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EXJ_0A
Datasheet
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Datasheet exj_0a Datasheet

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Page 1
XJ LUBRICATION AND MAINTENANCE 0 - 1
LUBRICATION AND MAINTENANCE
TABLE OF CONTENTS
page page
LUBRICANTS ............................. 1 MAINTENANCE SCHEDULE................... 2

LUBRICANTS

TABLE OF CONTENTS
page page

SPECIFICATIONS

ENGINE OIL—DIESEL ENGINES ..............1
ENGINE OIL—DIESEL ENGINES
Use only Diesel Engine Oil meeting standard MIL­2104C or API Classification CD or higher or CCML D4, D5.
SAE VISCOSITY GRADE
CAUTION: Low viscosity oils must have the proper API quality or the CCMC G5 designation.
To assure of properly formulated engine oils, it is recommended that SAE Grade 15W-40 engine oils that meet Chrysler material standard MS-6395, be used. European Grade 10W-40 oils are also accept­able.
Oils of the SAE 5W-40 or 8W-80 grade number are preferred when minimum temperatures consistently fall below -12°C.

FLUID CAPACITIES

FUEL TANK
Diesel Engine Equipped Vehicles ......... 76.4 L
ENGINE OIL
2.5L Diesel Engine (includes filter) ......... 6.8L
Oil Filter Replacement Only .............. 0.4L
FLUID CAPACITIES ........................1
COOLING SYSTEM
2.5L Diesel ........................... 8.0L
MANUAL TRANSMISSION
Recommended lubricant for AX15 transmissions is Mopart 75W–90, API Grade GL–3 gear lubricant, or equivalent.
Correct lubricant level is from the bottom edge, to no more than 6 mm (1/4 in.) below the bottom edge of the fill plug hole.
Approximate dry fill lubricant capacity is:
• 3.10 liters (3.27 qts.) for 4–wheel drive applica-
tions.
• 3.15 liters (3.32 qts.) for 2–wheel drive applica-
tions.
TRANSFER CASE
COMMAND-TRAC 231 .................. 1.3L
FRONT AXLE
Model 181 ............................ 1.2L
REAR AXLE
Model 194 ........................... 1.6L*
8-1/4 .............................. 2.3L**
* When equipped with TRAC-LOK, include 4 ounces of Friction Modifier Additive.
** When equipped with TRAC-LOK, include 5 ounces of Friction Modifier Additive.
Page 2
0 - 2 LUBRICATION AND MAINTENANCE XJ

MAINTENANCE SCHEDULE

TABLE OF CONTENTS
page page

DESCRIPTION AND OPERATION

MAINTENANCE SCHEDULE—DIESEL ENGINE. . . 2

SERVICE PROCEDURES

SCHEDULE—A ...........................2
DESCRIPTION AND OPERATION
MAINTENANCE SCHEDULE—DIESEL ENGINE
DESCRIPTION
The following are engine related Maintenance items which are unique to Diesel engine-equipped vehicles. Refer to the 2000 XJ Service Manual for gasoline engine and non-engine related Maintenance Schedules

The service intervals are based on odometer read­ings in kilometers. There are two maintenance sched­ules that show proper service intervals. Use the schedule that best describes the conditions the vehi­cle is operated under. Schedule-A lists all the sched­uled maintenance to be performed under normal operating conditions. Schedule-B is the schedule for vehicles that are operated under one or more of the following conditions:

• Day and night temperatures are below freezing.
• Stop and go driving.
• Long periods of engine idling.
• Driving in dusty conditions.
• Short trips of less than 8 kilometers (5 miles).
• Operation at sustained high speeds during hot
weather above 32°C (90°F).
• Taxi, police or delivery service.
• Trailer towing.
AT EACH STOP FOR FUEL OR SCHEDULED SERVICE STOP
• Check engine oil level.
• Check engine coolant level.
• Inspect drive belt.
• Visually inspect intercooler for obstruction.
Clean as necessary.
• Visually inspect radiator for obstruction. Clean
as necessary.
• Inspect for fuel, oil or coolant leaks.
• Inspect battery cable connection and excessive
corrosion.
• Inspect for presence of water in fuel filter/water
separator, drain if necessary.
SCHEDULE—B ...........................3
SERVICE PROCEDURES
SCHEDULE—A
1 000 KM
• Change engine oil.
• Change engine oil filter.
• Check all fluid levels.
• Check correct torque, intake manifold mounting
nuts.
• Check correct torque, exhaust manifold mount-
ing nuts.
• Check correct torque, turbocharger mounting
nuts.
• Check correct torque, water manifold bolts.
10 000 KM
• Change engine oil.
• Change engine oil filter.
20 000 KM
• Change engine oil.
• Change engine oil filter.
• Replace air filter element.
• Drive belt visual inspection.
30 000 KM
• Change engine oil.
• Change engine oil filter.
40 000 KM
• Change engine oil.
• Change engine oil filter.
• Replace air filter element.
• Drive belt visual inspection.
• Replace fuel filter/water separator element.**
50 000 KM
• Change engine oil.
• Change engine oil filter.
60 000 KM
• Change engine oil.
• Change engine oil filter.
Page 3
XJ LUBRICATION AND MAINTENANCE 0 - 3
SERVICE PROCEDURES (Continued)
• Replace air filter element.
• Replace drive belt.
• Check engine smoke.
• Replace engine coolant.
70 000 KM
• Change engine oil.
• Change engine oil filter.
80 000 KM
• Change engine oil.
• Change engine oil filter.
• Replace air filter element.
• Drive belt visual inspection.
• Replace fuel filter/water separator element.**
90 000 KM
• Change engine oil.
• Change engine oil filter.
100 000 KM
• Change engine oil.
• Change engine oil filter.
• Replace air filter element.
• Drive belt visual inspection.
• Check glow plug operation.
EVERY 40 000 KM AFTER 80 000 KM
• Replace fuel filter/water separator element.**
**The fuel filter/water separator element should be replaced once a year if the vehicle is driven less than 40 000 km annually or if power loss from fuel star­vation is detected.
EVERY 10 000 KM AFTER 100 000 KM
• Change engine oil.
• Change engine oil filter.
EVERY 20 000 KM AFTER 100 000 KM
• Change engine oil.
• Change engine oil filter.
• Replace air filter element.
• Drive belt visual inspection.
• Check glow plug operation.
SCHEDULE—B
500 KM
• Check correct torque, intake manifold mounting
nuts.
• Check correct torque, exhaust manifold mount-
ing nuts.
• Check correct torque, turbocharger mounting
nuts.
• Check correct torque, water manifold bolts.
1 000 KM
• Change engine oil.
• Change engine oil filter.
• Check all fluid levels.
5 000 KM
• Change engine oil.
• Change engine oil filter.
10 000 KM
• Change engine oil.
• Change engine oil filter.
• Replace air filter element.
• Drive belt visual inspection.
15 000 KM
• Change engine oil.
• Change engine oil filter.
20 000 KM
• Change engine oil.
• Change engine oil filter.
• Replace air filter element.
• Drive belt visual inspection.
25 000 KM
• Change engine oil.
• Change engine oil filter.
30 000 KM
• Change engine oil.
• Change engine oil filter.
• Replace air filter element.
• Replace drive belt.
• Check engine smoke.
• Replace engine coolant.
35 000 KM
• Change engine oil.
• Change engine oil filter.
40 000 KM
• Change engine oil.
• Change engine oil filter.
• Replace air filter element.
• Drive belt visual inspection.
• Replace fuel filter/water separator element.
45 000 KM
• Change engine oil.
• Change engine oil filter.
50 000 KM
• Change engine oil.
• Change engine oil filter.
• Replace air filter element.
• Drive belt visual inspection.
Page 4
0 - 4 LUBRICATION AND MAINTENANCE XJ
SERVICE PROCEDURES (Continued)
55 000 KM
• Change engine oil.
• Change engine oil filter.
60 000 KM
• Change engine oil.
• Change engine oil filter.
• Replace air filter element.
• Drive belt visual inspection.
• Replace fuel filter/water separator element.
65 000 KM
• Change engine oil.
• Change engine oil filter.
70 000 KM
• Change engine oil.
• Change engine oil filter.
• Replace air filter element.
• Drive belt visual inspection.
75 000 KM
• Change engine oil.
• Change engine oil filter.
80 000 KM
• Change engine oil.
• Change engine oil filter.
• Replace air filter element.
• Replace drive belt.
• Check engine smoke.
• Replace engine coolant.
90 000 KM
• Change engine oil.
• Change engine oil filter.
• Replace air filter element.
• Drive belt visual inspection.
95 000 KM
• Change engine oil.
• Change engine oil filter.
100 000 KM
• Change engine oil.
• Change engine oil filter.
• Replace air filter element.
• Drive belt visual inspection.
• Check glow plug operation.
• Replace fuel filter/water separator element.
EVERY 5 000 KM AFTER 100 000 KM
• Change engine oil.
• Change engine oil filter.
EVERY 10 000 KM AFTER 100 000 KM
• Change engine oil.
• Change engine oil filter.
• Replace air filter element.
• Drive belt visual inspection.
• Check glow plug operation.
EVERY 20 000 KM AFTER 100 000 KM
• Replace fuel filter/water separator element.
85 000 KM
• Change engine oil.
• Change engine oil filter.
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