Datacolor AHIBA IR Pro User Manual

Ahiba IR Pro User’s Guide
(Part No. 74-990132, June, 2013)

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Ahiba IR Pro User's Guide Contents • i

Contents

Ahiba IR Pro .............................................................................................1

Overview ........................................................................................................ 1

Features ......................................................................................................... 3

Accessories ................................................................................................... 4

Standard Accessories ............................................................................. 4

Optional Accessories .............................................................................. 4

About the Beakers ......................................................................................... 4

Safety Labels and Precautions ...................................................................... 5

General Precautions ............................................................................... 6

Electrical/Environmental Precautions ..................................................... 6

Use Precautions ..................................................................................... 6

Maintenance Precautions ................................ ................................ ....... 6

Chemical Handling Precautions .............................................................. 7

Operating Principles....................................................................................... 7

Heating and Cooling Schematic ............................................................. 7

Beaker Rotation ...................................................................................... 8

Equipment Controls and Indicators.......................................................9

Overview ........................................................................................................ 9

Front of Unit ............................................................................................ 9

Inside of Unit ......................................................................................... 10

Back of Unit .......................................................................................... 10

Controller .............................................................................................. 11

System Setup and Maintenance .................................................................. 11

System Location ................................................................................... 11

Power Connections ...................................................................................... 12

Water Connection ................................................................................. 12

Main Power Connection ........................................................................ 12

Controller Grounding Connection ......................................................... 13

Controller Power Supply ....................................................................... 14

Beaker Preparation, Cleaning and Maintenance ......................................... 15

Beaker Installation ................................................................................ 15

Beaker Dosing ...................................................................................... 19

Beaker Preparation Basket ................................................................... 20

Beaker Cleaning and Maintenance ....................................................... 20

Touch Screen Display Care .................................................................. 21

Program Controls ................................................................................. 23

Overview ...................................................................................................... 23

Controller and User Interface ....................................................................... 24

“Operator” .................................................................................................... 24

System Idle Screen ............................................................................... 24

Run Program Screen ............................................................................ 25

Process Running Screen ...................................................................... 25

ii • Contents Ahiba IR Pro User's Guide

Delayed Program Run Screen .............................................................. 27

Run “Manual Mode” Screen .................................................................. 27

Program Maintenance Screen .............................................................. 28

LED Indicators ............................................................................................. 28

Numeric Keypad .......................................................................................... 29

USB Host Interface ...................................................................................... 29

“Administrator” ............................................................................................. 29

Program Directory Screen .................................................................... 30

User Setup Screen ............................................................................... 31

Programs ............................................................................................... 33

Overview ...................................................................................................... 33

Limit Values ................................................................................................ . 33

Creating a Program ..................................................................................... 34

Editing a Program ........................................................................................ 35

Deleting a Program ...................................................................................... 36

Copy a Program ........................................................................................... 36

Save to External Memory ............................................................................. 36

Load from External Memory ......................................................................... 37

Running a Program ...................................................................................... 37

Program Hold ............................................................................................... 38

Hold Precautions and Tips .................................................................... 38

Manual Program Hold ........................................................................... 38

Alarms and Status Messages ................................................................ ...... 38

Audible Alerts ....................................................................................... 39

Troubleshooting Alerts and Alarms ....................................................... 40

Appendix ............................................................................................... 43

Specifications ............................................................................................... 43

Minimum/Maximum Beaker Loads ............................................................... 44

Minimum Beaker Load .......................................................................... 44

Maximum Beaker Load ......................................................................... 44

Maintenance List .......................................................................................... 45

Glossary of Icons ......................................................................................... 46

Accessories ................................................................................................. 50

Beaker Preparation Basket ................................................................... 50

Beaker Prep Basket .............................................................................. 50

Dosing Accessories .............................................................................. 51

Ahiba IR Pro User's Guide Ahiba IR Pro • 1

Ahiba IR Pro

Overview

Ahiba IR Pro is an infrared dyeing machine that handles a wide variety of
processes in exhaust dyeing laboratories. It can be used as an atmospheric or
high-temperature dyer. The unit can also be used to simulate wash fastness
testing.

2 • Ahiba IR Pro Ahiba IR Pro User's Guide

The Ahiba IR Pro controller includes firmware that is used to program customized
temperature/time sequences. Microprocessor technology ensures that the
controller accurately follows the pre-defined dyeing curves.

