Datasheet lm2733 Datasheets

Page 1
November 2002
LM2733
0.6/1.6 MHz Boost Converters With 40V Internal FET Switch in SOT-23
LM2733 0.6/1.6 MHz Boost Converters With 40V Internal FET Switch in SOT-23

General Description

The LM2733 switching regulators are current-mode boost converters operating fixed frequency of 1.6 MHz (“X” option) and 600 kHz (“Y” option).
The SOT-23 package, made possible by the minimal power loss of the internal 1A switch, and use of small inductors and capacitors result in the industry’s highest power density. The 40V internal switch makes these solutions perfect for boost­ing to voltages of 16V or greater.
These parts have a logic-level shutdown pin that can be used to reduce quiescent current and extend battery life.
Protection is provided through cycle-by-cycle current limiting and thermal shutdown. Internal compensation simplifies de­sign and reduces component count.

Switch Frequency

XY
1.6 MHz 0.6 MHz

Typical Application Circuit

Features

n 40V DMOS FET switch n 1.6 MHz (“X”), 0.6 MHz (“Y”) switching frequency n Low R n Switch current up to 1A n Wide input voltage range (2.7V–14V) n Low shutdown current ( n 5-Lead SOT-23 package n Uses tiny capacitors and inductors n Cycle-by-cycle current limiting n Internally compensated
(ON) DMOS FET
DS
<
1 µA)

Applications

n White LED Current Source n PDA’s and Palm-Top Computers n Digital Cameras n Portable Phones and Games n Local Boost Regulator
20055424
20055401
© 2002 National Semiconductor Corporation DS200554 www.national.com
Page 2
Typical Application Circuit (Continued)
LM2733

Connection Diagram

20055440
Top View
5-Lead SOT-23 Package
See NS Package Number MF05A
20055402

Ordering Information

Order Number Package Type Package Drawing Supplied As Package ID
LM2733XMF
LM2733XMFX 3K Tape and Reel S52A
LM2733YMF 1K Tape and Reel S52B
LM2733YMFX 3K Tape and Reel S52B
SOT23-5 MF05A
1K Tape and Reel S52A

Pin Description

Pin Name Function
1 SW Drain of the internal FET switch.
2 GND Analog and power ground.
3 FB Feedback point that connects to external resistive divider.
4 SHDN
5V
IN
Shutdown control input. Connect to VINif this feature is not used.
Analog and power input.
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Page 3

Block Diagram

LM2733
20055403

Theory of Operation

The LM2733 is a switching converter IC that operates at a fixed frequency (0.6 or 1.6 MHz) using current-mode control for fast transient response over a wide input voltage range and pulse-by-pulse current limiting. Because this is current mode control, a 50 msense resistor in series with the switch FET is used to provide a voltage (which is propor­tional to the FET current) to both the input of the pulse width modulation (PWM) comparator and the current limit ampli­fier.
At the beginning of each cycle, the S-R latch turns on the FET. As the current through the FET increases, a voltage (proportional to this current) is summed with the ramp com­ing from the ramp generator and then fed into the input of the PWM comparator. When this voltage exceeds the voltage on the other input (coming from the Gm amplifier), the latch resets and turns the FET off. Since the signal coming from
the Gm amplifier is derived from the feedback (which samples the voltage at the output), the action of the PWM comparator constantly sets the correct peak current through the FET to keep the output volatge in regulation.
Q1 and Q2 along with R3 - R6 form a bandgap voltage reference used by the IC to hold the output in regulation. The currents flowing through Q1 and Q2 will be equal, and the feedback loop will adjust the regulated output to maintain this. Because of this, the regulated output is always main­tained at a voltage level equal to the voltage at the FB node "multiplied up" by the ratio of the output resistive divider.
The current limit comparator feeds directly into the flip-flop, that drives the switch FET. If the FET current reaches the limit threshold, the FET is turned off and the cycle terminated until the next clock pulse. The current limit input terminates the pulse regardless of the status of the output of the PWM comparator.
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Page 4

Absolute Maximum Ratings (Note 1)

If Military/Aerospace specified devices are required,
LM2733
please contact the National Semiconductor Sales Office/ Distributors for availability and specifications.
Storage Temperature Range −65˚C to +150˚C
Operating Junction
Temperature Range −40˚C to +125˚C
Lead Temp. (Soldering, 5 sec.) 300˚C
SW Pin Voltage −0.4V to +40V
Input Supply Voltage −0.4V to +14.5V
Shutdown Input Voltage
(Survival) −0.4V to +14.5V
θ
(SOT23-5) 265˚C/W
J-A
ESD Rating (Note 3)
Human Body Model Machine Model
Power Dissipation (Note 2) Internally Limited
FB Pin Voltage −0.4V to +6V

