Dansons Group 1050, 570, TAILGATER, 680, 450 User Manual

W
OOD PELLET FIRED
1050
570
450
Whol e Hog
680
Ta i l g a t e r
Mesquite Hic kory Ald e r Oak Apple Cherry Pecan
Toll Free 1-877-303-3134 www.countrysmokers.com
Dear “Louisiana Grill” Wood Pellet Barbecue Owner:
Thank you for choosing to purchase a “Louisiana Grill Country Smoker” wood pellet smokin’ grill.
Cooking with your Louisiana Wood Pellet Grill is about to bring you full circle from the days of the caveman when cooking outdoors and with wood was a necessity, to cooking indoors in your modern kitchen and now back to the great outdoors and that savory wood flavor.
Think of your Louisiana Grill as an extra stove available to bake, roast, grill, sear and smoke food. Barbecuing provides a form of entertainment, which is relaxed and casual. Your meals can be completely cooked outdoors and where the chief is one of the crowd.
We’d like to take this opportunity to pass on a few important tips concerning grilling with wood pellets.
1. Initial set-up of our “Louisiana Grill” is the most important step to ensure the efficient and satisfactory operation of your barbecue for many years to come.
2. Be diligent in your cleaning and maintenance program. Taking care of your grill will add years of life and keeps it looking great.
Our loyal staff, valued customers, friends and our loving families have all contributed recipes to our cookbook. We have tried to include a broad range of cuisines and styles, starting with Mom’s Great Home Cooking and many, many, many, catering and entertaining experiences to current classics and new soon to be classics.
If you are interested in contributing a family favourite, please send it by: Fax: 1-877-303-3135, Web: www.louisiana-grills.com
With a minimum of care your “Louisiana Grill” will provide years of clean, efficient and environmentally sound cooking. And be prepared for those never ending compliments. Thank you for choosing “Louisiana Grill”.
Dansons Group Inc.
, or Mail: to the address below.
COPYRIGHT NOTICE
Copyright 2007, Dansons Group Inc.. All rights reserved. No part of this manual may be copied, transmitted, transcribed, stored in a retrieval system, in any form or by any means without the expressed written permission of,
Dansons Group Inc.; 26319 Twp Rd 53, Acheson, AB, Canada T7X 5A3
Page 2
D
AILURE
F
F
AILURE
WNER
O
O
WNER
TO
TO
S
S
FOLLOW
FOLLOW
ANUAL
M
M
ANUAL
ANGERS
ANGERS
D
ANGERS
D
THE
ANGERS
D
THE
D
ANGERS
MAY
RESULT
MAY
RESULT
OR
CAUSE
OR
CAUSE
& W
& W
& W
, W
, W
IN
SERIOUS
IN
SERIOUS
DAMAGE
DAMAGE
ARNINGS
ARNINGS
BODILY
BODILY
TO
TO
ARNINGS
ARNINGS
ARNINGS
AND
AUTIONS
C
AND
C
AUTIONS
INJURY
INJURY
PROPERTY
PROPERTY
OR
OR
..
CONTAINED
CONTAINED
DEATH
DEATH
OR
,
,
OR
IN
THIS
A
A
THIS
FIRE
FIRE
IN
IN
IN
DO NOT PLACE THE “TAILGATE” MODEL DIRECTLY ON A COMBUSTIBLE SURFACE. THERE MUST BE
A NON-COMBUSTABLE SURFACE BETWEEN THE SMOKER AND A COMBUSTIBLE SURFACE.
Do not store a spare or disconnected liquid propane cylinder under or near this barbecue.
After a period of storage, and/or non-use, the Louisiana Grill Barbecue should be checked for burner
obstructions before use. See instructions in this manual for correct procedures.
Do not put a barbeque cover or anything flammable on, or in the storage area under the barbeque.
Children should never use your Louisiana Grill barbeque while unattended. Accessible parts of the
barbeque may be very hot. Keep young children away while it is in use.
You should exercise reasonable care when operating your Louisiana Grill barbeque. It will be hot during cooking or cleaning and should never be left unattended or moved while in operation.
Do not use lava rock, wood chunks or charcoal in your Louisiana Grill.
Never lean over open grill or place hands or fingers on the front edge of the cooking box.
Should a grease fire occur, turn off the control and leave lid closed until the fire is out.
Do not enlarge burn grate orifices, igniter holes or burner pots when cleaning the grill
“Louisiana Grills” should be cleaned on a regular basis.
Use heat-resistant barbeque mitts or gloves when operating barbeque.
WARNING:
Do Not transport your “Country Smoker” while operating or while the smokin’ grill is HOT. Make sure the fire is completely out and that the smoker is com-
Do Not use your grill in the rain or around any water source.
Keep the back side of the grill a minimum 12 inches or safe distance from combustibles.
Always unplug the grill before servicing.
If the Country Smoker is stored outside during the rainy season or seasons of high humidity care
should be taken to insure that water does not get into the pellet hopper. Wood pellets, when wet, expand greatly, break apart, and could jam the feed system.
It is a highly recommended practice to always go through the basic SET UP
PROCEDURES after every 1 to 2 cookings. This will ensure proper ignition, heat output and many continuous happy grilling experiences.
Page 3
C
ONTENTS
ONTENTS
C
ONTENTS
C
P
ROPER
P
ROPER
H
Y
OW
H
OW
Y
1050 & T
1050 & T
U
NPACKING
U
NPACKING
C
OMPONENT
C
OMPONENT
L
OUR
OUISIANA
OUR
L
OUISIANA
450, 570, 680 M
450, 570, 680 M
W
HE
HE
W
S
TANDARD
S
TANDARD
S
TANDARD
A
RCHED
A
RCHED
P
B
URN
URN
P
B
F
F
A
BOUT
BOUT
A
HOLE
HOLE
OT
OT
AN
AN
P
AINT
AINT
P
G
G
T
AILGATE
AILGATE
T
H
H
F
LAVOR
F
LAVOR
& B
& B
C
ONTROL
C
ONTROL
C
OOLED
C
OOLED
G
G
C
OOKING
C
OOKING
WOOD
WOOD
Y
G
OUR
Y
OUR
G
P
LACEMENT
P
LACEMENT
W
RILL
RILL
OG
OG
RADE
RADE
ORKS
W
ORKS
M
M
ODELS
ODELS
M
ODELS
M
ODELS
FEATURES
FEATURES
FEATURES
G
UARD
G
G
URN
URN
G
P
P
H
OPPER
H
OPPER
F
F
G
G
PELLETS
PELLETS
RILL
RILL
ODEL
ODEL
UARD
RATE
RATE
ANEL
ANEL
INISH
INISH
RIDS
RIDS
1010
1010
1111
1212
12
12
1212
1313
55
55
66
77
88
9
9
1414
1515
1717
1818
1919
1919
2121
2424
2424
O
PERATION
O
PERATION
O
PERATION
I
I
G
ETTING
ETTING
G
L
IGHTING
IGHTING
L
L
IGHTING
L
IGHTING
O
G
G
O
RILL
L
L
Y
FF
FF
Y
M
M
M
M
RILL
M
FOR
FOR
IMITED
IMITED
W
IRING
W
P
ARTS
P
ARTS
IRING
S
HUTTING
HUTTING
S
S
LOWING
LOWING
S
D
D
OWN
OWN
S
NITIAL
NITIAL
S
S
TARTED
S
TARTED
A
UTOMATIC
–– A
UTOMATIC
M
ANUAL
–– M
ANUAL
S
OUR
AINTENANCE
AINTENANCE
AINTENANCE
MOKER
OUR
S
MOKER
AINTENANCE
AINTENANCE
S
THE
THE
S
W
ARRANTY
W
ARRANTY
W
ARRANTY
W
ARRANTY
W
ARRANTY
DIAGRAM
DIAGRAM
& S
ERVICE
& S
ERVICE
EASON
EASON
-
ET
ET
UP
-
UP
22, 23
22, 23
Page 4
U
NPACKING
NPACKING
U
NPACKING
U
Your new Louisiana Grill “Country Smoker” may require some assembly. Please note that during shipping some movement may have taken place, so a complete visual inspection is required.
