Datasheet IR2159S, IR21591S Datasheet (IOR)

Page 1
Preliminary Data Sheet No. PD60169-E
DIMMING BALLAST CONTROL IC
Features
Ballast control and half-bridge driver in one IC
T ransf ormer-less lamp power sensing
Closed-loop lamp power control
Closed-loop preheat current control
Programmable preheat time
Programmable preheat current
0.5 to 5VDC dimming control input
Min and max lamp power adjustments
Programmable minimum frequency
Internal current sense blanking
Full lamp fault protection
Description
Description: The IR2159/IR21591 are complete dimming ballast controllers and 600V half-bridge drivers all in one IC. The architecture includes phase control for trans­former-less lamp power sensing and regulation which minimizes changes needed to adapt non-dimming ballasts for dimming. Externally programmable features such as preheat time and current, ignition-to-dim time, and a complete dimming interface with minimum and maximum settings provide a high degree of flexibility for the ballast design engineer. Protection from failure of a lamp to strike , filament failures, thermal overload, or lamp failure during normal operation, as well as an automatic restart function, have been included in the design. The heart of this control IC is a voltage­controlled oscillator with externally programmable minimum frequency. The IR2159/ IR21591 are available in both 16 pin DIP and 16 pin narrow body SOIC packages.
Brown-out protection
Automatic restart
Micro-power startup
Zener clamped V cc
Over-temperature protection
16-pin DIP and SOIC package types
Parameter IR2159 IR21591
Deadtime 1.8us 1.0us Frequency Range
IR2159
IR21591
See
Graph 3
Packages
16 Lead SOIC (narrow body)
(S) (S)
See Graph 4
16 Lead PDIP
T ypical Connection
+ Rectified AC Line
+ DC Bus
0.5 to 5VDC
- DC Bus
R
VAC
R
VDC
C
VDC
1
C
VCO
C
PH
R
DIM
R
MAX
R
MIN
R
FMIN
R
IPH
VDC
2
VCO
3
CPH
DIM
5
MAX
6
MIN
7
FMIN
8 9
IPH
R
PULL-UP
16
HO
15
VS
14
VB
134
VCC
12
COM
11
LO
10
CS
SD
R
CS
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Single Lamp Dimmable
Page 2
IR2159/IR21591
(S)
Absolute Maximum Ratings
Absolute maximum ratings indicate sustained limits beyond which damage to the device may occur. All voltage parameters are absolute voltages referenced to COM, all currents are defined positive into any lead. The thermal resistance and power dissipation ratings are measured under board mounted and still air conditions.
Symbol Definition Min. Max. Units
V
B
V
S
V
HO
V
LO
I
OMAX
V
VCO
I
CPH
V
IPH
V
DIM
V
MAX
V
MIN
V
CS
I
SD
I
CC
dV/dt Allowable offset voltage slew rate - 50 50 V/ns
P
D
Rth
JA
T
J
T
S
T
L
High side floating supply voltage -0.3 625 High side floating supply offset voltage VB - 25 VB + 25 High side floating output voltage VS - 0.3 V
B
+ 0.3 Low side output voltage -0.3 VCC + 0.3 Maximum allowable output current (either output) -500 500 due to external power transistor miller effect
mA
Voltage controlled oscillator input v oltage -0.3 6.0 V CPH current -5 5 mA IPH voltage -0.3 5.5 Dimming control pin input voltage -0.3 5.5 Maximum lamp power setting pin input voltage -0.3 5.5
V
Minimum lamp power setting pin input voltage -0.3 5.5 Current sense input voltage -0.3 5.5 Shutdown pin current -5 5 Supply current (note 1) 25
Package power dissipation @ TA ≤ +25°C (16 pin DIP) 1.60 P
D
(T
=
JMAX-TA
)/Rth
JA
(16 pin SOIC) 1.25
Thermal resistance, junction to ambient (16 pin DIP) 7 5
(16 pin SOIC) 11 5
mA
W
o
C/W
Junction temperature -55 15 0 Storage temperature -55 15 0
o
Lead temperature (soldering, 10 seconds) 300
V
C
Note 1: This IC contains a zener clamp structure between the chip VCC and COM which has a nominal breakdown
voltage of 15.6V (V power source greater than the diode clamp voltage (V
). Please note that this supply pin should not be driven by a DC, low impedance
CLAMP
) as specified in the Electrical Characteristics
CLAMP
section.
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Page 3
IR2159/IR21591
(S)
Recommended Operating Conditions
For proper operation the device should be used within the recommended conditions.
Symbol Definition Min. Max. Units
V
BS
V
S
V
CC
I
CC
V
VCO VCO pin voltage
V
DIM
V
MAX
V
MIN
R
FMIN
I
SD
I
CS
T
J
High side floating supply voltage VCC - 0.7 V Steady state high side floating supply offset voltage -1 600 Supply voltage V Supply current note 2 10 mA
DIM pin voltage 0 5 MAX pin current (note 3) -750 0 MIN pin voltage 1 3 V
Minimum frequency setting resistance 10 1 00 Shutdown pin current - 1 1 Current sensing pin current -1 1 Junction temperature -40 125
CCUV+VCLAMP (15.6)
05
CLAMP
V
V
µA
k
mA
o
C
Note 2: Enough current should be supplied into the VCC lead to keep the internal 15.6V zener clamp diode on this lead Note 3: The MAX lead is a voltage-controlled current source. For optimum dim interface current mirror performance,
regulating its voltage, V this current should be kept between 0 and 750µA.
