Dansons Group IPP, FPP User Manual
IPP
Bay View Insert / Built-In
IPP
Insert / Built-In
FPP
Bay View Freestanding
Toll Free Technical Support
1 - 866 - 456 -9269
Manufactured by:
FPP
Freestanding
My local “Pelpro” dealer is:
To register your purchase
www.dansons.com/support
READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR HEATER.
FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE,
BODILY INJURY OR EVEN DEATH!
Installation shall conform to CAN/CSA B365 Installation Code for Solid-Fuel-Burning Appliances and
Equipment in Canada and NFPA 211 Chimney, Fireplaces, Vents and Solid Fuel Burning Appliances in the US
Contact local building or fire officials about restrictions and installation inspection requirements in your area.
.
Dear PELPRO Pellet Stove Owner:
CONGRATULATIONS on the purchase of your PELPRO wood pellet appliance! You have selected the finest in
residential wood pellet heating technology.
Let us pass on a few "tips" concerning installing your stove and heating with wood pellets.
1. Whether you install your stove yourself or hire a professional installer, a quality installation
is a must for the safety of your family and for efficient, satisfactory operation of your stove.
2. Initial Burn Setup of the stove is the most important step to ensure the efficient and satisfactory
operation of your appliance for many years to come.
3. Know the quality and characteristics of the pellets you burn. Pellets can vary greatly from
company to company, from load to load and occasionally from bag to bag.
4. Be extra diligent in your cleaning program.
5. Remember that most operational dilemmas with a pellet stove are usually traced back to
Improper installation, poor quality pellets and/or a lack of timely cleaning.
With just a minimum of daily care your PELPRO pellet appliance will provide years of clean, efficient, comfortable
and environmentally sound heating.
Thank you for selecting a PELPRO wood pellet appliance.
Sincerely,
Canadian Comfort Industries &
Dansons Group Inc.
UPDATES and REGISTRATION
Up to date additions, product information, product registration and warranty extension registration can be found on
our website www.dansons.com/support
COPYRIGHT NOTICE
Copyright 2004, Canadian Comfort Industries. All rights reserved.
No part of this manual may be copied, transmitted, transcribed, stored in a retrieval system, in any form or by any
means without the expressed written permission of,
Canadian Comfort Industries; 26319 Twp Rd 531, Acheson, AB, Canada T7X 5A3
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TABLE OF CONTENTS
INTRODUCTION -----------------------------------------------------------------------------------TABLE OF CONTENTS ---------------------------------------------------------------------------SAFETY PRECAUTIONS ------------------------------------------------------------------------SPECIFICATIONS --------------------------------------------------------------------------------AUTOMATIC SAFETY FEATURES -------------------------------------------------------------INSTALLATION OPTIONS ----------------------------------------------------------------------INSTALLATION CHECK LIST ------------------------------------------------------------------EXHAUST SYSTEMS ----------------------------------------------------------------------------- GENERAL --------------------------------------------------------------------------------------- SIZING -------------------------------------------------------------------------------------------- TERMINATION --------------------------------------------------------------------------------- CLEARANCES ----------------------------------------------------------------------------------OUTSIDE AIR ---------------------------------------------------------------------------------------FREESTANDING INSTALLATION ------------------------------------------------------------- STOVE PLACEMENT -------------------------------------------------------------------------- FLOOR PROTECTION ------------------------------------------------------------------------ CLEARANCES --------------------------------------------------------------------------------- ALCOVE -------------------------------------------------------------------------------------------
THROUGH THE WALL DIRECT INSTALLATION ------------------------------------ VERTICAL INSTALLATIONS ---------------------------------------------------------------MOBILE HOME INSTALLATION ----------------------------------------------------------------
INSERT / BUILT-IN INSTALLATION
