General information........................................................................................................................................................................ 6
Health care.....................................................................................................................................................................................6
Air traffic......................................................................................................................................................................................... 7
Avoidance of property damage.................................................................................................................................................. 8
Warranty and liability......................................................................................................................................................................9
Main connector......................................................................................................................................................................... 11
Danger due to absorption of RF energy...........................................................................................................................12
Connect CAN gateway and PC..................................................................................................................................................13
CAN bus termination.................................................................................................................................................................... 13
Connect power supply.................................................................................................................................................................13
CAN LED states.......................................................................................................................................................................... 14
ON LED states.............................................................................................................................................................................14
GSM/3G LED states...................................................................................................................................................................15
GPS LED states......................................................................................................................................................................15
Remote safety function active............................................................................................................................................. 32
Remote safety CAN identifier...............................................................................................................................................32
Remote safety start Byte position in CAN message..................................................................................................... 33
Remote safety data type........................................................................................................................................................ 33
Remote safety data byte order............................................................................................................................................ 34
Remote safety compare value U8, U16, U32, S8, S16, S32.........................................................................................36
Remote safety time out.......................................................................................................................................................... 36
How to install and setup a SIM card in a WS 403 unit.......................................................................................................37
Open the unit.............................................................................................................................................................................37
Remove the 4 screws and open the unit..........................................................................................................................38
WS FW programmer tool
Open the WS FW file..................................................................................................................................................................... 41
L1419125 • Rev BC • January 20153
Installation Guide
WS 403 Remote Solution
Contents
Connection via CAN.................................................................................................................................................................44
Connection via Internet (1 Device).....................................................................................................................................46
Connection via Internet (n Device).................................................................................................................................... 49
The status dialog............................................................................................................................................................................60
Connecting to device..............................................................................................................................................................62
Orientations of panel-mount installation - option 1....................................................................................................63
Parts required for panel-mount installation - option 1...............................................................................................63
Orientations of panel-mount installation - option 2....................................................................................................64
Parts required for panel-mount installation - option 1...............................................................................................64
DIN rail installation........................................................................................................................................................................ 64
Orientation of DIN rail installation......................................................................................................................................64
Parts required for DIN rail installation...............................................................................................................................65
4L1419125 • Rev BC • January 2015
Installation GuideWS 403 Remote Solution
About this manual
This document is part of the product and provides important information on the intended use, safety,
installation and operation of the device(s) described below. The manual is intended for qualified
personnel with advanced knowledge in electrical engineering and CAN bus systems, allowing them to
estimate the risks and hazards of operating the device and to integrate it into systems with components
of other manufacturers.
Make sure that qualified technicians have sufficient knowledge before designing, modifying or servicing
the control system. Read all the important sections of this document before starting any work on the
control system.
L1419125 • Rev BC • January 20155
Installation Guide
Safety information
General information
WS 403 Remote Solution
In this chapter, you will find important information on how to avoid life-threatening situations and
injuries and how to prevent product damage.
These instructions are part of the device.
They contain text and illustrations for the correct handling of the module and must be read before
installation or use.
Before deploying the device described in this document, read the entire manual including all safety
information.
Adhere to the information contained in this manual and other product documentation. Non-observance
of the notes, operation that is not in accordance with use as prescribed below, wrong installation or
handling can result in serious harm concerning the safety of people and plant.
Keep this manual for future use and make all information available to anyone deploying the device, even
after installation.
Tampering with the device can lead to considerable risks for the safety of people and plant. It is not
permitted and leads to an exclusion of any liability and warranty claims.
The device must be installed, connected and put into operation by a qualified personnel.
In the event of malfunctions or uncertainties, please contact the manufacturer.
This device is designed to be used in systems which must be checked for conformity with legal
requirements prior to placing into operation. The integrator of the system must check and comply with
local laws and requirements.
Safety advice
General
Danger due to possibly deficient data transmission WS unit operates using radio signals and cellular
networks and is not authorized in applications where a failure of malfunction may result in injury to
persons or damage to property.
Deficient network coverage, failure or malfunction of the device may lead to deficient data transmission.
