Magellan™ 1100i OEM
Presentation Omnidirectional Bar Code Reader
Integration Manual
Datalogic USA, Inc.
959 Terry Street
Eugene, OR 97402
USA
Telephone: (541) 683-5700
Fax: (541) 345-7140
© 2006-2017 Datalogic S.p.A. and/or its affiliates
An Unpublished Work - All rights reserved. No part of the contents of this documentation or the procedures described therein may
be reproduced or transmitted in any form or by any means without prior written permission of Datalogic S.p.A. and/or its affiliates
("Datalogic" or "Datalogic USA, Inc.”). Owners of Datalogic products are hereby granted a non-exclusive, revocable license to repro
duce and transmit this documentation for the purchaser's own internal business purposes. Purchaser shall not remove or alter any
proprietary notices, including copyright notices, contained in this documentation and shall ensure that all notices appear on any
reproductions of the documentation.
Should future revisions of this manual be published, you can acquire printed versions by contacting your Datalogic representative.
Electronic versions may either be downloadable from the Datalogic website (www.datalogic.com) or provided on appropriate
media. If you visit our website and would like to make comments or suggestions about this or other Datalogic publications, please
let us know via the "Contact Datalogic" page.
Disclaimer
Datalogic has taken reasonable measures to provide information in this manual that is complete and accurate, however, Datalogic
reserves the right to change any specification at any time without prior notice.
Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries, including the U.S. and the E.U. All
other brand and product names may be trademarks of their respective owners.
Magellan is a trademark of Datalogic S.p.A. or of Datalogic and/or its affiliates, registered in many countries, including the U.S. and
the E.U.
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See www.patents.datalogic.com for patent list.
Patents
Table of Contents
Chapter 1.
Chapter 2.
Appendix A. TECHNICAL SPECIFICATIONS .......................................................................................................... 5
INTRODUCTION .................................................................................................................................. 1
Overview ..........................................................................................................................................................1
Unpacking the Scanner ..................................................................................................................................2
Scanner Care ...................................................................................................................................................2
Technical Support ...........................................................................................................................................2
Datalogic Website Support ....................................................................................................................2
Reseller Technical Support ....................................................................................................................2
Telephone Technical Support ................................................................................................................2
MOUNTING THE SCANNER ............................................................................................................... 1
General Considerations .................................................................................................................................1
Mounting .........................................................................................................................................................1
Mounting the Scanner Standalone ..............................................................................................................2
Cable Routing ..................................................................................................................................................2
Scanner Ventilation ........................................................................................................................................2
Integrating the Scanner to Read at the Proper Distance ..........................................................................2
Design of the Scanner Opening ....................................................................................................................3
Integrating the Scanner Behind a Window .................................................................................................4
ESD Protection ................................................................................................................................................4
Optical and Read Performance Parameters ...............................................................................................5
Electrical Parameters ....................................................................................................................................5
Environmental Parameters ...........................................................................................................................6
Appendix B. MECHANICAL SPECIFICATIONS ....................................................................................................... 7
Physical Properties ........................................................................................................................................7
Scanner Dimensions ......................................................................................................................................7
Clearance Required for Integration ..............................................................................................................8
Integration Manual i
NOTES
ii Magellan™ 1100i OEM
Overview
Chapter 1
Introduction
This document gives instruction, mechanical details, and design considerations
to integrate the Magellan 1100i OEM model (designated as “scanner” or “OEM
scanner” in this manual) specifically into equipment-integrated scanning appli
cations.
The OEM scanner is a compact, decoded, omni-directional imaging scanner for
fixed position OEM integration, such as price verifiers, kiosks, vending
machines, point-of-sale (POS) terminals, and other equipment-integrated
scanning applications. The new proprietary imaging technology excels at cap
turing hard-to-read bar codes in omni-direction orientation.
