Danfoss VLT 8000 AQUA Operating guide

■ Contents

VLT®8000 AQUA

Introduction

Software version ....................................................................................................... 4

Definitions ................................................................................................................ 5

Safety regulations ..................................................................................................... 7

Warning against unintended start ............................................................................. 7

Introduction to Operating Instructions ....................................................................... 9

Control principle ..................................................................................................... 10

AEO - Automatic Energy Optimization .................................................................... 10

Example of application - Constant pressure regulation in water supply system ....... 12

PC software and serial communication ................................................................... 13

PC Software tools .................................................................................................. 13

Fieldbus options ..................................................................................................... 13

Profibus .................................................................................................................. 13

LON - Local Operating Network ............................................................................. 14

DeviceNet .............................................................................................................. 14

Modbus RTU .......................................................................................................... 14

Cascade Controller Option ..................................................................................... 17

Unpacking and ordering a VLT frequency converter ................................................ 25

Type code ordering number string ......................................................................... 25

TYPE CODE Table/Ordering form ........................................................................... 29

......................................................................................................... 4

Installation ......................................................................................................... 30

General technical data ............................................................................................ 30

Technical data, mains supply 3 x 200 - 240 V ......................................................... 36

Technical data, mains supply 3 x 380 - 480 V ........................................................ 38

Technical data, mains supply 3 x 525 - 600 V ......................................................... 43

Fuses ..................................................................................................................... 48

Mechanical dimensions .......................................................................................... 51

Mechanical installation ............................................................................................ 54

General information about electrical installation ...................................................... 56

High voltage warning .............................................................................................. 56

Earthing .................................................................................................................. 56

Cables .................................................................................................................... 56

Screened/armoured cables .................................................................................... 56

Extra protection with regard to indirect contact ....................................................... 57

RFI switch .............................................................................................................. 58

High voltage test .................................................................................................... 61

Heat emission from VLT 8000 AQUA ...................................................................... 61

EMC-correct electrical installation ........................................................................... 62

Earthing/Grounding of screened/armoured control cables ...................................... 64

Electrical installation, enclosures ............................................................................. 65

Use of emc-correct cables ..................................................................................... 73

Tightening torque and screw sizes ......................................................................... 74

Mains connection ................................................................................................... 75

Motor connection ................................................................................................... 75

DC bus connection ................................................................................................ 77

High-voltage relay ................................................................................................... 77

Electrical installation, control cables ........................................................................ 78

Switches 1-4 .......................................................................................................... 79

Connection example VLT 8000 AQUA .................................................................... 81

Control unit LCP ..................................................................................................... 84

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VLT®8000 AQUA

Control keys for parameter setup ........................................................................... 84

Indicator lamps ....................................................................................................... 85

Local control .......................................................................................................... 85

Display mode ......................................................................................................... 85

Navigation between display modes ........................................................................ 88

Changing data ........................................................................................................ 89

Manual initialisation ................................................................................................. 89

Quick Menu ............................................................................................................ 90

Programming .................................................................................................... 92

Operation and Display 001-017 .............................................................................. 92

The Setup configuration ......................................................................................... 92

Setup of user-defined readout ................................................................................ 93

Load and motor 100-124 ....................................................................................... 99

Configuration .......................................................................................................... 99

Motor power factor (Cos ø) .................................................................................. 105

References and limits 200-228 ............................................................................. 108

Reference handling ............................................................................................... 109

Reference type ..................................................................................................... 112

Initial ramp parameter 229 .................................................................................... 116

Fill Mode .............................................................................................................. 116

Fill Rate parameter 230 ........................................................................................ 117

Filled Setpoint parameter 231 ............................................................................... 117

Inputs and outputs 300-328 ................................................................................. 118

Analog inputs ....................................................................................................... 122

Analog/digital outputs ........................................................................................... 125

Relay outputs ....................................................................................................... 128

Application functions 400-434 .............................................................................. 131

Sleep mode .......................................................................................................... 132

PID for process control ......................................................................................... 137

PID overview ........................................................................................................ 139

Feedback handling ............................................................................................... 139

Enhanced Sleep Mode ......................................................................................... 145

Serial communication for FC protocol ................................................................... 149

Protocols .............................................................................................................. 149

Telegram communication ..................................................................................... 149

Telegram build-up under FC protocol ................................................................... 149

Data character (byte) ............................................................................................ 151

Process word ....................................................................................................... 154

Control word according to FC protocol ................................................................. 155

Status word according to FC protocol .................................................................. 156

Serial communication 500-556 ............................................................................. 159

Warning words 1+2 and Alarm word .................................................................... 167

Service functions 600-631 .................................................................................... 168

Electrical installation of the relay card .................................................................... 173

All about VLT 8000 AQUA ......................................................................... 174

Status messages .................................................................................................. 174

List of warnings and alarms .................................................................................. 176

Special conditions ................................................................................................ 181

Aggressive environments ...................................................................................... 181

Calculation of resulting reference .......................................................................... 182

Extreme running conditions .................................................................................. 184

Peak voltage on motor ......................................................................................... 185

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VLT®8000 AQUA

Derating for ambient temperature ......................................................................... 187

Switching on the input .......................................................................................... 187

Efficiency .............................................................................................................. 189

Mains supply interference/harmonics .................................................................... 190

CE labelling .......................................................................................................... 191

EMC test results (Emission, Immunity) .................................................................. 192

EMC Immunity ..................................................................................................... 194

Factory settings .................................................................................................... 196

Index .................................................................................................................... 204

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VLT®8000 AQUA

VLT 8000 AQUA

Operating Instructions Software version: 1.7x

These Operating Instructions can be used for all VLT 8000 AQUA frequency converters with software version 1.7x. The software version number can be seen from parameter 624

Software version no.

176FA145.16

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■Definitions

Definitions are given in alphabetical order.

EO: Automatic Energy Optimization - function that dynamically adjusts the current supplied to a variable torque load to optimize motor power factor and motor efficiency.

nalog inputs:

a The analog inputs can be used for controlling various functions of the frequency converter. There are two types of analog inputs: Current input, 0-20 mA Voltage input, 0-10 V DC.

nalog ref.

a A signal transmitted to input 53, 54 or 60. Can be voltage or current.

analog outputs: There are two analog outputs, which are able to supply a signal of 0-20 mA, 4-20 mA or a digital signal.

utomatic motor adjustment, AMA:

A Automatic motor adjustment algorithm, which determines the electrical parameters for the connected motor, at standstill.

VLT®8000 AQUA

C Constant torque: used for e.g. heavy, solid sludge pumps and centrifuges.

igital inputs:

D The digital inputs can be used for controlling various functions of the frequency converter.

igital outputs: There are four digital outputs, two of which activate a relay switch. The outputs are able to supply a24VDC(max. 40mA)signal.

JOG

Theoutputfrequencyfromthefrequencyconverter transmitted to the motor when the jog function is activated (via digital terminals or serial communication).

Theoutputfrequencyfromthefrequencyconverter transmitted to the motor.

M,N

The rated motor frequency (nameplate data).

MAX

Maximum output frequency transmitted to the motor.

Introduction

WG:

A AWG means American Wire Gauge, i.e. the American measuring unit for cable cross-section.

ontrol command: By means of the control unit and the digital inputs, it is possible to start and stop the connected motor. Functions are divided into two groups, with the following priorities:

Group 1 Reset, Coasting stop, Reset and

Coasting stop, DC braking, Stop and the [OFF/ STOP] key.

Group 2 Start, Pulse start, Reversing, Start

reversing, Jog and Freeze output

Group 1 funct

ions are called Start-disable commands. The difference between group 1 and group 2 is that in group 1 all stop signals must be cancelled for the motor to st

art. The motor can then be started by means of a single start signal in group 2. A stop command given as a group 1 command

in the display indication STOP.

results A missing stop command given as a group 2 command results in the display indication STAND BY.

MIN

Minimum output frequency transmitted to the motor.

The current transmitted to the motor.

M,N

The rated motor current (nameplate data).

nitializing: If initializing is carried out (see parameter 620 Operating mode), the frequency converter returns to the factory setting.

VLT,MAX

The maximum output current.

VLT,N

The rated output current supplied by the frequency converter.

CP:

L The control panel, which makes up a complete interface for control and programming of VLT 8000 AQUA. The control panel is detachable and may, as an alternative, be installed up to 3 metres away

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from the frequency converter, i.e. in a front panel, by means of the installation kit option.

SB: Least significant bit. Used in serial communication.

CM:

M Stands for Mille Circular Mil, an American measuring unit for cable cross-section.

SB:

M Most significant bit. Used in serial communication.

M,N

The rated motor speed (nameplate data).

VLT

The efficiency of the frequency converter is defined as the ratio between thepower output andthe power input.

n-line/off-line parameters: On-line parameters are activated immediately after the data value is changed. Off-line parameters are not activated until OK has been entered on the control unit.

ID:

P The PID regulator maintains the desired speed (pressure, temperature, etc.) by adjusting the output frequency to match the varying load.

M,N

The rated power delivered by the motor (nameplate data).

reset ref.

P A permanently defined reference, which can be set from -100% to +100% of the reference range. There are four preset references, which can be selected via the digital terminals.

MAX

The maximum value which the reference signal may have. Set in parameter 205 Maximum

reference, Ref

MAX

VLT®8000 AQUA

etup: There are four Setups, in which it is possible to save parameter settings. It is possible to change between the four parameter Setups and to edit one Setup, while another Setup is active.

tart-disable command:

S A stop command that belongs to group 1 of the control commands - see this group.

top command:

S See Control commands.

hermistor: A temperature-dependent resistor placed where the temperature is to be monitored (VLT or motor).

rip:

T A state which occurs in different situations, e.g. if the frequency converter is subjected to an over-temperature. A trip can be cancelled by pressing reset or, in some cases, automatically.

rip locked:

T Trip locked is a state which occurs in different situations, e.g. if the frequency converter is subject to an over-temperature. A locked trip can be cancelled by cutting off mains and restarting the frequency converter.

The voltage transmitted to the motor.

M,N

The rated motor voltage (nameplate data).

VLT, MAX

The maximum output voltage.

T characteristics: Variable torque characteristics, used for pumps and fans.

