Page 1
MAKING MODERN LIVING POSSIBLE
Quick Guide
VLT® HVAC Basic Drive FC 101
Page 2
Contents
1 Quick Guide
2
1.1 Safety
2
1.1.1 Warnings 2
1.1.2 Safety Instructions 2
1.2 Introduction
2
1.2.1 Available Literature 2
1.2.2 Approvals 2
1.2.3 IT Mains 3
1.2.4 Avoid unintended Start 3
1.2.5 Disposal Instruction 3
1.3 Installation
3
1.3.1 Before Starting Repair Work 3
1.3.2 Side-by-Side Installation 3
1.3.3 Mechanical Dimensions 4
1.3.4 Electrical Installation in General 4
1.3.5 Connecting to Mains and Motor 5
1.3.6 Fuses 6
1.3.7 EMC-Correct Electrical Installation 7
1.3.8 Control Terminals 9
1.3.9 Electrical Overview 10
1.4 Programming
11
1.4.1 Programming with the Local Control Panel (LCP) 11
1.4.2 The FC 101 Start-up Wizard for Open Loop Applications 12
1.5 Parameter Overview
18
1.6 Warnings and Alarms
23
1.7 General Specifications
25
1.7.1 Mains Supply 3 x 200-240VAC 25
1.7.2 Mains Supply 3 x 380-480VAC 26
1.7.3 EMC Test Results 27
1.8 Special Conditions
30
1.8.1 Derating for Ambient Temperature 30
1.8.2 Derating for Low Air Pressure 30
1.9 Options for VLT HVAC Basic Drive FC 101
30
Contents VLT HVAC Basic Drive FC 101 Quick Guide
MG.18.A1.02 - VLT® is a registered Danfoss trademark 1
Page 3
1 Quick Guide
1.1 Safety
1.1.1 Warnings
WARNING
High Voltage Warning
The voltage of the frequency converter is dangerous
whenever it is connected to mains. Incorrect installation of
the motor or frequency converter may cause damage to the
equipment, serious injury or death. Consequently, it is
essential to comply with the instructions in this manual as
well as local and national rules and safety regulations.
WARNING
Electrical Hazard
Touching the electrical parts may be fatal - even after the
equipment has been disconnected from mains. Also make
sure that other voltage inputs have been disconnected
(linkage of DC intermediate circuit). Be aware that there may
be high voltage on the DC link even when the LEDs are
turned off. Before touching any potentially live parts of the
frequency converter, wait at least as stated in the table
below:
Voltage (V) Power range (kW) Min. waiting time (min.)
3 x 200 0,25 – 3,7 4
3 x 200 5,5 – 11 15
3 x 400 0,37 – 7,5 4
3 x 400 11 – 90 15
CAUTION
Leakage Current:
The earth leakage current from the frequency converter
exceeds 3.5 mA. According to IEC 61800-5-1 a reinforced
Protective Earth connection must be ensured by means of a
min. 10mm² Cu or an addtional PE wire - with the same cable
cross section as the Mains wiring - must be terminated
separately.
Residual Current Device:
This product can cause a DC current in the protective
conductor. Where a residual current device (RCD) is used for
extra protection, only an RCD of Type B (time delayed) shall
be used on the supply side of this product. See also Danfoss
Application Note on RCD, MN.90.GX.YY.
Protective earthing of the frequency converter and the use
of RCDs must always follow national and local regulations.
Motor Thermal Protection:
Motor overload protection is possible by setting Parameter
1-90 Motor thermal protection to the value Electronic
Thermal Relay (ETR) trip.
WARNING
Installation at high altitudes
For altitudes above 2 km, please contact Danfoss regarding
PELV.
1.1.2 Safety Instructions
•
Make sure the frequency converter is properly
connected to earth.
•
Do not remove mains connections, motor
connections or other power connections while the
frequency converter is connected to power.
•
Protect users against supply voltage.
•
Protect the motor against overloading according to
national and local regulations.
•
The earth leakage current exceeds 3.5 mA.
•
The [OFF] key is not a safety switch. It does not
disconnect the frequency converter from mains.
1.2
Introduction
1.2.1 Available Literature
This quick guide contains the basic information necessary for
installing and running the frequency converter. If more
information is needed, literature can be found on the
enclosed cd or downloaded from:
http://www.danfoss.com/Products/Literature/Technical
+Documentation.htm
1.2.2
Approvals
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11
Page 4
1.2.3 IT Mains
CAUTION
IT Mains
Installation on isolated mains source, i.e. IT mains.
Max. supply voltage allowed when connected to mains: 440V
(3x380-480V units).
On IP20 200-240V 0,25-11kW and 380-480V IP20 0,37-22kW,
open the RFI switch by removing the screw on the side of the
frequency converter when at IT grid.
130BB612.10
1
Illustration 1.1 IP20 200-240V 0,25-11kW, IP20 0,37-22kW
380-480V.
1: EMC screw
On all units, set par. 14-50 RFI filter to OFF when operating in
IT mains.
CAUTION
If reinserted, only use M3x12 screw.
1.2.4 Avoid unintended Start
While the frequency converter is connected to mains, the
motor can be started/stopped using digital commands, bus
commands, references or via the LCP.
•
Disconnect the frequency converter from mains
whenever personal safety considerations make it
necessary to avoid unintended start of any motors.
•
To avoid unintended start, always activate the
[OFF] key before changing parameters.
1.2.5
Disposal Instruction
Equipment containing electrical components
must not be disposed of together with domestic
waste.
It must be separately collected with electrical and
electronic waste according to local and currently
valid legislation.
1.3 Installation
1.3.1 Before Starting Repair Work
1. Disconnect FC 101 from mains (and external DC
supply, if present.)
2. Wait as stated in the table below for discharge of
the DC-link:
Voltage (V) Power range (kW) Min. waiting time (min.)
3 x 200 0.25 – 3.7 4
3 x 200 5.5 – 11 15
3 x 400 0.37 – 7.5 4
3 x 400 11 – 90 15
3. Remove motor cable
1.3.2
Side-by-Side Installation
The frequency converter can be mounted side-by-side and
requires the clearance above and below for cooling.
Power (kW/Hp) Clearance
above/below
(mm/inch)
Frame IP class 3x200-240V 3 x 380-480V
H1 IP20 0.25-1.5kW/
0.33-2Hp
0.37-1.5kW/
0.5-2Hp
100/4
H2 IP20 2.2kW/
3Hp
2.2-4kW/
3-5.4Hp
100/4
H3 IP20 3.7kW/
5Hp
5.5-7.5 kW/
7.5-10 Hp
100/4
H4 IP20 5.5-7,5kW/
7.5-10Hp
11-15kW/
15-20Hp
100/4
H5 IP20 11kW/
15 Hp
18.5-22kW/
25-30Hp
100/4
H6 IP20 30-45kW/
40-60Hp
200/7,9
H7 IP20 55-75kW/
100-120Hp
200/7,9
H8 IP20 90kW/
120Hp
225/8,9
NOTE
With IP21 / Nema Type1 option kit mounted, a distance of 50
mm between the units is required.
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1.3.3 Mechanical Dimensions
A
a
b
B
C
D
130BB614.10
Power (kW/Hp) Height (mm/inch) Width (mm/inch) Depth
(mm/inch)
Hole (mm)
Frame IP class 3x200-240V 3 x 380-480V A A incl.
Decoupling
plate
A B b C D
H1 IP20 0.25-1.5 kW/
0.33-2 Hp
0.37-1.5kW/
0.5-2Hp
195/7.7 273/10.7 183/7.2 75/3 56/2.2 168/6.6 4.5
H2 IP20 2.2 kW/3 Hp 2.2-4kW/
3-5.4Hp
227/8.4 303/11.9 212/8.3 90/3.5 65/2.6 190/7.5 5.5
H3 IP20 3.7kW/5Hp 5.5-7.5kW/
7.5-10Hp
255/10 329/13 240/9.4 100/3.9 74/2.9 206/8.1 5.5
H4 IP20 5.5-7,5kW/
7.5-10Hp
11-15kW/
15-20Hp
296/11.7 359/14.1 275/10.8 135/5.3 105/4.1 241/9.5 7
H5 IP20 11kW/15Hp 18.5-22kW/
25-30Hp
334/13.1 402/15.8 314/12.4 150/5.9 120/4.7 255/10 7
H6 IP20 30-45kW/
40-60Hp
518/20.4 595/23.4
635/25
495/19.5 239/31.5 200/7.9 242/9.5 8.5
H7 IP20 55-75kW/
100-120Hp
550/21.7 630/24.8
690/27.2
521/20.5 313/12.3 270/10.6 335/13.2 8.5
H8 IP20 90kW/
120Hp
660/26 800/31.5 631/24.8 375/14.8 330/13 335/13.2 8.5
Table 1.1 Mechanical Dimensions
1.3.4
Electrical Installation in General
All cabling must comply with national and local regulations on cable cross-sections and ambient temperature. Copper
conductors required, (75°C) recommended.
Power (kW) Torque (Nm)
Frame IP class 3 x 200-240V 3 x 380-480 Line Motor DC
connection
Control
terminals
Earth Relay
H1 IP20 0.25-1.5 0.37-1.5 1.4 0.8 0.8 0.5 3 0.5
H2 IP20 2.2 2.2-4 1.4 0.8 0.8 0.5 3 0.5
H3 IP20 3.7 5.5-7.5 1.4 0.8 0.8 0.5 3 0.5
H4 IP20 5.5-7.5 11-15 1.2 1.2 1.2 0.5 3 0.5
H5 IP20 11 18.5-22 1.2 1.2 1.2 0.5 3 0.5
H6 IP20 30-45 4.5 4.5 - 0.5 3 0.5
H7 IP20 55 10 10 - 0.5 3 0.5
H7 IP20 75 14 14 - 0.5 3 0.5
H8 IP20 90 14 14 - 0.5 3 0.5
H8 IP20 90 24 24 - 0.5 3 0.5
Table 1.2 Details of Tightening Torques
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Page 6
1.3.5 Connecting to Mains and Motor
The frequency converter is designed to operate all standard
three-phased asynchronous motors. For maximum crosssection on wires please see section Mains Supply.
•
Use a shielded/armored motor cable to comply
with EMC emission specifications, and connect this
cable to both the decoupling plate and the motor
metal.
•
Keep motor cable as short as possible to reduce the
noise level and leakage currents.
•
For further details on mounting of the decoupling
plate, please see instruction MI.02.QX.YY
•
Also see EMC-Correct Installation in the Design
Guide, MG.18.CX.YY.
1. Mount the earth wires to earth terminal.
2. Connect motor to terminals U, V and W.
3. Mount mains supply to terminals L1, L2 and L3 and
tighten.
IP20 200-240V 0.25-11kW and IP20 380-480V 0.37-22kW.
130BB634.10
1
2
2
3
4
Motor
U
V
W
-DC
+DC
MAINS
1
Line
2 Earth
3 Motor
4 Relays
IP20 380-480V 30-45kW.