Electrical Characteristics

Limits in standard typeface are for TJ= 25˚C, and limits in boldface type apply over the full operating temperature range (−40˚C T
+125˚C). Unless otherwise specified: VIN= 5V, V
J
Symbol Parameter Conditions
V
IN
I
SW
R
(ON) Switch ON Resistance ISW= 100 mA 500 650 m
DS
SHDN
Input Voltage 2.7 14 V
Switch Current Limit (Note 6) 1.0 1.5 A
Shutdown Threshold Device ON 1.5
TH
Device OFF 0.50
I
SHDN
V
FB
Shutdown Pin Bias Current V
Feedback Pin Reference
=0 0
SHDN
V
=5V 0 2
SHDN
VIN=3V
Voltage
I
FB
I
Q
Feedback Pin Bias Current VFB= 1.23V 60 nA
Quiescent Current V
= 5V, Switching "X" 2.1 3.0
SHDN
V
= 5V, Switching "Y" 1.1 2
SHDN
V
= 5V, Not Switching 400 500
SHDN
V
= 0 0.024 1
SHDN
FB Voltage Line Regulation 2.7V VIN≤ 14V
= 5V, IL= 0A.
SHDN
Min
(Note 4)
Typical
(Note 5)
Max
(Note 4)
1.205 1.230 1.255 V
0.02 %/V
2kV
200V
Units
V
µA
mA
µA
F
SW
Switching Frequency “X” Option 1.15 1.6 1.85
“Y” Option 0.40 0.60 0.8
D
MAX
Maximum Duty Cycle “X” Option 87 93
“Y” Option 93 96
I
L
Note 1: Absolute Maximum Ratings indicate limits beyond which damage to the component may occur. Electrical specifications do not apply when operating the device outside of the limits set forth under the operating ratings which specify the intended range of operating conditions.
Note 2: The maximum power dissipation which can be safely dissipated for any application is a function of the maximum junction temperature, T the junction-to-ambient thermal resistance for the SOT-23 package, θ at any ambient temperature for designs using this device can be calculated using the formula:
If power dissipation exceeds the maximum specified above, the internal thermal protection circuitry will protect the device by reducing the output voltage as required to maintain a safe junction temperature.
Note 3: The human body model is a 100 pF capacitor discharged through a 1.5 kresistor into each pin. The machine model is a 200 pF capacitor discharged directly into each pin.
Note 4: Limits are guaranteed by testing, statistical correlation, or design.
Note 5: Typical values are derived from the mean value of a large quantity of samples tested during characterization and represent the most likely expected value
of the parameter at room temperature.
Note 6: Switch current limit is dependent on duty cycle (see Typical Perrformance Characteristics). Limits shown are for duty cycles 50%.
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Switch Leakage Not Switching VSW=5V 1 µA
(MAX) = 125˚C,
= 265˚C/W, and the ambient temperature, TA. The maximum allowable power dissipation
J-A
J
MHz
%
Page 5
LM2733

Typical Performance Characteristics Unless otherwise specified: T

2.2 µF, SHDN pin is tied to V
Feedback Voltage vs Temperature R
= 5V, LM2733X,L=10µH.
IN,VIN
20055406
DS
= 25˚C, C
A
(ON) vs Temperature
LM2733X Oscillator Frequency vs Temperature I Limit vs Temperature
= 4.7 µF, CIN=
OUT
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20055408 20055409
LM2733X Iq vs Temperature LM2733X Efficiency vs Load Current (V
20055410
OUT
20055414
= 12V)
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Page 6
Typical Performance Characteristics Unless otherwise specified: T
2.2 µF, SHDN pin is tied to V
LM2733
LM2733X R
= 5V, LM2733X,L=10µH. (Continued)
IN,VIN
(ON) vs V
DS
IN
LM2733Y Efficiency vs Load (V
= 25˚C, C
A
= 4.7 µF, CIN=
OUT
= 15V)
OUT
LM2733Y Efficiency vs Load (V
LM2733Y Efficiency vs Load (V
20055423
= 20V) LM2733Y Efficiency vs Load (V
OUT
20055427 20055428
= 30V) LM2733Y Efficiency vs Load (V
OUT
OUT
OUT
20055435
= 25V)
= 35V)
20055429 20055430
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Page 7
LM2733
Typical Performance Characteristics Unless otherwise specified: T
2.2 µF, SHDN pin is tied to V
LM2733Y Efficiency vs Load (V
LM2733Y Frequency vs Temperature
= 5V, LM2733X,L=10µH. (Continued)
IN,VIN
= 40V) LM2733Y Iq (Active) vs Temperature
OUT
20055432
= 25˚C, C
A
= 4.7 µF, CIN=
OUT
20055442
20055443
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Page 8

