents which exceed the ripple specification. The output may be operated indefinitely with no load.
(15) If reverse polarity is accidentally applied to the input, a body diode will become forward biased and will conduct considerable current. To ensure reverse input protection with full output load, always connect an external input fuse in series with the +V
in input. Use approximately twice the full input cur-
rent rating with nominal input voltage.
(16) “Hiccup” operation repeatedly attempts to restart the converter with a brief, full-current output. If the overcurrent condition still exists, the restart current will be removed and then tried again. This short current pulse prevents overheating and damaging the converter. Once the fault is removed, the con­verter immediately recovers normal operation.
CAUTION: This product is not internally fused. To comply with safety agency certifications and to avoid injury to personnel or equipment, the user must connect an external fast-blow fuse to the input terminals. See fuse information.
Technical enquiries email: sales@murata-ps.com, tel: +1 508 339 3000www.murata-ps.com
MDC_UEI15W.B12 Page 5 of 12
Page 6
UEI15 Series
C
IN
V
IN
C
BUS
L
BUS
CIN = 33µF, ESR < 700mΩ @ 100kHz C
BUS
= 220µF, ESR < 100mΩ @ 100kHz
L
BUS
= 12µH
+INPUT
-INPUT
CURRENT
PROBE
TO
OSCILLOSCOPE
+ – + –
Isolated Wide Input Range 15-Watt DC/DC Converters
APPLICATION NOTES
Input Fusing
Certain applications and/or safety agencies may require fuses at the inputs of power conversion components. Fuses should also be used when there is the possibility of sustained input voltage reversal which is not current-limited. We recommend a time delay fuse installed in the ungrounded input supply line with a value which is approximately twice the maximum line current, calcu­lated at the lowest input voltage.
The installer must observe all relevant safety standards and regulations. For safety agency approvals, install the converter in compliance with the end-user safety standard, i.e. IEC/EN/UL 60950-1.
Input Reverse-Polarity Protection
If the input voltage polarity is reversed, an internal diode will become forward biased and likely draw excessive current from the power source. If this source is not current-limited or the circuit appropriately fused, it could cause perma­nent damage to the converter.
Input Under-Voltage Shutdown and Start-Up Threshold
Under normal start-up conditions, converters will not begin to regulate properly until the ramping-up input voltage exceeds and remains at the Start-Up Threshold Voltage (see Specifications). Once operating, converters will not turn off until the input voltage drops below the Under-Voltage Shutdown Limit. Subsequent restart will not occur until the input voltage rises again above the Start-Up Threshold. This built-in hysteresis prevents any unstable on/off opera­tion at a single input voltage.
Users should be aware however of input sources near the Under-Voltage Shutdown whose voltage decays as input current is consumed (such as capaci­tor inputs), the converter shuts off and then restarts as the external capacitor recharges. Such situations could oscillate. To prevent this, make sure the oper­ating input voltage is well above the UV Shutdown voltage AT ALL TIMES.
Start-Up Time
Assuming that the output current is set at the rated maximum, the VIN to VOUT Start-Up Time (see Specifications) is the time interval between the point when the ramping input voltage crosses the Start-Up Threshold and the fully loaded regulated output voltage enters and remains within its specified accuracy band. Actual measured times will vary with input source impedance, external input capacitance, input voltage slew rate and final value of the input voltage as it appears at the converter.
rated current. Similar conditions apply to the On to V
OUT regulated specification
such as external load capacitance and soft start circuitry.
Input Source Impedance
These converters will operate to specifications without external components, assuming that the source voltage has very low impedance and reasonable in­put voltage regulation. Since real-world voltage sources have finite impedance, performance is improved by adding external filter components. Sometimes only a small ceramic capacitor is sufficient. Since it is difficult to totally characterize all applications, some experimentation may be needed. Note that external input capacitors must accept high speed switching currents.
