Datasheet exj_8s Datasheet

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XJ POWER WINDOW SYSTEMS 8S - 1
POWER WINDOW SYSTEMS
TABLE OF CONTENTS
page page

GENERAL INFORMATION

INTRODUCTION ..........................1
POWER WINDOW SYSTEM.................1

DESCRIPTION AND OPERATION

POWER WINDOW SWITCH .................1
DOOR MODULE ..........................2
POWER WINDOW MOTOR..................2
CIRCUIT BREAKER........................2
DIAGNOSIS AND TESTING
POWER WINDOW SYSTEM.................2
GENERAL INFORMATION

INTRODUCTION

Power windows are available as factory-installed optional equipment on this model. The power lock system and power mirror system are included on vehicles equipped with the power window option. Refer to 8W-60 - Power Windows in Group 8W - Wir­ing Diagrams for complete circuit descriptions and diagrams.
NOTE: This group covers both Left-Hand Drive (LHD) and Right-Hand Drive (RHD) versions of this model. Whenever required and feasible, the RHD versions of affected vehicle components have been constructed as mirror-image of the LHD versions. While most of the illustrations used in this group represent only the LHD version, the diagnostic and service procedures outlined can generally be applied to either version. Exceptions to this rule have been clearly identified as LHD or RHD, if a special illustration or procedure is required.

POWER WINDOW SYSTEM

The power window system allows all of the door windows to be raised and lowered electrically by actuating a switch on the trim panel of each respec­tive door. Additionally, a set of master switches on the driver side front door trim panel allows the driver to raise or lower each of the passenger door windows. A power window lockout switch on the driver side front door trim panel can prevent the pas­senger door windows from being operated, except from the master switches. The power window system receives battery current through a circuit breaker in
CIRCUIT BREAKER........................3
DOOR MODULE ..........................3
POWER WINDOW SWITCH .................4
POWER WINDOW MOTOR..................4
DOOR MODULE ..........................4
POWER WINDOW SWITCH .................5
POWER WINDOW MOTOR..................6
the junction block, only when the ignition switch is in the On or Accessory positions.
The power window system includes the power win­dow switches on each door trim panel, the circuit breaker in the junction block, and the power window motors inside each door. This group covers diagnosis and service of only the electrical components in the power window system. For service of mechanical components, such as the regulator, lift plate, window tracks, or glass refer to Group 23 - Body.
Following are general descriptions of the major components in the power window system. Refer to the owner’s manual in the vehicle glove box for more information on the features, use and operation of the power window system.
DESCRIPTION AND OPERATION

POWER WINDOW SWITCH

The individual power windows are controlled by a two-way momentary switch mounted on the trim panel of the passenger side front door trim panel and, on four-door models, on each of the rear door trim panels. Two-way momentary master switches on the driver side front door trim panel control all of the power windows in the vehicle. The driver side front door trim panel also has a two-position power win­dow lockout switch.
The front door power window switches and the power window lockout switch are integral to the Driver Door Module (DDM) or Passenger Door Mod­ule (PDM), respectively. The rear door power window switches are stand-alone units.
Each power window switch controls its power win­dow motor by switching battery current and ground
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8S - 2 POWER WINDOW SYSTEMS XJ
DESCRIPTION AND OPERATION (Continued)
between the terminals of the power window motor. The passenger side front door and, on four-door mod­els, both rear door power window switches receive their battery feed through the power window lockout switch or through the master switches in the DDM. Also, each of the individual power window switches receives its ground through the DDM. When the lock­out switch is placed in the Lock position, the individ­ual power window switches become inoperative because they have no battery current available to them. However, the master switches are unaffected by the lockout switch position.
Each power window switch, except the lockout switch, is illuminated by a Light-Emitting Diode (LED) when the ignition switch is turned to the On position. However, when the power window lockout switch is placed in the Lock position, the LED for the locked-out passenger side front and, on four-door models, the rear passenger door power window switches is turned off.
The front door power window switches and their lamps cannot be repaired and, if faulty or damaged, the entire door module must be replaced. The rear door power window switches and their lamps cannot be repaired but, if faulty or damaged, only the affected switch unit must be replaced.