CLAMP
.
Electrical Characteristics
VCC = VBS = V R
= 56k, V
MIN
Symbol Definition Min. Typ. Max. Units Test Conditions
Supply Characteristics
V
CCUV+ VCC
V
CCHYS VCC
I
QCCUV
I
QCCFLT
I
QCCFMIN VCC
I
QCCFMAX VCC
I
QCCFMIN VCC
I
QCCFMAX VCC
V
CLAMP VCC
= 14V +/- 0.25V, VCS = 0.5V, VSD = 0.0V, R
BIAS
= 0.0V, C
CPH
supply undervoltage positive going 12.0 12.5 13.0
threshold
supply undervoltage lockout hysteresis 1.5 1.6 1.7 UVLO mode quiescent current 200 VCC = 10V Fault-mode quiescent current 240 SD=5V, CS=2V, or
supply current @ FMIN (IR2159) 5.6 V
supply current @ FMAX (IR2159) 6.6 V
supply current @ FMIN (IR21591) 5.4 V
supply current @ FMAX (IR21591) 6.8 V
zener shunt clamp voltage 14.5 15.6 16.5 V ICC = 10mA
= 1000pF, TA = 25oC unless otherwise specified.
LO,HO
FMIN
= 40k, C
VCO
= 10 nF, V
= 0.0V, R
DIM
V
µA
mA
MAX
Tj > TSD
VCO VCO VCO VCO
= 33k,
= 0V = 5V = 0V = 5V
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Page 4
IR2159/IR21591
(S)
Electrical Characteristics (cont.)
VCC = VBS = V R
= 56k, V
MIN
Symbol Definition Min. Typ. Max. Units Test Conditions
Floating Supply Characteristics
I
QBS0
I
QBS1
V
BSMIN
I
LK
Oscillator I/O Characteristics
f
vco
f
vco
d Gate drive outputs duty cycle V
VCOFLT
IVCOPH Preheat mode VCO pin discharge current IVCODIM Dim mode VCO pin discharge current
= 14V +/- 0.25V, VCS = 0.5V, VSD = 0.0V, R
BIAS
= 0.0V, C
TPH
Quiescent VBS supply current 0 VHO = V Quiescent VBS supply current — Minimum required VBS v oltage for proper HO functionality Offset supply leakage current 50
VCO frequency range (IR2159) 25
(See graph 3)
VCO frequency range (IR21591) 30
(See graph 4)
Fault-mode VCO pin voltage (UVLO, shutdown, over-current/temp.)
= 1000pF, TA = 25oC unless otherwise specified.
LO,HO
= 40k, C
FMIN
— 4
— —
1.0
VCO
30
95
230 50
5 V
16.0
= 10 nF, V
—V 5 V
— —
— —
= 0.0V, R
DIM
µA
µA
kHz
% V
µA
MAX
= V
HO
VB = VS = 600V
V
=0V, RFMIN=39K
VCO
V
=5V, RFMIN=10K
VCO
V
=0V, RFMIN=68K
VCO
V
=5V, RFMIN=10K
VCO
VCO
VCPH < 5V
= 33k,
S B
= 0V
IVCOPK t
DTLO
t
DTHO
t
DTLO
t
DTHO
Amplitude control VCO pin charging current 60.0 — LO output deadtime (IR2159) HO output deadtime (IR2159) LO output deadtime (IR21591) HO output deadtime (IR21591)
1.8 — — 1.8 — — 1.0 — — 1.0
µA
µs
V
CPH
< 5V, V
CS
Gate Driver Output Characteristics
VOL Low-level output voltage 100 VOH High-level output voltage 100 V tr Turn-on rise time 150
tf T urn-off fall time
100
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mV
ns
BIAS
- Vo
>
V
IPH
Page 5
IR2159/IR21591
(S)
Electrical Characteristics (cont.)
VCC = VBS = V R
= 56k, V
MIN
Symbol Definition Min. Typ. Max. Units Test Conditions
Preheat Characteristics
ICPH CPH pin charging current VCPHIGN CPH pin ignition mode threshold voltage
VCPHCLMP CPH pin clamp voltage — IIPH IPH pin DC source current 25.0 µAIIPH = 1/RFMIN VCSTH Peak preheat current regulation threshold 0.7 V VCSTH =(IIPH) x (RIPH) VCPHFLT CPH pin voltage during UVLO or fault
Ignition Characteristics
V
CSTH
Protection Characteristics
V
SDTH+
V
VDCTH+
V
SDHYS
V
VDCHYS
V
SDCLMP
V
CSTH
T
SD
= 14V +/- 0.25V, VCS = 0.5V, VSD = 0.0V, R
BIAS
= 0.0V, C
TPH
Peak over current threshold 1.6 V VCPH < 5V
Rising shutdown pin threshold voltage 2.0 — Rising VDC pin threshold voltage 5. 1 — SD threshold hysteresis 150 mV VDC threshold hysteresis 2. 1 — SD pin clamp voltage 7. 6 ISD = 100mA Peak ov er-current latch threshold voltage 1.6 — Thermal shutdown junction temperature
= 1000pF, TA = 25oC unless otherwise specified.