1
95
99
L1 91 / L2 92 / L3 93
U 96 / V 97 / W 98
03 02 01
06 05 04
2
3
4
130BB762.10
1 Line
2 Motor
3 Earth
4 Relays
IP20 380-480V 55-75kW.
1
2
3
4
130BB763.10
1
Line
2 Relays
3 Earth
4 Motor
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IP20 380-480V 90kW
130BB764.10
1
2
3
4
98
97
96
99
95
93
92
91
L1
L1
L1
U
V
w
1 Line
2 Relays
3 Earth
4 Motor
1.3.6 Fuses
Branch circuit protection:
In order to protect the installation against electrical and fire
hazard, all branch circuits in an installation, switch gear,
machines etc., must be short-circuit and overcurrent
protected according to national/international regulations.
Short circuit protection:
Danfoss recommends using the fuses mentioned in the
following tables to protect service personnel or other
equipment in case of an internal failure in the unit or shortcircuit on DC-link. The frequency converter provides full
short circuit protection in case of a short-circuit on the
motor.
Overcurrent protection:
Provide overload protection to avoid overheating of the
cables in the installation. Overcurrent protection must
always be carried out according to national regulations.
Fuses must be designed for protection in a circuit capable of
supplying a maximum of 100,000A
rms
(symmetrical), 480V
maximum.
Non UL compliance:
If UL/cUL is not to be complied with, Danfoss recommends
using the fuses mentioned in the below table, which will
ensure compliance with IEC61800-5-1:
In case of malfunction, not following the fuse recommendation may result in damage to the frequency converter.
UL Non
UL
Bussmann Bussmann Bussmann Bussmann Max.
Fuse
PowerkWType RK5 Type RK1 Type J Type T Type
gG
3 x 200-240V
0.25 FRS-R-10 KTN-R10 JKS-10 JJN-10 10
0.37 FRS-R-10 KTN-R10 JKS-10 JJN-10 10
0.75 FRS-R-10 KTN-R10 JKS-10 JJN-10 10
1.5 FRS-R-10 KTN-R10 JKS-10 JJN-10 10
2.2 FRS-R-15 KTN-R15 JKS-15 JJN-15 16
3.7 FRS-R-25 KTN-R25 JKS-25 JJN-25 25
5.5 FRS-R-50 KTN-R50 JKS-50 JJN-50 50
7.5 FRS-R-50 KTN-R50 JKS-50 JJN-50 50
11 FRS-R-80 KTN-R80 JKS-80 JJN-80 65
3 x 380-480V
0.37 FRS-R-10 KTS-R10 JKS-10 JJS-10 10
0.75 FRS-R-10 KTS-R10 JKS-10 JJS-10 10
1.5 FRS-R-10 KTS-R10 JKS-10 JJS-10 10
2.2 FRS-R-15 KTS-R15 JKS-15 JJS-15 15
3 FRS-R-15 KTS-R15 JKS-15 JJS-15 15
4 FRS-R-15 KTS-R15 JKS-15 JJS-15 15
5.5 FRS-R-25 KTS-R25 JKS-25 JJS-25 25
7.5 FRS-R-25 KTS-R25 JKS-25 JJS-25 25
11 FRS-R-50 KTS-R50 JKS-50 JJS-50 50
15 FRS-R-50 KTS-R50 JKS-50 JJS-50 50
18.5 FRS-R-80 KTS-R80 JKS-80 JJS-80 65
22 FRS-R-80 KTS-R80 JKS-80 JJS-80 65
30 FRS-R-80 KTS-R80 JKS-R80 JJS-R80 80
37 FRS-R-100 KTS-R100 JKS-R100 JJS-R100 100
45 FRS-R-125 KTS-R125 JKS-R125 JJS-R125 125
55 FRS-R-150 KTS-R150 JKS-R150 JJS-R150 150
75 FRS-R-200 KTS-R200 JKS-R200 JJS-R200 200
90 FRS-R-250 KTS-R250 JKS-R250 JJS-R250 250
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11
Page 8
1.3.7 EMC-Correct Electrical Installation
General points to be observed to ensure EMC-correct
electrical installation.
•
Use only screened/armoured motor cables and
screened/armoured control cables.
•
Connect the screen to earth at both ends.
•
Avoid installation with twisted screen ends
(pigtails), since this ruins the screening effect at
high frequencies. Use cable clamps instead.
•
It is important to ensure good electrical contact
from the installation plate through the installation
screws to the metal cabinet of the frequency
converter.
•
Use starwashers and galvanically conductive installation plates.
•
Do not use unscreened/unarmoured motor cables
in the installation cabinets.
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L1
L2
L3
PE
Min. 16 mm
2
Equalizing cable
Control cables
All cable entries in
one side of panel
Earthing rail
Cable insulation stripped
Output contactor etc.
Motor cable
Motor, 3 phases and
PLC etc.
Panel
Mains-supply
Min. 200mm
between control
cable, mains cable
and between mains
motor cable
PLC
Protective earth
Reinforced protective earth
130BB761.10
Illustration 1.2 EMC-correct Electrical Installation
For North America use metal conduits instead of shielded
cables.
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Page 10
1.3.8 Control Terminals
IP20 200-240V 0,25-11kW and IP20 380-480V 0,37-22kW:
130BB622.10
Illustration 1.3 Location of control terminals
1. Place a screwdriver behind the terminal cover to
activate snap.
2. Tilt the screwdriver outwards to open the cover.
IP20 380-480V 30-90kW.
130BB624.10
1. Place a screwdriver behind the terminal cover to
activate snap.
2. Tilt the screwdriver outwards to open the cover.
Digital input 18, 19 and 27 mode is set in par. 5-00 (PNP is
default value) and digital input 29 mode is set in par. 5-03
(PNP is default value).
Control terminals:
The illustration below shows all control terminals of the
frequency converter. Applying Start (term. 18), connection
between terminal 12-27 and an analog reference (term. 53 or
54 and 55) make the frequency converter run.
18
19
12 20 55
27 29 42 45 50 53 54
DIGI IN
DIGI IN
DIGI IN
DIGI IN
61 68 69
N
P
COMM. GND
+24V
0/4-20mA A OUT / DIG OUT 0/4-20mA A OUT / DIG OUT
GND
GND
10V/20mA IN
10V/20mA IN
10V OUT
130BB625.10
BUS TER.
OFF ON
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1.3.9 Electrical Overview
L1
L2
L3
3 Phase
power
input
PE
PE
+10Vdc
0-10Vdc-
0-10Vdc-
50 (+10V OUT)
54 (A IN)
53 (A IN)
55 (COM A IN/OUT)
0/4-20 mA
0/4-20 mA
42 0/4-20mA A OUT / DIG OUT
45 0/4-20mA A OUT / DIG OUT
18 (DIGI IN)
19 (DIGI IN)
27 (DIGI IN)
29 (DIGI IN)
12 (+24V OUT)
24V (NPN)
20 (COM D IN)
OV (PNP)
24V (NPN)
OV (PNP)
24V (NPN)
OV (PNP)
24V (NPN)
OV (PNP)
Bus ter.
Bus ter.
RS-485
Interface
RS-485
(N PS-485) 69
(P RS-485) 68
(Com RS-485 ) 61
(PNP)-Source
(NPN)-Sink
ON=Terminated
OFF=Unterminated
ON
1 2
240Vac 2A
Not present on all power sizes
Do not connect shield to
61 on 116,117 and 118 unites
01
02
03
relay1
relay2
UDC+
UDC-
Motor
U
V
W
130BB626.10
06
05
04
240Vac 2A
NOTE
Please note there is no access to UDC- and UDC+ on the
following units:
IP20 380-480V 30-90kW
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Page 12
1.4 Programming
1.4.1 Programming with the Local Control
Panel (LCP)
For detailed information on programming, please see
Programming Guide, MG.18.BX.YY
NOTE
The frequency converter can also be programmed from a PC
via RS485 com-port by installing the MCT-10 Set-up
Software. This software can either be ordered using code
number 130B1000 or downloaded from the Danfoss Web
site: www.danfoss.com/BusinessAreas/DrivesSolutions/
softwaredownload
1-20 Motor Power
[2] 0.12kW-0.16HP
Setup 1
Menu Status Quick
Menu
Main
Menu
OK
Back
On
Warn.
Alarm
Hand
On
O
Reset
Auto
On
1
2
3
4
5
6
7
8
10
9
130BB627.10
Com
Illustration 1.4 View of the LCP.
1 Parameter number
and name
6 Indicator lights
2 Parameter value 7 Operation keys and LEDs
3 Setup number 8 Navigation keys
4 Motor direction 9 Selected menu
5 Menu key 10 Alpha-numeric display
Use the [MENU] key to select one of the following menus:
Status:
For readouts only.
Quick Menu:
For access to Quick Menus
Main Menu:
For access to all parameters.
Navigation Keys:
[Back]:
For moving to the previous step or layer in the navigation
structure.
Arrows [▲] [▼]:
For navigating between parameter groups, parameters and
within parameters.
[OK]:
For selecting a parameter and for accepting changes to
parameter settings.
Operation Keys:
A yellow light above the operation keys indicates the active
key.
[Hand on]:
Starts the motor and enables control of the frequency
converter via the LCP.
[Off/Reset]:
Stops the motor (off). If in alarm mode the alarm will be
reset.
[Auto on]:
The frequency converter is controlled either via control
terminals or serial communication.
Arrows [▲] and [▼] toggles between the choices in each
menu.
The display indicates the status mode with a small arrow
above “Status”.
At power-up
At the first power-up the user is asked to choose preferred
language. Once selected this screen will never be shown
again in the following powerups, but language can still be
changed in 0-01 Language.
130BB628.10
Select Language
[ 0 ] English
Setup 1
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1.4.2 The FC 101 Start-up Wizard for Open
Loop Applications
The built in “wizard” menu guides the installer through the
set up of the drive in a clear and structured manner in order
to setup an open loop application. A open loop application is
here an application with a start signal, analog reference
(voltage or current) and optionally also relay signals (but no
feed back signal from the process applied).
FC
+24V
DIG IN
DIG IN
DIG IN
DIG IN
COM DIG IN
A OUT / D OUT
A OUT / D OUT
18
19
27
29
42
55
50
53
54
20
12
01
02
03
04
05
06
R2
R1
+
0-10V
Reference
Start
+10V
A IN
A IN
COM
130BB674.10
45
The wizard will initially be shown after power up until any
parameter has been changed. The wizard can always be
accessed again through the quick menu. Press [OK] to start
the wizard. If [BACK] is pressed, the FC 101 will return to the
status screen.
The wizard will initially start up after power up until a
parameter has been changed. The wizard can always be
accessed again through the quick menu. Press OK to start
the wizard.If “Cancel” is pressed, the FC 101 will return to the
status screen.
