Datasheet IR3637ASPbF Datasheet (International Rrectifier)

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Data Sheet No. 94715
IR3637ASPbF
1% ACCURATE SYNCHRONOUS PWM CONTROLLER
FEATURES
0.8V Reference Voltage Operates with a single 5V Supply Internal 600KHz Oscillator Soft-Start Function Fixed Frequency Voltage Mode Short Circuit Protection
APPLICATIONS
Computer Peripheral Voltage Regulator Memory Power supplies Graphics Card Low cost on-board DC to DC
TYPICAL APPLICATION
12V
C3
5V
C2
DESCRIPTION
The IR3637A controller IC is designed to provide a simple synchronous Buck regulator for on-board DC to DC ap­plications in a small 8-pin SOIC. The output voltage can be precisely regulated using the internal 0.8V reference voltage for low voltage applications. The IR3637A operates at a fixed internal 600KHz switch­ing frequency to reduce the component size. The device features under-voltage lockout for both input supplies, an external programmable soft-start function as well as output under-voltage detection that latches off the device when an output short is detected.
C1
C4
C5
R1
Vc Vcc
Q1
L1
Q2
SS/SD
HDrv
D1
LDrv
IR3637A
Comp
Fb
Gnd
Figure 1 - Typical application of IR3637A.
R3
R2
ORDERING INFORMATION
PKG PACKAGE PIN PARTS PARTS T & R DESIG DESCRIPTION COUNT PER TUBE PER REEL Oriantation
S IR3637ASPbF 8 95 -----­ S IR3637ASTRPbF 8 ------- 2500
Fig A
Vout
C6
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IR3637ASPbF
ABSOLUTE MAXIMUM RATINGS
Vcc Supply Voltage ................................................ 16V
Vc Supply Voltage .................................................. 25V
Storage Temperature Range ..................................... -65°C To 150°C
Operating Junction Temperature Range ..................... 0°C To 125°C
ESD Classification ................................................. HBM Class 2 (2KV) JEDEC Standard
Moisture Sensitivity Level ........................................ JEDEC Level 1 @ 260°C
CAUTION: Stresses above those listed in "Absolute Maximum Ratings" may cause permanent damage to the device.
PACKAGE INFORMATION
Recommended Operating Conditions
1
Fb
2
Vcc
3
LDrv
4
Gnd HDrv
θJA=154°C/W θJC=41.2°C/W
8
7
6
5
SS/SD
Comp
Vc
Parameter Min Max Units
Vcc 4.5 5.5 V Vc 8 14 V
ELECTRICAL SPECIFICATIONS
Unless otherwise specified, these specifications apply over Vcc=5V, Vc=12V and 0°C<Tj<125°C.
PARAMETER SYM TEST CONDITION MIN TYP MAX UNITS Feedback Voltage
Fb Voltage
Fb Voltage Line Regulation
UVLO
UVLO Threshold - Vcc UVLO Hysteresis - Vcc UVLO Threshold - Vc UVLO Hysteresis - Vc UVLO Threshold - Fb
Supply Current
Vcc Dynamic Supply Current Vc Dynamic Supply Current Vcc Static Supply Current Vc Static Supply Current
Soft-Start Section
Charge Current Shutdown Threshold
VFB
LREG
UVLO Vcc
UVLO Vc
UVLO Fb
Dyn Icc
Dyn Ic
ICCQ
ICQ
SSIB
SD
25°C<Tj<75°C 0°C<Tj<125°C
4.5<Vcc<5.5
Supply Ramping Up
Supply Ramping Up
Fb Ramping Down
Freq=600KHz, CL=1500pF Freq=600KHz, CL=1500pF SS=0V SS=0V
SS=0V
0.792
0.789
4.0
3.1
0.3
4 6 1
0.5
-15
0.800
0.800
4.2
0.25
3.3
0.2
0.4
7
15
3.3 1
-25
0.808
0.811
0.1
4.4
3.5
0.5
16 20
6
4.7
-35
0.4
V V
%
V V V V V
mA mA mA mA
µA
V
2
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IR3637ASPbF
PARAMETER SYM TEST CONDITION MIN TYP MAX UNITS Error Amp
Fb Voltage Input Bias Current Fb Voltage Input Bias Current Transconductance
Oscillator
Frequency
SS=3V, Fb=0.6V
IFB1
SS=0V, Fb=0.6V
IFB2
gm
Freq
450
540
-0.1
-64
600
600
800
660
µA µA
µmho
KHz
Ramp-Amplitude Voltage
V
RAMP
Output Drivers
Rise Time, Hdrv, Ldrv Fall Time,Hdrv, Ldrv Dead Band Time Max Duty Cycle Min Duty Cycle
CL=1500pF, Vcc=12V,2V to 9V
Tr
C
Tf
TDB
TON
TOFF
L=1500pF, Vcc=12V, 9V to 2V
Vcc=12V, 2V to 2V Fb=0.6V, Freq=600KHz Fb=1V
PIN DESCRIPTIONS
PIN# PIN SYMBOL PIN DESCRIPTION
1
2
3
4
Fb
Vcc
LDrv
Gnd
This pin is connected directly to the output of the switching regulator via resistor divider to set the output voltage and provide feedback to the error amplifier.
