Danfoss X5 AC Drive user's manual

X5 AC Drive

user's manual

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This manual answers most installation and startup questions that may arise. However, if you have any problems,

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Vacon, Inc.

Chambersburg, PA 17202

Normal business hours:

(North America)

8:00 AM to 5:00 PM, Eastern time +1 877-Vacon06

([phone]) After-hours support is also available

and Vacon, Inc. are trademarks of Vacon Plc, a member of Vacon Group. All other product names are trademarks of their respective companies.

Copyright 2009, Vacon, Incorporated. All rights reserved.

X5 AC Drive User’s Manual					X5 Parameter Summary Table
							= cannot change in Run
Summary of X5 Parameters						Bold type	= Level 1 parameter
	No.	Parameter Name	Options	Default		User Setting		See Page
	001	Model Number	Model dependent	Read-only				71
002		Software Rev	0.00-99.99	Read-only				71
003		Rated Current	0.0-200.0 A	Read-only				71
005		Serial No. 1	0-65535	Read-only				71
006		Serial No. 2	0-65535	Read-only				71
007		USB Soft. Rev	0.00 - 99.99	Read-only				71
008		Option Installed	text string	Read-only				71
009		Fbus Soft. Rev	0.00 - 99.99	Read-only				71
030		Pwr Down Date	dd/mm/yy	Read-only				71
031		Pwr Down Time	Dd/hh/mm (Dd = Tu, Th, etc.)	Read-only				72
102		Output Freq	0.0-400.0 Hz	Read-only				72
103		Output Voltage	0-600 V	Read-only				72
104		Output Current	0.0-200.0 A	Read-only				72
105		Drive Load	-200.0-200.0%	Read-only				72
106		Load Torque	-200.0-200.0%	Read-only				72
107		Drive Temp	-20.0-200.0 °C	Read-only				72
108		Total Run Time	0.0-6553.5 h	Read-only				72
109		Power On Hours	0-65535 h	Read-only				72
110		Stator Freq	0.0-400.0 Hz	Read-only				72
111		DC Bus Voltage	0 - 1000 Vdc	Read-only				72
115		Drive Power Out	0.0-200.0%	Read-only				72
116		Out Power (kW)	0.0 - 327.67	Read-only				72
117		MWh Meter	0 - 32767	Read-only				72
118		kWh Meter	0.0 - 999.9	Read-only				72
120		Today’s Date	MM/dd/YY	Read-only				73
121		Today’s Time	hh:mm	Read-only				73
150		Show Clock Parameters	text string	0 (No)				73
		(Parameters 151-179)
151		Tiime Zone Setup	text string	12 (-5 East. US)				73
	152	TOD Run Enable	0-23 hours, 0-59 min	12:00				73
	154	TOD Run Disable	0-23 hours, 0-59 min	12:00				73
	156	TOD Run En 2	0-23 hours, 0-59 min	12:00				73
	158	TOD Run Dis 2	0-23 hours, 0-59 min	12:00				74
	160	Weekend TOD En	0-23 hours, 0-59 min	12:00				74
	162	Weekend TOD Dis	0-23 hours, 0-59 min	12:00				74
	171	Reminder 1 Conf.	text string	0 (disabled)				74
172		Reminder 1 Time	1-32000 hours	1				74
173		Reminder 1 ETA	+/- 32000 hours	Read-only				74
174		Reminder 2 Conf.	text string	0 (disabled)				74
175		Reminder 2 Time	1-32000 hours	1				74
176		Reminder 2 ETA	+/- 32000 hours	Read-only				74
177		Reminder 3 Conf.	text string	0 (disabled)				75
178		Reminder 3 Time	1-32000 hours	1				75
179		Reminder 3 ETA	+/- 32000 hours	Read-only				75
	201	Input Mode	text string	Local Only				75
	202	Rev Enable	text string	Forward				75
	203	Stop Key Remote	text string	Coast				76
	204	Ref Select	text string	Vin1				76
205		Vin1 Config	text string	0-10V				77
206		Vin1 Offset	0.0% to 100.0%	0.00%				77

Note that all parameters can be addressed by adding 40000 to the parameter number. For example, parameter 201 (Input Mode) can be addressed by Modbus address 40201.

DPD00089A

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© 2009 Vacon Incorporated All Rights Reserved

X5 AC Drive User’s Manual					X5 Parameter Summary Table
							= cannot change in Run
						Bold type	= Level 1 parameter
	No.	Parameter Name	Options	Default		User Setting		See Page
207		Vin1 Span	10.0% to 200.0%	100.00%				77
208		Cin Config	text string	0-20mA 50				77
209		Cin Offset	0.0% to 100.0%	0.0%				77
210		Cin Span	10.0% to 200.0%	100.0%				78
211		Vin2 Config	text string	0-10V				78
212		Vin2 Offset	0.0% to 100.0 %	0.00%				78
213		Vin2 Span	10.0% to 200.0%	100.00%				78
214		Vin1 Filter Time	0 to 1000 ms	20 ms				78
215		Cin Filter Time	0 to 1000 ms	20 ms				78
216		Vin2 Filter Time	0 to 1000 ms	20 ms				78
217		Trim Ref Enable (Set k-Factor)	text string	0				78
218		Trim % Factor	-100.0 - 100.0%	0.0%				79
222		Ref Loss Config	text string	No Fault				79
	301	Min Frequency	0.0 - Max Freq.	0.0 Hz				79
302		Max Frequency	20.0 - 400.0 Hz	60.0 Hz				79
303		Preset Freq 1	Min Freq-Max Freq	5.0 Hz				79
304		Preset Freq 2	Min Freq-Max Freq	10.0 Hz				79
305		Preset Freq 3	Min Freq-Max Freq	20.0 Hz				79
306		Preset Freq 4	Min Freq-Max Freq	30.0 Hz				79
307		Preset Freq 5	Min Freq-Max Freq	40.0 Hz				79
308		Preset Freq 6	Min Freq-Max Freq	50.0 Hz				79
309		Cut-off Freq	0.0 - 5.0 Hz	0.0 Hz				79
310		Preset Freq 7	Min Freq-Max Freq	60.0 Hz				79
311		Preset Freq 8	Min Freq-Max Freq	0.0 Hz				79
312		Preset Freq 9	Min Freq-Max Freq	2.5 Hz				79
313		Preset Freq 10	Min Freq-Max Freq	7.5 Hz				79
314		Preset Freq 11	Min Freq-Max Freq	15.0 Hz				79
315		Preset Freq 12	Min Freq-Max Freq	25.0 Hz				79
316		Preset Freq 13	Min Freq-Max Freq	35.0 Hz				79
317		Preset Freq 14	Min Freq-Max Freq	45.0 Hz				79
318		Preset Freq 15	Min Freq-Max Freq	55.0 Hz				79
380		Keeper Input Cfg	text string	4 (disabled)				79
381		Keeper Max Scale	0-32000	1000				80
382		Keeper Save Time	00:00 - 23:59	0:00				80
384		Keeper Save Rate	text string	0 (24 hour)				80
385		Keeper Input Value	0-32000	Read-only				80
386		Keeper Time Rate	text string	1 (minute)				80
387		Keeper Rec. Num	0-255	Read-only				80
388		Active Kpr. Record	0-255	Read-only				80
389		Keeper Units	text string	1 (GPM)				81
401		Ramp Select	text string	ART-DI				81
402		Accel Time 1	0.1-3200.0 sec	5.0 sec				81
403		Decel Time 1	0.1-3200.0 sec	5.0 sec				81
404		Accel Time 2	0.1-3200.0 sec	3.0 sec				82
405		Decel Time 2	0.1-3200.0 sec	3.0 sec				82
406		DC Inject Config	text string	DC at Stop				82
407		DC Inject Time	0.0-5.0 sec	0.2 sec				82
408		DC Inject Level	0.0% to 100.0%	50.0%				82
409		DC Inj Freq	0.0 to 20.0 Hz	0.0 Hz				82
	410	DB Config	text string	Internal				83
	414	S Ramp Rounding	1 - 100%	25%				83

Note that all parameters can be addressed by adding 40000 to the parameter number. For example, parameter 201 (Input Mode) can be addressed by Modbus address 40201.