Because of the switching nature of DC/DC converters, the input of these converters must be driven from a source with both low AC impedance and adequate DC input regulation. Performance will degrade with increasing input inductance. Excessive input inductance may inhibit operation. The DC input regulation specifies that the input voltage, once operating, must never degrade below the Shut-Down Threshold under all load conditions. Be sure to use adequate trace sizes and mount components close to the converter.
I/O Filtering, Input Ripple Current and Output Noise
All models in this converter series are tested and specified for input reflected ripple current and output noise using designated external input/output compo­nents, circuits and layout as shown in the figures below. External input capaci­tors (Cin in the figure) serve primarily as energy storage elements, minimizing line voltage variations caused by transient IR drops in the input conductors. Users should select input capacitors for bulk capacitance (at appropriate frequencies), low ESR and high RMS ripple current ratings. In the figure below, the Cbus and Lbus components simulate a typical DC voltage bus. Your specific system configuration may require additional considerations. Please note that the values of Cin, Lbus and Cbus will vary according to the specific converter model.
In critical applications, output ripple and noise (also referred to as periodic and random deviations or PARD) may be reduced by adding filter elements such as multiple external capacitors. Be sure to calculate component temperature rise from reflected AC current dissipated inside capacitor ESR. Our Application Engineers can recommend potential solutions.
These converters include a soft start circuit to moderate the duty cycle of its
PWM controller at power up, thereby limiting the input inrush current.
The On/Off Remote Control interval from On command to V assumes that the converter already has its input voltage stabilized above the Start-Up Threshold before the On command. The interval is measured from the On command until the output enters and remains within its specified accuracy band. The specification assumes that the output is fully loaded at maximum
OUT regulated
Figure 2. Measuring Input Ripple Current
Technical enquiries email: sales@murata-ps.com, tel: +1 508 339 3000www.murata-ps.com
MDC_UEI15W.B12 Page 6 of 12
Page 7
UEI15 Series
C1
C1 = 0.1µF CERAMIC C2 = 10µF TANTALUM LOAD 2-3 INCHES (51-76mm) FROM MODULE
C2
R
LOAD
COPPER STRIP
COPPER STRIP
SCOPE
Isolated Wide Input Range 15-Watt DC/DC Converters
In figure 3, the two copper strips simulate real-world printed circuit imped­ances between the power supply and its load. In order to minimize circuit errors and standardize tests between units, scope measurements should be made using BNC connectors or the probe ground should not exceed one half inch and soldered directly to the fixture.
Figure 3 – Measuring Output Ripple and Noise (PARD)
Floating Outputs
Since these are isolated DC/DC converters, their outputs are “floating” with respect to their input. The essential feature of such isolation is ideal ZERO CURRENT FLOW between input and output. Real-world converters however do exhibit tiny leakage currents between input and output (see Specifications). These leakages consist of both an AC stray capacitance coupling component and a DC leakage resistance. When using the isolation feature, do not allow the isolation voltage to exceed specifications. Otherwise the converter may be damaged. Designers will normally use the negative output (-Output) as the ground return of the load circuit. You can however use the positive output (+Output) as the ground return to effectively reverse the output polarity.
Minimum Output Loading Requirements
These converters employ a synchronous rectifier design topology. All models regulate within specification and are stable under no load to full load condi­tions. Operation under no load might however slightly increase output ripple and noise.
Thermal Shutdown
To prevent many over temperature problems and damage, these converters include thermal shutdown circuitry. If environmental conditions cause the temperature of the DC/DC’s to rise above the Operating Temperature Range up to the shutdown temperature, an on-board electronic temperature sensor will power down the unit. When the temperature decreases below the turn-on threshold, the converter will automatically restart. There is a small amount of hysteresis to prevent rapid on/off cycling. The temperature sensor is typically located adjacent to the switching controller, approximately in the center of the unit. See the Performance and Functional Specifications.
CAUTION: If you operate too close to the thermal limits, the converter may shut down suddenly without warning. Be sure to thoroughly test your applica­tion to avoid unplanned thermal shutdown.