LO,HO
— —
FMIN
= 40k, C
1.3
5.0 10
0.0
165
VCO
= 10 nF, V
— — —
= 0.0V, R
DIM
µA V
V SD = 5V, or CS = 2V,
or Tj
V
V
o
C
V
MAX
CPH
= 33k,
> TSD
>
5.1V
Phase Control
V
CSTHZX
R
FB
t
Blank
Zero-crossing threshold voltage 0.0 V Phase control FB resistor (Internal) 5.7 k Zero-crossing internal blank time 400 ns
Dimming Interface
V
DIMOFF
V
DIM
V
MINMIN
V
MINMAX
V
DIMTH
V
DIMTH DIM mode VCO Threshold (IR21591)
Minimum Frequency Setting
V
FMIN
V
FMINFLT
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DIM pin offset voltage 0.5 — DIM pin input voltage range 0.0 5.0 DIM minimum reference voltage (MIN pin) 1.0 — DIM maximum reference voltage (MIN pin) 3.0 — DIM mode VCO Threshold (IR2159) 0.5
1.1
FMIN pin voltage during normal operation 5.1 V FMIN pin voltage during fault mode 0.0 V
V
= 5V
DIM
V
V
= 0V
DIM
SD = 5V, or CS = 2V,
or Tj
> TSD
Page 6
IR2159/IR21591
Block Diagram
(S)
5.1V
VCC
I
R
FB
15uA
1.3uA
RQ
I
DIM
4/R
FMIN
I
/5
DIM
1/R
1.6V
FMIN
CT
V
DIMTH
10 CYCLES
IGNITION COUNTER
IDT+I
RQ
CT
I
CT
CT
QS
REF
QS
FB
3V
5.1V
1
0
VCO
VDC
CPH
DIM
MAX
MIN
FMIN
IPH
60uA
2
1uA
1
3
10V
4
5
6
I
FMIN
7
5.1V
8
Lead Assignments & Definitions
QS
RQ
5.1V
1.0V
CT
UNDER-
VOLTAGE
DETECT
14
VB
SHIFT
PULSE
FILTER &
LATCH
400ns
DELAY
15.6V
2.0V
7.6V
16
HO
15
VS
13
VCC
11
LO
12
COM
10
CS
9
SD
LEVEL
ERR
T R1 R2 Q
QS
QS
Q
RQ
RQ
OVER-
TEMP
DETECT
Pin Assignments
1
VDC
2
VCO
3
CPH
4
DIM
5
MAX
6
MIN
7
FMIN
8
IPH
16
HO
15
VS
14
VB
13
VCC
12
COM
11
LO
10
CS
9
SD
Pin # Symbol Description
Line input voltage detection Voltage controlled oscillator Input Preheat timing input
0.5 to 5VDC dimming control input Maximum lamp power setting Minimum lamp power setting
Minimum frequency setting
Shutdown input Current sensing input Low-side gate driver output IC power & signal ground Logic & low-side gate driver supply High-side gate driver floating supply
High voltage floating return High-side gate driver output
15
10 11 12 13 14
16
1 2 3 4 5 6 7 8 9
VDC
VCO CPH
DIM
MAX
MIN
FMIN
IPH Peak preheat current reference
SD CS LO
COM
VCC
VB VS
HO
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Page 7
State Diagram
(
g)
(
)
Power Turned On
UVLO Mode
1/2-Bridge Off IQCC=200mA
CPH=0V
Oscillator Off
IR2159/IR21591
(S)
SD > 2.0V
(Lamp Removal)
or
VCC < 10.9V
(Power Turned Off)
FAULT Mode
Fault Latch Set
1/2-Bridge Off
I
=240µA
QCC
CPH=0V
VCC=15.6V
Oscillator Off
CS > V
CSTH
(Over-Current or Hard Switching)
or
TJ > 165C
(Over-Temperature)
TJ > 165C
(Over-Temperature)
CS > V
CSTH
Failure to Strike Lamp
or Hard Switchin
or
TJ> 165C
Over-Temperature
(1.6V)
(1.6V)
PREHEAT Mode
1/2-BridgeOscillator On
V
(Peak Current Control)
CSPK+VIPH
CPH Charging@I
DIM+Open Circuit
Over-Current Disabled
IGNITION Mode
fPH ramps to fMIN
CPH Charging@I
DIM=Open Circuit
Over-Current Enabled
DIM Mode
PhaseCS=Phase
DIM=CPH
Over-Current Enabled
and
and
and
+1µA
+1µA
REF
DIMTH
(UV+)
(Bus OK)
(Lamp OK)
(T
jmax
VCC > 12.5V
VDC > 5.1V
SD < 1.7V
TJ < 165C
PH
CPH > 5.1V
(End of PREHEAT Mode)
PH
VCO < V
(End of IGNITION Mode)
VCC < 10.9V
(VCC Fault or Power Down)
or
VDC < 3.0V
(dc Bus/ac Line Fault or Power Down)
or
SD > 2.0V
)
(Lamp Fault or Lamp Removal)
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Page 8
IR2159/IR21591
(S)
Timing Diagram
Non-strike fault condition with lamp exchange
VCC
15.6V
UVLO+ UVLO-
VDC
VDCTH+
VDCTH-
CPH
5.1V V
DIM
VCO
SD
HO
LO
CS
1.6V
V
5V
5V
IPH
PH FLT
IGN
SD PH
IGN
DIM UVLOUVLO
f
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Page 9
IR2159/IR21591
y
g
g
)
Q
g
g
g
ϕ
(Eq
)
y
ϕ
ϕ
y
)
)
(S)
External Components Selection Procedure
(Note: Please refer to "T
pical Connection"
dia
ram, page 1)
Set R
and R
VAC
on pin VDC will exceed 5.1 volts at the desired line turn-on volta
The minimun operating frequency must be lower than f lower
. R
FMIN
, so R
I
IPH
FMIN
RCS sets the maximum ignition current which corresponds to the maximum i
nition voltage across the lamp.