Application Hints

LM2733

SELECTING THE EXTERNAL CAPACITORS

The best capacitors for use with the LM2733 are multi-layer ceramic capacitors. They have the lowest ESR (equivalent series resistance) and highest resonance frequency which makes them optimum for use with high frequency switching converters.
When selecting a ceramic capacitor, only X5R and X7R dielectric types should be used. Other types such as Z5U and Y5F have such severe loss of capacitance due to effects of temperature variation and applied voltage, they may pro­vide as little as 20% of rated capacitance in many typical applications. Always consult capacitor manufacturer’s data curves before selecting a capacitor. High-quality ceramic capacitors can be obtained from Taiyo-Yuden, AVX, and Murata.

SELECTING THE OUTPUT CAPACITOR

A single ceramic capacitor of value 4.7 µF to 10 µF will provide sufficient output capacitance for most applications. For output voltages below 10V, a 10 µF capacitance is required. If larger amounts of capacitance are desired for improved line support and transient response, Tantalum ca­pacitors can be used in parallel with the ceramics. Aluminum electrolytics with ultra low ESR such as Sanyo Oscon can be used, but are usually prohibitively expensive. Typical AI elec­trolytic capacitors are not suitable for switching frequencies above 500 kHz due to significant ringing and temperature rise due to self-heating from ripple current. An output capaci­tor with excessive ESR can also reduce phase margin and cause instability.

SELECTING THE INPUT CAPACITOR

An input capacitor is required to serve as an energy reservoir for the current which must flow into the coil each time the switch turns ON. This capacitor must have extremely low ESR, so ceramic is the best choice. We recommend a nominal value of 2.2 µF, but larger values can be used. Since this capacitor reduces the amount of voltage ripple seen at the input pin, it also reduces the amount of EMI passed back along that line to other circuitry.

FEED-FORWARD COMPENSATION

Although internally compensated, the feed-forward capacitor Cf is required for stability (see Basic Application Circuit). Adding this capacitor puts a zero in the loop response of the converter. Without it, the regulator loop can oscillate. The recommended frequency for the zero fz should be approxi­mately 8 kHz. Cf can be calculated using the formula:
Cf=1/(2Xπ XR1Xfz)

SELECTING DIODES

The external diode used in the typical application should be a Schottky diode. If the switch voltage is less than 15V, a 20V diode such as the MBR0520 is recommended. If the switch voltage is between 15V and 25V, a 30V diode such as the MBR0530 is recommended. If the switch voltage ex­ceeds 25V, a 40V diode such as the MBR0540 should be used.
The MBR05XX series of diodes are designed to handle a maximum average current of 0.5A. For applications exceed­ing 0.5A average but less than 1A, a Microsemi UPS5817 can be used.

LAYOUT HINTS

High frequency switching regulators require very careful lay­out of components in order to get stable operation and low noise. All components must be as close as possible to the LM2733 device. It is recommended that a 4-layer PCB be used so that internal ground planes are available.
As an example, a recommended layout of components is shown:
Recommended PCB Component Layout
20055422
Some additional guidelines to be observed:
1. Keep the path between L1, D1, and C2 extremely short. Parasitic trace inductance in series with D1 and C2 will increase noise and ringing.
2. The feedback components R1, R2 and CF must be kept close to the FB pin of U1 to prevent noise injection on the FB pin trace.
3. If internal ground planes are available (recommended) use vias to connect directly to ground at pin 2 of U1, as well as the negative sides of capacitors C1 and C2.