MIN

The smallest value which the reference signal may have. Set in parameter 204 Minimum reference, Ref

MIN

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VLT®8000 AQUA

The voltage of the frequency converter is dangerous whenever the equipment

is connected to mains. Incorrect installation of the motor or the frequency converter may cause damage to the equipment, serious personal injury or death. Consequently, the instructions in this manual, as well as national and local rules and safety regulations, must be complied with.

■Safety regulations

1. The frequency converter must be disconnected

from the mains if repair work is to be carried out. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.

2. The [OFF/STOP] key on the control panel of

the frequency converter does not disconnect the equipment from mains and is thus be used as a safety switch.

3. Correct protective earthing/grounding of the

equipment must be established, the user must be protected against supply voltage, and the motor must be protected against overload in accordance with the National Electrical Code and local codes.

4. The earth leakage currents are higher than 3.5mA.

5. Protection against motor overload is n

the factory setting. If this function is required, set parameter 117, Motor thermal protection,todata value ETR trip or data value ETR warning.

ote: The function is initialised at 1.0 x rated motor

N current and rated motor frequency (see parameter

not to

ot included in

117, Motor thermal protection).InUL/cUL applications ETR provides Class 20, over-load

protection in accordance with the NEC

6. Do n

7. Please note that the frequency converter has more

■Warning against unintended start

1. The motor can be brought to a stop by means

2. While parameters are being changed, the motor

3. A stopped motor may start if a fault occurs in

ot remove the plugs for the motor and mains supply while the frequency converter is connected to mains. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.

voltage inputs than L1, L2, L3 when the DC-bus terminals or AUX 24 V option are used. Check that a disconnected and that the necessary time has passed before repair work is commenced.

of digital commands, bus commands, references or a local stop, while the frequency converter is connected to mains. If personal safety considerations make it necessary to ensure that no unintended start occurs, t functions are not sufficient.

may start. Consequently, t STOP] must always be activated, following which data can be modified.

the electronics of the frequency converter, or if a temporary overload or a fault in the supply mains or the motor connection ceases.

ll voltage inputs have been

he stop key [OFF/

hese stop

Introduction

Warning:

Touching the electrical parts may be fatal - even after the equipment has been disconnected from line.

VLT 8006-8062, 200-240 V: wait at least 15 minutes VLT 8006-8072, 380-480 V: wait at least 15 minutes VLT 8102-8352, 380-480 V: wait at least 20 minutes VLT 8452-8652, 380-480 V: wait at least 40 minutes VLT 8002-8006, 525-600 V: wait at least 4 minutes VLT 8008-8027, 525-600 V: wait at least 15 minutes VLT 8032-8072, 525-600 V: wait at least 30 minutes VLT 8052-8402, 525-690 V: wait at least 20 minutes VLT 8502-8652, 525-690 V: wait at least 30 minutes

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176FA159.15

■Use on isolated mains

See section RFI Switch regarding use on isolated mains.

It is important to follow the recommendations regarding installation on IT-mains, since sufficient protection of the complete installation must be observed. Not taking care using relevant monitoring devices for IT-mains may result in damage.

It is the responsibility of the user or the person installing the VLT to provide proper

earthing/grounding, as well as motor overload and branch circuit protection according to local codes such as the Nation Electrical Code (NEC).

NB!:

Electrostatic Precaution; Electrostatic discharge (ESD). Many electronic components are

sensitive to static electricity. Voltages so low that they cannot be felt, seen or heard, can reduce the life, affect performance, or completely destroy sensitive electronic components. When performing service, proper ESD equipment should be used to prevent possible damage from occurring.

VLT®8000 AQUA

The frequency converter contains dangerous voltages when connected to mains voltage. After disconnecting from mains wait at least

15 minutes for VLT 8006-8062, 200-240 V 15 minutes for VLT 8006-8072, 380-480 V 20 minutes for VLT 8102-8352, 380-480 V 40 minutes for VLT 8452-8652, 380-480 V 4 minutes for VLT 8002-8006, 525-600 V 15 minutes for VLT 8008-8027, 525-600 V 30 minutes for VLT 8032-8072, 525-600 V 20 minutes for VLT 8052-8402, 525-690 V 30 minutes for VLT 8502-8652, 525-690 V before touching any electrical components. Also make sure that other voltage inputs have been disconnected, such as external 24 VDC and load-sharing (linkage of DC intermediate circuit). Only a competent electrician should carry out the electrical installation. Improper installation of the motor or the VLT may cause equipment failure, serious injury or death. Follow this manual and National Electrical Codes (NEC) and local safety codes.

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VLT®8000 AQUA

■Introduction to Operating Instructions

These Operating Instructions are divided into four sections with information about VLT 8000 AQUA.

Introduction to AQUA: This section tells you the advantages you can obtain by using a VLT

8000 AQUA - such as Automatic Energy Optimization, Constant Torque or Variable Torque and other AQUA relevant functions. This section also contains examples of applications as well as information about Danfoss.

Installation: This section tells you how to carry out a mechanically correct installation

of the VLT 8000 AQUA. Furthermore, a list is given of mains and motor connections, together with a description of the control card terminals.

Programming: This section describes the control unit and the software parameters for

the VLT 8000 AQUA. Also included is a guide to the Quick Setup menu, which allows you to get started on your application very quickly.

All about VLT 8000 AQUA: This section gives information about status, warning and error messages

from the VLT 8000 AQUA. Additionally, information is given on technical data, ser-vice, factory settings and special conditions.

Introduction

NB!:

Indicate

s something to be noted by the reader.

Indicates a general warning

Indicates a high-voltage warning

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■Control principle

A frequency converter rectifies AC voltage from mains into DC voltage, after which this DC voltage is converted into a AC current with a variable amplitude and frequency.

VLT®8000 AQUA

The motor is thus supplied with variable voltage and frequency, which enables infinitely variable speed control of three-phased, standard AC motors.

1. Mains voltage 3 x 200 - 240 V AC, 50 / 60 Hz. 3 x 380 - 480 V AC, 50 / 60 Hz. 3 x 525 - 600 V AC, 50 / 60 Hz. 3 x 525 - 690 V AC, 50 / 60 Hz.

. Rectifier

2 A three-phase rectifier bridge that rectifies AC current into DC current.

. Intermediate circuit

DC voltage = 1.35 x mains voltage [V].

. Intermediate circuit coils Even out the intermediate circuit voltage the harmonic current feedback to the mains supply.

■AEO - Automatic Energy Optimization

Normally, the U/f characteristics have to be set on the basis of the expec However, knowing the load at a given frequency in an installation is often a problem. This problem can be solved by usin Automatic Energy Optimization (AEO), which ensures optimum energy utilization. All VLT 8000 AQUA units feature thi not necessary to adjust the frequency converter U/f ratio in order to obtain maximum energy savings. In other voltage/frequency ratio (U/f) must be assessed to carry out correct setting of the frequency converter. Using A no longer need to calculate or assess the system characteristics of the installation, since Danfoss VLT 800 energy consumption by the motor at all times.

The figure on the right illustrates the working range of the AEO function, within which energy optimization is enabled.

s function as a factory setting, i.e. it is

frequency converters, the given load and

utomatic Energy Optimization (AEO), you

0 AQUA units guarantee optimum, load-dependent

ted load at different frequencies.

g a VLT 8000 AQUA with its integral

and reduce

. Intermediate circuit capacitors

Even out the intermediate circuit voltage.

. Inverter Converts DC voltage into variable AC voltage withavariablefrequency.

. Motor voltage Variable AC voltage, 0-100% of mains supply voltage.

. Control card This is where to find the computer that controls the inverter which generates the pulse pattern by which the DC voltage is converted into variable AC voltage with a variable frequency.

he AEO function has been selected in parameter 101,

If t Torque characteristics, this function will be constantly active. If there is a major deviation from the optimum U/f

atio, the frequency converter will quickly adjust itself.

Advantages of the AEO function

• Automatic energy optimization

• Compensation if an oversize motor is used

• AEO matches operations to daily or

seasonal fluctuations

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• Energy savings in a constant air volume system

• Compensation in the oversynchronous

working range

• Reduces acoustic motor noise

VLT®8000 AQUA

Introduction

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VLT®8000 AQUA

■Example of application - Constant pressure

regulation in water supply system

The demand for water from waterworks varies considerably during the course of a day. In the night, practically no water is used, while in the morning and in the evening the consumption is high. In order to maintain a suitable pressure in the water supply lines in relation to the current demand, the water supply pumps are equipped with speed control. The use of a frequency converter enables the energy consumed by the pumps to be kept at a minimum, while optimizing the water supply to consumers. A VLT 8000 AQUA with its integral PID controller ensures simple and quick installation. For example, an IP54/NEMA 12 unit can be mounted close to the pump on the wall and the existing mains cables can be used as mains supply to the frequency converter. A Pressure transmitter (e.g. Danfoss MBS 33 or MBS

3000) can be fitted a few meters (feet) from the joint outlet point from the waterworks to obtain closed loop regulation. Danfoss MBS 33 and MBS 3000 is a two-wire transmitter (4-20 mA) that can be powered directly from a VLT 8000 AQUA. The required setpoint (e.g. 5 bar) can be set locally in parameter 418 Setpoint 1.

Assume: Transmitter is scaled 0-10 Bar, minimum flow is achieved at 30 Hz. An increase in motor speed increases the pressure.

Set the following parameters: Par. 100 Configuration Closed loop [1] Par. 201 Minimum Output Frequency 30 Hz Par. 202 Maximum Output Frequency 50 Hz (or 60 Hz) Par. 204 Minimum Reference 0 Bar Par. 205 Maximum Reference 10 Bar Par. 302 Terminal 18 Digital inputs Start [1] Par. 314 Terminal 60, analog input current Feedback signal [2] Par. 315 Terminal 60, min. scaling 4 mA Par. 316 Terminal 60, max. scaling 20 mA Par. 403 Sleep mode timer 10 sec. Par. 404 Sleep frequency 35 Hz Par. 405 Wake-up frequency 45 Hz Par. 406 Boost setpoint 125% Par. 413 Minimum Feedback 0 Bar Par. 414 Maximum Feedback 10 Bar Par. 415 Process units Bar [16] Par. 418 Setpoint 1 5 bar Par. 420 PID control action Normal Par. 423 PID Proportional gain 0.3* Par. 424 PID Integral time 30 sec.*

* The PID tuning parameters depend on the actual system dynamics.