DPD00089A

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© 2009 Vacon Incorporated All Rights Reserved

X5 AC Drive User’s Manual					X5 Parameter Summary Table
							= cannot change in Run
						Bold type	= Level 1 parameter
	No.	Parameter Name	Options	Default		User Setting		See Page
415		Accel Time 3	0.1-3200.0 sec	10.0 sec				83
416		Decel Time 3	0.1-3200.0 sec	10.0 sec				83
417		Accel Time 4	0.1-3200.0 sec	15.0 sec				84
418		Decel Time 4	0.1-3200.0 sec	15.0 sec				84
	490	App Macro	text string	Factory				84
	491	Seq Appl	text string	Disabled				84
	492	SIO Visible	text string	No				84
	501	V/Hz Select	text string	Linear Fixed				85
	502	Voltage Boost	0.0-50%	1.0%				85
	503	V/Hz Knee Freq	25.0-400.0 Hz	60.0 Hz				85
	504	Skip Freq Band	0.2-20.0 Hz	0.2 Hz				86
505		Skip Freq 1	Min Freq-Max Freq	0.0 Hz				86
506		Skip Freq 2	Min Freq-Max Freq	0.0 Hz				86
507		Skip Freq 3	Min Freq-Max Freq	0.0 Hz				86
508		Skip Freq 4	Min Freq-Max Freq	0.0 Hz				86
	509	Rated Mtr Volt	100V-690V	Model dependent				86
	510	Rated Mtr FLA	50% - 200% of ND Rating	ND Rating				86
	511	Rated Mtr RPM	0-24000 rpm	1750 rpm				86
	512	Midpoint Freq	0.0 Hz-V/Hz Knee Freq	60.0 Hz				86
	513	Midpoint Volt	0.0-100.0%	100.0%				86
	514	Motor RS	0.0-655.35 Ohms	Model dependent				86
515		Power Factor	0.50-1.00	0.80				86
516		Slip Comp Enable	text string	No				87
517		Single Phase	text string	No				87
	519	Find Mtr Data	Not active / Motor RS	Not active				87
	520	Filter FStator	1 - 100 ms	8 ms				87
	521	Start Field En	text string	No				87
522		Filter Time Slip	10 - 1000 ms	100 ms				88
523		Id Percent	0 - 200%	Read-only				88
524		Iq Percent	0 - 200%	Read-only				88
	525	Power Fail Config	text string	CTS No Msg				88
	526	UV Ride-Thru En	text string	w/ LVT				88
600		Current Lim Sel	text string	0				89
	601	Cur Lim Mtr Fwd	5%-150%	120%				89
	602	Cur Lim Mtr Rev	5%-150%	120%				89
603		Cur Lim Reg Fwd	5%-150%	80%				89
604		Cur Lim Reg Rev	5%-150%	80%				89
605		Cur Lim Freq	0.0 - 400.0 Hz	3.0 Hz				89
606		Ramp Time CL	0.1-3200.0 sec	1.0 sec				89
607		Cur Limit Minimum	0 - 50%	10%				89
608		Restart Number	text string	0				90
609		Restart Delay	0-60 sec	60 sec				90
610		Timed OL Select	text string	0 (Std Ind 60s)				90
	613	Max Regen Ramp	100 - 1000%	300%				91
	614	Stability Gain	0 - 10	Model Dependent				91
615		Stability Rate	0 - 1000	Model Dependent				91
700		Vmet Config	text string	Freq Out				91
701		Vmet Span	0.0-200.0%	100.0%				91
702		Imet Config	text string	Drive Load				92
703		Imet Span	0.0-200.0%	100.0%				92
704		Imet Offset	0.0-90.0-%	0.0%				92

Note that all parameters can be addressed by adding 40000 to the parameter number. For example, parameter 201 (Input Mode) can be addressed by Modbus address 40201.

DPD00089A

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© 2009 Vacon Incorporated All Rights Reserved

X5 AC Drive User’s Manual					X5 Parameter Summary Table
							= cannot change in Run
						Bold type	= Level 1 parameter
	No.	Parameter Name	Options	Default		User Setting		See Page
705		Relay 1 Select	text string	1 (Drv Fault)				93
706		Relay 2 Select	text string	2 (Drive Run)				93
707		DO1 Select	text string	0 (Drv Ready)				93
708		DO2 Select	text string	6 (At Speed)				93
719		Digital Input Filter Time	1-1000 msec	5 msec				94
	720	Active Logic	text string	1 (Active High)				94
	721	DI1 Configure	text string	0 (Preset 1)				95
722		DI2 Configure	text string	1 (Preset 2)				95
723		DI3 Configure	text string	2 (Preset 3)				95
724		DI4 Configure	text string	6 (Alt Ramp)				95
725		DI5 Configure	text string	7 (Fault Reset)				95
726		MOL Polarity	text string	1 (NO Operate)				96
727		MOL Configure	text string	21 (MOL)				95
740		Thres 1 Select	text string	9 (Load High)				96
741		Thres 1 High	-300.00 to 300.00%	100.00%				96
742		Thres 1 Low	-300.00 to 300.00%	0.00%				96
743		Thres 2 Select	text string	15 (Current High)				97
744		Thres 2 High	-300.00 to 300.00%	100.00%				97
745		Thres 2 Low	-300.00 to 300.00%	0.00%				97
746		Timer 1 Type	text string	0 (On Delay)				97
747		Timer 1 Signal	text string	1 (Drv Fault)				97
748		Timer 1 Time	0.0 - 320.0 sec	1.0 sec				97
749		Timer 2 Type	text string	0 (On Delay)				97
750		Timer 2 Signal	text string	1 (Drv Fault)				98
751		Timer 2 Time	0.0 - 320.0 sec	1.0 sec				98
794		Drive Name	text string	serial number				98
799		Config USB Mode	text string	0 (Disabled)				98
	801	Program Number	0-9999	0				99
	802	Start Options	text string	0 (LS Lockout)				99
	803	PWM Frequency	0.6-16.0 kHz	3.0 kHz				100
804		Display Mode	text string	0 = Std Disply				100
805		Display Units	alphanumeric	0 (blank)				100
809		Display Scale	1-65535	18000				100
810		Language	text string	0 (English)				100
811		Access Code	0-9999	0				101
812		Freq Ref Output	text string	0 (6FS)				101
813		Speed Ratio	0.0-200.0%	100.0%				101
814		Display Status	text string	0 (Drive load)				101
	816	Fly Catch Mode	text string	0 (Sweep FWD)				101
	819	Flt Text #1	text string	User Flt 1				101
825		Flt Text #2	text string	User Flt 2				102
	850	PID Configure	text string	0 (No PID)				102
	851	PID FBk Config	text string	0 (Vin1)				102
852		PID Prop Gain	0-2000	0				102
853		PID Int Gain	0-10000	0				102
854		PID Feed Gain	0-2000	1000				102
855		PID Error 1	0.00-100.00%	Read-only				102
856		PID Error 2	0.00-100.00%	Read-only				102
857		PID High Corr	0.00-100.00%	100.00%				103
858		PID Low Corr	0.00-100.00%	0.00%				103
859		PID Deriv Gain	0-200	0.00%				103

Note that all parameters can be addressed by adding 40000 to the parameter number. For example, parameter 201 (Input Mode) can be addressed by Modbus address 40201.

