Danfoss VMTD MIX Compact 28 Operating guide

OperatingGuide
TermixVMTDMIXCompact28

1.0TableofContents

1.0TableofContents.............................................1
2.0Functionaldescription......................................2
3.0Safetynotes.....................................................3
3.1SafetyNotes–general............................................3
4.0Mounting........................................................4
4.1Mounting...........................................................4
4.3Electricalconnections.............................................7
5.0Design.............................................................8
5.1Design...............................................................8
5.2Schematicdiagram................................................9
6.0Controls..........................................................10
6.1Heatingcircuit......................................................10
6.2DHWtemperaturecontrol........................................13
6.3Other.................................................................15
6.4Maintenance........................................................16
7.0Troubleshooting..............................................17
7.1Troubleshootingingeneral......................................17
7.2TroubleshootingDHW............................................18
7.3TroubleshootingHE...............................................19
7.4Disposal.............................................................21
8.0Declaration......................................................23
8.1Declarationofconformity........................................23
©Danfoss|2019.01VI.CW.Y5.02/LUK42260|1
OperatingGuideTermixVMTDMIXCompact28

2.0Functionaldescription

Districtheatingsubstationfordirectheatingand instantaneousdomestichotwaterwiththermostaticor electroniccontrols.Designedforwall-mounting.
Application
TheTermixVMTDCompact28isacompletesolutionwitha built-inwaterheaterandaheatingcircuitwithmixingloop.The substationistheperfectsolutionforapartmentbuildingswithup to25apartments.
Districtheating(DH)
Thedistrictheatingcircuitisprefabricatedwithaflowcontroller withintegratedcontrolvalveaswellasstrainersandballvalves. Furthermorethesubstationisdeliveredwithamixingloop,which includespumpandnon-returnvalve.
Heating(HE)
Theheatingcircuitisdesignedfordirectconnection.Theflow controllerwithintegratedcontrolvalvesetstheoptimumoperation conditionsforradiatorthermostatsinordertoenableindividual temperaturecontrolineachroom.nThemixingloopcreatesa suitabletemperaturelevelfortheheatingsystem.
Domestichotwater(DHW)
Thedomestichotwaterispreparedintheplateheatexchanger andthetemperatureisregulatedwiththermostaticorelectronic controls.Theefficientheatexchangeroffersexceptionallygood heatextractionwithhighoutput.NoreadjustmentoftheDHW temperatureisrequiredafterinstallationandinitialsettingofthe controls.Thethermostaticcontrolvalveautomaticallyretainsthe comforttemperatureofthehotwater,evenwhentheheating systemisinreducedoperationduringsummerorifthedistrict heatingplantchangesoperatingparametersbetweensummerand winter.Thiseitherbyloweringorincreasingtheflowtemperature ofthedistrictheatingwaterand/ortheoperatingpressureinthe network.
2|©Danfoss|2019.01
VI.CW.Y5.02/LUK42260
OperatingGuideTermixVMTDMIXCompact28