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VLT®8000 AQUA

■PC software and serial communication

Danfoss offers various options for serial communication. Using serial communication, it is possible to monitor, program and control one or several frequency converters from a centrally located computer. All VLT 8000 AQUA units have an RS 485 port as standard with a choice of two protocols. The protocols selectable in parameter 500 protocols are:

• FC Protocol

• Modbus RTU

A bus option card allows higher transmission speed than RS 485. In addition, a higher number of units can be linked to the bus and alternative transmission media can be used. Danfoss offers the following option cards for communication:

• Profibus

• LonWorks

• DeviceNet

Information on the installation of various options is not included in these operating instructions.

Using the RS 485 port enables communication,

e.g. with a PC. A Windows

program, called MCT 10, is available for this purpose. It can be used to monitor, program and control one or several VLT 8000 AQUA units.

■PC Software tools

PC Software - MCT 10

All drives are equipped with a serial communication port. We provide a PC tool for communication between PC and frequency converter, VLT Motion Control Tool MCT 10 Set-up Software.

MCT 10 Set-up Software

MCT 10 has been designed as an easy to use interactive tool for setting parameters in our frequency converters. The MCT 10 Set-up Software will be useful for:

• Planning a communication network off-line. MCT 10

contains a complete frequency converter database

• Commissioning frequency converters on line

• Saving settings for all frequency converters

• Replacing a drive in a network

• Expanding an existing network

• Future developed drives will be supported

MCT10Set-upSoftwaresupportProfibusDP-V1via a Master class 2 connection. It makes it possible to on line read/write parameters in a frequency converter via the Profibus network. This will eliminate the need for an extra communication network.

The MCT 10 Set-up Software Modules

The following modules are included in the software package:

MCT10Set-upSoftware

Setting parameters Copy to and from frequency converters Documentation and print out of parameter settings incl. diagrams

SyncPos

Creating SyncPos programme

Ordering number:

Please order your CD containing MCT 10 Set-up Software using code number 130B1000.

Introduction

■Fieldbus options

The increasing need for information in building management systems makes it necessary to collect or visualise many different types of process data. Important process data can help the system technician in the day to day monitoring of the system, which means that a negative development, e. g. an increase in energy consumption, can be rectified in time.

The substantial amount of data in large buildings may generate a need for a higher transmission speed than 9600 baud.

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■Profibus

Profibus is a fieldbus system with FMS and DP, which can be used for linking automation units, such as sensors and actuators, to the controls by means of a two-conductor cable.

Profibus FMS is used if major communication tasks are to be solved at cell and system level by means of large volumes of data.

Profibus DP is an extremely fast communication protocol, made specially for communication between the automation system and various units.

VLT 8000 AQUA only supports DP.

■LON - Local Operating Network

LonWorks is an intelligent fieldbus system which improves the possibility of decentralising control, as communication is enabled between individual units in the same system (Peer-to-Peer). This means that there is no need for a big main station for handling all the signals of the system (Master-Slave). Signals are sent direct to the unit that needs them via a common network medium. This makes communication much more flexible and the central building state control and monitoring system can be changed into a dedicated building state monitoring system whose task is to ensure that everything is running as planned. If the potential of LonWorks is fully utilised, sensors will also be connected to the bus, which means that a sensor signal can quickly be moved to another controller. If room dividers are mobile, this is a particularly useful feature.

■DeviceNet

DeviceNet is a digital, multi-drop network, based on the CAN protocol, that connects and serves as a communication network between industrial controllers and I/O devices. Each device and/or controller is a node on the network. DeviceNet is a producer-consumer network that supports multiple communication hierarchies and message prioritization. DeviceNet systems can be configured to operate in a master-slave or a distributed control architecture using peer-to-peer communication. This system offers a single point of connection for configuration and control by supporting both I/O and explicit messaging. DeviceNet also has the feature of having power on the network. This allows devices with limited power requirements to be powered directly from the network via the 5-conductor cable.

VLT®8000 AQUA

■Modbus RTU

MODBUS RTU (Remote Terminal Unit) Protocol is a messaging structure developed by Modicon in 1979, used to establish master-slave/client-server communication between intelligent devices. MODBUS is used to monitor and program devices; to communicate intelligent devices with sensors and instruments; to monitor field devicesusingPCsandHMIs. MODBUS is often applied in Gas and Oil applications, but also in building, infrastructure, transportation and energy, applications are making use of its benefits.

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■Accessories

IP 20 bottom cover

VLT®8000 AQUA

Introduction

Application option

Type Description Order no. IP 4x top cover IP IP 4 x top cover NEMA 12 bonding plate IP 20 terminal cover Option, VLT type 8006-8022 200-240 V 175Z4622 IP 20 terminal cover Option, VLT type 8027-8032 200-240 V 175Z4623 IP 20 terminal cover Option, VLT type 8016-8042 380-480 V 175Z4622 IP 20 terminal cover Option, VLT type 8016-8042 525-600 V 175Z4622 IP 20 terminal cover Option, VLT type 8052-8072 380-480 V 175Z4623 IP 20 terminal cover Option, VLT type 8102-8122 380-480 V 175Z4280 IP 20 terminal cover Option, VLT type 8052-8072 525-600 V 175Z4623 IP 20 bottom cover Option, VLT type 8042-8062 200-240 V 176F1800 Terminal adaptor kit VLT type 8042-8062 200-240 V, IP 54 176F1808 Terminal adaptor kit VLT type 8042-8062 200-240 V, IP 00/NEMA 1 176F1805 Control panel LCP Separate LCP 175Z7804 LCP remote-mounting kit IP 00 & 20 LCP remote-mounting kit IP 54 LCP blind cover for all IP00/IP20 drives 175Z7806 Cable for LCP Separate cable (3 m) 175Z0929 Relay card Application card with four relay outputs 175Z3691 Cascade controller card With conformal coating 175Z3692 Profibus option Without/with conformal coating 175Z3685/175Z3686 LonWorks option, Free topology Without conformal coating 176F0225 Modbus RTU option Without conformal coating 175Z3362 DeviceNet option Without conformal coating 176F0224 MCT 10 Set-up software CD-Rom 130B1000 MCT 31 Harmonic calculation CD-Rom 130B1031

Option, VLT type 8006-8011 380-480 V compact 175Z0928 Option, VLT type 8002-8011 525-600 V compact 175Z0928 Option, VLT type 8006-8011 380-480 V 175H4195

Remote-mounting kit, incl. 3 m cable 175Z0850 Remote-mounting kit, incl. 3 m cable 175Z7802

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VLT®8000 AQUA

Rittal Installation Kit

Type Description Order No. Rittal TS8 enclosure for IP00 Rittal TS8 enclosure for IP00 Rittal TS8 enclosure for IP00 Rittal TS8 enclosure for IP00 Rittal TS8 enclosure for IP00 Floor stand for IP21 and IP54

enclosure Mains shield kit Protection kit, VLT 8152-8352, 380-480 V; VLT 8052-8402, 525-690 V 176F0799 Mains shield kit Protection kit, VLT 8452-8652, 380-480 V; VLT 8502-8652, 525-690V 176F1851

1) IP 4x/NEMA 1 top cover is for IP 20 units only and only horizontal surfaces comply with IP 4x. The kit also contains a bonding plate (UL).

2) NEMA 12 bonding plate (UL) is only for IP 54 units.

3) The remote-mounting kit is only for IP 00 and IP 20 units. Enclosure of the remote-mounting kit is IP 65.

4) The remote-mounting kit is only for IP 54 units. Enclosure of the remote-mounting kit is IP 65.

5) For details: See High Power Installation Guide, MI.90.JX.YY.

VLT 8000 AQUA is available with an integral fieldbus option or application option. Ordering numbers for the individual VLT types with integrated options can be seen from the relevant manuals or instructions. In addition, the ordering number system can be used for ordering a frequency converter with an option.

Installation kit for 1800mm high enclosure, VLT8152-8202, 380-480V; VLT8052-8202, 525-690V 176F1824

Installation kit for 2000mm high enclosure, VLT8152-8202, 380-480V; VLT8052-8202, 525-690V 176F1826

Installation kit for 1800mm high enclosure, VLT8252-8352, 380-480V; VLT8252-8402, 525-690V 176F1823

Installation kit for 2000mm high enclosure, VLT8252-8352, 380-480V; VLT8252-8402, 525-690V 176F1825

Installation kit for 2000mm high enclosure, VLT8452-8652, 380-480V/VLT 8502-8652, 525-690V 176F1850 Option, VLT8152-8352, 380-480V; VLT 8052-8402, 525-690V 176F1827

MG.83.A2.02 - VLT is a registered Danfoss trademark

■Cascade Controller Option

In "Standard Mode", one motor is controlled by the drive that has the Cascade Controller Option card installed in it. Up to four additional fixed speed motors can be sequenced on & off, as required by the process, in lead-lag mode.

In "Master/Slave Mode", the drive that has the Cascade Controller option card installed in it, along with its associated motor, is designated as the master. Up to four additional motors, each with its own drive, can be operated in slave mode. The Cascade Controller functions to stage the slave drives/motors - on & off (as required), as a function of "best system operating efficiency".

In "Lead Pump Alternation Mode", it is possible to averageouttheusageofthepumps.Thisisdoneby making the frequency converter switch between the pumps (max. 4) by means of a timer. Please note that this mode requires an external relay setup.

VLT®8000 AQUA

This filter reduces the voltage rise time, the peak voltage

and the ripple current I to the motor, thereby

PEAK

making current and voltage almost sinusoidal. The acoustic motor noiseis thereforereducedto a minimum.

Because of the ripple current in the coils, there will be some noise from the coils. This problem can be solved entirely by integrating the filter in a cabinet or similar.

Introduction

Consult your Danfoss Sales Office for additional information.