Because of this, connection cannot be guaranteed at all times under all conditions.
•
Do not operate the device in machines and applications where life depends on the proper operation
of this piece of equipment.
•
Never rely solely upon any wireless device for essential communications.
Health care
Danger of interference caused by RF energy Medical equipment may be sensitive to RF energy.When in a
hospital or other health care facility, observe the restrictions on the use of cellular communication
equipment. Switch WS unit off, if instructed to do so by the guidelines posted in sensitive areas.
The operation of cardiac pacemakers, other implanted medical device and hearing aids can be affected
by interference from WS unit's antennas placed close to the device.If in doubt about potential danger,
contact a physician or the manufacturer of the implanted medical device to verify that it is properly
shielded. Pacemaker patients are advised to keep WS unit and its antennas away from the pacemaker
while it is on.
6L1419125 • Rev BC • January 2015
Installation Guide
Safety information
WS 403 Remote Solution
Air traffic
Danger of interference caused by RF energy.
The operation of wireless appliances in an aircraft is forbidden to prevent interference with
communications systems. Failure to observe these instructions may lead to the suspension or denial of
cellular services to the offender, legal action, or both.
•
Switch off WS unit before boarding an aircraft.
•
Make sure it cannot be switched on inadvertently.
Explosive environments
Danger of explosion.
Operation of any electrical equipment in potentially explosive atmospheres can constitute a safety
hazard.
•
Adhere to the respective regulations and precautions when you are near petrol stations, fuel depots,
chemical plants or where blasting operations are in progress.
•
Do not mount the antenna in the close environment of fuel tanks, vessels with explosives and
insufficiently shielded electronic devices.
Antennas
Danger due to absorption of RF energy
Mobile communication devices may pose a health risk when operated in the close proximity of persons.
•
Install the antenna(s) used for the WS unit devices to provide a separation distance of at least 20 cm /
8 inches from all persons.
•
Do not operate them in conjunction or co-locate them with any other antenna or transmitter.
Electronic equipment
Danger of interference caused by RF energy
WS unit receives and transmits radio frequency energy while switched on. Interference may occur if it is
used close to TV sets, radios, computers or inadequately shielded equipment.Follow any special
regulations and always switch off the WS unit wherever forbidden, or when you suspect that it may cause
interference or danger.
L1419125 • Rev BC • January 20157
W
Installation Guide
WS 403 Remote Solution
Safety information
Avoidance of property damage
Before any installation of the Control system can take place, make sure the ignition lock is turned off and
the battery is disconnected. Disconnect the device externally before handling it. Also disconnect any
independently supplied output load circuits.
Connecting of Supply Voltage
The supply voltage, should be within the operating range. Connect the supply voltage to power supply.
Protect the module by using a fuse. Requisite fuse level should be 1 A, fast (F). To avoid damage to the
device, connect/disconnect the main connector only if the power supply to the device is switched off.
NOTICE
Connect the WS to the same power and ground as the Control system. The power supply must be
common to both the WS and the Control unit to ensure trouble free communication. Most importantly,
the ground connection, must be the same.
NOTICE
Do not use the chassis as the negative terminal.
Polarity reversal
The WS module is protected against power supply polarity reversal, provided an external fuse, max 1 A
(Fast) is being used. If this fuse is not used, polarity reversal can damage the unit. Do not connect the
housing to Ground externally. This will suspend the reverse voltage protection of the power supply.
Applying a reversed voltage in this case will destroy the supply circuits.
Warning
FCC notice
IP 65 protection is only ensured if all connectors are plugged in.
Before exposing the device to dust and water, plug in all connectors.
•
Do not immerse the device in water or other liquids.
•
The maximum torque for fixing the enclosure screws is 1.5 Nm.
•
When opening/closing the enclosure, do not exceed this value.
•
The device can only be repaired by the manufacturer.
Welding
•
Should be done before the installation of the control system. If welding has to be done afterwards,
the electrical connections on the system must be disconnected from other equipment, the negative
cable must always be disconnected from the battery before disconnecting the positive cable, the
ground wire of the welder shall be positioned as close as possible to the place of the welding and the
cables on the welding unit shall never be placed near the electrical wires of the control system.
