Datasheet UBA2021T, UBA2021P Datasheet (Philips)

Page 1
INTEGRATED CIRCUITS
DATA SH EET
UBA2021
630 V driver IC for CFL and TL lamps
Product specification Supersedes data of 2000 Jul 24 File under Integrated Circuits, IC11
2001 Jan 30
Page 2
Philips Semiconductors Product specification
630 V driver IC for CFL and TL lamps UBA2021

FEATURES

Adjustable preheat and ignition time
Adjustable preheat current
Adjustable lamp power
Lamp temperature stress protection at higher mains

GENERAL DESCRIPTION

The UBA2021 is a high-voltage IC intended to drive and control Compact Fluorescent Lamps (CFL) or fluorescent TL-lamps. It contains a driver circuit for an external half-bridge, an oscillator and a control circuit for starting up, preheating, ignition, lamp burning and protection.
voltages
Capacitive mode protection
Protection against a too-lowdrive voltage for the power
MOSFETs.

QUICK REFERENCE DATA

SYMBOL PARAMETER CONDITIONS MIN. TYP. MAX. UNIT
High voltage supply
V
FS
high side supply voltage IFS<15µA; t < 0.5 s −−630 V
Start-up state
V
VS(start)
V
VS(stop)
I
VS(standby)
oscillator start voltage 11.95 V oscillator stop voltage 10.15 V standby current VVS=11V 200 −µA
Preheat mode
f
start
t
ph
V
RS(ctrl)
start frequency 108 kHz preheat time CCP= 100 nF 666 ms control voltage at pin RS −−600 mV
Frequency sweep to ignition
f
B
t
ign
bottom frequency 42.9 kHz ignition time 625 ms
Normal operation
f
B
t
no
I
tot
, R
R
G1(on)
R
, R
G1(off)
bottom frequency 42.9 kHz non-overlap time 1.4 −µs total supply current fB= 43 kHz 1 mA high and low side on resistance 126 −Ω
G2(on)
high and low side off resistance 75 −Ω
G2(off)
Feed-forward
f
ff
I
i(RHV)
feed-forward frequency I
= 0.75 mA 63.6 kHz
RHV
I
= 1.0 mA 84.5 kHz
RHV
operating range of input current at pin RHV 0 1000 µA
2001 Jan 30 2
Page 3
Philips Semiconductors Product specification
630 V driver IC for CFL and TL lamps UBA2021

ORDERING INFORMATION

TYPE NUMBER
PACKAGE
NAME DESCRIPTION VERSION
UBA2021T SO14 plastic small outline package; 14 leads; body width 3.9 mm SOT108-1 UBA2021P DIP14 plastic dual in-line package; 14 leads (300 mil) SOT27-1

BLOCK DIAGRAM

CI
CF
handbook, full pagewidth
n.c.
4
VS
RHV
5
SUPPLY
BAND GAP
REFERENCE
13
RREF
12
10
OSCILLATOR
14
SB
LEVEL
SHIFTER
bootstrap charging circuit
HIGH SIDE
DRIVER
1
FS
2
G1
3
S1
CP
RS
8
9
RS
MONITOR
TIMING
CONTROL
NON
OVERLAP
UBA2021
LOW SIDE
DRIVER
11
SGND
MGS988
6
G2
7
PGND
Fig.1 Block diagram.
2001 Jan 30 3
Page 4
Philips Semiconductors Product specification
630 V driver IC for CFL and TL lamps UBA2021