130BB629.10
Press OK to start Wizard
Push Back to skip it
Setup 1
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Page 14
Setup 1
Setup 1 Setup 1 Setup 1
Setup 1
Setup 1
Setup 1
Setup 1
Setup 1
Setup 1
Setup 1Setup 1
Setup 1
Setup 1
Setup 1
Setup 1
Setup 1
Setup 1
Setup 1
Setup 1
Setup 1
Setup 1
Setup 1
Setup 1
Setup 1
Setup 1
Select Regional Settings
[0] International
Set Motor Power
1.10 kW
Set Motor Voltage
400 V
Set Motor frequency
0050 Hz
Set Motor current
04.66 A
Set Motor nominal speed
1420 RPM
Set Motor speed low limit
0000 Hz
Set Motor speed high limit
0050 Hz
Set Ramp1 ramp-up time
0003 s
Set Ramp1 ramp-down time
0003 s
Activate Flying Start?
[0] Disable
Select T53 Mode
[0] Current
Select T53 low Voltage
0.07 V
Select T53 high Voltage
10 V
Select T53 low Current
4mA
Select T53 high Current
20mA
AMA Failed
0.0 Hz
0.0 kW
Wizard completed
Press OK to accept
Automatic Motor Adaption(AMA)
[0] Off
Auto Motor Tuning OK
Press OK
Selected Function of Relay 2
[0] No function
Selected Function of Relay 1
[0] No function
Set Max Reference
0050 Hz
Set Min Reference
0 Hz
AMA running
-----
OK
OK
B
a
c
k
Status
Main
Menu
Quick
Menu
Hand
On
OK
Menu
Off
Reset
Auto
On
Alarm
Warn
On
AMT failed
Do AMA
St
atus Screen
The Wizard can always be
reentered via the Quick Menu!
(Do not AMT)
Current
Voltage
Power Up Screen
At power up the user is
asked to choose hte
prefered laguage.
Select language
[1] English
0.0 Hz
0.0 kW
Setup 1
Setup 1
Status
Main
Menu
Quick
Menu
Hand
On
OK
Menu
Off
Reset
Auto
On
Alarm
Warn
On
Press OK to start Wizard
Press Back to skip it
Setup 1
Status
Main
Menu
Quick
Menu
Hand
On
OK
Menu
Off
Reset
Auto
On
Alarm
Warn
On
The next screen will be
the Wizard screen.
Wizard Screen
AMA OK
4
6
7
8
9
10
1
2
if
if
3
16
17
18
19
20
21
24
25
26
27
28
29
30
33
34
35
31 32
22
23
130BB630.10
B
a
c
k
B
a
c
k
B
a
c
k
Select if Ternimal 53 is used
for current or voltage input.
Quick Guide VLT HVAC Basic Drive FC 101 Quick Guide
MG.18.A1.02 - VLT® is a registered Danfoss trademark 13
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Page 15
The FC 101 Start-up Wizard for Open Loop Applications
No & Name Range Default Function
0-03 Regional Settings
[0] International
[1] US
0
1-20 Motor power
0.12-110kW/0.16-150Hp Size related Enter motor power from nameplate data
1-22 Motor Voltage
50.0 - 1000.0V Size related Enter motor voltage from nameplate data
1-23 Motor Frequency
20.0 - 400.0Hz Size related Enter motor frequency from nameplate data
1-24 Motor Current
0.01 - 10000.00A Size related Enter motor current from nameplate data
1-25 Motor Nominal Speed
100.0 - 9999.0 RPM Size related Enter motor nominal speed from nameplate data
4-12 Motor Speed Low Limit [Hz]
0.0 - Hz 0 Hz Enter the minimum limit for low speed
4-14 Motor Speed High Limit [Hz]
0.0 - Hz 65 Hz Enter the maximum limit for high speed
3-41 Ramp 1 Ramp up time
0.05 - 3600.0 s 3 Ramp up time from 0 to rated motor frequency par. 1-23
3-42 Ramp 1 Ramp down time
0.05 - 3600.0 s 3 Ramp down time from rated motor frequency par. 1-23 to 0
1-73 Flying Start
[0] Disabled
[1] Enabled
0 Select Enable to enable the drive to catch a spinning motor
6-19 Terminal 53 mode
[0] Current
[1] Voltage
1 Select if terminal 53 is used for current- or voltage input
6-10 Terminal 53 Low Voltage
0-10V 0.07V Enter the voltage that corresponds to the low reference value
6-11 Terminal 53 High Voltage
0-10V 10V Enter the voltage that corresponds to the high reference value
6-12 Terminal 53 Low Current
0-20mA 4 Enter the current that corresponds to the low reference value
6-13 Terminal 53 High Current
0-20mA 20 Enter the current that corresponds to the high reference value
3-02 Minimum Reference
-4999-4999 0 The minimum reference is the lowest value obtainable by
summing all references
3-03 Maximum Reference
-4999-4999 50 The maximum reference is the lowest obtainable by summing all
references
5-40 Function Relay [0] Function relay See 5-40 Function Relay
No function Select the function to control output relay 1
5-40 Function Relay [1] Function relay See 5-40 Function Relay
No function Select the function to control output relay 2
1-29 Automatic Motor Adation
Off Performing an AMA optimizes motor performance
Quick Guide VLT HVAC Basic Drive FC 101 Quick Guide
14 MG.18.A1.02 - VLT® is a registered Danfoss trademark
11
Page 16
Closed Loop Set-up Wizard
6-12 Terminal 53 Mode
[1]
Voltage mode
6-15 Terminal 53 High Feedback value
0050
Hz
20-94 PI Integral Time
9999
s
Current
Voltage
This dialog is forced to be set to
[1] Analog Input 53
24
25
26
27
28
29
30
31
20-00 Feedback1 source
[1]
Analog input 53
3-10 Preset reference [0]
[1]
0
3-03 Max Reference
[1]
50
3-02 Min Reference
[1]
0
Asynchronous Motor
1-73 Flying Start
[0]
No
1-22 Motor Voltage
0050
V
1-24 Motor current
04.66
A
1-25 Motor nominal speed
1420
RPM
3-41 Ramp 1 ramp-up time
0003
s
3-42 Ramp1 ramp-down time
0003
s
3
4
5
6
7
13
14
15
17
18
18a
20
21
22
23
32
33
34
35
36
37
0-03 Regional Settings
[0]
International
4-13 Motor speed low limit
0016
Hz
4-13 Motor speed high limit
0050
Hz
1
130BB631.10
1-20 Motor Power
1.10
kW
1-23 Motor frequency
0050
Hz
6-12 Terminal 53 Low Current
4 mA
6-14 Terminal 53 low Feedback value
0016
Hz
6-13 Terminal 53 High Current
20
mA
6-15 Terminal 53 High Feedback Value
50
0,01
s
20-81 PI Normal/Inverse Control
[0]
Normal
20-83 PI Start Speed
0
Hz
20-93 PI Proportional Gain
0,01
s
1-29 Automatic Motor Adaption
[1]
Enable
6-10 Terminal 53 low Voltage
0,07
V
6-14 Terminal 53 low Feedback value
0
Hz
6-11 Terminal 53 High Voltage
10
V
6-26
Terminal 53 Filter time constant
Quick Guide VLT HVAC Basic Drive FC 101 Quick Guide
MG.18.A1.02 - VLT® is a registered Danfoss trademark 15
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Page 17
Closed Loop Set-up Wizard
No & Name Range Default Function
0-03 Regional Settings
[0] International
[1] US
0
1-20 Motor power 0.09-110kW Size related Enter motor power from nameplate data
1-22 Motor Voltage
50.0 - 1000.0V Size related Enter motor voltage from nameplate data
1-23 Motor Frequency
20.0 - 400.0Hz Size related Enter motor frequency from nameplate data
1-24 Motor Current
0.01 - 10000.00A Size related Enter motor current from nameplate data
1-25 Motor Nominal Speed
100.0 - 9999.0RPM Size related Enter motor nominal speed from nameplate data
4-12 Motor Speed Low Limit [Hz]
0.0 - Hz 0.0 Hz Enter the minimum limit for low speed
4-14 Motor Speed High Limit [Hz]
0-Hz 65Hz
3-41 Ramp 1 Ramp up time
0.05 - 3600.0 s 3 Ramp up time from 0 to rated motor frequency par. 1-23
3-42 Ramp 1 Ramp down time
0.05 - 3600.0 s 3 Ramp down time form rated motor frequency par. 1-23 to 0
1-73 Flying Start
[0] Disabled
[1] Enabled
0 Select Enable to enable the drive to catch a spinning motor
3-02 Minimum Reference
-4999-4999 0 The minimum reference is the lowest value obtainable by summing all
references
3-03 Maximum Reference
-4999-4999 50 The maximum reference is the highest value obtainable by summing all
references
3-10 Preset Reference
-100-100% 0 Enter the set point
6-19 Terminal 53 mode
[0] Current
[1] Voltage
1 Select if terminal 53 is used for current- or voltage input
6-10 Terminal 53 Low Voltage
0-10V 0.07V Enter the voltage that corresponds to the low reference value
6-11 Terminal 53 High Voltage
0-10V 10V Enter the voltage that corresponds to the low high reference value
6-12 Terminal 53 Low Current
0-20mA 4 Enter the current that corresponds to the high reference value
6-13 Terminal 53 High Current
0-20mA 20 Enter the current that corresponds to the high reference value
6-14 Terminal 53 Low Ref./Feedb.
Value
-4999-4999 0 Enter the feedback value that corresponds to the voltage or current set
in par. 6-10/6-12
6-15 Terminal 53 High Ref./Feedb.
Value
-4999-4999 50 Enter the feedback value that corresponds to the voltage or current set
in par. 6-11/6-13
6-16 Terminal 53 Filter Time
Constant
0-10 s 0.01 Enter the filter time comstant
20-81 PI Normal/Inverse control
[0] Normal
[1] Inverse
0
Select Normal [0] to set the process control to increase the output
speed when the process error is positive. Select Inverse [1] to reduce the
output speed.
20-83 PI Start Speed
0-200Hz 0 Enter the motor speed to be attained as a start signal for
commencement of PI control
20-93 PI Proportional Gain
0-10 0.01 Enter the process controller proportional gain. Quick control is obtained
at high amplification. However if amplification os too great, the process
may become unstable
1-29 Automatic Motor Adaption
(AMA)
Off Performing an AMA optimizes motor performance
Quick Guide VLT HVAC Basic Drive FC 101 Quick Guide
16 MG.18.A1.02 - VLT® is a registered Danfoss trademark
11
Page 18
Motor Set-up
The Quick Menu Motor Set-up guides through the needed
motor parameters.