SETTING THE OUTPUT VOLTAGE

The output voltage is set using the external resistors R1 and R2 (see Basic Application Circuit). A value of approximately
12.1 kis recommended for R2 to establish a divider current
of approximately 100 µA. R1 is calculated using the formula:
R1=R2X(V
/1.23 − 1)
OUT

SWITCHING FREQUENCY

The LM2733 is provided with two switching frequencies: the “X” version is typically 1.6 MHz, while the “Y” version is typically 600 kHz. The best frequency for a specific applica­tion must be determined based on the tradeoffs involved:
Higher switching frequency means the inductors and capaci­tors can be made smaller and cheaper for a given output voltage and current. The down side is that efficiency is slightly lower because the fixed switching losses occur more frequently and become a larger percentage of total power loss. EMI is typically worse at higher switching frequencies because more EMI energy will be seen in the higher fre­quency spectrum where most circuits are more sensitive to such interference.
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Page 9
Application Hints (Continued)
LM2733
Basic Application Circuit

DUTY CYCLE

The maximum duty cycle of the switching regulator deter­mines the maximum boost ratio of output-to-input voltage that the converter can attain in continuous mode of opera­tion. The duty cycle for a given boost application is defined as:
This applies for continuous mode operation. The equation shown for calculating duty cycle incorporates
terms for the FET switch voltage and diode forward voltage. The actual duty cycle measured in operation will also be affected slightly by other power losses in the circuit such as wire losses in the inductor, switching losses, and capacitor ripple current losses from self-heating. Therefore, the actual (effective) duty cycle measured may be slightly higher than calculated to compensate for these power losses. A good approximation for effctive duty cycle is :
DC (eff) = (1 - Efficiency x (V
IN/VOUT
))
Where the efficiency can be approximated from the curves provided.
20055405
the inductor current to drop to zero during the cycle. It should be noted that all boost converters shift over to discontinuous operation as the output load is reduced far enough, but a larger inductor stays “continuous” over a wider load current range.
To better understand these tradeoffs, a typical application circuit (5V to 12V boost with a 10 µH inductor) will be analyzed. We will assume:
V
IN
=5V,V
OUT
= 12V, V
= 0.5V, VSW= 0.5V
DIODE
Since the frequency is 1.6 MHz (nominal), the period is approximately 0.625 µs. The duty cycle will be 62.5%, which means the ON time of the switch is 0.390 µs. It should be noted that when the switch is ON, the voltage across the inductor is approximately 4.5V.
Using the equation:
V = L (di/dt)
We can then calculate the di/dt rate of the inductor which is found to be 0.45 A/µs during the ON time. Using these facts, we can then show what the inductor current will look like during operation:

INDUCTANCE VALUE

The first question we are usually asked is: “How small can I make the inductor?” (because they are the largest sized component and usually the most costly). The answer is not simple and involves tradeoffs in performance. Larger induc­tors mean less inductor ripple current, which typically means less output voltage ripple (for a given size of output capaci­tor). Larger inductors also mean more load power can be delivered because the energy stored during each switching cycle is:
E =L/2 X (lp)
2
Where “lp” is the peak inductor current. An important point to observe is that the LM2733 will limit its switch current based on peak current. This means that since lp(max) is fixed, increasing L will increase the maximum amount of power available to the load. Conversely, using too little inductance may limit the amount of load current which can be drawn from the output.
Best performance is usually obtained when the converter is operated in “continuous” mode at the load current range of interest, typically giving better load regulation and less out­put ripple. Continuous operation is defined as not allowing
10 µH Inductor Current,
20055412
5V–12V Boost (LM2733X)
During the 0.390 µs ON time, the inductor current ramps up
0.176A and ramps down an equal amount during the OFF time. This is defined as the inductor “ripple current”. It can also be seen that if the load current drops to about 33 mA, the inductor current will begin touching the zero axis which means it will be in discontinuous mode. A similar analysis can be performed on any boost converter, to make sure the ripple current is reasonable and continuous operation will be maintained at the typical load current values.
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Page 10
Application Hints (Continued)

MAXIMUM SWITCH CURRENT

LM2733
The maximum FET swtch current available before the cur­rent limiter cuts in is dependent on duty cycle of the appli­cation. This is illustrated in the graphs below which show both the typical and guaranteed values of switch current for both the "X" and "Y" versions as a function of effective (actual) duty cycle:
The equation shown to calculate maximum load current takes into account the losses in the inductor or turn-OFF switching losses of the FET and diode. For actual load current in typical applications, we took bench data for vari­ous input and output voltages for both the "X" and "Y" versions of the LM2733 and displayed the maximum load current available for a typical device in graph form:
LM2733x Switch Current Limit vs Duty Cycle
20055425
LM2733y Switch Current Limit vs Duty Cycle
20055426