TIP Be sure to inspect entire grill after removing the protective shipping carton.
Report any damage to your local dealer immediately. Shipping damage is not covered under warranty.
TG300 model
Tool Required:
1 - Phillips Screwdriver 5/8” socket and driver
Procedure:
You will find 4, 3” long Phillips wood screws inside securing the grill legs to the shipping crate. Back these out. Gently remove your grill from the shipping pallet and place either on a non-combustible surface or install on the leg system.
450, 570, 680, 1070 and Whole Hog model
Procedure:
You will find the smokin grills attached to the shipping pallet using 2 x 5/8” bolts. Reach under the shipping pallet and completely back out the threaded bolts. Gently remove your grill from the shipping pallet and install the 2 threaded levellers on the bottom of the engineered legs.
P
ROPER
ROPER
P
ROPER
P
Y
OUR
OUR
Y
OUR
Y
C
OMPONENT
OMPONENT
C
OMPONENT
C
C
OUNTRY
OUNTRY
C
OUNTRY
C
P
P
P
S
MOKER
MOKER
S
MOKER
S
LACEMENT
LACEMENT
LACEMENT
Proper placement is vital to proper performance.
During shipping and after any general movement, it is important to
2
inspect and ensure the proper placement of key component parts.
1. Burn Grate and Burn Pot
1
1
B
C
A
2
B
A
To help in making cleaning easier, you can remove the burn grate ( )
3
and burn pot ( ). Remove any debris from the burn pot area. This reduces the possibility of air leaking around the bottom edges. Line the bottom of the smoker with heavy duty aluminum foil. Re-install the pot and grate..
Ensure that the notched portion (C) of the Burn Pot (A) is pushed, tight, all the way into the side wall of the smokin grill.
Install the Burn Grate ( ). The larger back lip of the grate installs under the pellet drop chute. The igniter holes should be exposed through the slot in the bottom of the burn grate. The burn grate should be a snug fit.
2 . Arched Flavor Guard Level
To check for proper height, the bottom of the mounting bracket ( ) should not be within the pellet drop chute area. If you do need to adjust the bracket, loosen off the two (2) phillips screws, lift the bracket and re-tighten the srews. The “Arched Flavor Guard” ( ) then clips easily over the adjustable mounting bracket ( ).
A
B
A
B
B
B
3
A
Page 5
J
3 . Grease Can Hanger
The Hanger ( ) is designed to drop through the grease spout, from the inside of the barrel. Lift the tab on the Beverage Can straight up, then the tab simply hooks onto the hanger extending.
A
H
OW
OW
H
OW
Your Louisiana Wood Pellet Grill combines many unique features with time proven pellet-burning technology. Together they give you perfect control, quick, savoury-and absolutely fool proof cooking results every time.
The perfect barbeque experience starts with filling your hopper(2) with all natural wood pellets.
Click the “Power Switch” to the “ON” position (17) this activates the “Fan” (6) used to cool the hopper (16), cause
Pushing the “Start Touch Pad” activates the “Electronic Auto Igniter” (8) and the pellet feed systems (5).
A motorized rubber wheel (3), delivers the pellets to the burn grate (7). Your Louisiana Grill uses “Top Feed”
Adjusting the “Temperature Control Switch” (17) sets the speed of the motorized feed wheel and the temperature
The “Electronic Auto Igniter" (8) activates for approximately 7 minutes, igniting the pellets in the burn grate (7).
The combustion / cooling fan (6) provides combustion air to the burn grate as well as causes air movement in
The fuel burns in the burn grate (7), hot and intense, somewhat like a forge. The fly ash is directed downward by
The “Arched Flavor Guard” (12) also protects the food from direct flame, gives a large hot metal area to help
The natural smoke flavour produced by the burning pellets, the smoke produced by the “Arched Flavor
H
the pellets to burn and results in convective cooking.
technology which means the “Feed Wheel” delivers the wood pellets up above the burn pot area and then the pellets fall down a chute in to the burn area. The flexibility of the “Feed Wheel” and the open design reduce the possibilities of “jams” and allows for the use of less than premium quality fuel.
output.
the cooking area, resulting in convection cooking (14).
the “Arched Flavor Guard” (12), and can be cleaned out periodically from inside the bottom of the barrel.
evaporate the juices back into the cooking, channels excess grease directly to a grease pail (11), and distributes the heat evenly throughout the cooking area.
Guard”(12), and the air circulating throughout the cooking area, combine to give you that savoury flavour that is unique to pellet grills and will win you rave reviews each time you use it.
TIP Your Country Smokin Grill can run efficiently over extended periods of
time and at different heat output levels as long as the fuel supply is
uninterrupted and timely cleaning and maintenance is performed.
YOUR
YOUR
YOUR
C
OUNTRY
OUNTRY
C
OUNTRY
C
S
MOKER
MOKER
S
MOKER
S
W
W
W
ORKS
ORKS
ORKS
101
101
101
Page 6
Y
OUR
OUR
Y
OUR
Y
Large capacity Easy to flip up top
Fan Cooled Hopper and Feed System.
N
N
N
8 lb. Hopper
EW
EW
EW
“T
AILGATER
AILGATER
“T
AILGATER
“T
/ RV S
/ RV S
/ RV S
Dome Ther momet er
MOKIN
MOKIN
MOKIN
14 Gauge
Pai nt Grade Finish
easy touch- up and maintenance Cu s t om c o l or s.
G
G
G
Steel Construct i on
RILL
RILL
RILL
’’
’’
’’
Fan forced combustion
“Convection Cooking”
and
Aut o
Start Button & Electri c Igniter
el i mi nat es the need for matches & starter f l uids.
Full Range Temperat ure Control
gives range of 180 t o 550+ degrees, giving more cooking options, from hot smoking to searing.
MODEL COOKING AREA ELECTRIC SIZE H X W X D WEIGHT
TG300
OPT ION S:
308 inches of cooking surface. Can hold a 25 lb. Turkey.
Primer But t on
quicker heat recovery or increasing smoke intensi ty.
ai ds i n
110 Volt 60HZ 5 amp 3 prong grounded plug 10 amp GFI 750 watt invertor with igniter 75 watt invertor without igniter
3 Stai nless Stay Cool Handles
1 peice
“Arched Flavor Guard”
Reduces flare-ups, i ncreases smoke fl avor, channels grease to coll ector pai l, and evenly distr ibutes heat.
Li g h t w e i g h t
perfect for the RV, camping or tailgate party.
and easy to move
23 X 32.5 X 19.5
72 lbs.
Page 7
Page 7
Hoppe r Ext e nsi on
Easy add- on f or t hose ext ended smok i n times`
Y
Y
OUR
OUR
NEW
NEW
“450, 570, 680”
“450, 570, 680”
W
OOD
W
OOD
Large capacity Easy fl ip up top
Pat e n t ed Feed syst em
Fan Cool ed Hopper
Feed System.
Fan forced combustion and
Aut o el iminat es t he need f or matches & st arter fluids.
Full Range Temperature Control
gives range of 180 to 550+ degrees, gi vi ng more cookin g opt ions, f rom hot smoking to seari ng.
