Electrical Control Terminals............................................17
Typical Control Connection Examples..............................18
Adjustable Frequency Drive
®
VLT
VLT 6000 Functional Features
Startup of FLN Manual .................................................20
Faults, Warnings and Alarms .........................................20
Point Mapping Table .....................................................22
Point Mapping Table Notes............................................25
Point Database Definitions.............................................26
2
MG.60.G2.22 - VLT is a registered Danfoss Trademark
■■
■ Safety
■■
Rotating shafts and electrical equipment
can be hazardous. Therefore, it is
strongly recommended that all electrical
work conform to National Electrical Code
(NEC) and all local regulations. Installation, start-up
and maintenance should be performed only by qualified personnel.
Factory recommended procedures, included in this
manual, should be followed. Always disconnect
electrical power before working on the unit.
Although shaft couplings or belt drives are generally
not furnished by the manufacturer, rotating shafts,
couplings and belts must be protected with securely
mounted metal guards that are of sufficient thickness
to provide protection against flying particles such as
keys, bolts and coupling parts. Even when the motor
is stopped, it should be considered “alive” as long as
its controller is energized. Automatic circuits may
start the motor at any time. Keep hands away from
the output shaft until the motor has completely
stopped and power is disconnected from the
controller.
Motor control equipment and electronic controls are
connected to hazardous line voltages. When
servicing drives and electronic controls, there will be
exposed components at or above line potential.
Extreme care should be taken to protect against
shock. Stand on an insulating pad and make it a
habit to use only one hand when checking components. Always work with another person in case of
an emergency. Disconnect power whenever possible to check controls or to perform maintenance.
Be sure equipment is properly grounded. Wear safety
glasses whenever working on electric control or
rotating equipment.
VLT® Adjustable Frequency Drive
3.Correct protective grounding of the equipment
must be established. The user must be protected against supply voltage and the motor must
be protected against overload in accordance
with applicable national and local regulations.
4.Ground currents are higher than 3 mA.
Warnings Against Unintended Start
1.While the drive is connected to the AC line, the
motor can be brought to a stop by means of
external switch closures, serial bus commands
or references. If personal safety considerations
make it necessary to ensure that no unintended start occurs, these stops are not
sufficient.
2.During programming of parameters, the motor
may start. Be certain that no one is in the area
of the motor or driven equipment when
changing parameters.
3.A motor that has been stopped may start
unexpectedly if faults occur in the electronics
of the drive, or if an overload, a fault in the
supply AC line or a fault in the motor
connection or other fault clears.
4.If the “Local/Hand” key is activated, the motor
can only be brought to a stop by means of the
“Stop/Off” key or an external safety interlock
NOTE:NOTE:
NOTE:
NOTE:NOTE:
It is responsibility of user or person installing
drive to provide proper grounding and branch
circuit protection for incoming power and
motor overload according to National Electrical
Code (NEC) and local codes.
VLT
®
Adjustable Frequency Drive
Safety Guidelines
1.The drive must be disconnected from the AC
line before any service work is done.
2.The “Stop/Off” key on the local control panel
of the drive does not disconnect the equipment from the AC line and is not to be used
as a safety switch.
MG.60.G2.22 - VLT is a registered Danfoss Trademark
The Electronic Thermal Relay (ETR) in UL listed
VLTs provides Class 20 motor overload protection
in accordance with NEC in single motor applications, when parameter 117 is set for ETR TRIP 1,
ETR TRIP 2, ETR TRIP 3, or ETR TRIP 4, and
parameter 105 is set for rated motor
(nameplate) current.
3
VLT® Adjustable Frequency Drive
DANGER:
TT
ouching electrical parts may be fatal - even after equipment hasouching electrical parts may be fatal - even after equipment has
T
ouching electrical parts may be fatal - even after equipment has
TT
ouching electrical parts may be fatal - even after equipment hasouching electrical parts may be fatal - even after equipment has
been disconnected frbeen disconnected fr
been disconnected fr
been disconnected frbeen disconnected fr
fully discharged, wait 14 minutes for 220 and 500 V units and 30fully discharged, wait 14 minutes for 220 and 500 V units and 30
fully discharged, wait 14 minutes for 220 and 500 V units and 30
fully discharged, wait 14 minutes for 220 and 500 V units and 30fully discharged, wait 14 minutes for 220 and 500 V units and 30
minutes for 550-600 V units after power has been removedminutes for 550-600 V units after power has been removed
minutes for 550-600 V units after power has been removed
minutes for 550-600 V units after power has been removedminutes for 550-600 V units after power has been removed
beforbefor
befor
beforbefor
Adjustable Frequency Drive
®
VLT
■ ■
■ Introduction
■ ■
The Siemens Floor Level Network (FLN) is a master/
slave control network for serial communication with
various control devices. The FLN controller is RS485 compatible, half duplex, with an operating rate
of 4800 or 9600 baud. Recommended wiring is
shielded, twisted pair. The FLN software protocol is
designed to be general in nature to accommodate
any unique properties of each device type. The node
address system allows up to 96 devices to be used
on any one system.
The Danfoss VLT 6000 is a programmable adjustable
frequency drive which controls the operation of 3phase, standard induction electrical motors in the
HVAC industry. The VLT 6000 controller has FLN
communication protocol software built-in. The drive
uses optical isolation for fault tolerance and noise
immunity.
The FLN communicates directly with the VLT 6000
drive via the RS-485 serial interface bus. In addition
to being able to control the drive, most drive configuration and control parameters can be reviewed
and changed through the FLN. Also, the operational status of the drive can be read and monitored
through the bus. Diagnostic and operational information stored in the VLT 6000 is easily available,
such as kWh of energy used, total operation hours,
drive status, motor speed, and many other useful
items which can be accessed and monitored
through the FLN.
The FLN is designed to communicate with any
controller node that supports the interfaces defined
in this document.
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About This Manual
The documentation in this manual provides
comprehensive information on the connection,
programming, and start-up of the VLT 6000 for
use with the FLN. It is intended as both an instruction and reference manual. Functions and features
of the VLT 6000 adjustable frequency drive are also
briefly reviewed to serve as a guideline to optimize
your communication system. Read this manual
before programming since important information is
provided in each section.
For detailed information on using the VLT 6000, see
the VLT 6000 Operating Instructions.
Assumptions
This manual assumes that the controller node
supports the interfaces in this document and that
all the requirements and limitations stipulated in the
controller node and the VLT 6000 are strictly observed. It is assumed that the user understands
the general capabilities and limitation of the controller node and the VLT 6000 adjustable frequency
drive.
References
Installation, Operation and Maintenance Manual
for the VLT
Danfoss Graham document 23-6108-00.
(Referred to as the VLT 6000 Operating Instructions
in this manual.)
Operating Instructions VLT 6000 HVAC Frequency
Converter, Danfoss document MG.60.AX.YY(International version of the VLT 6000 Operating
Instructions.)
Contact Siemens for operational instructions for the
Floor Level Network.
e that capacitors havee that capacitors have
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e that capacitors havee that capacitors have
®
6000 Adjustable Frequency Drive,
4
MG.60.G2.22 - VLT is a registered Danfoss Trademark
Trademarks
®
FLN
is a Siemens registered trademark.
®
VLT
is a Danfoss registered trademark.
■■
■ Programming the VLT 6000
■■
The VLT 6000 adjustable frequency drive is delivered
for installation and setup with the required application parameters already programmed at the factory.
Specific motor nameplate data may have to be
entered at the time of setup. The instructions in this
section are intended to provide a general understanding of programming procedures and to enter
Quick Menu setup data. See the VLT 6000Operating Instructions for detailed information.
NOTE:NOTE:
NOTE:
NOTE:NOTE:
Quick menu data for commissioning drive
cannot be entered via FLN serial bus.
VLT® Adjustable Frequency Drive
during normal operation, and controlling the drive
speed during local speed control operation.
The keys below the indicator lamps are used for
Start/Stop control, selection of the operating
location, and reset.
FigurFigur
e 1 e 1
Figur
e 1 VLT 6000 Keypad
FigurFigur
e 1 e 1
VLT
®
Adjustable Frequency Drive
Control Panel
The Local Control Panel (LCP), see Figure 1, is a
complete interface for programming and operating
the drive. The control panel can be removed from
the drive and installed up to 3 meters (10 feet) away
using the remote mounting kit.
The control panel has five functions:
- Display
- Keys for changing the display
- Keys for changing programming parameters
- Keys for controlling drive operation
- Indicator lamps
The LCP uses a four-line, alpha-numeric LCD
display. The display can show four operating data
values and three operating condition values
continuously. During programming, all the information
required for quick, effective parameter setup of the
drive is displayed. All drive parameters can be
changed from the control panel. Three lamps indicate
power on (ON), warning (WARNING) and
alarm (ALARM).
Parameter Change Keys
The LCP keys are divided into groups by function.
The keys above indicator lamps are used for
parameter setup, selecting the display indication
The DISPLAY MODE key is used to
change a display mode or to return
to the Display Mode from either the
Quick Menu or the Extend Menu
mode.
The QUICK MENU key gives access
to the parameters available for the
Quick Menu setup. Parameters in
this menu are the 12 most important
setup parameters for the drive.
The EXTEND.MENU key gives
access to all parameters.
The CHANGE DATA key is used for
changing the value of a selected
parameter. To change data, the
desired parameter is first selected. The
CHANGE DATA key is then pressed to
enable editing of the parameter. An
underline in the display will move under
the parameter‘s value to show that it is
being edited.
