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BODY INTERIOR
Revision: 2007 November 2008 EX35
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SECTION INT
CONTENTS
SYMPTOM DIAGNOSIS ...............................2
SQUEAK AND RATTLE TROUBLE DIAG-
NOSES ................................................................
Work Flow .................................................................2
Inspection Procedure ....................................... .........4
Diagnostic Worksheet ...............................................6
PRECAUTION ...............................................8
PRECAUTIONS ................................................... 8
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................
Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect ........................ .... .........
Precaution for Procedure without Cowl Top Cover ......9
Precaution for Work ........ ... .... ... ... ... ..........................9
PREPARATION ...........................................10
PREPARATION ..................................................10
Special Service Tools ...... ... .... ... ... ...........................10
Commercial Service Tools ......................................10
ON-VEHICLE REPAIR .................................11
FRONT DOOR FINISHER ..................................11
DRIVER SIDE ............................................................11
DRIVER SIDE : Exploded View ..............................11
DRIVER SIDE : Removal and Installation ...............11
INTERIOR
PASSENGER SIDE ....................................................13
PASSENGER SIDE : Exploded View ......................14
PASSENGER SIDE : Removal and Installation ......14
2
REAR DOOR FINISHER ...................................17
Exploded View .........................................................17
Removal and Installation .........................................17
BODY SIDE TRIM .............................................20
Exploded View .........................................................20
Removal and Installation .........................................20
FLOOR TRIM ....................................................24
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Exploded View .........................................................24
Removal and Installation .........................................24
HEADLINING ....................................................26
NORMAL ROOF ........................................................26
NORMAL ROOF : Exploded View ...........................26
NORMAL ROOF : Removal and Installation ...........27
SUNROOF ............................. ................ ................ .....29
SUNROOF : Exploded View ....................................30
SUNROOF : Removal and Installation ....................30
LUGGAGE FLOOR TRIM .................................34
Exploded View .........................................................34
Removal and Installation .........................................35
BACK DOOR TRIM ........................................... 38
Exploded View .........................................................38
Removal and Installation .........................................38
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SQUEAK AND RATTLE TROUBLE DIAGNOSES
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SYMPTOM DIAGNOSIS
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Work Flow INFOID:0000000003140113
SBT842
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diagnostic Worksheet during the interview to document the facts and conditions when the noise occurs and any of
customer's comments; refer to INT-6, "Diagnostic Worksheet"
conditions that exist when the noise occurs.
• The customer may not be able to provide a detailed description or the location of the noise. Attempt to obt ain
all the facts and conditions that exist when the noise occurs (or does not occur).
• If there is more than one noise in the vehicle, perform a diagnosis and repair the noise that the customer is
concerned about. This can be accomplished by performing a cruise test on the vehicle with the customer.
• After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.
• Squeak – (Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard surfaces
= higher pitch noise/softer surfaces = lower pitch noises/edge to surface = chirping
• Creak – (Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch dependent on materials/often brought on by activity.
• Rattle – (Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
• Knock – (Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
• Tick – (Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.
• Thump – (Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.
• Buzz – (Like a bumblebee)
Buzz characteristics include high frequency rattle/firm contact.
• Often the degree of acceptable noise level will vary depending up on the person. A noise that you may j udge
as acceptable may be very irritating to the customer.
• Weather conditions, especially humidity and temperature, may have a great effect on noise level.
. This information is necessary to duplicate the
DUPLICATE THE NOISE AND TEST DRIVE
INT-2
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If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to duplicate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle “twist”.
5) At idle, apply engine load (electrical load, half-clutch on M/T models, drive position on A/T models).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
• Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
• If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
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CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool
(Chassis Ear: J-39570, Engine Ear and mechanics stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:
• Removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fastener can be broken
or lost during the repair, resulti ng in the creation of new noise.
• Tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only temporarily.
• Feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
noise.
• Placing a piece of paper between components that you suspect are causing the noise.
• Looking for loose components and contact marks.
Refer to INT-4, "Inspection Procedure"
.
REPAIR THE CAUSE
• If the cause is a loose component, tighten the component securely.
• If the cause is insufficient clearance between components:
- Separate components by repositioning or loosening and retightening the component, if possible.
- Insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or urethane tape. A Nissan Squeak and Rattle Kit (J-43980) is available through your authorized Nissan Parts
Department.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
NOTE:
Always check with the Parts Department for the latest parts information.