3.0Safetynotes

3.1SafetyNotes–general

Thefollowinginstructionsrefertothestandarddesignof substation.Specialversionsofsubstationsareavailableon request.
Thisoperatingmanualshouldbereadcarefullybeforeinstallation andstart-upofthesubstation.Themanufactureracceptsno liabilityfordamageorfaultsthatresultfromnon-compliancewith theoperatingmanual.Pleasereadandfollowalltheinstructions carefullytopreventaccidents,injuryanddamagetoproperty. Assembly,start-upandmaintenanceworkmustbeperformedby qualifiedandauthorizedpersonnelonly. Pleasecomplywiththeinstructionsissuedbythesystem manufacturerorsystemoperator.
Corrosionprotection
Allpipesandcomponentsaremadeofstainlesssteelandbrass. Themaximumchloridecompoundsoftheflowmediumshouldnot behigherthan150mg/l. Theriskofequipmentcorrosionincreasesconsiderablyifthe recommendedlevelofpermissiblechloridecompoundsis exceeded.
Energysource
Thesubstationisdesignedfordistrictheatingastheprimary sourceofenergy.However,alsootherenergysourcescanbeused wheretheoperatingconditionsallowitandalwaysarecomparable todistrictheating.
Application
Thesubstationisdesignedtobeconnectedtothehouse installationinafrost-freeroom,wherethetemperaturedoesnot exceed50°Candthehumiditydoesnotexceed60%.Donotcover orwallupthesubstationorinanyotherwayblocktheentrance tothestation.
Authorizedpersonnelonly
Assembly,start-upandmaintenanceworkmustbeperformedby qualifiedandauthorizedpersonnelonly.
Pleaseobserveinstructionscarefully
Toavoidinjurytopersonsanddamagetothedevice,itisabsolutely necessarytoreadandobservetheseinstructionscarefully.
Warningofhighpressureandtemperature
Beawareoftheinstallation’spermissiblesystempressureand temperature.
Themaximumtemperatureoftheflowmediuminthesubstationis 120°C.
Themaximumoperatingpressureofthesubstationis16bar.
Theriskofpersonsbeinginjuredandequipmentdamagedincreases considerablyiftherecommendedpermissibleoperatingparameters areexceeded.
Thesubstationinstallationmustbeequippedwithsafetyvalves, however,alwaysinaccordancewithlocalregulations.
Choiceofmaterial
Choiceofmaterialsalwaysincompliancewithlocallegislation.
Safetyvalve(s)
Werecommendmountingofsafetyvalve(s),however,alwaysin compliancewithlocalregulations.
Connection
Thesubstationmustbeequippedwithfeaturesthatensurethat thesubstationcanbeseparatedfromallenergysources(also powersupply).
Emergency
Incaseofdangeroraccidents-fire,leaksorotherdangerous circumstances-interruptallenergysourcestothestationif possible,andseekexperthelp. Incaseofdiscolouredorbad-smellingdomestichotwater,closeall shut-offvalvesonthesubstation,informtheoperatingpersonnel andcallforexperthelpimmediately.
REACH
AllDanfossA/SproductsfulfilltherequirementsinREACH. OneoftheobligationsinREACHistoinformcustomersabout presenceofCandidatelistsubstancesifany,weherebyinform youaboutonesubstanceonthecandidatelist:Theproduct containsbrasspartswhichcontainslead(CASno:7439-92-1)ina concentrationabove0.1%w/w.
Storage
Anystorageofthesubstationwhichmaybenecessarypriorto installationshouldbeinconditionswhicharedryandheated.
Warningofhotsurface
Thesubstationhasgothotsurfaces,whichcancauseskinburns. Pleasebeextremelycautiousincloseproximitytothesubstation.
Powerfailurecanresultinthemotorvalvesbeingstuckinopen position.Thesurfacesofthesubstationcangethot,whichcancause skinburns.Theballvalvesondistrictheatingsupplyandreturnshould beclosed.
Warningoftransportdamage
Beforesubstationinstallation,pleasemakesurethatthesubstation hasnotbeendamagedduringtransport.
IMPORTANT-Tighteningofconnections
Duetovibrationsduringtransportallflangeconnections,screwjoints andelectricalclampandscrewconnectionsmustbecheckedand tightenedbeforewaterisaddedtothesystem.Afterwaterhasbeen addedtothesystemandthesystemhasbeenputintooperation, re-tightenALLconnections.
VI.CW.Y5.02/LUK42260
©Danfoss|2019.01|3
OperatingGuideTermixVMTDMIXCompact28

