Datasheet CA3524F, CA1524F, CA1524E Datasheet (Intersil Corporation)

Page 1
CA1524, CA2524
CA2524 IS AN OBSOLETE
ODUCT
PR
October 2000
Features
• Complete PWM Power Control Circuitry
• Separate Outputs for Single-Ended or Push-Pull Operation
• Line and Load Regulation. . . . . . . . . . . . . . . 0.2%(Typ)
• Internal Reference Supply with 1% (Max) Oscillator and Reference Voltage Variation Over Full Temperature Range
• Standby Current of Less Than 10mA
• Frequency of Operation Beyond 100kHz
• Variable-Output Dead Time of 0.5µs to 5µs
•Low V
Over the Temperature Range
CE(sat)
Applications
• Positive and Negative Regulated Supplies
• Dual-Output Regulators
• Flyback Converters
• DC-DC Transformer-Coupled Regulating Converters
• Single-Ended DC-DC Converters
• Variable Power Supplies
CA3524
Regulating Pulse Width Modulator
Description
The CA1524 and CA3524 have all the features of the indus­try types SG1524, SG2524, and SG3524, respectively. A block diagram of the CA1524 series is shown in Figure 1. The circuit includes a zener voltage reference, transconduc­tance error amplifier, precision R-C oscillator, pulse-width modulator, pulse-steering flip-flop, dual alternating output switches, and current-limiting and shutdown circuitry. This device can be used for switching regulators of either polarity, transformer-coupled dc-dc converter, transformerless volt­age doublers, dc-ac power inverters, highly efficient variable power supplies, and polarity converter, as well as other power-control applications.
Ordering Information
PART
NUMBER
CA1524E -55oC to +125oC 16 Lead Plastic DIP CA1524F -55oC to +125oC 16 Lead CerDIP CA2524E 0oC to +70oC 16 Lead Plastic DIP CA2524F 0oC to +70oC 16 Lead CerDIP CA3524E 0oC to +70oC 16 Lead Plastic DIP CA3524F 0oC to +70oC 16 Lead CerDIP
TEMPERATURE
RANGE PACKAGE
Pinout
CA1524, CA3524
(PDIP, CERDIP)
TOP VIEW
V
16
REF
15
V+
14
EMITTER B COLLECTOR B
13
12
COLLECTOR A EMITTER A
11
10
SHUTDOWN COMPENSATION
9
AND COMPARATOR
NON-
R
C
GND
1
2
3
4
5
6
T
7
T
8
1
INV. INPUT
INV. INPUT
OSC OUT
(+) C.L. SENSE
(-) C.L.
SENSE
CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures. 1-888-INTERSIL or 321-724-7143
| Copyright © Intersil Corporation 2000
File Number
1239.4
Page 2
Functional Block Diagram
CA1524, CA2524, CA3524
15
16
3
6
7
1
2
10
V+
V
OSC OUT
R
C
INV. INPUT
NON-INV. INPUT
REF
T
T
SHUTDOWN
REFERENCE REGULATOR
5V
+5V
OSCILLATOR
-
ERROR
AMP
+
1k
10k
COMPARATOR
+5V
+5V TO ALL INTERNAL CIRCUITS
+5V
FLIP
FLOP
+5V
+5V
C.L.
+
-
COMPENSATION AND COMPARATOR
+ SENSE
- SENSE
C
A
12
S
A
11
E
A
C
B
13
S
B
14
E
B
4
5
9
Test Circuit
8 - 40V
ls
8
0.1µF
V+ 15
16
3
GND
2k
1W
2k 1W
OUT A
12
OUT B
13
CA1524
11
14
5410912768
2k
2k
R
C
T
T
10k
2k
10
k
1k
2
Page 3
Specifications CA1524, CA2524, CA3524
Absolute Maximum Ratings Thermal Information
Input Voltage (Between VIN and GND Terminals). . . . . . . . . . . . 40V
Operating Voltage Range (VIN to GND) . . . . . . . . . . . . . . . .8 to 40V
Output Current Each Output:
(Terminal 11, 12 or 13, 14) . . . . . . . . . . . . . . . . . . . . . . . . .100mA
Output Current (Reference Regulator). . . . . . . . . . . . . . . . . . .50mA
Oscillator Charging Current . . . . . . . . . . . . . . . . . . . . . . . . . . . .5mA
CAUTION: Stresses above those listed in “Absolute Maximum Ratings” may cause permanent damage to the device. This is a stress only rating and operation of the device at these or any other conditions above those indicated in the operational sections of this specification is not implied.