Operation without antennas can destroy the radio modem.
•
Do not operate the device without antennas.
•
To prevent misuse immediately inform your network operator in case of loss or theft of the SIM card
or the radio modem.
The devices covered in the manual may only be used in mobile or stationary systems in which under
normal operating conditions the separation distance between the antenna(s) and all persons is at least 20
cm (approx. 8 inches). The antenna(s) must further not be co-located or operated in conjunction with any
antenna or transmitter.
According to FCC requirements, the antenna gain, including cable loss, must not exceed the limits of 7.3
dBi in the 850 MHz Cellular band and 12.7 dBi in the PCS 1900 MHz band (WS devices) or 7.2 dBi in the
850 MHz cellular band and 3.5 dBi in the PCS 1900 MHz band respectively (WS devices).
Compliance of WS unit devices in all final product configurations is the responsibility of the integrator.
8L1419125 • Rev BC • January 2015
Installation GuideWS 403 Remote Solution
Safety information
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant
to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference in a residential installation. This equipment generates, uses and can radiate radio frequency
energy and, if not installed and used in accordance with the instructions, may cause harmful interference
to radio communications. However, there is no guarantee that interference will not occur in a particular
installation. If this equipment does cause harmful interference to radio or television reception, which can
be determined by turning the equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
Reorient or relocate the receiving antenna.
•
Increase the separation between the equipment and receiver.
•
Connect the equipment into an outlet on a circuit different from that to which the receiver is
•
connected.
Consult the dealer or an experienced radio/TV technician for help.
•
Modifications not expressly approved by the manufacturer could void the user's authority to operate the
equipment under FCC rules.
Warranty and liability
We assume no liability for defects caused by normal wear, external influences, and errors of installation,
operating or maintenance. This also applies if the customer itself or third parties without our approval
modify the components of our products (e.g. devices, elements or additional hardware facilities;
programs or program elements of the software).
L1419125 • Rev BC • January 20159
Installation Guide
WS information
Device information
WS 403 Remote Solution
This chapter gives an overview of the device elements and functions and also describes the intended use.
Refer to the Technical Information document for the lists of available device variants and the product
certifications.
See WS 403 Remote Solution Technical Information - L1426375
The device elements WS 403 is showed in the figure below:
WS unit
1. 'Power/CAN connector'
2. GSM/3G connector
3. GPS connector
4. Mounting holes
5. Aluminum enclosure
6. GPS LED
7. GSM/3G LED
8. ON LED
9. CAN LED
10. Front label
11. Enclosure screws
12. Type label
The Danfoss Telematics WS unit is a GSM/GPRS/UMTS modem, with or without GPS and integrated CAN
gateway for direct connection to a control system. Machine data is either transferred to the programming
or diagnostic system of the machine manufacturer or is buffered on a server.
10L1419125 • Rev BC • January 2015
Installation Guide
WS 403 Remote Solution
Requirements for setting up WS 403 unit
To configure the WS 403 unit, it is necessary to connect to the unit’s CAN network with a computer that
has the “WS System Tool” software installed, and has a suitable CAN gateway such as the Danfoss CG150.
Wiring
Connectors
One of the most important things to consider when installing access control hardware, is the type of
cable to be used for connecting together each component of the system.
Incorrect selection or wiring of such cables can cause a wide range of problems, including erratic or nonexistent communication, an increased danger of component damage due to transient voltages, or an
increased chance of EMI (Electro Magnetic Interference), all of which can have an adverse effect on the
installation. Refer to the Danfoss WS 403 Remote Solution Technical Information for this unit for
information on a suitable cable to use.
The following section describes how to connect the device with the components contained in the
Starter/Product Kit.
Using incompatible accessories may damage your equipment.If you are using other accessories than
those contained in the Starter Kit, make sure that they are compatible with the WS devices.
In order to perform the initial configuration steps, connect the device to your PC as indicated in the
image above.
