Datasheet TEA1102TS, TEA1102T, TEA1102 Datasheet (Philips)

Page 1
INTEGRATED CIRCUITS
DATA SH EET
TEA1102; TEA1102T; TEA1102TS
Preliminary specification Supersedes data of 1997 Oct 09 File under Integrated Circuits, IC03
1999 Jan 27
Page 2
Philips Semiconductors Preliminary specification
Fast charge ICs for NiCd, NiMH, SLA and LiIon
FEATURES
Safe and fast charging of Nickel Cadmium (NiCd), Nickel Metal Hydride (NiMH), Lithium Ion (LiIon), and Sealed Lead Acid (SLA) batteries
Three charge states for NiCd or NiMH; fast, top-off and trickle or voltage regulation (optional)
Two charge states for LiIon or SLA; current and voltage limited
Adjustable fast charge current [0.5CA to 5CA nominal (CA = Capacity Amperes)]
DC top-off and pulsating trickle charge current (NiCd and NiMH)
Temperature dependent T/t battery full detection
Automatic switch-over to accurate peak voltage detection (
Possibility to use both ∆T/∆t and peak voltage detection
as main fast charge termination
Support of inhibit during all charging states
Manual refresh with regulated adjustable discharge
current (NiCd and NiMH)
Voltage regulation in the event of no battery
Support of battery voltage based charge indication and
buzzer signalling at battery insertion, end of refresh and at full detection
Single, dual and separate LED outputs for indication of charge status state
Minimum and maximum temperature protection
Time-out protection
Short-circuit battery voltage protection
Can be applied with few low-cost external components.
1
⁄4%) if no NTC is applied
TEA1102; TEA1102T;
TEA1102TS
GENERAL DESCRIPTION
The TEA1102x are fast charge ICs which are able fast charge NiCd and NiMH, SLA and Lilon batteries.
The main fast charge termination for NiCd and NiMH batteries are T/t and peak voltage detection, both of which are well proven techniques. The TEA1102x automatically switches over from T/t to peak voltage detection if the thermistor fails or is not present. The T/t detection sensitivity is temperature dependent, thus avoiding false charge termination. Three charge states can be distinguished; fast, top-off and trickle.
Charging Lilon and SLA batteries is completely different. When the batteries reach their maximum voltage (adjustable), the TEA1102x switches over from current regulation to voltage regulation. After a defined time period, which is dependent on battery capacity and charge current, charge is terminated. Due to small self discharge rates of Lilon and SLA batteries, trickle charge can be omitted.
Several LEDs, as well as a buzzer, can be connected to the TEA1102x for indicating battery insertion, charge states, battery full condition and protection mode.
The TEA1102x are contained in a 20-pin package and are manufactured in a BiCMOS process, essentially for integrating the complex mix of requirements in a single chip solution. Only a few external low cost components are required in order to build a state of the art charger.
ORDERING INFORMATION
TYPE
NUMBER
TEA1102 DIP20 plastic dual in-line package; 20 leads (300 mil) SOT 146-1 TEA1102T SO20 plastic small outline package; 20 leads; body width 7.5 mm SOT163-1 TEA1102TS SSOP20 plastic shrink small outline package; 20 leads; body width 5.3 mm SOT339-1
1999 Jan 27 2
NAME DESCRIPTION VERSION
PACKAGE
Page 3
Philips Semiconductors Preliminary specification
Fast charge ICs for NiCd, NiMH, SLA and LiIon
TEA1102; TEA1102T;
TEA1102TS
QUICK REFERENCE DATA
SYMBOL PARAMETER CONDITIONS MIN. TYP. MAX. UNIT
V
P
I
P
V
NTC/VNTC
V
bat/Vbat
I
Vbat
V
bat(l)
supply voltage 5.5 11.5 V supply current outputs off 4 mA temperature rate dependent
(T/t) detection level voltage peak detection level with
respect to top value input current battery monitor V voltage at pin 19 for detecting low
V
NTC
=2V;
−−0.25 %
Tj= 0 to 50 °C V
bat
=2V;
−−0.25 %
Tj= 0 to 50 °C
= 0.3 to 1.9 V 1 nA
bat
0.30 V
battery voltage
I
IB
battery charge current fast charge 10 100 µA
top-off mode 3 −µA
I
IB(max)
maximum battery charge current voltage regulation full
10 −µA
NiCd and NiMH battery
I
IB(Lmax)
f
osc
V
reg
maximum load current no battery 40 −µA oscillator frequency 10 200 kHz regulating voltage LiIon 1.37 V
SLA 1.63 V NiCd and NiMH
(pin V
open-circuit)
stb
1.325 or V
stb
V
open battery 1.9 V
1999 Jan 27 3
Page 4
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1999 Jan 27 4
BLOCK DIAGRAM
Fast charge ICs for NiCd, NiMH, SLA and
LiIon
Philips Semiconductors Preliminary specification
MTV
NTC
V
bat
19 1 20 14
PROTECTION
NTC
3.3 V
2.8 V
4.25 V
156 k
1 V
9
12 k
0.75 V 36
k
8
present
0.3 V
T
min
T
max
1.9 V
T
cut-off
DA/AD
CONVERTER
1 V
battery low
end refresh
no­battery
V
bat
V
stb
CHARGE CONTROL
AND
OUTPUT DRIVERS
1.325 V/V
stb
NiCd
NIMH
CONTROL LOGIC
R
1.37 V Llion
SUPPLY
BLOCK
ref
V V
bat reg
1.63 V SLA
charge
1.25/R
1.9 V no­battery
TEA1102
fast
OSC
top
standby
current
10 µA
load
current
40 µA
A1
4.25 V
100 mV
off
3 µA
ref
LS
OSC
PWM
SET
A2
A3
4×
A4
TIMER
AND
CHARGE
STATUS
INDICATION
RSQ
refresh
15
PWM
17
LS
18
AO
10
RFSH
2
IB
4
PSD
5
LED
TEA1102; TEA1102T;
6
POD
7
PTD
12 13 16 113
V
V
P
V
sl
Fig.1 Block diagram.
handbook, full pagewidth
S
GND FCT
MGC818
TEA1102TS
Page 5
Philips Semiconductors Preliminary specification
Fast charge ICs for NiCd, NiMH, SLA and LiIon
PINNING
SYMBOL PIN DESCRIPTION
V
stb
IB 2 charge current setting GND 3 ground PSD 4 program pin sample divider LED 5 LED output POD 6 program pin oscillator divider PTD 7 program pin time-out divider NTC 8 temperature sensing input MTV 9 maximum temperature voltage RFSH 10 refresh input/output FCT 11 fast charge termination and
V
P
V
sl
OSC 14 oscillator input PWM 15 pulse width modulator output V
S
LS 17 loop stability pin AO 18 analog output V
bat
R
ref
1 standby regulation voltage input
(NiCd and NiMH)
battery chemistry identification 12 positive supply voltage 13 switched reference voltage output
16 stabilized reference voltage
19 single-cell battery voltage input 20 reference resistor pin
handbook, halfpage
TEA1102; TEA1102T;
V
1
stb
IB
2 3
GND
4
PSD
5
LED
POD
PTD NTC
MTV
RFSH
TEA1102
6 7 8 9
10
MBH067
Fig.2 Pin configuration.