The following materials are contained in the Nissan Squeak and Rattle Kit (J-43980). Each item can be
ordered separately as needed.
URETHANE PADS [1.5 mm (0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100 × 135 mm (3.94 × 5.31 in)/76884-71L01: 60 × 85 mm (2.36 × 3.35 in)/7688471L02:15 × 25 mm (0.59 × 0.98 in)
INSULATOR (Foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.
73982-9E000: 45 mm (1.77 in) thick, 50 × 50 mm (1.97 × 1.97 in)/7398250Y00: 10 mm (0.39 in) thick, 50 × 50 mm (1.97 × 1.97 in)
INSULATOR (Light foam block)
80845-71L00: 30 mm (1.18 in) thick, 30 × 50 mm (1.18 × 1.97in)
FELT CLOTHTAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
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SQUEAK AND RATTLE TROUBLE DIAGNOSES
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68370-4B000: 15 × 25 mm (0.59 × 0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll
The following materials, not found in the kit, can also be used to repair squeaks and rattles.
UHMW (TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in place of UHMW tape that will be visible or not fit. Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Inspection Procedure INFOID:0000000003140114
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. The cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by
applying felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate
wiring harness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you
will not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from
the Nissan Squeak and Rattle Kit (J-43980) to repair the noise.
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid dumpers out of adjustment
2. Trunk lid striker out of adjustment
INT-4
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SQUEAK AND RATTLE TROUBLE DIAGNOSES
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< SYMPTOM DIAGNOSIS >
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted under hood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.
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SQUEAK AND RATTLE TROUBLE DIAGNOSES
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Diagnostic Worksheet
INFOID:0000000003140115
PIIB8741E
INT-6
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SQUEAK AND RATTLE TROUBLE DIAGNOSES
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PRECAUTIONS
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SRS AIRBAG” and “SEAT BELT” of this
Service Manual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the “SRS AIRBAG”.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors.
INFOID:0000000003140116
Precaution Necessary for Steering Wheel Rotation after Battery Disconnect
INFOID:0000000003140117
NOTE:
• Before removing and installing any control units, first turn the push-button ignition switch to the LOCK posi-
tion, then disconnect both battery cables.
• After finishing work, confirm that all control unit connectors are connected properly, then re-connect both
battery cables.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If a DTC is detected, perform trouble diagnosis according to self-diagnosis results.
This vehicle is equipped with a push-button ignition switch and a steering lock unit.
If the battery is disconnected or discharged, the steering wheel will lock and cannot be turned.
If turning the steering wheel is required with the battery disconnected or discharged, follow the procedure
below before starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Turn the push-button ignition switch to ACC position.
(At this time, the steering lock will be released.)
3. Disconnect both battery cables. The steering lock will remain released with both battery cables discon-
nected and the steering wheel can be turned.
4. Perform the necessary repair operation.
5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button ignition switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT-III.
INT-8
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PRECAUTIONS
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< PRECAUTION >
Precaution for Procedure without Cowl Top Cover INFOID:0000000003140118
When performing the procedure after removing cowl top cover , cover
the lower end of windshield with urethane, etc.
PIIB3706J
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Precaution for Work INFOID:0000000003140119
• After removing and installing the opening/closing parts, be sure to carry out fitting adjustment s to check their
operation.
• Check the lubrication level, damage, and wear of each part. If necessary, grease or replace it.
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PREPARATION
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PREPARATION
PREPARATION
Special Service Tools INFOID:0000000003140120
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name
Description
(J-39570)
Chassis ear
SIIA0993E
(J-43980)
NISSAN Squeak and Rattle
Kit
SIIA0994E
Location the noise
Repairing the cause of noise
Commercial Service Tools INFOID:0000000003140121
Tool name Description
Engine ear Location the noise
SIIA0995E
Remover tool Remove clips, pawls, metal clips
PIIB7923J
Power tool
PIIB1407E
INT-10
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< ON-VEHICLE REPAIR >
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FRONT DOOR FINISHER
ON-VEHICLE REPAIR
FRONT DOOR FINISHER
DRIVER SIDE
DRIVER SIDE : Exploded View INFOID:0000000003591415
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JMJIA1505ZZ
1. Front door panel 2. Pull handle cover 3. Front door inside seal
4. Inside handle escutcheon 5. Step lamp 6. Front door finisher
7. Front door finisher brack et 8. Front door inside hand le 9. Power window switch finisher
10. Power window switch 11. Door mirror remote control switch
: Clip
: Pawl
DRIVER SIDE : Removal and Installation INFOID:0000000003591416
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CAUTION:
Wrap the tip of flat-bladed screwdriver with a cloth before remove.
