Danze D562054 Installation Manual [en, es, fr]

®
3/4” Thermostatic Mixing Valve Trim
Installation Instructions
Instrucciones de instalación de las piezas exteriores de la válvula
mezcladora termostática de 3/4"
Instructions d’installation de la manette de
manœuvre du mitigeur 3/4 po
Model / Modelo / Modèle
D5620 Series
Installation Instructions
Instrucciones para
la instalacion
Guide d'installation
US: 1-888-328-2383
Canada: 1-800-487-8372
TABLE OF CONTENTS
PG
English section
Spanish section
French section
Before Your Installation
Check to make sure you have the following parts indicated below.
Escutcheon
Handle Trim Ring
Limit Stop
1
12
23
Handle Assembly
Hex Wrench
Tools Required
Alternative Black Temperature Dial
Phillips screwdriverAdjustable wrench Pipe tapeGroove joint plier
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© 2008 Danze, Inc. All rights reserved.
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Operation Manual
DANZE ALWAYS RECOMMENDS THAT PLUMBING PRODUCTS BE INSTALLED BY A LICENSED PROFESSIONAL.
WARNING!
Do not rotate cartridge stem without trim in place or designated in the adjustment procedure.
1.
NOTE : Before trim installation, make sure the
finished wall falls between the limits marked on the plaster guard.
Remove the plaster guard from the 3/4” mixing valve.
2.
Place the gasket and escutcheon over valve stem and attach with handle trim ring. Secure the wall escutcheon by rotating the handle trim ring clockwise. Note: locate the notch in the escutcheon at the bottom.
3.
Install limit stop, making sure the gun sight and notch on the valve cartridge stem are all aligned (see illustration).
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© 2008 Danze, Inc. All rights reserved.
®
Danze provides two temperature dial alternatives with
4.
the mixing valve trim. The plated version is already mounted to the handle.
To install the black temperature dial, remove the
4.1 plated temperature dial.
Reinstall the black temperature dial.
4.2
Note: the graduations on the temperature dial are for reference purposes only and not intended to represent an actual water temperature.
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© 2008 Danze, Inc. All rights reserved.
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Prior to installing the handle on the thermostatic valve
5.
stem, make sure the high temperature limit over-ride button is aligned with the gun sight on the limit stop (see illustration). Note the gun sight on the limit stop indicates factory calibration for high temperature limit at 100 ºF (38 ºC).
Over-ride button is in line with the gun sight.
Install the screw in the thermostatic handle and tighten
6.
by hex wrench (supplied), then attach the handle cap.
ADJUST TEMPERATURE SETTING
7.
The valve is calibrated at the factory to deliver water at approximately 100˚F (38˚C) when the handle is positioned at the “High Temp Override Position” (Shown in Figure 5). This temperature roughly corresponds to the 100˚F graduation line found on the
temperature dial of the valve trim and the reference mark found on the cartridge spline of this valve. Note the listed water temperature settings are based upon our factory conditions as follows
• Hot and cold water pressure = 45 psi ( 3 bar) • Hot water temperature = 149˚ F or 65˚C • Cold water temperature = 59˚ F or 15˚C
If another range of temperatures is desired or the actual water supply conditions differ significantly, you will need to recalibrate the valve settings according to the re-calibration procedure shown in 7.2–A shown below. If a maximum hot water temperature is required, you also may need to re-calibrate the valve to meet your required maximum temperature output. See Setting a
Maximum Output Temperature in section 7.2 - B.
CAUTION: RISK OF SCALDING HAZARD
The valve has been calibrated at the factory to deliver water at approximately 100˚F (38˚C) at the High Temperature Override Position. This temperature corresponds to the line marked on the valve cartridge stem. Based on the temperature and pressure inputs used at our factory to calibrate the valve, the maximum outlet temperature is approximately 120˚F (49˚C). For calibration, Danze assumes cold water supply to be 59˚F (15˚C) +/- 5˚F, and hot water temperature supply to be 149˚F (65˚C) +/- 5˚F. Both hot and cold water pressure are 45psi. Any significant variation in the calibration, or any variation in the water supply temperatures (greater than 5˚F or 3˚C) from those used at the factory during the calibration procedure, can result in water temperatures that could present scalding dangers. It is important to check the water temperature with the temperature stem rotated to the full counterclockwise (open) position to determine the maximum temperature of the water that will be delivered. The responsibility for the proper installation and any recalibration of this valve lies with the installer.
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© 2008 Danze, Inc. All rights reserved.