4.0Mounting

4.1Mounting

Installationmustbeincompliancewithlocalstandardsand regulations. Districtheating(DH)-Inthefollowingsections,DHreferstothe heatsourcewhichsuppliesthesubstations.Avarietyofenergy sources,suchasoil,gasorsolarpower,couldbeusedasthe primarysupplytoDanfosssubstations.Forthesakeofsimplicity, DHcanbetakentomeantheprimarysupply.
Connections:
1.Districtheating(DH)supply
2.Districtheating(DH)return
3.Heating(HE)supply
4.Heating(HE)return
5.Domestichotwater(DHW)
6.Domesticcoldwater(DCW)
7.Hotwatercirculation(HWC)
Authorizedpersonnelonly
Assembly,start-upandmaintenanceworkmustbeperformedby qualifiedandauthorizedpersonnelonly.
Connectionsizes:
DH+HE: DCW+DHW: HWC:
Dimensions(mm):
Withoutcover: H970xW750xD470 Withcover: H970xW800xD522
Weight(approx.):55kg
Thepipeplacementcandeviatefromtheshowndrawing.Pleasenote themarkingsonthestation.
G1”(int.thread) G1”(int.thread) G¾”(int.thread)
4|©Danfoss|2019.01
VI.CW.Y5.02/LUK42260
OperatingGuideTermixVMTDMIXCompact28
4.1.1Installation
Mounting:
Adequatespace
Pleaseallowadequatespacearoundthesubstationformounting andmaintenancepurposes.
Orientation
Thestationmustbemountedsothatcomponents,keyholes andlabelsareplacedcorrectly.Ifyouwishtomountthestation differentlypleasecontactyoursupplier.
Drillings
Wheresubstationsaretobewall-mounted,drillingsareprovided inthebackmountingplate.Floormountedunitshavesupport.
Labelling
Eachconnectiononthesubstationislabelled.
Beforeinstallation:
Cleanandrinse
Priortoinstallation,allsubstationpipesandconnectionsshouldbe cleanedandrinsed.
Keyholeformounting.
Tightening
Duetovibrationduringtransport,allsubstationconnectionsmust becheckedandtightenedbeforeinstallation.
Unusedconnections
Unusedconnectionsandshut-offvalvesmustbesealedwitha plug.Shouldtheplugsrequireremoval,thismustonlybedoneby anauthorizedservicetechnician.
Installation:
Strainer
Ifastrainerissuppliedwiththestationitmustbefittedaccording toschematicdiagram.Pleasenotethatthestrainermaybe suppliedloose.
Connections
Internalinstallationanddistrictheatingpipesconnectionsmustbe madeusingthreaded,flangedorweldedconnections.
VI.CW.Y5.02/LUK42260
©Danfoss|2019.01|5
OperatingGuideTermixVMTDMIXCompact28

4.2Start-up

Start-up,Heatingwithmixingloop
Start-up:
1:Pumpspeed
Setthepumptohighestspeedbeforestart-up.
2:Startpump
Startthepumpandheatthroughthesystem.
3:Openshut-offvalves
Theshut-offvalvesshouldthenbeopenedandtheunitobserved asitentersservice.Visualcheckingshouldconfirmtemperatures, pressures,acceptablethermalexpansionandabsenceofleakage. Ifthesystemoperatesinaccordancewithdesign,itcanbeput toregularuse.
4:Ventsystem
Switchoffthepumpandventtheinstallationaftertheradiators havebeenwarmedup.
5:Adjustpumpspeed
Setthepumptothelowestspeedconsistentwithcomfortand electricityconsumption. Normallythechange-overswitchissetinthemidposition(default). Howeverforsystemswithunderfloorheatingorsinglepipeloop systems,itmaybenecessarytoturnthechange-overswitch upwards. Higherpumpspeedsareonlyusediftheheatingrequirement increases.
Re-thightenconnections
Afterwaterhasbeenaddedtothesystemandthesystemhasbeen putintooperation,re-tightenALLconnections.
Pump
Thepumpmustbeswitchedoffduringsystemfill.
Underfloorheating:
Pumpstopfunction
Ifthesubstationisusedinconnectionwithunderfloorheating,the circulationpumpmustbeconnectedtothepumpstopfunctionin theunderfloorheatingcontroller.Thepumpmustbestoppedif allunderfloorheatingcircuitsareclosed.
Warranty
Ifthisisnotpossible,thenflowmustbecontinuedthroughthe by-pass.Failingthis,thepumpwillbeatriskofseizureandany remainingwarrantywillbewithdrawn.
Summeroperation:
Switchoffpump
Insummerthecirculationpumpmustbeswitchedoffandthe shut-offvalvetoHEsupplyclosed.
Runningpumpbi-weekly
Itisrecommendedtostartupthecirculationpump(for2minutes) onceamonthduringsummer;theshut-offvalveoftheHEsupply mustbeshut.
Electroniccontroller
Mostelectroniccontrollerswillstartupthepumpautomatically (pleasenotemanufacturer´sinstructions).
6|©Danfoss|2019.01
VI.CW.Y5.02/LUK42260
OperatingGuideTermixVMTDMIXCompact28