Primer Button
quicker heat recovery or increasing smoke intensi ty.
“Paddle Wheel”
and
“Convecti on Cooki ng”
Start Button & Electric Igniter
ai ds i n
P
ELLET
P
ELLET
8 lb. Hopper
Levelling legs
F
F
IRED
IRED
S
MOKIN
S
MOKIN
Dome Ther mometer
Grease Catcher
makes cl ean- up and di sposal easi er. .
Easy move wheels
’ G
’ G
RILLS
RILLS
14 Gauge Steel Constructi on
Pai nt Grade Finish
easy touch-up and maint enance Cust om col o r s.
Cold smoker ready
(add-on option)
2 Stainless Stay Cool
1 peice
“Arched Flavor Guard”
Reduces fl are-ups, increases smoke flavor, channel s grease to collector pail , and evenly distributes heat.
Handl es
MODEL COOKING AREA ELECTRIC SIZE H X W X D WEIGHT
450
570
680
OPT ION S:
450 inches of cooking surface.
570 inches of cooking surface.
680 inches of cooking surface.
110 Volt 60HZ 5 amp 3 prong grounded plug 10 amp GFI
Same
Same
43 X 39.5 X 23
43 X 45 X 23
43 X 51 X 23
111 lb s.
128 lbs.
132 lbs.
Page 8
1050
1050
AND
AND
DUAL Patented Feed system
DUAL Fan Cool ed Hopper
Feed System.
Fan forced combusti on
“Convection Cook ing”
and
Start Button & Electric Igniter
Aut o el iminates t he need for matches & start er f l uids.
Full Range Temperat ure Control
gives range of 180 to 550+ degrees, gi vi ng more cooking opti ons, f rom hot smoking t o seari ng.
Pr imer But t on
quicker heat recovery or increasing smoke int ensity.
“Paddle Wheel”
and
ai ds i n
T
T
DUAL large capacity Easy to flip up top
Leveling legs
WHOLE HOG
HE
HE
WHOLE HOG
8 lb. Hopper
DUAL Grease Catcher
makes clean-up and di sposal easi er. .
Removable Center Barr ier Can use as two separate Smokin Grills or di vider can be t aken out to cook that WHOLE HOG or feed a crowd (avai l abl e only on Whol e Hog uni t )
Easy move wheels
DUAL Dome The r mome t ers
14 Gauge Steel Construction
Stainless Stay
Handles
Co o l
DUAL 1 peice Reduces fl are- ups, i ncreases smoke fl avor, channels gr ease to coll ect or pai l, and evenly distr ibutes heat.
Pai nt Grade Finish
easy touch- up and maint enance Cu st om col o rs.
“Arched Flavor Guar d”
MODEL COOKING AREA ELECTRIC SIZE H X W X D WEIGHT
1050
WHSH1320
1050 inches of cooking surface.
1320 inches of cooking surface. Or 2 x 660 inch cooking surfaces
110 Volt 60HZ 5 amp 3 prong grounded plug 15 amp GFI
Same
46 X 77 X 26
46 X 84 X 26
331 lbs.
347 lbs.
Page 9
STANDARD FEATURES
B
C
A
” F
” F
” F
EED
EED
EED
A
A
A
All “Country Smoker” models come with a 14 gauge “Arched Flavor Guard”, designed to withstand high temperature and give years of performance. The “Arched Flavor Guard” has been designed to keep the flame out of direct contact with your cooking surface, thus helping to reduce the chance of flare-ups. The “Arched” design increases the amount of hot surface area to allow more fats and juices from the meats to evaporate as smoke flavor, back into the meat. As well you will note the bent edges running down the length of the back and front of the angled, arched steel; these are to help in channelling the excess grease directly to the one end of the smoker where it is then allowed to collect in a convenient removable pail. The unique design of the flavour guard also directs the majority of fly ash down toward the bottom of the barrel, while allowing for the fan forced heated air to circulate around the barrel causing convective cooking.
A
A
A
The 300 watt electric igniter eliminates the need for messy starter fluids or gels. It is safe and easy to start, even the little beginner “Pit Master” can start a Country Smokin Grill. The igniter is simply a hot rod encased in a stainless steel holder. This style of igniter has been used throughout the pellet stove industry for years. The combustion/cooling fan blows air into the back of the igniter assembly and the super heated air is allowed to exit through the two holes found in the burn grate area. As the pellets begin to heat up they eventually break out in flames, this is known as spontaneous combustion. The igniter will stay activated for 7 minutes. If for any reason the igniter fails, you can start the grill manually.
NOTE: The igniter can be disconnected, to allow your country smoker to be run with a minimum 75 watt inverter. (See manual starting procedures to
operate).
B
B
B
The burn grate is constructed out of stainless steel and is the heart of your grill. The burning temperature in the pot can reach temperatures of 1700 to 2000ºF. The air holes are designed to allow the right combination of fan forced air to force the wood pellets to burn hot and clean while grilling or allow them to smoulder and produce the savory smoke while in the smoke mode. The bottom is notched out to allow the grate to set over the electric igniter, allowing the heated air within the ignitor casing to heat up the pellets until they spontaneously combust. The burn grate should be
checked after every major use to ensure that the combustion air holes are not clogged and to ensure the igniter holes are clean.
The burn pot is used to hold the “Burn Grate”, the “Igniter” assembly and to channel the fan forced combustion air. The pot has been designed to be moved easily, to aid in cleaning and replacement of the igniter. It is very important that the burn pot is seated properly in order to ensure proper combustion and heat output. The burn pot needs to be pushed in tightly against the side of the barrel. (c) Also ensure that there is no foreign matter under the burn pot that may lift the pot off the bottom of the barrel. This would allow combustion air to leak out again reducing the heat output of your grill. (see proper placement on page 5 of this manual).
P
P
P
The heart of the feed system is a rubberized “paddle wheel”. This wheel is highly flexible thus allowing different quality of pellet fuels to be used while reducing the possibility of “jams” taking place. The paddle design also helps in maintaining a constant and even feed of the fuel to the fire resulting in better and consistent temperature control. The “paddle wheel” is run by a 1 rpm motor and is timed to operate for three seconds. (see control board for further information).
RCHED
RCHED
RCHED
ATENT ED
ATENT ED
ATENT ED
F
LAVOR
F
LAVOR
F
LAVOR
UTOMATIC
UTOMATIC
UTOMATIC
URN
G
RATE
G
URN
URN
“P
“P
“P
G
B
URN
B
URN
B
URN
ADDLE
ADDLE
ADDLE
RATE
RATE
P
P
P
I
GNITER
I
GNITER
I
GNITER
(B)
(B)
(B)
OT
OT
OT
W
W
W
G
UARD
G
UARD
G
UARD
(A)
(A)
(A)
HEEL
HEEL
HEEL
Page 10
STANDARD FEATURES CONT...
C
ONTROL
C
ONTROL
C
ONTROL
Board Features
Power Switch
Used to turn both the power “ON” and the combustion / cooling fan. Also activates the “Shut Down” of the smokin grill.
POWER
START Touch Pad
Used to activate the “Start Up” mode. The “Paddle Wheel” feed system will begin to operate, the Power LED will illuminate blue, and the Auto Igniter will begin to glow.
PRIME Touch Pad
When this touch pad is pressed and held, the Fuel Feed system will turn and feed more pellets to the burn grate. This can be used to add more fuel just before opening the grill lid, to help with quicker heat recovery. It can also be used to add more fuel while smoking, to increase the smoke intensity.
POWER LED
Will illuminate blue when the Power Switch is on and the Start touch pad has been pushed. It will continue to illuminate until the Power switch has been pushed OFF and the board has completed the automatic 15 minute Shut Down mode.