The signals on the CAN connection terminals CAN-Low and CAN-High must match the signals on the CAN
terminals of the connected devices. GND of the CAN connector must be connected to CAN-GND.
WS403 is equipped with the following connectors:
•
1x Main connector
•
1x GSM connector
•
1x GPS connector
Main connector
The main connector serves for
•
connecting the WS device to the CAN bus network
•
supplying the WS device with power
Therefore, WS403 has to be connected to the CAN bus network in order to operate.
L1419125 • Rev BC • January 201511
W
5
21
4
3
P301 764
P301 765
2
1
P301 766
2
1
Installation Guide
WS 403 Remote Solution
Requirements for setting up WS 403 unit
Warning
Do not connect the housing to Ground externally. This will suspend the reverse voltage protection of
•
the power supply. Applying a reversed voltage in this case will destroy the supply circuits.
To avoid damage to the device, connect/disconnect the main connector only if the power supply to
•
the device is switched off.
To maximize the performance of the GPS receiver, mount the GPS antenna in a place where it is level
•
with the local geographic horizon and has full view of the sky above. If you are using separate
GSM/3G and GPS antennas, mounting them at least 2 meters away from each other will also help to
improve the GPS performance.
5-pin M12 CAN/power connector
The table and drawing below show the pin assignment of the 5-pin M12 connector. The colors stated in
the table below are the conductor colors of the cable listed in the section Accessories and provided in the
WS Kit.
CAN/power connector 5-pin M12, male, A-coded, front view
Mobile communication devices may pose a health risk when operated in the close proximity of persons.
12L1419125 • Rev BC • January 2015
Installation Guide
WS 403 Remote Solution
Requirements for setting up WS 403 unit
•
Install the antenna(s) used for the WS devices to provide a separation distance of at least 20 cm [8
inches] from all persons.
•
Do not operate them in conjunction or co-locate them with any other antenna or transmitter.
Operation without antennas connected can destroy the radio modem.
•
Do not operate WS device without antenna(s).
•
To avoid damage to the WS device, connect/disconnect the antenna(s) only if the power supply to
the device is switched off.
•
Do not mount the antenna(s) inside enclosed metal constructions such as driver cabins because of
the Faraday cage effect.
•
Do not shorten or lengthen the cable of the antenna(s).
GSM/3G antenna
•
Make sure that the device’s power supply is switched off.
•
Connect the GSM/3G/GPS combo antenna FMA connector to the device’s GSM/3G connector.
GPS antenna
Use only active GPS antennas with LNA, gain max. 25 dBi, voltage 3 V DC, current max. 30mA.
•
Make sure that the device’s power supply is switched off.
•
Connect the antenna’s SMA connector to the device’s GPS connector.
Connect CAN gateway and PC
CAN bus termination
Connect power supply
To maximize the performance of the GPS receiver, mount the GPS antenna in a place where it is level with
the local geographic horizon and has full view of the sky above. If you are using separate GSM/3G and
GPS antennas, mounting them at least 2 meters away from each other will also help to improve the GPS
performance.
After connecting the antennas, establish a connection to a laptop via a gateway device by Danfoss
CG150.
Before connecting the Danfoss CG150 to the laptop, you need to install the gateway driver.
In each CAN bus system, signal reflections at the end of a wire or cable can cause interference which is
one reason for transmission errors. As requires by industry standards, a terminating resistor must be
installed at each end of the CAN backbone. This terminator has to match the characteristic impedance of
the transmission line.
In CAN bus networks, normally unshielded twisted pair cables are used for signal transmission. These
cables have a characteristic impedance of approximately 120 Ohms. Thus a resistor of 120 Ohms has to
be placed at each end of the CAN bus line between CAN-High and CAN-Low to reduce the reflections and
enable correct communication.
Before connecting power to the WS device, assure that both antenna wires are connected. For pinout of
the power and CAN cable, refer to Connectors on page 11. When powering this device from a power
supply rather than a battery, assure that the power supply is capable peak currents of 2 amps and at least
9 volts.