DPD00089A

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© 2009 Vacon Incorporated All Rights Reserved

X5 AC Drive User’s Manual					X5 Parameter Summary Table
							= cannot change in Run
						Bold type	= Level 1 parameter
	No.	Parameter Name	Options	Default		User Setting		See Page
860		PID Sleep Cfg	text string	0 (disabled)				103
861		PID Sleep Lvl	0.00-100.00%	0.00%				103
862		PID Wake-up Lvl	0.00-100.00%	100.00%				103
863		Sleep Delay Time	0.0-300.0 sec	0.0 sec				103
864		Wake-up Delay	0.0-300.0 sec	0.0 sec				103
865		PID Feedback	0.00-100.00%	Read-only				103
866		PID Reference	0.00-100.00%	Read-only				103
867		PID User Units	text string	0 (No)				103
880		FBus Read 1	0-65535	103				104
881		FBus Read 2	0-65535	104				104
882		FBus Read 3	0-65535	105				104
883		FBus Read 4	0-65535	107				104
884		FBus Read 5	0-65535	909				104
890		FBus Write 1	0-65535	907				104
891		FBus Write 2	0-65535	402				104
892		FBus Write 3	0-65535	403				104
893		FBus Write 4	0-65535	920				104
894		FBus Write 5	0-65535	921				104
900		SIO Protocol	text string	0 (RTU N81)				104
901		SIO Baud Rate	text string	2 (9600)				104
902		Comm Drop #	1-247	1				104
903		SIO Timer	0.0-60.0 sec	1.0 sec				104
904		SIO Cntl Word	Bit 0-15	0x0000				105
905		Ext Ref Freq1	Min-Max Freq	0.0 Hz				105
906		Ext Ref Freq2	Min-Max Freq	0.0 Hz				105
907		Cntl Word 2	Bit 0-15	0x0000				105
908		Status Word	Bit 0-15	Read-only				105
909		DI Status	Bit 0-14	Read-only				106
910		Vin1 Status	0.00-100.00%	Read-only				106
911		Cin Status	0.00-100.00%	Read-only				106
912		Vin2 Status	0.00-100.00%	Read-only				106
913		Output Status	Bit 0-5	Read-only				106
914		Vmet Status	0.00-100.00%	Read-only				106
915		Imet Status	0.00-100.00%	Read-only				106
916		Infrared Baud	text string	2 (9600)				106
917		FBus Port Config	text string	1 (485 w/ctl)				107
920		SIO Vmet Level	0.00-100.00%	100.00%				107
921		SIO Imet Level	0.00-100.00%	100.00%				107
926		Status Word 2	Bit 0-2	Read-only				107
	930	Seq Cntl 1	Bit 0-15 (hex control)	0x0000				108
	931	Seq Cntl 2	Bit 0-15 (hex control)	0x0000				108
	932	Seq Cntl 3	Bit 0-15 (hex control)	0x0000				108
	933	Seq Cntl 4	Bit 0-15 (hex control)	0x0000				108
	934	Seq Cntl 5	Bit 0-15 (hex control)	0x0000				108
	935	Seq Cntl 6	Bit 0-15 (hex control)	0x0000				108
	936	Seq Cntl 7	Bit 0-15 (hex control)	0x0000				108
	937	Seq Cntl 8	Bit 0-15 (hex control)	0x0000				108
	938	Seq Cntl 9	Bit 0-15 (hex control)	0x0000				108
	939	Seq Cntl 10	Bit 0-15 (hex control)	0x0000				108
	940	Seq Cntl 11	Bit 0-15 (hex control)	0x0000				108
	941	Seq Cntl 12	Bit 0-15 (hex control)	0x0000				108
	942	Seq Cntl 13	Bit 0-15 (hex control)	0x0000				108

Note that all parameters can be addressed by adding 40000 to the parameter number. For example, parameter 201 (Input Mode) can be addressed by Modbus address 40201.

DPD00089A

- vii -

© 2009 Vacon Incorporated All Rights Reserved

X5 AC Drive User’s Manual					X5 Parameter Summary Table
							= cannot change in Run
						Bold type	= Level 1 parameter
	No.	Parameter Name	Options	Default		User Setting		See Page
	943	Seq Cntl 14	Bit 0-15 (hex control)	0x0000				108
	944	Seq Cntl 15	Bit 0-15 (hex control)	0x0000				108
	945	Seq Cntl 16	Bit 0-15 (hex control)	0x0000				108
	946	Seq Cntl 17	Bit 0-15 (hex control)	0x0000				108
	947	Seq Cntl 18	Bit 0-15 (hex control)	0x0000				108
	948	Seq Cntl 19	Bit 0-15 (hex control)	0x0000				108
	949	Seq Cntl 20	Bit 0-15 (hex control)	0x0000				108
	950	Seq Cntl 21	Bit 0-15 (hex control)	0x0000				108
	951	Seq Cntl 22	Bit 0-15 (hex control)	0x0000				108
	952	Seq Cntl 23	Bit 0-15 (hex control)	0x0000				108
	953	Seq Cntl 24	Bit 0-15 (hex control)	0x0000				108
	954	Seq Cntl 25	Bit 0-15 (hex control)	0x0000				108
	955	Seq Count 1	0-65535	0				109
956		Seq Count 2	0-65535	0				109
957		Seq Count 3	0-65535	0				109
958		Seq Count 4	0-65535	0				109
959		Seq Count 5	0-65535	0				109
960		Seq Count 6	0-65535	0				109
961		Seq Count 7	0-65535	0				109
962		Seq Count 8	0-65535	0				109
963		Seq Count 9	0-65535	0				109
964		Seq Count 10	0-65535	0				109
965		Seq Count 11	0-65535	0				109
966		Seq Count 12	0-65535	0				109
967		Seq Count 13	0-65535	0				109
968		Seq Count 14	0-65535	0				109
969		Seq Count 15	0-65535	0				109
970		Seq Count 16	0-65535	0				109
971		Seq Count 17	0-65535	0				109
972		Seq Count 18	0-65535	0				109
973		Seq Count 19	0-65535	0				109
974		Seq Count 20	0-65535	0				109
975		Seq Count 21	0-65535	0				109
976		Seq Count 22	0-65535	0				109
977		Seq Count 23	0-65535	0				109
978		Seq Count 24	0-65535	0				109
979		Seq Count 25	0-65535	0				109
	980	Seq Decision 1	Bit 0-15	0x0000				109
	981	Seq Decision 2	Bit 0-15	0x0000				109
	982	Seq Decision 3	Bit 0-15	0x0000				109
	983	Seq Decision 4	Bit 0-15	0x0000				109
	984	Seq Decision 5	Bit 0-15	0x0000				109
	1500	Last Fault	All fault options	Read-only				109
1527		9th Fault	All fault options	Read-only				109
1554		8th Fault	All fault options	Read-only				109
1581		7th Fault	All fault options	Read-only				109
1608		6th Fault	All fault options	Read-only				110
1635		5th Fault	All fault options	Read-only				110
1662		4th Fault	All fault options	Read-only				110
1689		3rd Fault	All fault options	Read-only				110
1716		2nd Fault	All fault options	Read-only				110
1743		1st Fault	All fault options	Read-only				110

Note that all parameters can be addressed by adding 40000 to the parameter number. For example, parameter 201 (Input Mode) can be addressed by Modbus address 40201.