This pin provides biasing for the internal blocks of the IC as well as powers the low side driver. A minimum of 0.1µF, high frequency capacitor must be connected from this pin to ground to provide peak drive current capability.
Output driver for the synchronous power MOSFET.
IC's ground pin, this pin must be connected directly to the ground plane. A high frequency capacitor (0.1 to 1µF) must be connected from Vcc and Vc pins to this pin for noise free operation.
40 76
1.25
30 30
150
60 60
200
V
ns ns ns
%
0
0
%
5
6
7
8
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HDrv
Vc
Comp
SS / SD
Output driver for the high side power MOSFET. The negative voltage at this pin may cause instability for the gate drive circuit. To prevent this, a low forward voltage drop diode (e.g. BAT54 or 1N4148) is required between this pin and ground.
This pin is connected to a voltage that must be at least 4V higher than the bus voltage (assuming 5V threshold MOSFET) and powers the high side output driver. A minimum of
0.1µF, high frequency capacitor must be connected from this pin to ground to provide peak drive current capability.
Compensation pin of the error amplifier. An external resistor and capacitor network is typically connected from this pin to ground to provide loop compensation.
This pin provides user programmable soft-start function. Connect an extrnal capacitor from this pin to ground to set the start up time of the output. The converter can be shut­down by pulling this pin below 0.4V. During shutdown both drivers turn off.
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IR3637ASPbF
BLOCK DIAGRAM
SS/SD
POR
Fb
Comp
8
0.8V
1
7
3V
25uA
25K
25K
64uA Max
Error Amp
Vcc
4.2V
Vc
3.3V
0.4V
Ct
Oscillator
Error Comp
FbLo Comp
POR
Bias
Generator
S
R
Reset Dom
3V
0.8V
POR
6
Vc
5
HDrv
Q
2
Vcc
3
LDrv
Gnd
4
Figure 2 - Simplified block diagram of the IR3637A.
THEORY OF OPERATION
Introduction
The IR3637A is a fixed frequency, voltage mode syn­chronous controller and consists of a precision refer­ence voltage, an error amplifier, an internal oscillator, a PWM comparator, 0.5A peak gate driver, soft-start and shutdown circuits (see Block Diagram).
The output voltage of the synchronous converter is set and controlled by the output of the error amplifier; this is the amplified error signal from the sensed output voltage and the reference voltage.
This voltage is compared to a fixed frequency linear sawtooth ramp and generates fixed frequency pulses of variable duty-cycle, which drives the two N-channel ex­ternal MOSFETs.The timing of the IC is provided through an internal oscillator circuit which uses on-chip capaci­tor to set the oscillation frequency to 600 KHz.
Short-Circuit Protection
The output is protected against the short-circuit. The IR3637A protects the circuit for shorted output by sens­ing the output voltage (through the external resistor di­vider). The IR3637A shuts down the PWM signals, when the output voltage drops below 0.4V.
Under-Voltage Lockout
The under-voltage lockout circuit assures that the MOSFET driver outputs remain in the off state whenever the supply voltage drops below set parameters. Lockout occurs if Vc or Vcc fall below 3.3V and 4.2V respec­tively. Normal operation resumes once Vc and Vcc rise above the set values.
Shutdown
The converter can be shutdown by pulling the soft-start pin below 0.4V. This can be easily done by using an external small signal transistor. During shutdown both drivers turn off.
