Datalogic Scanning CBX100 User Manual

A

CBX100

Installation Manual

The CBX100 is a connection box which can be used as an accessory to
facilitate system connections for installation and device replacement of
several Datalogic family reading devices.

System cabling is made through spring clamp terminal blocks inside the
CBX100 while the reading device is connected to the CBX100 through a 25­pin connector on the housing.

A 9-pin connector placed inside the CBX100 facilitates connection between
an external PC and the auxiliary serial interface of the reading device for
configuration or data monitoring.

CBX100 can also house an accessory Backup and Restore Module to make
system maintenance extremely quick and easy.

GENERAL VIEW

CBX100

1

1
2
3
4

5
6

Indicator LEDs

1

Cover Screws (2)

2

4

3

2

1

11

Power switch (ON/OFF)

uxiliary Port Connector
Mounting Holes (2)
ID-NET™Termination

Resistance Switch
Indicator LEDs

Backup Module Connector

5 6

2

Figure A

3
4

10

Figure B

7
8

9

10
11

4

Compression Connectors (4)
25-pin Device Connector

Spring Clamp Terminal Blocks
RS485 Termination

Resistance Switch
Power Source Selector
Shield to Protection Earth Selector
Chassis Grounding Selector

3

7

8

9

SAFETY PRECAUTIONS

ATTENTION: READ THIS INFORMATION BEFORE INSTALLING THE PRODUCT

POWER SUPPLY
This product is intended to be installed by Qualified Personnel only.

This device is intended to be supplied by a UL Listed NEC Class 2 power
source.

Total power consumption is given by adding the
CBX100 power consumption to that of all the devices
powered through the CBX100 (reading device, P.S.,
I/O). Refer to the manual of the connected devices for

CAUTION

details about minimum/maximum supply voltage and
power consumption.

Each CBX100 supports only 1 single reading device + system
accessories.

SUPPORTED READING DEVICE MODELS

The CBX100 can be directly connected to the following readers through the
25-pin connector illustrated in Figure A.

Linear Scanners 2D Readers

DS2100N DS2400N DS4800 DS6300 MATRIX-1000 MATRIX-2000

DS6400 DX6400 DS8100A DX8200A MATRIX 400

CBX100 is backward compatible with DS4600A,
DS2100N/DS2400N (black body), and DS1100/DS2200
10-30 Vdc model reading devices using the ADP-MM1

NOTE

25-pin gender changer. See the Gender Changer
documentation for the relative CBX100 pinout.

OPENING THE CBX100

To install the CBX100 or during normal maintenance, it is necessary to
open it by unscrewing the two cover screws:

The CBX100 must be disconnected from the power
supply during this operation.

CAUTION

MECHANICAL INSTALLATION

CBX100 can be mounted to various wooden or plastic surfaces using the two
self-threading screws (3.9 x 45 mm) and washers provided in the package.

Mounting to other surfaces such as concrete walls or metallic panels
requires user-supplied parts (screws, screw anchors, nuts, etc). A mounting
template is included in the package to facilitate hole drilling alignment.

CBX100 can also be mounted to a DIN rail or a Bosch Frame using the
following mounting accessories: BA100 (93ACC1821), BA200 (93ACC1822).

The diagram below gives the overall dimensions of the CBX100 and shows
the two mounting through-holes.

62

[2.4]

30.8
[1.21]

138

[5.4]

Figure 1 - Overall Dimensions

Mounting
Holes

128

[5.0]

41.4

[1.63]

113.5

[4.47]

[1.71]

43.3

4

[0.16]

4

[0.16]

ELECTRICAL CONNECTIONS AND SETUP

The following figure shows a typical layout.

PWR

Scanner
Auxiliary
Interface

CBX100

PS, I/O, Main Interface

Scanner

SYSTEM WIRING

The connection and wiring procedure for CBX100 is described as follows:

1) Open the CBX100 by unscrewing the 2 cover screws.

2) Verify that the CBX100 power switch is off (see Figure 3).

3) Unscrew the compression connectors and pass all the system cables
through them into the CBX100 housing.

4) To connect the power and input/output signals:

• Prepare the individual wires of the system cables by stripping the

Reading Device
Configuration PC

Figure 2 – System Layout

The dotted line in the figure refers to an optional (temporary) hardware
configuration in which a portable PC can be quickly connected to the
CBX100 (and consequently to the reading device auxiliary interface)
through the internal 9-pin connector. This allows monitoring of the data

insulation back approximately 1 cm.