DPD00089A

- viii -

© 2009 Vacon Incorporated All Rights Reserved

X5 AC Drive User’s Manual

Table of Contents

CONTENTS

Summary of X5 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Chapter 1: Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.1 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 1.2 Overview of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 1.3 User’s Manual Publication History. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Chapter 2: Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.1 Interpreting Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.2 Power and Current Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2.3 Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

2.4 Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

2.5 Control Features Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

2.6 Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Chapter 3: Receiving and Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3.1 Preliminary Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3.2 Installation Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3.3 Dissipation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.4 Cover Assembly and Torque Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.5 Serial Number Label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3.6 Conduit Usage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3.7 Condensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Chapter 4: Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 4.2 General Wiring Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 4.2.1 Wiring Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 4.2.2 Considerations for Power Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 4.2.3 Considerations for Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

4.3 Input Line Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 4.3.1 Line Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 4.3.2 Line Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 4.3.3 Phase Imbalance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 4.3.4 Single-phase Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 4.3.5 Ground Fault Circuit Interrupters (GFCI) . . . . . . . . . . . . . . . . . . . . . . . . 32 4.3.6 Motor Lead Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 4.3.7 Using Output Contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

4.4 Terminals Found on the X5 Power Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 4.4.1 Description of the Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 4.4.2 Typical Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

4.5 Dynamic Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

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X5 AC Drive User’s Manual			Table of Contents
4.6	Terminals Found on the X5 Control Board . . . . . . . . . . . . . . . . . . . . . .		. . . . . . . . . 38
	4.6.1 Description of the Control Terminals . . . . . . . . . . . . . . . . . .		. . . . . . . . . 38
	4.6.2 Typical Connection Diagrams for Digital Inputs . . . . . . . . .		. . . . . . . . . 41
	4.6.3 Typical Connection Diagrams for Analog Inputs . . . . . . . . .		. . . . . . . . . 42
	4.6.4 Typical Connection Diagrams for Analog Outputs . . . . . . .		. . . . . . . . . 42
	4.6.5	Modbus Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . 43
4.7	Reducing Current Surges and Voltage Transients . . . . . . . . . . . . . . . . .		. . . . . . . . . 43
Chapter 5: Operation and Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			. . . . . . . . . 44
5.1	Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		. . . . . . . . . 44
5.2	Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		. . . . . . . . . 45
5.3	LCD Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		. . . . . . . . . 47
	5.3.1	Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . 47
	5.3.2 X5 Keypad Status and Warning Messages . . . . . . . . . . . . . .		. . . . . . . . . 47
	5.3.3	Rights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . 49
	5.3.4	Other Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . 49
5.4	Keypad Display Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		. . . . . . . . . 49
5.5	Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		. . . . . . . . . 50
	5.5.1	Accessing Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . 50
	5.5.2 Changing the Display Scroll Rate . . . . . . . . . . . . . . . . . . . . .		. . . . . . . . . 50
	5.5.3	Programming Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . 50
	5.5.4	Restoring Factory Settings . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . 51
	5.5.5 Viewing Parameters That Have Changed . . . . . . . . . . . . . . .		. . . . . . . . . 51
	5.5.6	Using Macro Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . 51
5.6	Measuring Stator Resistance (RS Measurement) . . . . . . . . . . . . . . . . .		. . . . . . . . . 51
	5.6.1 Activating Automatic RS Measurement via Keypad . . . . . .		. . . . . . . . . 51
	5.6.2	Activating Automatic RS Measurement via Serial Link (Modbus) . . . . 52
5.7	Storing Data and Reflashing Using a Flash Memory Device . . . . . . . .		. . . . . . . . . 52
	5.7.1	Storing Drive Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . 52
	5.7.2	Recalling Drive Parameters . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . 53
	5.7.3	Storing Keeper Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . 53
	5.7.4	Reflashing the X5 Using the USB Port and a Flash Memory Device . . 53
5.8	Using the Keeper Data Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		. . . . . . . . . 55
	5.8.1	Keeper Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . 55
	5.8.2 Setting up the Keeper Function . . . . . . . . . . . . . . . . . . . . . . .		. . . . . . . . . 56
5.9	Using the X5 Real-Time Clock and Other Special Features . . . . . . . . .		. . . . . . . . . 57
	5.9.1 Enabling the X5 Based on Time of Day (TOD) . . . . . . . . . .		. . . . . . . . . 57
	5.9.2	Reminders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . 58
	5.9.3	Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . 58
	5.9.4	Thresholds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . 58
Chapter 6: Using Macro Mode and Getting a Quick Start . . . . . . . . . . . . . . .			. . . . . . . . . 60

6.1 Entering Macro Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 6.2 Description of Parameters Used in Macro Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 6.3 Macro Mode Applications and Included Parameters . . . . . . . . . . . . . . . . . . . . . . . . 63 6.4 Getting a Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

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© 2009 Vacon Incorporated All Rights Reserved

X5 AC Drive User’s Manual

Table of Contents

Chapter 7: X5 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 7.2 Level 1 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 7.3 Description of Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 7.4 Using the X5 Program Sequencer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 7.4.1 Enabling the X5 Program Sequencer . . . . . . . . . . . . . . . . . . . . . . . . . . 110 7.4.2 Controlling the X5 Program Sequencer . . . . . . . . . . . . . . . . . . . . . . . . 111 7.4.3 Sequencer State Configuration Overview . . . . . . . . . . . . . . . . . . . . . . . 113 7.4.4 Advancement on Drive State Conditions . . . . . . . . . . . . . . . . . . . . . . . 118 7.4.5 Sequencer Decision Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 7.4.6 Sequencer Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 7.4.7 Sample Sequencer Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 Blank Worksheet to Remove and Copy. . . . . . . . . . . . . . . . . . . . . . . . . 123

Chapter 8: Troubleshooting and Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Chapter 9: X5 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Appendix A: Parameter 201 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

Appendix B: Binary-Hexadecimal Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

EU Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

DPD00089A

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© 2009 Vacon Incorporated All Rights Reserved

Chapter 1: Introduction

1.1Product Overview

The X5 AC drive provides an economical, powerful solution for a large array of industrial applications. It features remote communications capability (using Ethernet, Devicenet, Modbus®and Modbus® TCP/IP protocols), a keypad for easy configuration, and standard NEMA 4X / IP66 and NEMA 12 / IP55 enclosures that eliminate the need for mounting in a separate enclosure. A USB interface allows you to copy parameters from drive to drive, and to download data logs. Like the X4 AC drive, it provides a robust, compact solution for industrial applications, but with more capability.

The X5 product family includes a wide variety of models to suit almost any input voltage requirement. An ‘x’ in the following table indicates what models are currently available. Refer to “Chapter 2: Technical Characteristics” on page 14 for help in interpreting model numbers.

			Input Voltage
Horsepower
	115 Vac	230 Vac		460 Vac	575 Vac
	1 Phase	3 Phase		3 Phase	3 Phase
1	x	x		x	x
2		x		x	x
3		x		x	x
5		x		x	x
7.5		x		x	x
10		x		x	x
15		x		x	x
20		x		x	x
25		x		x	x
30		x		x	x
40				x	x
50				x	x
60				x	x
75				x	x
100				x	x
125				x	x
150				x	x
200				x	x

1.2Overview of This Manual

This manual contains specifications, receiving and installation instructions, configuration, description of operation, options, and troubleshooting procedures for X5 AC drive devices.

For experienced users, a Quick-Start section begins on page 69. A summary of parameters begins on page iii of this manual.

