Danfoss VMTD MIX Compact 28 - 40 Operating guide

Page 1
OperatingGuide
TermixVMTDMIXCompact28-40

1.0TableofContents

1.0TableofContents.............................................1
2.0Functionaldescription......................................2
3.0Safetynotes.....................................................3
3.1SafetyNotes–general............................................3
4.0Mounting........................................................4
4.1Mounting...........................................................4
4.3Electricalconnections.............................................7
5.0Design.............................................................8
5.1Design...............................................................8
5.2Schematicdiagram................................................9
6.0Controls..........................................................10
6.1Heatingcircuit......................................................10
6.2DHWtemperaturecontrol........................................13
6.3Other.................................................................15
6.4Maintenance........................................................16
7.0Troubleshooting..............................................17
7.1Troubleshootingingeneral......................................17
7.2TroubleshootingDHW............................................18
7.3TroubleshootingHE...............................................19
7.4Disposal.............................................................21
8.0Declaration......................................................23
8.1Declarationofconformity........................................23
©Danfoss|2019.04VI.GP .F5.02/LUK43260|1
Page 2
OperatingGuideTermixVMTDMIXCompact28-40

2.0Functionaldescription

Districtheatingsubstationfordirectheatingand instantaneousdomestichotwaterwiththermostaticor electroniccontrols.Designedforwall-mounting.
Application
TheTermixVMTDMIXCompact28-40isacompletesolutionwith abuilt-inwaterheaterandaheatingcircuitwithmixingloop.The substationistheperfectsolutionforapartmentbuildingswithup to25apartments.
Districtheating(DH)
Thedistrictheatingcircuitisprefabricatedwithaflowcontroller withintegratedcontrolvalveaswellasstrainersandballvalves. Furthermorethesubstationisdeliveredwithamixingloop,which includespumpandnon-returnvalve.
Heating(HE)
Theheatingcircuitisdesignedfordirectconnection.Theflow controllerwithintegratedcontrolvalvesetstheoptimumoperation conditionsforradiatorthermostatsinordertoenableindividual temperaturecontrolineachroom.nThemixingloopcreatesa suitabletemperaturelevelfortheheatingsystem.
Domestichotwater(DHW)
Thedomestichotwaterispreparedintheplateheatexchanger andthetemperatureisregulatedwiththermostaticorelectronic controls.Theefficientheatexchangeroffersexceptionallygood heatextractionwithhighoutput.NoreadjustmentoftheDHW temperatureisrequiredafterinstallationandinitialsettingofthe controls.Thethermostaticcontrolvalveautomaticallyretainsthe comforttemperatureofthehotwater,evenwhentheheating systemisinreducedoperationduringsummerorifthedistrict heatingplantchangesoperatingparametersbetweensummerand winter.Thiseitherbyloweringorincreasingtheflowtemperature ofthedistrictheatingwaterand/ortheoperatingpressureinthe network.
2|©Danfoss|2019.04
VI.GP .F5.02/LUK43260
Page 3
OperatingGuideTermixVMTDMIXCompact28-40

