Datasheet SA50 Datasheet (Apex)

Page 1
H/BRIDGE MOTOR DRIVER/AMPLIFIER
MICROTECHNOLOGY
HTTP://WWW.APEXMICROTECH.COM (800) 546-APEX (800) 546-2739
FEA TURES
• LOW COST COMPLETE H-BRIDGE
• SELF-CONTAINED SMART LOWSIDE/HIGHSIDE DRIVE CIRCUITRY
• SINGLE SUPPLY OPERATION
• WIDE SUPPLY RANGE: UP TO 80V
• 5A CONTINUOUS OUTPUT
• HIGH EFFICIENCY: 97%
• FOUR QUADRANT OPERATION, TORQUE CONTROL CAPABILITY
• INTERNAL PWM GENERATION
APPLICATIONS
• BRUSH TYPE MOTOR CONTROL
• CLASS D SWITCHMODE AMPLIFIER
• REACTIVE LOADS
• MAGNETIC COILS (MRI)
• ACTIVE MAGNETIC BEARING
• VIBRATION CANCELLING
SA50
TYPICAL APPLICATION
Vcc
AUDIO
INPUT
SA50
+V
S
DESCRIPTION
The SA50 is a pulse width modulation amplifier that can
supply 5A continuous current to the load. The full bridge amplifier can be operated over a wide range of supply volt­ages. All of the drive/control circuitry for the lowside and highside switches are internal to the hybrid. The PWM circuitry is internal as well, leaving the user to only provide an analog signal for the motor speed/direction, or audio signal for switchmode audio amplification. The SA50 is packaged in a space efficient isolated 8-pin TO-3 that can be directly con­nected to a heatsink.
+V
BLOCK DIAGRAM
V
CC
(+12V)
45KHz
PWM
GENERATOR
INPUT
GND
H-BRIDGE
CIRCUITRY
DRIVE
RSENSE B
S
(LOAD)
BA
RSENSE A
(CURRENT)
GND
Vcc
ANALOG
INPUT
GND
SA50
EXTERNAL CONNECTIONS
+V
S
3
A OUT
RSENSE A
4
TOP VIEW
5
6
Vcc
GND
+V
B OUT
2
7
S
DC MOTOR
RSENSE B
1
8
INPUT
SPEAKER
APEX MICROTECHNOLOGY CORPORATION • TELEPHONE (520) 690-8600 • FAX (520) 888-3329 • ORDERS (520) 690-8601 • EMAIL prodlit@apexmicrotech.com
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SA50
ABSOLUTE MAXIMUM RATINGS
SPECIFICATIONS
ABSOLUTE MAXIMUM RATINGS
SUPPLY VOLTAGE, +V OUTPUT CURRENT, peak 7A LOGIC SUPPLY VOLTAGE, Vcc 16V POWER DISSIPATION, internal 120W TEMPERATURE, pin solder - 10s 300°C TEMPERATURE, junction TEMPERATURE, storage –65 to +150°C OPERATING TEMPERATURE RANGE, case –65 to +125°C INPUT VOLTAGE +1 to Vcc – 1.5 Vdc
S
3
80V
1
150°C
SPECIFICATIONS
PARAMETER TEST CONDITIONS INPUT
ANALOG INPUT VOLTAGES Vcc = 12V
MOTOR A, B = 50% Duty Cycle 6 Vdc MOTOR A = 100% Duty Cycle High 8 Vdc MOTOR B = 100% Duty Cycle High 4 Vdc
OUTPUT
Vds (ON) VOLTAGE, each MOSFET Ids = 5A 1.25 1.8 Vdc TOTAL Ron, both MOSFETs 0.5 EFFICIENCY, 5A OUTPUT +VS = 80V 97 % SWITCHING FREQUENCY 40 45 50 Khz CURRENT, continuous 5 A CURRENT, peak t = 100 msec 7 A SWITCHING CHARACTERISTICS
RISE TIME 36 54 nS FALL TIME 170 250 nS DEAD TIME 100 nS
4
+VS = 28V, Vcc = 12V, Ic =2A
2
MI N TYP MAX UNITS
POWER SUPPLY
+VS VOLTAGE +VS Current = Load Current 80 Vdc Vcc VOLTAGE 9 12 16 Vdc Vcc CURRENT Vcc = 12Vdc 15 20 mA
THERMAL
RESISTANCE, junction to case Full temp range, for each transistor 2.0 °C/W RESISTANCE, junction to air Full temperature range 30 °C/W TEMPERATURE RANGE, case –25 +85 °C
NOTES: 1. Each of the two active output transistors can dissipate 60W.