REMOVAL
1. Fully open door window.
INT-11
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FRONT DOOR FINISHER
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2. Remove inside handle escutcheon (1) with a flatted-blade
screwdriver (A) wrapped in a tape as shown in the figure.
: Pawl
3. Remove screw (A) located on the back side of inside handle
escutcheon.
JMJIA1506ZZ
4. Remove power window switch finisher (1) fixing screw located
under the pull handle cover with a screwdriver (A).
5. Remove step lamp (1) and then disconnect the harness connector.
JMJIA1507ZZ
JMJIA1508ZZ
JMJIA1510ZZ
6. Insert a remover tool (A) between the door finisher and door
panel to disengage the clips.
: Clip
CAUTION:
Insert a remover tool (A) into the part shown in the figure.
(Between the clips and the door panel)
INT-12
JMJIA1511ZZ
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FRONT DOOR FINISHER
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7. Disconnect lock knob cable (1), inside handle cable (2) and the
seat position switch harness connector (A).
JMJIA1512ZZ
8. Disconnect the power window switch finisher harness connectors.
9. Remove the front door finisher.
10. Remove the following parts after removing the front door finisher.
• Front door inside handle. Refer to DLK-247, "INSIDE HANDLE : Removal and Installation"
• Seat memory switch. Refer to ADP-211, "Removal and Installation"
.
.
• The power window switch finisher.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
When installing door finisher, check that clips are securely fitted in panel holes on body, and then
press them in.
PASSENGER SIDE
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< ON-VEHICLE REPAIR >
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FRONT DOOR FINISHER
PASSENGER SIDE : Exploded View
INFOID:0000000003591417
JMJIA1513ZZ
1. Front door panel 2. Front door finisher 3. Step lamp
4. Front door grip cap 5. Inside handle escutcheon 6. Front door inside seal
7. Power window switch finisher 8. Front door inside handle 9. Power window switch
: Clip
: Pawl
PASSENGER SIDE : Removal and Installation INFOID:0000000003591454
CAUTION:
Wrap the tip of flat-bladed screwdriver with a cloth before remove.
REMOVAL
1. Fully open door window.
INT-14
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FRONT DOOR FINISHER
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2. Remove inside handle escutcheon (1) with a flatted-blade
screwdriver (A) wrapped in a tape as shown in the figure.
: Pawl
3. Remove screw (A) located on the back side of inside handle
escutcheon.
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C
JMJIA1514ZZ
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4. Insert a remover tool (A) wrapped into a shop cloth at the bottom
edge of front door grip cap to disengage the pawls.
: Pawl
5. Remove front door grip cap.
6. Remove front door grip fixing screws with tool.
: Screw
JMJIA1515ZZ
JMJIA1517ZZ
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7. Remove step lamp (1) and then disconnect the harness connector.
INT-15
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FRONT DOOR FINISHER
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8. Insert a remover tool (A) between the door finisher and door
panel to disengage the clips.
: Clip
CAUTION:
Insert a remover tool (A) into the part show in the figure.
(Between the clips and the door panel)
9. Disconnect lock knob cable (1) and inside handle cable (2) from
door inside handle assembly.
JMJIA1687ZZ
JMJIA0295ZZ
10. Disconnect the power window switch harness connector.
11. Remove the door finisher.
12. Remove the following parts after removing the door finisher.
• Front door inside handle. Refer to DLK-247, "INSIDE HANDLE : Removal and Installation"
.
• Power window switch finisher.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
When installing door finisher, check that clips are securely fitted in panel holes on body, and then
press them in.
INT-16
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< ON-VEHICLE REPAIR >
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REAR DOOR FINISHER
REAR DOOR FINISHER
Exploded View INFOID:0000000003140122
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1. Rear door panel 2. Pull handle cover 3. Inside handle escutcheon
4. Rear door finisher 5. Rear door inside seal 6. Rear door inside handle
7. Rear door power window switch finisher
: Clip
: Pawl
8. Rear power window switch
Removal and Installation INFOID:0000000003591418
CAUTION:
Wrap the tip of flat-bladed screwdriver with a cloth before remove.