The voltage at pin IPH is the reference for amplitude current control durin preheat mode. R R
.
FMIN
such that the voltage
VDC
e.
of f
100%
also programs I
(whichever is
IGN
must be set first.
must be set after
IPH
MIN
and
R
Use Graph 5 or Graph 6
BEGIN
Calculate R
R
Calculate R
=
VDC
1
Select R
Calculate R
UPPULL
R
=
VAC
VAC
CS
VAC
=
I
1.5
1.5
I
IGN
PULL-UP
CCUV
VDC
ONTURN
ONTURN
FMIN
CS
6.1
PK
Select & Calculate R
Use Graph 8 to find I
then calculate R
=
R
IPH
IPH
RI
CSPH
PK
I
IPH
ONTURN
R
VAC
IPH
:
IPH
,
R
VDC
R
FMIN
R
CS
R
IPH
VAC
f
MIN
I
IGN
I
PH
TURN-ON
V
IGN
V
PH
During preheat, an internal 1.3 µA current source at pin CPH char
es external capacitor CCPH. Preheat mode ends when VCPH exceeds 5.1 volts.
R
sets the lower phase boundar
MIN
corresponding to minimum lamp power when V be set after R
R
sets the upper phase boundar
MAX
corresponding to maximum lamp power when V after R
FMIN
DIM
FMIN
= 5 volts. R
DIM
and R
= 0 volts. R
.
must be set
MAX
.
MIN
MIN
must
Calculate
Calculate C
()
Calculate R
Find I
Find V
(Graph 7
MIN
uations 8 & 9
MIN
(Graph 9
MIN
V
R
=
MIN
I
Calculate R
Use Equation 15
MIN
MIN
CPH
teC
=
76.2
PHCPH
MIN
MAX
C
CPH
R
MIN
R
MAX
t
PH
MINPLAMP
MAXPLAMP
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Page 10
IR2159/IR21591
Characteristic Curves
125
(S)
230
105
RFMIN=10K
85
RFMIN=16K
65
Frequency (KHz)
45
25
125
105
IN=20K
RFM
RFMIN=27K
RFMIN=39K
012345
(V)
V
VCO
85
Graph 1. F requency vs V
V
VCO
=5V
VCO
(IR2159)
190
RFMIN=10K
150
RFMIN=16K
110
70
RFMIN=20K
RFMIN=27K
RFMIN=39K RFMIN=68K
Frequency (KHz)
30
012345
Graph 2. F requency vs V
(IR21591)
VCO
230
190
V
=5V
VCO
150
65
Frequency (KHz)
45
25
10 14 18 22 26 30 34 38
Graph 3. Frequency vs R
R
V
VCO
V
VCO
FMIN
=0.5V
=0V
K
FMIN
(IR2159)
110
Frequency (KHz)
V
VCO
=1.1V
70
V
=0V
VCO
30
10 20 30 40 50 60 70
R
K
FMIN
Graph 4. Frequency vs R
FMIN
(IR21591)
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Page 11
IR2159/IR21591
(S)
90 85 80 75 70 65 60
V
55
Frequency (KHz)
50
VCO
=0.5V
45 40 35
10 14 18 22 26 30 34 38
R
K
FMIN
Graph 5. Frequency vs R
450
400
350
300
( A)
250
MIN
I
200
150
100
50
10 20 30 40 50 60 70
R
FMIN
(KΩ)
FMIN
(IR2159)
170 160 150 140 130 120
V
=1.1V
110
Frequency (KHz)
VCO
100
90 80
10 14 18 22 26 30 34 38
K
R
FMIN
Graph 6. Frequency vs R
110 100
90 80 70 60
( A)
IPH
I
50 40 30 20 10
10 20 30 40 50 60 70
R
FMIN
(KΩ)
(IR21591)
FMIN
Graph 7. I
MIN
vs R
(IR2159/IR21591) Graph 8. I
FMIN
IPH
vs R
(IR2159/IR21591)
FMIN
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Page 12
IR2159/IR21591
(S)
0
-15
-30
I
VS
I/V
-45
VS
II
-60
-75
-90 1 1.25 1.5 1.75 2 2.25 2.5 2.75 3
V
(V)
MIN
Graph 9. ϕ IIVS/VVSI vs V
(IR2159/IR21591)
MIN
3
2.5
30
25
20
(KΩ)
MIN
R
15
10
5
2 2.2 2.4 2.6 2.8 3
(V)
V
MIN
Graph 10. R
MIN
vs V
MIN
150
140
RFMIN=39K
RFMIN=33K
RFMIN=27K
RFMIN=20K
RFMIN=16K
RFMIN=10K
2
A
µ
1.5
CPH
I
1
0.5
0
-25 0 25 50 75 100 125 Temperature °C
Graph 11. I
vs Temperature (IR2159/IR21591) Gr aph 12. I
CPH
130
A
µ
120
MIN
I
110
100
90
-25 0 25 50 75 100 125
Temperature °C
vs T emper ature (IR2159/IR21591)
MIN
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Page 13
IR2159/IR21591
(S)
40
36
32
(µA)
IPH
I
28
24
20
-25 0 25 50 75 100 125 Temperature °C
Graph 13. I
55
50
45
40
Frequency (KHz)
35
30
25
vs T emper ature (IR2159/IR21591) Graph 14. V
IPH
IR21591
IR2159
-25 0 25 50 75 100 125
Temperature °C
6
5.6
5.2
(V)
FMIN
V
4.8
4.4
4
-25 0 25 50 75 100 125 Temperature °C
vs Temperature (IR2159/IR21591)
FMIN
110 105 100
IR21591
95 90 85 80 75
Frequency (KHz)
70 65 60
IR2159
55
-25 0 25 50 75 100 125
