Danfoss VLT Series FC 102, VLT PROFINET MCA 120, VLT Series FC 103, VLT Series FC 302, VLT Series FC 202 Installation Manual
...
MAKING MODERN LIVING POSSIBLE
Installation Guide
VLT® PROFINET MCA 120
VLT® Frequency Converter Series FC 102 • FC 103 • FC 202
FC 301/302
www.danfoss.com/drives
Contents
1 Introduction
2
1.1 Purpose of the Manual
2
1.2 Additional Resources
2
1.3 Product Overview
2
1.4 Approvals and Certifications
2
1.5 Disposal
3
1.6 Symbols, Abbreviations and Conventions
3
2 Safety
4
2.1 Safety Symbols
4
2.2 Qualified Personnel
4
2.3 Safety Precautions
4
3 Installation
6
3.1 Safety Instructions
6
3.2 Mounting
6
3.3 EMC-compliant Installation
7
3.4 Grounding
7
3.5 Cable Routing
7
3.6 Topology
8
3.7 Setting Address Switches
9
3.8 Electrical Installation
10
3.9 Reassembling Cover
12
3.10 Applying Power
12
3.11 Checking Network Cabling
12
4 Troubleshooting
13
4.1 Warnings and Alarms
13
4.2 Troubleshooting
13
4.2.1 LED Status 13
4.2.2 No Communication with the Frequency Converter 14
4.2.3 Warning 34 Appears 14
Index
15
Contents Installation Guide
MG90U402 Danfoss A/S © Rev. 07/2014 All rights reserved. 1
1 Introduction
1.1 Purpose of the Manual
This installation guide provides information for the quick
installation of a VLT® PROFINET MCA 120 interface in a
VLT® frequency converter.
The installation guide is intended for use by qualified
personnel. Users are assumed to be familiar with the VLT
®
frequency converter, with PROFINET technology, and with
the PC or PLC that is used as a master in the system.
Read the instructions before installation and ensure that
the instructions for safe installation are observed.
VLT® is a registered trademark.
1.2 Additional Resources
Resources available for the frequency converters and
optional equipment:
•
The VLT
®
Operating Instructions provide the
necessary information for getting the frequency
converter up and running.
•
The VLT
®
Design Guide provides detailed
information about capabilities and functionality to
design motor control systems.
•
The VLT® Programming Guide provides greater
detail on working with parameters and many
application examples.
•
The VLT® PROFINET MCA 120 Installation Guide
provides information about installing the
PROFINET and troubleshooting.
•
The VLT® PROFINET MCA 120 Programming Guide
provides information about configuring the
system, controlling the frequency converter,
parameter access, programming, troubleshooting,
as well as some typical application examples.
Supplementary publications and manuals are available
from Danfoss. See www.danfoss.com/BusinessAreas/DrivesSo-
lutions/Documentations/VLT+Technical+Documentation.htm
for listings.
1.3
Product Overview
1.3.1 Intended Use
This installation guide relates to the PROFINET interface.
Ordering number:
•
130B1135 (uncoated)
•
130B1235 (conformal coated)
The PROFINET interface is designed to communicate with
any system complying with the PROFINET schema version
2.2 and 2.3 standards. PROFINET provides users with the
network tools to deploy standard Ethernet technology for
manufacturing applications while enabling internet and
enterprise connectivity.
VLT® PROFINET MCA 120 is intended for use with:
•
VLT® HVAC Drive FC 102
•
VLT® Refrigeration Drive FC 103
•
VLT® AQUA Drive FC 202
•
VLT® AutomationDrive FC 301/FC 302
1.3.2
Items Supplied
When the fieldbus option is not factory mounted, the
following items are supplied:
•
Fieldbus option
•
LCP cradle
•
Front covers (in various sizes)
•
Stickers
•
Accessories bag
•
Strain relief (only for A1 and A2 enclosures)
•
Installation Guide
1.4
Approvals and Certifications
More approvals and certifications are available. For more
information, contact a local partner.
Introduction
Installation Guide
2 Danfoss A/S © Rev. 07/2014 All rights reserved. MG90U402
1
1.5 Disposal
Do not dispose of equipment containing
electrical components together with
domestic waste.
Collect it separately in accordance with
local and currently valid legislation.
1.6 Symbols, Abbreviations and
Conventions
Abbreviation Definition
DCP Discovery and configuration protocol
EMC Electromagnetic compatibility
IP Internet protocol
LCP Local control panel
LED Light emitting diode
PC Personal computer
PLC Programmable logic control
Table 1.1 Symbols and Abbreviations
Conventions
Numbered lists indicate procedures.
Bullet lists indicate other information and description of
illustrations.
Italicised text indicates:
•
Cross reference
•
Link
•
Parameter name
Introduction Installation Guide
MG90U402 Danfoss A/S © Rev. 07/2014 All rights reserved. 3
1
1
2 Safety
2.1 Safety Symbols
The following symbols are used in this document:
WARNING
Indicates a potentially hazardous situation that could
result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation that could
result in minor or moderate injury. It can also be used to
alert against unsafe practices.
NOTICE
Indicates important information, including situations that
can result in damage to equipment or property.
2.2 Qualified Personnel
Correct and reliable transport, storage, installation,
operation, and maintenance are required for the troublefree and safe operation of the frequency converter. Only
qualified personnel are allowed to install or operate this
equipment.
Qualified personnel are defined as trained staff, who are
authorised to install, commission, and maintain equipment,
systems, and circuits in accordance with pertinent laws and
regulations. Additionally, the qualified personnel must be
familiar with the instructions and safety measures
described in this document.
2.3
Safety Precautions
WARNING
HIGH VOLTAGE
Frequency converters contain high voltage when
connected to AC mains input, DC power supply, or load
sharing. Failure to perform installation, start-up, and
maintenance by qualified personnel can result in death
or serious injury.
•
Installation, start-up, and maintenance must be
performed by qualified personnel only.
WARNING
UNINTENDED START
When the frequency converter is connected to AC mains,
DC power supply, or load sharing, the motor may start at
any time. Unintended start during programming, service
or repair work can result in death, serious injury, or
property damage. The motor can start by means of an
external switch, a serial bus command, an input
reference signal from the LCP or LOP, via remote
operation using MCT 10 software, or after a cleared fault
condition.
To prevent unintended motor start:
•
Disconnect the frequency converter from mains.
•
Press [Off/Reset] on the LCP, before
programming parameters.
•
The frequency converter, motor, and any driven
equipment must be fully wired and assembled
when the frequency converter is connected to
AC mains, DC power supply, or load sharing.
WARNING
DISCHARGE TIME
The frequency converter contains DC-link capacitors,
which can remain charged even when the frequency
converter is not powered. Failure to wait the specified
time after power has been removed before performing
service or repair work, can result in death or serious
injury.
•
Stop motor.
•
Disconnect AC mains and remote DC-link power
supplies, including battery back-ups, UPS, and
DC-link connections to other frequency
converters.
•
Disconnect or lock PM motor.
•
Wait for the capacitors to discharge fully, before
performing any service or repair work. The
duration of waiting time is specified in the
relevant frequency converter Operating
Instructions, Chapter 2 Safety.
Safety Installation Guide
4 Danfoss A/S © Rev. 07/2014 All rights reserved. MG90U402
22
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