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REMOVAL
1. Fully open door window.
INT-17
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REAR DOOR FINISHER
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2. Remove inside handle escutcheon (1) with a flatted-blade
screwdriver (A) wrapped in a tape as shown in the figure.
: Pawl
3. Remove screw (A) located on the back side of inside handle
escutcheon.
JMJIA1506ZZ
4. Remove power window switch finisher (1) fixing screw located
under the pull handle cover with a screwdriver (A).
5. Insert a remover tool (A) between the door finisher and door
panel to disengage the clips.
: Clip
CAUTION:
Insert a remover tool (A) into the part show in the figure.
(Between the clips and the door panel)
JMJIA1507ZZ
JMJIA1520ZZ
JMJIA1522ZZ
6. Disconnect lock knob cable (1) and inside handle cable (2) from
rear inside handle (3).
INT-18
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REAR DOOR FINISHER
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7. Disconnect the rear door power window switch harness connector.
8. Remove the rear door finisher.
9. Remove the following parts after removing the door finisher.
• Rear door inside handle. Refer to DLK-252, "INSIDE HANDLE : Removal and Installation"
• Rear door power window switch finisher.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
When installing door finisher, check that clips are securely fitted in panel holes on body, and then
press them in.
.
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BODY SIDE TRIM
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BODY SIDE TRIM
Exploded View INFOID:0000000003591419
JMJIA1552ZZ
1. Front pillar garni sh 2. Front body side welt 3. Front kicking plate (ou ter)
4. Dash side finisher 5. Front kicking plate (inner) 6. Center pillar lower garnish
7. Rear kicking plate (inner) 8. Rear body side welt 9. Rear kicking plate (outer)
10. Center pillar upper garnish
: Clip
: Pawl
: Metal clip
Refer to GI-4, "Components"
for symbols in the figure.
Removal and Installation INFOID:0000000003591420
CAUTION:
Wrap the tip of flat-bladed screwdriver with a cloth when removing metal clips from garnishes.
REMOVAL
FRONT PILLAR GARNISH
1. Remove front body side welt partially.
INT-20
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BODY SIDE TRIM
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< ON-VEHICLE REPAIR >
2. Disengage front pillar garnish (1) mounting clip and metal clip
with remover tool (A).
: Clip
: Metal clip
JMJIA1553ZZ
3. Pull the front pillar garnish (1) partially toward the vehicle.
4. Insert the remover tool (A) between mounting clip bottom side and body side to disengage front pillar garnish (1) mounting clip.
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5. Once free, pull front pillar garnish (1) upwards to disengage the lower locating tab from instrument panel.
6. Remove front pillar garnish.
FRONT KICKING PLATE INNER
1. Disengage the pawls and metal clip with remover tool (A) from
the body side panel.
2. Remove front kicking plate inner (1).
: Pawl
: Metal clip
JMJIA1554ZZ
FRONT KICKING PLATE OUTER
1. Disengage the pawls from the body side panel with remover tool
(A).
2. Remove front kicking plate outer (1)
: Pawl
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DASH SIDE FINISHER
1. Remove front kicking plate inner.
2. Remove clip (A).
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BODY SIDE TRIM
Revision: 2007 November 2008 EX35
< ON-VEHICLE REPAIR >
3. Disengage dash side finisher (1) mounting clips with a remover
tool (B).
4. Remove dash side finisher.
: Clip
REAR KICKING PLATE INNER
1. Disengage the pawls from the body with remover tool (A).
2. Remove rear kicking plate inner (1).
: Pawl
JMJIA0961ZZ
REAR KICKING PLATE OUTER
1. Disengage the pawls from the body side panel with remover tool
(A).
2. Remove rear kicking plate outer (1).
: Pawl
CENTER PILLAR LOWER GARNISH
1. Remove front kicking plate inner and rear kicking plate inner.
2. Insert a remover tool (A) between center pillar lower garnish (1)
and body side panel to disengage the clips.
3. Remove the seat belt anchor cap (2), then remove the bolt
behind this cap.
4. Remove center pillar lower garnish (1).
: Clip
JMJIA1556ZZ
JMJIA1557ZZ
CENTER PILLAR UPPER GARNISH
1. Remove front kicking plate inner and rear kicking plate inner.
2. Remove center pillar lower garnish.
3. Remove center pillar upper garnish lower clip.
INT-22
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BODY SIDE TRIM
Revision: 2007 November 2008 EX35
< ON-VEHICLE REPAIR >
4. Pull center pillar upper garnish from inside passenger room, disengage clips as shown in the figure, and
remove garnish from vehicle.