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THEORY OF OPERATION
IR3637ASPbF
Soft-Start
The IR3637A has a programmable soft-start to control the output voltage rise and limit the current surge at the start-up. To ensure correct start-up, the soft-start se­quence initiates when the Vc and Vcc rise above their threshold (3.3V and 4.2V respectively) and generates the Power On Reset (POR) signal. Soft-start function operates by sourcing an internal current to charge an external capacitor to about 3V. Initially, the soft-start func­tion clamps the E/A’s output of the PWM converter and disables the short circuit protection. During the power up, the output starts at zero and voltage at Fb is below
0.4V. The feedback UVLO is disabled during this time by injecting a current (64µA) into the Fb. This generates a voltage about 1.6V (64µA×25K) across the negative input of E/A and positive input of the feedback UVLO comparator (see Figure 3). The magnitude of this current is inversely proportional to the voltage at soft-start pin.
The 20µA current source starts to charge up the exter­nal capacitor. In the mean time, the soft-start voltage ramps up, the current flowing into Fb pin starts to de­crease linearly and so does the voltage at the positive pin of feedback UVLO comparator and the voltage nega­tive input of E/A.
3V
64uA Max
Error Amp
Feeback UVLO Comp
HDrv
LDrv
POR
SS/SD
Comp
0.8V
Fb
25uA
POR
64uA
25K
25K
0.4V
×
25K=1.6V
When SS=0
Figure 3 - Soft-start circuit for IR3637A.
The output start-up time is the time period when soft­start capacitor voltage increases from 1V to 2V. The start­up time will be dependent on the size of the external soft-start capacitor. The start-up time can be estimated by:
25µA×TSTART/CSS = 2V-1V
When the soft-start capacitor is around 1V, the current flowing into the Fb pin is approximately 32µA. The volt­age at the positive input of the E/A is approximately:
32µA×25K = 0.8V
The E/A will start to operate and the output voltage starts to increase. As the soft-start capacitor voltage contin­ues to go up, the current flowing into the Fb pin will keep decreasing. Because the voltage at pin of E/A is regu­lated to reference voltage 0.8V, the voltage at the Fb is:
VFB = 0.8-25K×(Injected Current)
The feedback voltage increases linearly as the injecting current goes down. The injecting current drops to zero when soft-start voltage is around 2V and the output volt­age goes into steady state.
As shown in Figure 4, the positive pin of feedback UVLO comparator is always higher than 0.4V, therefore, feed­back UVLO is not functional during soft-start.
For a given start up time, the soft-start capacitor can be estimated as:
CSS 25µA×TSTART/1V
Output of UVLO
Current flowing
Voltage at negative input
of Error Amp and Feedback
UVLO comparator
Voltage at Fb pin
POR
Soft-Start
Voltage
into Fb pin
0V
64uA
1.6V
0V
0uA
0.8V
0.8V
3V
2V
1V
Figure 4 - Theoretical operational waveforms
during soft-start.
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IR3637ASPbF
APPLICATION INFORMATION
Design Example:
The following example is a typical application for IR3637A. Appliaction circuit is shown in page 12.
VIN = Vcc = 5V Vc=12V VOUT = 1.8V IOUT = 6A VOUT = 50mV FS = 600KHz
Output Voltage Programming
Output voltage is programmed by reference voltage and external voltage divider. The Fb pin is the inverting input of the error amplifier, which is internally referenced to
0.8V. The divider is ratioed to provide 0.8V at the Fb pin when the output is at its desired value. The output volt­age is defined by using the following equation:
R6
VOUT = VREF ×
When an external resistor divider is connected to the output as shown in Figure 5.
1 +
( )
IR3637A
Figure 5 - Typical application of the IR3637A for
programming the output voltage.
---(1)
R5
Fb
V
OUT
6
R
R
5
Css 25×tSTART (µF) ---(2)
Where tSTART is the desired start-up time (ms)
For a start-up time of 4ms, the soft-start capacitor will be 0.1µF. Choose a ceramic capacitor at 0.1µF.