IN A WOOD OR COAL BURNING FIREPLACE --------------------------------------- IN A WALL OR MANTEL ---------------------------------------------------------------------OPERATING YOUR STOVE --------------------------------------------------------------------HOW YOUR PELPRO STOVE WORKS -----------------------------------------------------LIGHTING A FIRE ---------------------------------------------------------------------------------THE ACUTRON CONTROLS -------------------------------------------------------------------SHUTTING THE STOVE OFF ------------------------------------------------------------------PERFORMANCE ENHANCEMENT TIPS ----------------------------------------------------ACUTRON WALL THERMOSTAT (OPTIONAL) ------------------------------------------INITIAL BURN SETUP ----------------------------------------------------------------------------PELLETS
PELLET QUALITY ----------------------------------------------------------------------------- PELLET CONSUMPTION -------------------------------------------------------------------- FACTORS EFFECTING PELLET FEED RATES -------------------------------------- FINE TUNING THE PELLET FEED RATES --------------------------------------------- ASH and CLINKERS -------------------------------------------------------------------------- FINES -------------------------------------------------------------------------------------------- PFI PELLET STANDARDS ------------------------------------------------------------------INSERTING, REMOVING, AND ADJUSTING THE BURN GRATE --------------------REQUIRED CLEANING --------------------------------------------------------------------------PERIODIC MAINTENANCE ---------------------------------------------------------------------TROUBLE SHOOTING ---------------------------------------------------------------------------LIMITED WARRANTY ----------------------------------------------------------------------------APPENDIX “A” - PELPRO OPTIONS ----------------------------------------------------------APPENDIX “B” – PELPRO ACCESSORIES ------------------------------------------------SERVICE LOG --------------------------------------------------------------------------------------
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18,19
20,21
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24,25
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SAFETY PRECAUTIONS
o Do not operate the heater if you smell smoke coming from the heater. Push the “OFF” Touch pad,
monitor your heater, and call your dealer.
o Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or
’freshen up’ a fire in this heater. Keep all such liquids well away from the heater while it is in use.
o Don’t unplug the heater if you suspect a malfunction. Push the “OFF” Touch pad and inspect the heater.
o Do not operate the heater if the flame becomes dark & sooty or if the firepot overfills with pellets. Push the
”OFF” Touch pad and periodically inspect the heater (see ”Operating Your Stove”).
o Never try to repair or replace any part of the heater unless instructions for consumer are given in this manual.
All other work should be done by a trained technician.
o The viewing door and ash pan must be closed and latched during operation.
o Never block free airflow through the open vents of the unit.
o Contact your local building officials to obtain a permit and information on any installation restrictions or
inspection requirements in your area. Notify your insurance company of this heater as well.
o The pellet appliance exhaust system works with negative combustion chamber pressure and a slightly
positive chimney pressure, therefore the exhaust system must be completely airtight and properly installed.
All pellet vent joints must be sealed with HI-TEMP RTV silicone sealant and at least 3 sheet metal screws, to
each other as well as to the heater.
o This unit must be properly installed to prevent the possibility of a house fire. The instructions must be strictly
adhered to. Do not use makeshift methods, which may compromise the installation.
o Your heater requires periodic maintenance and cleaning (see ”Operating Your Stove”). Failure to maintain
your heater may lead to smoke spillage in your home.
o Allow the heater to cool before carrying out any maintenance or cleaning. Ashes must be disposed in a metal
container with a tight fitting lid. The closed container of ashes should be placed on a non-combustible surface
or on the ground, well away from all combustible materials, pending final disposal.
o This heater is designed and approved for pelletized wood fuel only. Any other type of fuel burned in this
heater will void the warranty and safety listing.
o The heater will not operate during a power outage. If a power outage does occur, check the heater for smoke
spillage and open a window if any smoke spills into the room.
o Keep foreign objects out of the hopper.