TEA1102TS
R
20
ref
V
19
bat
18
AO LS
17
V
16
S
PWM
15
OSC
14
V
13
sl
V
12
P
11
FCT
1999 Jan 27 5
Page 6
Philips Semiconductors Preliminary specification
Fast charge ICs for NiCd, NiMH, SLA and LiIon
INTRODUCTION
All battery types are initially fast charged with an adjustable high current. Fast charge termination depends upon the battery type. With NiCd and NiMH batteries the main fast charge termination will be theT/t (temperature detection) and/or peak voltage detection and with SLA and LiIon batteries when the battery voltage reaches
2.45 or 4.1 V respectively. The fast charge period is followed by a top-off period for
NiCd and NiMH batteries and by a fill-up period for SLA and LiIon batteries. During the top-off period the NiCd and NiMH batteries are charged to maximum capacity by reduced adjustable charge current.
During the fill-up period the SLA and LiIon batteries are charged to maximum capacity by a constant voltage and a gradually decreasing current. The fill-up and top-off period ends after time-out or one hour respectively.
After the fill-up or top-off period, the TEA1102x switches over to the standby mode. For NiCd and NiMH batteries either the voltage regulation or trickle charge mode can be selected. The voltage regulation mode is selected when the battery includes a fixed load. Trickle charge prevents a discharge of the battery over a long period of time. For SLA and LiIon batteries the charge current is disabled during standby. The fast charge mode is entered again when the battery voltage reaches 1.5 V (SLA) or 3 V (LiIon).
Charging principles
TEA1102; TEA1102T;
TEA1102TS
voltage peak detection, fast charging is also protected by temperature cut-off and time-out.
To avoid false fast charge termination by peak voltage detection or T/t, full detection is disabled during a short hold-off period at the start of a fast charge session. After fast charge termination, the battery is extra charged by a top-off period. During this period of approximately one hour, the charge current is lowered thus allowing the battery to be charged to nearly 100% before the system switches over to standby.
After the battery has been charged to nearly 100% by the top-off period, discharge of the battery (caused by a load or by the self-discharge) can be avoided by voltage regulation or by trickle charge.
If batteries are charged in combination with a load, the TEA1102x can be programmed to apply voltage regulation during the standby mode. In this way, discharge of the battery caused by self-discharge or by an eventual load is avoided. The regulating voltage is adjustable to the voltage characteristic of the battery. For battery safety the charge current is limited and the temperature is monitored during voltage regulation. If a trickle charge is applied, the self-discharge of the battery will be compensated by a pulsating charge current.
To avoid the so called ‘memory effect’ in NiCd batteries, a refresh can be manually activated.The discharge current is regulated by the IC in combination with an external power transistor. After discharging the battery to 1 V per cell, the system automatically switches over to fast charge.
HARGING NiCd/NiMH BATTERIES
C Fast charging of the battery begins when the power supply
voltage is applied and at battery insertion. During fast charge of NiCd and NiMH batteries, the battery
temperature and voltage are monitored. Outside the initialized temperature and voltage window, the system switches over to the top-off charge current.
The TEA1102x supports detection of fully charged NiCd and NiMH batteries by either of the following criteria:
•∆T/∆t
Voltage peak detection.
If the system is programmed withT/t and V or V automatically switches to voltage peak detection if the battery pack is not provided with a temperature sensing input (NTC). In this way both packages, with and without temperature sensor, can be used randomly independent of the applied full detection method. Besides T/t and/or
1999 Jan 27 6
as the main fast charge termination, it
peak
peak
or,T/t
CHARGING LiION/SLA BATTERIES Charging these types of batteries differs considerably from
charging NiCd and NiMH batteries. The batteries will be charged with a charge current of 0.15 CA if their cell voltage is below the minimum voltage of 0.9 V for Lilon or
0.45 V for SLA. With batteries in good condition the battery voltage will rise above 0.9 V in a short period of time. When the batteries are short-circuited the voltage will not rise above 0.9 V within one hour and the system will change over to cut-off, which means that the output drivers AO and PWM are fixed to zero and that battery charge can only be started again after a power-on reset. If the battery voltage of a good condition battery is above the minimum level of 0.9 V the battery will be charged with the programmed fast charge current.
If Lilon or SLA batteries are used, ‘full’ is detected when the battery voltage reaches 4.1 and 2.45 V respectively. At this point the TEA1102x switches from current regulation to voltage regulation (fill-up mode).
Page 7
Philips Semiconductors Preliminary specification
Fast charge ICs for NiCd, NiMH, SLA and LiIon
After the ‘fill-up’ period the charge current is not regulated, which means that the output drivers AO and PWM are fixed to zero. When the battery voltage becomes less than 3 V for Lilon and 1.5 V for SLA, the IC enters the fast charge mode again.
FUNCTIONAL DESCRIPTION Control logic
The main function of the control logic is to support the communication between several blocks. It also controls the charge method, initialization and battery full detection. The block diagram of the TEA1102x is illustrated in Fig.1.
Conditioning charge method and initializations
At system switch-on, or at battery insertion, the control logic sets the initialization mode in the timer block. After the initialization time the timer program pins can be used to indicate the charging state using several LEDs. The charge method is defined at the same time by the following methods:
If the FCT pin is 0 or 1.25 V, indicating that SLA or LiIon batteries have to be charged, the battery will be charged by limit current and limit voltage regulation. Without identification (FCT pin floating), the system will charge the battery according to the charge characteristic of NiCd and NiMH batteries.
TEA1102; TEA1102T;
TEA1102TS
The standby charge method (NiCd and NiMH), trickle charge or voltage regulation, is defined by the input pin V
. By biasing this voltage with a set voltage, the output
stb
voltage will be regulated to the V is connected to VS, or no NTC is connected the system applies trickle charge.
If pin RFSH is connected to ground by depressing the switch, the TEA1102x discharges the battery via an external transistor connected to pin RFSH. The discharge current is regulated with respect to the external (charge) sense resistor (R
). End-of-discharge is reached when
sense
the battery is discharged to 1 V per cell. Refreshing the battery can only be activated during charging of NiCd and NiMH batteries. When charging LiIon and SLA batteries, discharge before charge is disabled.
