Datasheet FBR59ND12-Y Specification

COMPACT HIGH POWER RELAY

For automotive applications
1 POLE - 60A (For 12V Car Battery)

FBR59-HW Series

■ FEATURES

• 1 pole, 60A, 1 form U

• High temperature grade (-40˚C to 125˚C)

• Comparable capability with Power Mini ISO plug-in relays

• Through hole reow type available

• RoHS compliant, lead free

Please see page 4 for more information

■ Part Numbers

[Example] FBR59 N D12 - Y - HW - RW

(a) (b) (c) (d) (e) (f)

(a) Relay type FBR59 : FBR59 series

(b) Enclosure N : Plastic sealed type

(c) Coil rated voltage

(d) Contact material Y : Silver-tin oxide

(e) Contact rating HW : 60A

(f) Soldering

Actual markings does not carry the type name: "FBR"
E.g.: Ordering code: FBR59ND12-Y-HW Actual marking: 59ND12-Y-HW

D12 : 9...12VDC

Nil
RW

Coil rating table at page 3

: Standard
: Through hole reow (THR)

1

FBR59-HW Series

■ Specications

Item FBR59-HW

Remarks / conditions

Contact

data

Coil Operating temperature

Timing

data

Life Mechanical Min. 1 x 10⁶ operations without contact load

Insula­tion

Conguration 1 form U
Construction Single
Material Silver-tin oxide
Voltage drop Max. 100 mV At 1A, 12VDC
Contact rating 60A, 14VDC

45A, 14VDC

Resistive load

Motor load
Max. carrying current 60A / 1h At 25 deg C, rated load
Max. inrush current 220A Capacitor inrush based
Min. switching load * 1A 6VDC Reference
Max. switching load ** 60A, 14VDC

45A, 14VDC

Resistive load

Motor load

-40ºC ~ +125ºC No frost

range
Operate Max. 10ms At nominal voltage

(without diode, without bounce)
Release Max. 10ms At nominal voltage

(without diode, without bounce)
Storage temperature /

-40ºC to 125ºC, 45 to 85RH No frost

humidity

Electrical Min. 100 x 10³ operations resistive load
Insulation resistance Min. 100MΩ at 500VDC Initial
Dielectric

withstanding
voltage

Open con-

500VAC (50/60Hz), 1 minute

tacts
Coil contact 500VAC (50/60Hz), 1 minute

2

Other Vibration

resistance

Misoperation 10 to 200Hz, 44m/s

constant acceleration

Endurance 10 to 200Hz, 44m/s

(4.5G),

2

(4.5G),

constant acceleration

Shock resis­tance

Misoperation Min. 100m/s² (11 ± 1ms)
Endurance Min. 1,000m/s² (6 ± 1ms)

Dimensions / weight 15.0 x 20.0 x 16.8 mm / approx. 13g

*

: Minimum switching loads mentioned above are reference values. Please perform the conrmation test with actual load before production

since reference values may vary according to switching frequencies, environmental conditions and expected reliability levels.

**

: Maximum switching loads mentioned above are reference values. Please refer to operation range graph for continuous current.
Note: Values of electrical characteristics are under 15 to 35 degC, 25 to 75%RH (JIS standard condition) unless otherwise specied.
Note: Care shall be taken on the heat generated on PC board when maximum carrying current exceeds 10A.

Please perform the conrmation test with actual conditions

2

FBR59-HW Series

■ Coil Data

Coil

code

D09 9 170 5.4 (at 20ºC)

D10 10 220 6.3 (at 20ºC)

D12 12 320 7.3 (at 20ºC)

Note: All values in the table are valid at 20oC and zero contact current, unless otherwise specied.

*

: Specied operated values are valid for pulse wave voltage.

Note: Please use at rated coil voltage. Please refer to characteristic data and set up adequate voltage in case of use at over voltage.