3.0Safetynotes

3.1SafetyNotes–general

Thefollowinginstructionsrefertothestandarddesignof substation.Specialversionsofsubstationsareavailableon request.
Thisoperatingmanualshouldbereadcarefullybeforeinstallation andstart-upofthesubstation.Themanufactureracceptsno liabilityfordamageorfaultsthatresultfromnon-compliancewith theoperatingmanual.Pleasereadandfollowalltheinstructions carefullytopreventaccidents,injuryanddamagetoproperty. Assembly,start-upandmaintenanceworkmustbeperformedby qualifiedandauthorizedpersonnelonly. Pleasecomplywiththeinstructionsissuedbythesystem manufacturerorsystemoperator.
Corrosionprotection
Allpipesandcomponentsaremadeofstainlesssteelandbrass. Themaximumchloridecompoundsoftheflowmediumshouldnot behigherthan150mg/l. Theriskofequipmentcorrosionincreasesconsiderablyifthe recommendedlevelofpermissiblechloridecompoundsis exceeded.
Energysource
Thesubstationisdesignedfordistrictheatingastheprimary sourceofenergy.However,alsootherenergysourcescanbeused wheretheoperatingconditionsallowitandalwaysarecomparable todistrictheating.
Application
Thesubstationisdesignedtobeconnectedtothehouse installationinafrost-freeroom,wherethetemperaturedoesnot exceed50°Candthehumiditydoesnotexceed60%.Donotcover orwallupthesubstationorinanyotherwayblocktheentrance tothestation.
Authorizedpersonnelonly
Assembly,start-upandmaintenanceworkmustbeperformedby qualifiedandauthorizedpersonnelonly.
Pleaseobserveinstructionscarefully
Toavoidinjurytopersonsanddamagetothedevice,itisabsolutely necessarytoreadandobservetheseinstructionscarefully.
Warningofhighpressureandtemperature
Beawareoftheinstallation’spermissiblesystempressureand temperature.
Themaximumtemperatureoftheflowmediuminthesubstationis 110°C.
Themaximumoperatingpressureofthesubstationis16bar.
Theriskofpersonsbeinginjuredandequipmentdamagedincreases considerablyiftherecommendedpermissibleoperatingparameters areexceeded.
Thesubstationinstallationmustbeequippedwithsafetyvalves, however,alwaysinaccordancewithlocalregulations.
Choiceofmaterial
Choiceofmaterialsalwaysincompliancewithlocallegislation.
Safetyvalve(s)
Werecommendmountingofsafetyvalve(s),however,alwaysin compliancewithlocalregulations.
Connection
Thesubstationmustbeequippedwithfeaturesthatensurethat thesubstationcanbeseparatedfromallenergysources(also powersupply).
Emergency
Incaseofdangeroraccidents-fire,leaksorotherdangerous circumstances-interruptallenergysourcestothestationif possible,andseekexperthelp. Incaseofdiscolouredorbad-smellingdomestichotwater,closeall shut-offvalvesonthesubstation,informtheoperatingpersonnel andcallforexperthelpimmediately.
REACH
AllDanfossA/SproductsfulfilltherequirementsinREACH. OneoftheobligationsinREACHistoinformcustomersabout presenceofCandidatelistsubstancesifany,weherebyinform youaboutonesubstanceonthecandidatelist:Theproduct containsbrasspartswhichcontainslead(CASno:7439-92-1)ina concentrationabove0.1%w/w.
Storage
Anystorageofthesubstationwhichmaybenecessarypriorto installationshouldbeinconditionswhicharedryandheated.
Warningofhotsurface
Thesubstationhasgothotsurfaces,whichcancauseskinburns. Pleasebeextremelycautiousincloseproximitytothesubstation.
Powerfailurecanresultinthemotorvalvesbeingstuckinopen position.Thesurfacesofthesubstationcangethot,whichcancause skinburns.Theballvalvesondistrictheatingsupplyandreturnshould beclosed.
Warningoftransportdamage
Beforesubstationinstallation,pleasemakesurethatthesubstation hasnotbeendamagedduringtransport.
IMPORTANT-Tighteningofconnections
Duetovibrationsduringtransportallflangeconnections,screwjoints andelectricalclampandscrewconnectionsmustbecheckedand tightenedbeforewaterisaddedtothesystem.Afterwaterhasbeen addedtothesystemandthesystemhasbeenputintooperation, re-tightenALLconnections.
VI.GP .F5.02/LUK43260
©Danfoss|2019.04|3
Page 4
OperatingGuideTermixVMTDMIXCompact28-40