DOOR MODULE

A Driver Door Module (DDM) and a Passenger Door Module (PDM) are used on all models equipped with power locks and power windows. Each door module houses both the front door power lock and power window switches. In addition to the switches for its own door, the DDM houses individual switches for each passenger door power window, a power win­dow lockout switch, the power mirror switch, and cir­cuitry to support the one-touch down feature of the driver side front door power window. The PDM also houses the control circuitry and the power lock and unlock relays for the power lock system.
The DDM and the PDM are mounted to their respective front door trim panels. The DDM and PDM are serviced individually and cannot be repaired. If the DDM or PDM, or any of the switches and circuitry that they contain are faulty or dam­aged, the complete DDM or PDM unit must be replaced.

POWER WINDOW MOTOR

A permanent magnet reversible motor moves the window regulator through an integral gearbox mech­anism. A positive and negative battery connection to the two motor terminals will cause the motor to rotate in one direction. Reversing the current through these same two connections will cause the motor to rotate in the opposite direction.
In addition, each power window motor is equipped with an integral self-resetting circuit breaker to pro­tect the motor from overloads. The power window motor and gearbox assembly cannot be repaired and, if faulty or damaged, the entire power window regu­lator assembly must be replaced.

CIRCUIT BREAKER

An automatic resetting circuit breaker in the junc­tion block is used to protect the power window sys­tem circuit. The circuit breaker can protect the system from a short circuit, or from an overload con­dition caused by an obstructed or stuck window glass or regulator.
The circuit breaker cannot be repaired and, if faulty, it must be replaced.

DIAGNOSIS AND TESTING

POWER WINDOW SYSTEM

For circuit descriptions and diagrams, refer to 8W-60 - Power Windows in Group 8W - Wiring Dia­grams.

ALL WINDOWS INOPERATIVE

(1) Check the circuit breaker in the junction block, as described in this group. If OK, go to Step 2. If not OK, replace the faulty circuit breaker.
(2) Disconnect and isolate the battery negative cable. Remove the driver side front door trim panel and unplug the Driver Door Module (DDM) wire har­ness connectors from the DDM. Check for continuity between the ground circuit cavity of the 8-way DDM wire harness connector and a good ground. If OK, go to Step 3. If not OK, repair the circuit to ground as required.
(3) Connect the battery negative cable. Turn the ignition switch to the On position. Check for battery voltage at the master switch power feed (run/acc) cir­cuit cavity of the 12-way DDM wire harness connec­tor. If OK, see the diagnosis for the Door Module in this group. If not OK, repair the open circuit to the circuit breaker in the junction block as required.

ONE WINDOW INOPERATIVE

The window glass must be free to slide up and down for the power window motor to function prop­erly. If the glass is not free to move up and down, the motor will overload and trip the integral circuit breaker. To determine if the glass is free, disconnect the regulator plate from the glass. Then slide the window up and down by hand.
There is an alternate method to check if the glass is free. Position the glass between the up and down stops. Then, shake the glass in the door. Check that
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XJ POWER WINDOW SYSTEMS 8S - 3
DIAGNOSIS AND TESTING (Continued)
the glass can be moved slightly from side to side, front to rear, and up and down. Then check that the glass is not bound tight in the tracks. If the glass is free, proceed with the diagnosis that follows. If the glass is not free, refer to Group 23 - Body for the door window glass and hardware service and adjust­ment procedures.
(1) Check the power window switch continuity as described in the diagnosis for the Door Module (front doors) or Power Window Switch (rear doors) in this group. If OK and the driver side front window is inoperative, see the Power Window Motor diagnosis in this group. If OK and the inoperative window is other than the driver side front, go to Step 2. If not OK, replace the faulty door module or switch.
(2) Refer to the circuit diagrams in 8W-60 - Power Windows in Group 8W - Wiring Diagrams. Check the continuity in each circuit between the inoperative Passenger Door Module (PDM) or power window switch wire harness connector cavities and the corre­sponding Driver Door Module (DDM) wire harness connector cavities. If OK, see the diagnosis for the Power Window Motor in this group. If not OK, repair the open circuit(s) as required.
NOTE: All individual power window switches receive their battery and ground feeds through the Driver Door Module (DDM) and wire harness con­nectors.
the passenger side front door power window switch and, on four-door models, the rear door power win­dow switches get their battery current through the power window lockout switch in the Driver Door Module (DDM). In addition, each individual power window switch gets its ground through the master switch in the DDM.
The one-touch down feature circuitry within the DDM will not operate the power window motor if the door glass, window regulator, or gearbox mechanism are stuck, obstructed, or binding. If the driver side front door power window operates as designed, but the one-touch down feature is inoperative, replace the faulty DDM.
If the problem being diagnosed is an inoperative power window switch illumination lamp, but the power window switch operates as designed, replace the faulty door module. For circuit descriptions and diagrams, refer to 8W-60 - Power Windows in Group 8W - Wiring Diagrams.
(1) Disconnect and isolate the battery negative cable. Remove the front door trim panel and unplug the door module wire harness connectors from the door module.
(2) Check the door module power window switch and/or power window lockout switch continuity in each position, as shown in the proper chart (Fig. 1) or (Fig. 2). If OK, see the Power Window Motor diag­nosis in this group. If not OK, replace the faulty door module.