FEED POTENTIOMETER or Temperature Control
Used to control the frequency the Paddle Wheel feed system feeds pellets to the burn grate, thus effecting the heat and smoke output. The Feed Potentiometer is NOT active when the grill is in the 7 minute Start Up mode, giving you the ability to set it at PREHEAT while ensuring proper ignition.
How the Board Works 101
START UP Mode
Upon turning the Power switch to the “ON” position, setting the Feed Potentiometer to the PREHEAT position and then pressing the Start touch pad, the board will activate the Start Up mode. Start Up will start the combustion / cooling fan, the feed system and the igniter. The Start Up mode will last automatically for 7 minutes and the feed rate is factory set by the control software program.
OPERATING Mode
After the Start Up mode is complete, the Feed Potentiometer is fully functional. The feed system is designed to feed fuel for 3 seconds then stop feeding at preset times managed through the potentiometer. The “Off” times range from 35 seconds for “Smoke” to 3 seconds for “Preheat”. Because the all natural wood pellet fuel is dry and consistent, it is easy to keep a close to constant temperature.
NOTE: Keep in mind that all Louisiana Wood Pellet Grills are designed to operate with the lid closed and that
the external temperatures, wind, rain, and humidity will effect cooking times and heat output.
SHUT DOWN Mode
When finished “Savoring the Flavor” simply push the Power Switch to the “OFF” position. The control will begin a 15 minute cool down cycle by stopping the Paddle Wheel feed system from running, while keeping the Combustion / Cooling fan running to cool the grill. If you do find more food to grill or bake, you can turn the Power Switch to the “ON” position within the first 3 minutes and the grill will continue to operate as normal. If you miss the 3 minute window, you must go through the Start Up Mode again.
ON
OFF
P
P
P
ANEL
ANEL
ANEL
START
PRIME
POWER
LOW
SMOKE
MEDIUM
HIGH
PRE-HEAT
Page 11
S TANDARD FEATURES CONT ...
Exhaust Air
Top View Air Cooled Hoo per
J
“F
“F
“F
The entire line of Country Smokers utilizes the exact same Hopper and component parts. To increase the life of your grill and its main working component parts the Combustion / Cooling fan is used to perform 3 main functions:
1. Pressurize the internal hopper compartment to cool the wiring and electrical component parts, the “Paddle Wheel” feed system and the wood pellet fuel.
2. Forces constant air movement between the hopper and grill barrel wall. Because of the higher temperatures needed for searing and because of the longer length of time a pellet grill can operate, to slow smoke a whole hog, air movement is used to provide a barrier between the two surfaces. Note the air slots found at the top of the hopper, between the lid and the grill.
Ensure that these do not get blocked off at any time.
3. To provide combustion air allowing the pellet fuel to burn properly. The fan forced air is then used to provide “Convection Cooking” within the smokin grill. Convection cooking locks in the juices and distributes the heat evenly throughout the grill resulting in that savory flavour and near perfect cooking.
AINT
P
P
AINT
Louisiana Grills uses a “High Heat BBQ Paint” finish throughout the entire line of Country Smokers. This is done to allow easy and trouble free maintenance, adding to the life and look of your smoking grill. Baked enamel and porcelain finishing require as much, if not more, maintenance and up keep. If they do scratch or chip and moisture gets between the surface and the exposed metal, the problem becomes even larger. “Surface Rust” and “Food Acids” are two of the most common factors that effect your smokers finish. Surface rust can develop for a number of reasons; such as pets, kids, accidents, weather, etc. Acids that are found in many common foods and meats can also act as a corrosive on most finishes. A paint grade finish may require a periodic sanding and a touch-up painting once a season to maintain that just new appearance. Louisiana Grills uses a Black color, “Stove Bright” brand, High Heat BBQ Paint. This can be purchased from your local dealer or through Louisiana Grills. This paint is a silicone epoxy base and is designed for up to 1100°F (600°C) .Paint Grade allows flexibility in the color you may desire to match the decore of your cooking area or your favorite team. A good quality grill cover is a great investment in keeping your grill looking good and lasting longer. (see maintenance for further details)
P
P
Your Country Smokin Grill comes complete with porcelain coated cooking grills or grids, as they are called by the “Pit Masters”. Porcelain grids may not have the same heat retention as cast iron, but they do show “grid marks” and are never easy to clean. To maintain the searing and grilling performance of your grid, as well as their longevity, some special care and maintenance is required.
ORCELAIN
ORCELAIN
G
G
AN
C
C
AN
C
AN
RADE
RADE
OOLED
OOLED
OOLED
F
F
OATED
C
C
OATED
H
H
H
INISH
INISH
OPPER
OPPER
OPPER
OOKING
C
C
OOKING
RIDS
G
G
RIDS
G
G
All Country Smokers use the “Arched Flavor Guard” system that channels any excess grease, that does not evaporate, directly to a sealed grease catch area. From here any excess grease is directed to the drop spout where it is disposed in an easy to replace, low cost soda or beverage can of your choose. The can is hung in place using the J style hook that is mounted through the grease spout. Simply by lifting the pull tab from the beverage can, upwards, allows the can to easily hook on to the J hook. Allow the grease to cool before removing the can or for those extra fatty foods, you may need to replace the can while using the smoker. If this is the case be sure to wear an oven or bbq glove, as the can will be hot and cause burning.
G
REASE
REASE
REASE
C
ATCHER
C
ATCHER
C
ATCHER
Page 12
A BOUT WOOD PELLETS
They are no thicker than the eraser on the end of a pencil, people who see them for the first time think they look like rabbit food, but there is nothing small about the heat energy in a wood pellet. These clean burning wood pellets generate about 8200 BTU’s per pound with very little ash and low moisture content.
Barbeque wood pellets are produced in the same matter as wood pellet fuel is produced for home heating. Pure raw material (sawdust) is pulverized with a hammer mill and then dried. The dried material is then processed under heat and pressure. Lignin, which is the natural glue, which holds plant fibre together, softens above 100º C, permitting the material to change shape. The hot lignin then acts like a binding agent to bond the pellet together. The heated material then goes through a hard steel die, much like a meat grinder, which rotates against rollers forcing the material through the die with pressure over 3 000 PSI. As the pellet is forced through the die it is sheared off at a specific maximum length, cooled, screened, vacuumed, and then bagged into 10, 20 or 40 lb bags.
General specifications for barbeque pellets are: 100% pure hardwood, no additives, 1”long or less in length, ¼” diameter, less then 2% ash content, less then 2% fines, under 10% moisture content, approx. 8200 BTU’s per lb. and about 40 lbs per cubic ft. density.
WARNING! Using other brand Barbecue Pellets may only enhance your
grilling experience. (and will not void your warranty)
f
Mesquite, from the Aztex “mizquiti” (which means “the honey tree”); true to its name gives a delicate, subtle, sweet flavour to grilled foods- especially good with poultry and seafood.
Hickory intensifies the flavour of food with a robust, tangy taste that is better suited to red meat than to poultry and fish.
Apple or fruitwoods, many from orchards destroyed by fire or old age, are a big hit. Like its mesquite counterpart, the heaviest branches of the apple tree is heated to kill insects, then chipped, made into pellets, and packaged for retail. Apple or any fruitwood, adds a mild sweetness to everything that you cook and is highly recommended for any baking.
Be brave, think outside the bag, try different varieties or mix them together to customize your blends.
Hickory
Mesquite
Alder
Apple
Cherry
Orange
Pecan
Oak
Maple
Beef
Check our website www.countrysmokers.com for other barbecue pellet manufactures.