No & Name Range Default Function
0-03 Regional
Settings
[0] International
[1] US
0
1-20 Motor
power
0.12-110kW/
0.16-150Hp
Size related Enter motor
power from
nameplate data
1-22 Motor
Voltage
50.0 - 1000.0V Size related Enter motor
voltage from
nameplate data
1-23 Motor
Frequency
20.0 - 400.0Hz Size related Enter motor
frequency from
nameplate data
1-24 Motor
Current
0.01 -
10000.00A
Size related Enter motor
current from
nameplate data
1-25 Motor
Nominal Speed
100.0 - 9999.0
RPM
Size related Enter motor
nominal speed
from nameplate
data
4-12 Motor
Speed Low
Limit [Hz]
0.0 - Hz 0.0 Hz Enter the
minimum limit for
low speed
4-14 Motor
Speed High
Limit [Hz]
0-HZ 65
3-41 Ramp 1
Ramp up time
0.05 - 3600.0 s Size related Ramp up time
from 0 to rated
motor frequency
par. 1-23
3-42 Ramp 1
Ramp down
time
0.05 - 3600.0 s Size related Ramp down time
from rated motor
frequency par.
1-23 to 0
1-73 Flying
Start
[0] Disabled
[1] Enabled
0 Select Enable to
enable the drive
to catch a
spinning motor
Changes Made
Changes Made lists all parameters changed since factory
setting. Only the changed parameters in current edit-setup
are listed in changes made.
If the parameter's value is changed back to factory setting's
value from another different value, the parameter will NOT
be listed in Changes Made.
1. Press [MENU] key to enter the Quick Menu until
indicator in display is placed above Quick Menu.
2.
Press [▲] [▼] to select either FC 101 wizard, closed
loop setup, motor setup or changes made, then
press [OK].
3.
Press [▲] [▼] to browse through the parameters in
the Quick Menu.
4. Press [OK] to select a parameter.
5.
Press [▲] [▼] to change the value of a parameter
setting.
6. Press [OK] to accept the change.
7. Press either [Back] twice to enter “Status”, or press
[Menu] once to enter “Main Menu”.
The Main Menu accesses all parameters.
1. Press [MENU] key until indicator in display is placed
above “Main Menu”.
2.
Use [▲] [▼] to browse through the parameter
groups.
3. Press [OK] to select a parameter group.
4.
Use [▲] [▼] to browse through the parameters in
the specific group.
5. Press [OK] to select the parameter.
6.
Use [▲] [▼] to set/change the parameter value.
Quick Guide VLT HVAC Basic Drive FC 101 Quick Guide
MG.18.A1.02 - VLT® is a registered Danfoss trademark 17
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Page 19
1.5 Parameter Overview
Parameter Overview
0-** Operation / Display
0-0* Basic Settings
0-01 Language
*[0] English
[1] Deutsch
[2] Francais
[3] Dansk
[4] Espanol
[5] Italiano
[28] Portuguese
[255] No Text
0-03 Regional Settings
*[0] International
[1] US
0-04 Operating State at Power-up
*[0] Resume
[1] Forced stop, ref=old
0-06 GridType
0] 200-240V/50Hz/IT-grid
[1] 200-240V/50Hz/Delta
[2] 200-240V/50Hz
[10] 380-440V/50Hz/IT-grid
[11] 380-440V/50Hz/Delta
[12] 380-440V/50Hz
[20] 440-480V/50Hz/IT-grid
[21] 440-480V/50Hz/Delta
[22] 440-480V/50Hz
[100] 200-240V/60Hz/IT-grid
[101] 200-240V/60Hz/Delta
[102] 200-240V/60Hz
[110] 380-440V/60Hz/IT-grid
[111] 380-440V/60Hz/Delta
[112] 380-440V/60Hz
[120] 440-480V/60Hz/IT-grid
[121] 440-480V/60Hz/Delta
[122] 440-480V/60Hz
0-07 Auto DC Braking IT
[0] Off
*[1] On
0-1* Set-up Operations
0-10 Active Set-up
*[1] Set-up 1
[2] Set-up 2
[9] Multi Set-up
0-11 Programming Set-up
[1] Set-up 1
[2] Set-up 2
*[9] Active Set-up
0-12 Link Setups
[0] Not linked
*[20] Linked
0-3* LCP Readout
0-30 Custom Readout Unit
[0] None
*[1] %
[5] PPM
[10] 1/Min
[11] RPM
[12] Pulse/s
[20] l/s
[21] l/min
[22] l/h
[23] m3/s
[24] m3/min
[25] m3/h
[30] kg/s
[31] kg/min
[32] kg/h
[33] t/min
[34] t/h
[40] m/s
[41] m/min
[45] m
[60] Degree Celsius
[70] mbar
[71] bar
[72] Pa
[73] kPa
[74] m Wg
[80] kW
[120] GPM
[121] gal/s
[122] gal/min
[123] gal/h
[124] CFM
[127] ft3/h
[140] ft/s
[141] ft/min
[160] Degree Fahr
[170] psi
[171] lb/in2
[172] in WG
[173] ft WG
[180] HP
0-31 Custom Readout Min Value
0.00 - 1,000,000.0, * 0.00
0-32 Custom Readout Max Value
0.00 - 1,000,000.0, * 100.00
0-37 Display Text 1
0-38 Display Text 2
0-39 Display Text 3
0-4* LCP Keypad
0-40 [Hand on] Key on LCP
[0] Disabled
*[1] Enabled
0-41 [Off / Reset] Key on LCP
[0] Disable All
*[1] Enable All
[2] Enable Reset Only
0-42 [Auto on] Key on LCP
[0] Disabled
*[1] Enabled
0-5* Copy/Save
0-50 LCP Copy
*[0] No copy
[1] All to LCP
[2] All from LCP
[3] Size indep. from LCP
0-51 Set-up Copy
*[0] No copy
[1] Copy from setup 1
[2] Copy from setup 2
[9] Copy from Factory setup
0-6* Password
0-60 Main Menu Password
0 - 999, * 0
1-** Load and Motor
1-0* General Settings
1-00 Configuration Mode
*[0] Open loop
[3] Closed loop
1-01 Motor Control Principle
[0] U/f
*[1] VVC+
1-03 Torque Characteristics
*[1] Variable torque
[3] Auto Energy Optim. VT
1-06 Clockwise Direction
*[0] Normal
[1] Inverse
1-20 Motor Power
[2] 0.12kW - 0.16Hp
[3] 0.18kW - 0.25Hp
[4] 0.25kW - 0.33Hp
[5] 0.37 kW - 0.50Hp
[6] 0.55 kW - 0.75Hp
[7] 0.75 kW - 1.00Hp
[8] 1.10 kW - 1.50Hp
[9] 1.50 kW - 2.00Hp
[10] 2.20 kW - 3.00Hp
[11] 3.00 kW - 4.00Hp
[12] 3.70 kW - 5.00Hp
[13] 4.00 kW - 5.40Hp
[14] 5.50 kW - 7.50Hp
[15] 7.50 kW - 10.0Hp
[16] 11.00 kW - 15.00Hp
[17] 15.00kW - 20Hp
[18] 18.5kW - 25Hp
[19] 22kW - 30Hp
[20] 30kW - 40Hp
[21] 37kW-50Hp
[22] 45kW-60Hp
[23] 55kW-75Hp
[24] 75kW-100Hp
[25] 90kW-120Hp
[26] 110kW-150Hp
1-22 Motor Voltage
50 - 1000V
1-23 Motor Frequency
20 - 400, *(50)Hz
1-24 Motor Current
0.01 - (26.00), [A]
1-25 Motor Nominal Speed
100 rpm - 6000 rpm,
1-29 Automatic Motor Adaption
(AMA)
*[0] Off
[1] Enable Complete AMA
[2] Enable Reduced AMA
1-3* Adv. Motor Data I
1-30 Stator Resistance (Rs)
0.000 ohm - 99.990 ohm
1-33 Stator Leakage Reactance
(X1)
0.000 ohm - 999.900 ohm
1-35 Main Reactance (Xh)
0.00 - 999.90 ohm
1-39 Motor Poles
2 - 100, * 4
1-4* Adv. Motor Data II
1-42 Motor Cable Length
0 - 150, * 50m
1-43 Motor Cable Length Feet
0 - 431, * 144
1-5* Load Indep. Setting
1-50 Motor Magnetisation at Zero
Speed
0 - 300, * 100%
1-52 Min Speed Normal
Magnetising [Hz]
0.0 - 10.0, * 0.0
1-55 U/f Characteristic - U
0 - 999V, *0V
1-56 U/f Characteristic - F
0 - 400Hz, *(0)
1-6* Load Depend. Setting
1-62 Slip Compensation
-400 - 399%, * 100
1-63 Slip Compensation Time
Constant
0.05 - 5.00s, * 0.10
1-64 Resonance Dampening
0 - 500%, * 100
1-65 Resonance Dampening Time
Constant
0.005 - 0.050s, * 0.005
1-7* Start Adjustments
1-71 Start Delay
0.0 - 10.0s, * 0.0
Quick Guide VLT HVAC Basic Drive FC 101 Quick Guide
18 MG.18.A1.02 - VLT® is a registered Danfoss trademark
11
Page 20
Parameter Overview
1-72 Start Function
[0] DC Hold/delay time
*[2] Coast/delay time
1-73 Flying Start
*[0] Disabled
[1] Enabled
1-8* Stop Adjustments
1-80 Function at Stop
*[0] Coast
[1] DC hold/MotorPreheat
1-82 Min Speed for Function at Stop
[Hz]
0.0 - 20.0Hz, * 0.0
1-9* Motor Temperature
1-90 Motor Thermal Protection
*[0] No protection
[1] Thermistor warning
[2] Thermistor trip
[3] ETR warning 1
[4] ETR trip 1
1-93 Thermistor Resource
*[0] None
[1] Analog input 53
[6] Digital input 29
2-** Brakes
2-0* DC-Brake
2-00 DC Hold/Motor Preheat Current
0 - 160%, * 50
2-01 DC Brake Current
0 - 150%, * 50
2-02 DC Braking Time
0.0 - 60.0s, * 10.0
2-04 DC Brake Cut In Speed
0.0 - 400.0Hz, * 0.0
2-1* Brake Energy Funct.