PINNING

SYMBOL PIN DESCRIPTION
FS G1 S1 n.c. VS G2 PGND CP RS RREF SGND CF RHV CI
1 2 3 4 5 6 7 8
9 10 11 12 13 14
high side floating supply voltage gate high transistor (T1) source high transistor (T1) high-voltage spacer, not to be connected low voltage supply gate low transistor (T2) power ground timing/averaging capacitor current monitoring input reference resistor signal ground oscillator capacitor start-up resistor/feed-forward resistor integrating capacitor
handbook, halfpage
FS G1 S1
n.c.
VS G2
PGND
1 2 3 4
UBA2021T
5 6 7
MGS989
14
CI
13
RHV
12
CF
11
SGND
10
RREF
9
RS
8
CP
Fig.2 Pin configuration (SO14).
2001 Jan 30 4
handbook, halfpage
FS
G1
S1
n.c.
VS G2
PGND
1 2 3 4
UBA2021P
5 6 7
MGS990
14
CI
13
RHV
12
CF
11
SGND
10
RREF
9
RS
8
CP
Fig.3 Pin configuration (DIP14).
Page 5
Philips Semiconductors Product specification
630 V driver IC for CFL and TL lamps UBA2021
FUNCTIONAL DESCRIPTION Introduction
The UBA2021 is an integrated circuit for electronically ballasted compact fluorescent lamps and their derivatives operating with mains voltages up to 240 V (RMS). It provides all the necessary functions for preheat, ignition and on-state operation of the lamp. In addition to the control function, the IC provides level shift and drive functions for the two discrete power MOSFETs, T1 and T2 (see Fig.7).

Initial start-up

Initial start-up is achieved by charging capacitor CS9 with the current applied to pin RHV. At start-up, MOSFET T2 conducts and T1 is non-conducting, ensuring C
boot
becomes charged. This start-up state is reached for a supply voltage V
VS(reset)
(this is the voltage level at pin VS at which the circuit will be reset to the initial state) and maintained until the low voltage supply (VVS) reaches a value of V
. The circuit is reset in the start-up state.
VS(start)

Oscillation

When the low voltage supply (VVS) has reached the value of V
VS(start)
the circuit starts oscillating in the preheat state. The internal oscillator is a current-controlled circuit which generates a sawtooth waveform. The frequency of the sawtooth is determined by the capacitor CCF and the current out of pin CF (mainly set by R
). The sawtooth
RREF
frequency is twice the frequency of the signal across the load. The IC brings MOSFETs T1 and T2 alternately into conduction with a duty factor of approximately 50%. Figure 4 represents the timing of the IC. The circuit block 'non-overlap' generates a non-overlap time tno that ensures conduction periods of exclusively T1 or T2. Time tno is dependent on the reference current I
RREF
.
handbook, halfpage
V
CF
0
internal
clock
0
V
(G1-S1)
0
V
(G2)
0
start-up
t
no
MGS991
t
no
time
Fig.4 Oscillator timing.

Operation in the preheat mode

The circuit starts oscillating at approximately 2.5 × f
B
(108 kHz). The frequency gradually decreases until a defined value of current I
is reached (see Fig.5). The
shunt
slope of the decrease in frequency is determined by capacitor CCI. The frequency during preheating is approximately 90 kHz. This frequency is well above the resonantfrequencyofthe load, which means that the lamp is off; the load consists of L2, C5 and the electrode resistance only. The preheat time is determined by capacitor CCP. The circuit can be locked in the preheat state by connecting pin CP to ground. During preheating, the circuit monitors the load current by measuring the voltage drop over external resistor R conduction of T2 with decision level V frequency is decreased as long as VRS>V frequency is increased for VRS<V
shunt
RS(ctrl)
RS(ctrl)
at the end of
. The
. The
RS(ctrl)
.
2001 Jan 30 5
Page 6
Philips Semiconductors Product specification
630 V driver IC for CFL and TL lamps UBA2021

Feed-forward frequency

Above a defined voltage level the oscillation frequency
handbook, halfpage
f
start
f
B
preheat state
For calculations refer to Chapter “Design equations”.
ignition
state
Fig.5 Operation in the preheat mode.
MGS992
burn state
time
also depends on the supply voltage of the half-bridge (see Fig.6).Thecurrentforthecurrent-controlled oscillator is in the feed-forward range derived from the current through R tothe average value of the current through R operating range of I
. The feed-forward frequency is proportional
RHV
withinthe
RHV
, given the lower limit set by fB.
i(RHV)
For currents beyond the operating range (i.e. between
1.0 and 1.6 mA)thefeed-forwardfrequencyisclamped.In order to prevent feed-forward of ripple on Vin, the ripple is filtered out. The capacitor connected to pin CP is used for this purpose. This pin is also used in the preheat state and the ignition state for timing (tphand t
ign
).
Ignition state
The RS monitoring function changes from V
RS(ctrl)
regulation to capacitive mode protection at the end of the preheat time. Normally this results in a further frequency decrease down to the bottom frequency fB(approximately 43 kHz). The rate of change of frequency in the ignition state is less than that in the preheat mode. During the downward frequency sweep, the circuit sweeps through the resonant frequency of the load. A high voltage then appears across the lamp. This voltage normally ignites the lamp.