Thermal Resistance θ
JA
Plastic DIP Package . . . . . . . . . . . . . . . . . . . . . . . . 100oC/W
Device Dissipation
Up to TA = +25oC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.25W
Above TA = +25oC . . . . . . . . . . . . . . .Derate Linearly at 10mW/oC
Operating Temperature Range . . . . . . . . . . . . . . . .-55
Storage Temperature Range. . . . . . . . . . . . . . . . . . -65
o
C to +125oC
o
C to +150oC
Lead Temperature (During Soldering)
At distance 1/16 ± in. (1.59mm ±0.79mm)
from case for 10s Max. . . . . . . . . . . . . . . . . . . . . . . . . . . . +265oC
Electrical Specifications T
= -550C to +125oC for CA1524, 0oC to +70oC for the CA2524 and CA3524; V+ = 20V and
A
f = 20kHz, Unless Otherwise Stated.
CA1524, CA2524 CA3524
PARAMETER TEST CONDITIONS
UNITSMIN TYP MAX MIN TYP MAX
REFERENCE SECTION Output Voltage 4.8 5 5.2 4.6 5 5.4 V Line Regulation V+ = 8 to 40V - 10 20 - 10 30 mV Load Regulation IL = 0 to 20mA - 20 50 - 20 50 mV Ripple Rejection f = 120Hz, TA = 25oC - 66 - - 66 - db Short Circuit Current Limit V Temperature Stability Over Operating Temperature
= 0, TA = 25oC - 100 - - 100 - mA
REF
- 0.3 1 - 0.3 1 %
Range Long Term Stability TA = 25oC - 20 - - 20 - mV/khr OSCILLATOR SECTION Maximum Frequency CT = 0.001µF, RT = 2K - 300 - - 300 - kHz Initial Accuracy RT and CT Constant - 5 - - 5 - % Voltage Stability V+ = 8 to 40V, TA = 25oC--1--1% Temperature Stability Over Operating Temperature
--2--2 %
Range Output Amplitude Terminal 3, TA = 25oC - 3.5 - - 3.5 - V Output Pulse Width (Pin 3) CT = 0.01µF, TA = 25oC - 0.5 - - 0.5 - µs Ramp Voltage Low (Note 1) Pin 7 - 0.6 - - 0.6 - V Ramp Voltage High (Note 1) Pin 7 - 3.5 - - 3.5 - V Capacitor Charging Current Range Pin 7 (5-2 VBE)/R
T
0.03 - 2 0.03 - 2 mA Timing Resistance Range Pin 6 1.8 - 120 1.8 - 120 k Charging Capacitor Range Pin 7 0.001 - 0.1 0.001 - 0.1 µF Dead Time Expansion Capacitor on
Pin 3 100 - 1000 100 - 1000 pF
Pin 3 (when a small osc. cap is used) ERROR AMPLIFIER SECTION Input Offset Voltage VCM = 2.5V - 0.5 5 - 2 10 mV Input Bias Current VCM = 2.5V - 1 10 - 1 10 µA Open Loop Voltage Gain 72 80 - 60 80 - dB Common Mode Voltage TA = 25oC 1.8 - 3.4 1.8 - 3.4 V Common Mode Rejection Ratio TA = 25oC - 70 - - 70 - dB Small Signal Bandwidth AV = 0dB, TA = 25oC - 3 - - 3 - MHz
3
Page 4
Specifications CA1524, CA2524, CA3524
Electrical Specifications T
PARAMETER TEST CONDITIONS
Output Voltage TA = 25oC 0.5 - 3.8 0.5 - 3.8 V Amplifier Pole - 250 - - 250 - Hz Pin 9 Shutdown Current External Sink - 200 - - 200 - µA COMPARATOR SECTION Duty Cycle % Each Output On 0 - 45 0 - 45 % Input Threshold Zero Duty Cycle - 1 - - 1 - V Input Threshold Max. Duty Cycle - 3.5 - - 3.5 - V Input Bias Current - 1 - - 1 - µA CURRENT LIMITING SECTION Sense Voltage for 25% Output Duty
Cycle
Sense Voltage T.C. - 0.2 - - 0.2 - mV/oC Common Mode Voltage -1 - +1 -1 - +1 V Rolloff Pole of R51 C3 + Q64 - 300 - - 300 - Hz OUTPUT SECTION (EACH OUTUT) Collector-Emitter Voltage 40 - - 40 - - V Collector Leakage Current VCE = 40V - 0.1 50 - 0.1 50 µA Saturation Voltage V+ = 40V, IC = 50mA - 0.8 2 - 0.8 2 V Emitter Output Voltage V+ = 20V 17 18 - 17 18 - V Rise Time RC = 2K, TA = 25oC - 0.2 - - 0.2 - µs Fall Time RC = 2K, TA = 25oC - 0.1 - - 0.1 - µs Total Standby Current: (Note 2) I
NOTES:
1. Ramp voltage at Pin 7 where t = OSC period in microseconds
Output frequency at each output transistor is half OSC frequency when each output is used separately and is equal to the OSC frequency when each output is connected in parallel.