Temperature °C
Graph 15. F requency vs Temperature
V
= 0V (IR2159/IR21591)
VCO
Graph 16. F requency vs Temperature
V
= 2V (IR2159/IR21591)
VCO
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Page 14
IR2159/IR21591
3
2.5
(S)
2
1.5
Dead Time Sec
1
0.5
0
-25 0 25 50 75 100 125 Temperature °C
Graph 17. Dead Time vs T emperature
(IR2159/IR21591)
IR2159
IR21591
14 www.irf.com
Page 15
IR2159/IR21591
%
%
%
%
g
(S)
Functional Description
Phase Control
To understand phase control, a simplified model for the ballast output stage is used (Figure 1). The lamp and filaments are replaced with resistors, with the lamp inserted between the filament resistors (R1, R2, R3 and R4).
R1 R2
L
Vin
Figure 1, Dimming ballast output stage.
During preheat and ignition (Figure 2), the circuit is a high-Q series LC with a strong input current to input voltage phase inversion from +90 to -90 degrees at the resonance frequency . For operating frequencies slightly above resonance and higher , the phase is fixed at -90 degrees for the duration of preheat and ignition. During dimming, the circuit is an L in series with a parallel R and C, with a weak phase inversion at high lamp power and a strong phase inversion at lo w lamp power.
Rlamp
C
R3 R4
20
10
0
Magnitude [dB]
-10
-20
-30 5 101520253035404550
50%
100
Frequency [kHz]
PH/IGN
10%
50
100
PH/IGN
10
400
350
300
250
200
150
100
50
0
-50
-100
Phase [deg]
Figure 2, Typical output stage transfer function for
different lamp power levels.
In the time domain (Figure 3), the input current is shifted -90 degrees from the input half-bridge voltage during preheat and ignition, and somewhere between 0 and -90 degrees after ignition during running. Zero phase-shift corresponds to maximum power
V
in
I
in
run
0
n
run
n
ph/ign
in
I
n
ph/i
t
Figure 3, Typical ballast output stage waveforms.
When the phase is calculated and plotted versus lamp power (Figure 4), the result is a linear dimming curve, even down to ultra-low light levels where the resistance of the lamp can change by orders of magnitude.
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IR2159/IR21591
(S)
-60.0
-65.0
-70.0
-75.0
Phase [degrees]
-80.0
-85.0
-90.0 0 5 10 15 20 25 30
Lamp Po wer [Watts]
Figure 4, Lamp power vs. phase of output stage.
Under-voltage Lock-Out (UVLO)
The IR2159 undervoltage lock-out is designed to maintain an ultra low quiescent current of less than 200uA, while guaranteeing the IC is fully functional before the high and low side output drivers are activated. Figure 5 shows an efficient supply voltage using the start-up current of the IR2159 together with a charge pump from the ballast output stage (R1, C1, C2, D1 and D2).
(+)
V
BUS
Rectified
AC Line
R3
VDC
1
CVDC
V
(-)
BUS
RVDC
16
15
14
13
12
11
VCC
COM
R1
HO
VS
C3
VB
D3
C1
LO
Q1
D1
Q2
RCS
Figure 5, Typical application of start-up circuitry.
Half-Bridge
Output
C2
D2
The start-up capacitor (C1) is charged by current through resistor (R1) minus the start-up current drawn by the IC . This resistor is typically chosen to provide 2X the maximum start-up current at low line to guarantee start-up under the worst case condition. Once the capacitor voltage reaches the start-up threshold, and, the voltage on pin VDC is above 5.1V (see Brown-out Protection), the IC turns on and HO and LO begin to oscillate. The capacitor begins to discharge due to the increase in IC operating current (Figure 6).
V
C1
V
UVLO+
VHYST
V
UVLO-
R1 & C1 TIME CONSTANT
C1
DISCHARGE
INTERNAL CLAMP VOLTAGE
DISCHARGE TIME
CHARGE PUMP OUTPUT
t
Figure 6, Start-up capacitor (C1) voltage.