Boost Supply for Single 5V appliaction
To drive the high side switch, it is necessary to supply a gate voltage at least 4V grater than the bus voltage. This is achieved by using a charge pump configuration as shown in Figure 6. This method is simple and inexpen­sive. The operation of the circuit is as follows: when the lower MOSFET is turned on, the capacitor (C1) is pulled down to ground and charges, up to VBUS value, through the diode (D1). The bus voltage will be added to this voltage when upper MOSFET turns on in next cycle, and providing supply voltage (Vc) through diode (D2). Vc is approximately:
Vc 2VBUS - (VD1 + VD2)
Capacitors in the range of 0.1µF and 1µF are generally adequate for most applications. The diode must be a fast recovery device to minimize the amount of charge fed back from the charge pump capacitor into V diodes need to be able to block the full power rail volt­age, which is seen when the high side MOSFET is switched on. For low voltage application, schottky di­odes can be used to minimize forward drop across the diodes at start up.
BUS
V
C3
D1
D2
BUS. The
Equation (1) can be rewritten as:
VOUT
R6 = R5 ×
Choose R5 = 1K This will result to R6 = 1.25KΩ
If the high value feedback resistors are used, the input bias current of the Fb pin could cause a slight increase in output voltage. The output voltage set point can be more accurate by using precision resistor.
Soft-Start Programming
The soft-start timing can be programmed by selecting the soft-start capacitance value. The start-up time of the converter can be calculated by using:
- 1
( )
VREF
6
BUS
C1
V
Q1
L
Q2
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Vc
C2
IR3637A
Figure 6 - Charge pump circuit.
Input Capacitor Selection
The input filter capacitor should be based on how much ripple the supply can tolerate on the DC input line. The ripple current generated during the on time of upper MOSFET should be provided by input capacitor. The RMS value of this ripple is expressed by:
HDrv
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IR3637ASPbF
RMS = IOUT D×(1-D) ---(3)
I
Where: D is the Duty Cycle, D=VOUT/VIN. IRMS is the RMS value of the input capacitor current. IOUT is the output current for each channel.
For IOUT=6A and D=0.36, the IRMS=2.8A
For higher efficiency, low ESR capacitor is recommended. Two capacitors of Sanyo's TPB series PosCap with 150µF, 6.3V, 40m ESR and 1.4A ripple current will meet the ripple current requirement.
Inductor Selection
The inductor is selected based on output power, operat­ing frequency and efficiency requirements. Low inductor value causes large ripple current, resulting in the smaller size, faster response to a load transient but poor effi­ciency and high output noise. Generally, the selection of inductor value can be reduced to desired maximum ripple
current in the inductor (i). The optimum point is usually
found between 20% and 50% ripple of the output cur­rent.
For the buck converter, the inductor value for desired operating ripple current can be determined using the fol­lowing relation:
VIN - VOUT = L× ; t = D× ; D =
L = (VIN - VOUT)× ---(5)
it
VOUT
VIN×∆i×fS
1 fS
VOUT
VIN
Where: VIN = Maximum Input Voltage VOUT = Output Voltage
i = Inductor Ripple Current
fS = Switching Frequency
t = Turn On Time
D = Duty Cycle
The ESR of the output capacitor is calculated by the following relationship:
ESR ---(4)
VO
IO
Where:
VO = Output Voltage RippleIO = Inductor Ripple CurrentVO=50mV and IO=1.92A
Results to ESR=26.8m
The Sanyo TPB series, PosCap capacitor is a good choice. The 6TPB150M 150µF, 6.3V has an ESR 40mΩ. Selecting two of these capacitors in parallel, results to
an ESR of 20m which achieves our low ESR goal.
Power MOSFET Selection
The IR3637A uses two N-Channel MOSFETs. The se­lections criteria to meet power transfer requirements is based on maximum drain-source voltage (V
DSS), gate-
source drive voltage (VGS), maximum output current, On­resistance RDS(ON) and thermal management.
The MOSFET must have a maximum operating voltage (VDSS) exceeding the maximum input voltage (VIN).
The gate drive requirement is almost the same for both MOSFETs. Logic-level transistor can be used and cau­tion should be taken with devices at very low VGS to pre­vent undesired turn-on of the complementary MOSFET, which results a shoot-through current.
The total power dissipation for MOSFETs includes con­duction and switching losses. For the Buck converter the average inductor current is equal to the DC load cur­rent. The conduction loss is defined as:
PCOND (Upper Switch) = ILOAD × RDS(ON) × D × ϑ
PCOND (Lower Switch) = ILOAD × RDS(ON) × (1 - D) × ϑ
2
2
If i = 32%(I
O), then the output inductor will be:
L = 1.0µH The Coilcraft DO3316P series provides a range of induc­tors in different values, low profile suitable for large cur­rents, 1.0µH, 9A(Isat) is a good choice for this applica­tion.