■ Dimensions

• Dimensions

Rated Coil Voltage

(VDC)

Coil Resistance +/-10%

(Ω)

Must Operate Voltage*

(VDC)

7.7 (at 125ºC)

9 (at 125ºC)

10.4 (at 125ºC)

Must Release Voltage*

(VDC)

0.7 (at 20ºC)

1.0 (at 125ºC)

0.8 (at 20ºC)

1.2 (at 125ºC)

1.0 (at 20ºC)

1.5 (at 125ºC)

• Schematics

(BOTTOM VIEW)

1 2 4

20.0

+0.3

15.0

+0.3

15.0

+0.3

0.5

12.5

0.5

+0.3

+0.3

16.8

15.9

2.5 2.5
3

4.35

20.0

1.5

+0.3

+0.5

20.4

(3.6)

9.65

3

578

3

• PC Board Mouting Hole Layout

(BOTTOM VIEW)

FBR59-HW Series

(3) 4.35 9.65

2 -2.8×0.85

12.5

+0.1
0

B

A

2 -1.8×0.85

* Dimensions of the terminals do not include thickness of pre-solder.
* Tolerance of PC board mounting hole layout : ±0.1 unless otherwise specified.

( ): Reference value
Unit: mm

■ Characteristic Data (Reference)

Distribution of operate/release voltage

+0.1
0

(R)

2 -2.8×0.85

+0.1
0

A

B

2.8

(R)

0.85

1.8

Distribution of contact resistance

0.85

+0.1
0

+0.1
0

Distribution of operate/release time

100

80

60

40

Distribution (%)

20

0

0

1 2 3 4 5 6 7 8 9 10 11 12

Operate/release voltage (VDC) Contact resistance (mΩ) Time (ms)

FBR59ND12-Y-HW
n=50
20

℃

Release voltage
Operate voltage

100

80

60

40

Distribution (%)

20

0

0

5 10 15 20 25 30 35 40 45 50

FBR59ND12-Y-HW
n=50
20

℃

100

FBR59ND12-Y-HW
n=50

80

20

60

40

Distribution (%)

20

0

0

1 2 3 4 5 6 7 8 9 10

℃

Release time
Operate time

4

FBR59-HW Series

0

0

20

40

60

80

100

1 2 3 4 5 6 7 8 9 10 11 12

Operate voltage

Release voltage

FBR59ND12-Y-HW
n=50
20

℃

Distribution of operate/release voltage

0

0

20

40

60

80

100

5 10 15 20 25 30 35 40 45 50

Distribution of contact resistance

0

0

20

40

60

80

100

1 2 3 4 5 6 7 8 9 10

Distribution of operate/release time

Coil temperature rise

FBR59ND12-Y-HW
n=50
20

℃

FBR59ND12-Y-HW
n=50
20

℃

Operate time

Release time

Operate/release voltage (VDC) Contact resistance (mΩ) Time (ms)

Distribution (%)

Distribution (%)

Distribution (%)

Coil temperature rise (

Coil temperature rise (

17
16
15

14
13

12
11

10

9
8
7
6

Applied voltage (V)

5
4
3
2
1
0

-40 20 40 60 80 100 120 140-20 0

60A continuous current

45A continuous current

Applicable
voltage range

Operate voltage (cool coil)

Max. coil temperature +180

Ambient temperature (℃)

7.3V max. at 20

℃

Coil temperature rise

(ambient temperature 25℃)

1000

)

℃

100

10

Applied current 60A

FBR59ND12-Y-HW

45A
30A

15A

0A

℃

Contact current capacityOperating range

10000

1000

100

Applied time (sec.)

10

1

1 10 1000

AWG10 x 2
(connect a wire on each terminal)

25

85

125

Current (A)

Coil temperature rise

(ambient temperature 85℃)

1000

)

℃

100

10

Applied current 60A

FBR59ND12-Y-HW

℃

℃

℃

FBR59ND12-Y-HW

45A
30A

15A

0A

25

℃

(ambient temperature 25℃)

50

)

℃

25

Coil temperature rise (

0

0

5 10 15 20 25 30

Applied time (min.)