A
B
C
JMJIA1176ZZ
1. Center pillar upper garnish 2. Center pillar panel
INSTALLATION
Install in the reverse order of removal.
CAUTION:
When installing body side trim, check that clips are securely fitted in panel holes on body, and then
press them in.
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FLOOR TRIM
Revision: 2007 November 2008 EX35
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FLOOR TRIM
Exploded View INFOID:0000000003591421
JMJIA1559ZZ
1. Floor trim 2. Floor hook 3. Front floor spacer (RH)
4. Footrest 5. Front floor spacer center 6. Front floor spacer (LH)
7. Rear floor spacer (LH) 8. Rear floor spacer (RH) 9. Fixing clip
Removal and Installation INFOID:0000000003591422
REMOVAL
1. Remove front seat (LH/RH). Refer to SE-90, "Removal and Installation".
2. Remove rear seat cushion. Refer to SE-99, "Removal and Installation"
3. Remove accelerator pedal pad. Refer to ACC-3, "Removal and Installation"
4. Disengage clip of floor hook (1) with remover tool (A).
: Clip
.
.
JMJIA0092GB
5. Remove foot grille (LH/RH). Refer to VTL-59, "FOOT GRILLE : Removal and Installation"
.
INT-24
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FLOOR TRIM
Revision: 2007 November 2008 EX35
< ON-VEHICLE REPAIR >
6. Remove front seat belt floor anchor bolt (LH/RH). Refer to SB-7, "SEAT BELT BUCKLE : Exploded View".
7. Remove center console assembly. Refer to IP-22, "Removal and Installation"
8. Remove instrument lower cover, instrument driver lower panel, instrument assist lower panel and instrument side panel (LH/RH). Refer to IP-12, "Removal and Installation"
.
9. Remove G-sensor (1). Refer to BRC-112, "Removal and Instal-
lation".
10. Remove diagnosis sensor unit (2). Refer to SR-16, "Removal
and Installation".
11. Remove console rear bracket (3). Refer to IP-22, "Removal and
Installation".
12. Remove floor harness mounting clamps (A).
.
A
B
C
D
JMJIA0093GB
13. Remove dash side finisher (LH/RH), front kicking plate inner (LH/RH) and body side welt (LH/RH). Refer
to INT-20, "Removal and Installation"
.
14. Remove floor trim mounting clips and fixing nuts.
15. Remove floor trim from floor trim fixing clips (A) and remove floor
carpet.
JMJIA1560ZZ
INSTALLATION
Install in the reverse order of removal.
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HEADLINING
Revision: 2007 November 2008 EX35
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HEADLINING
NORMAL ROOF
NORMAL ROOF : Exploded View INFOID:0000000003591455
JMJIA1681ZZ
1. Sun-visor assembly 2. Sun-visor holder 3. Sun-visor cover
4. Assist grip cap 5. Assist grip 6. Headlining assembly
7. Front camera finisher 8. Over head console 9. Map lamp assembly
10. Map lamp lens 11. Bracket map lamp 12. Roof plate assembly
13. Dual lock fastener 14. Antenna feeder harness 15. Front roof finisher
16. Personal lamp assembly
: Clip
: Pawl
: Metal clip
INT-26
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HEADLINING
Revision: 2007 November 2008 EX35
< ON-VEHICLE REPAIR >
NORMAL ROOF : Removal and Installation INFOID:0000000003591456
REMOVAL
1. Remove rear seat cushion and seat back. Refer to SE-99, "Removal and Installation".
2. Remove front seat belt anchor bolt (LH/RH). Refer to SB-7, "SEAT BELT BUCKLE : Exploded View"
3. Remove rear seat belt anchor bolt (LH/RH). Refer to SB-12, "SEAT BELT BUCKLE : Exploded View"
4. Remove luggage side lower finisher (LH/RH), luggage side upper finisher (LH/RH). Refer to INT-35,
"Removal and Installation".
5. Remove front pillar garnish (LH/RH), front kicking plate (LH/RH), center pillar lower garnish (LH/RH), center pillar upper garnish (LH/RH), front body side welt (LH/RH), rear body side welt (LH/RH), rear kicking
plate (LH/RH). Refer to INT-20, "Removal and Installation"
.