The inhibit mode has the main priority. This mode is activated when the V
input pin is connected to ground.
stb
Inhibit can be activated at any charge/discharge state, whereby the output control signals will be zero, all LEDs will be disabled and the charger timings will be set on hold. Table 1 gives an operational summary.
set voltage. If this pin
stb
Table 1 Functionality of program pins
FUNCTION FCT NTC RFSH V
Inhibit X
(1)
LiIon and SLA detection low X Refresh (NiCd and NiMH) not low
(2)
(1)
X
(1) (1)
X
(1)
X
(1)
X low not low
stb
low X
(1)
T/t detection floating note 3 not low not lowT/t and voltage peak detection high note 3 not low not low
Voltage peak detection not low note 4 not low not low Trickle charge at standby not low X
(1)
not low high
not low note 4 not low not low
Voltage regulation at standby not low note 3 not low floating
Notes
1. Where X = don’t care.
2. Not low means floating or high.
3. The NTC voltage has been to be less than 3.3 V, which indicates the presence of an NTC.
4. The NTC voltage is outside the window for NTC detection.
5. V
has to be floating or set to a battery regulating voltage in accordance with the specification.
stb
1999 Jan 27 7
(5)
Page 8
Philips Semiconductors Preliminary specification
Fast charge ICs for NiCd, NiMH, SLA and LiIon
Supply block
The supply block delivers the following outputs:
A power-on reset pulse to reset all digital circuitry at battery insertion or supply switch-on. After a general reset the system will start fast charging the battery.
A 4.25 V stabilized voltage source (VS) is externally available. This source can be used to set the thermistor biasing, to initialize the programs, to supply the external circuitry for battery voltage based charge indication and to supply other external circuitry.
A 4.25 V bias voltage (V indication LEDs. This output pin will be zero during the initialization period at start-up, thus avoiding any interference of the extra LEDs when initializing.
Charge control
The charge current is sensed via a low-ohmic resistor (R
), see Fig.4. A positive voltage is created across
sense
resistor Rb by means of a current source I R
in the event of fast charge and by an internal bias
ref
current source in the event of top-off and trickle charge (IIB), see Fig.1. The positive node of Rb will be regulated to zero via error amplifier A1, which means that the voltage across Rb and R
sense
current is defined by the following equation:
I
× RbI
fastRsense
×=
The output of amplifier A1 is available at the loop stability pin LS, consequently the time constant of the current loop can be set. When V
peak
current sensing for the battery voltage will be reduced, implying that the charge current will be regulated to zero during:
t
sense
210POD× t
Actually battery voltage sensing takes place in the last oscillator cycle of this period.
To avoid modulation on the output voltage, the top-off charge current is DC regulated, defined by the following equation:
I
top off
R
× Rb310
sense
where:
t
top off
227TOD× t
The top-off charge current will be approximately 0.15 CA, which maximizes the charge in the battery under safe and slow charging conditions. The top-off charge period will be approximately one hour, so the battery will be extra
) is available for use for more
sl
which is set by
ref
will be the same. The fast charge
ref
(NiCD and NiMH) is applied, the
×=
osc
6
××=
×=
osc
(1)
(2)
(3)
(4)
TEA1102; TEA1102T;
TEA1102TS
charged with approximately 0.15 Q. In this way the battery is fully charged before the system switches over to standby.
When pin 1 (V connected the system compensates the (self) discharge of the battery by trickle charge. The trickle charge current will be pulsating, defined by the following equation:
I
× R
trickleRsense
During the non current periods at trickle charge the charge current is regulated to zero, so that the current for a load connected in series across the battery with the sense resistor will be supplied by the power supply and not by the battery.
If at pin 1 (V with the specification, and no NTC is connected the charge mode will switch over from current to voltage regulation after top-off. The reference regulating voltage can be adjusted to the battery characteristic by external resistors connected to pin V
This reference voltage has to be selected in such a way that it equals the rest voltage of the battery. By using voltage regulation, the battery will not be discharged at a load occurrence. If the V TEA1102x will apply voltage regulation at 1.325 V during the standby mode (NiCd and NiMH). The current during voltage regulation is limited to 0.5 CA. If the battery charge current is maximized to 0.5 CA for more than 2 hours charging will be stopped. Moreover, if the temperature exceeds T As voltage regulation is referred to one cell, the voltage on the V
pin must be the battery voltage divided by the
bat
number of cells (NiCd and NiMH). For LiIon or SLA batteries, the battery is extra charged
after full detection by constant voltage regulation during a certain fill-up period. LiIon and SLA batteries have to identify themselves by an extra pin on the battery pack to ground, which is connected via a resistor to pin 11 (FCT). As the battery voltage sense (V a one cell voltage of NiCd and NiMH packages, the V input pin will be regulated to 1.367 and 1.633 V during fill-up for LiIon and SLA respectively. In this way this system can accept a mixture of one LiIon, two SLA and three NiCd or NiMH packages.
After fill-up, charging of LiIon or SLA batteries is disabled. The battery charge is then fixed to zero, ensuring maximum life-cycle of the battery.
Because of a fixed zero charge current, the battery will be discharged if a load is applied.
) is connected to VS, or no NTC is
stb
15
× 10
------
b
16
) a reference voltage is set in accordance
stb
.
stb
stb
, charging will be stopped completely.
max
6–
×=
input pin is floating, the
) has to be normalized to
bat
(5)
bat
1999 Jan 27 8
Page 9
Philips Semiconductors Preliminary specification
Fast charge ICs for NiCd, NiMH, SLA and LiIon
To ensure an eventual load during all charging states, the fast charge mode will be entered again if the battery voltage drops below 15 V for SLA or 3 V for Lilon.
When charging, the standby mode (LiIon and SLA) can only be entered after a certain period of time depending on time-out. The same applies for charging NiCd or NiMH batteries. To support full test of the TEA1102x at application, the standby mode is also entered when V
bat<Vbat(l)
Timer
The timing of the circuit is controlled by the oscillator frequency.
The timer block defines the maximum charging time by ‘time-out’. At a fixed oscillator frequency, the time-out time can be adapted by the Programmable Time-out Divider (PTD) using the following equation.
time out
at fill-up or top-off respectively.
226POD× PTD× t
×=
osc
(6)t
TEA1102; TEA1102T;
TEA1102TS
The time-out timer is put on hold by low voltage, temperature protection and during the inhibit mode. The Programmable Oscillator Divider (POD) enables the oscillator frequency to be increased without affecting the sampling time and time-out. Raising the oscillator frequency will reduce the size of the inductive components that are used.