Failure to ignite

Excessive current levels may occur if the lamp fails to ignite. The IC does not limit these currents in any manner.

Transition to the burn state

Assuming that the lamp has ignited during the downward frequencysweep,thefrequencynormallydecreasestothe bottom frequency. The IC can transit to the burn state in two ways:
1. In the event that the bottom frequency is not reached,
transition is made after reaching the ignition time t
ign
2. As soon as the bottom frequency is reached. The bottom frequency is determined by R
RREF
and CCF.
handbook, halfpage
f
(kHz)
feed-forward
range
bottom
frequency
I
(mA)
RHV
For calculations refer to Chapter “Design equations”.
Fig.6 Feed-forward frequency.

Capacitive mode protection

When the preheat mode is completed, the IC will protect the power circuit against losing the zero voltage switching condition and getting too close to the capacitive mode of operation. This is detected by monitoring voltage VRS at pin RS. If the voltage is below V
RS(cap)
at the time of turn-onof T2, then capacitive mode operation is assumed. Consequently the frequency increases as long as the
.
capacitive mode is detected. The frequency decreases down to the feed-forward frequency if no capacitive mode is detected. Frequency modulation is achieved via pin CI.
MGS993
2001 Jan 30 6
Page 7
Philips Semiconductors Product specification
630 V driver IC for CFL and TL lamps UBA2021

IC supply

Initially, the IC is supplied from Vin by the current through R
. This current charges the supply capacitor CS9 via
RHV
an internal diode. As soon as VVS exceeds V
VS(start)
, the circuitstartsoscillating.Afterthepreheat phase is finished, pin RHV is connected to an internal resistor R
i(RHV)
; prior to this, pin RHV is internally connected to pin VS. The voltage level at pin RHV thus drops from VVS+V I
RHV
× R
. The capacitor CS9 at pin VS will now be
i(RHV)
diode
to
charged via the snubber capacitor CS7. Excess charge is drained by an internal clamp that turns on at voltage V
VS(clamp)
.

Minimum gate-source voltage of T1 and T2

The high side driver is supplied via capacitor C Capacitor C
is charged via the bootstrap switch during
boot
boot
.
the on-periods of T2. The IC stops oscillating at a voltage level V
. Given a maximum charge consumption on
VS(stop)
the load at pin G1 of 1 nC/V, this safeguards the minimum drive voltages V
for the high side driver; see
(G1S1)
Table 1.
Table 1 Minimum gate-source voltages
FREQUENCY VOLTAGE
<75 kHz 8 V (min.)
75 kHz to 85 kHz 7 V (min.)
85 kHz 6 V (min.)

Ground pins

Pin PGND is the ground reference of the IC with respect to the application. As an exception, pin SGND provides a local ground reference for the components connected to pins CP, CI, RREF and CF. For this purpose pins PGND and SGND are short-circuited internally. External connection of pins PGND and SGND is not preferred. The sum of currents flowing out of the pins CP, CI, RREF, CF and SGND must remain zero at any time.

Charge coupling

Due to parasitic capacitive coupling to the high voltage circuitry, all pins are burdened with a repetitive charge injection. Given the typical application in Fig.7, pins RREF and CF are sensitive to this charge injection. For the rating Q
a safe functional operation of the IC is guaranteed,
couple
independent of the current level. Charge coupling at current levels below 50 µA will not interfere with the accuracy of the V
RS(cap)
and V
levels. Charge
RS(ctrl)
coupling at current levels below 20 µA will not interfere with the accuracy of any parameter.
The drive voltage at G2 will exceed the drive voltage of the high side driver.