2-17 Over-voltage Control
[0] Disabled
*[2] Enabled
2-19 Over-voltage Gain
0 - 200%, * 100
3-** Reference / Ramps
3-0* Reference Limits
3-02 Minimum Reference
(-4999.000) - 4999.000, * 0.000
3-03 Maximum Reference
(-4999.000) - 4999.000, * 50.000
3-1* References
3-10 Preset Reference
-100.00 - 100.00%, * 0.00
3-11 Jog Speed [Hz]
0.0 - 400.0Hz, * 5.0
3-14 Preset Relative Reference
-100.00 - 100.00, * 0.00
3-15 Reference Resource 1
[0] No function
*[1] Analog in 53
[2] Analog in 54
[11] Local bus reference
3-16 Reference 2 Resource
[0] No function
[1] Analog in 53
*[2] Analog in 54
[11] Local bus reference
3-17 Reference 3 Resource
[0] No function
[1] Analog in 53
[2] Analog in 54
*[11] Local bus reference
3-4* Ramp 1
3-41 Ramp 1 Ramp up Time
0.05 - 3600.00s, *3.00
3-42 Ramp 1 Ramp Down Time
0.05 - 3600.00s, *3.00
3-5* Ramp 2
3-51 Ramp 2 Ramp up Time
0.05 - 3600.00s, *3.00
3-52 Ramp 2 Ramp down Time
0.05 - 3600.00s, *3.00
3-8* Other Ramps
3-80 Jog Ramp Time
0.05 - 3600.00s, *(3.00)
3-81 Quick Stop Ramp Time
0.05 - 3600.00s, *3.00
4-** Limits / Warnings
4-1* Motor Limits
4-10 Motor Speed Direction
[0] Clockwise
*[2] Both directions
4-12 Motor Speed Low Limit [Hz]
0.0 - 400.0, * 0.0Hz
4-14 Motor Speed High Limit
[Hz]
0.1 - 400.0, * 65.0Hz
4-18 Current Limit
0 - 800%, * 110
4-19 Max Output Frequency
0.0 - 400.0Hz, * 65.0
4-5* Adj. Warnings
4-50 Warning Current Low
0.00 - 194.00A, * 0.00
4-51 Warning Current High
0.00 - 194.00A, * 194.00
4-58 Missing Motor Phase
Function
[0] Off
*[1] On
4-6* Speed Bypass
4-61 Bypass Speed From [Hz]
0.0 - 400.0, * 0.0
4-63 Bypass Speed To [Hz]
0.0 - 400.0, * 0.0
4-64 Semi-Auto Bypass Set-up
*[0] Off
[1] Enable
5-** Digital In/Out
5-0* Digital I/O mode
5-00 Digital Input Mode
*[0] PNP
[1] NPN
5-03 Digital Input 29 Mode
*[0] PNP
[1] NPN
5-1* Digital Inputs
5-10 Terminal 18 Digital Input
[0] No operation
[1] Reset
[2] Coast inverse
[3] Coast and reset inverse
[4] Quick stop inverse
[5] DC-brake inverse
[6] Stop inverse
[7] External Interlock
*[8] Start
[9] Latched start
[10] Reversing
[11] Start reversing
[14] Jog
[16] Preset ref bit 0
[17] Preset ref bit 1
[18] Preset ref bit 2
[19] Freeze reference
[20] Freeze output
[21] Speed up
[22] Speed down
[23] Set-up select bit 0
[34] Ramp bit 0
[37] Fire mode
[52] Run permissive
[53] Hand Start
[54] Auto start
[60] Counter A (up)
[61] Counter A (down)
[62] Reset Counter A
[63] Counter B (up)
[64] Counter B (down)
[65] Reset Counter B
5-11 Terminal 19 Digital Input
See par. 5-10, *[0] No operation
5-12 Terminal 27 Digital Input
See par. 5-10, *[2] Coast inverse
5-13 Terminal 29 Digital Input
See par. 5-10, *[14 Jog]
5-3* Digital Outputs
5-4* Relays
5-40 Function Relay
*[0] No operation
[1] Control ready
[2] Drive ready
[3] Drive ready/remote control
[4] Enable / no warning
[5] VLT running
[6] Running / no warning
[7] Run in range/no warning
[8] Run on ref/no warning
[9] Alarm
[10] Alarm or warning
[12] Out of current range
[13] Below current, low
[14] Above current, high
[21] Thermal warning
[22] Ready, no thermal warning
[23] Remote, ready, no thermal
warning
[24] Ready, Voltage OK
[25] Reverse
[26] Bus OK
[35] External Interlock
[36] Control word bit 11
[37] Control word bit 12
[45] Bus Control
[60] Comparator 0
[61] Comparator 1
[62] Comparator 2
[63] Comparator 3
[64] Comparator 4
[65] Comparator 5
[70] Logic rule 0
71] Logic rule 1
[72] Logic rule 2
[73] Logic rule 3
[74] Logic rule 4
[75] Logic rule 5
[80] SL digital output A
[81] SL digital output B
[82] SL digital output C
[83] SL digital output D
[160] No alarm
[161] Running reverse
[165] Local ref. active
[166] Remote ref. active
[167] Start command activ
[168] Drive in hand mode
[169] Drive in auto mode
[193] Sleep Mode
[194] Broken Belt Function
[196] Fire Mode
[198] Drive Bypass
5-5* Pulse Input
5-9* Bus Controlled
5-90 Digital and Relay Bus Control
0 - 0xFFFFFFFF, * 0
6-** Analog In/Out
6-0* Analog I/O Mode
6-00 Live Zero Timeout Time
1 - 99s, * 10
Quick Guide VLT HVAC Basic Drive FC 101 Quick Guide
MG.18.A1.02 - VLT® is a registered Danfoss trademark 19
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Page 21
Parameter Overview
6-01 Live Zero Timeout Function
*[0] Off
[1] Freeze output
[2] Stop
[3] Jogging
[4] Max. speed
[5] Stop and trip
6-1* Analog Input 53
6-10 Terminal 53 Low Voltage
0.00 - 10.00V, * 0.07
6-11 Terminal 53 High Voltage
0.00 - 10.00V, * 10.00
6-12 Terminal 53 Low Current
0.00 - 20.00, * 4.00mA
6-13 Terminal 53 High Current
0.00 - 20.00, * 20.00mA
6-14 Terminal 53 Low Ref./Feedb.
Value
-4999.000 - 4999.000, * 0.000
6-15 Terminal 53 High Ref./Feedb.
Value
-4999.000 - 4999.000, * 50.000
6-16 Terminal 53 Filter Time
Constant
0.01 - 10.00s, * 0.01
6-19 Terminal 53 mode
[0] Current mode
*[1] Voltage mode
6-2* Analog Input 54
6-20 Terminal 54 Low Voltage
0.00 - 10.00V, * 0.07
6-21 Terminal 54 High Voltage
0.00 - 10.00V, * 10.00
6-22 Terminal 54 Low Current
0.00 - 20.00, * 4.00mA
6-23 Terminal 54 High Current
0.00 - 20.00, * 20.00mA
6-24 Terminal 54 Low Ref./Feedb.
Value
-4999.000 - 4999.000, * 0.000
6-25 Terminal 54 High Ref./Feedb.
Value
-4999.000 - 4999.000, * 50.000
6-26 Terminal 54 Filter Time
Constant
0.01 - 10.00, * 0.01
6-29 Terminal 54 mode [0] Current
mode
[0] Current mode
*[1] Voltage mode
6-7* Analog Output 45
6-70 Terminal 45 Mode
*[0] 0-20 mA
[1] 4-20 mA
[2] Digital Output
6-71 Terminal 45 Analog Output
*[0] No operation
[100] Output frequency
[101] Reference
[102] Feedback
[103] Motor current
[106] Power
[139] Bus Control
6-72 Terminal 45 Digital Output
*[0] No operation
[1] Control ready
[2] Drive ready
[3] Drive ready/remote control
[4] Standby / no warning
[5] Drive running
[6] Running / no warning
[7] Run in range/no warning
[8] Run on ref/no warning
[9] Alarm
[10] Alarm or warning
[12] Out of current range
[13] Below current, low
[14] Above current, high
[21] Thermal warning
[22] Ready, no thermal warning
[23] Remote, ready, no thermal
warning
[24] Ready, Voltage OK
[25] Reverse
[26] Bus OK
[35] External Interlock
[45] Bus Control
[60] Comparator 0
[61] Comparator 1
[62] Comparator 2
[63] Comparator 3
[64] Comparator 4
[65] Comparator 5
[70] Logic rule 0
[71] Logic rule 1
[72] Logic rule 2
[73] Logic rule 3
[74] Logic rule 4
[75] Logic rule 5
[80] SL digital output A
[81] SL digital output B
[82] SL digital output C
[83] SL digital output D
[160] No alarm
[161] Running reverse
[165] Local ref. active
[166] Remote ref. active
[167] Start command activ
[168] Drive in hand mode
[169] Drive in auto mode
[193] Sleep Mode
[194] Broken Belt Function
[196] Fire Mode
[198] Bypass Mode
6-73
Terminal 45 Output Min Scale
0.00 - 200.00%, * 0.00
6-74 Terminal 45 Output Max
Scale
0.00 - 200.00%, * 100.00
6-76 Terminal 45 Output Bus
Control
0.00 - 100.00%, * 0.00
6-9* Analog Output 42
6-90 Terminal 42 Mode
*[0] 0-20 mA
[1] 4-20 mA
[2] Digital Output
6-91 Terminal 42 Analog Output
*[0] No operation
[100] Output frequency
[101] Reference
[102] Feedback
[103] Motor current
[105] TorquereltoRated
[106] Power
[139] Bus Control
6-92 Terminal 42 Digital Output
*[0] No operation
[1] Control ready
[2] Drive ready
[3] Drive ready/remote control
[4] Enable / no warning
[5] Drive running
[6] Running / no warning
[7] Run in range/no warning
[8] Run on ref/no warning
[9] Alarm
[10] Alarm or warning
[12] Out of current range
[13] Below current, low
[14] Above current, high
[21] Thermal warning
[22] Ready, no thermal warning
[23] Remote, ready, no thermal
warning
[24] Ready, Voltage OK
[25] Reverse
[26] Bus OK
[35] External Interlock
[45] Bus Control
[60] Comparator 0
[61] Comparator 1
[62] Comparator 2
[63] Comparator 3
[64] Comparator 4
[65] Comparator 5
[70] Logic rule 0
[71] Logic rule 1
[72] Logic rule 2
[73] Logic rule 3
[74] Logic rule 4
[75] Logic rule 5
[80] SL digital output A
[81] SL digital output B
[82] SL digital output C
[83] SL digital output D
[160] No alarm
[161] Running reverse
[165] Local ref. active
[166] Remote ref. active
[167] Start command activ
[168] Drive in hand mode
[169] Drive in auto mode
[193] Sleep Mode