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SAFETY PRECAUTIONS . . . Continued
o Disconnect the power cord before performing any maintenance. NOTE: Touching the OFF touch pad does not
disconnect all power to the heater.
o Do not throw this manual away. This manual has important operating and maintenance
instructions that you will need at a later time. Always follow the instructions in this manual.
o Do not place clothing or other flammable items on or near the heater. Because this heater can
be controlled by a thermostat there is a possibility of the heater turning on and igniting any
items placed on or near it.
o This heater must be connected to a standard 110 - 120V., 60 Hz grounded electrical outlet. Do not
use an adapter plug or sever the grounding plug. Do not route the electrical cord underneath,
in front of, or over the heater.
o It is recommended to connect the heater to a standard 110 – 120V ground surge protected unit or
surge protected electrical outlet..
o When installed in a mobile home, the heater must be bolted to the floor, have outside air, and MUST
NOT BE INSTALLED IN THE BEDROOM (Per H.U.D. requirements). Check with local building officials.
o Educate all children on the dangers of a high-temperature heater.
o Young children should be supervised when they are in the same room as the heater.
o Caution: NEVER PUT FINGERS NEAR AUGER. Pellet fuel is fed to the burn pot by a screw auger that is
driven by a high torque motor. The auger can start and stop automatically anytime while the heater is
operating.
o Do not connect this appliance directly to air ducts or any air distribution system. This will void your warranty.
o Do not burn with insufficient combustion air. A periodic check is recommended to ensure proper combustion
air is admitted to the combustion chamber. Setting the proper combustion air is achieved by adjusting the
slide damper located on the right hand side of the appliance.
o It is advisable to clean the exhaust vent bi-annually or every two tons of pellets.
o Soot or creosote may accumulate when the stove is operated under incorrect conditions such as an extremely
rich burn (black tipped, lazy orange flames).
Note: Canadian Comfort Industries grants no warranty, implied or stated, for the installation or
maintenance of your heater, and assumes no responsibility of any consequential damage(s).
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”
”
”
SPECIFICATIONS
HEATING SPECIFICATIONS
Approx. Heating capacity (sq. feet) * 800 – 2,000
Approx. Fuel burn rate per hour ** 1.5 – 5 lbs
Hopper Capacity - Traditional Stove / Insert 40 lbs Approx. Burn time at lowest setting 27 hrs
Hopper Capacity – Bay View Free Standing 60 lbs Approx. Burn time at lowest setting 48 hrs
Hopper Capacity – Bay View Insert / Built-In 40-60 lbs Approx. Burn time at lowest setting 27-48
* Heating capacity will vary depending on floor plan layout of your home, degree of insulation, and the outside
temperature. Fuel size, quality, density and moisture level will also have an effect.
** Pellet size may effect the actual rate of fuel feed and burn times. Fuel feed rates may vary by as much as 20%. Use
PFI listed fuel for best results.
DIMENSIONS
24 3/4
24”
28 3/4”
24 3/4
24”
24”
Air I nlet
Air I nlet
+
+
Traditional Freestanding
+
+
6 1/2”
6 1/2”
8 1/4”
8 1/4”
Exhaust
Exhaust
12 3/4”
12 3/4”
17 1/4”
17 1/4”
Shroud 1
12 1/4” 10 3/4”
18 3/4”
3 ½”
24”
24 3/4”
Air I nlet
Traditional Insert / Built-In
24”
6 1/2”
Exhaust
+
+
8 1/4”
7 3/4”
24”
30”
26”
25”
+
+
+
Air In let
Air In let
8 1/4”
Bay View Freestanding
7”
Exhaust
Exhaust
12 3/4”
17”
Shroud 1”
12 1/4” 10 3/4”
Adjustable
Hopp er
24”
19”
23”
3 ½”
Bay View Insert / Built-In
26”
24”
Air Inl et
6 ½”
Ex haust
Ex haust
+
+
+
7 3/4”
8 1/4”
ELECTRICAL SPECIFICATIONS
Electrical Rating = 110-120 Volts 60 HZ 2.0 Amps
Watts (operational) = 175 (approximately)
Watts (optional igniter) = 475 (approximately)
A voltage surge protector or ground fault outlet is required for this unit.
EPA COMPLIANCE
This heater is exempt from EPA Phase II requirements, but has been tested for emissions using EPA test methods
by Warnock Hersey , US.