Remove the thermostatic handle assembly from valve.
7.1
7.2-A
7.2-B
Recalibrating Output Temperature for High Temp Over-Ride Position.
The High Temp Over-Ride Position is pre-calibrated at the factory for approximately 100˚F. If you require a different High Temp Over-Ride position, use the following procedure:
1.) Remove the handle assembly (see 7.1)
2.) For higher temperature, rotate the cartridge stem counter-clockwise until the desired temperature is reached. For a lower temperature rotate the cartridge stem clockwise until the desired temperature is reached.
3.) Reinstall the handle assembly(See 7.3)
Checking Valve Maximum Output Temperature
Most municipalities require a maximum output temperature for point of use mixing valves. Depending on your local codes and your input water temperatures and pressures, your maximum output temperature will vary accordingly. Please check your maximum output temperature using the following procedure.
1) Turn off all volume controls.
2) Depress the High Temp Over-Ride Button and rotate the Thermostatic valve handle counter-clockwise until the handle stops rotating. Do not force the handle beyond the factory installed Maximum Temp Stops.
3) Carefully turn on the volume control and allow water temperature stream to stabilize. USE EXTREME CAUTION, AS MIXED WATER TEMPERATURE WILL MOST LIKELY CAUSE HOT WATER SCALDING.
4) If the output temperature is above the maximum allowed output temperature as prescribed by your local building codes or if you want to limit the maximum hot water temperature to a temperature lower than prescribed by your building codes, please see 7.2-C below.
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© 2008 Danze, Inc. All rights reserved.
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7.2-C
Resetting Maximum Output Temperature of Valve
1) Turn off the volume control
2) Return the handle position to the High Temp Over-Ride Position.
3) Remove the Handle Assembly (Figure 7.1)
4) Rotate the cartridge stem clockwise by 1/8 of a turn.
5) Reinstall the Handle Assembly (Figure 7.3)
6) Check the valve maximum output temperature by following 7.2-B. If the temperature is still above your desired temperature, repeat steps 1 through 5.
Reinstall thermostatic handle assembly.
7.3 A.
Turn off the volume control handle clockwise.
B.
Reinstall temperature selector handle. The temperature limit over-ride button should align the gun sight on limit stop.
Over-ride button is in line with the gun sight.
C.
Install the screw in the thermostatic handle and tighten it by hex wrench (supplied), then attach the handle cap.
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Parts Replacement/servicing
1.
Remove the trim from valve body.
Filter screen valve replacement/servicing
A.
Turn off the stops with screwdriver.
B.
Remove the filter screen valves using hex wrench (included)
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© 2008 Danze, Inc. All rights reserved.
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C.
Remove the filter screen and use water to flush out the sediment or debris.
D.
Reinstall the filter screen valves.
E.
Turn stops on and reinstall trim.
Thermostatic Cartridge replacement/servicing
A.
Close hot and cold supply valves located either side of the mixing valve body.
Attach the sleeve removal tool (supplied) to the cartridge
B.
sleeve.
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© 2008 Danze, Inc. All rights reserved.
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C.
Use an adjustable wrench to turn the sleeve removal tool counter-clockwise to remove the sleeve.
D.
Remove the metal washer. Extract Cartridge from valve: grasp stem with pliers and carefully pull thermostatic cartridge straight out of socket. Take care not to damage spline on stem.
Remove the stem extension using screwdriver and
E.
replace the thermostatic cartridge.
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© 2008 Danze, Inc. All rights reserved.
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Reinstall the stem extension and slide cartridge into valve
F.
socket : THE NOTCH OF STEM EXTENSION SHOULD BE IN LINE WITH THE NOTCH OF CARTRIDGE STEM.
G.
Reinstall washer and sleeve.
H.
See temperature calibration section for setting max. temperature.
I.
Reinstall trim to valve.
Check Valve Replacement/Servicing
A.
Turn off water supply to valve.
B.
With a socket wrench of H7/8" (21mm) and at least 1 3/16" (30mm) in depth, remove the check valve from valve body counterclockwise.
C.
Replace with new check valve and reinstall it to valve body by doing the step B in reverse, making sure the check valve is fully opened in the valve body.
D.
Reinstall the trim to valve body.
Warranty + Support
Danze faucets are covered by a manufacturer's "limited lifetime" warranty for manufacturing defects.
Tech Support Toll Free Service Line US : 1-888-328-2383 Canada : 1-800-487-8372 Website : www.danze.com
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© 2008 Danze, Inc. All rights reserved.
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