[194] Broken Belt Function
[196] Fire Mode
[198] Drive Bypass
6-93 Terminal 42 Output Min
Scale
0.00 - 200.00%, * 0.00
6-94 Terminal 42 Output Max
Scale
0.00 - 200.00%, * 100.00
6-96 Terminal 42 Output Bus
Control
0.00 - 100.00%, * 0.00
8-** Comm. and Options
8-0* Comm. General Settings
8-01 Control Site
*[0] Digital and ctrl.word
[1] Digital only
[2] Controlword only
8-02 Control Source
[0] None
*[1] FC Port
8-03 Control Timeout Time
0.1 - 6500.0s, * 1.0
8-04 Control Timeout Function
*[0] Off
[1] Freeze output
[2] Stop
[3] Jogging
[4] Max. speed
[5] Stop and trip
[20] N2 Override Release
8-06 Reset Control Word Timeout
*[0] No function
[1] Do reset
8-3* FC Port Settings
8-30 Protocol
*[0] FC
[2] Modbus RTU
[3] Metasys N2
[5] BACNet
8-31 Address
1 - 247 , * 1
8-32 FC Port Baud Rate
[0] 2400 Baud
[1] 4800 Baud
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Parameter Overview
*[2] 9600 Baud
[3] 19200 Baud
[4] 38400 Baud
[5] 57600 Baud
[6] 76800 Baud
[7] 115200 Baud
8-33 FC Port Parity
*[0] Even Parity, 1 Stop Bit
[1] Odd Parity, 1 Stop Bit
[2] No Parity, 1 Stop Bit
[3] No Parity, 2 Stop Bits
8-35 Minimum Response Delay
0.001 - 0.500s, * 0.010
8-36 Max Response Delay
0.100 - 10.000s, *5.000
8-37 Max Inter-char delay
0.025 - 0.025s, * 0.025
8-5* Digital/Bus
8-50 Coasting Select
[0] Digital input
[1] Bus
[2] Logic AND
*[3] Logic OR
8-51 Quick Stop Select
[0] Digital input
[1] Bus
[2] Logic AND
*[3] Logic OR
8-52 DC Brake Select
[0] Digital input
[1] Bus
[2] Logic AND
*[3] Logic OR
8-53 Start Select
[0] Digital input
[1] Bus
[2] Logic AND
*[3] Logic OR
8-54 Reversing Select
[0] Digital input
[1] Bus
[2] Logic AND
*[3] Logic OR
8-55 Set-up Select
[0] Digital input
[1] Bus
[2] Logic AND
*[3] Logic OR
8-56 Preset Reference Select
[0] Digital input
[1] Bus
[2] Logic AND
*[3] Logic OR
8-7* Bacnet
8-70 BACnet Device Instance
0 - 0x400000UL
* 1
8-72 MS/TP Maxmaster
0 - 127, * 127
8-73 MS/TP Max Info Frames
1 - 65534, * 1
8-74 "I am" Service
*[0] Send at power-up
[1] Continuously
8-75 Intialisation Password
8-8* FC Port Diagnostics
8-80 Bus Message Count
0 - 65536, * 0
8-81 Bus Error Count
0 - 65536, * 0
8-82 Slave Message Rcvd
0 - 65536, * 0
8-83 Slave Error Count
0 - 65536, * 0
8-84 Slave Message Sent
0 - 65536, * 0
8-85 Slave Timeout Errors
0 - 65536, * 0
8-88 Reset FC port Diagnostics
*[0] Do not reset
[1] Reset counter
8-9* Bus Feedback
8-94 Bus feedback 1
-32768 - 32767, * 0
13-** Smart Logic
13-0* SLC Settings
13-00 SL Controller Mode
*[0] Off
[1] On
13-01 Start Event
[0] False
[1] True
[2] Running
[3] In range
[4] On reference
[7] Out of current range
[8] Below I
low
[9] Above I
high
[16] Thermal warning
[17] Mains out of range
[18] Reversing
[19] Warning
[20] Alarm (trip)
[21] Alarm (trip lock)
[22] Comparator 0
[23] Comparator 1
[24] Comparator 2
[25] Comparator 3
[26] Logic rule 0
[27] Logic rule 1
[28] Logic rule 2
[29] Logic rule 3
[33] Digital input 18
[34] Digital input 19
[35] Digital input 27
[36] Digital input 29
*[39] Start command
[40] Drive stopped
[41] Reset trip
[42] Auto reset trip
[43] Key Ok
[44] Key Reset
[47] Key Up
[48] Key Down
[50] Comparator 4
[51] Comparator 5
[60] Logic rule 4
[83] Broken belt
13-02 Stop Event
See par. 13-02, *[40] Drive stopped
13-03 Reset SLC
*[0] Do not reset
[1] Reset SLC
13-1* Comparators
13-10 Comparator Operand
*[0] Disabled
[1] Reference
[2] Feedback
[3] Motor speed
[4] Motor current
[6] Motor power
[7] Motor voltage
[8] DC-link voltage
[12] Analog in 53
[13] Analog in 54
[20] Alarm number
[30] Counter A
[31] Counter B
13-11 Comparator Operator
[0] Less Than
*[1] Approx. Equal
[2] GreaterThan
13-12 Comparator Value
-9999.0 - 9999.0, * 0.0
13-2* Timers
13-20 SL Controller Timer
0.00 - 3600.00, * 0.00
13-4* Logic Rules
13-40 Logic Rule Boolean 1
See par. 13-01, *[0] False
13-41 Logic Rule Operator 1
*[0] Disabled
[1] AND
[2] OR
[3] AND NOT
[4] OR NOT
[5] NOT AND
[6] NOT OR
[7] NOT AND NOT
[8] NOT OR NOT
13-42 Logic Rule Boolean 2
See par. 13-01, *[0] False
13-43 Logic Rule Operator 2
See par. 13-41, *[0] Disabled
13-44 Logic Rule Boolean 3
See par. 13-01, *[0] False
13-5* States
13-51 SL Controller Event
See par. 13-01, *[0] False
13-52 SL Controller Action
*[0] Disabled
[1] No action
[2] Select set-up 1
[3] Select set-up 2
[10] Select preset ref 0
[11] Select preset ref 1
[12] Select preset ref 2
[13] Select preset ref 3
[14] Select preset ref 4
[15] Select preset ref 5
[16] Select preset ref 6
[17] Select preset ref 7
[18] Select ramp 1
[19] Select ramp 2
[22] Run
[23] Run reverse
[24] Stop
[25] Qstop
[26] DC Brake
[27] Coast
[28] Freeze output
[29] Start timer 0
[30] Start timer 1
[31] Start timer 2
[32] Set digital out A low
[33] Set digital out B low
[34] Set digital out C low
[35] Set digital out D low
[38] Set digital out A high
[39] Set digital out B high
[40] Set digital out C high
[41] Set digital out D high
[60] Reset Counter A
[61] Reset Counter B
[70] Start timer 3
[71] Start timer 4
[72] Start timer 5
[73] Start timer 6
[74] Start timer 7
[100] Reset Alarm
14-** Special Functions
14-0* Inverter Switching
14-01 Switching Frequency
[0] Ran3
[1] Ran5
[2] 2.0 kHz
[3] 3.0 kHz
[4] 4.0 kHz
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Parameter Overview
[5] 5.0 kHz
[6] 6.0 kHz
[7] 8.0 kHz
[8] 10.0 kHz
[9] 12.0kHz
[10] 16.0kHz
14-03 Overmodulation
[0] Off
*[1] On
14-08 Damping Gain Factor
0 - 100-%, * 96
14-1* Mains on/off
14-12 Function at Mains
Imbalance
*[0] Trip
[1] Warning
[2] Disabled
[3] Derate
14-2* Reset Functions
14-20 Reset Mode
*[0] Manual reset
[1] Automatic reset x 1
[2] Automatic reset x 2
[3] Automatic reset x 3
[4] Automatic reset x 4
[5] Automatic reset x 5
[6] Automatic reset x 6
[7] Automatic reset x 7
[8] Automatic reset x 8
[9] Automatic reset x 9
[10] Automatic reset x 10
[11] Automatic reset x 15
[12] Automatic reset x 20
[13] Infinite auto reset
14-21 Automatic Restart Time
0 - 600s, * 10
14-22 Operation Mode
*[0] Normal operation
[2] Initialisation
14-27 Action At Inverter Fault
[0] Off
*[1] On
14-28 Production Settings
*[0] No action
[1] Service reset
[3] Software Reset
14-29 Service Code
0 - 0x7FFFFFFF, * 0
14-3* Current Limit Ctrl.
14-4* Energy Optimising
14-40 VTLevel
40 - 90%, * 66
14-41 AEO Minimum Magnetisation
40 - 75%, * 66
14-5* Environment
14-50 RFI Filter
[0] Off
*[1] On
14-51 DC-link Voltage Compensation
[0] Off
*[1] On
14-52 Fan Control
*[0] Auto
[4] Auto Low temp env
14-53 Fan Monitor
[0] Disabled
*[1] Warning
[2] Trip
14-55 Output Filter
*[0] No Filter
[1] Sine-Wave Filter
[3] Sine-Wave Filter with Feedback
14-63 Min Switch Frequency
1 - 16kHz, * 1
15-** Drive Information
15-0* Operating Data
15-00 Operating Hours
0 - 2147483647, * 0
15-01 Running Hours
0 - 2147483647, * 0
15-02 kWh Counter
0 - 65535, * 0
15-03 Power Up's
0 - 2147483647, * 0
15-04 Over Temp's
0 - 65535, * 0
15-05 Over Volt's
0 - 65535, * 0
15-06 Reset kWh Counter
*[0] Do not reset
[1] Reset counter
15-07 Reset Running Hours
Counter
*[0] Do not reset
[1] Reset counter
15-3* Fault Log
15-30 Fault Log:
Error Code 0 - 255, * 0
15-4* Drive Identification
15-40 FC Type
15-41 Power Section
15-42 Voltage
15-43 Software Version
15-44 OrderedTypeCode
15-46 Frequency Converter
Ordering No
15-47 Power Card Ordering No
15-48 LCP Id No
15-49 Software ID Control Card
15-50 Software ID Power Card
15-51 Frequency Converter Serial
Number
15-53 Power Card Serial Number
16-** Data Readouts
16-0* General Status
16-00 Control Word
0 - 65535, * 0
16-01 Reference [Unit]
-4999.000 - 4999.000, * 0.000
16-02 Reference
% -200.0 - 200.0, * 0.0
16-03 Status Word
0 - 65535, * 0
16-05 Main Actual Value [%]
-200.00 - 200.00, * 0.00
16-09 Custom Readout
0.00 - 9999.00, * 0.00
16-1* Motor Status
16-10 Power [kW]
0.000-4.294, 967.500, *0.000
16-11 Power [hp]
0.000 - 2.294, 967.500 *0.000
16-3* Drive Status
16-30 DC Link Voltage
0 - 65535, * 0
16-34 Heatsink Temp.
0 - 255, * 0
16-35 Inverter Thermal
0 - 255%, * 0
16-36 Inv. Nom. Current
0.00 - 655.35, * 0.00
16-37 Inv. Max. Current
0.00 - 655.35
16-38 SL Controller State
0 - 255, * 0
16-5* Ref. and Feedb.