• Using a device such as a screwdriver, push down on the lever
directly next to the clamp (see Figure 4).

• Insert the wire into the clamp and release the lever.

The wire will now be held in the spring clamp.

5) Tighten the compression connector nuts so that the internal glands seal
around the cables.

transmitted by the reading device or configuration through the utility
program (see the reading device Installation Manual for more details). The
reading device auxiliary interface signals are also available on the internal
spring clamp connectors.

After making system cabling and switch settings, connect the reading
device to the 25-pin connector on the CBX100 housing.

Switch ON the CBX100 power switch (see Figure 3). The Power LED turns
on (blue) when the power connection has the correct polarity. The Power
LED turns on (red) in case of wrong polarity.

After system functioning has been verified, close the CBX100 using the 2
cover screws.

POWER SUPPLY

Power is supplied to the CBX100 through the Vdc and GND pins provided
on the spring clamp connector.

The power switch (see Figure 3) switches the power supply ON or OFF for
both the CBX100 and the connected reading device.

Flexible stranded wire should be used and must meet the following
specifications.

All positions: 24 - 16 AWG 0.2 - 1.5 mm²
The CBX100 spring clamp connector pinouts are indicated in the Pinout

table.

Refer to the reading device Installation Manual for signal details.

The power switch does not control power to the
Vdc/GND, +V/-V spring clamps, therefore any devices
connected to these signals (i.e. external trigger,
encoder, etc.), are live and are not protected from

CAUTION

polarity inversion. Disconnect the power supply when
working inside the CBX100.

OFF

CBX100

Vdc

GND

ON

Earth

Earth Ground

Figure 3 - Power Switch ON/OFF Positions and Connections

POWER SUPPLY

V+ (10 - 30 Vdc)

GND

Group Name Function

Input
Power

External
Trigger
Input

Generic
Input

Outputs

Vdc is electrically connected to +V, just as GND is
electrically connected to -V. This is useful for supplying
external trigger, inputs and outputs from the CBX100
power source, however +V and -V signals should not be

NOTE

used as power supply inputs to the CBX100.

The power supply must be between 10 and 30 Vdc only.

Auxiliary
Interface

ID-NET™

Network Shield Network Cable Shield

RS232 RS485FD RS485HD

To avoid electromagnetic interference:

Main
Interface

- Connect CBX100 Protection Earth (Earth) to a good
earth ground.

- Connect the reading device chassis to earth ground

NOTE

through the jumper, (default setting, see Figure 7).

- Connect the Network Cable Shield (Shield) to Filtered
Earth through the jumper (default setting, see Figure 6).

The input power signals Vdc, GND and Earth as well as the network signals REF, ID+,
ID- and Shield are repeated to facilitate system cabling. In this way the power and

network busses can enter and exit the CBX100 from different spring clamps but be
physically connected together.

Figure 4 - System Cable Connections

Pinouts

Vdc Power Supply Input Voltage +
GND Power Supply Input Voltage ­Earth Protection Earth Ground
+V Power Source – External Trigger
I1A External Trigger A (polarity insensitive)
I1B External Trigger B (polarity insensitive)

-V Power Reference – External Trigger
+V Power Source – Inputs
I2A Input 2 A (polarity insensitive)
I2B Input 2 B (polarity insensitive)

-V Power Reference – Inputs
+V Power Source – Outputs

-V Power Reference – Outputs
O1+ Output 1 +
O1- Output 1 ­O2+ Output 2 +
O2- Output 2 ­TX Auxiliary Interface TX
RX Auxiliary Interface RX
SGND Auxiliary Interface Reference
REF Network Reference
ID+ ID-NET™ Network +
ID- ID-NET™ Network -

TX TX+ RTX+
RTS TX- RTX­ RX *RX+
CTS *RX-
SGND SGND SGND

POWER SOURCE JUMPER SETTINGS

w

w

For most applications input power is provided through the dedicated spring
clamp connectors inside the CBX100.

However CBX100 may accept power from the connected reading device
through the 25-pin connector. This is useful, for example, to pass power to
connected accessories such as Encoder and Presence Sensor from
DX8200A VAC models or 6K/8K scanners powered directly through the
network. See the relative reading device Reference Manual for details.