4.0Mounting

4.1Mounting

Installationmustbeincompliancewithlocalstandardsand regulations. Districtheating(DH)-Inthefollowingsections,DHreferstothe heatsourcewhichsuppliesthesubstations.Avarietyofenergy sources,suchasoil,gasorsolarpower,couldbeusedasthe primarysupplytoDanfosssubstations.Forthesakeofsimplicity, DHcanbetakentomeantheprimarysupply.
Connections:
1.Heating(HE)supply
2.Heating(HE)return
3.Districtheating(DH)supply
4.Districtheating(DH)return
5.Domestichotwater(DHW)
6.Domesticcoldwater(DCW)
7.Hotwatercirculation(HWC)
Authorizedpersonnelonly
Assembly,start-upandmaintenanceworkmustbeperformedby qualifiedandauthorizedpersonnelonly.
Dimensions(mm):H972xW1583xD423
Weight(approx.):80kg
Thepipeplacementcandeviatefromtheshowndrawing.Pleasenote themarkingsonthestation.
4|©Danfoss|2019.04
VI.GP .F5.02/LUK43260
Page 5
OperatingGuideTermixVMTDMIXCompact28-40
4.1.1Installation
Mounting:
Adequatespace
Pleaseallowadequatespacearoundthesubstationformounting andmaintenancepurposes.
Orientation
Thestationmustbemountedsothatcomponents,keyholes andlabelsareplacedcorrectly.Ifyouwishtomountthestation differentlypleasecontactyoursupplier.
Drillings
Wheresubstationsaretobewall-mounted,drillingsareprovided inthebackmountingplate.Floormountedunitshavesupport.
Labelling
Eachconnectiononthesubstationislabelled.
Beforeinstallation:
Cleanandrinse
Priortoinstallation,allsubstationpipesandconnectionsshouldbe cleanedandrinsed.
Mountingframe.
Thightening
Duetovibrationduringtransport,allsubstationconnectionsmust becheckedandtightenedbeforeinstallation.
Unusedconnections
Unusedconnectionsandshut-offvalvesmustbesealedwitha plug.Shouldtheplugsrequireremoval,thismustonlybedoneby anauthorizedservicetechnician.
Installation:
Strainer
Ifastrainerissuppliedwiththestationitmustbefittedaccording toschematicdiagram.Pleasenotethatthestrainermaybe suppliedloose.
Connections
Internalinstallationanddistrictheatingpipesconnectionsmustbe madeusingthreaded,flangedorweldedconnections.
VI.GP .F5.02/LUK43260
©Danfoss|2019.04|5
Page 6
OperatingGuideTermixVMTDMIXCompact28-40

4.2Start-up

Start-up,Heatingwithmixingloop
Start-up:
1:Pumpspeed
Setthepumptohighestspeedbeforestart-up.
2:Startpump
Startthepumpandheatthroughthesystem.
3:Openshut-offvalves
Theshut-offvalvesshouldthenbeopenedandtheunitobserved asitentersservice.Visualcheckingshouldconfirmtemperatures, pressures,acceptablethermalexpansionandabsenceofleakage. Ifthesystemoperatesinaccordancewithdesign,itcanbeput toregularuse.
4:Ventsystem
Switchoffthepumpandventtheinstallationaftertheradiators havebeenwarmedup.
5:Adjustpumpspeed
Setthepumptothelowestspeedconsistentwithcomfortand electricityconsumption. Normallythechange-overswitchissetinthemidposition(default). Howeverforsystemswithunderfloorheatingorsinglepipeloop systems,itmaybenecessarytoturnthechange-overswitch upwards. Higherpumpspeedsareonlyusediftheheatingrequirement increases.
Re-thightenconnections
Afterwaterhasbeenaddedtothesystemandthesystemhasbeen putintooperation,re-tightenALLconnections.
Pump
Thepumpmustbeswitchedoffduringsystemfill.
Underfloorheating:
Pumpstopfunction
Ifthesubstationisusedinconnectionwithunderfloorheating,the circulationpumpmustbeconnectedtothepumpstopfunctionin theunderfloorheatingcontroller.Thepumpmustbestoppedif allunderfloorheatingcircuitsareclosed.
Warranty
Ifthisisnotpossible,thenflowmustbecontinuedthroughthe by-pass.Failingthis,thepumpwillbeatriskofseizureandany remainingwarrantywillbewithdrawn.
Summeroperation:
Switchoffpump
Insummerthecirculationpumpmustbeswitchedoffandthe shut-offvalvetoHEsupplyclosed.
Runningpumpbi-weekly
Itisrecommendedtostartupthecirculationpump(for2minutes) onceamonthduringsummer;theshut-offvalveoftheHEsupply mustbeshut.
Electroniccontroller
Mostelectroniccontrollerswillstartupthepumpautomatically (pleasenotemanufacturer´sinstructions).
6|©Danfoss|2019.04
VI.GP .F5.02/LUK43260
Page 7
OperatingGuideTermixVMTDMIXCompact28-40