MG.60.G2.22 - VLT is a registered Danfoss Trademark
5
VLT® Adjustable Frequency Drive
Adjustable Frequency Drive
®
VLT
Local Control
motor or any driven equipment.
Below the indicator lamps on the LCP are keys
used to determine control of the drive. Each key can
be individually enabled or disabled using parameters
012 through 015. The Hand Start and Auto Start
keys are disabled if any of the control terminals are
programmed for either Remote Hand or Remote
Auto.
201, Output Frequency Low Limit, motor will start
and ramp up to this frequency when HAND START
key is pressed. If drive is already running in Auto
Mode when HAND START is pressed, drive will begin
running in Hand Mode and in local control.
The CANCEL key is used if a change of
the selected parameter is not to be
carried out.
The OK key is used to activate a
change to the selected parameter.
The + and - keys are used to scroll
through parameters and to increase or
decrease the value of a chosen
parameter. The keys are also used to
change the local reference. In Display
Mode, the keys are used to switch
between readouts.
The t and u keys are used to select a
parameter group and also to move the
cursor to the desired digit when
changing numerical values.
Start signal via digital inputs may cause
drive to start at any time. Remove power
to drive before working on output wiring,
The HAND START key is used to start
the drive from the control panel.
Pressing HAND START issues a start
command to the drive.
If a minimum speed is set in parameter
The OFF/STOP key is used for
stopping the connected motor in either
the Hand or Auto Mode. Enable or
disable this function via parameter 013,
OFF/START on LCP. If this stop
function is activated, the second line in
the LCD display will flash.
AUTO START is used if the drive is to
be started via FLN serial communication and/or the digital control
terminals. When a remote start signal
is received, the drive will start if the
AUTO START key has been pressed.
NOTE:NOTE:
NOTE:
NOTE:NOTE:
AUTO START key must be pressed to
enable starting drive from FLN serial bus or
remote terminals.
RESET is used for manually
resetting the drive after an alarm
(fault trip). In this case, the top line of
the display shows TRIP (RESET). If
the top line of the display shows TRIP
(AUTO START), the drive will automatically restart. If the top line of the display
shows TRIPLOCK (DICS.MAINS), input
power to the drive must be removed
before the trip can be reset.
.
Quick Menu
The QUICK MENU key gives access to 12 of the
most important setup parameters of the drive. After
Quick Menu programming, in many cases the drive
will be ready for operation. The 12 Quick Menu
parameters are shown in Table 1. Refer to the VLT6000 Operating Instructions for a complete
description of the functions.
6
MG.60.G2.22 - VLT is a registered Danfoss Trademark
VLT® Adjustable Frequency Drive
Table 1 Quick Menu Items Description
Quick Menu
Item Number
1 001 Language Selects language used for all displays.
2 102 Motor Power
3 103 Motor Voltage
4
5 105 Motor Current
6
7
8
9 206 Ramp Up Time
10
11
12
During programming of parameters, motor may start. Be certain no one is in area
of motor or driven equipment when
changing parameters.
Parameter Name Description
Sets output characteristics of drive based on kW (HP) of
motor. See Table 2 to convert HP to kW.
Sets output characteristics of drive based on voltage of motor.
104 Motor
Frequency
106 Motor Nominal
Speed
201 Minimum
Frequency
202 Maximum
Frequency
207 Ramp Down
Time
323 Relay 1
Function
326 Relay 2
Function
Sets output characteristics of drive based on nominal
frequency of motor. This is typically equal to line frequency.
Sets output characteristics of drive based on full load current
in amps (FLA) of motor. This sets overload protection for
motor.
Sets output characteristics of drive based on nominal full load
speed of motor.
Sets minimum controlled frequency at which motor will run.
Sets maximum controlled frequency at which motor will run.
Sets time to accelerate motor from 0 Hz to nominal motor
frequency set in Quick Menu Item 4.
Sets time to decelerate motor from nominal motor frequency
set in Quick Menu Item 4 to 0 Hz.
Sets function of high voltage Form C relay.
Sets function of low voltage Form A relay.
5.Press Cancel key to disregard change, or
press OK key to accept change and enter
new setting.
6.Press Display key to return to normal display.
VLT
®
Adjustable Frequency Drive
To Enter or Change Quick Menu Parameter
Data
Enter or change parameter data or settings in
accordance with the following procedure.
1.Press Quick Menu key.
2.Use ‘+’ and ‘-’ keys to find parameter you
chose to edit.
3.Press Change Data key.
4.Use ‘+’ and ‘-’ keys to select correct
parameter setting. To move to a different digit
within parameter, use t and u arrows.
Flashing underline indicates digit selected to
change.
MG.60.G2.22 - VLT is a registered Danfoss Trademark
Example of Changing Parameter Data
Assume parameter 206, Ramp Up Time, is set at
60 seconds. Change the ramp up time to 100
seconds in accordance with the following
procedure.
1.Press Quick Menu key.
2.Press “+” key until you reach Parameter 206,
Ramp Up Time.
3.Press Change Data key.
4.Press t key twice – hundreds digit will flash.
5.Press “+” key once to change hundreds digit
to ‘1.’
6.Press u key once to move cursor to tens
digit.
7
7.Press “-” key until ‘6’ counts down to ‘0’ and
setting for Ramp Up Time reads ‘100 s.’
8.Press OK key to enter new value into drive
controller.
9.Press Display key to return to normal display.
Extended Menu
In some applications, the Quick Menu items will not
set up all the desired characteristics of the drive. To
access all VLT 6000 parameters, including the Quick
Adjustable Frequency Drive
®
Menu parameters, press the Extend Menu key.
VLT
NOTE:NOTE:
NOTE:
NOTE:NOTE:
Programming of parameter functions available
through Extended Menu is done in accordance with same procedure as described for Quick
Menu functions.
HP/kW Conversion
A conversion index for determining kW and HP
ratings is shown in Table 2.
Table 2 HP to kW Conversion Index
kW HP kW HP
0.25 0.33 45 60
0.37 0.5 55 75
0.55 0.75 75 100
0.75 1.0 90 125
1.1 1.5 110 150
1.5 2.0 132 175
2.2 3.0 160 200
3.0 --- 200 300
4.0 5.0 250 ---
5.5 7.5 300 ---
7.5 10 315 350
11 15 355 450
15 20 400 500
18.5 25 450 600
22 30
30 40
37 50
VLT® Adjustable Frequency Drive
■ ■
■ VLT 6000 Functional Features
■ ■
The FLN protocol built into the VLT 6000 adjustable
frequency drive allows programming of numerous
features and monitoring of the drive via the serial bus
and the standard RS-485 port. The VLT 6000 also
has the capability to control closed or open loop
systems on its own and has been designed
specifically for HVAC applications. Always accessible
in real-time are the system status, what the motor
and drive are doing, and if there are any problems.
The VLT 6000 continuously monitors all aspects of
motor and drive status and issues alarms or
warnings for adverse conditions.
The FLN interacts with the drive based upon a point
map database and the selected interface strategy.
Many, but not all, drive features are accessible
through the point map. See the VLT 6000 OperatingInstructions for more drive details. Table 8 lists the
map points and Table 9 supplies definitions. Below is
a review of some frequently used drive features and
the associated point map numbers.
Drive Operation (03-14)
These points provide the FLN with operational status
information such as output frequency, motor current,
output voltage, power and energy. The run time in
hours that power has been supplied to the motor is
also stored for display, along with cumulative energy
used in kWh.
Motor and Drive Thermal Protection (15, 16, 18)
The motor and drive are protected against thermal
overload. The percentage of thermal load is displayed. Point 18 indicates if either the motor or drive
thermal limit has been exceeded.
Set-up 1 - 4 (17) (29)
The drive is capable of maintaining four independent
program set-ups. Each set-up supports independent
point map configurations. Seasonal changes, various
acceleration or deceleration rates, or other operation
modes can be accommodated. Point 17 indicates
which setup is active. The set-up change is
programmed through the drive’s keypad or digital I/
Os. Day/night operation is implemented in the point
map (29) but is not used in this application.
8
MG.60.G2.22 - VLT is a registered Danfoss Trademark
Current Monitoring and Limits (19, 30)
The maximum current that the drive provides to the
motor can be limited. This tends to limit the torgue
that can be produced by the motor. Data point 30
sets the current limit in amps, while data point 19
indicates if the motor is operating at that current
limit.
Direction of Rotation (21-22)
The drive responds to serial commands to reverse
direction of the motor. The drive can safely reverse
motor rotation while in operation. Many applications
benefit from this ability, such as vane axial fans
reversed for smoke extraction or cooling towers for
deicing. Parameter 506, Reversing, must be set to
serial communication for point 22 to command the
feature.
Start/Stop (23, 24)
To run the drive from the FLN or in Auto mode from
the drive‘s digital control terminals, a start command
must be given at data point 24. When a stop
command is given at this point, the drive will only run
in Hand mode.
Freeze Mode (25, 26)
If desired, the frequency of the drive can be frozen
at its present value. The mode is indicated by data
point 25. It is an option available when serial
interface is lost.
Coast (27, 28)
The coast command (28) shuts down the inverter
and makes the motor freewheeling, which normally
brings it to stand still. The drive cannot be restarted
in any mode before the coast command is removed.
It is, therefore, often used as a safety interlock. Data
point 27 indicates when the drive is coasted.
Motor Ramp-up and Ramp-down Rate (31, 32)
The time to accelerate or decelerate the drive
between 0 Hz and the motor’s nominal frequency
can be programmed. The drive is capable of settings
between one to 3600 seconds (one hour).