Temperature Derating Curves
The graphs in the next section illustrate typical operation under a variety of conditions. The Derating curves show the maximum continuous ambient air temperature and decreasing maximum output current which is acceptable under increasing forced airflow measured in Linear Feet per Minute (“LFM”). Note that these are AVERAGE measurements. The converter will accept brief increases in temperature and/or current or reduced airflow as long as the aver­age is not exceeded.
Note that the temperatures are of the ambient airflow, not the converter itself which is obviously running at higher temperature than the outside air. Also note that very low flow rates (below about 25 LFM) are similar to “natural convection”, that is, not using fan-forced airflow.
MPS makes Characterization measurements in a closed cycle wind tunnel with calibrated airflow. We use both thermocouples and an infrared camera system to observe thermal performance. As a practical matter, it is quite diffi­cult to insert an anemometer to precisely measure airflow in most applications. Sometimes it is possible to estimate the effective airflow if you thoroughly un­derstand the enclosure geometry, entry/exit orifice areas and the fan flowrate specifications. If in doubt, contact MPS to discuss placement and measurement techniques of suggested temperature sensors.
CAUTION: If you routinely or accidentally exceed these Derating guidelines, the converter may have an unplanned Over Temperature shut down. Also, these graphs are all collected at slightly above Sea Level altitude. Be sure to reduce the derating for higher density altitude.
Output Overvoltage Protection
This converter monitors its output voltage for an over-voltage condition using an on-board electronic comparator. The signal is optically coupled to the pri­mary side PWM controller. If the output exceeds OVP limits, the sensing circuit will power down the unit, and the output voltage will decrease. After a time-out period, the PWM will automatically attempt to restart, causing the output volt­age to ramp up to its rated value. It is not necessary to power down and reset the converter for the this automatic OVP-recovery restart.
If the fault condition persists and the output voltage climbs to excessive levels, the OVP circuitry will initiate another shutdown cycle. This on/off cycling is referred to as “hiccup” mode. It safely tests full current rated output voltage without damag­ing the converter.
Output Fusing
The converter is extensively protected against current, voltage and temperature extremes. However your output application circuit may need additional protec­tion. In the extremely unlikely event of output circuit failure, excessive voltage could be applied to your circuit. Consider using an appropriate fuse in series with the output.
Technical enquiries email: sales@murata-ps.com, tel: +1 508 339 3000www.murata-ps.com
MDC_UEI15W.B12 Page 7 of 12
Page 8
Output Current Limiting
LOAD
7
5-22
TURNS
+OUTPUT
TRIM
−OUTPUT
−INPUT
ON/OFF
CONTROL
+INPUT
+OUTPUT
TRIM
ON/OFF
CONTROL
+INPUT
LOAD
R TRIM UP
−OUTPUT
−INPUT
LOAD
RTRIM DOWN
+OUTPUT
TRIM
ON/OFF
CONTROL
+INPUT
−OUTPUT
−INPUT
As soon as the output current increases to approximately 125% to 150% of its maximum rated value, the DC/DC converter will enter a current-limiting mode. The output voltage will decrease proportionally with increases in output current, thereby maintaining a somewhat constant power output. This is com­monly referred to as power limiting.
Current limiting inception is defined as the point at which full power falls below the rated tolerance. See the Performance/Functional Specifications. Note particularly that the output current may briefly rise above its rated value. This enhances reliability and continued operation of your application. If the output current is too high, the converter will enter the short circuit condition.
Output Short Circuit Condition
When a converter is in current-limit mode, the output voltage will drop as the output current demand increases. If the output voltage drops too low, the magnetically coupled voltage used to develop primary side voltages will also drop, thereby shutting down the PWM controller. Following a time-out period, the PWM will restart, causing the output voltage to begin ramping up to its ap­propriate value. If the short-circuit condition persists, another shutdown cycle will initiate. This on/off cycling is called “hiccup mode”. The hiccup cycling reduces the average output current, thereby preventing excessive internal temperatures. A short circuit can be tolerated indefinitely.