FBR59ND12-Y-HW

Applied voltage 16V

12V

8V

1

0.1 1 10

1

0.1 1 10

Coil power (W)Coil power (W)

5

Shock resistance characteristics

FBR59-HW Series

1000

Applied shock 980m/s

800

)

2

600

400

Shock level (m/s

200

Specification 98m/s

0

X1

X2

Vibration resistance characteristics

100

Acceleration (m/s

10

2

）

2

2

Y1

Shock direction

1 0.51.5 0.1 0.01

Z1

Z2

Double amplitude (mm)

No chattering in
10～1000Hz

2

100m/s

area

Shock application time: 6±1ms half-sine wave
Test conditions: Coil energized(12VDC) and de-energized
Shock direction: see diagram below
Detection level: chatter >1ms

Y1Y2Y2

X2

X1

Z1

Z2

Make contact (coil de-energized)
Make contact (coil energized)

Frequency : 10 to 1000Hz
Test conditions: Coil energized(12VDC) and de-energized
Shock direction: see diagram below
Detection level: chatter >1ms

Y

X

Z

Specification
10～55Hz

Sweep frequency
1000Hz Max.

1

10 100 1000 10000

Frequency（Hz）

6

FBR59-HW Series

GENERAL INFORMATION

1. ROHS Compliance

• All relays produced by Fujitsu Components are compliant with RoHS directive 2011/65/EU including amend-

ments.

• Use of Cadmium in electrical contacts is exempted as per Annex III of the RoHS directive 2001/65/EU.

Please consider expiry date of exemption. Relays with Cadmium containing contacts are not to be used for
new designs.

• All relays are lead-free. Please refer to Lead-Free Status Info for older date codes at:

http://www.fujitsu.com/downloads/MICRO/fcai/relays/lead-free-letter.pdf

• Characteristic data is not guaranteed values, but measured values of samples from production line.

2. Recommended lead free solder condition

• Lead free solder plating on relay terminals is Sn-3.0Ag-0.5Cu, unless otherwise specied. This material has

been veried to be compatible with PbSn assembly process.

• Recommended solder for assembly: Sn-3.0Ag-0.5Cu.

Flow Solder Condition:

Pre-heating: maximum 120˚C
within 90 sec.
Soldering: dip within 5 sec. at
255˚C ± 5˚C solder bath
Relay must be cooled by air immediately
after soldering

Re-Flow Solder Condition:

Solder by Soldering Iron:

Soldering Iron 30-60W
Temperature: maximum 340-360˚C
Duration: maximum 3 sec.

Applicable for FBR59NDxx-Y-HW-RW only

We highly recommend that you conrm your actual solder conditions

Important notes for reow soldering:

• Temperature shall be measured at PC board upper surface

• Temperature at PC board upper surface may be changed depending on size

of PC board, components mounted on the PC board and/ or heating method
Please perform the conrmation test with your actual PC boards

• This reow solder condition is applicable only for reow-capable relays. Do not reow
reow-incapable relays

• Recommended solder for assembly: Sn-3.0 Ag-0.5 Cu.

3. Moisture Sensitivity

• Moisture Sensitivity Level standard is not applicable to electromechanical relays, unless otherwise indicat-

ed. -RW THR relay will be shipped in moisture barrier bag.

4. Tin Whiskers

• Dipped SnAgCu solder is known as presenting a low risk to tin whisker development. No considerable

length whisker was found by our in house test.

7

FBR59-HW Series

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©2017 Fujitsu Components Europe B.V. All rights reserved. All trademarks or registered trademarks are the property of their respective owners.

The contents, data and information in this datasheet are provided by Fujitsu Component Ltd. as a service only to its user and only for general
information purposes.
The use of the contents, data and information provided in this datasheet is at the users’ own risk.
Fujitsu has assembled this datasheet with care and will endeavor to keep the contents, data and information correct, accurate, comprehensive,
complete and up to date.
Fujitsu Components Europe B.V. and afliated companies do however not accept any responsibility or liability on their behalf, nor on behalf of its
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with respect to these datasheets, its contents, data, information and related graphics and the correctness, reliability, accuracy, comprehensiveness,
usefulness, availability and completeness thereof. Rev. August 14th, 2017

8