FUEL CONSIDERATIONS
Your Pelpro pellet appliance, is designed to burn pellets that comply with Association of Pellet Fuel Industries
standards. (Minimum of 40lbs density per cubic ft, ¼ to 5/16’ diameter length no greater than 1.5”, not less than
8,200 BTU’s/lb, moisture under 8% by weight, ash under 1% by weight, and salt under 300 parts per million)
Pellets that are soft, contain excessive amounts of loose sawdust, have been or are wet, produce clinkers and/or
heavy ash will result in reduced performance and may actually cause the fire to go out.
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AUTOMATIC SAFETY FEATURES
L250 HIGH LIMIT SWITCH
Your pellet appliance has a high temperature limit switch installed. If the temperature at the back of the firebox
reaches approximately 250deg F., the switch will shut off the electricity going to the Vacuum Switch and to the
Auger Motor. The auger will automatically stop, and the appliance will shut down when the exhaust temperature
cools (120deg F). If this happens call your dealer or Dansons Customer Service (1-866-456-9269).
IT IS IMPORTANT TO FIND THE REASON WHY THE UNIT OVERHEATED.
L120 LOW LIMIT SWITCH
This limit switch is mounted on the exhaust blower housing and has 2 main functions.
1. Should the fire happen to go out, for any reason, this limit switch will shut the stove off when the exhaust
temperature drops below 120deg F.
2. Upon starting the appliance, the AcuTron control board has a 15 minute “Lighting Mode”, if the stove
exhaust does not reach 120deg F in that 15 minutes the stove will shut off. As soon as the stove exhaust
F140 FAN LIMIT SWITCH
Your pellet appliance has a convection fan control limit switch. The room air fan's (F140) temperature limit snap
switch automatically sets the fan on high when your stove is producing heat faster than the fan is carrying it into the
room. This may occur when the heat control lever is set at [3 or 4] and the FAN SPEED is set to a very low or off
setting. After the fan runs at this
automatic high setting a few minutes,
it may cycle back to its lower setting
and may continue to cycle between
[HIGH] and your selected setting.
The circulation (room air) fan cycling
from high to low is a normal condition
as well as a safety feature of your
appliance. To compensate for the fan
cycling, adjust the FAN SPEED to a
higher setting.
VACUUM SWITCH
This safety device (mounted on the
back panel pillar) detects vacuum in
the exhaust system, firebox, and air
intake. If the exhaust blower fails, the
vent pipe becomes plugged, the
viewing door is open, or if you are out
of pellets, this switch will sense that
there is no airflow and will stop the
auger from continuing to feed pellets.
If the power does go out, the pellet appliance will stop running. When the power comes back on,
the stove will not restart if the switch is in the manual mode. If the exhaust temperature is above
120deg F or the switch is in the manual position, the stove will start to feed pellets again and may
re-light itself.
NOTE: If power outages are a concern you may wish to purchase a battery back-up system. It must state “For
Igniter Equipped Appliance” and be a minimum of 750 watts.
For further information contact your local Specialty Retailer, Certified HVAC Service Depot, or Dansons
Group Inc. Customer Service Department at 1-866-456-9269.
does reach 120deg F, the limit switch opens and the AcuTron enters a 5 minute “Safety Delay” mode.
Vacuum Switch
High Lim it L 250
Low Lim it L120
Exhaust
Fan Limit F140
Air Intake
Combustion Fan
AcuTron Wiring Harness
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INSTALLATION OPTIONS
READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR
PELPRO HEATER. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN
PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH!
(See specific Installation details for clearances and other installation requirements)
The two PELPRO models are the: “FPP” Freestanding: a Traditional styled stove (figure 1), and a Bay View
style(figure 2); and the “IPP” Fireplace Insert / Built-In: a Traditional style (figure 3), and a Bay View style (figure
4). Both models come with either black painted or brass trimmed doors.
All models may be installed to code in both conventional and mobile homes.