TIP Always store your pellets in a dry area. Avoid any
contact or exposure to moisture. This will cause the pellets to absorb the moisture and will result in lower BTU output or the pellets to swell and break apart. Use a moisture proof re-sealable tub or bucket.
Page 13
Page 13
Buffalo Lamb Pork Poultry Fish Vegetables Baking
X
X
X
X
X X X
X
X
X X X X X X X X
X X X X
X X X X
X X X X X X X
X X X X
X X X X X
X X X X X X X
X X X
.
Mesquite Hic kory Ald e r Oak Apple Cherry Pe c a n
S ET UP PROCEDURE
Please note that during shipping some movement may have taken place, so a complete visual inspection is required. Please follow these Initial Set-up procedures to insure the proper and safe operation of your grill.
Note: Do not plug your grill into an electrical outlet until this procedure is complete.
Open the SMOKER LID and remove the Cooking Grids (13). “Tailgate” comes with 1 grid, the “450”, “570”, “680”, “1080” and “Whole Hog” models come with 2 sections.
Remove the “Arched Flavor Guard” cooking surface (12). The “U” shape sits upside down to help distribute the heat and to keep fly ash to a minimum. The flame deflector also keeps the flame from making direct contact with your cooking.
Remove the stainless steel burn grate (7) and check the burn pot (9) area, remove any foreign items. Ensure that the air holes in the grate`(7) and the igniter (8) are clear of debris.
You can line the bottom of the Smokin Grill with heavy-duty aluminium foil. Line from left to right, starting under the burn pot (9) area and going to the grease stop. This will make clean-up and general maintenance easier.
Install the Catch Bucket Hanger and Bucket (11)
Re-install the burn pot (9). Ensure that the pot is sitting snug to the bottom of the barrel and that it is slid all the way into the side of the barrel opening.
Next re-install the burn grate (7). Ensure that the stainless steel grate is setting down and snug in the burn pot with the two igniter holes (8) visible and clear of obstructions.
Re-install the “Arched Flavor Guard” (12). This mounts back on the side bracket located on each side of the burn area. The opening of the “U” shape should be facing downwards. One end of the Flavor Guard (12) does have a slot cut into it. This hooks over the moveable hanging bracket found over the pellet drop chute area. You may want to line the Arched Flavor Guard with heavy duty aluminium foil, again to aid in clean-up.
Reinstall the Cooking Grids (13).
Open the Pellet Hopper Lid (1), found on the side of your Smokin Grill. Check for any foreign objects.
Fill the hopper(2) with your choice of all natural wood pellet fuel. Close the hopper lid.
Plug your “Country Smoker” into the nearest grounded 110 volt AC outlet, minimum 5 amp. (10 amp for dual hoppers)
You are now ready to push the Power Switch (17) and Start touch pad to enjoy that savory taste of pellet convection cooking.
TIP It is a highly recommended practice to always go through these basic
SET UP PROCEDURES after every 1 to 3 cookings. This will ensure proper ignition, heat output and many continuous happy grilling experiences.
Page 14
G ETTING STARTED
With today’s lifestyle of striving to eat healthy and nutritious foods, one factor to consider is the importance of reducing fat intake. One of the best ways to cut down on fat in your diet is to use a low fat method of cooking, such as grilling.
Throughout this manual, you will notice the emphasis on grilling food slowly at MEDIUM temperature settings. Because of the benefit of convection cooking, and the use of the “Arched Flavor Guard”, your Country Smoker Grill will enable you to avoid flare-ups and maximize the nutritional value of the foods that you cook.
Following is a list of the important tips that will contribute to the cooking perfection that you can expect when using your Louisiana Grill.
Environment
As with all barbecues, the outside weather conditions will play a big part in the performance of your Country Smoker and the cooking times needed to perfect your culinary delights. Your Country Smoker, because of its single wall construction, should be considered as a 2 to 3 season grill, depending on what part of country you live in. For greater detail on grilling and weather conditions, see the “Hot and Cold” weather tips found in your Louisiana Grills Cook Book and Recipe Keeper.
Grill Placement
The tailgate model should always be placed on a non-combustible surface when using the grill without the leg option.
All Country Smokers should always be a minimum of 12 inches away from any wall behind the grill. Your grill does come will wheels or casters so the smoker and vent holes found on the back, can be turned away from the wind resulting in better temperature output. If you are able to shelter your grill from the wind this will aid in temperature output, heat retention, and heat recovery time when opening the lid.
Operating the Grill
Initial Burn Off
Before cooking on your smoking’ grill for the first time, we recommend that you “burn off” the grill to rid it of any foreign matter. Light and operate the grill on PRE-HEAT with the lid down for 30 – 40 minutes.
Lighting your Grill
It is recommended practise to always go through the SET UP Procedures after every 1 to 3 uses. This will ensure proper ignition and many happy grilling experiences. Light as per instructions found in detail later in this manual. If the grill fails to light, this is most likely due to a dirty or full burn grate blocking the auto igniter air passages. (refer to lighting instructions found elsewhere in this manual)
Should your auto igniter refuse to ignite the wood pellets, it is easy to light your grill manually with a match and lighting agent. (refer to manual lighting instructions found elsewhere in this manual)
Pre-Heating
It is extremely important to ALWAYS allow your grill to preheat before cooking. This allows the grill and cooking grids to heat up quicker and the grill is able to maintain its cooking temperature once your food is placed in the cooking area. If you do not allow the grill to preheat, you will find that it takes a longer period of time to bring both the grill and the food to cooking temperatures.
Always pre-heat your Louisiana Grill with the lid closed. Set your control knob to PREHEAT, after ignition and the automatic start of 7 minutes, allow the “Smokin Grill” to preheat for 10-15 minutes depending on weather. This gives you enough time to prepare your food for the grill; as well it is the final step in cleaning your cooking grids.
Lid Position
Always cook with the lid closed. Not only does this keep the temperature even, the food will cook faster, using less fuel. A closed lid also helps to create a smokier flavour. You can slow down your cooking by propping up the lid using the grill lifter.
CAUTION: Grease fires are caused by not properly maintaining your grill, or failing to clean the bottom of the barrel on
a consistent basis. In the unlikely event you experience a grease fire while cooking, keep the lid closed. If it does not go out ins a very short time, open the lid and lightly sprinkle baking soda on the fire. Be careful not to burn yourself. If this does not work, then carefully remove the food from the grates, turn the temperature control to OFF and shut the lid until the fire is completely out.
Page 15
G ETTING STARTED CONT...
NOTE: The temperature settings on the control board are not accurate! Due to environment, fuel and cooking conditions, the settings are only for reference!
Cooking Settings
Pre Heat
POWER
START
The PREHEAT setting will give an oven temperature of over 500 to 600ºF (316ºC), depending on weather conditions. This setting is used to quickly preheat your grill as well as to finish the cleaning cycles for
ON
OFF
the cooking grids and the “Arched Flavor Guard”. Could also be used as a HIGH setting in extreme cold weather conditions or if cooking with the lid open.
High
The HIGH setting will give an oven temperature of approximately 450ºF – 550ºF, depending on the weather. This setting is ideal for quickly searing steaks, hamburgers and chops.
Medium
The MEDIUM setting will give an oven temperature of approximately 350ºF (177ºC) when the lid is closed and the weather conditions permit. This setting is recommended for finishing cooking steaks, hamburgers, chops, etc. Excellent for baking. This setting is also used to IGNITE your Louisiana Grill, automatically. This setting allows just enough pellets to feed and the proper air to transfer heat from the igniter to start the wood pellet fuel.
Low
The LOW setting will give an approximate oven temperature of 250ºF to 350ºF (154ºC – 177ºC). Used to prolong cooking times or just to warm-up your left over master pieces.
