Preliminary specification
Supersedes data of 1997 Apr 23
File under Integrated Circuits, IC11
1997 Sep 12
Page 2
Philips SemiconductorsPreliminary specification
Brushless DC motor drive circuitTDF5242T
FEATURES
• Full-wave commutation without position sensors
• Built-in start-up circuitry
• Six outputs that can drive three external transistor pairs:
APPLICATIONS
• High-power applications, for instance:
– high-end hard disk drives
– automotive applications.
– output current 0.2 A (typ.)
– low saturation voltage
– built-in current limiter
• Thermal protection
• Tacho output without extra sensor
• Transconductance amplifier for an external control
transistor
• Brake control input
• Direction control input.
GENERAL DESCRIPTION
The TDF5242T is a bipolar integrated circuit for driving
3-phase brushless DC motors in full-wave mode.
The device functions sensorless, thus saving 3 hall-effect
sensors, using the back-EMF (Electro Motive Force)
sensing technique to sense the rotor position. It includes
6 pre-drivers able to control external FETs (Field Effect
Transistors) or bipolar transistors. It offers brake and
direction control. It is ideally suited for high-power
applications such as high-end hard disk drives and
automotive applications.
QUICK REFERENCE DATA
Measured over full voltage and temperature range.
SYMBOLPARAMETERCONDITIONSMIN.TYP.MAX.UNIT
V
P
V
VMOT
supply voltagenote 14−18V
input voltage to the output
(open collector)
COMP-A22comparator input corresponding to
output A
SYMBOLPINDESCRIPTION
COMP-B23comparator input corresponding to
output B
COMP-C24comparator input corresponding to
output C
n.c.25not connected
MOT026input from the star point of the motor
coils
OUT-NA27driver output A for driving the
n-channel power FET or power NPN
OUT-PA28driver output A for driving the
p-channel power FET or power PNP
handbook, halfpage
OUT-NB
OUT-PB
GND1
OUT-PC
OUT-NC
VMOT
DIR
TEST
BRAKE
FG
GND2
n.c.
V
CAP-CD
P
1
2
3
4
5
6
7
TDA5242T
8
9
10
11
12
13
MGG987
28
27
26
25
24
23
22
21
20
19
18
17
16
1514
OUT-PA
OUT-NA
MOT0
n.c.
COMP-C
COMP-B
COMP-A
AMP OUT
−AMP IN
+AMP IN
CAP-TI
n.c.
CAP-ST
CAP-DC
Fig.2 Pin configuration.
1997 Sep 124
Page 5
Philips SemiconductorsPreliminary specification
Brushless DC motor drive circuitTDF5242T
FUNCTIONAL DESCRIPTION
Introduction
Full-wave driving of a three phase motor requires three
push-pull output stages. In each of the six possible states
two outputs are active, one sourcing (H) and one sinking
(L). The third output presents a high impedance (Z) to the
motor, which enables measurement of the motor
back-EMF (Electro Motive Force) in the corresponding
motor coil by the EMF comparator at each output.
The commutation logic is responsible for control of the
output transistors and selection of the correct EMF
comparator. In Table 1, the six possible states of the
externally connected output transistors have been
depicted and the corresponding output levels on the NA,
PA, NB, PB, NC and PC outputs of the TDF5242T.
The zero-crossing in the motor EMF (detected by the
comparator selected by the commutation logic) is used to
calculate the correct moment for the next commutation,
that is, the change to the next output state. The delay is
calculated (depending on the motor loading) by the
adaptive commutation delay block.
The output stages are protected by a current limiting circuit
and by thermal protection.
The detected zero-crossings are used to provide speed
information. The information has been made available on
the FG output pin. This output provides an output signal
with a frequency equal to the commutation frequency.
The system will only function when the EMF voltage from
the motor is present. Therefore, a start oscillator is
provided that will generate commutation pulses when no
zero-crossings in the motor voltage are available.
A timing function is incorporated into the device for internal
timing and for timing of the reverse rotation detection.
The TDF5242T also contains an uncommitted
transconductance amplifier (OTA) that can be used as a
control amplifier. The output is capable of directly driving
an external power transistor.
