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A
C-BOX 100
Instruction Manual
The C-BOX 100 is a connection box which can be used as an accessory
to several Datalogic family scanners to facilitate the system connections.
System cabling is made through spring clamp terminal blocks inside the
C-BOX 100 while the scanner is connected to the C-BOX 100 through a
25-pin connector placed on the left side of the housing.
A 9-pin connector placed inside the C-BOX 100 facilitates connection
between an external PC and the auxiliary serial interface of the scanner
for configuration or data monitoring.
GENERAL VIEW
C-BOX 100
3
1
2
1
2
3
3
21
2
1
1
Power switch (ON/OFF)
1
Chassis grounding selector
2
INT-30 power connector for 20 mA C.L.
3
Power on LED (green)
4
Power Polarity Error LED (red)
5
Scanner selection switch
6
uxiliary port connector
7
OM4000 jumpers
8
Termination resistance switch
9
Spring clamp terminal blocks
10
Figure A
25-pin scanner connector
Compression connectors
Cover screws (4)
5 4
6
10
Figure B
7
40
8
20
9
SAFETY PRECAUTIONS
ATTENTION: READ THIS INFORMATION BEFORE INSTALLING THE PRODUCT
POWER SUPPLY
This product is intended to be installed by Qualified Personnel only.
This device is intended to be supplied by a UL Listed NEC Class 2 power
source, rated 10-30V, minimum 0.50A.
The overall value of power consumption of the
system (C-BOX 100 + scanner) is given by adding
the scanner power consumption to that of the C-BOX
CAUTION
100. Refer to the manual of the connected scanner
for details about minimum/maximum supply voltage
and power consumption.
SUPPORTED SCANNER MODELS
The C-BOX 100 can be connected to the following readers through the
25-pin connector illustrated in Figure A.
Linear Scanners 2D Readers/Cameras
DS2100A *DS1100 DS4600A DS6XXX MATRIX-1XXX DV9500
DS2400A *DS2200 DX6XXX MATRIX-2XXX
DS8100A
* It is necessary to use 10-30 V versions for DS1100 and DS2200
scanners.
OPENING THE DEVICE
To install the C-BOX 100 or during normal maintenance, it is necessary
to open it by unscrewing the four cover screws:
ELECTRICAL CONNECTIONS AND SETUP
The following figure shows the typical layout.
Scanner
C-BOX 100
SCANNER
System Cables
Auxiliary
Interface
Scanner Configuration PC
Figure 2 – System Layout
The dotted line in the figure refers to an optional (temporary) hardware
configuration in which a portable PC can be quickly connected to the CBOX 100 (and consequently to the scanner auxiliary interface) through
the internal 9-pin connector. This allows monitoring of the data
transmitted by the scanner or configuration through the utility program
(see the scanner Installation Manual for more details). The scanner
auxiliary interface signals are also available on the internal spring clamp
connectors.
After making system cabling and switch settings, connect the scanner to
the 25-pin connector on the left side of the C-BOX 100 housing.
Switch ON the C-BOX 100 power switch (see Figure 3). The correct
polarity of the power connection is signaled by the green LED, while the
red LED turns on in case of wrong polarity.
Power is supplied to the connected scanner (25-pin
connector only) through an electronic circuit which:
limits the inrush current; provides short circuit
protection and over current protection (automatic
NOTE
retry).
POWERING C-BOX 100 FROM A SCANNER
In order for C-BOX 100 to accept
power from the scanner through the
25-pin connector, a solder bridge
must be made at the two pads
indicated in Figure 5.
This is useful for example, to pass
power to connected accessories
such as Encoder and Presence
Sensor from DX8200A VAC models
or other scanner layouts. See the
relative scanner Reference Manual
for details.
Figure 5– Scanner Power Solder Bridge
SYSTEM WIRING
The connection and wiring procedure for C-BOX 100 is described as
follows:
1) Open the C-BOX 100 by unscrewing the 4 cover screws.
2) Verify that the C-BOX 100 power switch is off (see Figure 3).
3) Unscrew the compression connectors and pass all the system
cables through them into the C-BOX 100 housing.
4) To connect the power and input/output signals:
• Prepare the individual wires of the system cables by stripping
the insulation back approximately 1 cm.
• Using a device such as a screwdriver, push down on the lever
directly next to the clamp (see Figure 6).
• Insert the wire into the clamp and release the lever.
The wire will now be held in the spring clamp.
The C-BOX 100 must be disconnected from the
power supply during this operation.