4.3Electricalconnections

Beforemakingelectricalconnections,pleasenotethe following:
Safetynotes
Pleasereadtherelevantpartsofthesafetynotes.
230V
Thesubstationmustbeconnectedto230VACandearth.
Potentialbonding
Potentialbondingshouldbecarriedoutaccording to60364-4-41:2007andIEC60364-5-54:2011. Bondingpointonthemountingplatebelowrightcornermarked withearthsymbol.
Disconnection
Thesubstationmustbeelectricallyconnectedsothatitcanbe disconnectedforrepairs.
Outdoortemperaturesensor
Outdoorsensorsshouldbemountedsoastoavoidexposureto directsunlight.Theyshouldnotbeplacedclosetodoors,windows orventilationoutlets.
Theoutdoorsensormustbeconnectedtothestationonthe terminalblockundertheelectroniccontrol.
Authorizedelectrician
Electricalconnectionsmustbemadebyanauthorizedelectricianonly.
Localstandards
Electricalconnectionsmustbemadeinaccordancewithcurrent regulationsandlocalstandards.
VI.CW.Y5.02/LUK42260
©Danfoss|2019.01|7
OperatingGuideTermixVMTDMIXCompact28

5.0Design

5.1Design

Yoursubstationmightlookdifferentthanthesubstationshown.
Designdescription
B
Heatexchanger,DHW
F
Electroniccontroller
2
Singlecheckvalve
10
Circulatorpump,HE
8|©Danfoss|2019.01
11
Domestichotwaterpump
25
Pressuregaugewithballvalve 27AActuator,HE 27BActuator,DHW
30
Flowcontrollerwithintegratedcontrolvalve
48
Airvent,manual
VI.CW.Y5.02/LUK42260
OperatingGuideTermixVMTDMIXCompact28

5.2Schematicdiagram

DH
Supply
DH
Return
Yoursubstationmightlookdifferentthantheschematicdiagramshown.
Schematicdescription
B
Heatexchanger,DHW
F
Electroniccontrollerheating
1
Ballvalve
2
Singlecheckvalve
9
Strainer
10
Circulatorpump
11
Domestichotwaterpump
16
Outdoorsensor
18
Thermometer
19
Surfacesensor
24
Deliveredloosewithunit
25
Pressuregaugewithballvalve
27
Actuator
30
Flowcontrollerwithintegratedcontrolvalve
40
Immersionsensor
48
Airvent,manual
HE Supply
HE Return
DHW
DCW
HWC
DHW:DomesticHotWater DCW: HWC: DHSupply:DistrictHeatingSupply DHReturn: HESupply:HeatingSupply HEReturn:HeatingReturn
5.2.1Technicalparameters
Technicalparameters
Nominalpressure: Max.DHsupplytemperature: Min.DCWstaticpressure: Brazingmaterial(HEX): Heatexchangerstestpressure:30bar Soundlevel:≤55dB
VI.CW.Y5.02/LUK42260
DomesticColdWater HotWaterCirculation
DistrictHeatingReturn
PN16 120°C
0.5bar Copper
©Danfoss|2019.01|9
OperatingGuideTermixVMTDMIXCompact28

6.0Controls

6.1Heatingcircuit

6.1.1Differentialpressurecontroller
Thedifferentialpressurecontrollersmoothsoutthefluctuationsin pressurearrivingfromthedistrictheatingnetwork.Theoperating pressureinthesubstationisthusheldsteady.
6.1.2HEtemperaturecontrol
TheHEflowtemperatureintheheatingcircuitiscontrolledbythe HEtemperaturecontroller.
6.1.3AVTBcontroller(30–100°)
Thetemperaturesettingisasfollows: 1=35°C 2=55°C 3=75°C 4=95°C 5=100°C
Thevaluesareintendedasaguide.
Thermostaticcontrol
ThetemperatureoftheHEflowlineisadjustedasfollows: Toincreasetemperature,turnthehandleonthethermostatic controllertoselectahighernumber. Todecreasetemperature,turnthehandleonthethermostatic controllertoselectalowernumber.
10|©Danfoss|2019.01
VI.CW.Y5.02/LUK42260
OperatingGuideTermixVMTDMIXCompact28
6.1.4Electric2–waymotorizedvalve
Actuatorswithorwithoutsafetyfunctionareavailablefor3-point controls.Spring-returnactuatorscanbeusedtoprovidesafety shut-offintheeventofpowerfailure.
6.1.5Flowcontrollerwithintegratedcontrolvalve
Thecontrollerisaself-actingflowcontrollerwithintegratedcontrol valve.Thecontrollercloseswhensetmax.flowisexceededand canbeusedincombinationwithDanfosselectricalactuatorswith orwithoutsafetyfunction.Springreturnmotorcanbeusedas safetyfunctionbypowerfailure.
6.1.6Electroniccontrol
Substationswithelectroniccontrolmustbesetinaccordancewith manufacturer´sinstructions. Wheretheroomtemperatureiscontrolledbyradiatorthermostats, itisrecommendedthatthermostatsbesetforminimum temperatureineachroom.
VI.CW.Y5.02/LUK42260
©Danfoss|2019.01|11
OperatingGuideTermixVMTDMIXCompact28
6.1.7Circulatorpump
TheUPML,UPMXLcirculatorpumpsaredesignedforcirculating liquidsinheatingsystemswithvariableflows,internallycontrolled withthreeproportionalpressurecurvesandthreeconstant pressure/powercurvestobeselectedviauserinterface.
EuP2015Ready.
TheMAGNA3circulatorpumpsaredesignedforcirculatingliquids inheatingsystemswithvariableflowswhereyouwanttooptimise thesettingofthepumpdutypoint,thusreducingenergycosts.
EuP2015Ready.
6.1.8GrundfosUPML/UPMXLinstructions
PP=Proportionalpressure(fastflash) CP=Constantpressure(slowflash)
12|©Danfoss|2019.01
VI.CW.Y5.02/LUK42260
OperatingGuideTermixVMTDMIXCompact28