A typical system using the scanner consists of a host system such as a price
verifier or kiosk. The host system interfaces with the scanner and receives
decoded bar code data produced by the scanner. The illumination LED's in the
scanner emit visible light as well as invisible infrared light. When a bar code
passes through the scan volume area, light is reflected off the bar code. The
scanner collects this reflected light, processes it into a digital signal and
decodes it into data that can be used by the host system. The scanner has dif
ferent operational modes which can be selected via special programming bar
codes.
Resources in other documents
The OEM scanner contains versions of the scan engine, electrical components,
software, and configuration programming options as those available on stan
dard Magellan 1100i scanner models. This document is meant to give instruction, mechanical details, and design considerations to integrate the OEM
scanner model only.
Details on the Electrical Interface, Configuration Settings, and Programming are
found in the Magellan 1100i Product Reference Guide.
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Integration Manual 1
Unpacking the Scanner
The scanner is shipped in custom packaging. Carefully open the package, and
inspect for the following:
• scanner
• power supply (if ordered)
• interface cable (if ordered)
If any parts are damaged or you need additional hardware, please contact .
Scanner Care
• The scanner contains sensitive components which require special handling. Datalogic may not warrant damage due to improper handling.
• Do not open the scanner's case. Doing so will void the warranty.
• Avoid touching the front window. Fingerprints will degrade the scanner's
performance.
• Only clean the scan window when visual inspection reveals dirt or residue.
Remove lint or foreign material present with filtered compressed air.
Remove fingerprints or other residue using clean, cotton-tipped applica
tors dipped in isopropyl alcohol, or with soft tissues dipped in high-quality lens or eyeglass cleaner. Do not reuse cotton-tipped applicators or
tissues.
• Do not scrub the window.
• Never wipe the window with a dry tissue or applicator.
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Technical Support
Datalogic Website Support
The Datalogic website (www.datalogic.com) is the complete source for technical
support and information for Datalogic products. The site offers product support, warranty information, product manuals, product tech notes, software
updates, demos, and instructions for returning products for repair.
Reseller Technical Support
An excellent source for technical assistance and information is an authorized
Datalogic reseller. A reseller is acquainted with specific types of businesses,
application software, and computer systems and can provide individualized
assistance.
Telephone Technical Support
If you do not have internet or email access, you may contact Datalogic technical
support at (541) 349-8283 or check the back cover of your manual for more
contact information.
2 Magellan™ 1100i OEM
This section describes how to design the mounting for optimum scanner performance.
General Considerations
A typical system uses the scanner mounted inside a host enclosure, with an
opening for the scanning pattern to exit and read bar codes. The opening
should be the size of the scanner window at a minimum, but only exposing as
much of the scanner as necessary.
Although the scanner has been designed to be impact-resistant, it is important
to consider the effect of the environment on the scanner. In particular, mount
ing should minimize the possibility of foreign objects coming into contact with
the window's surface. Such contact will damage the window over time and
reduce the scanner's performance. Consideration should also be given to the
clearances needed for the scanner’s interface cable (reference the following
section,
.
Chapter 2
Mounting the Scanner
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Mounting
System integration is made easy with the OEM scanner's mounting features.
The primary method of mounting to the host enclosure is to attach the scanner
using the bottom mounting features. Two threaded mounting features are
located on the bottom of the scanner for use with size M4 screws (4 mm x 0.7
pitch) of your required length. One additional threaded mounting feature is
located at the rear of the scanner which is intended for host enclosures previ
ously designed to integrate the VS800 scanner. The maximum installation
torque for all mounting screws is 2.3 N-m [20 in-lb].
Specifications, contains mechanical drawings of the scanner including the posi-
tion of the mounting features. Host enclosure mounting holes should be
4.3mm [0.17"] in diameter.
The scanner can be mounted upside down with no loss in scanning perfor-
mance.
Appendix B, Mechanical
Integration Manual 1
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Rear Cable Routing
Bottom Cable Routing
Mounting the Scanner Standalone
The OEM scanner is not intended for use in a standalone application. This
model is intended to be integrated inside a host enclosure. Standard Magellan
1100i models should be used when a standalone application is required.