■LC filters for VLT 8000 AQUA

When a motor is controlled by a frequency converter, resonance noise will be heard from the motor. This noise, which is caused by the design of the motor, occurs each time one of the inverter switches in the frequency converter is activated. Consequently, the resonance noise frequency corresponds to the switching frequency of the frequency converter.

For the VLT 8000 AQUA, Danfoss offers a LC filter to dampen the acoustic motor noise.

■Examples of the use of LC filters

ubmersible pumps

S For small motors with up to and including 5.5 kW rated motor power, use an LC filter, unless the motor is equipped with phase separation paper. This applies e.g. to all wet running motors. If these motors are used without LC filter in connection with a frequency converter, the motor windings will short-circuit. If in doubt, ask the motor manufacturer whether the motor in question is equipped with phase separation paper.

ell pumps

W If immersion pumps are used, e.g. submerged pumps or well pumps, the supplier should be contacted for clarification of requirements. It is recommended to use a LC filter if a frequency converter is used for well pump applications.

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

■Ordering numbers, LC filter modules

Mains supply 3 x 200 - 240 V

LC filter LC filter Rated current Max. output Power for VLT type enclosure at 200 V frequency loss Order no. 8006-8008 IP 00 25.0 A 60 Hz 110 W 175Z4600 8011 IP 00 32 A 60 Hz 120 W 175Z4601 8016 IP 00 46 A 60 Hz 150 W 175Z4602 8022 IP 00 61 A 60 Hz 210 W 175Z4603 8027 IP 00 73 A 60 Hz 290 W 175Z4604 8032 IP 00 88 A 60 Hz 320 W 175Z4605 8042 IP 00 115 A 60 Hz 600 W 175Z4702 8052 IP 00 143 A 60 Hz 600 W 175Z4702 8062 IP 00 170 A 60 Hz 700 W 175Z4703

Mainssupply3x380-480

LC filter LC filter Rated current Max. output Power for VLT type enclosure at 400/480 V frequency loss Order no. 8006-8011 IP 20 16 A / 16 A 120 Hz 175Z0832 8016 IP 00 24 A/ 21.7 A 60 Hz 170 W 175Z4606 8022 IP 00 32 A / 27.9 A 60 Hz 180 W 175Z4607 8027 IP 00 37.5 A / 32 A 60 Hz 190 W 175Z4608 8032 IP 00 44 A / 41.4 A 60 Hz 210 W 175Z4609 8042 IP 00 61 A / 54 A 60 Hz 290 W 175Z4610 8052 IP 00 73 A / 65 A 60 Hz 410 W 175Z4611 8062 IP 00 90 A / 78 A 60 Hz 480 W 175Z4612 8072 IP 20 106 A / 106 A 60 Hz 500 W 175Z4701 8102 IP 20 147 A / 130 A 60 Hz 600 W 175Z4702 8122 IP 20 177 A / 160 A 60 Hz 750 W 175Z4703 8152 IP 20 212 A / 190 A 60 Hz 750 W 175Z4704 8202 IP 20 260 A / 240 A 60 Hz 900 W 175Z4705 8252 IP 20 315 A / 302 A 60 Hz 1000 W 175Z4706 8302 IP 20 395 A / 361 A 60 Hz 1100 W 175Z4707 8352 IP 20 480 A / 443 A 60 Hz 1700 W 175Z3139 8452 IP 20 600 A / 540 A 60 Hz 2100 W 175Z3140 8502 IP 20 658 A / 590 A 60 Hz 2100 W 175Z3141 8602 IP 20 745 A / 678 A 60 Hz 2500 W 175Z3142

Regarding LC filters for 525 - 600 V and VLT 8652, 380-480 V, please contact Danfoss.

NB!:

When using LC filters, the switching frequency must be 4.5 kHz (see parameter 407).

For VLT 8452-8602 parameter 408 must be set to LC filter fitted to obtain proper operation.

MG.83.A2.02 - VLT is a registered Danfoss trademark

Mainssupply3x690V

VLT®8000 AQUA

VLT

8052 54 60 290 130B2223 130B2258 8062 73 60 390 130B2225 130B2260 8072 86 60 480 130B2225 130B2260 8102 108 60 600 130B2226 130B2261 8122 131 60 550 130B2228 130B2263 8152 155 60 680 130B2228 130B2263 8202 192 60 920 130B2229 130B2264 8252 242 60 750 130B2231 130B2266 8302 290 60 1000 130B2231 130B2266 8352 344 60 1050 130B2232 130B2267 8402 400 60 1150 130B2234 130B2269 8502 530 60 500 130B2241 130B2270 8602 600 60 570 130B2242 130B2271 8652 630 60 600 - -

Rated Current at 690VMax. output

frequency (Hz)

Power dissipation (W)

Ordering no. IP00

Ordering no. IP20

dU/dt filters

The dU/dt filters reduce dU/dt to approx. 500 V / µsec. These filters do not red

uce noise or Upeak.

NB!:

When using dU/dt filters, the switching frequency must be 1.5 kHz (see parameter 411)

Introduction

Mains supply3x690V

VLT

8052 54 60 90 130B2154 130B2188 8062 73 60 100 130B2155 130B2189 8072 86 60 110 130B2156 130B2190 8102 108 60 120 130B2157 130B2191 8122 131 60 150 130B2158 130B2192 8152 155 60 180 130B2159 130B2193 8202 192 60 190 130B2160 130B2194 8252 242 60 210 130B2161 130B2195 8302 290 60 350 130B2162 130B2196 8352 344 60 480 130B2163 130B2197 8402 400 60 540 130B2165 130B2199 8502 530 60 500 130B2236 130B2239 8602 600 60 570 130B2237 130B2240 8652 630 60 600 - -

Rated Current at 690VMax. output

frequency (Hz)

Power dissipation (W)

Ordering no. IP 00

Ordering no. IP20

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

■LC filters VLT 8006-8011 380 - 480 V The drawing on the left gives the measurements of IP

20 LC filters for the above-mentioned power range. Min. space above and under enclosure: 100 mm.

IP 20 LC filters have been designed for side-by-side installation without any space between enclosures.

Max. motor cable length:

- 150 m screened/armoured cable

- 300 m unscreened/unarmoured cable If EMC standards are to be complied with:

EN 55011-1B: Max. 50 screened/armoured cable EN 55011-1A: Max. 150 m screened/armoured cable

Weight: 175Z0832 9.5 kg

■Installation of LC filter IP 20

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

■LC filters VLT 8006-8032, 200 - 240 V /

8016-8062 380 - 480 V

The table and the drawing give the measurements of IP 00 LC filters for Compact units. IP 00 LC filters must be integrated and protected against dust, water and corrosive gases.

Max. motor cable length:

- 150 m screened/armoured cable

- 300 m unscreened/unarmoured cable If EMC standards are to be complied with:

- EN 55011-1B: Max. 50 screened/armoured cable

- EN 55011-1A: Max. 150 m screened/armoured cable

LC filter IP 00

LC type A [mm] B [mm] C [mm] D [mm] E [mm] F [mm] G [mm] Weight [kg] 175Z4600 220 135 92 190 68 170 8 10 175Z4601 220 145 102 190 78 170 8 13 175Z4602 250 165 117 210 92 180 8 17 175Z4603 295 200 151 240 126 190 11 29 175Z4604 355 205 152 300 121 240 11 38 175Z4605 360 215 165 300 134 240 11 49 175Z4606 280 170 121 240 96 190 11 18 175Z4607 280 175 125 240 100 190 11 20 175Z4608 280 180 131 240 106 190 11 23 175Z4609 295 200 151 240 126 190 11 29 175Z4610 355 205 152 300 121 240 11 38 175Z4611 355 235 177 300 146 240 11 50 175Z4612 405 230 163 360 126 310 11 65

Introduction

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

■LC filter VLT 8042-8062 200-240 V /

8072-8602 380 - 480 V

The table and the drawing give the measurements of IP 20 LC filters. IP 20 LC filters must be integrated and protected against dust, water and aggressive gases.

Max. motor cable length:

- 150 m screened/armoured cable

- 300 m unscreened/unarmoured cable If EMC standards are to be complied with:

- EN 55011-1B: Max. 50 m screened/armoured cable

- EN 55011-1A: Max. 150 m screened/armoured cable

LC-filter IP 20

LC type A [mm] B [mm] C [mm] D [mm] E [mm] F [mm] G [mm] Weight [kg] 175Z4701 740 550 600 70 175Z4702 740 550 600 70 175Z4703 740 550 600 110 175Z4704 740 550 600 120 175Z4705 830 630 650 220 175Z4706 830 630 650 250 175Z4707 830 630 650 250 175Z3139 1350 800 1000 350 175Z3140 1350 800 1000 400 175Z3141 1350 800 1000 400 175Z3142 1350 800 1000 470

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

■Harmonic filter

Harmonic currents do not directly affect the electricity consumption but has an impact on following conditions:

Higher total current to be handled by the installations

- Increases load on transformer (sometimes it will require a larger transformer, particular at retrofit)

- Increases heat losses in transformer and installation

- In some cases demands larger cables, switches and fuses

Higher voltage distortion due to higher current

- Increase risk for disturbing electronic equipment connected to same grid

A high percentage of rectifier load from eg frequency converters, will increase the harmonic current, which must be reduced to avoid the above consequences. Therefore the frequency converter has as standard, built in DC coils reducing the total current with about 40% (compared to devices without any arrangement for harmonic suppression), down to 40-45% ThiD.

In some cases there is a need for further suppression (eg retrofit with frequency converters). For this purpose Danfoss can offer two advanced harmonic filters AHF05 and AHF10, bringing the harmonic current down to around 5% and 10% respectively. For further details see instruction MG.80.BX.YY.

MCT 31

The MCT 31 harmonic calculation PC tool enables easy estimation of the harmonic distortion in a given application. Both the harmonic distortion of Danfoss frequency converters as well as non-Danfoss frequency converters with different additional harmonic reduction measurements, such as Danfoss AHF filters and 12-18-pulse rectifiers, can be calculated.

Ordering number:

Please order your CD containing the MCT 31 PC tool using code number 130B1031.