Lock Panel (33)
The local control panel on the VLT 6000 drive can be
locked to ensure that program data or drive control
functions cannot be changed locally. The Stop button on the keypad will also be locked out and be
VLT® Adjustable Frequency Drive
incapable of stopping the drive. The serial interface
continues to access drive settings.
Hand/Auto Modes (34)
The SEL HND.AUTO shows which mode the drive is
in. The drive can be commanded into either Hand or
Auto mode by pressing the respective keys on the
keypad of the drive. Hand mode disables any programmed control strategies and allows the drive
keypad to be used to set the drive speed. The only
serial communication command that can override
Hand mode is data point 28, CMD COAST.
Run Enable (35)
Set data point 35 to ON to run the drive from the
FLN with default drive parameter settings. In the OFF
mode, the drive will run only in Hand mode or in Auto
mode from the drive‘s digital control terminals.
Parameter 505, Start, controls the interaction of
point 35 and the digital run command.
Bus Functions (36, 37)
The amount of time the drive will wait between
communication packets is programmable. If the time
is exceeded, the drive will assume serial communication has stopped and respond with programmable
choices. The drive can ignore the loss, freeze its
current output, stop, run at a predetermined jog
frequency, run at maximum output frequency or stop
and trip while issuing an alarm. Wait time is selected
at point 36 and the function after a timeout at point
37. See descriptions for parameters 565, FLN Bus
Time Interval and 566, FLN Bus Time Interval
Function in the VLT 6000 Operating Instructions.
Frequency Out High, Low Limits (38, 39)
Limits to the maximum and minimum drive output
frequency are programmable. For example, pump
manufacturers typically recommend not to operate pumps below a certain speed (for example, 15 Hz)
to avoid seal problems.
Relay Out 1, 2 (40, 41, 43, 44)
Two programmable relay outputs (one Form C, 240
VAC, 2 Amp; and one Form A, 30 VAC, 1 Amp) are
available. These can be triggered through the serial
bus by command points 40 and 41. This allows the
FLN to utilize the drive’s built-in relays as additional
network programmable relays. The data points 43
and 44 indicate whether the relay is triggered or not
VLT
®
Adjustable Frequency Drive
MG.60.G2.22 - VLT is a registered Danfoss Trademark
9
VLT® Adjustable Frequency Drive
(On/Off). Parameters 323 and 326, Relay 1 and
Relay 2 Output Function, must be set to CONTROL
WORD 11/12.
PID Control Functions (42, 61-65, 68-74)
The VLT 6000 has a sophisticated built-in proportional, integral, derivative (PID) controller. The PID
controller is activated by setting parameter 100,
Configuration, to Closed loop through the drive’s
keypad.
®
feedback values and two setpoints. The feedback
can be received in the form of network bus signals
VLT
The PID controller in the VLT 6000 supports two
Adjustable Frequency Drive
and/or standard 0-10 V transmitters. The 2 setpoint
controller is capable of controlling return fans based
on a fixed differential flow, secondary pumping
systems, and so on. This can be used to supplement the BMS system to save on points or capacity. For details on use of the two feedback/
setpoint feature, refer to the VLT 6000 OperatingInstructions. Data points 43 and 44 show the status
of an FLN command to the drive.
The points PI GAIN and PI TIME are gain
parameters similar to the P and I gains in the FLN
TECs. The Danfoss PI loop is structured differently
than the Siemens loop, so there is not a one-to-one
correspondence between the gains. The following
formulas allow translation between Danfoss and
Siemens gains.
Sleep Mode (54-59)
Sleep mode automatically stops the drive when
demand is low over a period of time. When the
system demand increases, the drive restarts the
motor to reach the desired output. Sleep mode has
great energy savings potential and saves wear and
tear on equipment. Unlike a setback timer, the drive
is always available to run when a preset “wakeup”
demand is reached. See parameters 403 through
406 in the VLT 6000 Operating Instructions for more
detail.
Drive Control Display (80-86)
The operational status of the drive is readily available
on the FLN serial interface bus. The drive displays
various states including ready to start, waiting for
run enable, run, fault reset and stop.
Terminals 53, 54, 60 (87-89)
Two analog voltage input terminals 53 and 54 (0 to
10 VDC) and one analog current terminal 60 (0 to
20 mA) are provided for reference or feedback
signals. The applied electrical signal can be read by
data points 87 to 89 in volts and mA. This can be
very useful during commissioning to calibrate
transmitters. This can also be used to convert any
other analog transmitter in the installation into a
digital bus signal, even if the signal is not used by
the drive. In this case, the input terminal should be
programmed to No Function so it does not to
influence the drive’s operation.
Converting from Danfoss PI gains to Siemens P and
I gains:
DANFOSS
DANFOSS
0.0015
GAIN PPPP
GAINGAIN
GAIN
GAIN IIII
GAINGAIN
SIEMENS
SIEMENS
SIEMENSSIEMENS
SIEMENS
SIEMENS
SIEMENSSIEMENS
GAIN PI
PIGAIN
=
GAINGAIN
PIPI
GAIN
GAIN PI
PI
GAINGAIN
PIPI
=
TIME
TIMEPI
PI
TIME TIME
PIPI
DANFOSSDANFOSS
DANFOSS
DANFOSSDANFOSS
DANFOSS
DANFOSS
DANFOSSDANFOSS
0.0015****GAIN
0.00150.0015
DANFOSS
0.0015
0.0015****
0.00150.0015
Converting from Siemens P and I gains to
Danfoss PI gains:
667
PI
PIPI
TIME
TIME PI
PI
TIME TIME
PIPI
GAIN PI
GAINGAIN
DANFOSS
DANFOSSDANFOSS
DANFOSS
DANFOSS
DANFOSSDANFOSS
GAIN PPPPGAIN
GAINGAIN
=
GAIN PPPP
GAINGAIN
=
GAIN IIII
GAINGAIN
GAIN
SIEMENS
SIEMENSDANFOSS
SIEMENSSIEMENS
GAIN
SIEMENS
SIEMENS
SIEMENSSIEMENS
SIEMENS
SIEMENS
SIEMENSSIEMENS
667****GAIN
667667
10
Faults, Warnings and Alarms (90-94)
The drive displays a warning or tripped by a fault
condition. It also can retrieve the last warning or
fault trip for display. The drive can be reset through
the FLN serial bus to resume normal drive operation.
Error Status (99)
Data point 99 is implemented in the point map but is
not used in this application.
MG.60.G2.22 - VLT is a registered Danfoss Trademark
■■
■ VLT 6000 Network Strategies
■■
The VLT 6000 drive has its own internal PID closed
loop controller. This can be turned on or off,
depending on the requirements of the control
strategy. A brief summary of possibilities follows. This
is meant to illustrate possibilities rather than be allinclusive. An actual application may combine
features from a more than one of these strategies.
Strategy One
FLN FunctionFLN Function
FLN Function – Monitor drive operation
FLN FunctionFLN Function
VLVL
T 6000 ContrT 6000 Contr
VL
T 6000 Contr
VLVL
T 6000 ContrT 6000 Contr
hardwired system
VLVL
T 6000 ModeT 6000 Mode
VL
T 6000 Mode –
VLVL
T 6000 ModeT 6000 Mode
The VLT 6000 follows hard-wired run/stop
signals. An external, hard-wired PID controller
provides the drive with a speed reference signal.
The FLN monitors the operation of the drive
without control function.
Network Inputs to the VLNetwork Inputs to the VL
Network Inputs to the VL
Network Inputs to the VLNetwork Inputs to the VL
is simply monitoring the operation of the drive, it
provides no inputs.
ol ol
ol –
From a conventional,
ol ol
Open Loop
T 6000:T 6000:
T 6000: Because the FLN
T 6000:T 6000:
VLT® Adjustable Frequency Drive
Network Inputs to the VLNetwork Inputs to the VL
Network Inputs to the VL
Network Inputs to the VLNetwork Inputs to the VL
The following drive points might be controlled by
the FLN.
Speed Command:Speed Command:
Speed Command:
Speed Command:Speed Command:
5353
BUS REFBUS REF
53
BUS REF – This is the speed reference
5353
BUS REFBUS REF
command. This is set as a percentage of the
drive’s reference range, determined by
VLT 6000 parameters 204, MinimumReference, and 205, Maximum Reference.
Setting point 53 to 0 gives the drive a
reference command equal to the value
stored in parameter 204. Setting point 53
to 16384 gives the drive a reference
command equal to the value stored in
parameter 205.Intermediate values for point
53 change the reference linearly between
these two values.
NOTE:NOTE:
NOTE:
NOTE:NOTE:
In general, any other reference signal is
added to the bus reference. Disable all other
drivereference inputs when using a bus reference to
control drive speed.
T 6000:T 6000:
T 6000:
T 6000:T 6000:
VLT
®
Adjustable Frequency Drive
Network Outputs frNetwork Outputs fr
Network Outputs fr
Network Outputs frNetwork Outputs fr
following points are monitored by the FLN to indicate
system status. This list could be expanded or
shortened, depending on the requirements of the
system.