4.3Electricalconnections

Beforemakingelectricalconnections,pleasenotethe following:
Safetynotes
Pleasereadtherelevantpartsofthesafetynotes.
230V
Thesubstationmustbeconnectedto230VACandearth.
Potentialbonding
Potentialbondingshouldbecarriedoutaccording to60364-4-41:2007andIEC60364-5-54:2011. Bondingpointonthemountingplatebelowrightcornermarked withearthsymbol.
Disconnection
Thesubstationmustbeelectricallyconnectedsothatitcanbe disconnectedforrepairs.
Outdoortemperaturesensor
Outdoorsensorsshouldbemountedsoastoavoidexposureto directsunlight.Theyshouldnotbeplacedclosetodoors,windows orventilationoutlets.
Theoutdoorsensormustbeconnectedtothestationonthe terminalblockundertheelectroniccontrol.
Authorizedelectrician
Electricalconnectionsmustbemadebyanauthorizedelectricianonly.
Localstandards
Electricalconnectionsmustbemadeinaccordancewithcurrent regulationsandlocalstandards.
VI.GP .F5.02/LUK43260
©Danfoss|2019.04|7
Page 8
OperatingGuideTermixVMTDMIXCompact28-40

5.0Design

5.1Design

Yoursubstationmightlookdifferentthanthesubstationshown.
Designdescription
B
Heatexchanger,DHW
F
Electroniccontroller
2
Singlecheckvalve,HE
10
Circulationpump,HE
11
Domestichotwaterpump
8|©Danfoss|2019.04
25
Pressuregaugewithballvalve 27AActuator,HE 27BActuator,DHW 30
Flowcontrollerwithintegratedcontrolvalve
VI.GP .F5.02/LUK43260
Page 9
OperatingGuideTermixVMTDMIXCompact28-40

5.2Schematicdiagram

DH
Supply
DH
Return
Yoursubstationmightlookdifferentthantheschematicdiagramshown.
Schematicdescription
B
Heatexchanger,DHW
F
Electroniccontroller
1
Ballvalve
2
Singlecheckvalve
10
Circulatorpump
11
Domestichotwaterpump
16
Outdoorsensor
18
Thermometer
19
Surfacesensor
25
Pressuregaugewithballvalve
27
Actuator
30
Flowcontrollerwithintegratedcontrolvalve
40
Immersionsensor
HE Supply
HE Return
DHW
DCW
HWC
5.2.1Technicalparameters
Technicalparameters
Nominalpressure: Max.DHsupplytemperature: Min.DCWstaticpressure: Brazingmaterial(HEX): Heatexchangerstestpressure:30bar Soundlevel:≤55dB
PN16 110°C
0.5bar Copper
VI.GP .F5.02/LUK43260
©Danfoss|2019.04|9
Page 10
OperatingGuideTermixVMTDMIXCompact28-40

6.0Controls

6.1Heatingcircuit

6.1.1Electric2–waymotorizedvalve
Actuatorswithorwithoutsafetyfunctionareavailablefor3-point controls.Spring-returnactuatorscanbeusedtoprovidesafety shut-offintheeventofpowerfailure.
6.1.2Flowcontrollerwithintegratedcontrolvalve
Thecontrollerisaself-actingflowcontrollerwithintegratedcontrol valve.Thecontrollercloseswhensetmax.flowisexceededand canbeusedincombinationwithDanfosselectricalactuatorswith orwithoutsafetyfunction.Springreturnmotorcanbeusedas safetyfunctionbypowerfailure.
6.1.3Electroniccontrol
Substationswithelectroniccontrolmustbesetinaccordancewith manufacturer´sinstructions. Wheretheroomtemperatureiscontrolledbyradiatorthermostats, itisrecommendedthatthermostatsbesetforminimum temperatureineachroom.
10|©Danfoss|2019.04
VI.GP .F5.02/LUK43260
Page 11
OperatingGuideTermixVMTDMIXCompact28-40
6.1.4Outdoortemperaturesensor(ESMT)
Outdoorsensorsshouldbemountedsoastoavoidexposureto directsunlight.Theyshouldnotbeplacedclosetodoors,windows orventilationoutlets.
6.1.5Circulatorpump
TheUPML,UPMXLcirculatorpumpsaredesignedforcirculating liquidsinheatingsystemswithvariableflows,internallycontrolled withthreeproportionalpressurecurvesandthreeconstant pressure/powercurvestobeselectedviauserinterface.
EuP2015Ready.
TheMAGNA3circulatorpumpsaredesignedforcirculatingliquids inheatingsystemswithvariableflowswhereyouwanttooptimise thesettingofthepumpdutypoint,thusreducingenergycosts.
EuP2015Ready.
VI.GP .F5.02/LUK43260
©Danfoss|2019.04|11
Page 12
OperatingGuideTermixVMTDMIXCompact28-40
6.1.6GrundfosUPML/UPMXLinstructions
PP=Proportionalpressure(fastflash) CP=Constantpressure(slowflash)
12|©Danfoss|2019.04
VI.GP .F5.02/LUK43260
Page 13
OperatingGuideTermixVMTDMIXCompact28-40