Introduction

■Ordering numbers, Harmonic filters

Harmonic filters are used to reduce mains harmonics

• AHF 010: 10% current distortion

• AHF 005: 5% current distortion

380-415 V, 50 Hz

AHF,N

10 A 4, 5.5 175G6600 175G6622 8006, 8008 19 A 7.5 175G6601 175G6623 8011, 8016 26 A 11 175G6602 175G6624 8022 35 A 15, 18.5 175G6603 175G6625 8027 43 A 22 175G6604 175G6626 8032

72 A 30, 37 175G6605 175G6627 8042, 8052 101 A 45. 55 175G6606 175G6628 8062, 8072 144 A 75 175G6607 175G6629 8102 180 A 90 175G6608 175G6630 8122 217 A 110 175G6609 175G6631 8152 289 A 132, 160 175G6610 175G6632 8202, 8252 324 A 175G6611 175G6633 370 A 200 175G6688 175G6691 8302

Higher ratings can be achieved by paralleling the filter units

434 A 250 Two 217 A units 8352 578 A 315 Two 289 A units 8452 613 A 355 289 A and 324 A units 8502 648 A 400 Two 324 A units 8602 740 A 450 Two 370 A units 8652

Typical Motor Used [kW]

Danfoss ordering numberI AHF 005 A HF 010

VLT 8000

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

Please note that the matching of the typical Danfoss frequency converter and filter is pre-calculated based on 400 V and assuming typical motor load (4 or 2 pole motor). VLT 8000 is based on a max. 110% torque application. The pre-calculated filter current may be different than the input current ratings of VLT 8000 as stated in the respective operating instructions, as these numbers are based on different operating conditions.

440-480 V, 60 Hz

AHF,N

19 A 10, 15 175G6612 175G6634 8011, 8016

26 A 20 175G6613 175G6635 8022

35 A 25, 30 175G6614 175G6636 8027, 8032

43 A 40 175G6615 175G6637 8042

72 A 50, 60 175G6616 175G6638 8052, 8062 101 A 75 175G6617 175G6639 8072 144 A 100, 125 175G6618 175G6640 8102, 8122 180 A 150 175G6619 175G6641 8152 217 A 200 175G6620 175G6642 8202 289 A 250 175G6621 175G6643 8252 324 A 300 175G6689 175G6692 8302 370 A 350 175G6690 175G6693 8352

Higher ratings can be achieved by p

506 A 450 217 A and 289 A units 8452 578 A 500 Two 289 A units 8502 578 A 550 Two 289 A units 8602 648 A 600 Two 324 A units 8652

Typical Motor Used [HP]

aralleling the filter units

Danfoss ordering numberI AHF 005 A HF 010

VLT 8000

Please note that the matching of the Danfoss frequency converter and filter is pre-calculated based on 480 V and assuming typical motor load. VLT 8000 is based on 110 % torque application. The pre-calculated filter current may be varying from the input current ratings of VLT 8000 as stated in the respective operating instructions, as these numbers are based on different operating conditions.

690 V, 50 Hz

IAHF,N Ty p ic a l m o to r u s ed Ordering no. AHF 005 Ordering no. AHF 010 VLT 8000 110%

43 37, 45 130B2328 130B2293 8052

72 55, 75 130B2330 130B2295 8062, 8072 101 90 130B2331 130B2296 8102 144 110, 132 130B2333 130B2298 8122, 8152 180 160 130B2334 130B2299 8202 217 200 130B2335 130B2300 8252 289 250 130B2331 & 130B2333 130B2301 8302 324 315 130B2333 & 130B2334 130B2302 8352 370 400 130B2334 & 130B2335 130B2304 8402 469 500 130B2333 & 2 x

130B2334 578 560 3 x 130B2334 2 x 130B2301 8602 613 630 3 x 130B2335 130B2301 & 130B2302 8652

130B2299 & 130B2301 8502

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

■Unpacking and ordering a VLT frequency converter

If you are in doubt as to which frequency converter you have received and which options it contains, use the following to find out.

■Type code ordering number string

On the basis of your order, the frequency converter is given an ordering number that can be seen from the nameplate on the unit. The number may look as follows:

VLT-8008-A-T4-C20-R3-DL-F10-A00-C0

This means that the frequency converter ordered is a VLT 8008 for three-phase mains voltage of 380-480 V (T4) in Compact enclosure IP 20 (C20). The hardware variant is with integral RFI filter, classes A & B (R3). The frequency converter features a control unit (DL)witha PROFIBUS option card (F10). No option card (A00) and no conformal coating (C0) Character no. 8 (A) indicates the application range of the unit: A =AQUA.

IP 00: This enclosure is only available for the larger power sizes of the VLT 8000 AQUA series. It is recommended for installation in standard cabinets. IP 20/NEMA 1: This enclosure is used as standard enclosure for VLT 8000 AQUA. It is ideal for cabinet installation in areas where a high degree of protection is required. This enclose also permits side-by-side installation. IP 54: This enclosure can be fitted direct to the wall. Cabinets are not required. IP 54 units can also be installed side-by-side.

Hardware variant Theunitsintheprogrammeareavailableinthe following hardware variants: ST: Standard unit with or without control

unit. Without DC terminals, except for VLT 8042-8062, 200-240 V

VLT 8016-8300, 525-600 V SL: Standard unit with DC terminals. EX: Extended unit with control unit, DC

terminals, connection of external 24 V

DC supply for back-up of control PCB. DX: Extended unit with control unit, DC

terminals, built-in mains fuses and

disconnector, connection of external 24

V DC supply for back-up of control PCB. PF: Standard unit with 24 V DC supply for

back-up of control PCB and built-in

main fuses. No DC terminals. PS: Standard unit with 24 V DC supply

for back-up of control PCB. No DC

terminals. PD: Standard unit with 24 V DC supply for

back-up of control PCB, built-in main

fuses and disconnect. No DC terminals.

RFI filter Units for a mains voltage of 380-480 V and a motor power of up to 7.5 kW (VLT 8011) are always supplied with an integral class A1 & B filter. Units for higher motor power than these can be ordered either with or without an RFI filter. RFI filters are not available for 525-600 V units.

Introduction

A1 RFI is not offered on the VLT 8502 -8652 525-690V

Control unit (keypad and display) All types of units in the programme, except for IP 54 units (and IP 21 VLT 8452-8652, 380-480 V and VLT 8502-8652, 525-690 V), can be ordered either with or without the control unit. IP 54 units always come with acontrolunit. All types of units in the programme are available with built-in application options including a relay card with four relays or a cascade controller card.

Conformal Coating All types of units in the programme are available with or without conformal coating of the PCB. Please note VLT 8452-8652, 380-480 V and VLT 8052-8652, 525-690 V are only available as conformal coated.

MG.83.A2.02 - VLT is a registered Danfoss trademark

200-240 V

VLT®8000 AQUA

Typecode

Position in string

9-10

C00

11-13

C20

11-13

CN1

11-13

C54

11-13ST14-15SL14-15R016-17R116-17R316-17

4.0 kW/5.0 HP 8006 XXXXXX

5.5 kW/7.5 HP 8008 XXXXXX

7.5 kW/10 HP 8011 XXXXXX 11 kW/15 HP 8016 XXXXXX 15 kW/20 HP 8022 XXXXXX

18.5 kW/25 HP 8027 XXXXXX 22 kW/30 HP 8032 XXXXXX 30 kW/40 HP 8042 XXXX XX 37 kW/50 HP 8052 XXXX XX 45 kW/60 HP 8062 XXXX XX

380-480 V

Typecode

Position in stringT49-10

4.0 kW/5.0 HP 8006 XXXX X

5.5 kW/7.5 HP 8008 XXXX X

7.5 kW/10 HP 8011 XXXXX 11 kW/15 HP 8016 XXXX X XX 15 kW/20 HP 8022 XXXX X XX

18.5 kW/25 HP 8027 XXXX X XX 22 kW/30 HP 8032 XXXX X XX 30 kW/40 HP 8042 XXXX X XX 37 kW/50 HP 8052 XXXX X XX 45 kW/60 HP 8062 XXXX X XX 55 kW/75 HP 8072 XXXX X XX 75 kW/100 HP 8102 XXXX X XX 90 kW/125 HP 8122 XXXX X XX 110 kW/150 HP 8152 XXXXXXXXXXX 132 kW/200 HP 8202 XXXXXXXXXXX 160 kW/250 HP 8252 XXXXXXXXXXX 200 kW/300 HP 8302 XXXXXXXXXXX 250 kW/350 HP 8352 XXXXXXXXXXX 315 kW/450 HP 8452 XXXXXXXXXXX 355 kW/500 HP 8502 XXXXXXXXXXX 400 kW/550 HP 8602 XXXXXXXXXXX 450 kW/600 HP 8652 XXXXXXXXXXX

C00

11-13

C20

11-13

CN1

C54

11-13

11-13ST14-15SL14-15EX14-15DX14-15PS14-15PD14-15PF14-15R016-17R116-17R316-17

Voltage

T2: 200-240 VAC T4: 380-480 VAC

Enclosure

C00: Compact IP 00 C20: Compact IP 20 CN1: Compact NEMA 1 C54: Compact IP 54

NB!:

NEMA 1 exceeds IP 20

Hardware variant

ST: Standard SL: Standard with DC terminals EX: Extended with 24 V supply and DC terminals DX: Extended with 24 V supply, DC terminals, disconnect and fuse PS: Standard with 24 V supply PD: Standard with 24 V supply, fuse and disconnect PF: Standard with 24 V supply and fuse

RFI filter

R0: Without filter R1: Class A1 filter R3: Class A1 and B filter

MG.83.A2.02 - VLT is a registered Danfoss trademark

525-600 V

VLT®8000 AQUA

Typecode

Position in string

1.1 kW/1.5 HP 8002 XXX X

1.5 kW/2.0 HP 8003 XXX X

2.2 kW/3.0 HP 8004 XXX X

3.0 kW/4.0 HP 8005 XXX X

4.0 kW/5.0 HP 8006 XXX X

5.5 kW/7.5 HP 8008 XXX X

7.5 kW/10 HP 8011 XXX X 11 kW/15 HP 8016 X X X 15 kW/20 HP 8022 X X X

18.5 kW/25 HP 8027 X X X 22 kW/30 HP 8032 X X X 30 kW/40 HP 8042 X X X 37 kW/50 HP 8052 X X X 45 kW/60 HP 8062 X X X 55 kW/75 HP 8072 X X X

9-10

C00

11-13

C20

11-13

CN1

11-13

14-15

16-17

525-690 V

Typecode

Position in string 45 kW/50 HP 8052 XXXX X X XX X XX 55 kW/60 HP 8062 XXXX X X XX X XX 75 kW/75 HP 8072 XXXX X X XX X XX

9-10

C00

11-13

CN1

C54

11-13

11-13ST11-13EX11-13DX14-15PS14-15PD14-15PF14-15R016-17R116-17

Introduction

90 kW/100 HP 8102 XXXX X X XX XXX 110 kW/125 HP 8122 XXXX X X XX XXX 132 kW/150 HP 8152 XXXX X X XX XXX 160 kW/200 HP 8202 XXXX X X XX XXX 200 kW/250 HP 8252 XXXX X X XX XXX 250 kW/300 HP 8302 XXXX X X XX XXX 315 kW/350 HP 8352 XXXX X X XX XXX 400 kW/400 HP 8402 XXXX X X XX XXX 500 kW/400 HP 8502 XXXX X X XX XX 560 kW/500 HP 8602 XXXX X X XX XX 630 kW/600 HP 8652 XXXX X X XX XX

1) R1 is not available with DX, PF and PD variants.