DPD00089A

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© 2009 Vacon Incorporated All Rights Reserved

X5 AC Drive User’s Manual Chapter 1: Introduction

1.3 User’s Manual Publication History

	Date	Form Number	Nature of Change
	July 2007	1434	First release
			Added information regarding new models, new parameters,
	April 2008	1434A	and model options.
			Made corrections throughout manual.
			Added Appendix for Parameter 201.
	June 2008	1434B	Corrected Figure 7-3 in Sequencer section.
			Updated Vacon corporate information.
			Changed installation diagrams to reflect changes in product;
			changed photographs of product; added information to Chapter 2
	October 2008	DPD00089	on current surges and voltage transients; added parameters 614-
			15, 719, and changed ranges for parameters 862-864. Made
			changes to Sect. 7.4.3, Sequencer State Configuration Overview.
	April 2009	DPD00089A	Revised EU Declaration of Conformity

DPD00089A

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© 2009 Vacon Incorporated All Rights Reserved

Chapter 2: Technical Characteristics

2.1Interpreting Model Numbers

The model number of the X5 AC drive appears on the shipping carton label and on the technical data label on the model. The information provided by the model number is shown below:

		X5 C 2 0030 C 09
X5 Series
Torque:
C	=	Constant - Normal duty
Input Voltage:
2	=	230 Vac, Three-phase
4	=	460 Vac, Three-phase
5	=	575 Vac, Three-phase
Horsepower:
Examples: 0030 = 3 HP; 0300 = 30 HP
Enclosure:
C	=	NEMA 4X / IP66
D	=	NEMA 12 / IP55
Optional configuration
(see following section for more information)

X5 Models without option card capability

Smaller horsepower models (30 HP or less) of X5 drives with optional configuration -09 have the same electrical capabilities as the other X5 models, but do not support option cards. These smallerframe models are offered in smaller enclosures (frame size 0, 1, and 2). Table 2-1 shows the model and size relationships of all the X5 drives.

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© 2009 Vacon Incorporated All Rights Reserved

X5 AC Drive User’s Manual

Chapter 2: Technical Characteristics

Table 2-1: Model Number / Frame Size Cross-Reference

Part #	Frame		Part #	Frame	Part #	Frame
	Size			Size		Size
X5C1S010C	1
X5C1S010C09	0
X5C20010C	1		X5C40010C	1	X5C50010C	1
X5C20010C09	0		X5C40010C09	0	X5C50010C09	1A
X5C20020C	1		X5C40020C	1	X5C50020C	1
X5C20020C09	0		X5C40020C09	0	X5C50020C09	1A
X5C20030C	1		X5C40030C	1	X5C50030C	1
X5C20030C09	0		X5C40030C09	0	X5C50030C09	1A
X5C20050C	1		X5C40050C	1	X5C50050C	1
X5C20050C09	1A		X5C40050C09	1A	X5C50050C09	1A
X5C20075C	1		X5C40075C	1	X5C50075C	1
X5C20075C09	1A		X5C40075C09	1A	X5C50075C09	1A
X5C20100C	2		X5C40100C	1	X5C50100C	1
X5C20100C09	2A		X5C40100C09	1A	X5C50100C09	1A
X5C20150C	2		X5C40150C	2	X5C50150C	2
X5C20150C09	2A		X5C40150C09	2A	X5C50150C09	2A
X5C20200C	3		X5C40200C	2	X5C50200C	2
X5C20250C	3		X5C40200C09	2A	X5C50200C09	2A
X5C20300C	3		X5C40250C	2	X5C50250C	2
			X5C40250C09	2A	X5C50250C09	2A
			X5C40300C	2	X5C50300C	2
			X5C40300C09	2A	X5C50300C09	2A
			X5C40400C	3	X5C50400C	3
			X5C40500C	3	X5C50500C	3
			X5C40600C	4	X5C50600C	4
			X5C40750C	4	X5C50750C	4
			X5C41000C	4	X5C51000C	4
			X5C41250D	5	X5C51250D	5
			X5C41500D	5	X5C51500D	5
			X5C42000D	5	X5C52000D	5

DPD00089A

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© 2009 Vacon Incorporated All Rights Reserved

X5 AC Drive User’s Manual

Chapter 2: Technical Characteristics

2.2Power and Current Ratings

115 Vac Ratings

Model	Normal Duty		Input current (A)		Output current (A)		Heavy Duty		Input current (A)		Output current (A)
number	HP	kW	--	115 Vac	--	230 Vac	HP	kW	--	230 Vac	--	230 Vac
X5C1S010C	1	0.75	--	15	--	4.2	0.5	0.37	--	11	--	2.2
230 Vac Ratings
Model	Normal Duty		Input current (A)		Output current (A)		Heavy Duty		Input current (A)		Output current (A)
number	HP	kW	200 Vac	230 Vac	200 Vac	230 Vac	HP	kW	200 Vac	230 Vac	200 Vac	230 Vac
X5C20010C	1	0.75	5.6	4.8	4.8	4.2	0.5	0.37	2.9	2.5	2.5	2.2
X5C20020C	2	1.5	9	7.8	7.8	6.8	1	0.75	5.6	4.8	4.8	4.2
X5C20030C	3	2.2	12.7	11	11	9.6	2	1.5	9	7.8	7.8	6.8
X5C20050C	5	4	20.2	17.5	17.5	15.2	3	2.2	12.7	11	11	9.6
X5C20075C	7.5	5.5	29.2	25.3	25.3	22	5	4	20.2	17.5	17.5	15.2
X5C20100C	10	7.5	37.2	32.2	37.2	28	7.5	5.5	29.2	25.3	25.3	22
X5C20150C	15	11	52.1	46.4	48.3	42	10	7.5	37.2	32.2	37.2	28
X5C20200C	20	15	68.3	57.4	62.1	54	15	11	52.1	46.4	48.3	42
X5C20250C	25	18.5	82.3	73.8	78.2	68	20	15	68.3	57.4	62.1	54
X5C20300C	30	22	96	84	92	80	25	18.5	82.3	73.8	78.2	68
		NOTE: All 230 Vac models can be operated at single-phase, with 50% derating
460 Vac Ratings
Model	Normal Duty		Input current (A)		Output current (A)		Heavy Duty		Input current (A)		Output current (A)
number	HP	kW	380 Vac	460 Vac	380 Vac	460 Vac	HP	kW	380 Vac	460 Vac	380 Vac	460 Vac
X5C40010C	1	0.75	3.0	2.4	2.4	2.1	0.5	0.37	1.6	1.3	1.3	1.1
X5C40020C	2	1.5	5.2	3.9	3.8	3.4	1	0.75	3.0	2.4	2.4	2.1
X5C40030C	3	2.2	7.2	5.6	5.1	4.8	2	1.5	5.2	3.9	3.8	3.4
X5C40050C	5	4	12	8.8	8.9	7.6	3	2.2	7.2	5.6	5.1	4.8
X5C40075C	7.5	5.5	15	12.8	12	11	5	4	12	8.8	8.9	7.6
X5C40100C	10	7.5	19.7	16.3	15.6	14	7.5	5.5	15	12.8	12	11
X5C40150C	15	11	30.9	25.8	23	21	10	7.5	19.7	16.3	15.6	14
X5C40200C	20	15	40	33.3	31	27	15	11	30.9	25.8	23	21
X5C40250C	25	18	46.3	40	37	34	20	15	40	33.3	31	27
X5C40300C	30	22	57.5	47.8	43	40	25	18	46.3	40	37	34
X5C40400C	40	30	73.2	62.4	61	52	30	22	57.5	47.8	43	40
X5C40500C	50	37	82	78	71	65	40	30	73.2	62.4	61	52
X5C40600C	60	45	94	80	86	77	50	37	82	78	71	65
X5C40750C	75	55	114	99	105	96	60	45	94	80	86	77
X5C41000C	100	75	149	129	140	124	75	55	114	99	105	96
X5C41250D	125	90	168	156	168	156	100	75	140	124	140	124
X5C41500D	150	110	205	180	205	180	125	90	168	156	168	156
X5C42000D	200	132	240	240	240	240	150	110	205	180	205	180

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Chapter 2: Technical Characteristics