At fast charging, after battery insertion, after refresh or supply interruption, the full detector will be disabled for a period of time to allow a proper start with flat or inverse polarized batteries. This hold-off period is disabled at fast charging by raising pin V So for test options it is possible to slip the hold-off period. The hold-off time is defined by the following equation:
t
hold off
25–t
×=
time out
Table 2 gives an overview of the settings of timing and discharge/charge currents.
to above ±5 V (once).
stb
(7)
Table 2 Timing and current formulae
SYMBOL DESCRIPTION FORMULAE
t
osc
T T t
top-off 2
t
time-out 2
t
hold-off 2
t
LED
t
sense 2
t
switch 2
I
fast
I
top-off
I
trickle
I
load-max
I
RFSH
(T/t) NTC voltage sampling frequency
sampling
(V
sampling
) battery voltage sampling frequency
peak
timing see Fig.3
inhibit or protection
charge/discharge currents
17
× POD × PSD × t
2
16
× POD × t
2
27
× POD × t
26
× POD × PTD × t
5
× t
time-out
14
× POD × t
2
10
× POD × t
21
× POD × PTD × t
V
R
b
×
----------------­R
sense
----------------­R
sense
----------------­R
sense
----------------­R
sense
100 mV
-------------------­R
R
b
R
b
R
b
sense
---------­R
3× 10
15
× 10
-----­16
40× 10
ref ref
×
osc osc osc
osc
osc osc
osc
6–
6–
×
6–
×
1999 Jan 27 9
Page 10
Philips Semiconductors Preliminary specification
Fast charge ICs for NiCd, NiMH, SLA and LiIon
handbook, full pagewidth
PTD programming
:1
(GND):2(n.c.):4(+VS)
200
f
osc
(kHz)
160
120
80
prefered
40
oscillator
range
(POD = GND)
0
0 30 60 90 120 150
(POD = +VS)
prefered
oscillator
range
prefered
oscillator
range
(POD = n.c.)
t
time-out
180 10
(min)
12.5
(R23 min)
TEA1102; TEA1102T;
30 50 70 90
TEA1102TS
125
(R23 max)
C4
(pF)
68
100
150 220
390 560 820 1500
110
R23 (k)
130
MGD280
Fig.3 t
as a function of R23 and PTD with C4 as parameter.
time-out
LED indication
With few external components, indication LEDs can be connected to the program pins and the LED pin of the TEA1102x. These program pins change their function from an input to an output pin after a short initialization time at system switch-on or battery insertion. Output pin V
sl
enables the external LEDs to be driven and avoids interaction with the programming of the dividers during the initialization period.
The applied LEDs indicate:
Protection
Refresh
Fast charge
100%
No-battery.
The LED output pin can also indicate the charging state by one single LED. The indication LED can be connected directly to the LED output. This single LED indicates:
Fast charge (LED on)
100% or refresh (LED off)
Protection or inhibit (LED floating).
The refresh can be indicated by an extra LED connected to pin 4 (PSD). A buzzer can also be driven from the TEA1102x to indicate battery insertion end of refresh or full battery.
AD/DA converter
When battery full is determined by peak voltage detection, the V
voltage is sampled at a rate given by the following
bat
equation:
t
samplingVpeak
()216POD× t
The analog value of a V
×=
osc
sample is then digitized and
bat
(8)
stored in a register. On the following sample, the digitized value is converted back to the analog value of V compared with the ‘new’ V
sample.
bat
bat
and
1999 Jan 27 10
Page 11
Philips Semiconductors Preliminary specification
Fast charge ICs for NiCd, NiMH, SLA and LiIon
At an increase of the battery voltage the 14-bit analog-to-digital convertor (ADC) is refreshed with this new value. Therefore, the digitized value always represents the maximum battery voltage. A decreased V
voltage is not stored, but is compared to the stored
bat
value. Full is detected when the voltage decrease of V
of the stored peak battery value. To avoid interference due to the resistance of the battery contacts during battery voltage sensing, the charge current is regulated to zero during t = 210× POD × t PWM. At the last period, the V
, via the regulation pins AO and
osc
voltage is sensed and
bat
stored in a sample-and-hold circuit. This approach ensures very accurate detection of the battery full condition (minus1⁄4%).
When battery full is determined by T/t, the voltage on the NTC pin is used as the input voltage to the AD/DA convertor. The sampling time at T/t sensing is given by the following equation:
t
sampling
T

-------

t
17
POD× PSD× t
2
×=
osc
After this initialized sample time the new temperature voltage is compared to the preceding AD/DA voltage and the AD/DA is refreshed with this new value. A certain increase of the temperature is detected as full battery, depending on the initialization settings. The decision of full detection by T/t or V
is digitally filtered thus avoiding
peak
false battery full detection.
is1⁄4%
bat
(9)
TEA1102; TEA1102T;
TEA1102TS
Output drivers
The charge current regulation signal is available at two output pins, AO and PWM.
A
NALOG OUTPUT
The analog control voltage output at pin 18 (AO) can be used to drive an opto-coupler in mains separated applications when an external resistor is connected between AO and the opto-coupler. The maximum current through the opto-coupler diode is 2 mA. The voltage gain of amplifier A2 is typical 11 dB (times 3.5). The DC voltage transfer is given by the following equation:
Vao= 3.5 × (VLS− 1.35). The AO output can be used for:
Linear (DC) applications
Not mains isolated SMPS with a separate controller
Mains isolated SMPS, controlled by an opto-coupler.
P
ULSE WIDTH MODULATOR (PWM)
The LS voltage is compared internally with the oscillator voltage to deliver a pulse width modulated output at PWM (pin 15) to drive an output switching device in a SMPS converter application via a driver stage. The PWM output is latched to prevent multi-pulsing. The maximum duty factor is internally fixed to 79% (typ.). The PWM output can be used for synchronization and duty factor control of a primary SMPS via a pulse transformer.
1999 Jan 27 11
Page 12
Philips Semiconductors Preliminary specification
Fast charge ICs for NiCd, NiMH, SLA and LiIon
TEA1102; TEA1102T;
TEA1102TS
LIMITING VALUES
In accordance with the Absolute Maximum Rating System (IEC 134); note 1.
SYMBOL PARAMETER CONDITIONS MIN. TYP. MAX. UNIT
Voltages
V V V V
P oLED n IB
positive supply voltage 0.5 11.5 V output voltage at pin 5 0.5 15 V voltage at pins PWM, LS and NTC 0.5 +V
S
voltage at pin 2 0.5 1.0 V
Currents
I
VS
I
Vsl
I
oLED
I
AO
I
oPWM
I
Rref
I
P
I
P(stb)
current at pin 16 3 +0.01 mA current at pin 13 1 +0.3 mA output current at pin 5 −−12 mA output current at pin 18 10 +0.05 mA output current at pin 15 15 +14 mA current at pin 20 1 +0.01 mA positive supply current Tj< 100 °C −−30 mA supply standby current VP=4V 35 45 µA
Dissipation
P
tot
total power dissipation T
amb
= +85 °C SOT146-1 −−1.2 W SOT163-1 −−0.6 W SOT339-1 −−0.45 W
V
Temperatures
T
amb
T
j
T
stg
operating ambient temperature 20 +85 °C junction temperature −−+150 °C storage temperature 55 +150 °C
Note
1. All voltages are measured with respect to ground; positive currents flow into the IC; all pins not mentioned in the voltage list are not allowed to be voltage driven. The voltage ratings are valid provided that other ratings are not violated; current ratings are valid provided that the power rating is not violated.
QUALITY SPECIFICATION
General quality specification for integrated circuits: SNW-FQ-611E.