T7: 525-690 VAC C00: Compact IP 00 C20: Compact IP 20

CN1: Compact NEMA 1 ST: Standard R0: Without filter R1: Class A1 filter

NB!:

NEMA 1 exceeds IP 20

MG.83.A2.02 - VLT is a registered Danfoss trademark

Optional selections, 200-600 V

Display Position: 18-19

D01)Without LCP DL With LCP

Fieldbus option Position: 20-22 F00 No options F10 Profibus DP V1 F30 DeviceNet F40 LonWorks free topology

Application option Position: 23-25 A00 No options A312)Relay card 4 relays A32 Cascade Controller

Coating Position: 26-27 C03)No coating C1 With coating

1) Not available with enclosure compact IP 54

2) Not available with fieldbus options (Fxx)

3) Not available for power sizes from 8452 to 8652, 380-480 V and VLT 8052-8652, 525-690 V

VLT®8000 AQUA

MG.83.A2.02 - VLT is a registered Danfoss trademark

■TYPE CODE Table/Ordering form

VLT®8000 AQUA

Introduction

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

■General technical data

Mains supply (L1, L2, L3):

Supply voltage 200-240 V units ........................................................................ 3 x 200/208/220/230/240 V ±10%

Supply voltage 380-480 V units ................................................................ 3 x 380/400/415/440/460/480 V ±10%

Supply voltage 525-600 V units ............................................................................... 3 x 525/550/575/600 V ±10%

Supply voltage 525-690 V units ........................................................................ 3 x 525/550/575/600/690 V ±10%

Supply frequency ......................................................................................................................... 48-62 Hz +/- 1%

Max imbalance of supply voltage:

VLT 8006-8011/380-480 V and VLT 8002-8011/525-600 V .................................... ±2.0% of rated supply voltage

VLT 8016-8072/525-600 V, 380-480 V and VLT 8006-8032/200-240 V ................. ±1.5% of rated supply voltage

VLT 8102-8652/380-480 V and VLT 8042-8062/200-240 V ................................... ±3.0% of rated supply voltage

VLT 8052-8652/525-690 V ..................................................................................... ±3.0% of rated supply voltage

Displacement factor / cos. ϕ ...................................................................................................... near unity (> 0.98)

True Power Factor (λ) ..................................................................................................... nominal 0.90 at rated load

Input Mains (L1, L2, L3) Allowable On-OFF Switching Sequences ......................................... approx. 1 time/2 min.

Max. short-circuit current ............................................................................................................................ 100 kA

VLT output data (U, V, W):

Output voltage ................................................................................................................ 0-100% of supply voltage

Output frequency 8006-8032, 200-240V ............................................................................ 0 - 120 Hz, 0-1000 Hz

Output frequency 8042-8062, 200-240V .............................................................................. 0 - 120 Hz, 0-450 Hz

Output frequency 8072-8652, 380-460V .............................................................................. 0 - 120 Hz, 0-450 Hz

Output frequency 8002-8016, 525-600V ............................................................................ 0 - 120 Hz, 0-1000 Hz

Output frequency 8022-8062, 525-600V .............................................................................. 0 - 120 Hz, 0-450 Hz

Output frequency 8072, 525-600V ....................................................................................... 0 - 120 Hz, 0-450Hz

Output frequency 8052-8352, 525-690V .............................................................................. 0 - 132 Hz, 0-200 Hz

Output frequency 8402-8652, 525-690V .............................................................................. 0 - 132 Hz, 0-150 Hz

Rated motor voltage, 200-240 V units .............................................................................. 200/208/220/230/240V

Rated motor voltage, 380-480 V units ...................................................................... 380/400/415/440/460/480 V

Rated motor voltage, 525-600 V units ............................................................................................ 525/550/575 V

Rated motor voltage, 525-690 V units ..................................................................................... 525/550/575/690 V

Rated motor frequency ............................................................................................................................ 50/60 Hz

Switching on output ................................................................................................................................. Unlimited

Ramp times ........................................................................................................................................ 1- 3600 sec.

Torque characteristics:

Starting torque ............................................................................................................................... 110% for 1 min.

Starting torque (parameter 110 High break-away torque) ....................................... Max. torque: 130% for 0.5 sec.

Acceleration torque ....................................................................................................................................... 100%

Overload torque ............................................................................................................................................ 110%

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

Control card, digital inputs:

Number of programmable digital inputs ................................................................................................................ 8

Terminal nos. ............................................................................................................ 16, 17, 18, 19, 27, 29, 32, 33

Voltage level ........................................................................................................... 0-24 V DC (PNP positive logics)

Voltage level, logical "0" ........................................................................................................................... < 5 V DC

Voltage level, logical "1" ......................................................................................................................... > 10 V DC

Maximum voltage on input ........................................................................................................................ 28 V DC

Input resistance, R

Scanning time per input ............................................................................................................................. 3 msec.

Reliable galvanic isolation: All digital inputs are galvanically isolated from the supply voltage (PELV). In addition, the digital inputs can be isolated from the other terminals on the control card by connecting an external 24 V DC supply and opening switch 4. See switches 1-4.

Control card, analog inputs:

No. of programmable analog voltage inputs/thermistor inputs .............................................................................. 2

Terminal nos. ................................................................................................................................................ 53, 54

Voltage level .......................................................................................................................... 0 - 10 V DC (scalable)

Input resistance, R

No. of programmable analog current inputs .......................................................................................................... 1

Terminal no. earth ............................................................................................................................................... 55

Current range ...................................................................................................................... 0/4 - 20 mA (scalable)

Input resistance, R

Resolution .......................................................................................................................................... 10 bit + sign

Accuracy on input .......................................................................................................... Max. error 1% of full scale

Scanning time per input ............................................................................................................................. 3 msec.

Reliable galvanic isolation: All analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

........................................................................................................................... approx. 2 k

......................................................................................................................... approx.10k

......................................................................................................................... approx. 200

Installation

Control card, pulse input:

No. of programmable pulse inputs ........................................................................................................................ 3

Terminal nos. .......................................................................................................................................... 17, 29, 33

Max. frequency on terminal 17 ...................................................................................................................... 5 kHz

Max. frequency on terminals 29, 33 ............................................................................ 20 kHz (PNP open collector)

Max. frequency on terminals 29, 33 ........................................................................................... 65 kHz (Push-pull)

Voltage level ........................................................................................................... 0-24 V DC (PNP positive logics)

Voltage level, logic "0" .............................................................................................................................. < 5 V DC

Voltage level, logic "1" ............................................................................................................................ > 10 V DC

Maximum voltage on input ........................................................................................................................ 28 V DC

Input resistance, R

........................................................................................................................... approx. 2 k

Scanning time per input ............................................................................................................................. 3 msec.

Resolution .......................................................................................................................................... 10 bit + sign

Accuracy (100-1 kHz), terminals 17, 29, 33 ............................................................... Max. error: 0.5% of full scale

Accuracy (1-5 kHz), terminal 17 ................................................................................. Max. error: 0.1% of full scale

Accuracy (1-65 kHz), terminals 29, 33 ....................................................................... Max. error: 0.1% of full scale

Reliable galvanic isolation: All pulse inputs are galvanically isolated from the supply voltage (PELV). In addition, pulse inputs can be isolated from the other terminals on the control card by connecting an external 24 V DC supply and opening switch 4. See switches 1-4.

Control card, digital/pulse and analog outputs:

No. of programmable digital and analog outputs ................................................................................................. 2

Terminal nos. ................................................................................................................................................ 42, 45

Voltage level at digital/pulse output ...................................................................................................... 0 - 24 V DC

Minimum load to frame (terminal 39) at digital/pulse output .......................................................................... 600

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

Frequency ranges (digital output used as pulse output) ............................................................................ 0-32 kHz

Current range at analog output ............................................................................................................ 0/4 - 20 mA

Maximum load to frame (terminal 39) at analog output ................................................................................ 500

Accuracy of analog output ......................................................................................... Max. error: 1.5% of full scale

Resolution on analog output. ........................................................................................................................... 8 bit

Reliable galvanic isolation: All digital and analog outputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Control card, 24 V DC supply:

Terminal nos. ................................................................................................................................................ 12, 13

Max. load .................................................................................................................................................. 200 mA

Terminal nos. earth ....................................................................................................................................... 20, 39

Reliable galvanic isolation: The 24 V DC supply is galvanically isolated from the supply voltage (PELV), but has the same potential as the analog outputs.

Control card, RS 485 serial communication :

Terminal nos. .............................................................................................................. 68 (TX+, RX+), 69 (TX-, RX-)

Reliable galvanic isolation: Full galvanic isolation (PELV).