The VLT 6000 follows run/stop and speed reference
signals from the FLN. The FLN receives the feedback
signal from the controlled system, compares this to
a setpoint value, and uses its own PID control loop
to determine the required drive speed.
om the VLom the VL
om the VL
om the VLom the VL
ol ol
ol –
From FLN
ol ol
Open Loop
T 6000:T 6000:
T 6000: The
T 6000:T 6000:
Example 1: Example 1:
Example 1: In a pumping application, the
Example 1: Example 1:
minimum frequency (point 38 or parameter 201) is
set to 18 Hz, and the maximum frequency (point
39 or parameter 202) is set to 60 Hz. You want to
command the drive’s speed with a 0 – 100%
signal, where 0% commands 18 Hz and 100%
commands 60 Hz. To unbundle the bus reference
(point 53) for commanding in percent:
1.Set minimum reference (point 50 or
parameter 204) to 18 Hz, the minimum
frequency.
2.Set maximum reference (point 51 or
parameter 205) to 60 Hz, the maximum
frequency.
3.Intercept = 0 (since the minimum reference
value is 0).
4.Slope can be calculated as follows:
MG.60.G2.22 - VLT is a registered Danfoss Trademark
11
VLT® Adjustable Frequency Drive
=
=
=
NOTE:NOTE:
Adjustable Frequency Drive
®
VLT
NOTE:
NOTE:NOTE:
Although range listed for point 53 is 32767,
that represents a 200% speed command.
Since a 100% speed command is desired here, half
of value 32767 is used for range of existing point.
Example 2: Example 2:
Example 2: In a pumping application, the minimum
Example 2: Example 2:
frequency (point 38 or parameter 201) is set to
18 Hz, and the maximum frequency (point 39 or
parameter 202) is set to 60 Hz. You want to
command the drive’s speed with a 0 – 100% signal,
where 0% commands 0 Hz and 100% commands
60 Hz. Because the minimum frequency is 30% of
maximum speed, speed refe-rence commands from
0 to 30% will cause the drive to run at minimum
speed, 18 Hz.
To unbundle the bus reference (point 53) for
commanding in percent:
1.Set minimum reference (point 50 or parameter
204) to 0 Hz.
2.Set maximum reference (point 51 or parameter
205) to 60 Hz, the maximum frequency.
3.Intercept = 0 (since the minimum reference
value is 0)
4.Slope can be calculated as follows:
=
=
=
slope
16384
0.0061
slope
16384
0.0061
×
Point) Existing of (Slope Range) (Desired
Point Existing of Range
1100
×
×
Point) Existing of (Slope Range)(Desired
Point Existing of Range
1100
×
Although the action of the reference signal is different
in examples 1 and 2, the unbundled reference is the
same. This is due to programming minimum and
maximum reference values in the drive.
Start/Stop Command: To give a start command
from the FLN, the following points must be set. The
VLT 6000 can also respond to discrete run/stop
control signals that are hard wired to its control
terminals. The point used to stop the drive through
the FLN determines the capability of these discrete
command signals.
2828
CMD COASTCMD COAST
28
CMD COAST – In most cases, it isnecessary
2828
CMD COASTCMD COAST
to set this point to NO to make the drive run.
If this is set to COAST while the VLT 6000 is
running, the drive will shut off immediately and
the motor will coast to a stop. When set to
COAST, the lower right corner of the drive
display shows UN. READY (unit ready). The
drive will not start in either HAND mode or
through discrete control signals until point 28
is set to NO. VLT 6000 parameter 503,
Coasting, can defeat this.
See the VLT 6000 Operating Instructions for
details. Because point 28 can keep the drive
from operating in any mode, this is commonly
used to provide a safety interlock function.
2424
CMD STPCMD STP
24
CMD STP
2424
CMD STPCMD STP
point to START to make the drive run. If this is
set to STOP while the drive is running, the
drive will decelerate to a stop. When this is
set to STOP, the drive cannot be started using
a hardwired discrete run command. It can,
however, be started in HAND mode from the
keypad.
3535
RUN ENABLERUN ENABLE
35
RUN ENABLE – In most cases, it is
3535
RUN ENABLERUN ENABLE
necessary to set this point ON to make the
drive run. If this is set to OFF while the drive is
running, the drive will decelerate to a stop.
When set to OFF, the lower right corner of the
display shows STAND BY. When OFF, the drive
can be started in HAND mode from the
keypad. It can also be started using a hardwired discrete run command, as when
parameter 505, Start, is set to digital input.
.STR.STR
TT
.STR
T – It is necessary the set this
.STR.STR
TT
12
MG.60.G2.22 - VLT is a registered Danfoss Trademark
Network Outputs frNetwork Outputs fr
Network Outputs fr
Network Outputs frNetwork Outputs fr
The points listed in Strategy One are commonly used.
Strategy Three
FLN FunctionFLN Function
FLN Function
FLN FunctionFLN Function
VLVL
T 6000 ContrT 6000 Contr
VL
T 6000 Contr
VLVL
T 6000 ContrT 6000 Contr
system, including system feedback
VLVL
T 6000 ModeT 6000 Mode
VL
T 6000 Mode –
VLVL
T 6000 ModeT 6000 Mode
The VLT 6000 follows hard-wired run/stop
signals.The drive uses its internal PID
controller to control motor speed. The
feedback signal is hard wired to the VLT 6000
analog input and the setpoint is programmed
into the drive. The FLN is used to monitor the
status of the drive and the value of the
VLT 6000 PID controller setpoint and
feedback.
Network Inputs to the VLNetwork Inputs to the VL
Network Inputs to the VL
Network Inputs to the VLNetwork Inputs to the VL
FLN is simply monitoring the operation of the drive, it
provides no inputs.
Network Outputs frNetwork Outputs fr
Network Outputs fr
Network Outputs frNetwork Outputs fr
to the points listed in Strategy One, it may be useful
to monitor the following points related to the
operation of the VLT 6000 PID controller.
Feedback:Feedback:
Feedback:
Feedback:Feedback:
6060
INPUT REFINPUT REF
60
INPUT REF – This is the setpoint for the
6060
INPUT REFINPUT REF
VLT 6000 PID controller in units defined in
parameter 415, Units Relating to Closed Loop.
setpoint to the VLT 6000 PID controller. The drive
compares the feedback signal with the setpoint and
adjusts the speed of the drive accordingly.
Network Inputs to the VLNetwork Inputs to the VL
Network Inputs to the VL
Network Inputs to the VLNetwork Inputs to the VL
start/stop control, which was discussed in Strategy Two, the FLN provides the drive with feedback
and setpoint information using the following points.
Feedback:Feedback:
Feedback:
Feedback:Feedback:
7171
FB MINFB MIN
71
FB MIN - The VLT 6000 can display the PID
7171
FB MINFB MIN
controller’s setpoint and feedback signal in
units chosen in drive parameter 415, UnitsRelating to Closed Loop. The value that the
minimum feedback signal represents can be
set using either point 71 or drive parameter
413, Minimum Feedback.
7272
FB MAX FB MAX
72
FB MAX - The VLT 6000 can display the PID
7272
FB MAX FB MAX
controller’s setpoint and feedback signal in
units chosen in drive parameter 415. The value
that the maximum feedback signal represents
can be set using either point 72 or drive
parameter 414, Maximum Feedback.
7373
BUS FB 1BUS FB 1
73
BUS FB 1 - A value of 0 represents the
7373
BUS FB 1BUS FB 1
minimum feedback signal, as defined by point
71 or parameter 413. A value of 16383
represents the maximum feedback signal, as
defined by point 72 or parameter 414. This
should be the feedback used if only one
feedback signal is supplied to the drive.
T 6000:T 6000:
T 6000: In addition to
T 6000:T 6000:
VLT
®
Adjustable Frequency Drive
6262
PI FEEDBACKPI FEEDBACK
62
PI FEEDBACK – This is the value of the
6262
PI FEEDBACKPI FEEDBACK
feedback signal for the VLT 6000 PID controller
in the units defined in parameter 415.
Strategy Four
FLN FunctionFLN Function
FLN Function – Provide the drive with
FLN FunctionFLN Function
setpoint and feedback values using the VLT
6000 PID controller to determine motor speed
VLVL
T 6000 ContrT 6000 Contr
VL
T 6000 Contr
VLVL
T 6000 ContrT 6000 Contr
VLVL
T 6000 ModeT 6000 Mode
VL
T 6000 Mode –
VLVL
T 6000 ModeT 6000 Mode
The VLT 6000 follows run/stop signals from the FLN.
The FLN receives the feedback signal from the
controlled system. It sends this and the desired
MG.60.G2.22 - VLT is a registered Danfoss Trademark
ol ol
ol –
From the FLN
ol ol
Closed Loop
NOTE:NOTE:
NOTE:
NOTE:NOTE:
If drive terminal 53 is programmed in
parameter 308, Analog Inputs, for feedback,
any signal applied to terminal 53 is added to value
provided at point 73. Therefore, it is generally
advisable not to program parameter 308 for
feedback.
74 BUS FB 274 BUS FB 2
74 BUS FB 2 - This is used when two feedback
74 BUS FB 274 BUS FB 2
signals are supplied to the drive PID
controller. VLT 6000 parameter 417,
Feedback Function,determines the the
function that the drive applies to these
signals. Functions include minimum,
maximum, sum, difference, and average. A
value of 0 represents the minimum
13
VLT® Adjustable Frequency Drive
feedback signal, as defined by point 71 or
parameter 413. A value of 16383 represents
the maximum feedback signal, as defined by
point 72 or parameter 414. See the VLT 6000Operating In Istructions for details.