Frequency and change in frequency

At any point in time during oscillation, the circuit will operate between f
B
and f
. Any change in frequency will
start
be gradual, no steps in frequency will occur. Changes in frequency caused by a change in voltage at pin CI show a rather-constantdf/dt over the entire frequency range. The following rates are realised (at a frequency of 85 kHz and with a 100 nF capacitor connected to pin CI):
For any increase in frequency:df/dtis between
15 and 37.5 kHz/ms
During preheat and normal operation:df/dtfor a
decrease in frequency is between 6 and 15 kHz/ms
During the ignition phase:df/dtfor a decrease in
frequency is between 150 and 375 Hz/ms.
2001 Jan 30 7
Page 8
Philips Semiconductors Product specification
630 V driver IC for CFL and TL lamps UBA2021

LIMITING VALUES

In accordance with the Absolute Maximum Rating System (IEC 60134); all voltages referenced to ground.
SYMBOL PARAMETER CONDITIONS MIN. MAX. UNIT
V
FS
I
VS(clamp)
V
RS
SR slew rate at pins S1, G1 and FS
P power dissipation 500 mW T
amb
T
j
T
stg
Q
couple
V
es
high side floating supply voltage operating 570 V
t 0.5 s 630 V clamp current t 0.5 s 35 mA input voltage pin RS 2.5 +2.5 V
transient of 50 ns 15.0 +2.5 V
4 +4 V/ns
(with respect to ground)
ambient temperature 40 +150 °C junction temperature 40 +150 °C storage temperature 55 +150 °C charge coupling at pins RREF and CF operating 8+8pC electrostatic handling voltage human body model; note 1 3000 V
machine model; note 2 300 V
Notes
1. Human body model: all pins are 3000 V maximum, except pins FS, G1, S1 and VS which are 1500 V maximum and pin G2 which is 1000 V maximum.
2. Machine model: all pins are 300 V maximum, except pin G2 which is 125 V maximum.

THERMAL CHARACTERISTICS

SYMBOL PARAMETER CONDITIONS VALUE UNIT
R
th(j-a)
thermal resistance from junction to ambient in free air
SO14 100 K/W DIP14 60 K/W
R
th(j-pin)
thermal resistance from junction to pcb in free air
SO14 50 K/W DIP14 30 K/W
QUALITY SPECIFICATION
In accordance with
“SNW-FQ-611-E”.
2001 Jan 30 8
Page 9
Philips Semiconductors Product specification
630 V driver IC for CFL and TL lamps UBA2021