The TDF5242T is designed for systems with low current
consumption. It uses I
the output transistors (patented).
Start-up and commutation control
The system has been designed in such a way that the
tolerances of the application components are not critical.
However, the approximate values of the following
components must still be determined:
• The start capacitor; this determines the frequency of the
start oscillator
• The two capacitors in the adaptive commutation delay
circuit; these are important in determining the optimum
moment for commutation, depending on the type and
loading of the motor
• The timing capacitor; this provides the system with its
timing signals.
1. H = HIGH state; L = LOW state; Z = high-impedance OFF-state.
1997 Sep 125
Page 6
Philips SemiconductorsPreliminary specification
Brushless DC motor drive circuitTDF5242T
START CAPACITOR (CAP-ST)
This capacitor determines the frequency of the start
oscillator. It is charged and discharged, with a current of
2 µA, from 0.05 to 2.2 V and back to 0.05 V. The time to
complete one cycle is:
t
start
2.15 C×()s (with C in µF )=
(1)
The start oscillator is reset by a commutation pulse and is
only active when the system is in the start-up mode.
A pulse from the start oscillator will cause the outputs to
change to the next state. If the movement of the motor
generates enough EMF, the TDF5242T will run the motor.
If the amount of EMF generated is insufficient, then the
motor will move one step only and will oscillate in its new
position. The amplitude of the oscillation must decrease
sufficiently before the arrival of the next start pulse, to
prevent the pulse arriving during the wrong phase of the
oscillation. The start capacitor should be chosen to meet
this requirement.
The oscillation frequency of the motor is given by:
f
osc
=
1
---------------------------------- K
I×p×
t
2π
---------------------- -
J
where:
= torque constant (Nm/A)
K
t
I = current (A)
p = number of magnetic pole-pairs
J = inertia J (kg.m2).
Example: J = 72 × 10−6kg.m2, K=25×10−3Nm/A,p=6
and I = 0.5 A; this gives f
= 5 Hz. If the damping is high,
osc
a start frequency of 2 Hz can be chosen or t = 500 ms,
thus, according to equation (1): C = 0.5/2.15 = 0.23 µF
(choose 220 nF).
A
DAPTIVE COMMUTATION DELAY (CAP-CD AND CAP-DC)
In this circuit the capacitor CAP-CD is charged during one
commutation period, with an interruption of the charging
current during the diode pulse. During the next
commutation period the capacitor is discharged at twice
the charging current. The charging current is 8.1 µA and
the discharging current 16.2 µA; the voltage range is from
0.9 to 2.2 V. The voltage must stay within this range at the
lowest commutation frequency of interest, f
f 1.3×
6–
×
6231
------------ f
C1
(C in nF)
8.1 10
C
==
--------------------------
C1
:
If the commutation frequency is lower, a constant
commutation delay after the zero-crossing is generated by
the discharge from 2.2 down to 0.9 V at 16.2 µA;
maximum delay = (0.076 × C) ms (with C in nF)
Example: nominal commutation frequency = 900 Hz and
the lowest usable frequency = 400 Hz; so:
CAP-CD
6231
------------ 400
(choose 18 nF)
15.6==
The other capacitor, CAP-DC, is used to repeat the same
delay by charging and discharging with 15.5 µA. The same
value can be chosen as for CAP-CD. Figure 3 illustrates
typical voltage waveforms.
handbook, full pagewidth
voltage
on CAP-CD
(1)
(1) COM = commutation.
(2) ZCR = zero-crossing.
voltage
on CAP-DC
COMCOM
(2)
ZCRZCR
COMCOMCOMCOM
ZCRZCRZCRZCR
Fig.3 CAP-CD and CAP-DC typical voltage waveforms in normal running mode.
1997 Sep 126
V
= V
max
IH
V
IL
t
MGG993
Page 7
Philips SemiconductorsPreliminary specification
Brushless DC motor drive circuitTDF5242T
THE TIMING CAPACITOR (CAP-TI)
Capacitor CAP-TI is used for timing the successive steps
within one commutation period; these steps include some
internal delays.
The most important function is the watchdog time in which
the motor EMF has to recover from a negative diode-pulse
back to a positive EMF voltage (or vice versa). A watchdog
timer is a guarding function that only becomes active when
the expected event does not occur within a predetermined
time.