NOTE:NOTE:
NOTE:
NOTE:NOTE:
If drive terminal 54 is programmed in para-
meter 311, Analog Inputs, for feedback,
any signal applied to terminal 54 is added to value
provided at point 73. Therefore, it is generally
®
feedback.
advisable not to program parameter 311 for
Adjustable Frequency Drive
VLT
Example: Example:
Example: In a cooling tower application, the feed-
Example: Example:
back signal comes from a temperature sensor with
a range of 40
2 (point 74) for the temperature sensor:
1.Set minimum feedback
(point 71 or parameter 413) to 40.
2.Set maximum feedback
(point 72 or parameter 414) 140.
3.Intercept = 40 (since the minimum feedback
value is 40)
4.Slope can be calculated as follows:
o
F to 140oF. To unbundle bus feedback
parameter 415. The value that the maximum
reference signal represents can be set using
either point 51 or drive parameter 205.
6969
SETPOINT 1SETPOINT 1
69
SETPOINT 1 - This is the PID controller’s
6969
SETPOINT 1SETPOINT 1
setpoint, expressed in the units that were
chosen in parameter 415. It can be set to
any value between REF MIN (point 50 or
parameter 204) and REF MAX (point 51 or
parameter 205). If an attempt is made to set
point 69 to a value outside of this range, the
setpoint will not be changed. SETPOINT 1
can also be programmed using parameter
418, Setpoint 1.
7070
SETPOINT 2SETPOINT 2
70
SETPOINT 2 - This PID controller setpoint is
7070
SETPOINT 2SETPOINT 2
used for applications where two feedback
signals will be compared to independent
setpoints. Refer to the VLT 6000 OperatingInstructions for more details.
SETPOINT 2 is expressed in the units
selected in parameter 415. It can be set to
any value between REF MIN (point 50 or
parameter 204) and REF MAX (point 51 or
parameter 205). If an attempt is made to
assign point 70 to a value outside of this
range, the setpoint will not change.
SETPOINT 2 can also be programmed
using parameter 419, Setpoint 2.
slope
=
=
0.00061
=
16383
×
PointExistingofRange
0.140)(140
×−
Setpoint:
5050
REF MINREF MIN
50
REF MIN - The VLT 6000 can display the PID
5050
REF MINREF MIN
controller’s setpoint and feedback signal in
units. The units displayed are chosen in drive
parameter 415. The value that the minimum
reference signal represents can be set using
either point 50 or drive parameter 204.
5151
REF MINREF MIN
51
REF MIN - The VLT 6000 can display the PID
5151
REF MINREF MIN
controller’s setpoint and feedback signal in
units. The units displayed are chosen in drive
The following points adjust the operation of
the VLT 6000 PID control loop. They are
generally set during start-up and only
adjusted if changes in the system require it.
these values can also be set using
parameters.
See the VLT 6000 Operating Instructions for
more details.
6161
PI STPI ST
ARAR
61
6161
PI ST
PI STPI ST
T FREQ T FREQ
AR
T FREQ (parameter 422) - This
ARAR
T FREQ T FREQ
sets the frequency to which the drivewill
accelerate after a start command. After it
reaches this frequency, the drive will activate its
PID controller. Point 61 can have a value
between the drive’s minimum frequency (as set
in parameter 201) and its maximum frequency
(as set in parameter 202). If an attempt is
made to set point 61 to a value outside of this
range, the drive value will not change.
MG.60.G2.22 - VLT is a registered Danfoss Trademark
6363
PI GAINPI GAIN
63
PI GAIN (parameter 423) - This sets the value
6363
PI GAINPI GAIN
of proportional gain for the VLT 6000 PID
controller. It can have a value between 0 and
10.
6464
PI I TIMEPI I TIME
64
PI I TIME (parameter 424) - This sets the
6464
PI I TIMEPI I TIME
integral time for the VLT 6000 PID controller.
It can have a value between 0.01 seconds
and 9999 (OFF). In order for the controller to
function properly, this should not be rned off.
6565
PI GAIN LIMITPI GAIN LIMIT
65
PI GAIN LIMIT (parameter 426) - This sets
6565
PI GAIN LIMITPI GAIN LIMIT
the maximum derivative gain for the VLT 6000
PID controller. It can have a value between 5
and 50.
6666
LOWPLOWP
66
6666
6868
68
6868
ASS FLASS FL
LOWP
ASS FL
LOWPLOWP
ASS FLASS FL
the time constant for the noise filter in the
VLT 6000 PID controller feedback loop. It can
have values between 0.01 and 10 seconds.
FB FUNCTIONFB FUNCTION
FB FUNCTION (parameter 417) - This sets
FB FUNCTIONFB FUNCTION
how the VLT 6000 PID controller responds to
the drive’s two feedback signals. Its value is
an integer between 0 and 6. Refer to the
VLT 6000 Operating Instructions for the list of
choices and an explanation of each.
TRTR
TR (parameter 427) - This sets
TRTR
VLT® Adjustable Frequency Drive
the trip. VLT 6000 parameter 503, Coasting Stop,
determines the interaction of these two safety
interlocks. See the VLT 6000 OperatingInstructions
for details.
Analog Input Monitoring:
Points 87, 88 and 89 can be used to monitor the
value of the analog control signals applied to
terminals 53, 54 and 60. These points are active
even when NO FUNCTION is programmed for the
analog input of the drive. As a result, it is possible to
use the VLT 6000 analog inputs as analog input for
the FLN.
Drive Relay Control:
While relay 1 and 2 in the VLT 6000 usually provide
drive status indications, these indications are generally
not needed when the drive is connected to an FLN.
In some applications, it can be useful to have the
FLN control these relays. For example, by controlling
one of the relays, the FLN could select the active
pump in a pump sequencing system. For the FLN to
control a drive relay, the appropriate VLT 6000
parameter (323 or 326) must be set to CONTROL
WORD 11/12. Setting point 40 or 41 to ON will then
activate the corresponding relay.
VLT
®
Adjustable Frequency Drive
Network Outputs frNetwork Outputs fr
Network Outputs fr
Network Outputs frNetwork Outputs fr
listed in Strategy One are commonly used.
■■
■ VLT 6000 Special Functions
■■
In addition to the control strategies described
above, the VLT 6000 provides additional control
flexibility to allow it to integrate into special control
systemrequirements. The following are just a few
examples.
Safety Interlock:
The VLT 6000 can accept a safety interlock stop
command that is hard-wired to the drive control
terminals and another from the FLN. When
VLT 6000 parameter 304, Digital Inputs, is set to
SAFETY INTERLOCK, an open hard-wired safety
interlock will cause the drive to display ALARM 60
EXTERNAL FAULT. Setting point 28 to COAST will
display UN. READY in the lower right corner of the
drive’s display. The individual displays for each
allow the operator to determine which device caused
om the VLom the VL
om the VL
om the VLom the VL
T 6000:T 6000:
T 6000: The points
T 6000:T 6000:
■■
■ Network Connection
■■
Connect the VLT 6000 to the FLN in accordance
with the following procedure (see Figure 2).
1.Connect signal wires to terminal 68 (P+) and
terminal 69 (N-) on main control board of drive.
(See tightening torque and wire size in Table 3.)
2.If shielded cabling is used, connect one end of
shield to terminal 61. This terminal is connected
to ground via an internal RC link.
NOTE:NOTE:
NOTE:
NOTE:NOTE:
It is recommended to use shielded, twistedpair cables to reduce noise between
conductors.
Table 3 Tightening Torque and Wire Gage
Torque Specs
Control wire
4.5 in Ib/0.5 Nm
18 24 AWG, shielded,
twisted pair/1.5 mm,
shielded twisted pair
MG.60.G2.22 - VLT is a registered Danfoss Trademark
15
VLT® Adjustable Frequency Drive
Adjustable Frequency Drive
®
Hardware Setup
VLT
A terminator dip switch on the main control board
of the VLT
the FLN bus. It is used for serial communication and
to connect and disconnect the drive’s digital inputs
NOTE:NOTE:
NOTE:
NOTE:NOTE:
Terminator switch positions must be set
correctly in accordance with Table 4 for
proper FLN serial communacation.
Figure 2 Network Terminal Connection
from the drive’s internal DC power supply. The
6000 is used to configure the drives on
switch positions shown in Figure 3 demonstrate the
factory setting. Table 4 lists the switch functions and
settings required for FLN operation.
Table 4. Terminator Switch Functions and FLN Settings
Switch Setting
Switch 1 No function
Switches 2 & 3 Used for terminating an RS-485 interface. On ffffir
irsssstttt and llllaaaasssstttt
irir
devices in a multiple device network, or on the oooonnnnllllyyyy device in a
single device network, switches 2 and 3 must be OOOONNNN.
On aaaalllll
l ooootttthhhheeeer
r ddddeeeevvvviiiicccces
l l
es in a multiple device network, 2 and 3
r r
eses
must be OOOOFFFFFFFF.
Switch 4 Separates the common of the internal 24 VDC power supply
from the common of the digital inputs.
Normally this switch is ON and the power supply is present at
terminals 12 and 13 for digital inputs. When OFF, the negative
of an external power supply is connected to terminal 20 and
the positive output is used to turn on the desired digital inputs
(terminals 16, 17, 18, 19, 27, 29, 32, and 33).
16
MG.60.G2.22 - VLT is a registered Danfoss Trademark
VLT® Adjustable Frequency Drive
Electrical Control Terminals
In most cases, the VLT 6000 will have electrical
control connections (see Figure 4) already
connected at equipment installation. The functional
description of the drive’s electrical control terminals
in Table 5 are provided primarily for system
modification and expansion. Two examples of typical
Table 5 Electrical Control Terminals Functional Description
Number Function
01, 02, 03 Form C relay output. Maximum 240 VAC, 2 A. Minimum 24 VDC, 10 mA or 24 VAC, 100 mA.