During the discharge cycle, the rectified current from the charge pump charges the capacitor above the minimum operating voltage of the device and the charge pump and internal 15.6V zener clamp of the IC take over as the supply voltage. The start-up capacitor and snubber capacitor must be selected such that worst case IC conditions are satisfied. A bootstrap diode (D3) and supply capacitor (C3) comprise the supply voltage for the high side driver circuitry. To guarantee that the high-side supply is charged up before the first pulse on pin HO, the first pulse from the output drivers comes from the LO pin. During UVLO, the high and low side driver outputs are low, pin VCO is pulled-up internally to 5V resetting the starting frequency to the maximum, and pin CPH is short-circuited internally to COM resetting the preheat time.
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IR2159/IR21591
g
g
(S)
Brown-out Protection
In addition to the voltage on VCC being above the start-up threshold, pin VDC must also be above 5.1V for HO and LO to begin oscillating. A voltage divider (R3,R VDC) from the rectified AC line connected to pin VDC measures the rectified AC line input voltage to the ballast and programs the turn-on and turn-off line voltages. A filter capacitor (CVDC) is also connected to pin VDC that must be chosen such that the ripple is low enough and the lower turn-off threshold of 3V is not crossed during normal line conditions. This detection is necessary due to the possibility of the lamp extinguishing during low-line conditions before the IC is properly reset. Should a brown­out occur, the DC bus can drop to a level below the minimum required for the tank circuit to maintain the necessary lamp voltage. This detection will insure a clean turn-off before the DC bus drops too low and properly resets the IC to the preheat mode when the line returns.
Preheat (PH)
The IR2159 enters preheat mode when VCC exceeds the UVLO+ threshold and VDC exceeds
5.1V. HO and LO begin to oscillate at the maximum operating frequency with 50% duty cycle and at the internally set dead-time of 2us. Pin CPH is disconnected from COM and an internal 1uA current source (Figure 7) charges the external timing capacitor on CPH linearly .
V
(+)
BUS
60uA
VCO
2
C
VCO
C
CPH
R
R
(-)
V
BUS
1uA
1uA
CPH
3
I
FMIN
FMIN
7
5.1V
FMIN
1/R
FMIN
IPH
8
IPH
VCO
Half Brid Driver
PH
LOGIC
7.6V
e
IR2159
HO
16
15
11
10
12
VS
LO
CS
COM
Q2
Q2
RCS
Half Brid Output
I
LOAD
Load Return
e
Figure 7, IR2159 preheat circuitry.
An internal 1uA current source slowly discharges the external capacitor on pin VCO and the voltage on pin VCO begins to decrease . This decreases the frequency, which, for operating frequencies above resonance, increases the load current. When the peak voltage measured on pin CS, produced by a portion of the load current flowing through an external sense resistor (RCS), exceeds the voltage level on pin IPH, a 60uA internal current source is connected to pin VCO and the capacitor charges (Figure 8). This forces the frequency to increase and the load current to decrease. When the voltage on pin CS decreases below IPH, the 60uA current source is disconnected and the frequency decreases again.
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IR2159/IR21591
(S)
HO
LO
VS
t
t
t
t
V
V
I
CVCO
60uA
CVCO
RCS
V
-1uA
IPH
Figure 8, Peak load current regulation timing diagram.
This feedback keeps the peak preheat current regulated to the user-programmable setting on pin IPH for the duration of the preheat time. An internal current source connected to an external resistor on pin IPH sets a voltage reference for the peak pre-heat current. The pre-heat time continues until the voltage on pin CPH exceeds 5V.
Ignition (IGN)
The IR2159 enters ignition mode when the voltage on pin CPH exceeds 5V. The peak current regulation reference voltage is disconnected from the user-programmable setting on pin IPH and is connected to a higher internal threshold of 1.6V (Figure 9).
V
(+)
BUS
1.6V
IR2159
HO
VS
LO
CS
COM
Q2
Q2
RCS
Half Bridge Output
I
LOAD
Load Return
16
15
11
10
12
0.5 to 5V
V
BUS
VCO
2
C
VCO
1uA
1uA
CPH
3
C
CPH
DIM
4
R
DIM
(-)
VCO
Half Bridge Driver
PH
LOGIC
7.6V
DIM
INTERFACE
FAULT LOGIC
PHASE
CONTROL
Figure 9, IR2159 ignition circuitry.
The ignition ramp is then initiated as the capacitor on pin VCO discharges linearly through an internal 1uA current source. The frequency decreases linearly towards the resonance frequency of the high-Q ballast output stage, causing the lamp voltage and load current to increase (Figure 10). The frequency continues to decrease until the lamp ignites or the current limit of the IR2159 is reached. If the current limit is reached, the IR2159 enters FAULT mode. The 1.6V threshold together with the external current sensing resistor on pin CS determine the maximum allowable peak ignition current (and therefore peak ignition voltage) of the ballast output stage. The peak ignition current must not exceed the maximum allowable current ratings of the output stage MOSFETs or IGBTs, and, the resonant inductor must not saturate
at any time.
Should the lamp ignite, the frequency continues to decrease until the voltage on pin VCO reaches VDIMTH, corresponding to the minimum operating frequency set by the external resistor on pin FMIN,
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IR2159/IR21591
g
g
(S)
and the IR2159 enters DIM mode and the phase control loop is closed.
V
CPH
5.1V
R
& C
DIM
TPH
TIME CONSTANT
V
DIM
V
VCO
PH
IGN
IGN-TO-DIM
TIME
DIM
t
t
Figure 10, IR2159 ignition timing diagram.