The EMF usually recovers within a short time if the motor
is running normally (<<1 ms). However, if the motor is
motionless or rotating in the reverse direction, the time can
be longer (>>1 ms).
A watchdog time must be chosen such that it is long
enough for a motor without detectable EMF, however, it
must be short enough to detect reverse rotation. If the
watchdog time is made too long, then the motor may run in
the wrong direction (with little torque).
The capacitor is charged with a current of 57 µA from
0.2 to 0.3 V. Above this level, it is charged with a current of
5 µA up to 2.2 V only if the selected motor EMF remains in
the wrong polarity (watchdog function). At the end, or, if the
motor voltage becomes positive, the capacitor is
discharged with a current of 28 µA. The watchdog time is
the time taken to charge the capacitor, with a current of
5 µA, from 0.3 to 2.2 V.
To ensure that the internal delays are covered CAP-TI
must have a minimum value of 2 nF. For the watchdog
function a value for CAP-TI of 10 nF is recommended.
To ensure a good start-up and commutation, care must be
taken that no oscillations occur at the trailing edge of the
flyback pulse. Snubber networks at the outputs should be
critically damped.
Typical voltage waveforms are illustrated by Fig.4.
Miscellaneous functions
In addition to start-up and commutation control, the
TDF5242T provides the following functions:
• Generation of the tacho signal FG
• General purpose Operational Transconductance
Amplifier (OTA)
• Possibilities of motor control
• Direction function and brake function
• High current and temperature protection.
T
HE OPERATIONAL TRANSCONDUCTANCE AMPLIFIER (OTA)
The OTA is an uncommitted amplifier with a high output
current (40 mA) that can be used as a control amplifier or
as a level converter in a Switched Mode Power Supply
(SMPS). The common mode input range includes ground
(GND) and rises to VP− 1.7 V. The high sink current
enables the OTA to drive a power transistor directly in an
analog control amplifier or in a SMPS driver.
Although the gain is not extremely high (0.3 S), care must
be taken with the stability of the circuit if the OTA is used
as a linear amplifier as no frequency compensation is
provided.
handbook, full pagewidth
V
MOT1
V
SWH
voltage
on CAP-TI
If the chosen value of CAP-TI is too small, oscillations can occur in certain positions of a blocked rotor. If the chosen value is too large, then it is possible
that the motor may run in the reverse direction (synchronously with little torque).
Fig.4 Typical CAP-TI and V
voltage waveforms in normal running mode.
MOT1
V
SWM
V
SWL
MGG994
1997 Sep 127
Page 8
Philips SemiconductorsPreliminary specification
Brushless DC motor drive circuitTDF5242T
The convention for the inputs (inverting or not) is the same
as for a normal operational amplifier: with a resistor (as a
load) connected from the output (AMP OUT) to the positive
supply, a positive-going voltage is found when the
non-inverting input (+AMP IN) is positive with respect to
the inverting input (−AMP IN). Note that a ‘plus’ input
causes less current, and consequently a positive voltage.
OTOR CONTROL
M
DC motors can also be operated with analog control using
the OTA.
For the analog control an external transistor is required.
The OTA can supply the base current for this transistor
and act as a control amplifier (see Fig.8).
FG
SIGNAL
The FG (Frequency Generator) signal is generated in the
TDF5242T by using the zero-crossing of the motor EMF
from the three motor windings and the commutation signal.
Output FG switches from HIGH-to-LOW on all zero
crossings and from LOW-to-HIGH on all commutations.
Output FG can source typically 75 µA and sink more
than 3 mA.
Example: a 3-phase motor with 6 magnetic pole-pairs at
1500 rpm and with a full-wave drive has a commutation
frequency of 25 × 6 × 6 = 900 Hz, and generates a tacho
signal of 900 Hz.
IRECTION FUNCTION
D
• If the voltage on pin 7 is <2.3 V the motor is running in
one direction (depending on the motor connections)
• If pin 7 is floating or the voltage is >2.7 V the motor is
running in the other direction.