(Terminal group 01, 02, and 03 is placed in various locations on the power side of the drive,
depending upon the model type.)
04, 05 30 VAC, 42.5 VDC, 1 Amp relay outputs can be used for indicating status and warnings.
12, 13 Voltage supply to digital inputs and external transducers. For the 24 VDC to be used for digital
inputs, switch 4 on the control card must be closed (position on). The maximum output current
is 200 mA.
16 - 33 Digital inputs. R = 2 kohm
<5 V = logical 0
>10 V = logical 1
16 - 33 30 VAC, 42.5 VDC, 1 A relay output can be used for indicating status and warnings.
20 Voltage supply to digital inputs and external transducers. For the 24 VDC to be used for digital
inputs, switch 4 on the control card must be closed (position on). The maximum output current
is 200 mA.
39 Digital inputs. R = 2 kohm. <5 V = logical 0 , >10 V = logical 1
42, 45 Analog and digital outputs for indicating frequency, reference, current and torque. The analog
signal is 0 to 20 mA, or 4 to 20 mA at a maximum of 500 ?. The digital signal is 24 VDC at a
minimum of 600 ?.
50 10 VDC, 17 mA maximum analog supply voltage to potentiometer and thermistor.
serial interface control connections are
demonstrated in Figures 5 and 6. Many of these
terminals have multiple functions that are
determined by drive parameter settings. See the
VLT 6000 Operating Instructions for detailed
information.
VLT
®
Adjustable Frequency Drive
53, 54 0 to 10 VDC voltage input, R = 10 ?.
55 Common for analog inputs. This common is isolated from the common of all other power
supplies. If, for example, the drive s 24 VDC power supply is used to power an external
transducer which provides an analog input signal, terminal 55 must be wired to terminal 39.
60 0 to 20 mA or 4 to 20 mA, analog current input, R = 188 ? .
61 Shield for serial communication.
68, 69 RS-485 interface and serial communication. When the drive is connected to an R -485 serial
communication bus, DIP switches 2 and 3 must be closed on the first and the last device in the
serial connection. On the remaining drives, switches 2 and 3 must be open. The factory setting
is closed (position on).
MG.60.G2.22 - VLT is a registered Danfoss Trademark
17
Adjustable Frequency Drive
®
VLT® Adjustable Frequency Drive
VLT
Typical Control Connection Examples
TT
ransmitter Connection:ransmitter Connection:
T
ransmitter Connection:
TT
ransmitter Connection:ransmitter Connection:
The drive’s internal 24 VDC power supply is used to
power an external 4 to 20 mA transducer (see
Figure 5).
Figure 4 Electrical Control Terminals
TT
wo Feedback Signals:wo Feedback Signals:
T
wo Feedback Signals:
TT
wo Feedback Signals:wo Feedback Signals:
The drive processes two independent feedback
signals during closed loop operation (see Figure 6). It
can respond to the sum, difference, average,
minimum or maximum of these signals.
FigurFigur
e 5e 5
Figur
e 5 Transmitter Connection
FigurFigur
e 5e 5
Set Parameter 314, Terminal 60, Analog InputCurrent, to correspond to the purpose of the 4 to
20 mA signal.
Set Parameter 315, Terminal 60, Min. Scaling, to 4 mA.
Set Parameter 316, Terminal 60, Max. Scaling, to
20 mA.
Because the commons of the +24 VDC power
supply and the input reference follower have
separate circuit commons, it is necessary to
connect a jumper between terminals 39 and 55.
18
FigurFigur
e 6e 6
Figur
e 6 Two Feedback Signals Connection
FigurFigur
e 6e 6
Set Parameter 308, Terminal 53, Analog InputVoltage, to FEEDBACK.
Set Parameter 311, Terminal 54, Analog InputVoltage, to FEEDBACK
Set Parameter 417, Feedback Function, for the
desired operation.
MG.60.G2.22 - VLT is a registered Danfoss Trademark
VLT® Adjustable Frequency Drive
■■
■ Parameter Settings
■■
The VLT 6000 has a unique FLN address which is
transmitted over the RS-485 serial bus. The
network will recognize the drive, which may then be
programmed for setup options. The parameters
listed in Table 6 need to be set for each drive on the
FLN network. FLN communication related
parameters can only be set through the LCP
keypad.
Table 6 VLT 6000 Parameter Settings
Parameter Description Default Desired setting
*500 Protocol FC FLN
*501 Address 1 1 through 98
*502 Baud Rate 9600 4800 or 9600
**503 Coasting Logic or
**504 DC-brake Logic or
**505 Start Logic or
**506 Reversing Digital
**507 Selection of setup Logic or
**508 Selection of preset ref. Logic or
565 FLN Time Interval 60 sec 1 - 65534 sec
566 FLN Time Interval Function Off
* Minimum parameters which must be set to operate the VLT 6000 via FLN serial interface.
** When Digital input or Logic or is selected, digital inputs may interfere with serial bus
commands. The setting Serial communication allows serial bus commands only to be
carried out. See the VLT 6000 Operating Instructions for detailed descriptions.
NOTE:NOTE:
NOTE:
NOTE:NOTE:
As a minimum, it is required to set
parameter 500, Protocol, to FLN; parameter
501, Address, to the proper address; and parameter
502, Baud Rate, to the proper baud rate. (See
Programming the VLT 6000 in this manual.)
Parameters 503 through 508 are options that
select control of the drive through the digital and/or
the FLN serial port. Parameter 565, FLN TimeInterval, and 566, FLN Time Interval Function, can
be commanded by the data points 36 and 37 (see
Table 9).
VLT
®
Adjustable Frequency Drive
NOTE:NOTE:
NOTE:
NOTE:NOTE:
Drive can store preset references
programmed in parameters 211
through 214, Preset Reference (1-4). To avoid
these values modifying serial bus references,
set parameter 210, Reference Type, to
External/preset. See VLT 6000 Operating
Instructions for detailed description.
MG.60.G2.22 - VLT is a registered Danfoss Trademark
19
VLT® Adjustable Frequency Drive
Startup of FLN Control
This procedure assumes that the VLT 6000
adjustable frequency drive has been installed
properly and is operational in Hand control mode. It
also assumes the Siemens FLN data bus is
connected to an operational controller.
Start the VLT 6000 in accordance with the following
procedure.
1.Ensure that the assumptions in this procedure
are correct.
Adjustable Frequency Drive
®
2.Check that the network connections are
VLT
securely fastened in accordance with Figure 2.
3.Apply power to the VLT 6000.
4.Ensure that the minimum settings listed in
Table 6 are selected.
Verify compliance with all safety requirements listed in this manual.
Faults, Warnings and Alarms
DANGER:
A stopped motor may start unexpectedly
if faults occur in electronics of drive, or if
an active fault clears, such as a fault in supply AC
line, or fault in motor connection, or overload.
The VLT 6000 adjustable frequency drive outputs
faults, warnings and alarms on the FLN serial bus in
a numerical code. The code numbers are described
in Table 7. The Reset key is used for manually
resetting the drive after an alarm (fault trip). In this
case, the top line of the display will show TRIP
(RESET). If the top line of the display shows TRIP
(AUTO START), the drive will automatically restart. If
the top line of the display shows TRIPLOCK (DISC.
MAINS), input power to the drive must be cycled off
and on again before the trip can be reset.
Refer to the VLT 6000 Operating Instructions for
detailed descriptions.
5.Ensure that the switch positions in Figure 3
are set correctly.
6.Optional settings may be changed to meet or
enhance the drive’s operation, depending on
the application requirements.
7.For FLN control of the drive, press the AUTO
START key on the VLT 6000 LCP keypad.
Drive operation can then be controlled through
the host network device in accordance with
its operation instructions.
NOTE:NOTE:
NOTE:
NOTE:NOTE:
Default setting for point number 35, Run
Enable, is OFF. Drive will not operate until
Run Enable ON signal is given through serial
communication network.
20
MG.60.G2.22 - VLT is a registered Danfoss Trademark
VLT® Adjustable Frequency Drive
TT
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T
able 7 Faults, Warnings and Alarms Description
TT
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Fault Description Warning Alarm
number
1 10 volts low X
2 Live zero X X
4 AC power failure X X X
5 DC link voltage hig X
6 DC link voltage low X
7 Over voltage X X
8 Under voltage X X
9 Inverter time X X
10 Motor time X X
11 Motor thermistor X X
12 Current limit X X
13 Over current X X
14 Ground fault X X
15 Switch mode fault X X
16 Current short circuit X X
17 Serial comm. timeout X X
18 HPFB timeout X X
19 EEPROM on power card X
20 EEPROM o control card X
22 AMA fault X
29 Heat sink temperature too high X X
30 Motor phase U missing X
31 Motor phase V missing X
32 Motor phase W missing X
34 HPFB comm. fault X X
37 Inverter fault X X
39 AMA check par. 104, 106 X
40 AMA check par. 103, 105 X
41 AMA motor too big X
42 AMA motor too small X
60 External fault X
61 Output frequency low X
62 Output frequency high X
63 Output current lo X X
64 Output current high X
65 Feedback low X
66 Feedback hig X
67 Reference low X
68 Reference high X
69 Thermal Auto derating X
99 Unknown alarm X X
1) Trip: Requires a reset, either manual or automatic, depending on the the setting of parameter 400, Reset Function.
2) Trip lock: Requires AC power cycled on and off and a reset.