CAUTION
MECHANICAL INSTALLATION
The diagram below gives the overall dimensions of the C-BOX 100 and
may be used for its installation.
12
40
90
[1.57]
[3.54]
66
12
[0.47]
[2.60]
[0.47]
89.8
[3.54]
114.5
[4.51]
mm
inch
Ø3.5
[Ø0.14]
5
[0.20]
150
[5.91]
5
[0.20]
161
[6.34]
Figure 1 - Overall Dimensions
After system functioning has been verified, close the C-BOX 100 using
the 4 cover screws making sure the rubber seal is fitted correctly
between the parts of the housing.
POWER SUPPLY
Power is supplied to the C-BOX 100 through the pins provided on the
spring clamp connector.
The power switch (see Figure 3) switches the power supply ON or OFF
for both the C-BOX 100 and the connected scanner.
S1
ON
OFF
Figure 3 - Power Switch ON/OFF Positions
C-BOX 100
VS
1
GND
2
USER INTERFACE
V+ (10 - 30 Vdc)
GND
Figure 4 - Power Supply Connections
Pin 1 is also electrically connected to pins 3 and 5,
just as pin 2 is electrically connected to pins 4 and 6.
This is useful for external trigger/inputs connections.
NOTE
The power supply must be between 10 and 30 Vdc only.
Figure 6 - System Cable Connections
The wiring used can be solid or stranded but must meet the following
specifications.
All positions: 24 - 16 AWG 0.2 - 1.5 mm²
The C-BOX 100 spring clamp connector pinouts are indicated in the
Pinout tables.
Refer to the scanner Installation Manual for signal details.
CHASSIS GROUNDING JUMPER SETTINGS
The scanner chassis grounding method can be selected by positioning a
jumper (see Figure 7). In this way the scanner chassis can be
connected to earth ground (only if pins 7 or 8 are connected to a good
earth ground). For 1, 2, or 4K scanners the chassis can alternatively be
connected to the power supply ground signal (GND) or it can be left
floating but, in this case, the jumper must be removed. For 6, 8K
scanners the chassis is internally connected to GND.
1, 2, 4K Family Scanners
to EARTH
GROUND
(default)
to GND floating
6, 8K Family Scanners
The scanner chassis
is internally
connected to GND
to EARTH
GROUND
(default)
Figure 7 – Chassis Grounding
Page 2
Linear Scanner Pinouts
A
Pin Name
1, 3, 5 VS
2, 4, 6 GND
7, 8 EARTH GROUND
*9, 13 RS485 CABLE SHIELD
20, 40 RESERVED
35 TX AUX
37 RX AUX
DS2100A
DS2400A
DS4600A DS1100
DS2200
DS6XXX
DX6XXX
DS8100A
21 OUT1+ OUT1+ OUT1+ OUT1+
22 OUT REF OUT1- IO REF OUT123 OUT2+ OUT2+ OUT2+ OUT2+
24 OUT REF OUT2- IO REF OUT225 NC RESERVED NC OUT 3A
26 NC RESERVED IN1- OUT 3B
27 EXT TRIG+ EXT TRIG+ EXT TRIG+ EXT TRIG/PS
28 EXT TRIG- EXT TRIG- EXT TRIG- EXT TRIG/PS
29 NC IN1+ NC IN 2/ENC A
30 NC IN1- IO REF IN 2/ENC B
31 NC IN2+ NC IN 3A
32 NC IN2- NC IN 4A
33 RESERVED RESERVED RESERVED IN 3A
34 RESERVED RESERVED RESERVED IN 4A
36 RTSA GND NC IN 3B/IN 4B
38 CTSA SGND AUX NC GND
39 GND GND GND GND
A
B
DS2100A DS2400A DS4600A DS6XXX DX6XXX DS8100A
RS232 RS485FD RS485HD 20mA CL
*11, 15 TX232 TX485+ RTX485+
*12, 16 RTS232 TX485- RTX48517 RX232 RX485+
18 CTS232 RX485-
*10, 14, 19 SG N D MAI N SG N D MAI N S G ND MA I N
(with INT-30 only)
see INT-30
instructions
DS1100 DS2200
RS485HD
*11, 15 RTX485+
*12, 16 RTX485-
17 RESERVED
18 RESERVED
*10, 14, 19 S GN D MAI N
* The signals on pins 9, 10, 11 and 12 are repeated on pins 13, 14, 15 and 16 to facilitate
network connections (i.e. Multiplexer connections using the RS485 half-duplex Interface). In
this way the network bus can enter and exit the C-Box 100 from different spring clamps but be
physically connected together.