6. Disconnect roof harness connectors (A) and clips (B), then
remove the roof harness (1).
: Clip
.
.
A
B
C
D
E
F
G
7. Remove front roof finisher mounting pawls with remover tool (A),
then remove front roof finisher (1).
: Pawl
: Metal clip
8. Remove the front camera finisher mounting pawls with a
remover tool (A), then remove the front camera finisher.
: Pawl
9. Remove sun-visor (LH/RH).
• Remove sun-visor cap.
• Remove mounting screws.
• Disconnect vanity mirror lamp harness connector (With vanity mirror lamp)
10. Disconnect inside mirror harness connector.
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HEADLINING
Revision: 2007 November 2008 EX35
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11. Insert a small flatted-blade screwdriver (A) into the hole of the
sun-visor holder (1), press while rotating approximately 90
degrees to remove.
12. With a small flatted-blade screwdriver (A), press the upper side
mounting plastic clip (1) and pull up to remove the mounting
plastic clip (1) from assist grip (2).
JMJIA1706ZZ
•
13. Once the mounting plastic clip (1) is removed, pull out the assist
grip (2) to remove.
14. Recline front seat back to facilitate the headlining removal.
15. Pull map lamp assembly toward and disengage metal clips (B)
and dual-lock fastener (A).
CAUTION:
Map lamp assembly is crimped from the back of headlining.
Remove it by disengaging the crimped area of back of map
lamp assembly after removing headlining from the vehicle.
: Metal clip
JMJIA1379ZZ
JMJIA1380ZZ
16. Using remover tool, remove headlining hidden clip at the back side of headlining.
INT-28
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HEADLINING
Revision: 2007 November 2008 EX35
< ON-VEHICLE REPAIR >
17. Remove headlining (1) from back door.
CAUTION:
• When removing, 2 workers are required.
• Never bend headlining when removing.
• Be careful not to scratch or damage any part of the body
while taking out the headlining.
JMJIA1566ZZ
18. Remove the following parts after removing headlining.
• Personal lamp. Refer to INL-107, "Removal and Installation"
• Map lamp assembly. Refer to INL-100, "Removal and Installation"
.
.
• Over-head console assembly.
• Antenna feeder harness. Refer to the following below .
- Base audio without navigation. Refer to AV-171, "Harness Layout"
- Bose audio without navigation. Refer to AV-434, "Harness Layout"
- Bose audio with navigation. Refer to AV-934, "Harness Layout"
.
.
.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
• As for guide, install first sun-visor holder (LH/RH) and then the rear hidden clips at the back side of
headlining.
• Be careful not to bend the headlining when installing.
SUNROOF
A
B
C
D
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< ON-VEHICLE REPAIR >
Revision: 2007 November 2008 EX35
HEADLINING
SUNROOF : Exploded View
INFOID:0000000003664586
JMJIA1563ZZ
1. Sun-visor assembly 2. Sun-visor holder 3. Sun-visor cover
4. Assist grip cap 5. Assist grip 6. Headlining assembly
7. Front camera finisher 8. Over head console 9. Map lamp assembly
10. Map lamp lens 11. Bracket map lamp 12. Roof plate assembly
13. Dual lock fastener 14. Antenna feeder harness 15. Front roof finisher
16. Personal lamp assembly 17. Insulator roof
: Clip
: Pawl
: Metal clip
SUNROOF : Removal and Installation INFOID:0000000003664587
REMOVAL
1. Remove rear seat cushion and seat back. Refer to SE-99, "Removal and Installation".
INT-30
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HEADLINING
Revision: 2007 November 2008 EX35
< ON-VEHICLE REPAIR >
2. Remove front seat belt anchor bolt (LH/RH). Refer to SB-7, "SEAT BELT BUCKLE : Removal and Installa-
tion".
3. Remove rear seat belt anchor bolt (LH/RH). Refer to SB-12, "SEAT BELT BUCKLE : Removal and Instal-
lation".
4. Remove luggage side lower finisher (LH/RH), luggage side upper finisher (LH/RH). Refer to INT-35,
"Removal and Installation".
5. Remove front pillar garnish (LH/RH), front kicking plate (LH/RH), center pillar lower garnish (LH/RH), center pillar upper garnish (LH/RH), front body side welt (LH/RH), rear body side welt (LH/RH), rear kicking
plate (LH/RH). Refer to INT-20, "Removal and Installation"
6. Disconnect roof harness connectors (A) and clips (B), then
remove the roof harness (1).