Cable Routing
The mounting design should also take into consideration the clearances needed
for the interface cable. This cable should be routed internal to the host enclosure as much as possible. It is recommended to use a flat cable
without a large strain relief so that the cable can be routed away from the scanner in one of the following directions. As shown in Figure 1, the interface cable
can be routed out the rear or bottom surfaces of the scanner.
Figure 1. Cable Routing
or round cable
Scanner Ventilation
When mounting the scanner inside a secondary enclosure, it is important to
have proper ventilation to ensure that the scanner temperature does not exceed
the maximum range as listed in Appendix A, Technical Specifications. The reliability of the scanner may be compromised if the temperature range is not
ained.
maint
Integrating the Scanner to Read at the Proper Distance
When deciding how to mount the OEM scanner, there are many criteria that
must be considered. First, there are minimum and maximum distances that the
bar code can be from the front of the scanner to be properly read, depending
on the size of the bar code. These distances, or depth of field, are specified in
Appendix A, Technical Specifications.
Note that the depth of field begins 13mm [0.5"] from the front of the scanner.
This means that bar codes may not be read if they are within the range of 013mm [0-0.5"] from the front of the scanner. To ensure that a bar code can not
be placed too close to the scanner, it is recommended that the scanner is
mounted at least 13mm [0.5"] from the outer surface of the host enclosure, to
ensure that bar codes will be within the scan volume.
2 Magellan™ 1100i OEM
Second, the scanner must be positioned so that the scan volume and illumina-
13mm
[0.5"]
147mm [5.79"]
94mm [3.70"]
Scan Volume @ 165mm (6.5”)
tion light will cover the entire bar code. The scan volume is shown in Figure 2.
The combination of the Scan Volume and the illumination light is called the
ld of View. Designing around the scanner Field of View is explained more in
Fie
the following section, .
Figure 2. Scanning Volume
Design of the Scanner Opening
NOTE
A typical system uses the scanner mounted inside a host enclosure with an
opening for the scanner Field of View to exit the scanner window and read bar
codes. If the scanner is flush against the opening, it should be the size of the
scanner window at a minimum, but only exposing as much of the front surface
of the scanner as necessary. Additional clearance in the opening can also be
considered for the speaker opening.
The design and placement of the scanner opening within a host enclosure is
ritical for optimum system performance. Use the detailed dimensions shown in
c
Appendix B, Mechanical Specifications, to design the host enclosure and scan-
ner opening along with the following guidelines.
• The opening must not block any of the outgoing illumination light,
cribed by dimensions of the scanner Field of View.
des
• Ensure that there are no reflective surfaces
opening.
• The minimum opening size must increase
scanner and the window increases. This is necessary to accommodate the
width and height of the scan volume.
• The opening or other parts of the host enclosure must not enter the Field
View in order to allow the bar code image to be captured by the scan-
of
ner.
around the area of the scanner
as the distance between the
If all the red illumination LED's remain on when the scanner is installed in the
host enclosure, then something is blocking the Field of View.
Integration Manual 3
Integrating the Scanner Behind a Window
It is not recommended to place any type of additional window between the
scanner and the bar code to be read. The addition of a host enclosure window
CAUTION
will significantly degrade scanner performance. This is due to the additional
optical reflective surfaces that will cause interference with the imaging technology.
It is recommended to conduct scan performance testing with any additional
window to determine if the performance level is acceptable for the application.
• Window material should be transparent with ³92% transmission to wavelength 625nm and 850nm.
•Flat window only.
• The window should be as thin as possible (thickness less than 2mm).
• The window should be as close to the LED baffle or original window as
sible to avoid LED ghost image.
pos
Performance degradation may include:
• The scan module will not read very low contrast labels.