Output Capacitor Selection
The criteria to select the output capacitor is normally based on the value of the Effective Series Resistance (ESR). In general, the output capacitor must have low enough ESR to meet output ripple and load transient requirements, yet have high enough ESR to satisfy sta­bility requirements.
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ϑ = RDS(ON) Temperature Dependency
The RDS(ON) temperature dependency should be consid­ered for the worst case operation. This is typically given in the MOSFET data sheet. Ensure that the conduction losses and switching losses do not exceed the package ratings or violate the overall thermal budget.
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IR3637ASPbF
For this design, IRF8910 is a good choice. The device provides two N-MOSFETs in a compact SOIC 8-Pin pack­age.
The IRF8910 has the following data:
VDSS = 20V ID = 10A RDS(ON) =18.3 @ VGS=4.5V (Lower FET) RDS(ON) =13.4 @ VGS=10V (Upper FET)
The total conduction losses will be:
PCON(TOTAL)=PCON(Upper Switch)+PCON(Lower Switch)
ϑ = 1.4 according to the IRF8910 data sheet for 150C junction temperature
PCON(TOTAL) =0.83W
The switching loss is more difficult to calculate, even though the switching transition is well understood. The reason is the effect of the parasitic components and switching times during the switching procedures such as turn-on / turnoff delays and rise and fall times. The control MOSFET contributes to the majority of the switch­ing losses in synchronous Buck converter. The synchro­nous MOSFET turns on under zero voltage conditions, therefore, the turn on losses for synchronous MOSFET can be neglected. With a linear approximation, the total switching loss can be expressed as:
VDS(OFF)
PSW = ILOAD ---(6)
2
tr + tf
T
××
Where: V
DS(OFF) = Drain to Source Voltage at off time
tr = Rise Time tf = Fall Time
T = Switching Period ILOAD = Load Current
The switching time waveform is shown in figure 7.
DS
V
90%
These values are taken under a certain condition test. For more detail please refer to the IRF8915 data sheet.
By using equation (6), we can calculate the switching losses.
SW = 0.127mW
P
Feedback Compensation
The IR3637A is a voltage mode controller; the control loop is a single voltage feedback path including error amplifier and error comparator. To achieve fast transient response and accurate output regulation, a compensa­tion circuit is necessary. The goal of the compensation network is to provide a closed loop transfer function with the highest 0dB crossing frequency and adequate phase margin (greater than 45).
The output LC filter introduces a double pole, –40dB/ decade gain slope above its corner resonant frequency, and a total phase lag of 180 (see Figure 8). The Reso­nant frequency of the LC filter expressed as follows:
1
FLC = ---(7)
2π× LO×CO
Figure 8 shows gain and phase of the LC filter. Since we already have 180 phase shift just from the output filter, the system risks being unstable.
0dB
Gain
-40dB/decade
LC
F
Frequency
-180
Phase
0
LC
F
Frequency
Figure 8 - Gain and phase of LC filter.
The IIR3637A’s error amplifier is a differential-input transconductance amplifier. The output is available for DC gain control or AC phase compensation.
10%
GS
V
d
t
(ON)
r
t
Figure 7 - Switching time waveforms.
From IRF8910 data sheet:
8
d
t
(OFF)
tr = 10ns tf = 4.1ns
The E/A can be compensated with or without the use of local feedback. When operated without local feedback the transconductance properties of the E/A become evi­dent and can be used to cancel one of the output filter
f
t
poles. This will be accomplished with a series RC circuit from Comp pin to ground as shown in Figure 9.
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IR3637ASPbF
Note that this method requires that the output capacitor should have enough ESR to satisfy stability requirements. In general the output capacitor’s ESR generates a zero typically at 5KHz to 50KHz which is essential for an acceptable phase margin.
The ESR zero of the output capacitor expressed as fol­lows:
FESR = ---(8)
2π × ESR × Co
V
OUT
1
R
6
Fb
Comp
R
E/A
5
V
REF
Gain(d B)
Ve
C
9
C
R
4
POLE
H(s) dB
Frequency
F
Z
Figure 9 - Compensation network without local
feedback and its asymptotic gain plot.