6.2DHWtemperaturecontrol

DHWtemperaturecontrol
TherearevarioustypesofDHWtemperaturecontrolusedin Danfosssubstations. DHWtemperatureshouldbeadjustedto45-50°C,asthisprovides optimalutilisationofDHwater.AtDHWtemperaturesabove55°C, thepossibilityoflimescaledepositsincreasessignificantly.
6.2.1AVTBcontroller(20–60°)
Thetemperaturesettingisasfollows: 1=20°C 2=35°C 3=50°C 4=60°C 5=70°C
Thevaluesareintendedasaguide.
TheAVTBoperatesatitsbestatDHsupplytemperaturesofupto 90°C.
Thermostaticcontrol
DHWtemperatureisadjustedasfollows: Toincreasetemperature,turnthehandleonthethermostatic controllertoselectahighernumber. Todecreasetemperature,turnthehandleonthethermostatic controllertoselectalowernumber.
6.2.2Flowcontrollerwithintegratedcontrolvalve
Thecontrollerisaself-actingflowcontrollerwithintegratedcontrol valve.Thecontrollercloseswhensetmax.flowisexceededand canbeusedincombinationwithDanfosselectricalactuatorswith orwithoutsafetyfunction.Springreturnmotorcanbeusedas safetyfunctionbypowerfailure.
VI.CW.Y5.02/LUK42260
©Danfoss|2019.01|13
OperatingGuideTermixVMTDMIXCompact28
6.2.3Electric2–waymotorizedvalve
Actuatorswithorwithoutsafetyfunctionareavailablefor3-point controls.Spring-returnactuatorscanbeusedtoprovidesafety shut-offintheeventofpowerfailure.
6.2.4Domestichotwaterpump
Important!
Itisnecessarytomountadomestichotwatercirculationpumpon thewaterheatertoavoidregulationproblems. Thecirculationpumpcannotbeswitchedoff,sincethiswillresult inregulationproblems.(noflowatthesensor).
14|©Danfoss|2019.01
VI.CW.Y5.02/LUK42260
OperatingGuideTermixVMTDMIXCompact28

6.3Other

6.3.1Strainer
Strainersshouldbecleanedregularlybyauthorizedpersonnel.The frequencyofcleaningwoulddependonoperatingconditionsand themanufacturer’sinstructions.
VI.CW.Y5.02/LUK42260
©Danfoss|2019.01|15
OperatingGuideTermixVMTDMIXCompact28