L1419125 • Rev BC • January 201513
Installation GuideWS 403 Remote Solution
Requirements for setting up WS 403 unit
Initial configuration
After connecting all components as described above, you need to perform some initial configuration
steps with the help of the WS System Tool.
The initial configuration requires a physical connection to the PC. To configure the SIM card see Configure
SIM Card on page 27.
With real-time access, if the SIM card is already configured, you will also be able to configure the device
remotely via an Internet connection by using the WS Configurator tool.
Indicator elements
The device is equipped with the following indicator elements:
•
1x CAN multicolor LED
•
1x ON multicolor LED
•
1x GSM/3G multicolor LED
•
1x GPS multicolor LED
If green and red colors are simultaneously on, the LED will appear orange.
The following tables describe the LED light characteristics and the corresponding device status.
CAN LED states
LEDColorLight characteristicsDescription
CANgreenconstantly onCANopen NMT status operational
single flashConnecting to a server If double flash does
not change into continuously on: No data
card OR Antenna faulty
double flashInitialization status of GSM/3G engine If
double flash does not change into
continuously on: Antenna faulty
triple flashReset status of GSM/3G engine
blinkingIdle status of GSM/3G engine, the device is
ready to connect to a server. If blinking
does not change into continuously on:
Device not registered OR Online Mode
Handling not set to “always connect to
server”
sending
constantly onFatal GSM/3G error (i.e. no SIM card
inserted)
flashing irregularlyTCP/IP data over the air receiving/sending
first green,
then red
green single flash
then red constantly on
green double flash
then red constantly on
Code repeated: GPRS provider settings not
correct, e.g. APN
Wrong PIN If this code is repeated: No
SIM / SIM faulty OR GSM module faulty
GPS LED states
(Models with GPS functionality only)
LEDColorLight characteristicsDescription
GPSgreenOffGPS is disabled
constantly onValid GPS data available
double flashNo valid GPS data available
redoffGPS antenna OK
constantly onGPS antenna error (missing or short
circuited)
L1419125 • Rev BC • January 201515
W
Installation GuideWS 403 Remote Solution
Requirements for setting up WS 403 unit
Warning
If all LEDs are constantly green at the same time and synchronously flashing red (so all LEDs blinking
orange), the device is in firmware update mode.
Do not switch the device off.
•
16L1419125 • Rev BC • January 2015
Installation GuideWS 403 Remote Solution
WS system tools
WS System Tools is a group of tools that can be used to configure and upgrade the firewall of the WS 403
device.
L1419125 • Rev BC • January 201517
Installation Guide
WS configurator tool
WS 403 Remote Solution
The first step is to define the communication between the PC and the CAN adapter and the remote
communication unit.
In the WS Configurator main window, select
•
Options > Settings > Communication Settings.
The Communication Settings window opens.
This window has two different view modes: Standard or Expert view mode.
For the initial configuration, it is essential to ensure the following settings in the expert view mode.
To switch to expert view mode, select View
•
Mode > Expert
18L1419125 • Rev BC • January 2015
Installation GuideWS 403 Remote Solution
WS configurator tool
1. Select the appropriate CAN bus gateway: Danfoss CG150
2. Select the Unit as Gateway
3. To view a list of available Danfoss Object Hardware ID, click the question mark.
4. From this list, select the corresponding Danfoss CG150 #1 (Channel 0) --Index[0x00].
5. Set the CAN Baud Rate according to your system. The default value is 250 kbit/s.
L1419125 • Rev BC • January 201519
Installation GuideWS 403 Remote Solution
WS configurator tool
6. In the Filter tab, select Totally Open CAN Filter and tick For all 11-bit messages and For all 29-bit
messages.
20L1419125 • Rev BC • January 2015
Installation Guide
WS configurator tool
WS 403 Remote Solution
Perform node scan
7.Select Leave port always open.
8.Select Dual buffered mode connection and set the buffer size to 1000 messages.
9.Select Clear device errors before communication start and Optimize driver speed after open port.
10. Leave all other settings at default.
11. To accept and finish the configuration, click OK
To check the connection to the remote connectivity device, perform a node scan.
L1419125 • Rev BC • January 201521
Loading...
+ 47 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.