INSTALLATION OPTIONS INCLUDE:
1. A FREESTANDING STOVE: Set on a pedestal and placed on a non-combustible floor pad. (figure 1 &2)
2. An ALCOVE: Set on a pedestal and placed on a non-combustible floor pad in compliance with clearance
requirements for an installation in an alcove. (figure 1 & 2)
3. A HEARTH STOVE: When installed with or without a pedestal on a non-combustible hearth of a masonry or
factory built wood or coal burning fireplace. (figure 1 & 2)
4. A FIREPLACE INSERT: When installed, with a shroud, in a masonry or a factory built, wood or coal burning
fireplace. (figure 3 & 4)
5. A BUILT-IN INSERT: When installed on a non-combustible pad, in a wall or custom built mantel and where
adequate airflow around the stove is provided. (figure 3 & 4)
FPP
Freestanding
Bay View Freestanding
FPP
Figure 1
IPP
Insert / Built-In
Figure 2
IPP
Bay View Insert / Built-In
Figure 4
Figure 3
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A
INSTALLATION CHECK LIST
Unless you are knowledgeable and experienced in stove installation, we recommend your PELPRO stove
receive a Pre-delivery Check and be installed by your local Specialty Retailer or Certified HVAC Service
Depot.
COMPLETE THIS CHECK LIST PRIOR TO LIGHTING YOUR FIRST FIRE:
_____ Carefully read this "Owner's Manual”. SAVE THIS MANUAL.
_____ Obtain final inspection and approval by local building officials.
_____ Carefully clean all marks off the brass parts before the first fire is lit. Use a soft cloth and a gentle type
_____ Polish the hopper to remove the oil type coating used in manufacturing.
_____ Have your local Dealer demonstrate all the operational, cleaning and maintenance steps necessary
_____ Sign and keep a copy of the Pre-delivery Check List supplied by your Authorized Pelpro Dealer,
______ Register your purchase online at www.dansons.com/support.
_____ Fill the hopper with quality pellets to prime the unit; Using the CCI “AcuTron”, (figure 5), PUSH the
NOTE: Do not attempt to light a fire at this time. Leave the START / FEED RATE [ON] for 2 to 5 minutes until
pellets start dropping into the burn grate. Then touch the OFF pad to turn off system . The auger is now primed to
deliver fuel to the burn grate (figure 6). Then light the stove according to the directions outlined in "LIGHTING
YOUR STOVE",
CCI –“AcuTron Board” Cutaway View
Figure 3 Figure 4
cleaner. Caution: Never use an abrasive cleaner on any part of your stove.
for your stove.
“Dansons Certified Installer”, found inside our appliance or available online.
Register online at www.dansons.com/support
FEED RATE Touch Pad and this will start the auger and the combustion fan.
Heat Tubes
Tube Scraper
Window
Burn Grate
Burn Pot
E Z Clean
Grate
for Extended Warranty.
Hopper
Auger
Auger Motor
Fan Motors
Exhaust
ir Intake
Ash Pan
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EXHAUST SYSTEMS (GENERAL)
PELLET VENT MUST MAINTAIN A MINIMUM 3” CLEARANCE TO ANY COMBUSTIBLE
(INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER).
DO NOT CONNECT THE PELLET VENT TO A VENT SERVING ANY OTHER APPLIANCE
OR STOVE.
DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT.
PELLET VENT TYPE:
Must be an approved 3” or 4” Diameter Type ”PL” vent, vented to the outside (fig. 7) or connect the vent to a
factory built type “A” chimney using an adaptor; and/or “All Fuel” Stainless Steel chimney liner for masonry
fireplace installations (fig. 8) . Use 4” dia. vent if vent or liner height is over 15’ or if installation is over 4,000’
above sea level.
MAXIMUM VENTING SIZE:
Max imum venting height is 33’.
Maximum horizontal offset is 10’.
Use no more than 180 of elbows
(two 90 elbows, or two 45 elbows
& one 90 elbow, etc) , plus
termination.
Vent must have a support
bracket every 5’ when on
the exterior wall.
If appliance is installed
above 4,000’ elevation,
always use 4” diameter
venting.
Use Diameter “PL” Vent
4”
If venting outside of
shaded area.