Alarms that also have a corresponding warning cannot be reset until warning has been removed, i.e., fault situation is gone.
Points 90-91 refer to warnings. Points 92-94 refer to alarms.
Trip1) Trip Lock
2)
VLT
®
Adjustable Frequency Drive
MG.60.G2.22 - VLT is a registered Danfoss Trademark
21
Point Mapping Table
The VLT 6000 parameters, along with the internal
variables and readouts for controlling the drive via
the FLN serial bus, are organized as a Point Map.
Not all parameters and readouts are supported by
the FLN protocol. FLN points 01, 02, 20, 29 and 99
TT
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T
able 8 Point Mapping
TT
able 8able 8
VLT® Adjustable Frequency Drive
are predefined. Available points and a description of
their characteristics are listed in Table 8. Parameters
which can be written to (“W” in the Read/Write
column) are programmable through the FLN device,
others (“R”) are read-only, or read and write (“R/W”).
Point
Number
Adjustable Frequency Drive
®
VLT
01 CTLR ADDRESS 1 -- 1 0 255 -- -- R 501 Pre-
02 APPLICATION 2709 -- 1 0 255 -- -- R -- Pre-
{03} FREQ OUTPUT 0 HZ 0.1 0 16383 -- -- R 512 LAI
{06} CURRENT 0 A 0.1 0 16383 -- -- R 514 LAI
{08} POWER 0 KW 1 0 511 -- -- R 515 LAI
{10} KWH 0 KWH 3.1 0 32767 -- -- R 602 LAI
{12} RUN TIME 0 HRS 4.0 0 32767 -- -- R 601 LAI
{13} DC BUS VOLT 0 VOLTS 1 0 1023 -- -- R 518 LAI
{14} OUTPUT VOLT 0 VOLTS 1 0 1023 -- -- R 517 LAI
{15} MOTOR THERM 0 PCT 1 0 255 -- -- R 519 LAI
{16} DRIVE THERM 0 PCT 1 0 255 -- -- R 520 LAI
{17} CURR. SETU 0 -- 1 0 255 -- -- R -- LAI
{18} TIMERS STAT 0 -- -- -- -- LIMIT OK R 527-15 LDI
{19} CURRENT STAT 0 -- -- -- -- LIMIT OK R 527-14 LDI
MG.60.G2.22 - VLT is a registered Danfoss Trademark
Port
VLT® Adjustable Frequency Drive
Point
Number
Descriptor
Factory
Default
(SI Units)
SI Units Slope
(SI Units)
Intercept
(SI Units)
Range On Text Off Text
Read/
Write
Param.
number
Network
Port
Type
Note 1
{33} LOCK PANEL
{34} SEL HND.AUTO HAND -- -- -- -- AUTO HAND R 532-13 LDI
{35} RUN ENABLE OFF -- -- -- -- ON OFF W Cmd-6 LDO
{36} BUS TIME 60 SEC 2 2 32767 -- -- R/W 565 LAO
{37} BUSTIME FUNC 0
{38} F OUT LOW
{39} F OUT HIGH
{40} RELAY OUT 1 OFF -- -- -- -- ON OFF W Cmd-11 LDO
{41} RELAY OUT 2 OFF -- -- -- -- ON OFF W Cmd-12 LDO
{42} PI STRT FR. 0 HZ 0.1 0 16383 -- -- R 422 LAI
{43} RELAY 1 STA OFF -- -- -- -- ON OFF R 530-11 LDI
{44} RELAY 1 STA OFF -- -- -- -- ON OFF R 530-12 LDI
{45} CURR. LIM.S Note 4 A 0.1 0.1 16383 -- -- R 215 LAI
{46} F OUT LOW.S 0 HZ 0.1 0 16383 -- -- R 201 LAI
{47} F OUT HIGH.S Note 4 HZ 0.1 0 16383 -- -- R 202 LAI
{48} REF MIN.S 0 UNIT 0.1 -1638.3 32767 -- -- R 204 LAI
{49} REF MAX.S Note 4 UNIT 0.1 -1638.3 32767 -- -- R 205 LAI
{50} REF MIN
{51} REF MAX
{52} REF STAT OFFREF -- -- -- -- ON.REF OFFREF R 527-8 LDI
{53} BUS REF 0 -- 1 0 32767
{54} SLEEP FREQ.S 0 HZ 0.1 0 16383 -- -- R 404 LAI
{55} WAKEUP FRQ.S Note 4 HZ 0.1 0 16383 -- -- R 405 LAI
{56} SLEEP TIME 301 SEC 1 0 511 -- -- R 403 LAI
{57} SLEEP FREQ
{58} WAKEUP FREQ
{59} SLEEP MODE OFF -- -- -- -- SLEEP OFF R 532-3 LDI
{60} INPUT REF 0 UNIT 0.1 -1638.3 32767 -- -- R 510 LAI
{61} PI STRT FREQ
{62} PI FEEDBACK 0 UNIT 0.1 -1638.3 32767 -- -- R 511 LAI
{63} PI GAIN 0.3 -- 0.01 0 1023 -- -- R/W 423 LAO
{64} PI I TIME 9999 SEC 0.3051543 0.01 32767 -- -- R/W 424 LAO
Note 5
Note 3
Note 3
Note 3
Note 3
Note 3
Note 3
Note 3
OPEN -- -- -- -- LOCK OPEN R/W 12-15 LDO
-- 1 0 255 -- -- R/W 566 LAO
Note 6
0 HZ 0.1 0 16383 -- -- W 201 LAO
Note 4 HZ 0.1 0 16383 -- -- W 202 LAO
Physical Output Points
Setpoint Related Points
0 UNIT 0.1 -1638.3 32767 -- -- W 204 LAO
Note 4 UNIT 0.1 -1638.3 32767 -- -- W 205 LAO
0 HZ 0.1 0 16383 -- -- W 404 LAO
Note 4 HZ 0.1 0 16383 -- -- W 405 LAO
PI Loop Related Points
0 HZ 0.1 0 16383 -- -- W 422 LAO
-- -- R/W -- LAO
Note 7
VLT
®
Adjustable Frequency Drive
MG.60.G2.22 - VLT is a registered Danfoss Trademark
{67} SLEEP BOOST OFF -- -- -- -- BOOST OFF R 532-2 LDI
{68} FB FUNC 1
{69} SETPOINT 1
Adjustable Frequency Drive
®
VLT
{70} SETPOINT 2
{71} FB MIN
{72} FB MAX
{73} BUS FB 1 0 -- 1 0 16383 -- -- R/W 535 LAO
{74} BUS FB 2 0 -- 1 0 16383 -- -- R/W 536 LAO
{75} AUTO RAMP OFF -- -- -- -- ACTIVE OFF R 532-0 LDI
{76} VOLT STAT OK -- -- -- -- LIMIT OK R 527-13 LDI
{77} INVERT STA OK -- -- -- -- STALL OK R 527-12 LDI
{78} FREQ STAT OUTRNG -- -- -- -- IN.RNG OUTRNG R 527-10 LDI
{79} CTRL STAT LOCAL -- -- -- -- BUS LOCAL R 527-9 LDI
{80} DRV ENA STAT NOTENA -- -- -- -- ENABLE NOTENA R 527-2 LDI
{81} DRV RDY STAT NOTRDY -- -- -- -- READY NOTRDY R 527-1 LDI
{82} DRVCTRL STAT NOTRDY -- -- -- -- READY NOTRDY R 527-0 LDI
{84} RESET NO -- -- -- -- RESET NO R 530-7 LDI
{85} START OFF -- -- -- -- ON OFF R 530-6 LDI
{86} Q.STOP Q.STOP -- -- -- -- NO Q.STOP R 530-4 LDI
{87} TERM 53 0 VOLTS 0.1 0 255 -- -- R 522 LAI
{88} TERM 54 0 VOLTS 0.1 0 255 -- -- R 523 LAI
{89} TERM 60 0 MILAMP 0.1 0 255 -- -- R 524 LAI
{90} OK.WARNING OK -- -- -- -- WARN OK R 527-7 LDI
{91} LAST WARNING 0
{92} OK.FAULT OK -- -- -- -- FAULT OK R 527-3 LDI
{93} LAST FAULT 0
{94} RESET FAULT NO -- -- -- -- RESET NO W -- LDO
{95} SETPOINT 1.S 0 UNIT 0.1 -1638.3 32767 -- -- R 418 LAI
{96} SETPOINT 2.S 0 UNIT 0.1 -1638.3 32767 -- -- R 419 LAI
{97} FB MIN.S 0 UNIT 0.1 -1638.3 32767 -- -- R 413 LAI
{98} FB MAX.S 100.0 UNIT 0.1 -1638.3 32767 -- -- R 414 LAI
99 ERROR STATUS
24
Descriptor
Note 3
Note 3
Note 3
Note 3
Note 2
Factory
Default
(SI Units)
Note 6
100.0 UNIT 0.1 -1638.3 32767 -- -- W 414 LAO
Note 8
Note 8
SI Units Slope
(SI Units)
-- 1 0 255 -- -- R/W 417 LAO
0 UNIT 0.1 -1638.3 32767 -- -- W 418 LAO
0 UNIT 0.1 -1638.3 32767 -- -- W 419 LAO
0 UNIT 0.1 -1638.3 32767 -- -- W 413 LAO
Miscellaneous Points
Error Related Points
-- 1 0 255 -- -- R -- LAI
-- 1 0 255 -- -- R 615 LAI
0 -- 1 0 255 -- -- R -- Pre-
Intercept
(SI Units)
Range On Text Off Text
Read/
Write
Param.
number
Network
Port
Type
Note 1
defined
MG.60.G2.22 - VLT is a registered Danfoss Trademark
Point Mapping Table Notes:
VLT® Adjustable Frequency Drive
VLT
Point numbers that appear in brackets { } may be unbundled at the field panel.