CAUTION
3
2. Unless otherwise noted: TC = 25°C, Vcc = 12Vdc.
3. Long term operation at the maximum junction temperature will result in reduced product life. Derate internal power dissipation to achieve high MTTF. For guidance, refer to the heatsink data sheet.
4. Guaranteed but not tested.
The SA50 is constructed from MOSFET transistors. ESD handling procedures must be observed. The internal substrate contains beryllia (BeO). Do not break the seal. If accidentally broken, do not crush, machine, or
subject to temperatures in excess of 850°C to avoid generating toxic fumes.
WARNING—AMPLIFIER PROTECTION
The SA50 contains an internal logic chip that turns on and turns off output MOSFET drivers at a certain sequence. Noises or oscillation caused by external wiring inductance, lack of proper power supply bypass capacitors, ground, supply and local internal loops, may be fed back to this logic chip and cause it to turn on one or more MOSFET drivers at the wrong
time, thus destroying the SA50. A well laid out PC board with
low impedance copper ground plane is necessary for the SA50 to function properly. The Apex EK-SA50 evaluation
board is recommended for fast and easy breadboarding of circuits using the SA50.
APEX MICROTECHNOLOGY CORPORATION • 5980 NORTH SHANNON ROAD • TUCSON, ARIZONA 85741 • USA • APPLICATIONS HOTLINE: 1 (800) 546-2739
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TYPICAL PERFORMANCE GRAPHS
SA50
60
POWER DERATING
50
INPUT CURRENT VS TEMP
1.05
0.95
0.85
40
30
20
0.75
0.65
0.55
0.45
10
EACH OUTPUT TRANSISTOR
0
INTERNAL POWER DISSIPATION, (W)
CASE TEMPERATURE, T (°C)
EFFICIENCY VS TEMP @ 80V EFFICIENCY VS TEMP @ 20V
100
99
I
98 97
I
OUT
96 95
EFFICIENCY, (%)
94
= 1A, V
OUT
= 5A, V
75
S
= 80V
1000 25 50 125
= 80V
S
C
93 92
–60 180–20 20 60 100 140
JUNCTION TEMPERATURE (°C)
PWM BIAS CURRENT, (µA)
0.35
0.25 –40 120
–20 0 20 40 60 80 100 4 5
CASE TEMPERATURE, (°C)
100
95
I
OUT
= 1A, V
90 85
I
OUT
= 5A, V
80 75
EFFICIENCY, (%)
70 65
–60 180
–20 20 60 100 140
JUNCTION TEMPERATURE (°C)
S
= 20V
= 20V
S
EFFICIENCY CONTOURS
80
(V)
S
70 60 50
97%
95%
40 30
20
SUPPLY VOLTAGE, V
10
0
123
90%
80%
70%
LOAD CURRENT, (A)
EFFICIENCY VS LOAD CURRENT
100
V
= 80V
V
V
S
S
V
= 60V
S
= 40V
S
= 20V
97
94
91
EFFICIENCY, (%)
88
85
12345
LOAD CURRENT, (A)
OUTPUT RESISTANCE DRIFT
2.5
2
1.5
1
0.5
0 –60 180–20 20 60 100 140
OUTPUT RESISTANCE, (NORMALIZED)
JUNCTION TEMPERATURE (°C)
VOLTAGE DROP (BOTH MOSFETS)
5
CASE TEMPERATURE
4
3
2
VOLTAGE DROP, (V)
1
0
051234
85°C
110°C
60°C
35°C
OUTPUT CURRENT, (A)
H-BRIDGE FET CAPACITANCE
500
400
300
200
100
DRAIN-TO-SOURCE CAP, (pF)
0
1 2 5 10 20 50 100 DRAIN-TO-SOURCE VOLTAGE, (V)
QUIESCENT CURRET VS PWM FREQ
15
14
13
12
11
QUIESCENT CURRENT, (mA)
10
0
200
400 600
PWM FREQUENCY (Hz)
QUIESCENT CURRENT VS VOLTAGE
14.0
12.0
10.0
8.0
6.0
4.0
QUIESCENT CURRENT, (mA)
2.0 8 9 10 11 13 1512 14
Vcc VOLTAGE (V)
APEX MICROTECHNOLOGY CORPORATION • TELEPHONE (520) 690-8600 • FAX (520) 888-3329 • ORDERS (520) 690-8601 • EMAIL prodlit@apexmicrotech.com
Page 4
SA50
OPERATING
CONSIDERATIONS
GENERAL
Helpful information about power supplies, heatsinking and mounting can be found in the “General Operating Consider­ations” section of the Apex data book. For information on the package outline, heatsinks, and mounting hardware see the “Package Outlines” and “Accessories” section of the data book. Also see Application Note 30 on “PWM Basics.”