The user interface employs an icon-driven interface that helps eliminate all
operator obstacles that exist with text-driven interface designs. A touch screen
completes the data entry tools.

Ahiba IR Pro User's Guide Ahiba IR Pro • 3

Features

• Heating Source: 3 1000W infrared quartz lamps.

• Cooling Source: Cold water heat exchanger system is used to control

the chamber temperature and act to cool the beakers at controlled
rates.

• Temperature Monitoring: Protects the equipment and samples from
overheating.

• Type of Fibers: All fibers

• Dyeing Positions: Accommodates up to 20 dyeing positions

• Types of Substrates:

Piece

Hank

Combed Slivers

Loose Material

• Liquor Ratio:
1:3 (Synthetics)
1:5 (Natural)

• Wash Fastness Testing. Unit can also be used to simulate wash
fastness testing.

• User Interface: Icon and menu-driven user interface. Maximum number
of custom programs stored locally is 99, each containing a maximum of
15 steps.

4 • Ahiba IR Pro Ahiba IR Pro User's Guide

Accessories

Standard Accessories

The following accessories are included with the system:

• Hex screwdriver for tightening and loosening beaker tops

• Reference beaker

• Complete set of beakers. Note: If optional dosing beakers are ordered,

all necessary accessories to complete the dosing process will be
included.

• Replacement set of O-rings for beaker lids

• Beaker preparation basket

• Spare bayonet PT-100 sensor

• USB Flash Drive (Containing: User Manual, Wiring Diagram, Application

Program)

Optional Accessories

Optional accessories for the Ahiba IR Pro include the following:

• Self-refilling dosing syringe

• Accessories for membrane dosing

• Accessories for injection dosing

These accessories can be ordered with the system, or ordered at a later time.

See also Appendix, Accessories List for details to order these accessories.

About the Beakers

The Ahiba IR Pro can work with several different beaker sizes. A standard unit
includes a single set of beakers, and the beaker size is defined when the order is
placed. The table below summarizes this information:

Beaker Size

(Maximum)

Maximum Number of beakers

that can fit into the unit

Ideal Sample

Size

150 ml

20

5 grams

300 ml

15

10 grams

500 ml

8

25 grams

500 ml

10

25 grams

1000 ml

8

50 grams

5 liter

1

250 grams

INFORMATION

A unit can be equipped with either dosing or non-dosing beakers. Injection dosing or

Ahiba IR Pro User's Guide Ahiba IR Pro • 5

membrane dosing beakers or QUCIKDOSE beakers are available.
A unit fitted with either dosing option will include all accessories required to

accomplish the dosing (e.g. 10cc self-refilling dosing syringe, dosing adapter or
needle pack, capsule actuating tool, and filling funnel).

The ideal sample size is based on 10:1 liquor ratio. The maximum fill volume of the
beaker should be limited to less than 2/3 of the total beaker volume, to achieve
maximum agitation of the sample and dyebath inside the beaker.

The number of beakers supplied is based on the number of dyeing positions ordered
with the unit.

See also Appendix, Optional Accessories in this guide for a complete list of optional
accessories.

Safety Labels and Precautions

The following symbols are found on the equipment and in the documentation:

Do Not Touch

Surface is Hot. There is a danger of burn injuries in

the operation of this unit.

High Voltage

Hot Air Exhaust

Stop. Warning that a specific action is prohibited.

CAUTION. When this appears in the documentation,

it indicates that the step to be performed requires
precautions.

INFORMATION. Indicates there is additional
information relevant to the topic..

6 • Ahiba IR Pro Ahiba IR Pro User's Guide

The precautions below should always be considered during the unit assembly,
operation and maintenance.

General Precautions

• The equipment shall only be operated as instructed in this guide. If
equipment is used in a manner other than that specified in this
document, the protection provided by this instrument may be impaired.

• Read this user’s guide carefully before placing the unit in service.

• This unit weighs 75kg. Any movement or relocation of the unit requires

a minimum of four persons.

Electrical/Environmental Precautions

• To prevent an electrical shock or fire, be sure to use the power cord
supplied by Datacolor.

• The power cord must be plugged into an outlet with a protective
grounding terminal. Do not invalidate protection by using an extension
cord without protective grounding.

CAUTION
Turn main power switch to OFF and remove the power cord from the
electrical outlet before any internal service work is done.

Use Precautions

• Unit is to be used only as laboratory dyeing equipment.