16-50 External Reference
-200.0 - 200.0%, * 0.0
16-52 Feedback
-4999.000 - 4999.000, * 0.000
16-6* Inputs and Outputs
16-60 Digital input
0 - 65535, * 0
16-61 Terminal 53 Setting
*[0] Current mode
[1] Voltage mode
16-62 Analog Input 53
0.00 - 10.00, * 1.00
16-63 Terminal 54 Setting
*[0] Current mode
[1] Voltage mode
16-64 Analog Input 54
0.00 - 20.00, * 1.00
16-65 Analog Output 42 [mA]
0.00 - 20.00, * 0.00
16-61 Digital Output
16-72 Counter A
-32768 - 32767, * 0
16-73 Counter B
-32768 - 32767, * 0
16-79 Analog output 45
20 - 20mA, * 0
16-8* Fieldbus / FC Port
16-86 FC Port REF 1
-32768 - 32767, * 0
16-9* Diagnosis Readouts
16-90 Alarm Word
0 - 0xFFFFFFFFUL, * 0
16-91 Alarm Word 2
0 - 0xFFFFFFFFUL, * 0
16-92 Warning Word
0 - 0x7FFFFFFFUL, * 0
16-93 Warning Word 2
0 - 0x7FFFFFFFUL, * 0
16-94 Ext. Status Word
0 - 0x7FFFFFFFUL, * 0
16-95 Ext. Status Word 2
0 - 0x7FFFFFFFUL, * 0
18-**Extended Motor Data
18-1* Firemode Log
18-10 Firemode log: Event
0-255, *0
20-** FC Closed Loop
20-0* Feedback
20-00 Feedback 1 Source
*[0] No function
[1] Analog in 53
[2] Analog in 54
[100] Bus Feedback 1
20-01 Feedback 1 Conversion
*[0] Linear
[1] Square root
20-8* PI Basic Setting
20-81 Process PI Normal/ Inverse
Control
*[0] Normal
[1] Inverse
20-83 Process PI Start Speed[Hz]
0.0 - 200.0, * 0.0
20-84 On Reference Bandwidth
0 - 200%, * 5
20-9* PI Controller
20-91 PI Anti Windup
[0] Off
*[1] On
20-93 PI Proportional Gain
0.00 - 10.00, * 0.01
20-94 PI Integral Time
0.10 - 9999.00s, * 9999.00
20-97 Process PI Feed Forward
Factor
0 - 400%, * 0
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Parameter Overview
22-** Appl. functions
22-4* Sleep mode
22-40 Minimum Run Time
0 - 600s, * 10
22-41 Minimum Sleep Time
0 - 600s, * 10
22-43 Wake-Up Speed [Hz]
0.0 - 400.0, * 100.0
22-44 Wake-Up Ref./FB difference
0 - 100%, * 10
22-45 Setpoint Boost
-100 - 100%, * 0
22-46 Maximum Boost Time
0 - 600s, * 60
22-47 Sleep Speed [Hz]
0.0 - 400.0, * 0.0
22-6* Broken Belt Detection
22-60 Broken Belt Detection
*[0] Off
[1] Warning
[2] Trip
22-61 Broken Belt Torque
0 - 100%, * 10
22-62 Broken Belt Delay
0 - 600s, * 10
24-** Appl. functions 2
24-0* Fire mode
24-00 Fire Mode Function
*[0] Disabled
[1] Enabled Run Forward
[2] Enabled Run Reverse
[3] Enable-Coast
[4] Enabled - Run Fwd/Rev
24-05 Fire Mode Preset
Reference
-100 - 100%, * 0
24-09 Fire Mode Alarm
Handling
*[1] Trip, Critical Alarms
[2] Trip, All Alarms/Test
24-1* Drive Bypass
24-10 Drive Bypass Function
*[0] Disabled
[2] Enabled (Fire Mode only)
24-11 Bypass Delay Timer
0 - 600s, * 0
1.6
Warnings and Alarms
Fault
number
Alarm/
Warning
Bit
Number Fault text Warning Alarm
Trip
locked Cause of problem
2 16 Live zero error X X
Signal on terminal 53 or 54 is less than 50% of value set in par. 6-10,
6-12, 6-20 or 6-22. See also parameter group 6-0X
4 14 Mains ph. loss X X X
Missing phase on supply side or too high voltage imbalance. Check
supply voltage. See parameter 14-12
7 11 DC over volt X X Internediate circuit voltage exceeds limit.
8 10 DC under volt X X Intermediate circuit voltage drops below “voltage warning low” limit.
9 9
Inverter
overload X X More than 100% load for too long.
10 8 Motor ETR over X X
Motor is too hot due to more than 100% load for too long. See
parameter 1-90
11 7 Motor th over X X
Thermistor or thermistor connection is disconnected. See parameter
1-90.
13 5 Over Current X X X Inverter peak current limit is exceeded.
14 2 Earth Fault X X Discharge from output phases to ground.
16 12 Short Circuit X X Short-circuit in motor or on motor terminals.
17 4 Ctrl.word TO X X
No communication to frequency converter. See parameter group
8-0X
24 50 Fan Fault X X The fan is not working (Only on 400V 30-90 kW units).
30 19 U phase loss X X Motor phase U is missing. Check the phase. See parameter 4-58.
31 20 V phase loss X X Motor phase V is missing. Check the phase. See parameter 4-58.
32 21 W phase loss X X Motor phase W is missing. Check the phase. See parameter 4-58.
38 17 Internal fault X X Contact your local Danfoss supplier.
44 28 Earth Fault X X Discharge from output phases to ground.
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Page 25
Fault
number
Alarm/
Warning
Bit
Number Fault text Warning Alarm
Trip
locked Cause of problem
47 23
Control
Voltage Fault X X X 24 V DC may be overloaded.
48 25
VDD1 Supply
Low X X Control voltage low. Please contact your local Danfoss supplier
50
AMA
Calibration
failed X Contact your local Danfoss supplier.
51 15
AMA
Unom,Inom X
The setting of motor voltage, motor current and motor power is
presumably wrong. Check the settings.
52 AMA low Inom X The motor current is too low. Check the settings.
53
AMA big
motor X The motor is too big for the AMA to be carried out
54 AMA small mot X The motor is too small for the AMA to be carried out
55
AMA par.
range X
The parameter values found from the motor are outside acceptable
range
56
AMA user
interrupt X The AMA has been interrupted by the user
57 AMA timeout X
Try to start the AMA again a number of times, until the AMA is
carried out. Please note that repeated runs may heat the motor to a
level where the resistance Rs and Rr are increased. In most cases,
however, this is not critical
58 AMA internal X X Contact your local Danfoss supplier.
59 25 Current limit X The current is higher than the value in par. 4-18 Current Limit
60 44
External
Interlock X
External interlock has been activated. To resume normal operation,
apply 24V DC to the terminal programmed for external interlock and
reset the frequency converter (via serial communication, digital I/O,
or by pressing reset button on keypad).
66 26
Heat sink
Temperature
Low X
This warning is based on the temperature sensor in the IGBT module
(Only on 400V 30-90 kW units).
69 1
Pwr. Card
Temp X X X
The temperature sensor on the power card is either too hot or too
cold.
79
Illegal power
section configuration X X Internal fault. Contact your local Danfoss supplier.
80 29
Drive
initialised X All parameter settings are initialized to default settings.
87 47
Auto DC
Braking X The drive is auto DC braking
95 40 Broken Belt X X
Torque is below the torque level set for no load, indicating a broken
belt. See parameter group 22-6.
200 Fire Mode X Fire mode has been activated
202
Fire Mode
Limits
Exceeded X Fire Mode has suppressed one or more warranty voiding alarms
250 New sparepart X X
The power or switch mode power supply has been exchanged. (Only
on 400V 30-90 kW units). Contact your local Danfoss supplier
251 New Typecode X X
The frequency converter has a new type code (Only on 400V 30-90
kW units). Contact your local Danfoss supplier.
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Page 26
1.7 General Specifications
1.7.1 Mains Supply 3 x 200-240VAC
Frequency converter PK25 PK37 PK75 P1K5 P2K2 P3K7 P5K5 P7K5 P11K
Typical shaft output (KW) 0.25 0.37 0.75 1.5 2.2 3.7 5.5 7.5 11
Typical shaft output (HP) 0.33 0.5 1 2 3 5 7.5 10 15
IP20 frame H1 H1 H1 H1 H2 H3 H4 H4 H5
Max. cable size in terminals (mains,
motor) [mm2/AWG]
4/10 4/10 4/10 4/10 4/10 4/10 16/6 16/6 16/6
Output current
RELAY 2
130BB632.10
40°C ambient temperature
Continuous
(3x200-240V) [A]
1.5 2.2 4.2 6.8 9.6 15.2 22 28 42
Intermittent
(3x200-240V)[A]
1.7 2.4 4.6 7.5 10.6 16.7 24.2 30.8 46.2
Max. input current
RELAY 2
130BB633.10
40°C ambient temperature
Continuous
(3x200-240V) [A]
1.1 1.6 2.8 5.6 8.8/7.2 14.1/12 21/18 28.3/24 41/38.2
Intermittent
(3x200-240V)[A]
1.2 1.8 3.1 6.2 9.5/7.9 15.5/13.2 23.1/19.8 31.1/26.4 45.1/42
Max. mains fuses
See section Fuses
Estimated power
loss [W], Best case/
typical
1)
12/14 15/18 21/26 48/60 80/102 97/120
Weight enclosure
IP20 [kg]
2. 2.0 2.0 2.1 3.4 4.5 7.9 7.9 9.5
Efficiency [%], Best
case/Typical 1
97.0/96.5 97.3/96.8 98.0/97.6 97.6/97.0 97.1/96.3 97.9/97.4
1) At rated load conditions
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Page 27
1.7.2 Mains Supply 3 x 380-480VAC
Frequency converter PK37 PK75 P1K5 P2K2 P3K0 P4K0 P5K5 P7K5 P11K
Typical shaft output (KW) 0.37 0.75 1.5 2.2 3 4 5.5 7.5 11
Typical shaft output (HP) 0.5 1 2 3 4 5 7.5 10 15
IP20 frame H1 H1 H1 H2 H2 H2 H3 H3 H4
Max. cable size in terminals (mains, motor)
[mm2/AWG]
4/10 4/10 4/10 4/10 4/10 4/10 4/10 4/10 16/6
Output current
RELAY 2
130BB632.10
40°C ambient temperature
Continuous
(3x380-440V)[A]
1.2 2.2 3.7 5.3 7.2 9.1 12 15.5 23
Intermittent
(3x380-440V)[A]
1.3 2.4 4.1 5.8 7.9 9.9 13.2 17.1 25.3
Continuous
(3x440-480V)[A]
1.1 2.1 3.4 4.8 6.3 8.2 11 14 21
Intermittent
(3x440-480V)[A]
1.2 2.3 3.7 5.3 6.9 9.0 12.1 15.4 23.1
Max. input current
RELAY 2
130BB633.10
40°C ambient temperature
Continuous
(3x380-440V)[A]
1.2 2.1 3.5 4.7 6.3 8.3 11.2 15.1 22.1
Intermittent
(3x380-440V)[A]
1.3 2.3 3.9 5.2 6.9 9.1 12.3 16.6 24.3
Continuous
(3x440-480V)[A]
1.0 1.8 2.9 3.9 5.3 6.8 9.4 12.6 18.4
Intermittent
(3x440-480V)[A]
1.1 2 3.2 4.3 5.8 7.5 10.3 13.9 20.2
Max. mains fuses
See section Fuses
Estimated power loss [W], Best case/typical
1)
13/15 21/16 46/57 46/58 66/83 95/118 104/131 159/798
Weight enclosure IP20 [kg] 2.0 2.0 2.1 3.3 3.3 3.4 4.3 4.5 7.9
Efficiency [%], Best case/Typical 1 97.8/97.3 98.0/97.6 97.7/97.2 98.3/97.9 98.2/97.8 98.0/97.6 98.4/98.0 98.2/97.8
1)
At rated load conditions
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Frequency converter P15K P18K P22K P30K P37K P45K P55K P75K P90K
Typical shaft output (KW) 15 18.5 22 30 37 45 55 75 90
Typical shaft output (HP) 20 25 30 40 50 60 75 100 125
IP20 frame H4 H5 H5 H6 H6 H6 H7 H7 H8
Max. cable size in terminals (mains, motor)
[mm2/AWG]
16/6 16/6 16/6 35/2 35/2 35/2 50/1 95/0 120/250
MCM
Output current
RELAY 2
130BB632.10
40°C ambient temperature
Continuous (3x380-440V)
[A]
31 37 42.5 61 73 90 106 147 177
Intermittent (3x380-440V)
[A]
34 40.7 46.8 67.1 80.3 99 116 161 194
Continuous (3x440-480V)
[A]
27 34 40 52 65 80 105 130 160
Intermittent (3x440-480V)
[A]
29.7 37.4 44 57.2 71.5 88 115 143 176
Max. input current
RELAY 2
130BB633.10
40°C ambient temperature
Continuous (3x380-440V)
[A]
29.9 35.2 41.5 57 70 84 103 140 166
Intermittent (3x380-440V)
[A]
32.9 38.7 45.7 62.7 77 92.4 113 154 182
Continuous (3x440-480V)
[A]
24.7 29.3 34.6 49-46 61-57 73-68 89-83 121-113 143-133
Intermittent (3x440-480V)
[A]
27.2 32.2 38.1 54-50 67-62 80-74 98-91 133-124 157-146
Max. mains fuses
See section Fuses
Estimated power loss [W], Best case/typical
1)
Weight enclosure IP20 [kg] 7.9 9.5 9.5 24.5 24.5 24.5 36 36 51
Efficiency [%], Best case/Typical 1
1)
At rated load conditions
1.7.3 EMC Test Results
The following test results have been obtained using a system with a frequency converter, a screened control cable, a control box
with potentiometer, as well as a motor screened cable.