1999 Jan 27 12
Page 13
Philips Semiconductors Preliminary specification
Fast charge ICs for NiCd, NiMH, SLA and LiIon
TEA1102; TEA1102T;
TEA1102TS
CHARACTERISTICS
V
= 10 V; T
P
=25°C; R
amb
=62kΩ; unless otherwise specified.
ref
SYMBOL PARAMETER CONDITIONS MIN. TYP. MAX. UNIT
Supplies; pins V
V
P
I
P
I
stb
V
clamp
V
start
V
LSP
V
S
V
SL
V
ref
TC
Vref
supply voltage 5.5 11.5 V supply current outputs off; VP= 11.5 V 46mA standby current VP=4V 35 45 µA clamping voltage (pin 12) I start voltage 6.1 6.4 6.7 V low supply protection level 5.1 5.3 5.5 V source voltage (stabilized) IS= 2 mA 4.14 4.25 4.36 V LED source voltage I reference voltage I temperature coefficient of the
reference voltage
V
ref
/V
power supply rejection ratio of
P
the reference voltage
V
ref
load rejection of source
, VS,R
P
and V
ref
sl
= 30 mA 11.5 12.8 V
clamp
=50µA 4.05 4.25 4.45 V
LED
=20µA; VP= 10 V 1.21 1.25 1.29 V
ref
T
= 0 to 45 °C;
amb
I
=20µA; V
ref
= 1.25 V
ref
f = 100 Hz; VP=8V;
0 ±60 ±120 ppm/K
46 −−dB
VP= 2 V (p-p) ∆IS= 20 mA; VP=10V −−5mV
voltage
I
Rref
current range of reference
10 100 µA
resistor
Charge current regulation; pins IB and R
IIB/I
ref
V
thIB
I
IB
I
IB(max)
I
IB(Lmax)
I
IB(LI)
fast charge ratio VIB=0
threshold voltage at pin IB T
charge current top-off mode; VIB= 0 2.6 3.2 3.8 µA maximum charge current voltage regulation full
maximum load current open battery; VIB= 0 34 42 50 µA input leakage current currentless mode −−170 nA
Refresh; pin RFSH
V
Rsense
V
RFSH
sense resistor voltage I
refresh voltage for programming start of refresh
V
bat
voltage at pin V
bat
for
detecting end of refresh
I
source(max)
maximum source current VIB=75mV; VP=10V;
ref
I
=10µA 0.93 1.03 1.13
ref
I
= 100 µA 0.93 1.0 1.07
ref
=25°C −2 +2 mV
amb
= 0 to 45 °C 3 +3 mV
T
amb
9 10.5 12 µA
NiCd/NiMH battery; VIB=0
refresh=VIB
mode; I
refresh
/ R
; refresh
sense
=18mA
75 100 125 mV
NiCd/NiMH 0 250 mV
NiCd/NiMH 0.96 1.0 1.04 V
1.4 2 2.6 mA
V
RFSH
= 2.7 V; T
amb
=25°C
1999 Jan 27 13
Page 14
Philips Semiconductors Preliminary specification
Fast charge ICs for NiCd, NiMH, SLA and LiIon
TEA1102; TEA1102T;
TEA1102TS
SYMBOL PARAMETER CONDITIONS MIN. TYP. MAX. UNIT
V
RFSH(max)
V
RFSH(off)
maximum refresh voltage I voltage at pin RFSH when
= 1 mA 2.7 −−V
RFSH
700 770 840 mV
refresh is off
Temperature related inputs; pins NTC and MTV
V
NTCh
V
NTCh(hy)
V
NTCl
input voltage at pin NTC for detecting high temperature
hysteresis of V
NTCh
input voltage at pin NTC,
pin MTV open-circuit 0.9 1 1.1 V MTV setting 0.95MTV MTV 1.05MTV V
80 mV
2.7 2.8 2.9 V
detecting low temperature
V
NTCl(hy)
V
NTC(co)
hysteresis of V
NTCl
input voltage at pin NTC for
75 mV
0.7MTV 0.75MTV 0.8MTV V
detecting temperature cut-off
V
NTC(bat)
maximum input voltage at pin
3.22 3.3 3.38 V NTC for detecting battery with NTC
I
NTC
V
MTV
input current at pin NTC V
=2V −5 +5 µA
NTC
voltage level at pin MTV default (open-circuit) 0.95 1 1.05 V
0.5 2.5 V
V
NTC/VNTC
T/t detection level V
=2V; Tj= 0 to 50 °C −−0.25 %
NTC
Voltage regulation
V
reg
regulation voltage LiIon; I
SLA; I NiCd and NiMH;
pin V NiCd and NiMH; V
=20µA 1.34 1.37 1.40 V
ref
=20µA 1.59 1.63 1.67 V
ref
1.30 1.325 1.35 V
open-circuit
stb
= 1.5 V 0.99V
stb
stbVstb
1.01V
stb
V
open battery 1.86 1.9 1.94 V
TC
g
Vreg
m
temperature coefficient of regulation voltage
transconductance of amplifier A3
V
= 1.37 V;
reg
T
= 0 to 45 °C
amb
V
= 1.9 V;
bat
no battery mode
0 ±60 ±120 ppm/K
2.0 mA/V
Program pin V
V
stb
V
stb(im)
stb
open voltage at pin V voltage at pin V
stb
for
stb
programming inhibit mode
V
stb(st)
voltage at pin V
stb
for
NiCd and NiMH 1.0 2.2 V programming voltage regulation at standby
V
stb(tc)
voltage at pin V
stb
for
NiCd and NiMH 2.6 V programming trickle charge at standby
1999 Jan 27 14
1.30 1.325 1.35 V 0 0.8 V
S
V
Page 15
Philips Semiconductors Preliminary specification
Fast charge ICs for NiCd, NiMH, SLA and LiIon
TEA1102; TEA1102T;
TEA1102TS
SYMBOL PARAMETER CONDITIONS MIN. TYP. MAX. UNIT
Program pins; PSD, POD and PTD
V
4,6,7
voltage level at pins PSD,
default (open-circuit) 1.9 2.1 2.3 V POD or PTD
V
4,6,7(1)
voltage level at pins PSD,
0 1.2 V POD or PTD for programming the divider = 1
V
4,6,7(2)
voltage level at pins PSD,
1.6 2.5 V POD or PTD for programming the divider = 2
V
4,6,7(4)
voltage level at pins PSD,
3.1 V
S
V POD or PTD for programming the divider = 4
I
PODsink
protection current for
V
= 1.5 V 8 10 12 mA
POD
multi-LED indication
I
PTDsink
full battery current for
V
= 1.5 V 8 10 12 mA
PTD
multi-LED indication
I
PSDsink
refresh current for multi-LED
V
= 1.5 V 8 10 12 mA
PSD
indication
I
LI
input leakage current V
V
POD PTD
= 4.25 V;
= 4.25 V; V
PSD
0 50 µA
= 4.25 V
Program pin FCT
V
FCT(SLA)
voltage level for detecting an