UEI15 Series
Isolated Wide Input Range 15-Watt DC/DC Converters
Figure 4 – Trim adjustments using a trimpot
Trimming the Output Voltage
The Trim input to the converter allows the user to adjust the output voltage over the rated trim range (please refer to the Specifications). In the trim equa­tions and circuit diagrams that follow, trim adjustments use either a trimpot or a single fixed resistor connected between the Trim input and either the positive or negative output terminals. (On some converters, an external user-supplied precision DC voltage may also be used for trimming). Trimming resistors should have a low temperature coefficient (±100 ppm/deg.C or less) and be mounted close to the converter. Keep leads short. If the trim function is not used, leave the trim unconnected. With no trim, the converter will exhibit its specified output voltage accuracy.
There are two CAUTION’s to be aware for the Trim input:
CAUTION: To avoid unplanned power down cycles, do not exceed EITHER the maximum output voltage OR the maximum output power when setting the trim. Be particularly careful with a trimpot. If the output voltage is excessive, the OVP circuit may inadvertantly shut down the converter. If the maximum power is exceeded, the converter may enter current limiting. If the power is exceeded for an extended period, the converter may overheat and encounter overtem­perature shut down.
CAUTION: Be careful of external electrical noise. The Trim input is a senstive input to the converter’s feedback control loop. Excessive electrical noise may cause instability or oscillation. Keep external connections short to the Trim input. Use shielding if needed. Also consider adding a small value ceramic capacitor between the Trim and –V
OUT to bypass RF and electrical noise.
Figure 5 – Trim adjustments to decrease Output Voltage using a Fixed Resistor
Figure 6 – Trim adjustments to increase Output Voltage using a Fixed Resistor
Technical enquiries email: sales@murata-ps.com, tel: +1 508 339 3000www.murata-ps.com
MDC_UEI15W.B12 Page 8 of 12
Page 9
UEI15 Series
VO 5
2050
12775
– 2050
5 – V
O
5110 (Vo - 2.5)
V
O – 12
– 5110
25000
– 5110
12 – V
O
10000 (Vo-2.5)
UEI15-050-Q12, Q48
UEI15-120-Q12, Q48
VO 3.3
2050
12775
R
T
DOWN
() =RTUP () =
R
T
UP
() =
R
T
UP
() =
R
T
UP
() =
R
T
DOWN
() =
R
T
DOWN
() =
R
T
DOWN
() =
– 2050
3.3 – V
O
5110 (Vo - 2.5)
UEI15-033-Q12, Q48
VO 15
5110
25000
– 5110
15 – V
O
10000 (Vo-2.5)
UEI15-150-Q12, Q48
Trim Up
<Connect trim
resistor between
Trim and −V
OUT>
Trim Down
<Connect trim resistor between Trim and +V
OUT>
ON/OFF
CONTROL
-INPUT
ON/OFF
CONTROL
-INPUT
Isolated Wide Input Range 15-Watt DC/DC Converters
Trim Equations
Where Vo = Desired output voltage. Adjustment accuracy is subject to resis­tor tolerances and factory-adjusted output accuracy. Mount trim resistor close to converter. Use short leads.
Remote On/Off Control
On the input side, a remote On/Off Control can be ordered with either polarity.
Positive: Standard models are enabled when the On/Off pin is left open or is pulled high to +V open pin to rise to +V
IN with respect to –VIN. An internal bias current causes the
IN. Some models will also turn on at lower intermediate
voltages (see Specifications). Positive-polarity devices are disabled when the On/Off is grounded or brought to within a low voltage (see Specifications) with
IN.
respect to –V
Negative: Optional negative-polarity devices are on (enabled) when the On/ Off is grounded or brought to within a low voltage (see Specifications) with respect to –V pulled high to +15V
IN. The device is off (disabled) when the On/Off is left open or is
d c max. with respect to –VIN.