For a reliable ignition with minimal start-up flash, the resistor on FMIN should be set to 5kHz lower than the ignition frequency or the 100% brightness dimming frequency , whichev er is lower .
down smoothly to the user setting. Should the ignition-to-dim time be too fast, how ever , the loop can respond faster than the ionization constant of the lamp (milliseconds) causing the VCO to over-shoot. This can result in a frequency that is higher than the minimum brightness frequency and can extinguish the lamp. The capacitor on pin CPH serves multiple functions by setting the preheat time, the travel rate just after ignition (together with resistor RDIM), and, serving as a filter capacitor on pin DIM during dimming to increase high-frequency noise immunity and minimize component count.
Dimming (DIM)
To regulate lamp power, the error between the reference phase and the phase of the output stage current forces the VCO to steer the frequency in the proper direction, as determined by the transfer function of the output stage, such that the error is forced to zero . An internal 15uA current source is connected to pin VCO during dimming mode (Figure 11) to discharge the VCO capacitor and decrease the frequency towards lock.
V
(+)
Ignition-to-Dim (IGN-to-DIM)
When the VCO decreases below VDIMTH, the IR2159 enters dim mode. The phase control loop is closed and the phase of the load current is regulated against the user control input on pin DIM. To control the rate at which the dim setting changes from maximum brightness to the user setting (IGN-TO-DIM time , Figure 10), pin DIM is connected internally to pin CPH when the IR2159 enters DIM mode. The resistor on pin DIM (RDIM) discharges the capacitor on pin CPH down to the user dim setting. The resistor can be selected for a fast time constant to minimize the amount of
BUS
0.5 to 5V
V
BUS
VCC
R
FB
VCO
2
16uA
C
VCO
CPH
3
C
R
R
R
(-)
7.6V
CPH
DIM
4
DIM
MAX
5
MAX
MIN
6
MIN
PHASE
CONTROL
VCO
DIM
INTERFACE
IR2159
HO
16
Half
15
Brid
e
Driver
11
FAULT LOGIC
1.6V
CS
10
COM
12
Q2
Half Brid
Q2
RCS
Output I
LOAD
Load Return
e
VS
LO
flash visible ov er the lamp just after ignition, or, a long time constant such that the brightness ramps
Figure 11, IR2159 dimming circuitry.
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IR2159/IR21591
(S)
Once lock is achieved, the phase detector (PDET) outputs short pulses to an open-drain PMOS that charges the VCO capacitor through an inter nal resistor (RFB) each time an error pulse occurs (Figure 12). This action "nudges" the integr ator at the input of the VCO to keep the phase of the output stage current exactly locked in phase with the reference.
V
CS
t
LO
n
REF
n
FB
n
ERR
V
VCO
t
Figure 12, Phase control timing diagram.
V
MIN
5V
V
R
MIN
3V
1V
0
0.5V 5V
R
MAX
SETTING
V
DIM
Figure 13, Dimming interface
USER
CT
LO
n
REF
0 -90 -180
---
DIM RANGE
n
The charging time of CT from 1V to 5.1V determines the on-time of output gate drivers HO and LO and corresponds to -180 degrees of possible phase shift in load current (minus deadtime). For the 0 to -90 degree dim range, the voltage on pin MIN is bounded between 1V and 3V using pins MIN and MAX. An external resistor on pin MAX programs the minimum phase shift reference (maximum lamp power) corresponding to 5V on pin DIM, and an external resistor on pin MIN sets the maximum phase shift (minimum lamp power) corresponding to 0.5V on pin DIM.
The IR2159 includes a dimming interface for analog lamp power control. The DIM pin input requires a voltage in the range of 0.5 to 5VDC, with 5V corresponding to minimum phase shift (maximum lamp power). The output of the dim interface is the voltage on pin MIN, which is compared with the internal timing capacitor (CT) voltage to produce a frequency-independent digital reference phase (Figure 13).
Current Sensing
During dimming, the current sensing circuitry (Figure 14) detects over-current which can occur during hard-switching (see Fault section), and zero-crossing to measure the phase of the total load current. To reject any s witching noise which can occur at the turn-on of the low-side MOSFET or IGBT, a digital current sense blanking circuit blanks out the signal from the zero-crossing
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Page 21
detection comparator for 400ns after LO goes 'high'
g
(+)
(-)
g
(Figure 15).
V
BUS
IR2159
IR2159/IR21591
V
CS
Switching Noise
(S)
t
HO
16
Half Brid Driver
FAULT LOGIC
PHASE
400ns
CONTROL
BLANK
V
BUS
VS
15
e
LO
11
1.6V
CS
10
COM
12
Q2
Half
e
Brid Output
I
LOAD
Q2
R1
RCS
Load Return
Figure 14, Current sensing circuitry.
The internal blank time reduces the dimming range slightly (Figure 15) when operating at minimum phase shift (maximum lamp power). The e xternal programming resistor on pin MAX must be selected such that the minimum phase shift is set a safe margin away from the blank time. A series resistor (R1) is required to limit the amount of current flowing out of pin CS when the voltage across RCS goes below -0.7V. A filter capacitor at pin CS may be required due to other possible asynchronous noise sources present in the ballast system.
LO
J
BLANK
Dimming
Range
Figure 15, Current sense timing diagram.