Relay outputs:

No. of programmable relay outputs ...................................................................................................................... 2

Terminal nos., control card (resistive load only) ....................................................................................... 4-5 (make)

Max. terminal load (AC1) on 4-5, control card ........................................................................ 50 V AC, 1 A, 50 VA

Max. terminal load (DC1 (IEC 947)) on 4-5, control card ................................. 25 V DC, 2 A / 50 V DC, 1 A, 50 W

Max. terminal load (DC1) on 4-5, control card for UL/cUL applications .................... 30 V AC, 1 A / 42.5 V DC, 1A

Terminal nos., power card (resistive and inductive load) ...................................................... 1-3 (break), 1-2 (make)

Max. terminal load (AC1) on 1-3, 1-2, power card ............................................................. 250 V AC, 2 A, 500 VA

Max. terminal load (DC1 (IEC 947)) on 1-3, 1-2, power card ............................. 25 V DC, 2 A / 50 V DC, 1A, 50 W

Min. terminal load (AC/DC) on 1-3, 1-2, power card ....................................... 24 V DC, 10 mA / 24 V AC, 100 mA

1) Rated values for up to 300,000 operations. At inductive loads the number of operations are reduced by 50%, alternatively the current can be reduced by 50%, thus the 300,000 operations are maintained.

External 24 Volt DC supply :

Terminal nos. ................................................................................................................................................ 35, 36

Voltage range ....................................................................................... 24 V DC ±15% (max. 37 V DC for 10 sec.)

Max. voltage ripple ..................................................................................................................................... 2 V DC

Power consumption .............................................................................. 15 W - 50 W (50 W for start-up, 20 msec.)

Min. pre-fuse ............................................................................................................................................... 6 Amp

Reliable galvanic isolation: Full galvanic is

olation if the external 24 V DC supply is also of the PELV type.

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

Cable lengths and cross-sections:

Max. motor cable length, screened cable ........................................................................................... 150m/500 ft

Max. motor cable length, unscreened cable ..................................................................................... 300m/1000 ft

Max. motor cable length, screened cable VLT 8011 380-480 V .......................................................... 100m/330 ft

Max. motor cable length, screened cable VLT 8011 525-600 V ............................................................ 50m/164 ft

Max. DC-bus cable length, screened cable .................................... 25m/82 ft from frequency converter to DC bar.

Max. cable cross-section to motor, see next section

Max. cross-section for 24 V external DC supply ........................................................................ 2.5 mm

Max. cross-section for control cables ........................................................................................ 1.5 mm

Max. cross-section for serial communication ............................................................................. 1.5 mm

If UL/cUL is to be complied with, copper cable with temperature class 60/75°C / 140/167°F must be used (VLT 8002 - 8072 (525 - 600 V), VLT 8006 - 8072 (380 - 480 V) and VLT 8002 - 8032 (200 - 240V). If UL/cUL is to be complied with, copper cable with temperature class 75°C/167°F must be used (VLT 8102

- 8652 (380 - 480 V), VLT 8042 - 8062 (200 - 240 V), VLT 8052 - 8652 (525-690 V)).

Connectors are for use of both copper and aluminium cables, unless other is specified.

Control characteristics:

Frequency range .................................................................................................................................... 0 - 120 Hz

Resolution on output frequency ............................................................................................................. ±0.003 Hz

System response time ............................................................................................................................... 3 msec.

Speed, control range (open loop) ..................................................................................... 1:100 of synchro. speed

Speed, accuracy (open loop) .............................................................................. < 1500 rpm:max. error ± 7.5 rpm

> 1500 rpm: max. error of 0.5% of actual speed

Process, accuracy (closed loop) ......................................................................... < 1500 rpm: max.error ± 1.5 rpm

> 1500 rpm: max. error of 0.1% of actual speed

All control characteristics are based on a 4-pole asynchronous motor

/12 AWG

/16 AWG

Installation

Accuracy of display readout (parameters 009-012 Display readout):

Motor current, 0 - 140% load ................................................................. Max. error: ±2.0% of rated output current

Power kW, Power HP, 0 - 90% load ........................................................ Max. error: ±5.0% of rated output power

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

Externals:

Enclosure .................................................................................. IP00/Chassis, IP20/IP21/NEMA 1, IP54/NEMA 12

Vibration test .................................. 0.7 g RMS 18-1000 Hz random. 3 directions for 2 hours (IEC 68-2-34/35/36)

Max. relative humidity ............................................................. 93 % +2 %, -3 % (IEC 68-2-3) for storage/transport

Max. relative humidity ................................................ 95% non condensing (IEC 721-3-3; class 3K3) for operation

Aggressive environment (IEC 721-3-3) .................................................................................... Uncoated class 3C2

Aggressive environment (IEC 721-3-3) ........................................................................................ Coated class 3C3

Ambient temperature, VLT 8006-8011 380-480 V,

8002-8011 525-600 V, IP 20//NEMA 1 .......................... Max. 45°C (117°F) (24-hour average max. 40°C (104°F))

Ambient temperature IP00/Chassis, IP20/NEMA 1, IP54/NEMA 12 ................................................................ Max.

40°C/104°F (24-hour average max. 35°C/95°F)

see Derating for high ambient temperature

Min. ambient temperature in full operation ............................................................................................. 0°C (32°F)

Min. ambient temperature at reduced performance ........................................................................... -10°C (14°F)

Temperature during storage/transport ......................................................... -25° - +65°/70°C (-13° - +149°/158°F)

Max. altitude above sea level ........................................................................................................ 1000 m (3300 ft)

see Derating for high air pressure. IP54 units are not intended for direct outdoor installation. The IP54 rating does not relate to other exposures as sun, icing, wind blown driving rain. Under such circumstances Danfoss recommends to install the units in an enclosure designed for these environmental conditions. Alternatively, an installation at minimum 0.5 m above surface and covered by a shed is recommended.

NB!:

VLT 8002-8072, 525-600 V units do not comply with EMC, Low Voltage or PELV directives.

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

VLT 8000 AQUA protection:

• Electronic motor thermal protection against overload.

• Temperature monitoring of heat-sink ensures that the frequency converter cuts out if the temperature

reaches 90°C (194 °F) for IP00, IP20 and NEMA 1. For IP54, the cut-out temperature is 80°C (176 °F). An overtemperature can only be reset when the temperature of the heat-sink has fallen below 60°C (140 °F).

For the units mentioned below, the limits are as follows:

- VLT 8152, 380-480 V, cuts out at 75 °C (167 °F) and can be reset if the temperature is below 60 °C (140 °F).

- VLT 8202, 380-480 V, cuts out at 80 °C (176 °F) and can be reset if the temperature has fallen below 60° C (140 °F).

- VLT 8252, 380-480 V, cuts out at 95 °C (203 °F) and can be reset if the temperature has fallen below 65° C (149 °F).

- VLT 8302, 380-480 V, cuts out at 95 °C (203 °F) and can be reset if the temperature has fallen below 65° C (149 °F).

- VLT 8352, 380-480 V, cuts out at 105 °C (221 °F) and can be reset if the temperature has fallen below 75° C (167 °F).

- VLT 8452-8652, 380-480 V, cuts out at 85 °C (185 °F) and can be reset if the temperature has fallen below 60° C (140 °F).

- VLT 8052-8152, 525-690 V, cuts out at 75 °C (167 °F) and can be reset if the temperature has fallen below 60° C (140 °F).

- VLT 8202-8402, 525-690 V, cuts out at 100°C (212 °F) and can be reset if the temperature has fallen below 70° C (158 °F).

- VLT 8502-8652, 525-690 V, cuts out at 75°C (167 °F) and can be reset if the temperature below 60° C (140 °F).

has fallen

Installation

• The frequency converter is protected against short-circuiting on motor terminals U, V, W.

• The frequency converter is protected against earth fault on motor terminals U, V, W.

• Monitoring of the intermediate circuit voltage ensures that the frequency converter cuts out if the

intermediate circuit voltage gets too high or too low.

• If a motor phase is missing, the frequency converter cuts out.

• If there is a mains fault, the frequency converter is able to carry out a controlled decelleration.

• If a mains phase is missing, the frequency converter will cut out or autoderate when a load is placed on

the motor.

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

■Technical data, mains supply 3 x 200 - 240 V

According to international requirements VLT type 8006 8008 8011

Output current

Output power (240 V) S Typical shaft output P Typical shaft output P Max. cable cross-section to motor and DC-bus Max. input current (200 V) (RMS)I Max. cable cross-section power Max. pre-fuses [-]/UL1)[A] 35/30 50 60 Efficiency Weight IP 20 [kg/lbs] 23/51 23/51 23/51 Weight IP 54 [kg/lbs] 35/77 35/77 38/84 Power loss at max. load. [W] Enclosure VLT type IP 20/ NEMA 1, IP 54/NEMA 12

[A] 16.7 24.2 30.8

VLT,N

(60 s) [A] 18.4 26.6 33.9

VLT, MAX

[kVA] 6.9 10.1 12.8

VLT,N

[kW] 4.0 5.5 7.5

VLT,N

[HP] 5 7.5 10

VLT,N 2

[mm

]/[AWG]

10/8 16/6 16/6

[A] 16.0 23.0 30.0

L,N

[mm2]/[AWG]

4/10 16/6 16/6

0.95 0.95 0.95

Total 194 426 545

1. Fortypeoffuse,seesectionFuses.

2. American Wire Gauge.

3. Measured using 30 m/100 ft screened motor cables at rated load and rated frequency.

4. Current ratings fulfill UL requirements for 208-240 V.

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

■Technical data, mains supply 3 x 200 - 240 V

According to international requirements VLT type 8016 8022 8027 8032 8042 8052 8062

[A]

Output current

Output power

Typical shaft output Typical shaft output Max. cable cross-section to motor and DC-bus [mm ]/[AWG]

2) 5)

Min. cable cross-section to motor and DC-bus [mm

Max. input current (200 V) (RMS)

[A]

L,N

Max. cable cross-section power [mm ]/[AWG]

2) 5)

Max. pre-fuses [-]/UL1)[A] 60 80 125 125 150 200 250 Efficiency

Weight IP 00/Chassis Weight IP 20/NEMA 1 Weight IP 54 [kg/lbs] 38/84 49/108 50/110 55/121 104/229 104/229 104/229 Power loss at max. load. Enclosure IP 00/IP 20/NEMA 1/IP 54/NEMA 12