CHARACTERISTICS

VVS=11V; VFS− VS1=11V; T
SYMBOL PARAMETER CONDITIONS MIN. TYP. MAX. UNIT
High voltage supply
I
L
leakage current on high voltage pins VFS,VG1 and VS1= 630 V −−15 µA
Start-up state
V
VS(reset)
V
VS(start)
V
VS(stop)
V
VS(hys)
I
VS(standby)
V
(RHVVS)
reset voltage T1 off; T2 on 4.0 5.5 6.5 V oscillator start voltage 11.35 11.95 12.55 V oscillator stop voltage 9.55 10.15 10.75 V supply voltage hysteresis 1.5 1.8 2.0 V standby supply current at pin VS VVS= 11 V; note 1 150 200 250 µA voltagedifference between pins RHV
and VS
V
VS(clamp-start)
I
VS(clamp)
clamp margin V clamp current VVS<17V 14 35 mA
Preheat mode
f
start
t
g
I
CI(charge)
I
CI(discharge)
t
ph
I
CP(charge)
I
CP(discharge)
V
CP(pk)
V
RS(ctrl)
starting frequency VCI= 0 V 98 108 118 kHz conducting time T1 and T2 f charge current at pin CI VCI= 1.5 V; VRS= 0.3V384450µA discharge current at pin CI VCI= 1.5 V; VRS= 0.9 V 79 93 107 µA preheat time 599 666 733 ms charge current at pin CP VCP=1V 6.0 −µA discharge current at pin CP VCP=1V 5.95 −µA peak voltage difference at pin CP when timing 2.5 V control voltage at pin RS note 3 636 600 564 mV
Frequency sweep to ignition
I
CI(charge)
f
B
t
ign
charge current at pin CI VCI= 1.5 V; f 85 kHz 0.8 1.0 1.2 µA bottom frequency VCI at clamp level 42.9 kHz ignition time 625 ms
Normal operation
f
B
t
g
t
no
I
tot
V
RS(cap)
V
RREF
V
G1(on)
V
G1(off)
V
G2(on)
V
G2(off)
R
G1(on)
bottom frequency 42.21 42.90 44.59 kHz conducting time T1 and T2 fB= 43 kHz 10.2 −µs non-overlap conductance time 1.05 1.4 1.75 µs total supply current fB= 43 kHz; note 4 0.85 1.0 1.1 mA capacitive mode control voltage note 5 0 20 40 mV reference voltage note 6 2.425 2.5 2.575 V on voltage at pin G1 IG1 = 1 mA 10.5 −−V off voltage at pin G1 IG1 = 1 mA −−0.3 V on voltage at pin G2 IG2 = 1 mA 10.5 −−V off voltage at pin G2 IG2 = 1 mA −−0.3 V high side driver on resistance V
=25°C; all voltages referenced to ground; see Fig.7; unless otherwise specified.
amb
I
= 1.0 mA 0.7 0.8 1.0 V
RHV
VS(clamp)
to V
VS(start)
note 2 0.2 0.3 0.4 V
= 108 kHz 3.2 −µs
start
(G1 S1)
= 3 V; note 7 100 126 152
2001 Jan 30 9
Page 10
Philips Semiconductors Product specification
630 V driver IC for CFL and TL lamps UBA2021
SYMBOL PARAMETER CONDITIONS MIN. TYP. MAX. UNIT
R
G1(off)
R
G2(on)
R
G2(off)
V
drop
Feed-forward
R
i(RHV)
I
i(RHV)
f
ff
SYM
ff
RR ripple rejection f R
CP(sw)
R
AV
Notes
1. The start-up supply current is specified in a temperature (Tvj) range of 0 to 125 °C. For Tvj<0 and Tvj>125 °C the start-up supply current is <350 µA.
2. The clamp margin is defined as the voltage difference between turn-on of the clamp and start of oscillation. The clamp is in the off-state at start of oscillation.
3. Data sampling of V
4. The total supply current is specified in a temperature (Tvj) range of 20 to +125 °C. For Tvj< 20 and Tvj>125 °C the total supply current is <1.5 mA.
5. Data sampling of V
6. Within the allowed range of R
7. Typical values for the on and off resistances at Tvj= 87.5 °C are: R R
G1(off)
8. The input current at pin RHV may increase to 1600 µA during voltage transient at Vin. Only for currents I approximately 550 µA is the oscillator frequency proportional to I
9. Thesymmetry SYMffiscalculated from the quotient SYMff=T1 turn-off of G1, and T2
high side driver off resistance V
(G1 S1)
= 3 V; note 7 60 75 90 low side driver on resistance VG2= 3 V; note 7 100 126 152 low side driver off resistance VG2= 3 V; note 7 60 75 90 voltage drop at bootstrap switch IFS= 5 mA 0.6 1.0 1.4 V
input resistance at pin RHV 1.54 2.2 2.86 k operating range of input current at
note 8 0 1000 µA
pin RHV feed-forward frequency I
symmetry I
= 0.75 mA 60.4 63.6 66.15 kHz
RHV
= 1 mA 80.3 84.5 88.2 kHz
I
RHV
= 1 mA; note 9 0.9 1.0 1.1
RHV
= 100 Hz 6 dB
Vin
CP switch series resistance ICP= 100 µA 0.75 1.5 2.25 k averaging resistor ICP=10µA 22.4 32 41.6 k
is performed at the end of conduction of T2.
RS(ctrl)
is performed at the start of conduction of T2.
RS(cap)
, defined as 30 k+10%.
RREF
G2(on)
and R
G1(on)
= 164 , R
G2(off)
= 100 .
.
RHV
/T2
tot
tot
the time between turn-off of G1 and turn-off of G2.
tot
,with T1
thetime between turn-off of G2 and
tot
and
RHV
beyond
2001 Jan 30 10
Page 11
Philips Semiconductors Product specification
630 V driver IC for CFL and TL lamps UBA2021

DESIGN EQUATIONS

=
Bottom frequency:
Feed-forward frequency:
f
---------------------------------------------------------------------------------------------------------------------------
B
2CCFC
f
=
ff
+()X1 R
par
----------------------------------------------------------------------------------------------------------------------------

2C
×
 
+()
CFCpar
Where: – X1 = 3.68 – X2 = 22.28 – τ = 0.4 µs
=3k
–R
int
–C
= 4.7 pF
par
Operating frequency is the maximum of fB, fff or f Where: –fB= bottom frequency –fff= feed-forward frequency –fcm= frequency due to capacitive mode detection
Preheat time:
Ignition time:
t
t
ign
ph
C
-----------------­150 nF
15
-----­16
CP
×=
R
RREF
×=
----------------­30 k
t
ph
1
× R
RREF
()×[]τ+{}×
int
1
×
X2 V