• Red LEDs flash or red LEDs are always on. I
ule's near field and far field switching thre
• The scan module will not be able to
light (typically <100Lux). In this case, the scan module may need its
wakeup sensitivity setting increased
wake up especially in low ambient
n this case, the scanner mod-
sholds may need to be adjusted.
ESD Protection
The host enclosure design must provide adequate ESD protection for the scanner. Ideally, static discharge should not be allowed to discharge to the scanner.
he preferred method to prevent static discharge is to provide a long discharge
T
path to all circuits. The scanner is intended to be mounted inside a host enclosure. Only the front surface should be exposed in ord
is to protect the rear interface connector area which can be susceptible to static
discharge. Interface cables should also not be powered up when inserted into
the scanner. It is also recommended that any metal mounting surfaces for the
scanner must be electrically grounded.
Static discharge (ESD) testing is recommended for the entire system integration
ensure proper ESD protection.
to
Proper ESD protection should be used at the time of installation and servicing
of the scanner or the host equipment.
ESD
er to read bar codes. This
4 Magellan™ 1100i OEM
Technical Specifications
Optical and Read Performance Parameters
Parameter Specification
Scan Volume
Scan Pattern
Scan Rate
Minimum Resolution
Depth of Field
(100% UPC Labels)
Minimum Print Contrast
Ratio
Skew (Yaw)
Pitch
Roll
1147 cm3 / 70 in
136 scan lines
1760 Digital Scan Lines/second
5 mil
Code Size Depth of Field
5 mil 25.4 - 57.2mm / 1.0 - 2.25”
7.5 mil 12.7 - 69.9mm / 0.5 - 2.75”
10 mil 12.7 - 139.7mm / 0.5 - 5.5”
13 mil 12.7 - 165.1mm / 0.5 - 6.5”
20 mil 12.7 - 184.2mm / 0.5 - 7.25”
25%
± 75
± 65
Between 0 and 360
3
Appendix A
Electrical Parameters
Parameter Specification
Operating Voltage Input voltage 4.5 to 14 VDC
Input Current
Operating (idle)
Operating (label read)
Surge Current (<30 ms)
Integration Manual 5
<350mA
<450 mA
<600 mA
Environmental Parameters
Parameter Specification
Mechanical Shock
Contaminants
Water and Dust
Temperature Ranges:
Operating
Storage
Ambient Light Indoor
Ambient Light Outdoor
Humidity
Beeper/Speaker
Vibration
Multi 1.0m drops
IP52
32 F to +122 F (0 C to +50 C)
-104 F to +158 F (-40 C to + 70C)
0 - 6000 lux
0 - 86,100 lux
5 to 95% non-condensing
70-85dBA at a distance of 3’-3” (1 meter)
Retail/Office
Sine: 3.0 g pk, 5 Hz to 500 Hz
2
Random: 0.030 g
/Hz, 5 Hz to 1000 Hz
6 Magellan™ 1100i OEM
Physical Properties
Parameter Specification
Appendix B
Mechanical Specifications
Dimensions
Weight
Scanner Dimensions
86.4 mm x 71.1 mm x 66.0 mm
( 3.4” x 2.8” x 2.6”)
~ 198 g / 7.0 oz.
Integration Manual 7
Clearance Required for Integration
8 Magellan™ 1100i OEM
©2006-2017 Datalogic S.p.A. and its Group companies • All rights
reserved. • Without limiting the rights under copyright, no part of
this documentation may be reproduced, stored in or introduced into
a retrieval system, or transmitted in any form or by any means, or
for any purpose, without the express written permission of Datalogic S.p.A. and/or its affiliates. • Datalogic and the Datalogic logo
are registered trademarks of Datalogic S.p.A. in many countries,
including the U.S. and the E.U.
www.datalogic.com
Datalogic USA, Inc.
959 Terry Street | Eugene |OR 97402 | USA
Telephone: (1) 541-683-5700 | Fax: (1) 541-345-7140
820065614 (Rev. C) Sept 2017
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