Smoke
The SMOKE setting will give an approximate oven temperature of 180ºF to 220ºF. This setting is used to slow roast and to increase the smoke flavour of your favourite food. Highly recommended for that BIG BIRD at Christmas, Easter, Thanksgiving, Birthdays, and all other important holidays. Smoking is a variation on true barbecuing and is truly the main advantage of grilling on a wood pellet grill. There are two types of smoking: HOT smoking and COLD smoking. HOT smoking, just another name for barbecuing, is generally done at 200 to 250ºF. COLD smoking is where the food is located so far away from the fire that it smokes without cooking. Your “Louisiana Grill” is classified as a HOT smoker. Hot smoking works best when a longer cooking time is required, such as large cuts of meat, fish, or poultry, Experiment with the length of time you leave for smoking, before cooking thoroughly. Some chefs prefer to smoke at the end of cooking and to keep the food warm until ready for serving. Remember practice makes perfect.
PRIME
POWER
LOW
SMOKE
TIP The temperatures listed above are all approximate and will be affected by the
outside temperature, the amount and direction of wind present, the length and type of pellet fuel being used and the number of times the lid is opened.
After Cooking
One of the greatest benefits of your Louisiana Grill is the minimal clean up required. When you are finished cooking and waiting just a little while to let the flavor set in that prime selection of meat, we recommend the following:
1. Using a long handled grill cleaning brush to remove any food or build up from the cooking grids, while it is still warm.
2. Turn the control knob to PREHEAT for 5 minutes. Let the grill heat up, then push the POWER button to the “OFF” position and you’re DONE.
3. A quick wipe up of the stainless steel counter top, using a cloth and mild soap, let the unit cool and put your Louisiana Grill to bed with the optional GRILL COVER.
TIP To intensify that savory smoke flavor, switch to smoke mode immediately
after putting your food on the grill. This allows the smoke to penetrate the meats before they have a chance to sear closed.
MEDIUM
HIGH
PRE-HEAT
Page 16
L IGHTING YOUR COUNTRY SMOKER
NOTE:
Always clean your burn grate before each use. This will ensure proper
ignition, heat output and many continuous happy grilling experiences.
Automatic Start Up
1. Ensure the POWER switch is in the “OFF” position.
2. Plug the POWER CORD into a 110 Volt grounded outlet. DO NOT break the ground end off the
cord or use a non-grounded outlet or extension cord. NOTE: When plugged into a GFI ensure it is t least 10 amps. Lower quality GFI’s may trip when using this appliance.
3. Open the HOPPER LID. Ensure there are no foreign objects in the hopper or “PADDLE
WHEEL” feed system. Fill hopper with all natural flavoured wood pellets.
4. Turn the FEED CONTROL (temperature output) to the “ PREHEAT” position.
5. Switch the POWER switch to the “ON” position.
This will start the combustion/cooling fan.
6. Press the START touch pad.
This initiates the start up cycle, which includes; the feed system will start to turn, the iginiter
will begin to glow and the power indicator will illuminate.
The Country Smoker now begins an automatic 7 minute “Starting Procedure”
The Feed Rate is pre-programmed to ensure proper ignition.
Your grill will begin to produce smoke while the start up cycle is taking place. Close the lid.
The pellets have ignited once the smoke has cleared. To check open the lid of your grill and a
flame will be visible in the burn pot area. You will be able to view this without having to touch any hot surfaces.
7. Turn the FUEL FEED to PREHEAT, if not done already, and allow unit to preheat for approximately
15 to 20 minutes.
CAUTION: If excessive flame is visible i.e. “Arched Flavour Guard” is glowing bright red, turn the FEED CONTROL down.
8. After the pre-heating is complete you are now ready to enjoy your grilling experience.
NOTE: Different wood pellets will produce different temperatures; as well the outside temperature
and weather conditions will also affect your cooking temperature. The markings on the CONTROL LABEL are approximate.
NEVER add pellets by hand to a hot fire pot. This is dangerous and you may get seriously burned. If you do run out of fuel and you lose your fire while cooking, Re-fill the hopper and go through the normal LIGHTING procedure.
NOTE: If the fire does not start, the Country Smoker will continue to feed pellets. If this happens,
some unburned pellets will build up in the burn grate. To restart the fire, clean the excess pellets out of the burn grate and follow the above steps.
Page 17
L IGHTING YOUR COUNTRY SMOKER C ONT...
NOTE:
Always clean your burn grate before each use. This will ensure proper
ignition, heat output and many continuous happy grilling experiences.
Manual Start Up
If for any reason your electric igniter fails, you can start your “Country Smoker” manually.
1. Ensure the POWER switch is in the “OFF” position.
2. Plug the POWER CORD into a 110 Volt grounded outlet. DO NOT break the ground end off the cord or
7. Light the starter using a long fireplace match or long lighter.
8. Allow the starter to burn for 3 to 5 minutes.
9. Quickly and carefully replace the “ARCHED FLAVOR GUARD” and the COOKING GRIDS.
10. Turn the FEED CONTROL (temperature output) to the “ PREHEAT” position.
11. Switch the POWER switch to the “ON” position.
12. Press the START touch pad.
13. Turn the FUEL FEED to PREHEAT, if not done already, and allow unit to preheat for approximately 15 to
use a non-grounded outlet or extension cord.
3. Open the HOPPER LID. Ensure there are no foreign objects in the hopper or “PADDLE
WHEEL” feed system. Fill hopper with all natural flavoured wood pellets.
4. Remove the COOKING GRIDS and “ARCHED FLAVOR GUARD” to expose the BURN GRATE AND BURN
POT.
5. Place two generous handfuls of pellets into the BURN GRATE.
6. Squirt gelled fire starter, or other approved pellet starter, over the top of the pellets or
Add a small amount of solid fuel fire starter, such as those made from sawdust and wax or use wood shavings. Add a small amount of pellets over the fire starter.
WARNING: NEVER ATTEMPT TO ADD MORE STARTER INTO A FIRE THAT IS ALREADY BURNING
OR INTO A HOT BURNGRATE. YOU COULD EXPERIENCE A BURN BACK AND YOU COULD GET SERIOUSLY BURNT.
This will start the combustion/cooling fan.
This initiates the start up cycle, which includes; the feed system will start to turn and the power indicator
will illuminate. The Country Smoker now begins an automatic 7 minute “Starting Procedure” The Feed Rate is pre-programmed to ensure proper ignition. Your grill will begin to produce smoke while the start up cycle is taking place. Close the lid. The pellets have ignited once the smoke has cleared. To check open the lid of your grill and a flame will
be visible in the burn pot area. You will be able to view this without having to touch any hot
CAUTION: DO NOT USE ANY FLAMMABLE LIQUIDS SUCH A GASOLINE, GASOLINE-TYPE LANTERN FUEL, KEROSENE, CHARCOAL LIGHTER FLUID, OR SIMILAR LIQUIDS TO START OR FRESHEN-UP THE FIRE! KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE GRILL WHILE IT IS IN USE.
surfaces.
20 minutes.
Page 18
SHUTTING OFF YOUR SMOKER
Your Country Smoker will give you many years of flavorful service with minimum cleaning. An important step is allowing the grill and cooking grids to “Self Clean” by running the grill on high temperature for 5 – 10 minutes after each use.
When finished cooking on your Louisiana Grill turn the FEED CONTROL switch to the “Pre Heat” position. Let your grill run for 5 – 10 minutes to go through its normal cleaning method. If you have been preparing meats that are extra greasy, it is a good practise to allow the grill to burn for an extra 10 to 20 minutes. This will reduce the chances of “Flare-Up” while preparing your next savory meal.