×τ+

cm
RREF
------------------------------­I
iRHV()
R
int
Non-overlap time:
R
×=
-----------------
RREF
30k
1.4 µs
t
no
2001 Jan 30 11
Page 12
Philips Semiconductors Product specification
630 V driver IC for CFL and TL lamps UBA2021

APPLICATION INFORMATION

handbook, full pagewidth
mains
supply
CS7
R
RHV
490 k
100 nF
DS7
DS6
G1
2
S1
3
FS
boot
G2
VS
CS9
1
6
5
C
RHV
13
14
8
UBA2021
79
PGND RS
12
10
11
MGS994
CI
CP
CF
RREF
SGND
C
CI
100 nF
C
CP
100 nF
C
CF
100 pF
R
RREF
30 k
R
shunt
V
in
T1
L2
T2
CS4
L1
DS2DS1
R1
DS4DS3
C3
C2
C4
lamp
C5
Fig.7 Application diagram.
2001 Jan 30 12
Page 13
Philips Semiconductors Product specification
630 V driver IC for CFL and TL lamps UBA2021

PACKAGE OUTLINES

SO14: plastic small outline package; 14 leads; body width 3.9 mm

SOT108-1

y
Z
14
pin 1 index
1
D
c
8
A
2
A
1
7
e
w M
b
p
E
H
E
detail X
A
X
v M
A
Q
(A )
L
p
L
A
3
θ
0 2.5 5 mm
scale
DIMENSIONS (inch dimensions are derived from the original mm dimensions)
mm
OUTLINE VERSION
SOT108-1
A
max.
1.75
0.069
A
0.25
0.10
0.010
0.004
A2A
1
1.45
1.25
0.057
0.049
IEC JEDEC EIAJ
076E06 MS-012
0.25
0.01
b
3
p
0.49
0.25
0.36
0.19
0.019
0.0100
0.014
0.0075
UNIT
inches
Note
1. Plastic or metal protrusions of 0.15 mm maximum per side are not included.
(1)E(1)
cD
8.75
8.55
0.35
0.34
REFERENCES
4.0
3.8
0.16
0.15
1.27
0.050
2001 Jan 30 13
eHELLpQZywv θ
1.05
0.041
1.0
0.4
0.039
0.016
0.7
0.25
0.6
0.028
0.01 0.004
0.024
EUROPEAN
PROJECTION
0.25 0.1
0.01
6.2
5.8
0.244
0.228
(1)
0.7
0.3
0.028
0.012
ISSUE DATE
97-05-22 99-12-27
o
8
o
0
Page 14
Philips Semiconductors Product specification
630 V driver IC for CFL and TL lamps UBA2021
DIP14: plastic dual in-line package; 14 leads (300 mil)
D
seating plane
L
Z
14
pin 1 index
e
b