2. Excluding oscillator charging current, error and current limit dividers, and with outputs open.
High Low
= -550C to +125oC for CA1524, 0oC to +70oC for the CA2524 and CA3524; V+ = 20V and
A
f = 20kHz, Unless Otherwise Stated. (Continued)
CA1524, CA2524 CA3524
Terminal 9 = 2V with Error Amplifier Set for Max Out, TA = 25oC
V+ = 40V - 4 10 - 4 10 mA
S
t
t RTCT with CT in microfarads and RT in ohms.
190 200 210 180 200 220 mV
UNITSMIN TYP MAX MIN TYP MAX
4
Page 5
Schematic Diagram
R1
500
Q1
Q2
Q3 Q4
R2
2.7K
R3
D1
8
GND
Q42 Q43
6.3K
RA
5.3K
RB
4.8K
R4
500
CA1524, CA2524, CA3524
R5 1K
Q7
Q6
Q9
D2
R6
500
Q10
OSC SECTION
RC
10K
QA
Q5 Q12
Q47 Q48
Q13
Q11
R7 1K
20pF
C1
RD
10K 1.9K
R9 500
R43
7.4K
Q16
Q19
Q14 Q15
R14 450
R8
8.4K
R10 1K
R11 500
Q17
R12 10K
STEERING
FLIP-FLOP
N
R13
6
C4
PULSE
C2
20pF
+
P
Q18
R15 25K
Q20
15
V
IN
R16
16.2K
R17
R18
18.7
18.7
K
K
Q21 Q23
R19
R18
18.7
18.7
K
K
Q22
ERROR
Q59 Q60
Q24
AMP
V
+5V
A
B
16
REF
C
D E
F G H
I
6
R
T
7
C
T
Q45
Q44
Q49 Q50
Q46
R39 1K
R41 24K
R40
560
Q51
R42
19.8K
Q52
R44
1.8K
R45 25K
Q53
Q54
Q55
INV.
IN
OSC.
OUT
3
R46
3.3K
Q56 Q57
Q58 Q62
R471KR48
21
2K
Q61
NON-INV. INPUT
J
K L
5
Page 6
CA1524, CA2524, CA3524
Schematic Diagram
A
OUTPUT A
B
COLL. A
EMIT A
C
D E
F
G H
I
12
11
(Continued)
Q34
R31
4.7
R21
43.3K
R23
8.7K Q26
Q27
R24
5K
R32 1K
R33 200
R34 500
Q35
CA
1pF
R25
5K
R52
1.96K
Q36
D3 D4
RE
500
Q37 Q38
R26
5K
Q33
Q29
R27
5K
R54
1.96K
Q39
RF 500
NORNOR
Q30
COMPARATOR
CB
1pF
Q40
Q31
OUTPUT B
R36
200
R37
1K
R35
500
R30
43.3K
R28
8.7K
R38
4.7
Q41
13
14
COLL. B
EMIT B
COMP
10 9
J
R49 1K
Q63
R50 10K
K
L
C3
45pF
Q64
CURRENT
LIMIT
SECTION
5 4
(-) C.L.
SENSE
Q65 Q67
R53
1.8K
R51 10K
Q66
(+) C.L. SENSE
Q70Q68
Q68 Q71
Q73Q72
6
Page 7
CA1524, CA2524, CA3524
Circuit Description
Voltage Reference Section
The CAl524 series contains an internal series voltage regu­lator employing a zener reference to provide a nominal 5-volt output, which is used to bias all internal timing and control circuitry. The output of this regulator is available at terminal l6 and is capable of supplying up to 50mA output current.
Figure 1 shows the temperature variation of the reference voltage with supply voltages of 8V to 40V and load currents up to 20mA. Load regulation and line regulation curves are shown in Figures 2 and 3, respectively.
5.02
5.00
4.98
4.96
REFERENCE VOLTAGE (V)
-60 -40 -20 0 20 40 60 80 100 120 140 AMBIENT TEMPERATURE (
o
FIGURE 1. TYPICAL REFERENCE VOLTAGE AS A FUNCTION
OF AMBIENT TEMPERATURE
V+ = 40V, IL = 0mA V+ = 20V, IL = 0mA V+ = 40V, IL = 20mA V+ = 8V, IL = 0mA
V+ = 20V, IL = 20mA V+ = 8V, IL = 20mA
C)
Osclllator Section
Transistors Q42, Q43 and Q44, in conjunction with an external resistor R into an external capacitor C
, establishes a constant charging current
T
to provide a linear rampvoltage
T
at terminal 7. The ramp voltage has a value that ranges from
0.6V to 3.5V and is used as the reference for the comparator in the device. The charging current is equal to (5-2V approximately 3.6/R 30pA to 2mA by varying R
and should be kept within the range of
T
. The discharge time of CTdeter-
T
)/RTor
BE
mines the pulse width of the oscillator output pulse at termi­nal 3. This pulse has a practical range of 0.5µsto5µs for a capacitor range of 0.001 to 0.1µF. The pulse has two internal uses: as a dead-time control of blanking pulse to the output stages to assure that both outputs cannot be on simulta­neously and as a trigger pulse to the internal flip-flop which controls the switching of the output between the two output channels. The output dead-time relationship is shown in Fig­ure 4. Pulse widths less than 0.5µs may allow false trigger­ing of one output by removing the blanking pulse prior to a stable state in the flip-flop.