6.4Maintenance

Thesubstationrequireslittlemonitoring,apartfromroutine checks.Itisrecommendedtoreadtheenergymeteratregular intervals,andtowritedownthemeterreadings.
RegularinspectionsofthesubstationaccordingtothisInstruction arerecommended,whichshouldinclude:
Strainers
Cleaningofstrainers.
Meters
Checkingofalloperatingparameterssuchasmeterreadings.
Temperatures
Checkingofalltemperatures,suchasDHsupplytemperatureand DHWtemperature.
Connections
Checkingallconnectionsforleakages.
Safetyvalves
Theoperationofthesafetyvalvesshouldbecheckedbyturning thevalveheadintheindicateddirection.
Venting
Checkingthatthesystemisthoroughlyvented.
Authorizedpersonnelonly
Assembly,start-upandmaintenanceworkmustbeperformedby qualifiedandauthorizedpersonnelonly.
Inspectionsshouldbecarriedoutminimumeverytwoyears.
SparepartscanbeorderedfromDanfoss.Pleaseensurethatany enquiryincludesthesubstationserialnumber.
16|©Danfoss|2019.01
VI.CW.Y5.02/LUK42260
OperatingGuideTermixVMTDMIXCompact28

7.0Troubleshooting

7.1Troubleshootingingeneral

Intheeventofoperatingdisturbances,thefollowingbasicfeatures shouldbecheckedbeforecarryingoutactualtroubleshooting:
thesubstationisconnectedtoelectricity,
thestrainerontheDHsupplypipeisclean,
thesupplytemperatureoftheDHisatthenormallevel (summer,atleast60°C-winter,atleast70°C),
thedifferentialpressureisequaltoorhigherthanthenormal (local)differentialpressureintheDHnetwork–ifindoubt,ask theDHplantsupervisor,
pressureonthesystem-checktheHEpressuregauge.
Authorizedpersonnelonly
Assembly,start-upandmaintenanceworkmustbeperformedby qualifiedandauthorizedpersonnelonly.
VI.CW.Y5.02/LUK42260
©Danfoss|2019.01|17
OperatingGuideTermixVMTDMIXCompact28

7.2TroubleshootingDHW

ProblemPossiblecauseSolution
ToolittleornoDHW.
Taptemperaturetoohigh;DHWtapload toohigh.
Temperaturedropduringtapping.
Thermostaticcontrolvalvedoesnotclose
Strainerinsupplyorreturnlineclogged.Cleanstrainer(s).
DHWcirculationpumpoutoforderorwith toolowsetting.
Defectiveorcloggednon-returnvalve.
Noelectricity.Check.
Wrongsettingofautomaticcontrols,ifany.Toadjustanelectroniccontrollerfor
Scalingoftheplateheatexchanger.
Defectivemotorizedvalve.Check(usemanualfunction)–replace.
Defectivetemperaturesensors.
Defectivecontroller.
DCWisbeingmixedwiththeDHW,e.g.ina defectivethermostaticmixingvalve.
Defectiveorcloggednon-returnvalveon circulationvalve.
Thermostaticvalveadjustedtoatoohigh level.
Scalingoftheplateheatexchanger.
LargerDHWflowthanthesubstationhas beendesignedfor.
TemperaturedifferencebetweenDH supplyandDHWsetpointtoolow.
Checkcirculationpump.
Replace–clean.
DHW,pls.noteenclosedinstructionsfor electroniccontroller.
Replace–rinseout.
Check–replace.
Check–replace.
Check–replace. Hotwaterinsometapsbutnotinall.
Replace–clean.
Check–set.
Replace–rinseout.
ReduceDHWflow.
Lowerthesetpointtemperatureorincrease theDHsupplytemperature.
18|©Danfoss|2019.01
VI.CW.Y5.02/LUK42260
OperatingGuideTermixVMTDMIXCompact28