0 0.7 V
SLA battery
V
FCT(Lilon)
voltage level for detecting a
0.9 1.6 V
LiIon battery
V
FCT(or)
voltage level for programming T/t or V
as fast charge
peak
NiCd and NiMH 2.0 3.3 V
termination
V
FCT(and)
voltage level for programming T/t and V
peak
as fast
NiCd and NiMH 3.7 V
S
V
charge termination
V
FCT
voltage level at pin FCT default (open-circuit) 2.3 2.6 2.9 V
Program pin LED
V
LED(m)
output voltage level for
0 2.5 V programming multi-LED indication
V
LED(s)
output voltage level for
3.1 V
P
V programming single LED indication
I
sink(max)
I
LI(LED)
V
o(max)
maximum sink current V input leakage current V
= 1.5 V 8 10 12 mA
LED
=10V 0 70 µA
LED
= 0.6 V 0 5 µA
V
LED
maximum output voltage −−15 V
1999 Jan 27 15
Page 16
Philips Semiconductors Preliminary specification
Fast charge ICs for NiCd, NiMH, SLA and LiIon
TEA1102; TEA1102T;
TEA1102TS
SYMBOL PARAMETER CONDITIONS MIN. TYP. MAX. UNIT
Output drivers; AO, LS and PWM
I
AO(source)
I
AO(sink)
g
m1
analog output source current VAO= 3 V (p-p); VLS= 2.8 V 9 0mA analog output sink current VAO= 3 V (p-p); VLS= 1.2 V 50 −−µA transconductance of
VIB=50mV 250 −µA/V
amplifier A1
G
v1,2
voltage gain of amplifiers
VAO= 3 V (p-p) 72 dB
A1 and A2
G
v2
I
LS(source)
voltage gain of amplifier A2 VAO= 2 V (p-p) 11 dB maximum source current
VLS= 2.25 V 25 21 16 µA
(pin LS)
I
LS(sink)
maximum sink current
VLS= 2.25 V 16 21 25 µA
(pin LS)
I
OH(PWM)
I
OL(PWM)
δ
PWM
Battery monitor; V
I
Vbat
V
bat
HIGH level output current V LOW level output current V
=3V −19 15 11 mA
PWM
=0.7V 101418mA
PWM
maximum duty factor 79 %
bat
battery monitor input current V voltage range of V
peak
= 1.85 V 1 nA
bat
0.3 2V
detection
V
bat/Vbat
detection level with
peak
V
= 1.85 V; Tj=0to50°C −−0.25 %
bat
V respect to top level
V
bat
Protections; V
V
bat(l)
voltage resolution for V
bat
peak
maximum voltage at pin V
bat
0.6 mV
0.25 0.30 0.35 V for detecting low battery voltage
Oscillator; pin OSC
V
osc(H)
HIGH level oscillator switching voltage
V
osc(L)
LOW level oscillator switching voltage
f
osc(min)
f
osc(max)
minimum oscillator frequency R maximum oscillator frequency R
= 125 kΩ; C
ref
= 12.5 kΩ; C
ref
1999 Jan 27 16
2.5 V
1.5 V
= 400 pF 20.9 23 25.1 kHz
osc
= 400 pF 158 174 190 kHz
osc
Page 17
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1999 Jan 27 17
APPLICATION INFORMATION
Philips Semiconductors Preliminary specification
Fast charge ICs for NiCd, NiMH, SLA and
LiIon
VI (DC)
7 to 18 V
R1
1
k
C1 100 µF
BC337
62
TR2
R2
TR1
BD231
L1
(SMPS only)
400 µH
D1 BYD74D
D8
BYV28
(only for
more than
3 cells
750
D2
D3
R5
TIP110
TR3 BC337
single
BAW62
TR4
multi
LED
no-
battery
6 k
R3
1.5 k VI (DC)>13V
R4 3.9 k
D4
fast
D5
protection
D6
100%
D6
refresh
SMPS mode
linear mode
refresh
only for
:4 :1
:4 :1
:4 :1
33 k
R6
33 k
R7
33 k
R8
33 k
R9
33 k
R10
33 k
R11
C2
1.5 nF
R12 0
(Rb)
V
S
GND
V
S
GND
V
S
GND
V
sl
LED
5
POD
6
PTD
7
PSD
4
PWM
15
AO
18
RFSH
10
LS
17
IB
2
(2)
R13
5.1 k (0.15A top off)
TEA1102
(1A refresh)
R14 0.1
R
sense
NTC 10 k (25
R24 80 k (0.1%)
o
C)
R28 10 k (0.1%)
NiCd NiMH 3/6/9 cell
SLA 2/4/6 cell
Lilon 1/2/3 cell
LOAD
MBH068
C5 470 µF
R15 270
C3 100 nF
V
P
1213
V
4.25 V
S
16
NTC
8
MTV
9
FCT
11
V
stb
1
V
bat
19
R
ref
20
OSC
14
GND
3
(1)
R16
8.2 k
130 k
R17
47 k
R21P2R22
R20
16 k 15 k 12 k
T/t
T/t
or
and
V
V
peak
C4 220 pF
peak
47 k
NiCd 3 NiMH 3 SLA 2 Lilon 1
(3)
R23 62 k (1A fast charge)
V
reg
adjust.
P1
75 k
T
max
adjust.
24 k
Lilon SLA
NiCd 6 NiMH 6 SLA 4 Lilon 2
R25 40 k (0.1%)
R19
R18
NiCd 9 NiMH 9 SLA 6 Lilon 3
R26 8 k (0.1%)
R27 8 k (0.1%)
TEA1102; TEA1102T;
100 mV
(1) or if not applicable.
(2)
(3)
= R14
R14
-------------------­I
refresh
R14 I
=
R13
------------------------------------
R23
=
-----------------------------------------------
R14 I
×
3 µA
1.25 R13×
×
top off
fast ch earg
100 mV
=
----------------------------­I
fast ch earg
handbook, full pagewidth
Fig.4 Basic test board diagram.
TEA1102TS
Page 18
Philips Semiconductors Preliminary specification
Fast charge ICs for NiCd, NiMH, SLA and LiIon
handbook, full pagewidth
VI (DC)
7 to 11.5 V
TR1 BD231
R1 1 k
C1 100 µF
TR2
BC337
D1
:4
:1
:4
:1
:4
:1
R3 180
C2 1.5 nF
(Rb)
(D2 for more than 3 NiCD cells)
(R
= 270 for more than 3 NiCD cells)
supply
R2
1.5 V
sl
k
V
S
GND
V
S
GND
V
S
GND
R4
5.1 k (75 mA top off)
13 12
LED
5
POD
6
PTD
7
PSD
4
PWM
15
AO
18
RFSH
10
LS
17
IB
2
TEA1102
R5 0.22
R
sense
16
8
9
11
1
19
20
14
3
V
P
V
S
NTC
MTV
FCT
V
stb
V
bat
R
ref
OSC
GND
C3
100 nF
4.25 V
R6 10 k
R7
SLA = 0
Lilion = 4.3 k
NiCd/NiMH =
C4 220 pF (f
osc
75 kHz)
TEA1102; TEA1102T;
TEA1102TS
+ battery
R10 200 k (1%)
NiCd NiMH 3 cells
SLA 2 cells
Lilon 1 cell
R8 62 k
=
(0.5 A fast charge)
R9 100 k (0.1%)
battery
C5 470 µF
MBH069
Fig.5 Linear application diagram.