100
TA = +25oC V+ = 8V - 40V
10
5.1
4.9
4.7
4.5
4.3 TA = +25oC
4.1 V+ = 20V
3.9
REFERENCE VOLTAGE (V)
3.7
3.5
0 8 16 24 32 40 48 56 64 72 80
REFERENCE OUTPUT CURRENT (mA)
V+ = 20V
V+ = 40V
V+ = 8V
FIGURE 2. TYPICAL REFERENCE VOLTAGE AS A FUNCTION
OF REFERENCE OUTPUT CURRENT
8
TA = +25oC
7 6
5 4
3 2
REFERENCE VOLTAGE (V)
1 0
0
10 20 30 40
SUPPLY VOLTAGE, V+ (V)
FIGURE 3. TYPICAL REFERENCE VOLTAGE AS A FUNCTION
OF SUPPLY VOLTAGE
1.0
OUTPUT DEAD TIME (µs)
0.1
0.0001 0.001 0.01 0.1 1.0 TIMING CAPACITOR, C
(µF)
T
FIGURE 4. TYPICAL OUTPUT STAGE DEAD TIME AS A
FUNCTION OF TIMING CAPACITOR VALUE
If a small value of CTmust be used, the pulse width can be further expanded by the addition of a shunt capacitor in the order of 100pF but no greater than 1000pF, from terminal 3 to ground. When the oscillator output pulse is used asa sync input to an oscilloscope, the cable and input capacitances may increase the pulse width slightly. A 2-Kresistor at terminal 3 will usually provide sufficient decoupling of the cable. The upper limit of the pulsewidth is determined by the maximum duty cycle acceptable.
The oscillator period is determined by R approximate value of t = R
, where RTis in ohms, CTis in
TCT
and CT, with an
T
µF, and t is in µs. Excess lead lengths, which produce stray capacitances, should be avoided in connecting R
and CTto
T
their respective terminals. Figure 5 provides curves for selecting these values for a wide range of oscillator periods. For series regulator applications, the two outputs can be connected in parallel for an effective 0-90% duty cycle with the output stage frequency the same as the oscillator frequency. Since the outputs are separate, push-pull and flyback applications are possible. The flip-flop divides the frequency such that the duty cycle of each output is 0-45% and the overall frequency is half that of the oscillator. Curves
7
Page 8
CA1524, CA2524, CA3524
of the output duty cycle as a function of the voltage at terminal 9 are shown in Figure 7. To synchronize two or more CAl524’s, one must be designated as master, with R CTset for the correct period. Each of the remaining units (slaves) must have a C and approximately a 1010 longer R
of 1/2 the value used in the master
T
period than the mas-
TCT
ter. Connecting terminal 3 together on all units assures that the master output pulse, which occurs first and has a wider pulse width, will reset the slave units.
TA = +25oC
5
10
V+ = 8V - 40V
()
T
10
TIMING RESISTANCE, R
10
C CT = 0.002µF
= 0.005µF
C
T
4
3
1
= 0.001µF
T
CT = 0.01µF
10
OSCILLATOR PERIOD, t (µs)
2
10
CT = 0.02µF
C
= 0.05µF
T
C
= 0.1µF
T
3
10
4
10
FIGURE 5. TYPICAL OSCILLATOR PERIOD AS A FUNCTION
OF RT AND C
T
Error AmplIfIer Section
The error amplifier consists of a differential pair (Q56,Q57) with an active load (Q61 and Q62) forming a differential transconductance amplifier. Since Q61 is driven by a constant current source, Q62, the output impedance R
OUT
terminal 9, is very high ( 5M). The gain is:
= gmR = 8 lC R/2KT = 104,
A
V
R
OUT RL
where R =
Since R
R
OUT
R
is extremely high, the gain can be easily
OUT
, RL =, AV∝ 10
+
L
reduced from a nominal 10
4
(80dB) by the addition of an
4
80
RL =
70
60
50
R
= 3M
L
RL = 1M
RL = 300k
OPEN LOOP GAIN
PHASE ANGLE (DEGREES)
The output amplifier terminal is also used to compensate the system for ac stability. The frequency response and phase shift curves are shown in Figure 7. The uncompensated
T
amplifier has a single pole at approximately 250Hz and a unity gain cross-over at 3MHz.