Note 1:Note 1:
Note 1:
Note 1:Note 1:
Note 2:Note 2:
Note 2:Points 29 and 99 are present but not used in this application.
Note 2:Note 2:
Note 3:Note 3:
Note 3:These points will accept any value within the range of the point even though the drive has
Note 3:Note 3:
LAI stands for “Logical Analog Input.” This is an analog value that the VLT 6000 provides to the
FLN network. Itsvalue is a feedback indicating the status of a physical input to the drive.
LAO stands for “Logical Analog Output.” This is an analog output from the FLN network to the
VLT 6000. It is used to control the operation of the drive.
LDI stands for “Logical Digital Input.” This is a digital (ON/OFF) signal from the VLT 6000 to the
FLN network. It indicates the operation of the drive.
LDO stands for “Logical Digital Output.” This is a digital (ON/OFF) signal from the FLN network to
the VLT 6000. It is used to control or indicate the operation of the drive.
different upper and/or lower limits for these points. This is because the upper and lower limits for
these points can vary depending on settings of other points or the drive size. Consult the VLT6000 Operating Instructions for values.
Twelve special read-only points can be used for checking if the value actually changed or the
change was rejected. These 12 read-only points should also be used for monitoring database
COVs which the others cannot.The read-only points are designated by a descriptor similar to
the original point with a suffix “.S” added.
®
Adjustable Frequency Drive
Below is a list of pairing where the points in parenthesis are the read-only points:
30 (45), 38 (46), 39 (47), 50 (48), 51 (49), 57 (54), 58 (55), 61 (42), 69 (95), 70 (96), 71 (97), 72
(98).
Note 4:Note 4:
Note 4:The default value depends on the drive. Consult the VLT 6000 Operating Instructions for values.
Note 4:Note 4:
Note 5:Note 5:
Note 5:When LOCK PANEL is set to LOCK, the “Hand Start”, “Off Stop”, “Auto Start” and “Reset”
Note 5:Note 5:
keys on the VLT 6000 keypad will be disabled. Four parameters in the drive will change
simultaneously. Local programming of the drive will also be locked except for parameter 016,
Lock for Data Change, which can disable the programming lock.
Note 6:Note 6:
Note 6:Consult the VLT 6000 Operating Instructions for choice options.
Note 6:Note 6:
Note 7:Note 7:
Note 7:The number 32767 equals 200% of Bus Ref range value.
Note 7:Note 7:
Note 8:Note 8:
Note 8:Use Table 7, Faults, Warnings and Alarms, to determine the FAULT or WARNING corresponding
Note 8:Note 8:
to a number.
MG.60.G2.22 - VLT is a registered Danfoss Trademark
25
VLT® Adjustable Frequency Drive
Point Database Definitions
Point Descriptor Definition
Number
01CTLR ADDRESSPredefined device address.
02APPLICATIONPredefined FLN application for use with VLT 6000 drive.
03FREQ OUTPUTDisplays drive speed in hertz.
06CURRENTDisplays drive output current in amps.
08POWERDisplays drive power output in kilowatts.
10KWHDisplays drive cumulative energy output in kilowatt-hours.
12RUN TIMEDisplays number of hours drive has supplied power to motor.
13DC BUS VOLTDisplays drive voltage at DC bus in DC volts.
Adjustable Frequency Drive
®
VLT
14OUTPUT VOLTDisplays output voltage to motor in AC volts.
15MOTOR THERMDisplays motor thermal load in percentage.
16DRIVE THERMDisplays drive thermal load in percentage.
17CURR. SETUPDisplays parameter setup number currently controlling drive.
18TIMERS STATDisplays if temperature limit of motor, drive or motor thermistor has been exceeded.
19CURRENT STATDisplays if drive is operating in current limit.
20OVRD TIMENot used.
21FWD.REVDisplays direction of motor rotation, forward or reverse.
22CMD FWD.REVCommands direction of motor rotation.
23STOP.RUNDisplays drive RUN/STOP status.
24CMD STP.STRTCommands drive to start or stop.
25FREEZE OUTDisplays if output frequency is in freeze mode at present value.
26CMD FREEZECommands drive to freeze present output frequency.
27COASTDisplays if drive has been given a coast to stop command.
28CMD COASTCommands drive to make motor coast to a stop.
29DAY.NIGHTSelects day or night mode. (Has no effect on drive operation.)
30CURRENT LIMSets maximum drive output current to motor in amps.
31ACCEL TIME 1Sets motor ramp up time in seconds.
32DECEL TIME 1Sets motor ramp down time in seconds.
33LOCK PANELUsed to lock out Hand Start, Off/Start, Auto Start and Reset keys on LCP.
34SEL HAND.AUTODisplays operation in Hand or Auto control mode function.
35RUN ENABLEUsed to enable or disable drive operation in auto mode.
36BUS TIMESets time limit to determine loss of serial communication in seconds.
37BUSTIME FUNCSelects drive response to loss of serial communication.
38F OUT LOWSets minimum drive output frequency.
39F OUT HIGHSets maximum drive output frequency.
40RELAY OUT 1Controls drive relay output 1. Note: Set relay output to corresponding function.
41RELAY OUT 2Controls drive relay output 2. Note: Set relay output to corresponding function.
42PI STRT FR.SDisplays status of point 61.
43RELAY 1 STATDisplays status of FLN command to drive relay output 1.
44RELAY 2 STATDisplays status of FLN command to drive relay output 2.
45CURR. LIM.SDisplays status of point 30.
46F OUT LOW.SDisplays status of point 38.
47F OUT HIGH.SDisplays status of point 39.
48REF MIN.SDisplays status of point 50.
49REF MAX.SDisplays status of point 51.
50REF MINSets lowest frequency reference value for drive.
51REF MAXSets highest frequency reference value for drive.
52REF STATDisplays if drive is running at commanded reference.
TT
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26
MG.60.G2.22 - VLT is a registered Danfoss Trademark
VLT® Adjustable Frequency Drive
Point Descriptor Definition
Number
53BUS REFSends drive an external reference signal in percent.
54SLEEP FREQ.SDisplays status of point 57.
55WAKEUP FREQ.SDisplays status of point 58.
56SLEEP TIMEDisplays run time at low speed before sleep mode starts.
57SLEEP FREQSets output frequency required to activate sleep mode timer.
58WAKEUP FREQSets command frequency required to restart motor after sleep mode.
59SLEEP MODEDisplays when drive is stopped in sleep mode.
60INPUT REFDisplays drive input reference in Hz or as selected in parameter 415.
61 PI STRT FREQSets drive frequency after start at which PID control is activated.
62 PI FEEDBACKDisplays resulting feedback value in units selected in parameter 415.
63PI GAINSets proportional gain of PID controller in percentage.
64PI TIMESets integral time of PID controller in seconds.
65PI GAIN LIMSets maximum gain for differentiator of PID controller.
66LOWPASS FILTERSets lowpass filter time constant for feedback circuit.
67SLEEP BOOSTDisplays sleep boost set point in percentage.
68FB FUNCSelects calculation method when two feedback signals are used.
69SETPOINT 1Sets setpoint for feedback 1 in units selected in parameter 415.
70SETPOINT 2Sets setpoint for feedback 2 in units selected in parameter 415.
71FB MINSets minimum feedback signal value in units selected in parameter 415.
72FB MAXSets maximum feedback signal value in units selected in parameter 415.
73BUS FB 1Supplies feedback value for bus feedback 1 in percent.
74BUS FB 2Supplies feedback value for bus feedback 2 in percent.
75AUTO RAMPDisplays when drive deceleration rate is extended due to auto ramping.
76VOLT STATDisplays if drive DC bus voltage exceeds high/low warning limits.
77INVERT STATDisplays drive inverter status, ok or stall.
78FREQ STATDisplays if drive is running outside of frequency limits of parameters 223 and 224.
79CTRL STATDisplays whether drive is in local control or FLN serial bus.
80DRV ENA STATDisplays if drive is enabled to start when run command given.
81DRV RDY STATDisplays if drive control is ready or if a trip has occurred.
82DRVCTRL STATDisplays drive control status as ready or not ready.
84RESETDisplays if a fault reset command has been given via serial bus.
85STARTDisplays if a run command has been given via serial bus.
86Q.STOPDisplays if a stop command has been given via serial bus.
87TERM 53Displays voltage value of signal on terminal 53 in volts.
88TERM 54Displays voltage value of signal on terminal 54 in volts.
89TERM 60Displays current value of signal on terminal 60 in mA.
90OK.WARNINGDisplays if drive is in a warning condition.
91LAST WARNINGDisplays last drive warning.
92OK.FAULTDisplays if drive has been tripped due to a fault.
93LAST FAULTDisplays last drive fault trip.
94RESET FAULTResets drive faults and resumes normal drive operation.
95SETPOINT 1.SDisplays status of point 69.
96SETPOINT 2.SDisplays status of point 70.
97FB MIN.SDisplays status of point 71.
98FB MAX.SDisplays status of point 72.
99ERROR STATUSNot used.
VLT
®
Adjustable Frequency Drive
MG.60.G2.22 - VLT is a registered Danfoss Trademark
27
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