Figure 8 – Driving the Negative Polarity On/Off Control Pin
Dynamic control of the On/Off function should be able to sink appropriate signal current when brought low and withstand appropriate voltage when brought high. Be aware too that there is a finite time in milliseconds (see Specifications) between the time of On/Off Control activation and stable, regulated output. This time will vary slightly with output load type and current and input conditions.
There are three CAUTION’s for the On/Off Control:
CAUTION: To retain full output circuit isolation, control the On/Off from the in­put side ONLY. If you must control it from circuits in the output, use some form of optoisolation to the On/Off Control. This latter condition is unlikely because the device controlling the On/Off would have to remain powered on and not be powered from the converter.
CAUTION: While it is possible to control the On/Off with external logic if you carefully observe the voltage levels, the preferred circuit is either an open drain/open collector transistor, a switch or a relay (which can thereupon be controlled by logic). The On/Off prefers to be set at +V
IN (open pin) for the
ON state, assuming positive logic.
CAUTION: Do not apply voltages to the On/Off pin when there is no input power voltage. Otherwise the converter may be permanently damaged.
Figure 7 – Driving the Positive Polarity On/Off Control Pin
Special Note for Low Noise Circuits
In order to achieve their extraordinary high efficiency and low heat dissipa­tion, DC/DC converters by necessity have small residual switching noise in their outputs. Generally this switching noise is at hundreds of kilohertz therefore it can be extensively filtered. For circuits which are sensitive to this kind of noise, multipole L-C passive filters are an effective solution. Be sure to size the inductors to stay well below magnetic saturation and temperature rise at the maximum operating current. Please refer to MPS’s FLT series passive filters.
Technical enquiries email: sales@murata-ps.com, tel: +1 508 339 3000www.murata-ps.com
MDC_UEI15W.B12 Page 9 of 12
Page 10
PERFORMANCE DATA
3.50
3.70
3.90
4.10
4.30
4.50
4.70
4.90
5.10
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90
Ambient Temperature
(°C)
Output Current (Amps)
Natural Convection
100 LFM 200 LFM 300 LFM
3.80
4.00
4.20
4.40
4.60
4.80
5.00
5.20
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90
Ambient temperaturea
(°C)
Output Current (Amps)
Natural Convection
100 LFM 200 LFM 300 LFM 400 LFM
50
55
60
65
70
75
80
85
90
0 0.5 1 1.5 2 2.5 3 3.5 4
Load Current (Amps)
Efficiency (%)
Vin = 24 V
Vin = 36 V
Vin = 9 V
Vin = 18 V
Load Current (Amps)
0.5
1
1.5
2
2.5
0 0.5 1 1.5 2 2.5 3 3.5 4
Loss (Watts)
Vin = 24 V
Vin = 36 V
Vin = 9.5 V
Vin = 18 V
Load Current (Amps)
Efficiency (%)
10
20
30
40
50
60
70
80
90
100
0.25 0.5 0.75 1 1.25 1.5 1.75 2 2.25 2.5 2.75 3
Vin = 24 V
Vin = 36 V
Vin = 9 V
Vin = 18 V
Efficiency vs. Line Voltage and Load Current @ 25°C Power Dissipation vs. Load Current @ 25°C
UEI15 Series
Isolated Wide Input Range 15-Watt DC/DC Converters
UEI15-033-Q12
UEI15-033-Q48
Maximum Current Temperature Derating @sea level
in = 24V, airflow from input to output)
(V
Maximum Current Temperature Derating @sea level