The transfer function (Ve / V
H(s) = gm × × ---(9)
( )
R6 + R5
R5
OUT) is given by:
1 + sR4C9
sC9
The (s) indicates that the transfer function varies as a function of frequency. This configuration introduces a gain and zero, expressed by:
|H(s)| = gm× × R4 ---(10)
FZ = ---(11)
2π×R4×C9
R5
R6×R5
1
The gain is determined by the voltage divider and E/A's transconductance gain.
Where:
IN = Maximum Input Voltage
V VOSC = Oscillator Ramp Voltage Fo = Crossover Frequency FESR = Zero Frequency of the Output Capacitor FLC = Resonant Frequency of the Output Filter R5 and R6 = Resistor Dividers for Output Voltage Programming gm = Error Amplifier Transconductance
For: VIN = 5.5V VOSC = 1.25V Fo = 60KHz FESR = 26.5KHz FLC = 9.20KHz R5 = 1K R6 = 1.25K gm = 600µmho
This results to R
4=16.06K. Choose R4=16K
To cancel one of the LC filter poles, place the zero be­fore the LC filter resonant frequency pole:
FZ 75%FLC FZ 0.75 × ---(13)
1
2π LO × CO For: Lo = 1.0µH Co = 300µF FZ = 6.9KHz R4 = 16K
Using equations (11) and (13) to calculate C9, we get:
C9 = 1.44nF Choose C9 = 1.5nF
One more capacitor is sometimes added in parallel with C9 and R4. This introduces one more pole which is mainly used to supress the switching noise. The additional pole is given by:
1
FP =
2π × R4 ×
C9 × CPOLE
C9 + CPOLE
First select the desired zero-crossover frequency (Fo):
Fo > FESR and FO (1/5 ~ 1/10)× fS
Use the following equation to calculate R4:
VOSC
R4 = ---(12)
VIN
Fo×FESR
2
FLC
×××
R5 + R6
R5
1
gm
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The pole sets to one half of switching frequency which results in the capacitor CPOLE:
CPOLE =
for FP <<
1
π×R4×fS -
fS 2
1
C9
π×R4×fS
1
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IR3637ASPbF
For a general solution for unconditionally stability for any type of output capacitors, in a wide range of ESR values we should implement local feedback with a compensa­tion network. The typically used compensation network for voltage-mode controller is shown in Figure 10.
V
Z
IN
Gain(dB)
OUT
C
10
R
8
R
6
Fb
R
5
V
REF
R
7
E/A
C
12
C
11
Z
f
Ve
Comp
H(s) dB
F
F
1
Z
2
Z
F
2
P
Frequency
F
3
P
Figure 10 - Compensation network with local
feedback and its asymptotic gain plot.
In such configuration, the transfer function is given by:
Ve
VOUT
1 - gmZf
=
1 + gmZIN
The error amplifier gain is independent of the transcon­ductance under the following condition:
gmZf >> 1 and gmZIN >>1 ---(14)
By replacing Z former function can be expressed as:
H(s)= ×
sR6(C12+C11)
As known, transconductance amplifier has high imped­ance (current source) output, therefore, consider should be taken when loading the E/A output. It may exceed its source/sink output current capability, so that the ampli­fier will not be able to swing its output voltage over the necessary range.
The compensation network has three poles and two ze­ros and they are expressed as follows:
IN and Zf according to Figure 7, the trans-
1
(1+sR7C11)×[1+sC10(R6+R8)]
C12×C11
1+sR7
×(1+sR8C10)
[ ( )]
C12+C11
FP1 = 0
FP2 =
FP3 =
FZ1 =
FZ2 =
1
8×C10
2π×R
1
12×C11
2π×R7×
C
( )
C12+C11
1
2π×R
7×C11
1
2π×C10×(R6 + R8)
1
2π×R7×C12
1
2π×C10×R6
Cross Over Frequency:
FO = R7×C10× × ---(15)
VIN
VOSC12π×Lo×Co
Where: VIN = Maximum Input Voltage VOSC = Oscillator Ramp Voltage Lo = Output Inductor Co = Total Output Capacitors
The stability requirement will be satisfied by placing the poles and zeros of the compensation network according to following design rules. The consideration has been taken to satisfy condition (14) regarding transconduc­tance error amplifier.
1) Select the crossover frequency: Fo < F
ESR and Fo (1/10 ~ 1/6)× fS
2) Select R7, so that R7 >>
2
gm
3) Place first zero before LC’s resonant frequency pole.