PIN DESCRIPTION
VCC - is the low voltage supply for powering internal logic and drivers for the lowside and highside MOSFETS. The supplies for the highside drivers are derived from this voltage.
V
- is the higher voltage H-bridge supply. The MOSFETS
S
obtain the output current from this supply pin. The voltage on this pin is limited to +80V by the drive IC. The MOSFETS are rated at 100 volts. Proper by-passing to GND with sufficient capacitance to suppress any voltage transients, and to ensure removing any drooping during switching, should be done as close to the pins on the hybrid as possible.
A OUT - is the output pin for one half of the bridge. Increasing the input voltage causes increasing duty cycle at this output.
B OUT - is the output pin for the other half of the bridge. Decreasing the input voltage causes increasing duty cycles at this point.
RSENSE A - This is the connection for the bottom of the A half bridge. This can have a sense resistor connected to the V return ground for current limit sensing, or can be connected directly to ground. The maximum voltage on this pin is ±2 volts with respect to GND.
GND - is the return connection for the input logic and Vcc.
RESENSE B - This is the connection for the bottom of the B
half bridge. This can have a sense resistor connection to the V
return ground for current limit sensing, or can be connected
S
directly to ground. The maximum voltage on this pin is ±2 volts with respect to GND.
INPUT - is an analog input for controlling the PWM pulse width of the bridge. A voltage higher than Vcc/2 will produce greater than 50% duty cycle pulses out of A OUT. A voltage lower than Vcc/2 will produce greater than 50% duty cycle pulses out of B OUT.
TYPICAL SYSTEM OPERATION
+V
+V
S
3
S
4
2
5 1
RIN
Rf
SNUBBER NETWORK
100
2W
1000pF
200V
+12V
MOTOR
SENSE
RESISTORS
0.1
RDIVIDE RDIVIDE
RIN
and negative spikes
S
+12V
6
GND
Vcc
MOTOR A
SA50
8
INPUT
MOTOR B
7
GND
RSENSE A RSENSE B
NO OUTPUT SWITCHING CURRENT
CURRENT CONTROL
22µF
R
R
+12V
ANALOG INPUT
S
This is a diagram of a typical application of the SA50. The design Vcc voltage is +12 volts and should have a good low ESR bypass capacitor such as a tantalum electrolytic. The analog input can be an analog speed control voltage from a potentiometer, other analog circuitry or by microprocessor and a D/A converter. This analog input gets pulled by the current control circuitry in the proper direction to reduce the current flow in the bridge if it gets too high. The gain of the current control amplifier will have to be set to obtain the proper amount of current limiting required by the system.
Current sensing is done in this case by a 0.1 sense resistor to sense the current from both legs of the bridge separately. It is important to make the high current traces as big as possible to keep inductance down. The storage capacitor connected to the V
and the hybrid GND should be large enough to provide
S
the high energy pulse without the voltage sagging too far. A low ESR capacitor will be required. Mount capacitor as close to the hybrid as possible. The connection between GND and the V
return should not be carrying any motor current. The
S
sense resistor signal is common mode filtered as necessary to feed the limiting circuitry. This application will allow full four quadrant torque control for a closed loop servo system.
A snubber network is usually required, due to the inductance in the power loop. It is important to design the snubber network to suppress any positive spikes above +V below –2V with respect to pin 7 (GND).
MYLAR
(VCC÷2)
6.8µF 100V POLY
RDIVIDE = 2X Rf
This data sheet has been carefully checked and is believed to be reliable, however, no responsibility is assumed for possible inaccuracies or omissions. All specifications are subject to change without notice.
APEX MICROTECHNOLOGY CORPORATION • 5980 NORTH SHANNON ROAD • TUCSON, ARIZONA 85741 • USA • APPLICATIONS HOTLINE: 1 (800) 546-2739
SA50U REV. D JANUARY 1998 © 1998 Apex Microtechnology Corp.
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