: Clip
7. Remove front roof finisher mounting pawls with remover tool (A),
disconnect the harness connector and then remove front roof
finisher (1).
.
JMJIA1565ZZ
A
B
C
D
E
F
G
H
: Pawl
: Metal clip
8. Remove the front camera finisher mounting pawls with a
remover tool (A), then remove the front camera finisher.
: Pawl
9. Remove sun-visor (LH/RH).
• Remove sun-visor cap.
• Remove mounting screws.
• Disconnect vanity mirror lamp harness connector (With vanity mirror lamp)
10. Disconnect inside mirror harness connector.
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HEADLINING
Revision: 2007 November 2008 EX35
< ON-VEHICLE REPAIR >
11. Insert a small flatted-blade screwdriver (A) into the hole of the
sun-visor holder (1), press while rotating approximately 90
degrees to remove.
12. With a small flatted-blade screwdriver (A), press the upper side
mounting plastic clip (1) and pull up to remove the mounting
plastic clip (1) from assist grip (2).
JMJIA1706ZZ
•
13. Once the mounting plastic clip (1) is removed, pull out the assist
grip (2) to remove.
14. Recline front seat back to facilitate the headlining removal.
15. Pull map lamp assembly toward and disengage metal clips (B)
and dual-lock fastener (A).
CAUTION:
Map lamp assembly is crimped from the back of headlining.
Remove it by disengaging the crimped area of back of map
lamp assembly after removing headlining from the vehicle.
: Metal clip
JMJIA1379ZZ
JMJIA1380ZZ
16. Using remover tool, remove headlining hidden clip at the back side of headlining.
INT-32
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HEADLINING
Revision: 2007 November 2008 EX35
< ON-VEHICLE REPAIR >
17. Remove headlining (1) from back door.
CAUTION:
• When removing, 2 workers are required.
• Never bend headlining when removing.
• Be careful not to scratch or damage any part of the body
while taking out the headlining.
JMJIA1566ZZ
18. Remove the following parts after removing headlining.
• Personal lamp. Refer to INL-107, "Removal and Installation"
• Map lamp assembly. Refer to INL-100, "Removal and Installation"
• Over-head console.
• Antenna feeder assembly. Refer to the following.
- Base audio without navigation. Refer to AV-171, "Harness Layout"
- Bose audio without navigation. Refer to AV-434, "Harness Layout"
- Bose audio with navigation. Refer to AV-934, "Harness Layout"
INSTALLATION
Install in the reverse order of removal.
CAUTION:
• As for guide, install first sun-visor holder (LH/RH) and then the rear hidden clips at the back side of
headlining.
• Be careful not to bend the headlining when installing.
.
.
.
.
.
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B
C
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LUGGAGE FLOOR TRIM
Revision: 2007 November 2008 EX35
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LUGGAGE FLOOR TRIM
Exploded View INFOID:0000000003591423
JMJIA1568ZZ
1. Rear plate 2. Rear plate cap 3. Luggage side finisher lower (RH)
4. Luggage side finisher upper (RH) 5. Luggage finisher center 6. Luggage side finisher lower (LH)
7. Luggage side finisher upper (LH) 8. Luggage floor spacer (LH) 9. Luggage side finisher l id
INT-34
Page 35
LUGGAGE FLOOR TRIM
Revision: 2007 November 2008 EX35
< ON-VEHICLE REPAIR >
10. Luggage floor spacer (RH) 11. Luggage floor finisher front 12. Luggage floor finisher ASSY front
13. Luggage side finisher lower escutcheon (LH)
16. Tonneau cover
: Clip
: Pawl
: Metal clip
14. Luggage side finisher lower escutcheon (RH)
15. Belt assembly
Removal and Installation INFOID:0000000003591424
A
B
C
REMOVAL
LUGGAGE REAR PLATE
1. Fully open back door.
2. Remove tonneau cover assembly.
3. Open and pull luggage finisher center (1) backwards, till the
bolts are visible.
: Bolt
4. Remove both bolts and then remove luggage finisher center.
5. Remove luggage side finisher lower fixing bolts (LH/RH) with a
remover tool (A).
D
E
F
G
H
JMJIA1570ZZ
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6. Remove back door weather strip.