RFI filter type Conducted emission.
Maximum shielded cable length
Radiated emission
Industrial enviroment Housing, trades and light Industries Industrial environment
Standard EN55011 Class A2 EN55011 Class A1 EN55011 Class B EN55011 Class A1
0.25-1.5kW, 200-240V IP20 25m 25m - Yes
2.2kW, 200-240V IP20 25m 25m - Yes
3.7kW, 200-240V IP20 25m 25m - Yes
5.5-7.5kW, 200-240V IP20 25m - Yes
11kW, 200-240V IP20 25m - Yes
0.37-1.5kW, 380-480V IP20 25m 25m - Yes
2.2-4kW, 380-480V IP20 25m 25m - Yes
5.5-7.5 kW, 380-480V IP20 25m 25m - Yes
11-15kW, 380-480V IP20 25m - Yes
18-22kW, 380-480V IP20 25m - Yes
30-45kW, 380-480V IP20 25m -
55-75kW, 380-480V IP20 25m -
90kW, 380-480V IP20 25m -
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Protection and Features:
•
Electronic thermal motor protection against overload.
•
Temperature monitoring of the heatsink ensures that the frequency converter trips in case of overtemperature
•
The frequency converter is protected against short-circuits between motor terminals U, V, W.
•
If a motor phase is missing, the frequency converter trips and issues an alarm.
•
If a mains phase is missing, the frequency converter trips or issues a warning (depending on the load).
•
Monitoring of the intermediate circuit voltage ensures that the frequency converter trips if the intermediate circuit
voltage is too low or too high.
•
The frequency converter is protected against earth faults on motor terminals U, V, W.
Mains Supply (L1, L2, L3)
Supply voltage 200-240V ±10%
Supply voltage 380-480V ±10%
Supply frequency 50/60Hz
Max. imbalance temporary between mains phases 3.0% of rated supply voltage
True Power Factor (λ) ≥ 0.9 nominal at rated load
Displacement Power Factor (cosφ) near unity (> 0.98)
Switching on the input supply L1, L2, L3 (power-ups) enclosure frame H1-H5 Max. 2 times/min.
Switching on the input supply L1, L2, L3 (power-ups) enclosure frame H6-H8 Max. 1 time/min.
Environment according to EN60664-1 overvoltage category III/pollution degree 2
The unit is suitable for use on a circuit capable of delivering not more than 100.000 RMS symmetrical Amperes, 240/480 V
maximum.
Motor Output (U, V, W):
Output voltage 0 - 100% of supply voltage
Output frequency 0-200 Hz (VVC+), 0-400 Hz (u/f)
Switching on output Unlimited
Ramp times 0.05 - 3600 sec.
Cable Lengths and Cross Sections:
Max. motor cable length, screened/armoured (EMC correct installation) See chapter EMC test results
Max. motor cable length, unscreened/unarmoured 50m
Max. cross section to motor, mains*
Cross section DC terminals for filter feedback on enclosure frame H1-H3 4mm2/11AWG
Cross section DC terminals for filter feedback on enclosure frame H4-H5 16mm2/6AWG
Maximum cross section to control terminals, rigid wire 2.5mm2/14AWG)
Maximum cross section to control terminals, flexible cable 2.5mm2/14AWG)
Minimum cross section to control terminals 0.05mm2/30AWG
*See tables for mains supply for more information!
Digital inputs:
Programmable digital inputs 4
Terminal number 18, 19, 27, 29
Logic PNP or NPN
Voltage level 0-24V DC
Voltage level, logic '0' PNP < 5V DC
Voltage level, logic '1' PNP > 10V DC
Voltage level, logic '0' NPN > 19V DC
Voltage level, logic '1' NPN < 14V DC
Maximum voltage on input 28V DC
Input resistance, R
i
Approx. 4 k
Digital input 29 as thermistor input Fault: > 2.9kΩ and no fault: < 800Ω
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Analog Inputs:
Number of analog inputs 2
Terminal number 53, 54
Terminal 53 mode Parameter 6-19: 1 = voltage, 0 = current
Terminal 54 mode Parameter 6-29: 1 = voltage, 0= current
Voltage level 0 - 10V
Input resistance, R
i
approx. 10kΩ
Max. voltage 20V
Current level 0/4 to 20mA (scalable)
Input resistance, R
i
<500Ω
Max. current 29mA
Analog Output:
Number of programmable analog outputs 2
Terminal number 42, 45 (1)
Current range at analog output 0/4 - 20mA
Max. load to common at analog output 500Ω
Max. voltage at analog output 17V
Accuracy on analog output Max. error: 0.4% of full scale
Resolution on analog output 12 bit
(1) Terminal 42 and 45 can also be programmed as digital
outputs.
Digital Output:
Number of digital outputs 2
Terminal number 42, 45 (1)
Voltage level at digital output 17V
Max. output current at digital output 20mA
Max. load at digital output 1kΩ
(1) Terminals 42 and 45 can also be programmed as analog
output.
Control Card, RS-485 Serial Communication
Terminal number 68 (P, TX+, RX+), 69 (N, TX-, RX-)
Terminal number 61 Common for terminals 68 and 69
Control Card, 24V DC Output:
Terminal number 12
Max. load enclosure frame H1-H8 80mA
Relay Output:
Programmable relay output 2
Relay 01 and 02, Terminal number 5 01-03 (break), 01-02 (make)
Max. terminal load (AC-1)1) on 01-02 (NO) (Resistive load) 250V AC, 3A
Max. terminal load (AC-15)1) on 01-02 (NO) (Inductive load @ cosφ 0.4) 250V AC, 0.2A
Max. terminal load (DC-1)1) on 01-02 (NO) (Resistive load) 30V DC, 2A
Max. terminal load (DC-13)1) on 01-02 (NO) (Inductive load) 24V DC, 0.1A
Max. terminal load (AC-1)1) on 01-03 (NC) (Resistive load) 250V AC, 3A
Max. terminal load (AC-15)1) on 01-03 (NC) (Inductive load @ cosφ 0.4) 250V AC, 0.2A
Max. terminal load (DC-1)1) on 01-03 (NC)
(Resistive load)
30V DC, 2A Min. terminal load on 01-03 (NC), 01-02 (NO) 24V DC 10mA, 24V AC
20mA
Environment according to EN 60664-1 Overvoltage category III/pollution degree 2
1) IEC 60947 parts 4 and 5.
Control Card, 10V DC Output
Terminal number 50
Output voltage 10.5V ±0.5V
Max. load 25mA
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All inputs, outputs, circuits, DC supplies and relay contacts
are galvanically isolated from the supply voltage (PELV) and
other high-voltage terminals.
Surroundings:
Enclosure IP20
Enclosure kit available IP21, TYPE 1
Vibration test 1.0g
Max. relative humidity 5% - 95% (IEC 60721-3-3; Class 3K3 (non-condensing) during operation
Aggressive environment (IEC 60721-3-3), coated (standard) frame H1-H5 Class 3C3
Aggressive environment (IEC 60721-3-3), non-coated frame H6-H10 Class 3C2
Aggressive environment (IEC 60721-3-3), coated (optional) frame H6-H10 Class 3C3
Test method according to IEC 60068-2-43 H2S (10 days)
Ambient temperature See max. output current at 40/50°C in the tables mains supply
Derating for high ambient temperature, see section on
special conditions
Minimum ambient temperature during full-scale operation 0°C
Minimum ambient temperature at reduced performance, enclosure frame H1-H5 -20°C
Minimum ambient temperature at reduced performance, enclosure frame H6-H10 -10°C
Temperature during storage/transport -30 - +65/70°C
Maximum altitude above sea level without derating 1000m
Maximum altitude above sea level with derating 3000m
Derating for high altitude, see section on special conditions
Safety standards EN/IEC 61800-5-1, UL 508C
EMC standards, Emission EN 61800-3, EN 61000-6-3/4, EN 55011, IEC 61800-3
EMC standards, Immunity EN 61800-3, EN 61000-6-1/2, EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6
1.8 Special Conditions
1.8.1 Derating for Ambient Temperature
The ambient temperature measured over 24 hours should be
at least 5°C lower than the max. ambient temperature. If the
frequency converter is operated at high ambient
temperature, the continuous output current should be
decreased.
1.8.2 Derating for Low Air Pressure
The cooling capability of air is decreased at low air pressure.
For altitudes above 2000m, please contact Danfoss regarding
PELV. Below 1000m altitude no de-rating is necessary, but
above 1000m the ambient temperature or the maximum
output current should be decreased. Decrease the output by
1% per 100m altitude above 1000m or reduce the max.
ambient temperature by 1 degree per 200m.
1.9 Options for VLT HVAC Basic Drive FC 101
For options please see the Design Guide.
Quick Guide VLT HVAC Basic Drive FC 101 Quick Guide
30 MG.18.A1.02 - VLT® is a registered Danfoss trademark
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www.danfoss.com/drives
*MG18A102*
130R0192 MG18A102 Rev. 2010-06-02
Page 33
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