(Vin = 48V, airflow from input to output)
UEI15-050-Q12
Efficiency vs. Line Voltage and Load Current @ 25°C Power Dissipation vs. Load Current @ 25°C
Technical enquiries email: sales@murata-ps.com, tel: +1 508 339 3000www.murata-ps.com
MDC_UEI15W.B12 Page 10 of 12
Page 11
PERFORMANCE DATA
Load Current (Amps)
Efficiency (%)
60
65
70
75
80
85
90
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3
Vin = 24 V
Vin = 36 V
Vin = 9 V
Vin = 18 V
20 25 3 0 3 5 40 45 5 0 5 5 60 65 7 0 7 5 80 85 9 0
0.50
0.60
0.70
0.80
0.90
1.00
1.10
1.20
1.30
Ambient Temperature (°C)
Output Current (Amps)
Natural Convection
100 LFM 200 LFM 300 LFM 400 LFM
Load Current (Amps)
Efficiency (%)
74
76
78
80
82
84
86
88
90
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1
Vin = 24 V
Vin = 36 V
Vin = 9 V
Ambient Temperature (°C)
Output Current (Amps)
0.80
0.85
0.90
0.95
1.00
1.05
1.10
1.15
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90
Natural Convection
Load Current (Amps)
Efficiency (%)
0.2 0.3 0.4 0.5 0.6 0.7 0. 8 0.9 1 1.1 1.2
70
72
74
76
78
80
82
84
86
88
90
Vin = 48 V
Vin = 75 V
Vin = 18 V
Vin = 24 V
Ambient Temperature (°C)
0.8
0.9
1
1.1
1.2
1.3
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90
Outpu t Current (Amps)
Natural Convection
100 LFM 200 LFM
Efficiency vs. Line Voltage and Load Current @ 25°C
UEI15 Series
Isolated Wide Input Range 15-Watt DC/DC Converters
UEI15-120-Q12
Maximum Current Temperature Derating @Sea Level
(Vin = 36V, airflow is from pin 2 to pin 1)
Efficiency vs. Line Voltage and Load Current @ 25°C
Efficiency vs. Line Voltage and Load Current @ 25°C
UEI15-120-Q48
UEI15-150-Q12
Maximum Current Temperature Derating @Sea Level
(V
in = 75V, airflow is from pin 2 to pin 1)
Maximum Current Temperature Derating @Sea Level
in = 24V, airflow is from input to output)
(V
Technical enquiries email: sales@murata-ps.com, tel: +1 508 339 3000www.murata-ps.com
MDC_UEI15W.B12 Page 11 of 12
Page 12
UEI15 Series
Isolated Wide Input Range 15-Watt DC/DC Converters
Murata Power Solutions, Inc. 11 Cabot Boulevard, Mansfield, MA 02048-1151 U.S.A. Tel: (508) 339-3000 (800) 233-2765 Fax: (508) 339-6356
www.murata-ps.com email: sales@murata-ps.com ISO 9001 REGISTERED
Murata Power Solutions, Inc. makes no representation that the use of its products in the circuits described herein, or the use of other technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without notice. © 2008 Murata Power Solutions, Inc.
07/25/08
USA: Mansfield (MA), Tel: (508) 339-3000, email: sales@murata-ps.com
Canada: Toronto, Tel: (866) 740-1232, email: toronto@murata-ps.com
UK: Milton Keynes, Tel: +44 (0)1908 615232, email: mk@murata-ps.com
France: Montigny Le Bretonneux, Tel: +33 (0)1 34 60 01 01, email: france@murata-ps.com
Germany: München, Tel: +49 (0)89-544334-0, email: munich@murata-ps.com
Japan: Tokyo, Tel: 3-3779-1031, email: sales_tokyo@murata-ps.com
Osaka, Tel: 6-6354-2025, email: sales_osaka@murata-ps.com Website: www.murata-ps.jp
China: Shanghai, Tel: +86 215 027 3678, email: shanghai@murata-ps.com
Guangzhou, Tel: +86 208 221 8066, email: guangzhou@murata-ps.com
Technical enquiries email: sales@murata-ps.com, tel: +1 508 339 3000www.murata-ps.com
MDC_UEI15W.B12 Page 12 of 12
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