When complete, simply push the Power switch to the “OFF” position. Your Country Smoker will begin its automatic Shut Down procedure. The patented “Paddle Wheel Feed” system will stop feeding fuel, the flame will burn itself out, and the combustion / cooling fan will continue to run for a 15 minute period. When procedure is complete the Fan and the Power LED will turn off.
If you do find more food to grill or bake, you can turn the Power Switch to the “ON” position within the first 3 minutes and the grill will continue to operate as normal. If you miss the 3 minute window, you must go through the Start Up procedure again.
GRILL MAINTENANCE
There are two extremes when it comes to keeping the grill clean. Those that must spit and shine the entire grill, in and out, after every use, and those whom are convinced that cleaning only takes away from that barbecue flavor. One simple rule; everything in moderation.
TIP Be diligent in you cleaning and maintenance program. Taking care of your
grill will add years of life to it and keeps it looking great.
STARTING THE SEASON OUT RIGHT
A little time and effort at the beginning of the season will not only help extend the life of your grill but will also ensure the reliability of it, and make you look like the “King or Queen of the Grill”! Most of the cleaning techniques are below. Check with your local dealer, they may provide a yearly maintenance program and inspection service.
STAINL E SS STEEL WORKING SURFACES
ALWAYS clean dirt and dust off all stainless steel surfaces before you begin to cook. The dirt can cook into the metal and
discolour it. These can be easily cleaned with hot soapy water and a soft cloth. A quick swipe of “Stainless Steel Cleaner” and a soft rag will also work, but you must be careful not to apply it to the painted surfaces or interior parts. With the popularity of stainless steel appliances increasing, there are now many commercial products made to clean and protect stainless steel surfaces.
PAINT GRADE SURFACES
Paint and maintaining painted surfaces are not covered under warranty. This is part of the general maintenance and upkeep.
Be sure to preheat the unit for a least 30—40 minutes before using for the first time. This allows the paint to cure and allows the new paint smoke and smell to burn off. Once cured it can be washed with hot soapy water. Do not use oven cleaner, abrasive cleaners or abrasive cleaning pads on the outside surfaces. We use “Stove Bright” brand, Hi-Heat Black BBQ Paint.. Stove Bright also makes many more colors in high-heat stove paint, if you ever wanted to change the color to match the décor or favorite team.
To help maintain your finish, follow these easy steps:
1. Wipe your smoker down with a warm, soapy damp cloth after each use.
2. Keep your smoker covered when its not in use. Purchase a Louisiana Grill heavy duty cover from your local dealer.
3. If you do have areas that need attention, we recommend: A. Clean the surface with a mild degreaser and hot soapy water. B . Remove any loosened paint with a fine sand paper or wire brush.. C. Wipe off all loose grit with a clean rag. D. Apply thin coats of touch up paint. Paint dries tack free in 20 minutes and to handle in 30 minutes.
Page 19
GRILL MAINTENANCE CONT...
COOKING GRIDS
When new, wash thoroughly with warm soapy water, place back in the smoker and “Preheat” the grill for 20 to 30 minutes.
After the completion of grilling, open the lid and with a long handle grill cleaning brush, give the grids a thorough cleaning. If you do not have a cleaning brush use long handle tongs and a balled up piece of aluminium foil wrap. Next turn the grill to “high” or “preheat” until only an occasional wisp of smoke is seen (about 5 minutes). This will remove most of the material that builds up on the cooking grids.
The next time you grill allow the smoker to preheat for 10 – 15 minutes to complete the cleaning cycle. Give the grids a quick wipe down with your cleaning brush. Applying a thin coating of oil on the grids before placing your meat on them will also decrease your cleaning time, as well as allowing to move your food easily without sticking and tearing.
COVER-UP
Your Louisiana Grill cover will help in protecting your grill from the detrimental effects
of weather and outside pollutants. As with any outdoor product, however, a cover is only as good as the maintenance given to the grill. Following the recommended maintenance included in this manual will add greatly to the life of your grill.
Helpful Hints
Keep your Country Smoker cover clean. This is your best protection against
mildew which will form on any dirt or foreign material allowed to accumulate on tops or bottoms of fabric. Use a cleaner such as Armor-All, or a product that will not only clean but also protect.
Have any small tears or punctures repaired promptly.
Keep away from pets.
Keep all shrubs and vines away from your grill cover as many plants contain acids, which harm fabrics.
Cover your grill while the grill is still hot
Store anything on the top of your grill cover.
Permit leaves, twigs or other organic debris to remain on the cover for long periods of time
Use high-pressure hoses or steam to clean.
Use wire or stiff brushes, harsh detergents, abrasive cleaners or chlorine on your grill cover.
“ARCHED FLAVOR GUARD
This requires very little work, because of its construction and the type of material used. From time to time you may need to brush off any burnt leftover. The best time to clean and inspect is when you perform the initial set-up procedures after every 1 to 3 uses.
To speed up cleaning we recommend that you line the Arched Flavor Guard with aluminium foil. This foil should be replaced after each use.
The grease channels do need to be cleaned from time to time to eliminate build-up and allow the grease to flow freely to the grease catch area.
THE COOKING BARREL
To start the season right, then maybe 2 to 3 times during the grilling season, it is recommended to remove the Arched Flavor Guard, Burn Grate and Burn Pot, to remove any ash build-up or burn debris that has accumulated. Make sure the grill is COMPLETELY COLD before using your shop vacuum or before scooping out and disposing of the ashes.
You may want to use hot water and a de-greaser to clean the entire inside of the barrel. This does reduce grease build-up and the possibilities of flare ups.
To aid in cleaning, it is recommended to line the bottom of the barrel with aluminium foil. Starting tight from the burn side of the barrel to the grease catch area. Then re-install the Burn Pot and Burn Grate.
DO’s
DO’s
DO’s
DO NOT
DO NOT
DO NOT
Page 20
GRILL MAINTENANCE CONT...
BURN POT
The proper seating of the burn pot is crucial to proper grill performance. The Burn Pot placement should be
checked after every burn or after the grill has been moved. Because the burn pot is used to channel the fan forced air into the burn grate, there is very little maintenance to be done in this area. Occasionally you may either vacuum or brush out any build-up of ash or burn debris that has fallen below the burn grate. Before replacing the burn pot always clean any debris from around or under the burn pot seating. It is crucial that the burn pot is seated tight to the side wall
and that it is tight to the barrel bottom.
STAINL E SS STEEL BURN GRATE
Periodically check the air holes found in the sides and bottom of the burn grate for any blockages or build-ups. Using a wire brush or flat-head screwdriver, scrape off any build up or blockage. When reinstalling the grate also confirm the proper positioning in the burn pot. The grate should be level from side to side and from front to back as well as should have a snug but not tight fit. The grate should not be blocking the two igniter holes.
IGNITER
The 300 watt electric igniter needs very little maintenance. Do check to confirm that the two air holes are free of debris or blockage. As well confirm that the igniter is setting level in the burn grate.
FAN COOLED HOPPER ASSEMBLY
BE SURE TO UNPLUG YOUR GRILL BEFORE PERFORMING ANY SERVICE.
There are a number of very quick checks that should be performed on the outside of the hopper assembly.
1. Check and clean any debris from the fan air intake. E.g. Spider webs, tree fluff, etc.
2. Check and clean any debris from the air vent exhaust found at the top of the hopper.
3. Inspect and clean the fuel hopper area. The galvanized metal can be wiped down using warm water and detergent. To aid in protecting the metal and to allow the pellet fuel to slide easily, you can apply a coating of car wax .