CIRCUIT BREAKER

For circuit descriptions and diagrams, refer to 8W-60 - Power Windows in Group 8W - Wiring Dia­grams.
(1) Locate the circuit breaker in the junction block. Pull out the circuit breaker slightly, but be certain that the circuit breaker terminals still contact the terminals in the junction block cavities.
(2) Connect the negative lead of a 12-volt DC volt­meter to a good ground.
(3) With the voltmeter positive lead, check both terminals of the circuit breaker for battery voltage.
If only one terminal has battery voltage, the circuit breaker is faulty and must be replaced. If neither ter­minal has battery voltage, repair the open circuit from the Power Distribution Center (PDC) as required. If the circuit breaker checks OK, but no power windows operate, see Power Window System in the Diagnosis and Testing section of this group.

DOOR MODULE

The Driver Door Module (DDM) contains the mas­ter switches and the lockout switch in the power win­dow system. The DDM also contains an integrated circuit to support the one-touch down feature of the driver side front door power window. Remember that
SWITCH POSITION CONTINUITY BETWEEN
OFF (NORMAL) 1&8,2&8,3&8,4&8,5&8,6&8,10&8,12&8 RIGHT REAR DOWN 1&9,2&8 RIGHT REAR UP 2&9,1&8 RIGHT FRONT UP 3&9,6&8 LEFT REAR UP 4&9,10&8 LEFT FRONT UP 5&9,12&8 RIGHT FRONT DOWN 6&9,3&8 LEFT REAR DOWN 10&9,4&8 LEFT FRONT DOWN 12&9,5&8
SWITCH POSITION CONTINUITY BETWEEN
LOCKOUT OFF (UP) C1 PIN8&C2PIN9 LOCKOUT ON (DOWN) NO CONTINUITY BETWEEN C1 PIN8&C2PIN9
Fig. 1 DDM Power Window Switch Continuity
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8S - 4 POWER WINDOW SYSTEMS XJ
DIAGNOSIS AND TESTING (Continued)

POWER WINDOW MOTOR

For circuit descriptions and diagrams, refer to 8W-60 - Power Windows in Group 8W - Wiring Dia­grams. Before you proceed with this diagnosis, con­firm proper switch operation. See the Door Module
POWER WINDOWS
OFF (NORMAL) C2 PIN2&C2PIN3
C2PIN4&C2PIN9
UP C2PIN2&C2PIN3
C2PIN9&C2PIN10
DOWN C2 PIN2&C2PIN10
C2PIN4&C2PIN9
Fig. 2 PDM Power Window Switch Continuity

POWER WINDOW SWITCH

The diagnosis found here applies only to the rear door power window switches. For diagnosis of the front door power window switches, see Door Module in this group. If the problem being diagnosed is an inoperative power window switch illumination lamp, but the power window switch operates as designed, replace the faulty switch. For circuit descriptions and diagrams, refer to 8W-60 - Power Windows in Group 8W - Wiring Diagrams.
(1) Disconnect and isolate the battery negative cable.
(2) Remove the power window switch from the rear door trim panel.
(3) Check the power window switch continuity in each position as shown in the Rear Door Power Win­dow Switch Continuity chart (Fig. 3). If OK, see the Power Window Motor diagnosis in this group. If not OK, replace the faulty switch.
and/or Power Window Switch diagnosis in this group.
(1) Disconnect and isolate the battery negative cable. Remove the trim panel from the door with the inoperative power window.
(2) Unplug the power window motor wire harness connector. Apply 12 volts across the motor terminals to check its operation in one direction. Reverse the connections across the motor terminals to check the operation in the other direction. Remember, if the window is in the full up or full down position, the motor will not operate in that direction by design. If OK, repair the circuits from the power window motor to the door module or the power window switch as required. If not OK, replace the faulty motor.
(3) If the motor operates in both directions, check the operation of the window glass and lift mechanism through its complete up and down travel. There should be no binding or sticking of the window glass or lift mechanism through the entire travel range. If not OK, refer to Group 23 - Body to check the win­dow glass, tracks, and regulator for sticking, binding, or improper adjustment.