FZ1 75% FLC
C11 =
1
2π × FZ1 × R7
4) Place third pole at the half of the switching frequency.
fS
FP3 =
2
C12 =
2π × R7 × FP3
1
C12 > 50pF If not, change R7 selection.
5) Place R7 in (15) and calculate C10:
2π × Lo × Fo × Co
C10 ×
R7
VOSC
VIN
10
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IR3637ASPbF
6) Place second pole at the ESR zero. FP2 = FESR
R8 =
2π × C10 × FP2
Check if R8 >
If R8 is too small, increase R7 and start from step 2.
7) Place second zero around the resonant frequency. FZ2 = FLC
R6 = - R8
2π × C10 × FZ2
8) Use equation (1) to calculate R5.
R5 = × R6
VOUT - VREF
These design rules will give a crossover frequency ap­proximately one-tenth of the switching frequency. The higher the band width, the potentially faster the load tran­sient speed. The gain margin will be large enough to provide high DC-regulation accuracy (typically -5dB to ­12dB). The phase margin should be greater than 45 for overall stability.
1
1
gm
1
VREF
Layout Consideration
The layout is very important when designing high fre­quency switching converters. Layout will affect noise pickup and can cause a good design to perform with less than expected results. Start to place the power components, make all the con­nection in the top layer with wide, copper filled areas. The inductor, output capacitor and the MOSFET should be close to each other as possible. This helps to reduce the EMI radiated by the power traces due to the high switching currents through them. Place input capacitor directly to the drain of the high-side MOSFET, to reduce the ESR replace the single input capacitor with two par­allel units. The feedback part of the system should be kept away from the inductor and other noise sources, and be placed close to the IC. In multilayer PCB use one layer as power ground plane and have a control cir­cuit ground (analog ground), to which all signals are ref­erenced. The goal is to localize the high current path to a separate loop that does not interfere with the more sensitive analog control function. These two grounds must be connected together on the PC board layout at a single point.
Based on the frequency of the zero generated by ESR versus crossover frequency, the compensation type can be different. The table below shows the compensation type and location of crossover frequency.
Compensator
Type
Type II (PI)
Type III (PID) Method A Type III (PID) Method B
Table - The compensation type and location of zero
Detail information is dicussed in application Note AN­1043 which can be downloaded from the IR Web-Site.
All design should be tested for stability to verify the cal­culated values.
Location of Zero
Crossover Frequency
(FO)
FLC < FESR < FO < fS/2
FLC < FO < FESR < fS/2
FLC < FO < fS/2 < FESR
crossover frequency.
Typical
Output
Capacitor
Electrolytic,
Tantalum
Tantalum,
Ceramic Ceramic
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Page 12
IR3637ASPbF
TYPICAL APPLICATION
Two Supplies Application: Vc=12V, Vin=Vcc=5V to 1.8V @ 6A
IN
V 5V
Gnd
C1 150uF
C2 150uF
12V
47pF
C11
C3
1uF
C6
0.1uF
C9
1.5nF
16K
R4
Vcc Vc
SS/SD
U1
IR3637A
Comp
Gnd
Figure 11 - Typical Application for IR3637A.