6.2DHWtemperaturecontrol

DHWtemperaturecontrol
TherearevarioustypesofDHWtemperaturecontrolusedin Danfosssubstations. DHWtemperatureshouldbeadjustedto45-50°C,asthisprovides optimalutilisationofDHwater.AtDHWtemperaturesabove55°C, thepossibilityoflimescaledepositsincreasessignificantly.
6.2.1Flowcontrollerwithintegratedcontrolvalve
Thecontrollerisaself-actingflowcontrollerwithintegratedcontrol valve.Thecontrollercloseswhensetmax.flowisexceededand canbeusedincombinationwithDanfosselectricalactuatorswith orwithoutsafetyfunction.Springreturnmotorcanbeusedas safetyfunctionbypowerfailure.
6.2.2Electric2–waymotorizedvalve
Actuatorswithorwithoutsafetyfunctionareavailablefor3-point controls.Spring-returnactuatorscanbeusedtoprovidesafety shut-offintheeventofpowerfailure.
VI.GP .F5.02/LUK43260
©Danfoss|2019.04|13
Page 14
OperatingGuideTermixVMTDMIXCompact28-40
6.2.3Domestichotwaterpump
Important!
Itisnecessarytomountadomestichotwatercirculationpumpon thewaterheatertoavoidregulationproblems. Thecirculationpumpcannotbeswitchedoff,sincethiswillresult inregulationproblems.(noflowatthesensor).
14|©Danfoss|2019.04
VI.GP .F5.02/LUK43260
Page 15
OperatingGuideTermixVMTDMIXCompact28-40

6.3Other

6.3.1Strainer
Strainersshouldbecleanedregularlybyauthorizedpersonnel.The frequencyofcleaningwoulddependonoperatingconditionsand themanufacturer’sinstructions.
6.3.2Fittingpiece
Thesubstationisequippedwithafittingpieceforenergymeter.
Assemblyofenergymeters:
1:Closeballvalves
ClosetheballvalvesonDHSupplyandDHReturn,ifthereiswater onthesystem.
2:Loosennuts
Loosenthenutsonthefittingpiece.
3:Removefittingpiece
Removethefittingpieceandreplaceitwiththeenergymeter.Do notforgetthegaskets.
4:Tightenconnections
Aftermountingoftheenergymeterremembertocheckand tightenallthreadedconnections.
Sensorpocket,energymeter
Thesensorsoftheenergymeterismountedinthesensorpockets.
VI.GP .F5.02/LUK43260
©Danfoss|2019.04|15
Page 16
OperatingGuideTermixVMTDMIXCompact28-40

6.4Maintenance

Thesubstationrequireslittlemonitoring,apartfromroutine checks.Itisrecommendedtoreadtheenergymeteratregular intervals,andtowritedownthemeterreadings.
RegularinspectionsofthesubstationaccordingtothisInstruction arerecommended,whichshouldinclude:
Strainers
Cleaningofstrainers.
Meters
Checkingofalloperatingparameterssuchasmeterreadings.
Temperatures
Checkingofalltemperatures,suchasDHsupplytemperatureand DHWtemperature.
Connections
Checkingallconnectionsforleakages.
Safetyvalves
Theoperationofthesafetyvalvesshouldbecheckedbyturning thevalveheadintheindicateddirection.
Venting
Checkingthatthesystemisthoroughlyvented.
Authorizedpersonnelonly
Assembly,start-upandmaintenanceworkmustbeperformedby qualifiedandauthorizedpersonnelonly.
Inspectionsshouldbecarriedoutminimumeverytwoyears.
SparepartscanbeorderedfromDanfoss.Pleaseensurethatany enquiryincludesthesubstationserialnumber.
16|©Danfoss|2019.04
VI.GP .F5.02/LUK43260
Page 17
OperatingGuideTermixVMTDMIXCompact28-40