Since most output filter designs introduce one or more additional poles at a lower frequency, the best network to stabilize the system is a series RC combination at terminal9 to ground. This network should be designed to introduce a zero to cancel out one of the output filter poles. A good start­ing point to determine the external poles is a 1000-pF capacitor and a variable series 50-Kpotentiometer from terminal 9 to ground. The compensation point is also a convenient place to insert any programming signal to override the error amplifier. internal shutdown and current limiting are also connected at terminal 9. Any external circuit that can sink 200µA can pull this point to ground and shut off both output drivers.
While feedback is normally applied around the entire regula­tor, the error amplifier can be used with conventional operational amplifier feedback and will be stable in either the inverting or non-inverting mode. Input common-mode limits must be observed; if not, output signal inversion may result. The internal 5V reference can be used for conventional regu­lator applications if divided as shown in Figure 8. If the error amplifier is connected as a unity gain amplifier, a fixed duty cycle application results.
TA = +25oC
,
FIGURE 7. TYPICAL DUTY CYCLE AS A FUNCTION OF
V+ = 20V
48 40 32 24 16
8
OUTPUT DUTY CYCLE (%)
0
0 0.4 0.8 1.2 1.6 2 2.4 2.8 3.2 3.6 4
CT = 2700pF R
= 6.19k
T
f
= 60kHz
OSC
CT =1000pF R
= 5k
T
f
= 20kHz
OSC
COMPARATOR VOLTAGE (V)
COMPARATOR VOLTAGE (AT TERMINAL 9).
1.1
1.0
RL =100k
40
o
0
VOLTAGE GAIN (dB)
90 50
5
10
10 10
OPEN LOOP PHASE
2
3
10
FREQUENCY (Hz)
4
10
FIGURE 6. OPEN-LOOP ERROR AMPLIFIER RESPONSE
CHARACTERISTICS.
0.9
0.8
o
OUTPUT SATURATION VOLTAGE (V)
0.7
-75 -50 -25 0 25 50 75 100 125 150 175 AMBIENT TEMPERATURE (oC)
FIGURE 8. TYPICAL OUTPUT SATURATION VOLTAGE AS A
FUNCTION OF AMBIENT TEMPERATURE.
8
Page 9
CA1524, CA2524, CA3524
Output Section
The CA1524 series outputs are two identical n-p-n transistors with both collectors and emitters uncommitted. Each output transistor has antisaturation circuitry that enables a fast transient response for the wide range of oscillator frequencies. Current limiting of the output section is set at 100mA for each output and 100mA total if both outputs are paralleled. Having both emitters and collectors availableprovides the versatility to drive either n-p-n or p-n-p external transistors. Curves of the output saturation voltage as a function of temperature and output current are shown in Figures 8 and 9, respectively. There are a number of output configurations possible in the application of the CA1524 to voltage regulator circuits which fall into three basic classifications:
1. Capacitor-diode coupled voltage multipliers
2. Inductor-capacitor single-ended circuits
3. Transformer-coupled circuits
2.0 TA = +25oC V+ = 8V to 40V
1.5
1.0
The internal 5V reference can be used for conventional regu­lator applications if divided as shownin Figure 11. Ifthe error amplifier is connected as a unity gain amplifier, a fixed duty cycle application results.
V
REF
5K
5K
R1
GND
V
REF
5K
5K
GND
FIGURE 11. ERROR AMPLIFIER BIASING CIRCUITS
R1
R2
2
1
2
+
-
2.5V (R1 + R2)
V
O
R1R2
R1 + R2
+
-
1
R2
POSITIVE OUTPUT VOLTAGES
R1 = 2.5KW
NEGATIVE OUTPUT VOLTAGES
0.5
OUTPUT SATURATION VOLTAGE (V)
0
0 20 40 60 80 100
OUTPUT CURRENT, I
(mA)
L
FIGURE 9. TYPICAL OUTPUT SATURATION VOLTAGE AS A
FUNCTION OF OUTPUT CURRENT
Device Application Suggestions
For higher currents,the circuit of Figure 10 may be used with an external p-n-p transistor and bias resistor. The internal regulator may be bypassed for operation from a fixed 5V supply by connecting both terminals 15 and 16 to the input voltage, which must not exceed 6V.
Q1
IL TO I
A
DEPENDING ON CHOICE
+
-
FOR Q1
V
REF
V+
GND
100
15
CA1524
REFERENCE
SECTION
8
16
10µF
FIGURE 10. CIRCUIT FOR EXPANDING THE REFERENCE
CURRENT CAPABILITY
16
V
REF
V+ CANNOT EXCEED 6V
V
T
15
CA1524
REFERENCE
SECTION
8
NOTE: V+ Should Be in the 5V Range
And Must Not Exceed 6V
FIGURE 12. CIRCUIT TO ALLOW EXTERNAL BYPASS OF THE
REFERENCE REGULATION
To provide anexpansion of the dead time without loading the oscillator, the circuit of Figure 13 may be used.