7.3TroubleshootingHE

ProblemPossiblecauseSolution
Toolittleornoheat.StrainercloggedinDHorHEcircuit
Unevenheatdistribution.Airpocketsinthesystem.Venttheinstallationthoroughly.
DHsupplytemperaturetoohigh.
DHsupplytemperaturetoolow.
(radiatorcircuit).
ThefilterintheenergymeteronDHcircuit clogged.
Defectiveorwronglyadjusteddifferential pressurecontroller.
Sensordefective–orpossiblydirtinthe valvehousing.
Automaticcontrols,ifany,wronglysetor defective-possiblypowerfailure.
Pumpoutofoperation.Checkifthepumpisreceivingpowerand
Thepumpissetattoolowspeedof rotation.
Pressuredrop–thepressuredropon theradiatorcircuitshowslowerthan recommendedoperatingpressure.
Airpocketsinthesystem.Venttheinstallationthoroughly.
Limitingofthereturntemperatureadjusted toolow.
Defectiveradiatorvalves.
Unevenheatdistributioninbuilding becauseofincorrectlysetbalancingvalves, orbecausetherearenobalancingvalves.
Diameterofpipetosubstationtoosmallor branchpipetoolong.
Wrongsettingofthermostatorof automaticcontrols,ifany.
Defectivecontroller.Thecontrollerdoes notreactasitshouldaccordingtothe instructions.
Defectivesensoronself-actingthermostat.
Wrongsettingofautomaticcontrols,ifany.
Defectivecontroller.Thecontrollerdoes notreactasitshouldaccordingtothe instructions.
Defectivesensoronself-actingthermostat.
Wrongplacement/fittingofoutdoor temperaturesensor.
Strainerclogged.Cleangate/strainer.
Cleangate/strainer(s).
Cleanthefilter(afterconsultingtheDH plantoperator).
Checktheoperationofthedifferential pressurecontroller–cleanthevalveseatif required.
Checktheoperationofthethermostat– cleanthevalveseatifrequired.
Checkifthesettingofthecontroller iscorrect–seeseparateinstructions. Checkthepowersupply.Temporary settingofmotorto“manual”control–see instructionsonautomaticcontrols.
thatitturns.Checkifthereisairtrappedin thepumphousing–seepumpmanual.
Setthepumpathigherspeedofrotation.
Fillwateronthesystemandcheckthe functioningofthepressureexpansion vesselifrequired.
Adjustaccordingtoinstructions.
Check–replace.
Adjust/installbalancingvalves.
Checkpipedimensions.
Adjustautomaticcontrols,–see instructionsforautomaticcontrols.
Callautomaticcontrolsmanufactureror replacetheregulator.
Replacethermostat–orsensoronly.
Adjustautomaticcontrols–seeinstructions forautomaticcontrols.
Callinautomaticcontrolsmanufactureror replacecontroller.
Replacethermostat–orsensoronly.
Adjustlocationofoutdoortemperature sensor.
VI.CW.Y5.02/LUK42260
©Danfoss|2019.01|19
OperatingGuideTermixVMTDMIXCompact28
ToohighDHreturntemperature.
Noiseinsystem.
Heatloadtoohigh.
Toosmallheatingsurface/toosmall radiatorscomparedtothetotalheating requirementofthebuilding.
Poorutilizationofexistingheatingsurface. Defectivesensoronself-actingthermostat.
Thesystemissinglepipeloop.
Pumppressuretoohigh.Adjustpumptoalowerlevel.
Airinsystem.
Defectiveorincorrectlysetradiatorvalve(s). Singlepipeloopsystemsrequirespecial one-piperadiatorvalves.
Dirtinthemotorizedvalveorinthe differentialpressurecontroller.
Defectivemotorizedvalve,sensoror automaticcontroller.
Electroniccontrollernotadjustedcorrectly.Adjustaccordingtoinstructions.
Pumppressuretoohigh.Adjustpumptoalowerlevel.
Defectivemotorizedvalve,sensoror electroniccontroller.
Increasetotalheatingsurface.
Makesuretheheatisdistributedevenly acrossthefullheatingsurface–openall radiatorsandkeeptheradiatorsinthe systemfromheatingupatthebottom.It isextremelyimportanttokeepthesupply temperaturetotheradiatorsaslowas possible,whilemaintainingareasonable levelofcomfort.
Thesystemshouldfeatureelectronic controlsaswellasreturnsensors.
Ventthesystem.
Check–set/replace.
Check–cleanout.
Check–replace.
Check–replace.
20|©Danfoss|2019.01
VI.CW.Y5.02/LUK42260
OperatingGuideTermixVMTDMIXCompact28

7.4Disposal

Disposal
Thisproductshouldbedismantledanditscomponents sorted,ifpossible,invariousgroupsbeforerecycling ordisposal.
Alwaysfollowthelocaldisposalregulations.
VI.CW.Y5.02/LUK42260
©Danfoss|2019.01|21
OperatingGuideTermixVMTDMIXCompact28
22|©Danfoss|2019.01
VI.CW.Y5.02/LUK42260
OperatingGuideTermixVMTDMIXCompact28

8.0Declaration

8.1Declarationofconformity

Category0withelectricalequipment
VI.CW.Y5.02/LUK42260
©Danfoss|2019.01|23
OperatingGuideTermixVMTDMIXCompact28
24|©Danfoss|2019.01
VI.CW.Y5.02/LUK42260
Loading...