REMOVAL AND INSTALLATION

DOOR MODULE

(1) Disconnect and isolate the battery negative cable.
(2) Remove the screws that secure the front door trim panel to the inner door panel (Fig. 4).
(3) Using a trim stick or another suitable wide flat-bladed tool, gently pry the front door trim panel away from the door around the perimeter to release the trim panel retainers.
SWITCH POSITION CONTINUITY BETWEEN OFF (NORMAL) 1&4
2&5
UP 1&6
2&5
DOWN 1&4
5&6
Fig. 3 Rear Door Power Window Switch Continuity
NOTE: To aid in the removal of the trim panel, start at the bottom of the panel.
(4) Lift the front door trim panel upwards and away from the inner door panel far enough to disen­gage the top of the panel from the inner belt weath­erstrip.
(5) Pull the front door trim panel away from the inner door panel far enough to access the inside door latch release and lock linkage rods near the back of the inside door remote controls.
(6) Unsnap the plastic retainer clips from the inside door remote control ends of the latch release and lock linkage rods, and remove the rod ends from the inside door remote controls.
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XJ POWER WINDOW SYSTEMS 8S - 5
REMOVAL AND INSTALLATION (Continued)
(2) Remove the screws that secure the door trim panel to the inner door panel (Fig. 6).
Fig. 4 Front Door Trim Panel Remove/Install
1 – U-NUT 2 – DOOR 3 – TRIM PANEL 4 – PUSH-IN FASTENER
(7) Unplug the wire harness connectors from the
door module.
(8) Remove the trim panel from the front door. (9) Remove the three screws that secure the door
module to the front door trim panel (Fig. 5).
Fig. 6 Rear Door Trim Panel Remove/Install
1 – U-NUT 2 – REAR DOOR 3 – TRIM PANEL 4 – PUSH-IN FASTENER
(3) Using a trim stick or another suitable wide flat-bladed tool, gently pry the rear door trim panel away from the door around the perimeter to release the trim panel retainers.
Fig. 5 Door Module Remove/Install
1 – INSIDE DOOR LATCH AND LOCK REMOTE CONTROLS 2 – CONNECTOR 1 RECEPTACLE 3 – DOOR MODULE 4 – CONNECTOR 2 RECEPTACLE 5 – SCREWS 6 – DOOR TRIM PANEL
(10) Remove the door module from the front door
trim panel.
(11) Reverse the removal procedures to install.
Tighten the mounting screws to 2.2 N·m (20 in. lbs.).

POWER WINDOW SWITCH

(1) Disconnect and isolate the battery negative
cable.
NOTE: To aid in the removal of the trim panel, start at the bottom of the panel.
(4) Lift the rear door trim panel upwards and away from the inner door panel far enough to disen­gage the top of the panel from the inner belt weath­erstrip.
(5) Pull the rear door trim panel away from the inner door panel far enough to access the inside door latch release and lock linkage rods near the back of the inside door remote controls.
(6) Unsnap the plastic retainer clips from the inside door remote control ends of the latch release and lock linkage rods, and remove the rod ends from the inside door remote controls.
(7) Unplug the wire harness connector from the rear door power window switch.
(8) Remove the trim panel from the rear door.
(9) With a small thin-bladed screwdriver, gently pry the snap clips at the sides of the power window switch receptacle on the back of the rear door trim panel and pull the switch out of the receptacle (Fig.
7).
(10) Reverse the removal procedures to install. Be certain that both of the switch snap retainers in the receptacle on the back of the trim panel are fully engaged.
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8S - 6 POWER WINDOW SYSTEMS XJ
REMOVAL AND INSTALLATION (Continued)
ulator unit. If the front door power window motor or mechanism is faulty or damaged, the entire power window regulator unit must be replaced. Refer to Group 23 - Body for the front door window regulator service procedures.

REAR DOOR

The rear door power window motor and mechanism is integral to the rear door power window regulator unit. If the rear door power window motor or mech­anism is faulty or damaged, the entire power window regulator unit must be replaced. Refer to Group 23 ­Body for the rear door window regulator service procedures.
Fig. 7 Rear Door Power Window Switch Remove/
Install
1 – REAR DOOR POWER WINDOW SWITCH 2 – TRIM PANEL 3 – SWITCH RECEPTACLE

POWER WINDOW MOTOR

FRONT DOOR

The front door power window motor and mecha-
nism is integral to the front door power window reg-
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