575 Vac Ratings

Model	Normal Duty		Input current (A)		Output current (A)		Heavy Duty		Input current (A)		Output current (A)
number	HP	kW	-	575 Vac	-	575 Vac	HP	kW	-	575 Vac	-	575 Vac
X5C50010C	1	0.75	-	2.0	-	1.7	0.5	0.37	-	1.2	-	0.9
X5C50020C	2	1.5	-	3.6	-	2.7	1	0.75	-	2.0	-	1.7
X5C50030C	3	2.2	-	5.0	-	3.9	2	1.5	-	3.6	-	2.7
X5C50050C	5	4	-	7.6	-	6.1	3	2.2	-	5.0	-	3.9
X5C50075C	7.5	5.5	-	10.4	-	9.0	5	4	-	7.6	-	6.1
X5C50100C	10	7.5	-	14.1	-	11.0	7.5	5.5	-	10.4	-	9.0
X5C50150C	15	11	-	23	-	17	10	7.5	-	14.1	-	11
X5C50200C	20	15	-	31	-	22	15	11	-	23	-	17
X5C50250C	25	18	-	37	-	27	20	15	-	31	-	22
X5C50300C	30	22	-	39.5	-	32	25	18	-	37	-	27
X5C50400C	40	30	-	49	-	41	30	22	-	39.5	-	32
X5C50500C	50	37	-	58	-	52	40	30	-	49	-	41
X5C50600C	60	45	-	68	-	62	50	37	-	58	-	52
X5C50750C	75	55	-	82	-	77	60	45	-	68	-	62
X5C51000C	100	75	-	107	-	99	75	55	-	82	-	77
X5C51250D	125	90	-	125	-	125	100	75	-	99	-	99
X5C51500D	150	110	-	144	-	144	125	90	-	125	-	125
X5C52000D	200	132	-	192	-	192	150	110	-	144	-	144

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X5 AC Drive User’s Manual

Chapter 2: Technical Characteristics

2.3Environmental Specifications

Operating temperature	-10 °C to +40 °C (14 °F to 104 °F)
Storage temperature	–20 °C to +65 °C (-4 °F to 149 °F)
Humidity	0% to 95% non-condensing
Altitude	1000 m (3300 ft) without derating
Maximum vibration	per EN50178 (1g @ 57-150 Hz)
Acoustic noise	80 dba sound power at 1 m (3 ft), maximum
	1-5 HP models: Natural convection
Cooling	7.5 to 200.0 HP models: Forced air (temperature-controlled external fan)
	The 575 Vac, 5 HP model has a fan.

2.4Electrical Specifications

		X5C1x models: 115 Vac, 1 phase, +/- 10%		1 HP
	Input voltage	X5C2x models: 200-230 Vac, 3 phase, +/- 15%		1-30 HP
		X5C4x models: 380-460 Vac, 3 phase, +/- 15%		1-200 HP
		X5C5x models: 575Vac, 3 phase, +/-15%		1-200 HP
	Line frequency	50 / 60 Hz ±2 Hz
	Source kVA (maximum)	10 times the unit rated kVA, 65kA maximum (see note below)
	DC bus voltage for:	115/230 Vac models	460 Vac models	575 Vac models
	Overvoltage trip	406 Vdc	814 Vdc	1017 Vdc
	Dynamic brake activation	388 Vdc	776 Vdc	970 Vdc
	Nominal undervoltage (UV) trip	199 Vdc	397 Vdc	497 Vdc
		V/Hz or Sensorless Vector Control (SVC)
	Control system	Carrier frequency = 1 - 16 kHz, programmable; 8 kHz max. for 125-200 HP
		models
	Output voltage	3-phase: 0 to 100% of incoming voltage (0-230 Vac for 115 Vac models)
	Overload capacity	120% of rated RMS current for 60 seconds (normal duty rating)
		150% of rated RMS current for 60 seconds (heavy duty rating)
	Frequency range	0.1 to 400 Hz
	Frequency stability	0.1 Hz (digital), 0.1% (analog) over 24 hours +/- 10 °C
	Frequency setting	By keypad, or by external signal (0 to 5 Vdc; 0 to 10 Vdc; 0/4 to 20 mA) or by
		pulse train up to 100kHz
	Note: Unit Rated kVA = rated Voltage x rated Current x 1.732

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Chapter 2: Technical Characteristics

2.5Control Features Specifications

		0-5/10 Vdc, 0/4-20 mAdc (250 Ω load)
	Vin1 reference input	6FS pulse train input from another drive, 0-1/10/100 kHz pulse input, inverted
		function, 0-5-10 bipolar input, broken wire detection. Span and offset adjustment.
		0-5/10 Vdc, 0-5-10 bipolar input, inverted function, broken wire detection, span and
	Vin2 reference input	offset adjustment. Programmable for frequency reference, current limit input, or
		feedback signal.
	Cin reference input	0/4-20 mAdc (50 Ω load), inverted function, span and offset adjustment.
		Programmable for frequency reference, current limit input, or feedback signal.
	Reference voltage	10 Vdc (10 mAdc maximum)
	Digital inputs - 10	Off=0 to 3 Vdc; On=10 to 32 Vdc (pull-up logic), selectable between pull-up and pull-
		down logic
	Digital supply voltage	24 Vdc (150 mAdc maximum)
	Preset frequencies	4 inputs for 15 preset frequencies (selectable)
		2 SPDT relay outputs - 130 Vac, 1 A/250 Vac, 0.5 A
	Digital outputs	2 open collector outputs 50 mA per device; 2 optional relays; optional encoder
		interface
	Digital pulse train output	Open collector output pulse train proportional to output frequency
	Vmet analog output	0 to 10 Vdc (5 mAdc maximum)
	Imet analog output	0/4-20 mAdc output into a 500 Ω load (maximum)
	DC holding / injection braking	At start, stop, by frequency with adjustable current level and time or continuous DC
		injection by digital input.
	Current limit	Four quadrant adjustable from 5 to 150%
	Speed ramps	Primary and alternate adjustable from 0.1 to 3200.0 seconds
	Voltage boost	Adjustable fixed boost or adjustable auto boost
	Voltage characteristic	V/Hz: Linear, pump, fan, or 2-piece linear. Also sensorless vector (SVC).
	Timed overload	Adjustable inverse time trip (shear pin, 30 seconds, 60 seconds, 5 minutes), for
		standard or inverter-duty motors
		Overcurrent, overvoltage fault, ground fault, short circuit, dynamic brake overload,
	Protective features	drive temperature, power wiring fault, drive timed overload, input voltage quality,
		overvoltage ridethrough
		25-step (with ability to branch), PLC-type functionality that can control speed,
	Program Sequence Logic	direction, and ramps based on time, analog input, digital input, or pulse input.
	Controller (PSLC)	Addressable outputs and real-time operations possible. See “Using the X5 Program
		Sequencer” on page 111.
		Process control available with the use of a customer-supplied transducer, either 0-
	PID Feedback	10 Vdc, 4-20 mA, or optical encoder input to the drive. Includes an optional sleep
		mode, activated when the loop is satisfied.
	Serial communications	Modbus, DeviceNet option, Ethernet IP option, Modbus TCP/IP option

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X5 AC Drive User’s Manual

Chapter 2: Technical Characteristics

2.6Dimensions and Weights

Table 2-2 lists dimensions and weights for the X5 frame size 0, 1, 2, and 3 models. Dimensions and weights for the X5 frame size 4 and 5 models are shown in Table 2-3 on page 22. You may wish to refer to the cross-reference table on page 15 for X5 model numbers / frame sizes.

See Figures 2-2, 2-2, 2-3, 2-4, 2-5, and 2-6 on pages 21 - 23 for locations of dimensions. Dimensions A onward are in inches / millimeters (in/mm). Weight is in pounds / kilograms (lb/kg).