16
5K
8
FIGURE 13. CIRCUIT FOR EXPANSION OF DEAD TIME, WITH-
OUT USING A CAPACITOR ON PIN 3 OR WHEN A LOW VALUE OSCILLATOR CAPACITOR IS USED
9
9
Page 10
CA1524, CA2524, CA3524
V
= 5V
I
MAX
ISC=
V
TH
O
VTH +
WHERE
V
OR2
R1 + R2
I
=
()
R
S
V
TH
R
S
= 200mV
//S
S
A
B
-
+
SENSE
R1
R2
RS
5
4
FIGURE 14. FOLDBACK CURRENT-LIMITING CIRCUIT USED
TO REDUCE POWER DISSIPATION UNDER SHORTED OUTPUT CONDITIONS
D1
V+
V+
V+
S
A
S
B
D1
S
A
S
B
D1
S
A
S
B
+V
O
V+ > V
O
+V
O
V+ < V
O
-V
O
| V+ | > | VO |
TABLE 1. INPUT vs. OUTPUT VOLTAGE, AND FEEDBACK
RESISTOR VALUES FOR I
= 40mA (FOR CAPACI-
L
TOR-DIODE OUTPUT CIRCUIT IN FIGURE 18)
VO (V) R2 (K) V+ (Min.) (V)
-0.5 6 8
-2.5 10 9
-3 11 10
-4 13 11
-5 15 12
-6 17 13
-7 19 14
-8 21 15
-9 23 16
-10 25 17
-11 27 18
-12 29 19
-13 31 20
-14 33 21
-15 35 22
-16 37 23
-17 39 24
-18 41 25
-19 43 26
-20 45 27
V+
V
O
NOTE: Diode D1 Is Necessary To Prevent Reverse
Emitter-Base Breakdown of Transistor Switch SA.
FIGURE 15. CAPACITOR-DIODE COUPLED VOLTAGE
MULTIPLIER OUTPUT STAGES
S
A/SB
V+
V+
V+
SA/S
SA/S
B
B
V+ > V
V+ < V
+V
+V
-V
O
O
O
O
O
| V+ | < | VO |
FIGURE16. SINGLE-ENDEDINDUCTOR CIRCUITSWHERE THE
TWO OUTPUTS OF THE 1524 ARE CONNECTED IN PARALLEL
S
A-B
FLYBACK
S
A
V+
S
B
PUSH-PULL
+
V
O
S
A
V+
S
B
CAN BE S
CAN DRIVEQ1
S
A
Q1
CAN BE S
CAN DRIVEQ2
S
B
Q2
­V+
+
V
O
-
FULL BRIDGE
FIGURE 17. TRANSFORMER-COUPLED OUTPUTS
V
O
OR
A
OR
B
10
Page 11
CA1524, CA2524, CA3524
Applications (Note 1)
A capacitor-diode output filter is used in Figure 19 to convert +15V output transistors have built-in current limiting, no additional current limiting is needed. Table 1 gives the required minimum input voltage and feedback resistor values, R2, for an output voltage.
Capacitor-Diode Output Circuit
A capacitor-diode output filter is used in Figure18 to convert +15V output transistors have built-in current limiting, no additional current limiting is needed. Table 1 gives the required minimum input voltage and feedback resistor values, R2, for an output voltage range of -0.5V to -20V with an output current of 40mA.
to -5VDCat output currents up to 50mA. Since the
DC
to -5VDCat output currents up to 50mA. Since the
DC
V+
+15V
5K
5K
0.1µF
2K
0.01µF
R2 15K
R1 5K
6
1
1
1 2
1
16
1 6
1 7
1
3
1
10
1
CA3524
8
1
0.01µF
Single-Ended Switching Regulator
The CA1524 in the circuit of Figure 19 has both output stages connected in parallel to produce an effective 0% ­90% duty cycle. Transistor Q1 is pulsed on and off by these output stages. Regulation is achieved from the feedback provided by R1 and R2 to the error amplifier which adjusts the on-time of the output transistors according to the load current being drawn. Various output voltages can be obtained by adjusting R1 and R2. The use of an output inductor requires an R-C phase compensation network to stabilize the system. Current limitingis set at 1.9 amperesby the sense resistor R3.
NOTE:
1. Foradditional information on the application of this device and a further explanation of the circuits below, see Intersil Application Note AN6915 “Application of the CA1524 series PWM lC”.