7.0Troubleshooting

7.1Troubleshootingingeneral

Intheeventofoperatingdisturbances,thefollowingbasicfeatures shouldbecheckedbeforecarryingoutactualtroubleshooting:
thesubstationisconnectedtoelectricity,
thestrainerontheDHsupplypipeisclean,
thesupplytemperatureoftheDHisatthenormallevel (summer,atleast60°C-winter,atleast70°C),
thedifferentialpressureisequaltoorhigherthanthenormal (local)differentialpressureintheDHnetwork–ifindoubt,ask theDHplantsupervisor,
pressureonthesystem-checktheHEpressuregauge.
Authorizedpersonnelonly
Assembly,start-upandmaintenanceworkmustbeperformedby qualifiedandauthorizedpersonnelonly.
VI.GP .F5.02/LUK43260
©Danfoss|2019.04|17
Page 18
OperatingGuideTermixVMTDMIXCompact28-40

7.2TroubleshootingDHW

ProblemPossiblecauseSolution
ToolittleornoDHW.
Taptemperaturetoohigh;DHWtapload toohigh.
Temperaturedropduringtapping.
Thermostaticcontrolvalvedoesnotclose
Strainerinsupplyorreturnlineclogged.Cleanstrainer(s).
DHWcirculationpumpoutoforderorwith toolowsetting.
Defectiveorcloggednon-returnvalve.
Noelectricity.Check.
Wrongsettingofautomaticcontrols,ifany.Toadjustanelectroniccontrollerfor
Scalingoftheplateheatexchanger.
Defectivemotorizedvalve.Check(usemanualfunction)–replace.
Defectivetemperaturesensors.
Defectivecontroller.
DCWisbeingmixedwiththeDHW,e.g.ina defectivethermostaticmixingvalve.
Defectiveorcloggednon-returnvalveon circulationvalve.
Thermostaticvalveadjustedtoatoohigh level.
Scalingoftheplateheatexchanger.
LargerDHWflowthanthesubstationhas beendesignedfor.
TemperaturedifferencebetweenDH supplyandDHWsetpointtoolow.
Checkcirculationpump.
Replace–clean.
DHW,pls.noteenclosedinstructionsfor electroniccontroller.
Replace–rinseout.
Check–replace.
Check–replace.
Check–replace. Hotwaterinsometapsbutnotinall.
Replace–clean.
Check–set.
Replace–rinseout.
ReduceDHWflow.
Lowerthesetpointtemperatureorincrease theDHsupplytemperature.
18|©Danfoss|2019.04
VI.GP .F5.02/LUK43260
Page 19
OperatingGuideTermixVMTDMIXCompact28-40