B
RAKE FUNCTION
• If the voltage on pin 9 (pin BRAKE) is <2.3 V the motor
brakes; in this condition the external outputs are driven
to a HIGH voltage level
• If pin 9 is floating or the voltage is >2.7 V the motor
runs normally.
ELIABILITY
R
The output stages are protected in two ways:
• Current limiting of the ‘lower’ output transistors.
The ‘upper’ output transistors use the same base
current as the conducting ‘lower’ transistor (+15%).
This means that the current to and from the output
stages is limited.
• Thermal protection of the six output transistors is
achieved in such a way that the transistors are switched
off when the junction temperature becomes too high.
1997 Sep 128
Page 9
Philips SemiconductorsPreliminary specification
Brushless DC motor drive circuitTDF5242T
LIMITING VALUES
In accordance with the Absolute Maximum Rating System (IEC 134).
SYMBOLPARAMETERCONDITIONSMIN.MAX.UNIT
V
P
V
I
V
VMOT
V
O
V
I
T
stg
T
amb
P
tot
V
es
supply voltage418V
input voltage; all pins except
VI<18V−0.3VP+ 0.5V
VMOT, CAP-ST, CAP-TI, CAP-CD
and CAP-DC
VMOT input voltage318V
output voltage
FGGNDV
P
V
AMP OUT−18V
OUT-NA, OUT-NB and OUT-NC−V
VMOT
− 0.9 V
OUT-PA, OUT-PB and OUT-PC0.2−V
input voltage CAP-ST, CAP-TI,
−2.5V
CAP-CD and CAP-DC
storage temperature−55+150°C
operating ambient temperature−40+85°C
total power dissipationsee Fig.5−−
electrostatic handlingsee Chapter “Handling”−500V
handbook, halfpage
3
P
tot
(W)
2
1
0
−500200
50100150
T
Fig.5 Power derating curve.
MGG989
amb
(°C)
HANDLING
Every pin withstands the ESD test according to
“MIL-STD-883C class 2”
. Method 3015 (HBM 1500 Ω,
100 pF) 3 pulses + and 3 pulses − on each pin referenced
to ground.
QUALITY SPECIFICATION
In accordance with
quality specification can be found in the
Reference Handbook”
“SNW-FQ-611-E”.
The number of the
”Quality
. The handbook can be ordered
using the code 9397 750 00192.
1997 Sep 129
Page 10
Philips SemiconductorsPreliminary specification
Brushless DC motor drive circuitTDF5242T
CHARACTERISTICS
V
= 14.5 V ±10%; T
P
SYMBOLPARAMETERCONDITIONSMIN.TYP.MAX.UNIT
Supply
V
P
I
P
V
VMOT
supply voltagenote 14−18V
supply currentnote 2−5.26.25mA
input voltage to the output driver
stages
Thermal protection
T
SD
temperature at temperature sensor
causing shut-down
output sink current10.616.222µA
output source current−5.3−8.1−11µA
ratio of sink to source current1.852.052.25
LOW level input voltageT
temperature coefficient of LOW
=25°C825850875mV
amb
−−1.4−mV/K
level input voltage
HIGH level input voltage2.3−2.5V
output sink current10.115.520.9µA
output source current−20.9−15.5−10.1µA
ratio of sink to source current0.91.0251.15
LOW level input voltageT
temperature coefficient of LOW
=25°C825850875mV
amb
−−1.4−mV/K
level input voltage
HIGH level input voltage2.3−2.5V
; all other inputs at 0 V; all outputs at VP; IO= 0 mA.
1997 Sep 1212
Page 13
Philips SemiconductorsPreliminary specification
Brushless DC motor drive circuitTDF5242T
APPLICATION INFORMATION
handbook, full pagewidth
RY
(1)
RX
(1)
RY
(1)
RX
(1)
28 27 26 25 24 23 22 21 20 19 18 17 16 15
1234567891011121314
330 Ω
n.c.
kΩ
1
1
1
kΩ
kΩ
TDF5242T
10
nF
n.c.
n.c.
100
nF
18
nF
18
nF
FG
BRAKE
1 µF
V
MGG990
P
(1) RX = RY > 8 (VMOT − 1.5).