Use or Diameter
3” 4”
“PL” Vent, if venting in
shaded area.
33’
30’
25’
20’
15’
Vent height and run
exceed the distance
not
shown in the un-shaded
region of chart.
To achieve optimum
performance, keep vent runs
as short as possible.
Esp ecia lly on hori zont al
installations.
must
10’
5’
0’
0’
5’
10’
VENT INSTALLATION:
Termination must exhaust above the air inlet elevation, and parallel or above the exhaust output of the
pellet appliance. It is recommended that at least 3’ of vertical pipe be installed to create some natural
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draft. This is to help prevent the possibility of smoke or odor during the appliance shut down.
Horizontal sections must have a ¼” rise every 12” of travel after 3’ long.
Pellet Vent connections must be sealed with HI-Temp RTV Silicone and screwed together with at
least 3 x 3/8” long stainless steel screws. Seal each vent section by injecting a liberal amount of HITEMP RTV silicone sealant into the gap.
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EXHAUST SYSTEMS . . . Continued
PELLET VENT TERMINATION: (Figures 7 & 8)
Termination must be a minimum of 6” above the chimney (B) (note: the chimney must meet local
codes for height above the roof or other obstructions)
Must have an approved cap (to prevent water from entering) or a 45* elbow downturn
If the termination is located on a windy side of house, an approved house shield is recommended to
prevent soot from accumulating on the side of the house.
Must not be located where snow or other materials will plug it.
Must have a “Metal Seal Plate” or “Wall Thimble” at point (A)
A
A
F
B
A
4
Figure 7 Figure 8
12”
G
VENT TERMINATION CLEARANCES:
• Horizontal terminations must protrude 12” from the wall, vertical terminations 24”
Figure 9
A Minimum 4’ clearance below or beside any door or window which opens.
B Minimum 1’ clearance above any door or window that opens.
C Minimum 3’ clearance from any adjacent building.
D Minimum 7’ clearance above any grade when adjacent to public walkways.
NOTE: Vent may not terminate in covered walkway or breezeway.
E Minimum 2’ clearance above any grass, plants, or other combustible material.
F Minimum 3’ clearance from any forced air intake of any other appliance.
G Minimum 2’ clearance below eves or overhang.
H Minimum 1’ clearance horizontally from combustible wall
X Must be a minimum of 36” above the roof and 24” above the highest point of the roof within 10’.
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3’
x
10’
2’
OUTSIDE AIR
Outside air is REQUIRED ON ALL MOBILE HOME INSTALLATIONS.
Outside air is strongly recommended for all other installations. Failure to install intake air may result
in improper combustion as well as the unit smoking during power failures.
Metal pipe, ONLY, either solid or flexible, must be used in all outside air installations.(B)
NOTE: Non-metallic material MUST NOT BE USED for outside air installations.
A wind shield, (C), over the termination of the outside air pipe or a 90 degree elbow or bend directed
away from the prevailing winds MUST be used when an outside air pipe is installed through the side
of a building. Keep the outside air pipe termination at least 1 foot away from the exhaust system
termination.
When outside air is taken from an existing chimney the exhaust system must not terminate in the
same chimney.
The outside air pipe on your stove is 2" OD. The outside air connecting pipe must be at least 2" ID
The outside air connecting pipe must be as short and free of elbows as possible, and must fit over,
(A), not inside, the outside air pipe on your stove.
Through The Wall Kits Include:
3 FOOT PACKAGE – PART# ACFAKT3 10 FOOT PACKAGE – PART# ACFAKT10
1 – 2” Galvanized Hood c/w screen 1 – 2” Galvanized Hood c/w screen
1 – 2” Aluminum Flex Duct – 1 – 2” Aluminum Flex Duct –
compressed 15” length, extends to 30” – 36” compressed 4’ length, extends to 120”
2 – 2” Worm Gear Clamps 2 – 2” Worm Gear Clamps
NOTE: Available from your local Authorized Dealer or Dansons Group Inc. 1-877-303-3134
Figure 9
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