7. Remove luggage rear plate (1) fixing clips with remover tool.
: Clip
8. Hold both sides of luggage rear plate, pull upwards to remove.
9. Remove the bolts located inside the luggage floor spacer and remove luggage floor spacer. (RH/LH)
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LUGGAGE FLOOR TRIM
Revision: 2007 November 2008 EX35
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10. Open the rear plate cap (1) at approximately 90 degree, then pull it up to remove from the rear plate (2) as
shown by the figure below.
JMJIA1703ZZ
LUGGAGE SIDE FINISHER UPPER
1. Remove rear seat belt anchor bolt (upper).
2. Remove luggage side finisher lower.
3. Remove tonneau cover and remove the luggage side finisher upper fixing bolts and clips.
4. Remove luggage side upper finisher clips, pawls and metal clips
with remover tool (A).
5. Remove luggage side upper finisher (1) from the body side
panel.
JMJIA1569ZZ
LUGGAGE SIDE FINISHER LOWER
1. Remove rear kicking plate inner and rear body side welt. Refer to INT-20, "Removal and Installation".
2. Remove rear seat cushion fixing bolts. Refer to SE-99, "Removal and Installation"
.
3. Remove luggage rear plate.
4. Disengage rope hook mounting bolt caps, and remove rope
hook mounting bolts with socket wrench (A), and then remove
rope hooks (1) (LH/RH).
JMJIA0617ZZ
5. Remove the luggage side finisher lower room lamp. Refer to INL-110, "LUGGAGE SIDE : Removal and
Installation".
INT-36
Page 37
LUGGAGE FLOOR TRIM
Revision: 2007 November 2008 EX35
< ON-VEHICLE REPAIR >
6. Remove the luggage side finisher lower switch escutcheon (1)
(LH/RH).
7. Remove luggage side finisher lower fixing clips and hooks with remover tool.
8. Pull the luggage side finisher lower (1) to disengage the clips
and metal clips, then disconnect the luggage room power socket
harness connector.(Europe Models ONLY)
A
B
C
JMJIA1698ZZ
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E
F
G
JMJIA1398ZZ
9. Remove luggage side lower finisher.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
Check that clips, p awls, met al clips are securely fitted in panel holes on body when installing, and then
press them in.
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BACK DOOR TRIM
Revision: 2007 November 2008 EX35
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BACK DOOR TRIM
Exploded View INFOID:0000000003758052
JMJIA1562ZZ
1. Back door assembly 2. Back door hinge cover 3. Back door plate
4. Back door finisher in ner 5. Back door finisher lid 6. Pull ha ndl e fin is her
: Clip
: Pawl
: Metal clip
Removal and Installation INFOID:0000000003744116
REMOVAL
BACK DOOR FINISHER INNER
1. Fully open back door.
2. Remove the clips (A) from the back door finisher inner (1) with
tool.
INT-38
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< ON-VEHICLE REPAIR >
Revision: 2007 November 2008 EX35
BACK DOOR TRIM
3. Disengage the luggage room lamp fixing pawls with a tool, disconnect the harness connector (A) then remove the lamp (1)
(LH/RH)
4. Disengage pull handle finisher (1) fixing pawls with remover tool
(A) and then remove pull handle finisher (1).
: Pawl
5. Disengage the back door finisher lid (1) fixing pawls, then
remove the back door finisher lid (1) with remover tool (A).
JMJIA1385ZZ
JMJIA0621ZZ
A
B
C
D
E
F
G
H
: Pawl
6. Remove the back door finisher inner.
1. Insert remover tool (A) between back door finisher inner (1)
and back window glass, pull downwards to disengage clips
as shown in the figure.
: Clip
: Metal clip
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BACK DOOR TRIM
Revision: 2007 November 2008 EX35
< ON-VEHICLE REPAIR >
2. Insert remover tool (A) between back door lower finisher
inner (1) and back door panel to disengage the clips.
NOTE:
Starting from the lower downwards and works around the
edges and up to the sides.
: Clip
7. Pull out to remove back door finisher inner.
8. Disengage back door plate (1) fixing pawls and metal clips with
remover tool (A) and then remove back door plate (1).
: Pawl
: Metal clip
JMJIA0622ZZ
JMJIA1699ZZ
9. Disengage back door hinge cover (1) fixing clips with remover
tool (A) and then remove back door hinge cover (1).
: Clip
JMJIA1700ZZ
INSTALLATION
Install in the reverse order of removal.
CAUTION:
When installing back door trim, check that clips are securely fitted in panel holes on body, and then
press them in.
INT-40
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