HDrv
LDrv
Fb
R5 1K
C4 1uF
D1
R6
1.24K
C5 1uF
Q1 IRF8910
L1
1.0uH
DO3316P-102
C7 150uF
C8 150uF
C10 1uF
OUT
V
1.8V @ 6A
Gnd
12
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Page 13
TYPICAL APPLICATION
Single 5V Application
D1
IR3637ASPbF
5V
C8
C9
R4
C3
Vcc Vc
SS/SD
IR3637A
Comp
U1
Gnd
HDrv
LDrv
Fb
C4
C5
C1
Q1
D2
Q2
R6
R5
Figure 12 - Typical application for single 5V
L1
Vout
C7
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Page 14
IR3637ASPbF
TYPICAL APPLICATION
Two Supplies Application, Vcc=Vc=12V, Vin=5V
12V
C8
C9
R4
C3
Vcc Vc
SS/SD
IR3637A
Comp
U1
Gnd
HDrv
LDrv
Fb
C4
D2
R5
Q1
Q2
5V
C1
L1
Vout
C7
R6
14
Figure 13 - Typical application using 12V for biasing both Vcc and Vc and 5V for Bus Voltage
For proper start up the 5V rail needs to start before 12V
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Page 15
TYPICAL OPERATING CHARACTERISTICS
IR3637ASPbF
mV
800.00
799.75
799.50
799.25
799.00
798.75
798.50
798.25
798.00
797.75
797.50
797.25
797.00
mmhos
0.620
0.600
0.580
0.560
0.540
0.520
0.500
Feedback Voltage
0
-40
-30
102030405060708090
-20
-10
Temp, C
100
110
120
E/A Transconductance
0
-40
-30
102030405060708090
-20
-10
Temp, C
100
110
120
-40
-30
-20
-10
4.800
4.600
4.400
4.200
4.000
mA
3.800
3.600
3.400
3.200
3.000
-40
Soft Start Charge Current
0
102030405060708090
Temp, C
Static Vcc Current
0
-30
102030405060708090
-20
-10
Temp, C
-15.00
-16.00
-17.00
-18.00
-19.00
-20.00
-21.00
-22.00
uA
-23.00
-24.00
-25.00
-26.00
-27.00
-28.00
-29.00
-30.00
100
110
120
100
110
120
Static Vc Current
4.500
4.000
3.500
mA
3.000
2.500
2.000
-40
0
-30
102030405060708090
-20
-10
Temp, C
100
110
120
8.250
8.000
7.750
mA
7.500
7.250
7.000
-40
Dynamic Vcc Current
10
-15
35
Temp, C
60
85
110
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Page 16
IR3637ASPbF
TYPICAL PERFORMANCE CURVES
Test Conditions: Vcc=Vin=5V, Vc=12V, Vout=1.8V, Iout=0-7A, Ta=Room Temp, No Air Flow. Unless otherwise specified.
Figure 14 - Start up waveforms
Ch1: Vin=Vcc, Ch2:Vc, Ch3:Vss, Ch4: Vout
Figure 16 - Gates waveforms
Ch1:Hdrv, Ch2:Ldrv, Ch4:Inductor Current
ILoad=5A
Figure 15 - Start up waveforms
Ch1:Vin=Vcc, Ch3:Vss, Ch4:Vout
Figure 17 - Gates waveforms
Ch1:Hdrv, Ch2:Ldrv, Ch3:Inductor Point
ILoad=5A
16
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Page 17
IR3637ASPbF
TYPICAL OPERATING WAVEFORMS
Test Conditions: Vcc=Vin=5V, Vc=12V, Vout=1.8V, Iout=0-7A, Ta=Room Temp, No Air Flow. Unless otherwise specified.
Figure 18 - Shutdown by shorting the SS pin
Ch1:Hdrv, Ch2:Ldrv, Ch3:SS
ILoad=5A
Figure 20 - Load Transient (0-5A) Ch1:Vout, Ch4:Step Load Current
Figure 19 - Output Voltage Ripple
Ch1:Vout, Ch4:Inductor Current
ILoad=5A
Figure 21 - Load Transient (5-0A)
Ch1:Vout, Ch4:Step Load Current
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Page 18
IR3637ASPbF
A
B C
(S) SOIC Package
8-Pin Surface Mount, Narrow Body
H
E
PIN NO. 1
DETAIL-A
L
D
0.38±0.015 x 45
T
F
G
8-PIN
SYMBOL
A B C D E F G H
I
J K L T
K
MIN
4.80
1.27 BSC
0.53 REF
0.36
3.81
1.52
0.10 7 BSC
0.19
5.80
0
0.41
1.37
J
MAX
4.98
0.46
3.99
1.72
0.25
0.25
6.20 8
1.27
1.57
DETAIL-A
I
18
NOTE: ALL MEASUREMENTS ARE IN MILLIMETERS.
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Page 19
PACKAGE SHIPMENT METHOD
IR3637ASPbF
PKG
DESIG
S
PACKAGE
DESCRIPTION
SOIC, Narrow Body
1 11 1 11
PIN
COUNT
8
PARTS
PER TUBE
95
PARTS
PER REEL
2500
Feed Direction
Figure A
T & R
Orientation
Fig A
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IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105
TAC Fax: (310) 252-7903
Visit us at www.irf.com for sales contact information
This product has been designed and qualified for the Consumer market.
Data and specifications subject to change without notice. 9/22/2005
19
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