Table 2-2: Dimensions and Weights for Frame Sizes 0 - 2

	Frame		0	1 / 1A	2 / 2A
		A	9.47 (241)	12.01 (305)	17.38	(441)
		B	6.50 (165)	8.72 (221)	10.75	(273)
		C	6.08 (155)	8.49 (216) / 6.51 (166)	9.89 (251) / 7.91 (201)
		D	8.45 (215)	11.03 (280)	16.50	(419)
		E	5.69 (145)	7.88 (200)	9.76 (248)
		F	0.28 (7.11)	0.28 (7)	0.41	(10)
	Dimensions
		G	3.84 (98)	4.05 (103)	4.72 (120)
	in (mm)
		H	2.77 (70)	N/A	N/A
	(See X5 diagrams on pages
		J	1.93 (49)	2.31 (59)	2.88	(73)
	21 through 23)
		K	2.85 (72)	3.94 (100)	4.84 (123)
		L	3.75 (95)	5.56 (1.41)	6.88 (175)
		M	0.88 (22)	0.88 (22)	1.38	(35)
		N	N/A	N/A	1.13	(29)
		P	N/A	N/A	N/A
		Q	N/A	N/A	N/A
	Weight lb (kg)		8.5 (3.85)	14.0 (6.35)	29.5 (13.38)

B

F

M

A
D	C
	G
	H
	J
	K
E	L

Figure 2-1: X5 Frame Size 0 Models

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X5 AC Drive User’s Manual

Chapter 2: Technical Characteristics

B

F (4 places)

M (3 places)

A

D

C

G

J

E K L

Figure 2-2: X5 Frame Size 1 Models

B				F (4 PLACES)

N M (2 PLACES)

D

A

C

G

J

E

K

L

Figure 2-3: X5 Frame Size 2 Models

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X5 AC Drive User’s Manual

Chapter 2: Technical Characteristics

Table 2-3: Dimensions and Weights for Frame Sizes 3 - 5

	Frame		3		4		5
		A1	20.19	(513)	29.35	(745)	50.77 (1290)
		B	11.25 (286)		12.84	(326)	16.31	(414)
		C	11.73 (314)		13.80	(351)	16.88	(429)
		D	19.25	(489)	28.00 (711)		45.77 (1163)
		E	7.88 (200)		7.88 (200)		7.65 (194)
		F	0.28 (7)		0.42 (11)		0.42 (11)
	Dimensions	G	7.78 (198)		8.63 (219)		12.57	(319)
		H	N/A		8.26 (210)		11.10 (282)
	in (mm)
	(See X5	J	0.65	(17)	0.53	(13)	0.20 (5)
	diagrams on
		K	2.29	(58)	2.69	(68)	2.32	(59)
	pages 23 - 23)
		L	3.95 (100)		3.94 (100)		3.82	(97)
		M	1.69	(43)	2.44	(62)	2.94	(75)
		N	0.88	(22)	0.88	(22)	0.88	(22)
		P	5.60 (142)		5.19 (132)		5.32 (135)
		Q	7.24 (184)		7.35 (187)		7.45 (189)
		R	N/A		10.23	(260)	N/A
		S	N/A		1.94	(49)	1.86	(47)
	Weight		50.0 (22.68)		95.0 (43.10)		305.0 (138.35)
	lb (kg)
	(1) For the X5C20300C, the A dimension changes to 21.00 inches (533 mm).

E

F (8 PLACES)

N (2 PLACES)

M (2 PLACES)

D

A

C

G

J

K

L B P

Figure 2-4: X5 Frame Size 3 Models

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X5 AC Drive User’s Manual

Chapter 2: Technical Characteristics

E			F (8 PLACES)

			N	M
			(2 PLACES)
		S		(2 PLACES)
A	C
	D	R
			G
			H
			J
			K
			L
				P
B				Q
	Figure 2-5: X5 Frame Size 4 Models

E	F (8 PLACES)

A D

		N
		(2 PLACES)
		M
C		(2 PLACES)
G	H	S
		J
		K
		L
		P
		Q

B

Figure 2-6: X5 Frame Size 5 Models

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© 2009 Vacon Incorporated All Rights Reserved

Chapter 3: Receiving and Installation

3.1Preliminary Inspection

Before storing or installing the X5 drive, thoroughly inspect the device for possible shipping damage. Upon receipt:

1.Remove the drive from its package and inspect exterior for shipping damage. If damage is apparent, notify the shipping agent and your sales representative.

2.Remove the cover and inspect the drive for any apparent damage or foreign objects. (See Figure 3-1 on page 26 for locations of cover screws.) Ensure that all mounting hardware and terminal connection hardware is properly seated, securely fastened, and undamaged.

3.Read the technical data label affixed to the drive and ensure that the correct horsepower and input voltage for the application has been purchased.

4.If you will be storing the drive after receipt, place it in its original packaging and store it in a clean, dry place free from direct sunlight or corrosive fumes, where the ambient temperature is not less than -20 °C (-4 °F) or greater than +65 °C (+149 °F).

CAUTION

EQUIPMENT DAMAGE HAZARD

Do not operate or install any drive that appears damaged.

Failure to follow this instruction can result in injury or equipment damage.

ATTENTION

RISQUE DE DOMMAGES MATÉRIELS

Ne faites pas fonctionner et n’installez pas tout variateur de vitesse qui semble être endommagé.

Si cette directive n’est pas respectée, cela peut entraîner des blessures corporelles ou des dommages matériels.

3.2Installation Precautions

Improper installation of the X5 drive will greatly reduce its life. Be sure to observe the following precautions when selecting a mounting location. Failure to observe these precautions may void the warranty! See the inside front cover of this manual for more information about the warranty.

•Do not install the drive in a place subjected to high temperature, high humidity, excessive vibration, corrosive gases or liquids, or airborne dust or metallic particles. See Chapter 2 for temperature, humidity, and maximum vibration limits.

•Do not mount the drive near heat-radiating elements or in direct sunlight.

•Mount the drive vertically and do not restrict the air flow to the heat sink fins.

•The drive generates heat. Allow sufficient space around the unit for heat dissipation. See “Dissipation Requirements” on page 25.

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X5 AC Drive User’s Manual Chapter 3: Receiving and Installation

3.3 Dissipation Requirements

Table 3-1: Dissipation Requirements for X5 Models in Enclosures (Page 1 of 2)

	Model	Required Dissipation for Models Entirely Inside an Enclosure at
		Rated Current, 3KHz Carrier Frequency (Watts)
	X5C1S010C	47
	X5C20010C	48
	X5C20020C	71
	X5C20030C	92
	X5C20050C	132
	X5C20075C	177
	X5C20100C	263
	X5C20150C	362
	X5C20200C	550
	X5C20250C	653
	X5C20300C	779
	X5C40010C	34
	X5C40020C	48
	X5C40030C	71
	X5C40050C	91
	X5C40075C	114
	X5C40100C	155
	X5C40150C	304
	X5C40200C	393
	X5C40250C	459
	X5C40300C	458
	X5C40400C	695
	X5C40500C	834
	X5C40600C	776
	X5C40750C	988
	X5C41000C	1638
	X5C41250D	1656
	X5C41500D	1891

(continued on next page)

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© 2009 Vacon Incorporated All Rights Reserved

X5 AC Drive User’s Manual		Chapter 3: Receiving and Installation
Table 3-1: Dissipation Requirements for X5 Models in Enclosures (Page 2 of 2)
	Model	Required Dissipation for Models Entirely Inside an Enclosure at
		Rated Current, 3KHz Carrier Frequency (Watts)
	X5C42000D	2302
	X5C50010C	32
	X5C50020C	50
	X5C50030C	66
	X5C50050C	112
	X5C50075C	159
	X5C50100C	187
	X5C50150C	334
	X5C50200C	431
	X5C50250C	528
	X5C50300C	597
	X5C50400C	742
	X5C50500C	877
	X5C50600C	766
	X5C50750C	913
	X5C51000C	1542
	X5C51250D	1988
	X5C51500D	2282
	X5C52000D	3043

3.4Cover Assembly and Torque Specifications

Figure 3-1 shows the locations of the X5 cover screws. The torque range for the X Series Size 1 cover is 18-26 in/lbs.