To power CBX100 from the reading device, the power source jumper must be
placed in the "power from device" position as indicated in Figure 5.

power from

clamps

(default)

power from

device

Figure 5–Power Source Jumper Settings

SHIELD TO PROTECTION EARTH JUMPER SETTINGS

The network cable shield (Shield) can be connected to Earth Ground
(Earth) either directly or through a filter circuit. If the jumper is left open, the
network cable shield (Shield) is floating.

Earth floating

Filtered Earth

(default)

Figure 6– Shield to Protection Earth Jumper Settings

CHASSIS GROUNDING JUMPER SETTINGS

The reading device chassis grounding method can be selected by
positioning a jumper (see Figure 7). In this way the reading device chassis
can be connected to earth ground (only if pin Earth is connected to a good
earth ground). For all reading devices except 6K/8K, the chassis can
alternatively be connected to the power supply ground signal (GND) or it
can be left floating but, in this case, the jumper must be removed. For 6K or
8K scanners the chassis is internally connected to GND.

All Reading Devices (except 6K/8K)

to GND

The scanner chassis is
internally connected to GND

floating

6K, 8K Family Scanners

to Earth
(default)

to Earth
(default)

Figure 7 – Chassis Grounding

9-PIN READING DEVICE AUXILIARY SERIAL INTERFACE

The reading device auxiliary serial interface available on the internal
CBX100 9-pin connector can be used either for configuration or for data
monitoring.

Connections can be made to a PC or Laptop using a straight through cable
or a USB-RS232 converter.

The details of the connector pins are indicated in the following table:

CBX100 9-pin D-Sub Female Connector Pinout

Pin Name Function

2 TX Auxiliary RS232
3 RX Auxiliary RS232
5 SGND Auxiliary Reference Ground

1, 4, 6, 7, 8, 9 N.C.

5

9

1

6

NETWORK BUS TERMINATION

ID-NET™

ON

OFF

Figure 8 – ID-NET™ Termination Resistance Switch

The ID-NET™ termination resistance switch enables or disables the
insertion of the bus termination resistor for ID-NET™ network applications.

In ID-NET™ network applications the termination
resistor must be enabled ONLY on the first and last
devices of the chain. On all the other devices this

CAUTION

resistor MUST NOT be enabled (OFF).

RS485 HD

ONOFF

Figure 9 – RS485 HD Termination Resistance Switch

The RS485 HD termination resistance switch enables or disables the
insertion of the bus termination resistor for RS485 Half Duplex Multidrop
applications.

In Multiplexer applications the termination resistor must
be enabled ONLY on the last device of the chain, the
farthest away from the Multiplexer (assuming the
Multiplexer is the first device of the chain). On all the

CAUTION

other devices this resistor MUST NOT be enabled
(OFF).

BM100 BACKUP AND RESTORE MODULE (ACCESSORY)

The BM100 Backup and Restore Module (separate accessory) provides
configuration parameter backup. It can easily be installed by aligning it over
its corresponding connector in the CBX100 and pushing down until correctly
seated. When closed, the plastic support inside the CBX100 cover holds the
module in place. For further details see the BM100 manual.

Figure 10 – BM100 Accessory Mounting

INDICATOR LEDS

blue/red

yello

green

yello

green

Figure 11 – Indicator LEDs

There are five Indicator LEDs which signal power and I/O activity and are
visible from the CBX100 outside cover.

The Power LED is blue when power is correctly applied to the CBX100 and
the power switch is turned on.

This LED is red if power polarity is incorrect. In this case the connected
reading device and optional Backup Module are protected.

If external I/O devices are powered through CBX100
(connected to +V/-V), they are not protected from
polarity inversion.

CAUTION

The remaining four LEDs signal activity on the relative I/O lines. Their
meaning depends on the software configuration of the connected reading
device.

TECHNICAL FEATURES

ELECTRICAL FEATURES

Supply Voltage 10 to 30 Vdc*
Consumption 0.5 – 0.3 A
Limited Current Consumption

2.5 A Max

CBX + reading device consumption

(see related manual)

USER INTERFACE

LED Indicators Power On/Polarity Error (blue/red)

Trigger (yellow)

IN2 (green)

OUT1 (yellow)

OUT2 (green)

PHYSICAL FEATURES

Mechanical Dimensions

138 x 128 x 62 mm

(5.4 x 5 x 2.4 in.)