CALCULATING LOAD CURRENT

As shown in the figure which depicts inductor current, the load current is related to the average inductor current by the relation:
I
LOAD=IIND
(AVG) x (1 - DC)
Where "DC" is the duty cycle of the application. The switch current can be found by:
I
SW=IIND
(AVG) +1⁄2(I
RIPPLE
)
Inductor ripple current is dependent on inductance, duty cycle, input voltage and frequency:
=DCx(VIN-VSW)/(fxL)
I
RIPPLE
combining all terms, we can develop an expression which allows the maximum available load current to be calculated:
LM2733x Max. Load Current vs V
LM2733y Max. Load Current vs V
DESIGN PARAMETERS VSWAND I
SW
20055434
IN
20055433
IN
The value of the FET "ON" voltage (referred to as VSWin the equations) is dependent on load current. A good approxima­tion can be obtained by multiplying the "ON Resistance" of the FET times the average inductor current.
FET on resistance increases at V
values below 5V, since
IN
the internal N-FET has less gate voltage in this input voltage range (see Typical performance Characteristics curves). Above V
= 5V, the FET gate voltage is internally clamped
IN
to 5V. The maximum peak switch current the device can deliver is
dependent on duty cycle. The minimum value is guaranteed
>
to be
1A at duty cycle below 50%. For higher duty cycles,
see Typical performance Characteristics curves.
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Page 11
LM2733
Application Hints (Continued)

THERMAL CONSIDERATIONS

At higher duty cycles, the increased ON time of the FET means the maximum output current will be determined by power dissipation within the LM2733 FET switch. The switch power dissipation from ON-state conduction is calculated by:
=DCxI
P
(SW)
There will be some switching losses as well, so some derat­ing needs to be applied when calculating IC power dissipa­tion.

MINIMUM INDUCTANCE

In some applications where the maximum load current is relatively small, it may be advantageous to use the smallest possible inductance value for cost and size savings. The converter will operate in discontinuous mode in such a case.
The minimum inductance should be selected such that the inductor (switch) current peak on each cycle does not reach the 1A current limit maximum. To understand how to do this, an example will be presented.
In the example, the LM2733X will be used (nominal switch­ing frequency 1.6 MHz, minimum switching frequency
1.15 MHz). This means the maximum cycle period is the reciprocal of the minimum frequency:
T
ON(max)
We will assume the input voltage is 5V, V
0.2V, V
= 0.3V. The duty cycle is:
DIODE
Duty Cycle = 60.3% Therefore, the maximum switch ON time is 0.524 µs. An
inductor should be selected with enough inductance to pre­vent the switch current from reaching 1A in the 0.524 µs ON time interval (see below):
(AVE)2xRDSON
IND
= 1/1.15M = 0.870 µs
OUT
= 12V, VSW=
The voltage across the inductor during ON time is 4.8V. Minimum inductance value is found by:
V = L X dl/dt, L = V X (dt/dl) = 4.8 (0.524µ/1) = 2.5 µH
In this case, a 2.7 µH inductor could be used assuming it provided at least that much inductance up to the 1A current value. This same analysis can be used to find the minimum inductance for any boost application. Using the slower switching “Y” version requires a higher amount of minimum inductance because of the longer switching period.

INDUCTOR SUPPLIERS

Some of the recommended suppliers of inductors for this product are Sumida, Coilcraft, Panasonic, and Murata. When selecting an inductor, make certain that the continu­ous current rating is high enough to avoid saturation at peak currents. A suitable core type must be used to minimize core (switching) losses, and wire power losses must be consid­ered when selecting the current rating.

SHUTDOWN PIN OPERATION

The device is turned off by pulling the shutdown pin low. If this function is not going to be used, the pin should be tied directly to V resistor must be used to V
. If the SHDN function will be needed, a pull-up
IN
(approximately 50k-100krec-
IN
ommended). The SHDN pin must not be left unterminated.
Discontinuous Design, 5V–12V Boost (LM2733X)
20055413
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Page 12

Physical Dimensions inches (millimeters) unless otherwise noted

5-Lead SOT-23 Package
Order Number LM2733XMF, LM2733XMFX, LM2733YMF or LM2733YMFX
NS Package Number MF05A
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LM2733 0.6/1.6 MHz Boost Converters With 40V Internal FET Switch in SOT-23
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labeling, can be reasonably expected to result in a significant injury to the user.
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