2D Reader/Camera Pinouts
Pin Name
1, 3, 5 VS
2, 4, 6 GND
7, 8 EARTH GROUND
20, 40 RESERVED
MATRIX-
2XXX
*9, 13 RS485 CABLE SHIELD RESERVED
35 TX AUX
37 RX AUX
21 OUT1+ NC RESERVED
22 OUT1- NC RESERVED
23 OUT2+ NC GND3
24 OUT2- NC OUTPUT+
25 OUT3+ OUT3+ TX3 48526 OUT3- OUT3- TX3 485+
27 EXT TRIG A EXT TRIG A RX3 48528 EXT TRIG B EXT TRIG B RX3 485+
29 IN 2A NC PS30 IN 2B NC PS+
31 NC NC OE+
32 NC NC OE33 NC NC OE+
34 NC NC OE36 NC NC OUTPUT38 GND GND
39 GND GND GND
• These signals are not available by default but require DV9500 internal jumper settings.
MATRIX-
1XXX
DV9500
•RX2 232
•TX2 232
•GND2
MATRIX-2XXX
RS232 RS485FD RS485HD 20mA CL
*11, 15 TX232 TX485+ RTX485+
*12, 16 RTS232 TX485- RTX48517 RX232 RX485+
18 CTS232 RX485-
*10, 14, 19 SG N D M A I N S G ND MAIN SGND MA IN
(with INT-30 only)
see INT-30
instructions
MATRIX-1XXX
RS485HD
*11, 15 RTX485+
*12, 16 RTX485-
17 NC
18 NC
*10, 14, 19 S GN D MA IN
DV9500
*11, 15 INPUT*12, 16
17 INPUT+
18
*10, 14, 19
• These signals are not available by default but require DV9500 internal jumper settings.
•GND1
•RX1 232
•TX1 232
SCANNER SELECTION
DS1100
DS2200
B
Other Devices
Figure 8 - Scanner Selection
Switch S3 must be set to A only when a DS1100 or a DS2200 scanner
(10-30 V version) is connected. For all the other devices switch S3 must
be set to B.
RS485 BUS TERMINATION
ON
OFF
S2
Figure 9 - Termination Resistance Switch
Switch S2 enables or disables the insertion of the bus termination
resistor for RS485 Half Duplex Multidrop applications.
In Multiplexer applications the termination resistor
must be enabled ONLY on the last device of the
chain, the farthest away from the Multiplexer
(assuming the Multiplexer is the first device of the
CAUTION
chain). On all the other devices this resistor MUST
NOT be enabled (S2 = OFF).
For all RS485 connections, in case of electrically noisy
environments: C-BOX 100 should be connected to a
good earth ground (pin 7 or 8), RS485 CABLE SHIELD
should be connected to pin 7 or 8, the scanner chassis
NOTE
should be connected to EARTH GROUND through the
jumper, see Figure 7.
821000554 (Rev. E)
OM4000 JUMPER SETTINGS
J1J2
Figure 10 - OM4000 Jumpers
These jumpers allow connection to the EXT TRIG signals on separate
spring clamp terminals for applications which use the OM4000
Oscillating Mirror in Trigger Mode.
When jumper J1 is inserted, pin 40 is connected to pin 27 (EXT TRIG+);
jumper J2 inserted connects pin 20 to pin 28 (EXT TRIG-).
When the jumpers are removed, pin 20 and pin 40 are disconnected.
9-PIN SCANNER AUXILIARY SERIAL INTERFACE
The scanner auxiliary serial interface available on the internal 9-pin
connector can be used either for configuration or for data monitoring.
The details of the connector pins are indicated in the following table:
Figure 11 - 9-pin Male Connector
9-pin Connector Pinout
Pin Name Function
1 N.C.
2 RXA Auxiliary RS232
3 TXA Auxiliary RS232
4 N.C.
5 GND Ground
6 N.C.
7 RESERVED Device Dependent Signal
8 RESERVED Device Dependent Signal
9 N.C.
Pins 7 and 8 have different signals attributed to them
depending on the device connected to C-BOX 100. It
is recommended to use only pins 2, 3, and 5 for
NOTE
communications.
Do not use the 9-pin connector when C-BOX 100 is
connected to DV9500.