RY
(1)
RX
(1)
DIR
1 µF
VMOT
Fig.6Application diagram without use of the Operational Transconductance Amplifier (OTA) with bipolar power
transistors.
1997 Sep 1213
Page 14
Philips SemiconductorsPreliminary specification
Brushless DC motor drive circuitTDF5242T
handbook, full pagewidth
330 Ω
28 27 26 25 24 23 22 21 20 19 18 17 16 15
1234567891011121314
n.c.
1 µF
kΩ
1
1
1
kΩ
kΩ
TDF5242T
DIR
VMOT
BRAKE
FG
10
nF
n.c.
n.c.
100
nF
1 µF
18
nF
18
nF
V
MGG991
P
Fig.7 Application diagram without use of the Operational Transconductance Amplifier (OTA) with MOSFETs.
1997 Sep 1214
Page 15
Philips SemiconductorsPreliminary specification
Brushless DC motor drive circuitTDF5242T
handbook, full pagewidth
from
DAC
FG to
micro-
controller
47 kΩ
220 nF
18 nF
18 nF
TEST
10 nF
20
16
15
14
8
18
10
+14 V
THERMAL
PROTECTION
BD434
680 Ω
47 nF
START-UP
OSCILLATOR
ADAPTIVE
COMMUTATION
DELAY
TIMING
ROTATION
SPEED
AND
DETECTOR
OUTPUT
STAGE
470 Ω
21
39 kΩ
120 Ω
10 kΩ
1 µF
47 nF
196
TDF5242T
COMMUTATION
LOGIC
OUT-PA
OUT-NA
OUT-PB
OUT-NB
OUT-PC
28
27
2
1
4
DIRECTION
LOGIC
+5 V
n.c.
GND1
11GND2
3
13
12, 17, 25
BRAKE
LOGIC
7
DIRBRAKE
Fig.8 Application of the TDF5242T as a scanner driver, with the use of the uncommitted on-chip OTA.
1997 Sep 1215
OUT-NC
EMF COMPARATORS
9
5
22
23
24
26
MGG992
Page 16
Philips SemiconductorsPreliminary specification
Brushless DC motor drive circuitTDF5242T
PACKAGE OUTLINE
SO28: plastic small outline package; 28 leads; body width 7.5 mm
D
c
y
Z
28
pin 1 index
1
e
15
14
w M
b
p
SOT136-1
E
H
E
Q
A
2
A
1
L
p
L
detail X
(A )
A
X
v M
A
A
3
θ
0510 mm
scale
DIMENSIONS (inch dimensions are derived from the original mm dimensions)
mm
OUTLINE
VERSION
SOT136-1
A
max.
2.65
0.10
A
1
0.30
0.10
0.012
0.004
A2A
2.45
2.25
0.096
0.089
IEC JEDEC EIAJ
075E06 MS-013AE
0.25
0.01
b
3
p
0.49
0.32
0.36
0.23
0.019
0.013
0.014
0.009
UNIT
inches
Note
1. Plastic or metal protrusions of 0.15 mm maximum per side are not included.
(1)E(1)(1)
cD
18.1
7.6
7.4
0.30
0.29
1.27
0.050
17.7
0.71
0.69
REFERENCES
1997 Sep 1216
eHELLpQ
10.65
10.00
0.419
0.394
1.4
0.055
1.1
0.4
0.043
0.016
1.1
1.0
0.043
0.039
PROJECTION
0.25
0.250.1
0.01
0.01
EUROPEAN
ywvθ
Z
0.9
0.4
8
0.004
ISSUE DATE
0.035
0.016
95-01-24
97-05-22
0
o
o
Page 17
Philips SemiconductorsPreliminary specification
Brushless DC motor drive circuitTDF5242T
SOLDERING
Introduction
There is no soldering method that is ideal for all IC
packages. Wave soldering is often preferred when
through-hole and surface mounted components are mixed
on one printed-circuit board. However, wave soldering is
not always suitable for surface mounted ICs, or for
printed-circuits with high population densities. In these
situations reflow soldering is often used.
This text gives a very brief insight to a complex technology.
A more in-depth account of soldering ICs can be found in
our
“IC Package Databook”
Reflow soldering
Reflow soldering techniques are suitable for all SO
packages.