Cover screw locations	Cover screw locations

Figure 3-1: X5 Cover Assembly and Screw Locations

Torque specifications for control terminals and power terminals are listed in “General Wiring Information” on page 29 .

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X5 AC Drive User’s Manual

Chapter 3: Receiving and Installation

3.5Serial Number Label

Vacon, Inc. warrants all AC drives for three years from date of manufacture, or two years from the date of installation, whichever comes first. For a more detailed description of our warranty policy, see the inside front cover of this manual, or visit the web site at http://www.vacon.com. To determine if your drive is within the warranty time frame, find the bar code label or look in the lower left of the technical nameplate. The serial number can be broken down as follows:

yywwxxxx = yy...year of manufacture

ww...week of manufacture

xxxx...sequential number drive during that week

3.6Conduit Usage

The X5 drive in the NEMA 4x / IP66 enclosure is rated for 1000 psi washdown from 6 inches. To keep this rating, the use of a sealed conduit is required. The use of a Romex-type conduit will not prevent water entry into the enclosure. If the approved conduit is not used, all warranty claims against water damage will be void.

3.7Condensation

The washdown process of an X5 drive may create a temperature and humidity change in and around the drive. If the unit is mounted in a cool environment and washed down with higher-temperature water, as the drive cools to room temperature, condensation can form inside the drive, especially around the display. To prevent this from happening, avoid using sealed connectors around rubbercoated cables to seal the drive. These do not allow any air transfer and hence create a level of condensation and humidity that exceeds the drive’s rating.

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Chapter 4: Connections

DANGER

HAZARDOUS VOLTAGE

•Read and understand this manual in its entirety before installing or operating the X5 AC drive. Installation, adjustment, repair, and maintenance of these drives must be performed by qualified personnel.

•Disconnect all power before servicing the drive. WAIT 5 MINUTES until the DC bus capacitors discharge.

•DO NOT short across DC bus capacitors or touch unshielded components or terminal strip screw connections with voltage present.

•Install all covers before applying power or starting and stopping the drive.

•The user is responsible for conforming to all applicable code requirements with respect to grounding all equipment.

•Many parts in this drive, including printed circuit boards, operate at line voltage. DO NOT TOUCH. Use only electrically-insulated tools.

Before servicing the drive:

•Disconnect all power.

•Place a “DO NOT TURN ON” label on the drive disconnect.

•Lock the disconnect in the open position.

Failure to observe these precautions will cause shock or burn, resulting in severe personal injury or death.

DANGER

TENSION DANGEREUSE

•Lisez et comprenez ces directives dans leurs intégralité avant d’installer ou de faire fonctionner le variateur de vitesse X5. L’installation, le réglage, les réparations et l’entretien des ces variateurs de vitesse doivent être effectuées par du personnel qualifié.

•Coupez toutes les alimentations avant de travailler sur le variateur de vitesse. ATTENDEZ CINQ MINUTES pour que la décharge des condensateurs du bus cc s’effectue.

•NE court-cuitez PAS les condensateurs du bus cc ou ne touchez pas aux composantes non blindées ou aux connexions des vis du bornier si l’appareil est sous tension.

•Installez tous les couvercles avant de mettre le variateur de vitesse sous tension, de le mettre en marche ou de l’arrêter.

•L’utilisateur est responsable de la conformité avec tous les codes électriques en vigueur concernant la mise à la terre de tous les appareils.

•De nombreuses pièces de ce variateur de vitesse, y compris les cartes de circuits imprimés, fonctionnent à la tension du secteur. N’Y TOUCHEZ PAS. N’utilisez que des outils dotés d’une isolation électrique.

Avant tout entretien ou réparation sur le variateur de vitesse:

•Coupez toutes les alimentations.

•Placez une étiquette «NE PAS METTRE SOUS TENSION» sur le sectionneur du variateur de vitesse.

•Verrouillez le sectionneur en position ouverte.

Si ces précautions ne sont pas respectées, cela causera une électrocution ou des brûlures, ce qui entraînera des blessures graves ou la mort.

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X5 AC Drive User’s Manual

Chapter 4: Connections

4.1Introduction

This chapter provides information on connecting power and control wiring to the X5 AC drive.

4.2General Wiring Information

4.2.1 Wiring Practices

When making power and control connections, observe these precautions:

•Never connect input AC power to the motor output terminals T1/U, T2/V, or T3/W. Damage to the drive will result.

•Power wiring to the motor must have the maximum possible separation from all other power wiring. Do not run in the same conduit; this separation reduces the possibility of coupling electrical noise between circuits.

•Cross conduits at right angles whenever power and control wiring cross.

•Good wiring practice also requires separation of control circuit wiring from all power wiring. Since power delivered from the drive contains high frequencies which may cause interference with other equipment, do not run control wires in the same conduit or raceway with power or motor wiring.

4.2.2 Considerations for Power Wiring

Power wiring refers to the line and load connections made to terminals L1/R, L2/S, L3/T, and T1/U, T2/V, T3/W respectively. Select power wiring as follows:

1.Use only UL-recognized wire.

2.Wire voltage rating must be a minimum of 300 V for 230 Vac systems and 600 V (Class 1 wire) for 460 or 575 Vac systems.

3.Wire gauge must be selected based on 125% of the continuous input current rating of the drive. Wire gauge must be selected from wire tables for 75 °C insulation rating, and must be of copper construction. The 230 V 7.5 and 15 HP models, and the 460 V 30 HP models require 90 °C wire to meet UL requirements. See Chapter 2 for the continuous output ratings for the drive.

4.Grounding must be in accordance with NEC and CEC. If multiple X5 drives are installed near each other, each must be connected to ground. Take care not to form a ground loop.

See Table 4-1 for a summary of wiring specifications.

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Chapter 4: Connections

Table 4-1: X5 Power Terminal Wiring Specifications

	Frame Size		Specifications
		Torque Nom.	Torque Max.	Max. Wire Size	Strip Length
	Size 0	12 in-lbs	13 in-lbs	12-24 AWG	5/16” (0.3125”)
	Size 1	16 in-lbs	18 in-lbs	8-18 AWG	5/16” (0.3125”)
	Size 2	30 in-lbs		6-8 AWG	3/8” (0.38”)
	Size 3	35 in-lbs		3 AWG
	Size 4	65 in-lbs		3/0 AWG
	Size 5	132 in-lbs		400 MCM

Note: Wire type not specified by the manufacturer. Some types of wire may not fit within the constraints of the conduit entry and bend radius inside the drive..

Table 4-2: User-Supplied Terminal Cross-Reference

Wire Size		Manufacturer	Manufacturer’s P/N		Manufacturer	Manufacturer’s P/N
3 AWG		T&B	54107
2 AWG		T&B	54107
1 AWG		T&B	54108
1/0 AWG		T&B	54152-TB		Burndy	YA25-L6BOX
2/0 AWG		T&B	54157		Burndy	YA26-L5BOX
3/0 AWG		T&B	54162-TB		Burndy	YA27-LBOX
4/0 AWG					Burndy	YA28-LBOX
250 MCM					Burndy	YA29-LBOX
300 MCM					Burndy	YA30-L
350 MCM					Burndy	YA31-L
400 MCM					Burndy	YA32-L1

4.2.3 Considerations for Control Wiring

Control wiring refers to the wires connected to the control terminal strip. Select control wiring as follows:

1.Shielded wire is recommended to prevent electrical noise interference from causing improper operation or nuisance tripping.

2.Use only UL recognized wire.

3.Wire voltage rating must be at least 300 V for 230 Vac systems. It must be at least 600 V for 460 or 575 Vac systems.

See Table 4-3 below for a summary of control wiring specifications.

Table 4-3: X5 Control Wiring Specifications

X5 Size / Models	Specifications
	4.4 in-lbs maximum torque
All Sizes / Models	12-24 awg wire
	9/32” strip length

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