7.3TroubleshootingHE

ProblemPossiblecauseSolution
Toolittleornoheat.StrainercloggedinDHorHEcircuit
Unevenheatdistribution.Airpocketsinthesystem.Venttheinstallationthoroughly.
DHsupplytemperaturetoohigh.
DHsupplytemperaturetoolow.
(radiatorcircuit).
ThefilterintheenergymeteronDHcircuit clogged.
Defectiveorwronglyadjusteddifferential pressurecontroller.
Sensordefective–orpossiblydirtinthe valvehousing.
Automaticcontrols,ifany,wronglysetor defective-possiblypowerfailure.
Pumpoutofoperation.Checkifthepumpisreceivingpowerand
Thepumpissetattoolowspeedof rotation.
Pressuredrop–thepressuredropon theradiatorcircuitshowslowerthan recommendedoperatingpressure.
Airpocketsinthesystem.Venttheinstallationthoroughly.
Limitingofthereturntemperatureadjusted toolow.
Defectiveradiatorvalves.
Unevenheatdistributioninbuilding becauseofincorrectlysetbalancingvalves, orbecausetherearenobalancingvalves.
Diameterofpipetosubstationtoosmallor branchpipetoolong.
Wrongsettingofthermostatorof automaticcontrols,ifany.
Defectivecontroller.Thecontrollerdoes notreactasitshouldaccordingtothe instructions.
Defectivesensoronself-actingthermostat.
Wrongsettingofautomaticcontrols,ifany.
Defectivecontroller.Thecontrollerdoes notreactasitshouldaccordingtothe instructions.
Defectivesensoronself-actingthermostat.
Wrongplacement/fittingofoutdoor temperaturesensor.
Strainerclogged.Cleangate/strainer.
Cleangate/strainer(s).
Cleanthefilter(afterconsultingtheDH plantoperator).
Checktheoperationofthedifferential pressurecontroller–cleanthevalveseatif required.
Checktheoperationofthethermostat– cleanthevalveseatifrequired.
Checkifthesettingofthecontroller iscorrect–seeseparateinstructions. Checkthepowersupply.Temporary settingofmotorto“manual”control–see instructionsonautomaticcontrols.
thatitturns.Checkifthereisairtrappedin thepumphousing–seepumpmanual.
Setthepumpathigherspeedofrotation.
Fillwateronthesystemandcheckthe functioningofthepressureexpansion vesselifrequired.
Adjustaccordingtoinstructions.
Check–replace.
Adjust/installbalancingvalves.
Checkpipedimensions.
Adjustautomaticcontrols,–see instructionsforautomaticcontrols.
Callautomaticcontrolsmanufactureror replacetheregulator.
Replacethermostat–orsensoronly.
Adjustautomaticcontrols–seeinstructions forautomaticcontrols.
Callinautomaticcontrolsmanufactureror replacecontroller.
Replacethermostat–orsensoronly.
Adjustlocationofoutdoortemperature sensor.
VI.GP .F5.02/LUK43260
©Danfoss|2019.04|19
Page 20
OperatingGuideTermixVMTDMIXCompact28-40
ToohighDHreturntemperature.
Noiseinsystem.
Heatloadtoohigh.
Toosmallheatingsurface/toosmall radiatorscomparedtothetotalheating requirementofthebuilding.
Poorutilizationofexistingheatingsurface. Defectivesensoronself-actingthermostat.
Thesystemissinglepipeloop.
Pumppressuretoohigh.Adjustpumptoalowerlevel.
Airinsystem.
Defectiveorincorrectlysetradiatorvalve(s). Singlepipeloopsystemsrequirespecial one-piperadiatorvalves.
Dirtinthemotorizedvalveorinthe differentialpressurecontroller.
Defectivemotorizedvalve,sensoror automaticcontroller.
Electroniccontrollernotadjustedcorrectly.Adjustaccordingtoinstructions.
Pumppressuretoohigh.Adjustpumptoalowerlevel.
Defectivemotorizedvalve,sensoror electroniccontroller.
Increasetotalheatingsurface.
Makesuretheheatisdistributedevenly acrossthefullheatingsurface–openall radiatorsandkeeptheradiatorsinthe systemfromheatingupatthebottom.It isextremelyimportanttokeepthesupply temperaturetotheradiatorsaslowas possible,whilemaintainingareasonable levelofcomfort.
Thesystemshouldfeatureelectronic controlsaswellasreturnsensors.
Ventthesystem.
Check–set/replace.
Check–cleanout.
Check–replace.
Check–replace.
20|©Danfoss|2019.04
VI.GP .F5.02/LUK43260
Page 21
OperatingGuideTermixVMTDMIXCompact28-40

7.4Disposal

Disposal
Thisproductshouldbedismantledanditscomponents sorted,ifpossible,invariousgroupsbeforerecycling ordisposal.
Alwaysfollowthelocaldisposalregulations.
VI.GP .F5.02/LUK43260
©Danfoss|2019.04|21
Page 22
OperatingGuideTermixVMTDMIXCompact28-40
22|©Danfoss|2019.04
VI.GP .F5.02/LUK43260
Page 23
OperatingGuideTermixVMTDMIXCompact28-40

8.0Declaration

8.1Declarationofconformity

Category0withelectricalequipment
VI.GP .F5.02/LUK43260
©Danfoss|2019.04|23
Page 24
OperatingGuideTermixVMTDMIXCompact28-40
24|©Danfoss|2019.04
VI.GP .F5.02/LUK43260
Loading...