CAUTION
TECHNICAL FEATURES
ELECTRICAL FEATURES
Supply Voltage 10 to 30 Vdc*
Power Consumption
0.5 W + scanner power
consumption
(see related manual)
Max Current Consumption
(short circuit protection on 25-pin
connector)
USER INTERFACE
2 to 2.5 A
LED Indicators Power on LED (green)
Power polarity error LED (red)
* for further details about minimum/maximum supply voltage refer to
the manual of the connected scanner, since the minimum supply
voltage required may be >10.
PHYSICAL FEATURES
Mechanical Dimensions
161 x 114.5 x 40 mm
(6.34 x 4.51 x 1.57 in.)
Weight about 320 g. (11.29 oz.)
ENVIRONMENTAL FEATURES
Operating Temperature
Storage Temperature
-10° to 50 °C (+14° to 122 °F)
-20° to 70 °C (-4° to 158 °F)
Humidity max. 90% non condensing
Vibration Resistance 14 mm @ 2 to 10 Hz
EN 60068-2-6
2 hours on each axis
1.5 mm @ 13 to 55 Hz
2 g @ 70 to 200 Hz
Shock Resistance 30 g; 11 ms;
EN 60068-2-27 3 shocks on each axis
Protection Class
(when correctly connected to the scanner)
The features given are typical at a 25 °C ambient temperature (if not otherwise
indicated).
IP64
WEEE COMPLIANCE
Information for the user in accordance with the European Commission
Directive 2002/96/EC
At the end of its useful life, the product marked with the crossed out wheeled
wastebin must be disposed of separately from urban waste.
Disposing of the product according to this Directive:
• avoids potentially negative consequences to the environment and human health which
otherwise could be caused by incorrect disposal
• enables the recovery of materials to obtain a significant savings of energy and resources.
For more detailed information about disposal, contact the supplier that provided you with the
product in question or consult the dedicated section at the website
www.automation.datalogic.com.
CE COMPLIANCE
Warning: This is a Class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take adequate measures.
DECLARATION OF CONFORMITY
Datalogic Automation S.r.l.
Via S. Vitalino 13
40012 - Lippo di Calderara
dichiara che
declares that the
déclare que le
bescheinigt, daß das Gerät
declare que el
C-BOX 100, passive connection box e tutti i suoi modelli
and all its models
et tous ses modèles
und seine modelle
y todos sus modelos
sono conformi alle Direttive del Consiglio Europeo sottoelencate:
are in conformity with the requirements of the European Council Directives listed below:
sont conformes aux spécifications des Directives de l'Union Européenne ci-dessous:
der nachstehend angeführten Direktiven des Europäischen Rats:
cumple con los requisitos de las Directivas del Consejo Europeo, según la lista siguiente:
89/336/EEC EMC Directive e 92/31/EEC, 93/68/EEC emendamenti successivi
and further amendments
et ses successifs amendements
und späteren Abänderungen
y succesivas enmiendas
Basate sulle legislazioni degli Stati membri in relazione alla compatibilità elettromagnetica ed
alla sicurezza dei prodotti.
On the approximation of the laws of Member States relating to electromagnetic compatibility and
product safety.
Basée sur la législation des Etats membres relative à la compatibilité électromagnétique et à la
sécurité des produits.
Über die Annäherung der Gesetze der Mitgliedsstaaten in bezug auf elektromagnetische
Verträglichkeit und Produktsicherheit entsprechen.
Basado en la aproximación de las leyes de los Países Miembros respecto a la compatibilidad
electromagnética y las Medidas de seguridad relativas al producto.
Questa dichiarazione è basata sulla conformità dei prodotti alle norme seguenti:
This declaration is based upon compliance of the products to the following standards:
Cette déclaration repose sur la conformité des produits aux normes suivantes:
Diese Erklärung basiert darauf, daß das Produkt den folgenden Normen entspricht:
Esta declaración se basa en el cumplimiento de los productos con las siguientes normas:
EN 55022, August 1994:
Amendment A1 (Class A ITE), October 2000:
EN 61000-6-2, October 2001: ELECT ROMAGNETIC COMPATIBILITY (EMC)
Lippo di Calderara, April 2nd, 2007 Lorenzo Girotti
Bologna - Italy
LIMITS AND METHODS OF MEASUREMENTS OF RADIO
DISTURBANCE CHARACTERISTICS OF INFORMATION
TECHNOLOGY EQUIPMENT
ART 6-2: GENERIC STANDARDS – IMMUNITY FOR
P
INDUSTRIAL ENVIRONMENTS
Product & Process Quality Manager
07
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