• Continue operating only as long as the unit functions properly.

• Certain internal parts may reach a temperature greater than

50°C/122°F. Unit can only be operated when the door is closed.

CAUTION
When door is opened, internal parts should only be handled after the
unit has cooled to 50° C.

Maintenance Precautions

• Unit should be operated, maintained and repaired only by authorized,
trained personnel.

• Careful cleaning of the unit enhances the reliability and extends the life
of the equipment.

Ahiba IR Pro User's Guide Ahiba IR Pro • 7

Chemical Handling Precautions

• Always observe the standards and regulations applicable to the
chemicals being used.

• Datacolor assumes no responsibility for the handling of chemicals.

Operating Principles

Ahiba IR Pro consists of a rotating wheel that accommodates a maximum of 20
beakers. The unit employs a radiant infra-red heating technology to heat the
liquor in the beakers, and uses a cold water heat exchanger-cooling system. The
design reduces energy consumption while providing temperature control and
accuracy.

Heating and Cooling Schematic

• Three (3) high-performance infrared lamps are used to heat the
beakers. They are mounted at the top of the unit. The heat is
transferred from the beaker to the dyebath liquor.

• The design of the beakers ensures accurate beaker-to-beaker
temperatures.

• A reference beaker fitted with a temperature sensor is used to measure
the dyebath temperature. The actual temperature is reported to the
controller via a rotary switch.

• 2 high CFM blower fans are used to circulate air in the chamber; this
constant air flow ensures level heat transfer to all beakers. To cool the
beakers a cold water solenoid opens and allows cold water to flow
through the heat exchanger and this cold air is blown into the dyeing
chamber and heat transfer between the beakers happens. The hot air
is circulated back through the heat exchanger and cooled.

• A multiple back-up safety system monitors the temperature and protects
the equipment and samples from overheating.

8 • Ahiba IR Pro Ahiba IR Pro User's Guide

Beaker Rotation

• Rotation Speed: 5 – 50 rpm (selectable)

• Beaker Movement: Programmed reverse function reverses wheel

direction in accordance with parameter set in dyeing program (0-9 min).

Ahiba IR Pro User's Guide Index • 9

Equipment Controls and
Indicators

Overview

This section itemizes all of the controls and indicators included on the Ahiba IR Pro.

Front of Unit

Controller

Transparent glass

panel with

protective shield

Insulated

Cabinet

Door Latch

10 • Equipment Controls and Indicators Ahiba IR Pro User's Guide

Inside of Unit

Back of Unit

Door Closed

Sensor

Reference

Beaker

Beaker

Wheel

Dyeing
Beaker

Infrared

Lamps (3)

Water Inlet and

Drain connections

Main System
Power Switch

Over-Temperature

Reset Switch

IR Lamp

Circuit Breaker

Ahiba IR Pro User's Guide Index • 11

Controller

System Setup and Maintenance

The steps required to prepare the unit for operation include:

• Select a location

• Mount the controller to the machine (hardware provided)

• Attach controller grounding wire.

• Connect main communication cable to the controller

• Connect unit to power source

• Connect to cold water supply and gravity drain

• Beaker installation

System Location

The Ahiba IR Pro should be placed on a stable, level table.
The table should have sufficient height to allow for easy
opening and closing of the door, and easy viewing of the
controller.

LED Status

Panel

Touch-Screen
Display

USB

Interface

Viewing Angle
Adjustment

12 • Equipment Controls and Indicators Ahiba IR Pro User's Guide

CAUTION

There should be a minimum of 6 inches (152mm) between the back of the unit
and the wall or any other obstacles, for proper ventilation.

Power Connections

The controller and the Ahiba IR Pro base unit have separate power controls.

Water Connection

Water: Use only filtered and softened water.

Pressure: 2-3 bar (30-45 psi)
Hardness: <10 dH
Temperature: Ideally <15C

Hose: Min. diameter 3/8” (10mm), Hi Temp.

Main Power Connection

You must connect the power cord of the unit to an electrical outlet or power box
with proper earth grounding.

CAUTION

The power connection should be made by a certified electrician.

INFORMATION
Prior to connecting the Ahiba IR Pro unit, ensure that the local line voltage
agrees with the line voltage specified on the name plate. See also Main Power

Supply Connection below for schematics.

The Ahiba IR Pro requires a proper earth ground.

Power Cord