SOT27-1

M
E
A
2
A
A
1
w M
b
1
8
E
c
(e )
1
M
H
1
0 5 10 mm
scale
DIMENSIONS (inch dimensions are derived from the original mm dimensions)
A
UNIT
mm
inches
Note
1. Plastic or metal protrusions of 0.25 mm maximum per side are not included.
max.
OUTLINE
VERSION
SOT27-1
A
min.
A
1 2
max.
IEC JEDEC EIAJ
050G04 MO-001 SC-501-14
b
1.73
1.13
0.068
0.044
b
0.53
0.38
0.021
0.015
1
cD
0.36
0.23
0.014
0.009
REFERENCES
(1) (1)
19.50
18.55
0.77
0.73
2001 Jan 30 14
7
M
Ee M
6.48
6.20
0.26
0.24
e
L
1
3.60
3.05
0.14
0.12
E
8.25
7.80
0.32
0.31
EUROPEAN
PROJECTION
10.0
8.3
0.39
0.33
H
0.2542.54 7.62
ISSUE DATE
w
0.010.10 0.30
95-03-11 99-12-27
Z
max.
2.24.2 0.51 3.2
0.0870.17 0.020 0.13
(1)
Page 15
Philips Semiconductors Product specification
630 V driver IC for CFL and TL lamps UBA2021
SOLDERING Introduction
Thistextgivesaverybriefinsighttoacomplextechnology. A more in-depth account of soldering ICs can be found in our
“Data Handbook IC26; Integrated Circuit Packages”
(document order number 9398 652 90011). There is no soldering method that is ideal for all IC
packages. Wave soldering is often preferred when through-holeandsurfacemountcomponents are mixed on one printed-circuit board. However, wave soldering is not always suitable for surface mount ICs, or for printed-circuit boards with high population densities. In these situations reflow soldering is often used.
Through-hole mount packages
SOLDERING BY DIPPING OR BY SOLDER WAVE The maximum permissible temperature of the solder is
260 °C; solder at this temperature must not be in contact with the joints for more than 5 seconds. The total contact time of successive solder waves must not exceed 5 seconds.
The device may be mounted up to the seating plane, but the temperature of the plastic body must not exceed the specified maximum storage temperature (T printed-circuit board has been pre-heated, forced cooling may be necessary immediately after soldering to keep the temperature within the permissible limit.
MANUAL SOLDERING Apply the soldering iron (24 V or less) to the lead(s) of the
package, either below the seating plane or not more than 2 mm above it. If the temperature of the soldering iron bit is less than 300 °C it may remain in contact for up to 10 seconds. If the bit temperature is between 300 and 400 °C, contact may be up to 5 seconds.
Surface mount packages
REFLOW SOLDERING Reflow soldering requires solder paste (a suspension of
fine solder particles, flux and binding agent) to be applied totheprinted-circuitboardbyscreenprinting,stencillingor pressure-syringe dispensing before package placement.
Several methods exist for reflowing; for example, infrared/convection heating in a conveyor type oven. Throughput times (preheating, soldering and cooling) vary between 100 and 200 seconds depending on heating method.
stg(max)
). If the
Typical reflow peak temperatures range from 215 to 250 °C. The top-surface temperature of the packages should preferable be kept below 230 °C.
WAVE SOLDERING Conventional single wave soldering is not recommended
forsurfacemountdevices(SMDs)orprinted-circuitboards with a high component density, as solder bridging and non-wetting can present major problems.
To overcome these problems the double-wave soldering method was specifically developed.
If wave soldering is used the following conditions must be observed for optimal results:
Use a double-wave soldering method comprising a turbulent wave with high upward pressure followed by a smooth laminar wave.
For packages with leads on two sides and a pitch (e): – larger than or equal to 1.27 mm, the footprint
longitudinal axis is preferred to be parallel to the transport direction of the printed-circuit board;
– smaller than 1.27 mm, the footprint longitudinal axis
must be parallel to the transport direction of the printed-circuit board.
The footprint must incorporate solder thieves at the downstream end.
Forpackageswithleadsonfoursides,the footprint must be placed at a 45° angle to the transport direction of the printed-circuit board. The footprint must incorporate solder thieves downstream and at the side corners.
During placement and before soldering, the package must be fixed with a droplet of adhesive. The adhesive can be applied by screen printing, pin transfer or syringe dispensing. The package can be soldered after the adhesive is cured.
Typical dwell time is 4 seconds at 250 °C. A mildly-activated flux will eliminate the need for removal of corrosive residues in most applications.
MANUAL SOLDERING Fix the component by first soldering two
diagonally-opposite end leads. Use a low voltage (24 V or less) soldering iron applied to the flat part of the lead. Contact time must be limited to 10 seconds at up to 300 °C.
When using a dedicated tool, all other leads can be soldered in one operation within 2 to 5 seconds between 270 and 320 °C.
2001 Jan 30 15
Page 16
Philips Semiconductors Product specification
630 V driver IC for CFL and TL lamps UBA2021
Suitability of IC packages for wave, reflow and dipping soldering methods
MOUNTING PACKAGE
Through-hole mount DBS, DIP, HDIP, SDIP, SIL suitable
WAVE REFLOW
(2)
suitable
(1)
DIPPING
Surface mount BGA, LFBGA, SQFP, TFBGA not suitable suitable
SOLDERING METHOD
HBCC, HLQFP, HSQFP, HSOP, HTQFP,
not suitable
(3)
suitable
HTSSOP, SMS
(4)
PLCC LQFP, QFP, TQFP not recommended SSOP, TSSOP, VSO not recommended
, SO, SOJ suitable suitable
(4)(5)
suitable
(6)
suitable
Notes
1. All surface mount (SMD) packages are moisture sensitive. Depending upon the moisture content, the maximum temperature (with respect to time) and body size of the package, there is a risk that internal or external package cracks may occur due to vaporization of the moisture in them (the so called popcorn effect). For details, refer to the Drypack information in the
“Data Handbook IC26; Integrated Circuit Packages; Section: Packing Methods”
.
2. For SDIP packages, the longitudinal axis must be parallel to the transport direction of the printed-circuit board.
3. These packages are not suitable for wave soldering as a solder joint between the printed-circuit board and heatsink (at bottom version) can not be achieved, and as solder may stick to the heatsink (on top version).
4. If wave soldering is considered, then the package must be placed at a 45° angle to the solder wave direction. The package footprint must incorporate solder thieves downstream and at the side corners.
5. Wave soldering is only suitable for LQFP, QFP and TQFP packages with a pitch (e) equal to or larger than 0.8 mm; it is definitely not suitable for packages with a pitch (e) equal to or smaller than 0.65 mm.
6. Wave soldering is only suitable for SSOP and TSSOP packages with a pitch (e) equal to or larger than 0.65 mm; it is definitely not suitable for packages with a pitch (e) equal to or smaller than 0.5 mm.
2001 Jan 30 16
Page 17
Philips Semiconductors Product specification
630 V driver IC for CFL and TL lamps UBA2021