12
1
IN4001
11
1
13
1
14
1 4
1 5
1 9
1
20µF
IN4001
IN4001
50µF
-5V 20mA
R1 = 5K
R1 ( | V
R2 =
| + 2.5)
O
(V
- 2.5)
REF
+28V
FIGURE 18. CAPACITOR-DIODE OUTPUT CIRCUIT
V+
0.9mH
RURD410
0.1
3K
5K
R1 5K
15
1
1
1 2
1
16
1 6
1 7
1
3
1
10
1
CA3524
8
1
12
11 13
14
1
1
1
1 4
1 5
1 9
1
2N6388
Q1
2K
0.001µF
50K
R2
5K
5K
0.1µF
0.02µF
V-
+5V IA
500µF
FIGURE 19. SINGLE-ENDED LC SWITCHING REGULATOR CIRCUIT
11
Page 12
CA1524, CA2524, CA3524
Flyback Converter
Figure 20 shows a flyback converter circuit for generating a dual 15V output at 20mA from a 5V regulated line. Reference voltage is provided by the input and the internal reference generator is unused. Current limiting in this circuit is accomplished by sensing current in the primary line and resetting the soft-start circuit.
Push-Pull Converter
The output stages of the CA1524 provide the drive for transistors Q1 and Q2 in the push-pull application of Figure
21. Since the internal flip-flop divides the oscillator frequency by two, the oscillator must be set at twice the output frequency. Current limiting for this circuit is done in the primary of transformer T1 so that the pulse width will be reduced if transformer saturation should occur.
V+
+5V
100µF
+
25K
5K
1
5K 5K
2K
0.02µF
1 2
1
16
1 6
1 7
1
3
1
10
1
15
1
CA3524
8
1
Low-Frequency Pulse Generator
Figure 22 showsthe CA1524 being used as a low-frequency pulse generator. Since all components (error amplifier, oscillator, oscillator reference regulator, output transistor drivers) are on the lC, a regulated 5-V (or 2.5-V) pulse of 0%
- 45% (or 0% - 90%) on time is possible over a frequency range of 150 to 500Hz. Switch S1 is used to go from a 5-V output pulse (S1 closed) to a 2.5-V output pulse (S1 open) with a duty cycle range of 0% to 45%. The output frequency will be roughly half of the oscillator frequency when the output transistors are not connected in parallel (75Hz to 250Hz, respectively). Switch S2 will allow both output stages to be paralleled for an effective duty cycle of 0%-90% with the output frequency range from 150 to 500Hz. The frequency is adjusted by R1; R2 controls duty cycle.
RURD620
4.7µF
200
0.1µF
620
510
2N2102
50T
20T
50T
RURD620
2N6290
CORE: FEROX CUBE 2213P - A250 - 387 OR EQUIVALENT
1
50µF
50µF
300
12
1
11
1
13
1
14
1
4
1 5
1 9
1
1M
IN914
+
0.001µF
+15V
-15V
+28V
V+
5K 5K
0.1µF
0.01µF
5K
FIGURE 20. FLYBACK CONVERTER CIRCUIT
15
1
1 2
5K
2K
1
16
1 6
1 7
1
3
1
10
1
1
8
1
1K
1W
12
1
11
1
13
1
14
1
4
1 5
1 9
1
0.001µF 20K
1K 1W
1K
1K
2N6292
2N6292
0.1µF
20T
20T
+ 100µF
RURD620
5T
5T
RURD620
1mH
1500µF
+
5V 5A
FIGURE 21. PUSH-PULL TRANSFORMER-COUPLED CONVERTER
12
Page 13
CA1524, CA2524, CA3524
FREQUENCY
ADJUSTMENT
R2
10K
2K
DUTY CYCLE ADJUSTMENT
2K
20K
R1 50K
0.1µF
TO PIN 9
SILVER
MICA
1 2 3 4 5 6 7 8
+5
CA3524
V
REFERENCE
16 15 14 13 12 11 10
9
TO PIN 1
FIGURE 22. LOW-FREQUENCY PULSE GENERATOR
The Variable Switcher
The circuit diagram of theCA1524, used as a variableoutput voltage power supply is shown in Figure 23. By connecting the two output transistors in parallel, the duty cycle is doubled, i.e., 0% - 90%. As the reference voltage level is
1.1K 1.1K
1
1
/2S1
1
/2S2
/2S1
TO PIN 13 OUTPUT 2
1
/2S2
SWITCH
OUTPUT 1A
OUTPUT 2A
OUTPUT
PULSES
DUTY
CYCLE
V+ = 9V
1.5K
1.5K
TO PIN 12 OUTPUT 1
S1 0V - 5V 0% - 45% S2 - 0% - 90%
varied, the feedback voltage will track that level and cause the output voltage to change according to the change in reference voltage.