1999 Jan 27 18
Page 19
Philips Semiconductors Preliminary specification
Fast charge ICs for NiCd, NiMH, SLA and LiIon
handbook, full pagewidth
C1 +V
100%
V
TR1
in
R5
refresh
fast-charge
R6
protection
R7 R8
R9
no-battery
in
TR4
R18
R1
TR3
R10
R11
D2
D7
D4
D5
D6
D3
V
D1
:4PSD:1 :4POD:1S-LED-M
PTD
sense
R4
D8
L1
I
b
P2
R15
1
GND
MTV
R19
R16
NTC
R14
V
stb
R3
R13
P1
TEA1102 TEST BOARD, V2 JB D&A NIJMEGEN
refresh
R23
NTC
R17
GND
C3
LIN
R30
C7
+V
V
sl
D9 D10
V
s
R25
bat
C6
C4
C5
R26
1L 2L 3L
LIN
C2
PWM
R29
R22 R21 R20
R27
R12
TEA1102; TEA1102T;
TEA1102TS
+BAT
R24
R28
number
of
cells
TR2
PWM
R2
FCT
SLA Li-Ion dT/dt or V dT/dt and V
BAT
MBH073
Fig.6 Component side of printed-circuit board (test board).
1999 Jan 27 19
Page 20
Philips Semiconductors Preliminary specification
Fast charge ICs for NiCd, NiMH, SLA and LiIon
handbook, full pagewidth
81.28
TEA1102; TEA1102T;
TEA1102TS
86.35
Dimensions in mm.
MBH072
Fig.7 Track side of printed-circuit board (test board).
1999 Jan 27 20
Page 21
Philips Semiconductors Preliminary specification
Fast charge ICs for NiCd, NiMH, SLA and LiIon
handbook, full pagewidth
+V
PSD
POD
PTD
C1
V
in
in
TR1
R1
R3
R2
:1 :4
TR2
R8
1
D1
R4
R5
R9
R6
R10
R7
C3
TEA1102; TEA1102T;
TEA1102 LINEAR JB D&A CIC NIJM
+battery
C5
C2
C4
battery
MBH071
TEA1102TS
handbook, full pagewidth
Fig.8 Component side of printed-circuit board (linear application) scale 1 : 1.
TEA1102 LINEAR JB D&A CIC NIJM
MBH070
Fig.9 Track side of printed-circuit board (linear application) scale 1 : 1.
1999 Jan 27 21
Page 22
Philips Semiconductors Preliminary specification
Fast charge ICs for NiCd, NiMH, SLA and LiIon
PACKAGE OUTLINES
DIP20: plastic dual in-line package; 20 leads (300 mil)
D
seating plane
L
Z
20
e
b
TEA1102; TEA1102T;
TEA1102TS
SOT146-1
M
E
A
2
A
A
1
w M
b
1
11
c
(e )
1
M
H
pin 1 index
1
0 5 10 mm
scale
DIMENSIONS (inch dimensions are derived from the original mm dimensions)
A
A
A
UNIT
inches
Note
1. Plastic or metal protrusions of 0.25 mm maximum per side are not included.
max.
mm
OUTLINE
VERSION
SOT146-1
1 2
min.
max.
1.73
1.30
0.068
0.051
IEC JEDEC EIAJ
b
b
1
0.53
0.38
0.021
0.015
0.36
0.23
0.014
0.009
REFERENCES
cD E e M
(1) (1)
26.92
26.54
1.060
1.045
SC603
6.40
6.22
0.25
0.24
E
10
(1)
M
e
L
1
3.60
8.25
3.05
7.80
0.14
0.32
0.12
0.31
EUROPEAN
PROJECTION
H
E
10.0
0.2542.54 7.62
8.3
0.39
0.010.10 0.30
0.33
ISSUE DATE
w
92-11-17 95-05-24
Z
max.
2.04.2 0.51 3.2
0.0780.17 0.020 0.13
1999 Jan 27 22
Page 23
Philips Semiconductors Preliminary specification
Fast charge ICs for NiCd, NiMH, SLA and LiIon
SO20: plastic small outline package; 20 leads; body width 7.5 mm
D
c
y
Z
20
11
TEA1102; TEA1102T;
TEA1102TS
E
H
E
A
X
v M
SOT163-1
A
pin 1 index
1
e
0 5 10 mm
DIMENSIONS (inch dimensions are derived from the original mm dimensions)
mm
A
max.
2.65
0.10
A
1
0.30
0.10
0.012
0.004
A2A
2.45
2.25
0.096
0.089
0.25
0.01
b
0.49
0.36
p
cD
0.32
0.23
0.013
0.009
3
0.019
0.014
UNIT
inches
Note
1. Plastic or metal protrusions of 0.15 mm maximum per side are not included.
10
w M
b
p
scale
(1)E(1) (1)
13.0
12.6
0.51
0.49
eHELLpQ
7.6
1.27
7.4
0.30
0.050
0.29
10.65
10.00
0.419
0.394
Q
A
2
A
1
1.4
0.055
1.1
0.4
0.043
0.016
detail X
1.1
1.0
0.043
0.039
(A )
L
p
L
0.25
0.01
A
3
θ
0.25 0.1
0.01
ywv θ
Z
0.9
0.4
0.035
0.004
0.016
o
8
o
0
OUTLINE VERSION
SOT163-1
IEC JEDEC EIAJ
075E04 MS-013AC
REFERENCES
1999 Jan 27 23
EUROPEAN
PROJECTION
ISSUE DATE
95-01-24 97-05-22
Page 24
Philips Semiconductors Preliminary specification
Fast charge ICs for NiCd, NiMH, SLA and LiIon
SSOP20: plastic shrink small outline package; 20 leads; body width 5.3 mm
D
c
y
Z
20 11
E
H
E
TEA1102; TEA1102T;
TEA1102TS
SOT339-1
A
X
v M
A
pin 1 index
110
w M
b
e
DIMENSIONS (mm are the original dimensions)
mm
A
max.
2.0
0.21
0.05
1.80
1.65
0.25
p
0.38
0.25
UNIT A1A2A3b
Note
1. Plastic or metal protrusions of 0.20 mm maximum per side are not included.
p
cD
0.20
7.4
0.09
7.0
0 2.5 5 mm
scale
(1)E(1)
eHELLpQ
5.4
0.65
5.2
A
7.9
7.6
Q
2
A
1
detail X
1.03
0.9
0.63
0.7
(A )
L
p
L
3
θ
0.131.25 0.2 0.1
A
(1)
Zywv θ
0.9
0.5
o
8
o
0
OUTLINE
VERSION
SOT339-1 MO-150AE
IEC JEDEC EIAJ
REFERENCES
1999 Jan 27 24
EUROPEAN
PROJECTION
ISSUE DATE
93-09-08 95-02-04
Page 25
Philips Semiconductors Preliminary specification
Fast charge ICs for NiCd, NiMH, SLA and LiIon
SOLDERING Introduction
This text gives a very brief insight to a complex technology. A more in-depth account of soldering ICs can be found in our
“Data Handbook IC26; Integrated Circuit Packages”
(document order number 9398 652 90011). There is no soldering method that is ideal for all IC
packages. Wave soldering is often preferred when through-hole and surface mount components are mixed on one printed-circuit board. However, wave soldering is not always suitable for surface mount ICs, or for printed-circuit boards with high population densities. In these situations reflow soldering is often used.