DATA SHEET STATUS

DATA SHEET STATUS
Objective specification Development This data sheet contains the design target or goal specifications for
Preliminary specification Qualification This data sheet contains preliminary data, and supplementary data will be
Product specification Production This data sheet contains final specifications. Philips Semiconductors
Note
1. Please consult the most recently issued data sheet before initiating or completing a design.
DEFINITIONS Short-form specification The data in a short-form
specification is extracted from a full data sheet with the same type number and title. For detailed information see the relevant data sheet or data handbook.
Limiting values definition  Limiting values given are in accordance with the Absolute Maximum Rating System (IEC 60134). Stress above one or more of the limiting values may cause permanent damage to the device. These are stress ratings only and operation of the device attheseoratanyotherconditionsabovethosegiveninthe Characteristics sections of the specification is not implied. Exposure to limiting values for extended periods may affect device reliability.
Application information  Applications that are described herein for any of these products are for illustrative purposes only. Philips Semiconductors make norepresentationorwarrantythatsuch applications will be suitable for the specified use without further testing or modification.
PRODUCT
STATUS

DEFINITIONS

product development. Specification may change in any manner without notice.
published at a later date. Philips Semiconductors reserves the right to make changes at any time without notice in order to improve design and supply the best possible product.
reserves the right to make changes at any time without notice in order to improve design and supply the best possible product.
DISCLAIMERS Life support applications These products are not
designed for use in life support appliances, devices, or systems where malfunction of these products can reasonably be expected to result in personal injury. Philips Semiconductorscustomersusingorsellingthese products for use in such applications do so at their own risk and agree to fully indemnify Philips Semiconductors for any damages resulting from such application.
Right to make changes  Philips Semiconductors reserves the right to make changes, without notice, in the products, including circuits, standard cells, and/or software, described or contained herein in order to improve design and/or performance. Philips Semiconductors assumes no responsibility or liability for theuseofanyoftheseproducts,conveys no licence or title under any patent, copyright, or mask work right to these products,andmakesnorepresentationsorwarrantiesthat these products are free from patent, copyright, or mask work right infringement, unless otherwise specified.
(1)
2001 Jan 30 17
Page 18
Philips Semiconductors Product specification
630 V driver IC for CFL and TL lamps UBA2021
NOTES
2001 Jan 30 18
Page 19
Philips Semiconductors Product specification
630 V driver IC for CFL and TL lamps UBA2021
NOTES
2001 Jan 30 19
Page 20
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2001
Internet: http://www.semiconductors.philips.com
71
Printed in The Netherlands 613502/02/pp20 Date of release:2001 Jan 30 Document order number: 9397 750 07752
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