R3
10K
R4 5K
R5 2K
D1
D2 D4
D1-D4 - A15A
C7
0.1µF
R6 2K
R7
10K
VOLTAGE CONTROL f
AC
IN
R8 2K
D3
V
36
DC
5100µF
100V
16 15 14 13 12 11 10 9
2N6385
(PNP DARLINGTON)
R1 1K
1W
CA1524
1234567 8
C8
0.1µF
Q1
R2
1.5 10W
0.01µF
R9
15K
1%
OSC
L1
20mH
D5 RURD410
10000µF
= 20KHz
C3
100V
C9 3300 pF 1%
L2
50mH
BIFILAR
WINDING
R10 16K
SILVER MICA
C11
0.01µF
C10 1100pF
C4
0.1µF
7V - 30V 0A - 3A
V
OUT
C5 25µF
NON-POLAR
RETURN
C6 25µF
NON-POLAR
FIGURE 23. THE CA1524 USED AS A 0-5A, 7-30 V LABORATORY SUPPLY
13
Page 14
Digital Readout Scale
CA1524, CA2524, CA3524
The CA1524 can be used as the driving source for an electronic scale application. The circuit shown in Figures 24 and 25 uses half (Q2) of the CA1524 output in a low-voltage switching regulator (2.2V) application to drive the LED’s displaying the weight. The remaining output stage (Q1) is used as a driver for the sampling plates PL1 and PL2. Since the CA1524 contains a 5V internal regulator and a wide operating range of 8V to 40V, a single 9V battery can power the total system. The two plates, PL1 and PL2, are driven with opposite phase signals (frequency held constant but duty cycle may change) from the pulse-width modulator lC (CA1524). The sensor, S, is located between the two plates. Plates PL1, S and PL2 form an effective capacitance bridge­type divider network. As plate S is moved according to the
PL1
OSCILLATOR 20KHz
(PART OF CA1524)
FULL SCALE NO WEIGHT
S
PL2
COUPLED TO MECHANICAL
SCALE MECHANISM
AC AMP
object’s weight, a change in capacitance is noted between PL1, S and PL2. This change is reflected as a voltage to the ac amplifier (CA3160). At the null position the signals from PL1 and PL2 as detected by S are equal in amplitude, but opposite in phase. As S is driven by the scale mechanism down toward PL2, the signal at S becomes greater. The CA3160 ac amplifier provides a buffer for the small signal change noted at S. The output of the CA3160 isconverted to a dc voltage by a peak-to-peak detector. A peak-to-peak detector is needed, since the duty cycle of the sampled waveform is subject to change.The detector outputis filtered further and displayed via the CA3161E and CA3162E digital readout system, indicating the weight on the scale.
CA3130
PEAK TO PEAK
DETECTOR
DISPLAY DRIVE
(PART OF CA1524)
LOW PASS
FILTER
DIGITAL METER
AND DISPLAY
DC
VOLTAGE
A B C
2.5V
ZERO
ADJUSTMENT
HIGH
INPUTS:
LOW
ADJUSTMENT
GAIN
11
10
50K
0.27
µF
8 12 149
13 7
10K
FIGURE 24. BASIC DIGITAL READOUT SCALE
+5V
0.1 µF
5 3 4
DIGIT
DRIVERS 16
6
15 2
1
1
72
BCD
OUTPUTS
16
CA3161ECA3162E
8 3
MSD NSD LSD
13 12 11 10
9 15 14
POWER 2N2907 OR EQUIVALENT
COMMON­ANODE LED DISPLAYS (NOTE 1)
NOTE:
1. FAIRCHILD FND507 OR EQUIVALENT
FIGURE 25. SCHEMATIC DIAGRAM OF DIGITAL READOUT SCALE (CONT’D)
14
Page 15
CA1524, CA2524, CA3524
TO SCALE
MECHANISM
9V
5V
4.7K
39K
430K
4.7K
141516 13 12 11 10 9
CA1524
30K
200
PL1
S
PL2
2N4037
100 M
22M
125µH
9V
470µF
3
22M
2
200pF
1
8
+
CA3160
-
9V
7
4
10K
100µF
0.1µF
6 68K 6.2K
10K
10µF
910K 910K
2.5V
0.47 µF
2µF
2µF
300K
A B C
4.7K
4.7K
87654321
6.2K 4700pF
0.01µF
24K
FIGURE 26. SCHEMATIC DIAGRAM OF DIGITAL READOUT SCALE
DIMENSIONS AND PAD LAYOUT FOR CA3524RH CHIP
NOTE: Dimensions in parentheses are in millimeters and are de­rived from the basic inch dimensions as indicated. Grid graduations are in mils (10-3inch). The layout represents a chip when it is part of
the wafer. When the wafer is cut into chips, the cleavage angles are 57oinstead of 90owith respect to the face of the chip.Therefore, the isolated chip is actually 7 mils (0.17mm) larger in both dimensions.
15
Page 16
All Intersil semiconductor products are manufactured, assembled and tested under ISO9000 quality systems certification.
Intersil products are sold by description only.Intersil Corporation reserves the right to make changes in circuit design and/or specifications at any time without notice. Accordingly ,the reader is cautioned to verify that data sheets are current before placing orders. Information furnished by Intersil is believed to be accurate and reli­able. However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Intersil or its subsidiaries.
For information regarding Intersil Corporation and its products, see web site http://www.intersil.com
File Number
16
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