Through-hole mount packages
S
OLDERING BY DIPPING OR BY SOLDER WAVE
The maximum permissible temperature of the solder is 260 °C; solder at this temperature must not be in contact with the joints for more than 5 seconds. The total contact time of successive solder waves must not exceed 5 seconds.
The device may be mounted up to the seating plane, but the temperature of the plastic body must not exceed the specified maximum storage temperature (T printed-circuit board has been pre-heated, forced cooling may be necessary immediately after soldering to keep the temperature within the permissible limit.
M
ANUAL SOLDERING
Apply the soldering iron (24 V or less) to the lead(s) of the package, either below the seating plane or not more than 2 mm above it. If the temperature of the soldering iron bit is less than 300 °C it may remain in contact for up to 10 seconds. If the bit temperature is between 300 and 400 °C, contact may be up to 5 seconds.
Surface mount packages
REFLOW SOLDERING Reflow soldering requires solder paste (a suspension of
fine solder particles, flux and binding agent) to be applied to the printed-circuit board by screen printing, stencilling or pressure-syringe dispensing before package placement.
Several methods exist for reflowing; for example, infrared/convection heating in a conveyor type oven. Throughput times (preheating, soldering and cooling) vary between 100 and 200 seconds depending on heating method.
stg(max)
). If the
TEA1102; TEA1102T;
TEA1102TS
Typical reflow peak temperatures range from 215 to 250 °C. The top-surface temperature of the packages should preferable be kept below 230 °C.
W
AVE SOLDERING
Conventional single wave soldering is not recommended for surface mount devices (SMDs) or printed-circuit boards with a high component density, as solder bridging and non-wetting can present major problems.
To overcome these problems the double-wave soldering method was specifically developed.
If wave soldering is used the following conditions must be observed for optimal results:
Use a double-wave soldering method comprising a turbulent wave with high upward pressure followed by a smooth laminar wave.
For packages with leads on two sides and a pitch (e): – larger than or equal to 1.27 mm, the footprint
longitudinal axis is preferred to be parallel to the transport direction of the printed-circuit board;
– smaller than 1.27 mm, the footprint longitudinal axis
must be parallel to the transport direction of the printed-circuit board.
The footprint must incorporate solder thieves at the downstream end.
For packages with leads on four sides, the footprint must be placed at a 45° angle to the transport direction of the printed-circuit board. The footprint must incorporate solder thieves downstream and at the side corners.
During placement and before soldering, the package must be fixed with a droplet of adhesive. The adhesive can be applied by screen printing, pin transfer or syringe dispensing. The package can be soldered after the adhesive is cured.
Typical dwell time is 4 seconds at 250 °C. A mildly-activated flux will eliminate the need for removal of corrosive residues in most applications.
ANUAL SOLDERING
M Fix the component by first soldering two
diagonally-opposite end leads. Use a low voltage (24 V or less) soldering iron applied to the flat part of the lead. Contact time must be limited to 10 seconds at up to 300 °C.
When using a dedicated tool, all other leads can be soldered in one operation within 2 to 5 seconds between 270 and 320 °C.
1999 Jan 27 25
Page 26
Philips Semiconductors Preliminary specification
Fast charge ICs for NiCd, NiMH, SLA and LiIon
Suitability of IC packages for wave, reflow and dipping soldering methods
MOUNTING PACKAGE
Through-hole mount DBS, DIP, HDIP, SDIP, SIL suitable Surface mount HLQFP, HSQFP, HSOP, SMS not suitable
(4)
PLCC LQFP, QFP, TQFP not recommended SQFP not suitable suitable SSOP, TSSOP, VSO not recommended
Notes
1. All surface mount (SMD) packages are moisture sensitive. Depending upon the moisture content, the maximum temperature (with respect to time) and body size of the package, there is a risk that internal or external package cracks may occur due to vaporization of the moisture in them (the so called popcorn effect). For details, refer to the Drypack information in the
2. For SDIP packages, the longitudinal axis must be parallel to the transport direction of the printed-circuit board.
3. These packages are not suitable for wave soldering as a solder joint between the printed-circuit board and heatsink (at bottom version) can not be achieved, and as solder may stick to the heatsink (on top version).
4. If wave soldering is considered, then the package must be placed at a 45° angle to the solder wave direction. The package footprint must incorporate solder thieves downstream and at the side corners.
5. Wave soldering is only suitable for LQFP, QFP and TQFP packages with a pitch (e) equal to or larger than 0.8 mm; it is definitely not suitable for packages with a pitch (e) equal to or smaller than 0.65 mm.
6. Wave soldering is only suitable for SSOP and TSSOP packages with a pitch (e) equal to or larger than 0.65 mm; it is definitely not suitable for packages with a pitch (e) equal to or smaller than 0.5 mm.
, SO suitable suitable
“Data Handbook IC26; Integrated Circuit Packages; Section: Packing Methods”
WAVE REFLOW
(2)
TEA1102; TEA1102T;
TEA1102TS
SOLDERING METHOD
suitable
(3)
(4)(5)
(6)
suitable
suitable
suitable
(1)
DIPPING
.
DEFINITIONS
Data sheet status
Objective specification This data sheet contains target or goal specifications for product development. Preliminary specification This data sheet contains preliminary data; supplementary data may be published later. Product specification This data sheet contains final product specifications.
Limiting values
Limiting values given are in accordance with the Absolute Maximum Rating System (IEC 134). Stress above one or more of the limiting values may cause permanent damage to the device. These are stress ratings only and operation of the device at these or at any other conditions above those given in the Characteristics sections of the specification is not implied. Exposure to limiting values for extended periods may affect device reliability.
Application information
Where application information is given, it is advisory and does not form part of the specification.
LIFE SUPPORT APPLICATIONS
These products are not designed for use in life support appliances, devices, or systems where malfunction of these products can reasonably be expected to result in personal injury. Philips customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Philips for any damages resulting from such improper use or sale.
1999 Jan 27 26
Page 27
Philips Semiconductors Preliminary specification
Fast charge ICs for NiCd, NiMH, SLA and LiIon
NOTES
TEA1102; TEA1102T;
TEA1102TS
1999 Jan 27 27
Page 28
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Printed in The Netherlands 465002/750/04/pp28 Date of release: 1999 Jan 27 Document order number: 9397 750 04793
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