Reflow soldering requires solder paste (a suspension of
fine solder particles, flux and binding agent) to be applied
to the printed-circuit board by screen printing, stencilling or
pressure-syringe dispensing before package placement.
Several techniques exist for reflowing; for example,
thermal conduction by heated belt. Dwell times vary
between 50 and 300 seconds depending on heating
method. Typical reflow temperatures range from
215 to 250 °C.
Preheating is necessary to dry the paste and evaporate
the binding agent. Preheating duration: 45 minutes at
45 °C.
(order code 9398 652 90011).
Wave soldering
Wave soldering techniques can be used for all SO
packages if the following conditions are observed:
• A double-wave (a turbulent wave with high upward
pressure followed by a smooth laminar wave) soldering
technique should be used.
• The longitudinal axis of the package footprint must be
parallel to the solder flow.
• The package footprint must incorporate solder thieves at
the downstream end.
During placement and before soldering, the package must
be fixed with a droplet of adhesive. The adhesive can be
applied by screen printing, pin transfer or syringe
dispensing. The package can be soldered after the
adhesive is cured.
Maximum permissible solder temperature is 260 °C, and
maximum duration of package immersion in solder is
10 seconds, if cooled to less than 150 °C within
6 seconds. Typical dwell time is 4 seconds at 250 °C.
A mildly-activated flux will eliminate the need for removal
of corrosive residues in most applications.
Repairing soldered joints
Fix the component by first soldering two diagonallyopposite end leads. Use only a low voltage soldering iron
(less than 24 V) applied to the flat part of the lead. Contact
time must be limited to 10 seconds at up to 300 °C. When
using a dedicated tool, all other leads can be soldered in
one operation within 2 to 5 seconds between
270 and 320 °C.
1997 Sep 1217
Page 18
Philips SemiconductorsPreliminary specification
Brushless DC motor drive circuitTDF5242T
DEFINITIONS
Data sheet status
Objective specificationThis data sheet contains target or goal specifications for product development.
Preliminary specificationThis data sheet contains preliminary data; supplementary data may be published later.
Product specificationThis data sheet contains final product specifications.
Limiting values
Limiting values given are in accordance with the Absolute Maximum Rating System (IEC 134). Stress above one or
more of the limiting values may cause permanent damage to the device. These are stress ratings only and operation
of the device at these or at any other conditions above those given in the Characteristics sections of the specification
is not implied. Exposure to limiting values for extended periods may affect device reliability.
Application information
Where application information is given, it is advisory and does not form part of the specification.
LIFE SUPPORT APPLICATIONS
These products are not designed for use in life support appliances, devices, or systems where malfunction of these
products can reasonably be expected to result in personal injury. Philips customers using or selling these products for
use in such applications do so at their own risk and agree to fully indemnify Philips for any damages resulting from such
improper use or sale.
1997 Sep 1218
Page 19
Philips SemiconductorsPreliminary specification
Brushless DC motor drive circuitTDF5242T
NOTES
1997 Sep 1219
Page 20
Philips Semiconductors – a worldwide company
Argentina: see South America
Australia: 34 Waterloo Road, NORTH RYDE, NSW 2113,
United States: 811 East Arques Avenue, SUNNYVALE, CA 94088-3409,
Tel. +1 800 234 7381
Uruguay: see South America
Vietnam: see Singapore
Yugoslavia: PHILIPS, Trg N. Pasica 5/v, 11000 BEOGRAD,
Tel. +381 11 625 344, Fax.+381 11 635 777
For all other countries apply to: Philips Semiconductors, Marketing & Sales Communications,
Building BE-p, P.O. Box 218, 5600 MD EINDHOVEN, The Netherlands, Fax. +31 40 27 24825
The information presented in this document does not form part of any quotation or contract, is believed to be accurate and reliable and may be changed
without notice. No liability will be accepted by the publisher for any consequence of its use. Publication thereof does not convey nor imply any license
under patent- or other industrial or intellectual property rights.
Internet: http://www.semiconductors.philips.com
Printed in The Netherlands297027/1200/02/pp20 Date of release: 1997 Sep 12Document order number: 9397 750 02378
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