4. Inspect the rubber “Paddle Wheel” feed wheel. Check for any tears or wearing of the wheel.
You can remove the 6 (six) Phillip screws securing the side panel to the hopper assembly. 2 on the front, 2 on the back side and 2 on the under side. This will allow you to perform the following within the hopper assembly:
1. Check and clean any debris within the hopper housing.
2. Check and clean any debris from the fan blades or housing.
3. Check and clean any debris from the feed wheel motor.
4. Visual inspection on the wire harness and all wire connections.
Upon inspection replace all 6 Phillip screws. Hand start each screw to ensure proper threading.
GREASE CATCH AREA AND CAN
Always be sure the grease catch area is clean and free of debris. We recommend the use of your favorite beverage can as the grease collector for the following reasons:
1. Clean and easy disposal.
2. The upper lip of the can contains the grease drippings.
3. The can be replaced more frequently.
4. Can be replaced easily with another can while the grill is operating.
5. Note: The can and grease will be hot. Use protection when replacing while hot.
During the warmer months empty any grease build-up on a more frequent basis to avoid it from going rancid and to avoid having any extra creatures enjoying your grill.
Slowing Down . . . Not Putting Away for the Season
We recommend that at least once a month, while your grill is cold, that you should perform not only the above maintenance procedures, but also include the following:
Using a stiff vegetable brush knock-off any built-up scale on the inside walls of your grill. Check the inside of the lid, the smoke deflector, and the inside walls of the cooking area.
Using an old paintbrush, brush off any ash build-up found inside the firebox, grate, and flame deflector areas.
Finally give your entire grill a good cleaning with a shop vac when cool to the touch, a quick wash and rinse and apply any touch up paint.
Page 21
LIMITED WARRANTY
The “Louisiana Grill” wood pellet barbecue line, manufactured by Dansons Group Inc. (DGI), carries a five (5) year limited warranty for from the date of sale to the original owner only workmanship on all steel parts, (excluding the burn grate), and three (3) years on electrical component parts only. There is no specific warranty on the paint, burn grate, grill cover and all gaskets or against damage caused from corrosion.
Conditions of Limited Warranty
1. During the term of the limited warranty, DGI’s obligation shall be limited to furnishing a replacement for covered, failed components, F.O.B. point of shipment. As long as it is within the warranty period, DGI will not charge for repair or replacement for parts returned, freight prepaid, if the part(s) are found by DGI to be defective upon examination. DGI shall not be liable for transportation charges, labor costs, or export duties. Except as provided in this CONDITIONS OF WARRANTY paragraph, repair or replacement of parts in the manner and for the period of time stipulated hereunder shall constitute the fulfillment of all direct and derivate liabilities and obligations from DGI to you.
2. The warranty coverage begins on the original date of purchase and proof of date of purchase is required to validate the warranty.
3. Repair or replacement of the “Louisiana Grill” part does not extend the limited warranty beyond the five (5) years or three (3) years from date of purchase.
4. The pouring of liquids on your grill flame will void this warranty.
5. DGI takes every precaution to utilize materials that retard rust by using high-temperature paint where advisable. Even with these safeguards, the protective coatings can be compromised by various substances and conditions beyond DGI’s control. High temperatures, excessive humidity, chlorine, industrial fumes, fertilizers, lawn pesticides and salt are some the limited warranties DO NOT COVER RUST OR ALUMINUM OXIDATION, unless there is loss of structural integrity on the grill component. Should any of the above occur, kindly refer to you Instruction Manual’s maintenance section for paint finish protection. DGI recommends that you purchase a DGI full-length protective cover, and cover your grill when not in use.
6. The warranties are based on normal domestic use and service of the grill and neither limited warranty coverage apply for a grill, which is used in commercial applications.
of the substances that can affect paint and metal coatings. For these reasons,
, against defects and
Page 22
LIMITED WARRANTY
Exceptions to the Limited Warranty
There is no written or implied performance warranty on “Louisiana Grills” appliances, as the manufacturer has no control over the installation, operations, cleaning, maintenance or the type of fuel burned.
This limited warranty will not apply nor will DGI assume responsibility if your appliance has not been installed, operated, cleaned and maintained in strict accordance with the manufacturer's instructions. Burning other than quality wood pellets may void the warranty. The warranty does not cover damage or breakage due to misuse, improper handling or modifications.
NEITHER THE MANUFACTURER, NOR THE SUPPLIERS TO THE PURCHASER, ACCEPTS RESPONSIBILITY, LEGAL OR OTHERWISE, FOR THE INCIDENTAL OR CONSEQUENTIAL DAMAGE TO THE PROPERTY OR PERSONS RESULTING FROM THE USE OF THIS PRODUCT. ANY WARRANTY IMPLIED BY LAW, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS, SHALL BE LIMITED TO ONE (1) YEAR FROM THE DATE OF ORIGINAL PURCHASE. WHETHER A CLAIM IS MADE AGAINST THE MANUFACTURER BASED ON THE BREACH OF THIS WARRANTY OR ANY OTHER TYPE OF WARRANTY EXPRESSED OR IMPLIED BY LAW, MANUFACTURER SHALL IN NO EVENT BE LIABLE FOR ANY SPECIAL, INDIRECT, CONSEQUENTIAL OR OTHER DAMAGES OF ANY NATURE WHATSOEVER IN EXCESS OF THE ORIGINAL PURCHASE PRICE OF THIS PRODUCT. ALL WARRANTIES BY MANUFACTURER ARE SET FORTH HEREIN AND NO CLAIM SHALL BE MADE AGAINST MANUFACTURER ON ANY ORAL WARRANTY OR REPRESENTATION.
Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitations of implied warranties, so the limitations or exclusions set forth in this limited warranty may not apply to you. This limited warranty gives you specific legal rights and you may have other rights, which vary from state to state
The limited warranties for 5 (five) years or 3 (three) years are in lieu of all other warranties expressed or implied, at law or otherwise, and DGI does not authorize any person or representative to assume for DGI any obligation or liability in connection with the sale of the wood pellet grill. This means that no warranties, either expressed or implied, are extended to persons who purchase the product from any one other than DGI.
Procedures for Warranty Service
Call your nearest “Louisiana Grills” dealer for repair or replacement of your “in-warranty” parts. Be prepared to furnish the following information:
1. Purchaser’s name, model and serial number of grill and date of purchase
2. An accurate description of the problem.
THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY HAVE OTHER
RIGHTS, WHICH VARY FROM STATE TO STATE
ERIAL NUMBER AND MODEL NUMBER
S
Your serial number and the model number of your country smoker can be found on the inside of your hopper lid. Be sure to record these in the space provided below to aid you if they get damaged or lost.
_________________________________ ______________________________ Model Serial Number
________________________________ ______________________________ Date of Purchase Authorized Dealer
Page 23
WIRING DIAGRAM
Country Smoker Board & Wire Harness
ARTS, SERVICE AND ACCESSORIES
P
Dansons Group Inc. stands behind our Authorized Dealers. We strongly suggest that if you do need to order any parts or options or require service, that you first deal with your local dealer. Many dealers do stock parts and options. The majority of the parts names can be found on page 5 of this manual on the “How Your Country Smoker Works” page.
If for any reason you do not have a local dealer, Dansons Group Inc. is proud to offer the best technical and sales support in the industry. If you require parts, options, rubs and spices, or general accessories you can contact the factory directly :
Louisiana Grills Customer Service
T0LL FREE: 1-877-303-3134
TOLL FREE FAX: 1-877-303-3135
Email: service@dansons.com
Website: www.louisiana-grills.com 0R www.countrysmokers.com
CHECK OUR WEBSITE FOR UP TO DATE ACCESSORIES, OPTIONS, AND INFORMATION!!
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