Weight about 380 g. (13.40 oz.)

ENVIRONMENTAL FEATURES

Operating Temperature
Storage Temperature

0° to 50 °C (+32° to 122 °F)

-20° to 70 °C (-4° to 158 °F)
Humidity max. 90% non condensing
Vibration Resistance 14 mm @ 2 to 10 Hz
EN 60068-2-6

2 hours on each axis

1.5 mm @ 13 to 55 Hz
2 g @ 70 to 200 Hz

Shock Resistance 30 g; 11 ms;
EN 60068-2-27 3 shocks on each axis
Protection Class
EN 60529

(when compression connectors and

reading device are correctly connected)

IP65

The features given are typical at a 25 °C ambient temperature (if not
otherwise indicated).

* for further details about minimum/maximum supply voltage refer to the

manual of the connected reading device, since the minimum supply
voltage required may be >10.

SERVICES AND SUPPORT

Datalogic provides several services as well as technical support through its
website. Log on to www.automation.datalogic.com and click on the links
indicated for further information including:

• PRODUCTS

Search through the links to arrive at your product page where you can
download specific Manuals

and Software & Utilities:

• SERVICES & SUPPORT

- Datalogic Services
Agreements

- Authorised Repair Centres

- Warranty Extensions and Maintenance

• CONTACT US

E-mail form and listing of Datalogic Subsidiaries

CE COMPLIANCE

Warning: This is a Class A product. In a domestic environment this product

may cause radio interference in which case the user may be required to
take adequate measures.

DECLARATION OF CONFORMITY

Datalogic Automation S.r.l.

40012 - Lippo di Calderara

dichiara che
declares that the
déclare que le
bescheinigt, daß das Gerät
declare que el

CBX100, connection box compact e tutti i suoi modelli
and all its models
et tous ses modèles
und seine Modelle
y todos sus modelos

sono conformi alle Direttive del Consiglio Europeo sottoelencate:
are in conformity with the requirements of the European Council Directives listed below:
sont conformes aux spécifications des Directives de l'Union Européenne ci-dessous:
der nachstehend angeführten Direktiven des Europäischen Rats:
cumple con los requisitos de las Directivas del Consejo Europeo, según la lista siguiente:

89/336/EEC EMC Directive e 92/31/EEC, 93/68/EEC emendamenti successivi
and further amendments
et ses successifs amendements
und späteren Abänderungen
y succesivas enmiendas

Basate sulle legislazioni degli Stati membri in relazione alla compatibilità elettromagnetica ed alla
sicurezza dei prodotti.
On the approximation of the laws of Member States relating to electromagnetic compatibility and
product safety.
Basée sur la législation des Etats membres relative à la compatibilité électromagnétique et à la
sécurité des produits.
Über die Annäherung der Gesetze der Mitgliedsstaaten in bezug auf elektromagnetische
Verträglichkeit und Produktsicherheit entsprechen.
Basado en la aproximación de las leyes de los Países Miembros respecto a la compatibilidad
electromagnética y las Medidas de seguridad relativas al producto.

Questa dichiarazione è basata sulla conformità dei prodotti alle norme seguenti:
This declaration is based upon compliance of the products to the following standards:
Cette déclaration repose sur la conformité des produits aux normes suivantes:
Diese Erklärung basiert darauf, daß das Produkt den folgenden Normen entspricht:
Esta declaración se basa en el cumplimiento de los productos con las siguientes normas:

EN 55022 (Class A ITE),September 1998:

EN 61000-6-2, September 2005: ELECTROMAGNETIC COMPATIBILITY (EMC)

Via S. Vitalino 13

Bologna - Italy

INFORMATION TECHNOLOGY EQUIPMENT
RADIO DISTURBANCE CHARACTERISTICS

LIMITS AND METHODS OF MEASUREMENTS

PART 6-2: GENERIC STANDARDS – IMMUNITY FOR

INDUSTRIAL ENVIRONMENTS

Lippo di Calderara, January 29th, 2008 Lorenzo Girotti

Product & Process Quality Manager

821001372 (Rev. B)

08