Fault Mode (F AULT)
During dimming, the peak current regulation circuit active during preheat and ignition is disabled. Should non-zero voltage switching at the output of the half-bridge occur (Figure 16), high current spikes will result. A lamp filament failure, lamp end-of-life, lamp remov al, or a deadtime shorter than what is required for commutation, can all cause hard-switching.
LOAD
REMOVAL
HO
LO
VS
V
CS
1.6V
t
t
NORMAL
OPERATION
HARD
SWITCHING
FAULT
Figure 16, hard-switching with latch off
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IR2159/IR21591
p
p
(S)
Should the peak voltage on pin CS e xceed 1.6V at any time during dimming, the IR2159 enters FAULT mode and the high and low-side driver outputs, HO and LO, are both turned off . Cycling the supply voltage on VCC below or the voltage on pin SD will reset the IR2159 to preheat (PH) mode (see ST ATE DIAGRAM).
Ballast Design
Lamp Requirements
Before selecting component values for the ballast output stage and the programmable inputs of the IR2159, the following lamp requirements must first be defined:
Variable Description Units
I
t
V
V
P
V
P
V
I
Cath
Filam e nt pr e- he at curr en t
ph
Filam e nt pr e- he at tim e
h
Maximum lamp pre-heat voltage
h
max
Lamp ignition voltage
ign
Lamp power at 100% brightness
%100
Lamp voltage at 100% brightness
%100
Lamp power at 1% brightness
%1
Lam p volt ag e at 1% br ig htn es s
%1
Minimum cathode heating current Arms
min
Table I, Typical lamp requirements
Arms
s
Vpp
Vpp
W
Vpp
W
Vpp
Ballast Output Stage
The components comprising the output stage are selected using a set of equations. Different ballast operating frequencies and their respective voltages and currents are calculated. The inductor and capacitor values are obtained using equations (2) through (7). The results of these equations reveal the location of each operating frequency and the corresponding voltages and currents. For a given L, C, DC bus voltage, and pre-heat current, the resulting voltage over the lamp during pre-heat is given as:
2
=
V
ph
2
V
DC
8
L
+
C
1 2
2
2
I
ph
V
DC
 
(2)
ππ
The resulting operating frequency during pre-heat is given as:
2
I
π
ph
[Hz]
CV
ph
(3)
=
f
ph
The resulting operating frequency during ignition is given as:
4
V
DC
π
1
+
1
=
f
ign
2
π
V
LC
ign
[Hz]
(4)
The total load current during ignition is given as:
=
IfCV
ign ign ign
π
2
[App]
(5)
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IR2159/IR21591
ϕ
ϕ
(S)
The operating frequency [Hz] at maximum lamp power is given as:
2
4
V
DC
1
2
2
32
f
121
%100
π
LC
P
%100
4
2
%100
2
32
1
LCVC
P
%100
+=
4
2
VC
%100
π
V
(6)
%100 22
CL
The cathode heating current at minimum lamp power is given as:
π
CfV
I
Cath
=
%1
%1%1
2
(7)
Design Constraints
The inductor and capacitor values should be iterated until the following design constraints have been fulfilled (T able II).
Design Constraint Reason
VV
<
ph ph
ff kHz
ph ign
II
ign ign
max
−>
5
<
max
II
CathCath
Table II, Ballast design constraints
Ignition during pre­heat Production tolerances
Inductor saturation Lamp extinguishing
min%1
during dimming
1
2
2
LC
P
%
4%2
LCVC
2
2
V
1
[(tan
2
P
%
P
%
C
2
V
%
%
1
f
%
π
2
180
%
π
2
P
321321
%
+=
4%2
VC
2
V
%
=
fL
%
P
%
With the lamp requirements defined, the L and C of the ballast output stage selected, and the minimum and maximum phase calculated, the component values for setting the programmable inputs of the IR2159 are obtained with the following equations:
MIN
MIN
ef
R
FMIN
=
[Ohms] (10)
=
R
CS
=
)6.1(2
I
ign
2
IRRR
phCSFMINIPH
=
tEC
PHCPH
[Ohms] (11)
[Ohms] (12)
[Farads] (13)
))(76.2(
2
V
4
DC
π
V
%
(8)
(9)
)101()10000()625(
22
CL
3%32
]42)
ππ
fLC
efe
)142()10000(
IR2159 Programmable Inputs
R
FMIN
R
MIN
1
4
%1
=
45
[Ohms] (14)
 
In order to program the MIN and MAX settings of the dimming interface, the phase of the output stage current at minimum and maximum lamp power must be calculated. This is obtained using the following equations:
=
R
MAX
86.0
RR
RR
MINFMIN
ϕ
45
%100
 
14
FMINMIN
[Ohms] (15)
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Page 24
IR2159/IR21591
This ballast design procedure has been summarized into the following 3 steps:
(S)
Define
Lamp
Requirements
Calculate
IR2159
Programmable
Inputs
Figure 19, Simplified Ballast Design Procedure
Iterate L and C
to fulfi ll
constraints
Case outline
16 Lead PDIP
24 www.irf.com
01-3065 00 (MS-001A)
01-6015
Page 25
IR2159/IR21591
(S)
16 -Lead SOIC (narrow body)
IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245 Tel: (310) 252-7105
Data and specifications subject to change without notice. 10/8/2001
01-3064 00 (MS-012AC)
01-6018
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