1. Fortypeoffuse,seesectionFuses.

2. American Wire Gauge.

3. Measured using 30 m/100 ft screened motor cables at rated load and rated frequency.

4. Current ratings fulfill UL requirements for 208-240 V.

5. Connection stud 1 x M8 / 2 x M8.

6. Aluminium cables with cross section above 35 mm

VLT,N

(200-230 V)

VLT, MAX

[A] (200-230 V) I

[A] (240 V) 46.0 59.4 74.8 88.0 104 130 154

VLT,N

VLT, MAX

[A] (240 V)

VLT,N

(240 V)

VLT,N

Copper Aluminium

]/[AWG]

46.2 59.4 74.8 88.0 115 143 170

(60 s)

50.6 65.3 82.3 96.8 127 158 187

(60 s)

50.6 65.3 82.3 96.8 115 143 170

[kVA]

19.1 24.7 31.1 36.6 41.0 52.0 61.0

[kW] 11 15 18.5 22 30 37 45

[HP] 15 20 25 30 40 50 60

16/6

35/2 35/2

50/0 50/0

70/1/0 95/3/0

95/3/0 90/250

mcm

10/8 10/8 10/8 16/6 10/8 10/8 10/8

46.0 59.2 74.8 88.0 101.3 126.6 149.9

Copper Aluminium

16/6

35/2 35/2

50/0 50/0

70/1/0 95/3/0

95/3/0 90/250

mcm

0.95 0.95 0.95 0.95 0.95 0.95 0.95

[kg/lbs] - - - - 90/198 90/198 90/198

[kg/lbs] 23/51 30/66 30/66 48/106 101/223 101/223 101/223

[W] 545 783 1042 1243 1089 1361 1613

must be connected by use of an Al-Cu connector.

120/4/0 120/300

mcm

120/4/0 120/300

mcm

Installation

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

■ Technical data, mains supply 3 x 380 - 480 V

According to international requirements VLT type 8006 8008 8011

Output current I

Output power S

Typical shaft output P Typical shaft output P Max. cable cross-section to motor Max. input current I (RMS) I Max. cable cross-section power Max. pre-fuses [-]/UL1)[A] 25/20 25/25 35/30 Efficiency

Weight IP 20/NEMA 1 [kg/lbs] 10.5/23 10.5/23 10.5/23 Weight IP 54/NEMA 12 [kg/lbs] 14/31 14/31 14/31 Power loss at max. load. [W] Enclosure VLT type IP 20/NEMA 1/IP 54/NEMA 12

[A] (380-440 V) 10.0 13.0 16.0

VLT,N

VLT, N

VLT, MAX

VLT,N

(60 s) [A]

(380-440 V)

11.0 14.3 17.6

[A] (441-480 V) 8.2 11.0 14.0

(60 s) [A]

(441-480 V)

9.0 12.1 15.4

[kVA] (400 V) 7.2 9.3 11.5 [kVA] (460 V) 6.5 8.8 11.2

[kW] 4.0 5.5 7.5

VLT,N

[HP] 5 7.5 10

VLT,N

[mm2]/[AWG]

L,N

[mm2]/[AWG]

2) 4)

4/10 4/10 4/10

[A] (380 V) 9.1 12.2 15.0 [A] (480 V) 8.3 10.6 14.0

2) 4)

4/10 4/10 4/10

0.96 0.96 0.96

Total 198 250 295

1. For type of fuse, see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m/100 ft screened motor cables at rated load and rated frequency.

4. Max. cable cross section is the maximum possible cable cross section that can be fitted on the terminals.

Always comply with national and local regulations on min. cable cross-section.

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

■Technical data, mains supply 3 x 380 - 480 V

According to international requirements VLT type 8016 8022 8027 8032 8042

Output current I

Output power S

Ty pi c al s h af t o ut p ut P Ty pi c al s h af t o ut p ut P Max. cable cross-section to motor and DC-bus, IP 20 Max. cable cross-section to motor and DC-bus, IP 54 Min. cable cross-section to motor and DC-bus Max. input current I (RMS) I Max. cable cross-section power, IP 20 Max. cable cross-section power, IP 54 Max. pre-fuses [-]/UL1)[A] 63/40 63/40 63/50 63/60 80/80 Efficiency at rated frequency 0.96 0.96 0.96 0.96 0.96 Weight IP 20/NEMA 1 [kg/lbs] 21/46 21/46 22/49 27/60 28/62 Weight IP 54/NEMA 12 [kg/lbs] 41/90 41/90 42/93 42/93 54/119 Power loss at max. load. [W] 419 559 655 768 1065 Enclosure IP 20/NEMA 1/ IP 54/NEMA 12

1. For type of fuse, see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m/100 ft screened motor cables at rated load and rated frequency.

4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals. Max. cable

cross section is the maximum possible cable cross section that can be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section.

[A] (380-440 V) 24.0 32.0 37.5 44.0 61.0

VLT,N

(60 s) [A]

VLT, MAX

(380-440 V)

[A] (441-480 V) 21.0 27.0 34.0 40.0 52.0

VLT,N

(60 s) [A]

VLT, MAX

(441-480 V)

[kVA] (400 V) 17.3 23.0 27.0 31.6 43.8

VLT,N

[kVA] (460 V) 16.7 21.5 27.1 31.9 41.4

VLT,N

26.4 35.2 41.3 48.4 67.1

23.1 29.7 37.4 44.0 57.2

[kW] 11 15 18.5 22 30

[HP] 15 20 25 30 40

16/6 16/6 16/6 35/2 35/2

]/[AWG]

2) 4)

[mm

16/6 16/6 16/6 16/6 35/2

[mm

L,N

2) 4)

]/[AWG]

10/8 10/8 10/8 10/8 10/8

[A] (380 V) 24.0 32.0 37.5 44.0 60.0 [A] (480 V) 21.0 27.6 34.0 41.0 53.0

16/6 16/6 16/6 35/2 35/2

]/[AWG]

2) 4)

[mm

16/6 16/6 16/6 16/6 35/2

Installation

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

■Technical data, mains supply 3 x 380 - 480 V

According to international requirements VLT type 8052 8062 8072 8102 8122

Output current I

Output power S

Ty pi c al s h af t o ut p ut P Ty pi c al s h af t o ut p ut P Max. cable cross-section to motor and DC-bus, IP 20 Max. cable cross-section to motor and DC-bus, IP 54 Min. cable cross-section to motor and DC-bus Max. input current I (RMS) I Max. cable cross-section power, IP 20 Max. cable cross-section power, IP 54 Max. pre-fuses [-]/UL1)[A] 100/100 125/125 150/150 225/225 250/250 Efficiency at rated frequency 0.96 0.96 0.96 0.98 0.98 Weight IP 20/NEMA 1 [kg/lbs] 41/90 42/93 43/96 54/119 54/119 Weight IP 54/NEMA 12 [kg/lbs] 56/123 56/123 60/132 77/170 77/170 Power loss at max. load. [W] 1275 1571 1322 1467 1766 Enclosure IP 20/NEMA 1/IP 54/NEMA 12

1. For type of fuse, see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m/100 ft screened motor cables at rated load andrated frequency.

4. Min. cable cross-section is the smallest cable cross-section allowed to be

fitted on the terminals. Max. cable cross section is the maximum possible cable cross section that can be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section.

5. DC connection 95 mm

/AWG 3/0.

6. Aluminium cables with cross-section above 35 mm

nected by use of an Al-Cu connector.

[A] (380-440 V) 73.0 90.0 106 147 177

VLT,N

(60 s) [A]

VLT, MAX

(380-440 V)

[A] (441-480 V) 65.0 77.0 106 130 160

VLT,N

(60 s) [A]

VLT, MAX

(441-480 V)

[kVA] (400 V) 52.5 64.7 73.4 102 123

VLT,N

[kVA] (460 V) 51.8 61.3 84.5 104 127

VLT,N

80.3 99.0 117 162 195

71.5 84.7 117 143 176

[kW] 37 45 55 75 90 [HP] 50 60 75 100 125

120 /

[mm

]/[AWG]

35/2 50/0 50/0

2) 4) 6)

35/2 50/0 50/0

250 mcm 150 / 300 mcm

[mm

L,N

2) 4)

]/[AWG]

10/8 16/6 16/6 25/4 25/4

[A] (380 V) 72.0 89.0 104 145 174 [A] (480 V) 64.0 77.0 104 128 158

120 /

[mm

]/[AWG]

35/2 50/0 50/0

2) 4) 6)

35/2 50/0 50/0

250 mcm 150 / 300 mcm

must be con-

120 / 250 mcm 150 / 300 mcm

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

■Technical data, mains supply 3 x 380 - 480 V

According to international requirements VLT type 8152 8202 8252 8302 8352

Output current

Output power

Typical shaft output (380-440 V) P Typical shaft output (441-480 V) P Max. cable cross-section to motor and DC-bus [mm

2]2) 4) 5)

Max. cable cross-section to motor and DC-bus [AWG]

Min. cable cross-section to motor and DC-bus [mm

Max. input current (RMS) I

/AWG]

L,N

Max. cable cross-section to power [mm2]

4) 5)

Max. cable cross-section to power [AWG]

4) 5)

Max. prefuses

[-]/UL

Weight IP 00/ Chassis Weight IP 20/ NEMA 1 Weight IP 54/ NEMA 12 Efficiency at rated frequency 0.98 Power loss at max.

[W] 2619 3309 4163 4977 6107 load. Enclosure IP 00/Chassis/IP 21/NEMA 1/IP 54/NEMA 12

1. For type of fuse, see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m/100 ft screened motor cables at rated load and rated frequency.

4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals. Max. cable cross section is the maximum possible cable cross section that can be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section.

5. Connection bolt 1 x M10 / 2 x M10 (mains and motor), connection bolt 1 x M8 / 2 x M8 (DC-bus).

[A] (380-440 V) 212 260 315 395 480

VLT,N

(60 s) [A] (380-440 V) 233 286 347 435 528

VLT, MAX

[A] (441-480 V) 190 240 302 361 443

VLT,N

(60 s) [A] (441-480 V) 209 264 332 397 487

VLT, MAX

[kVA] (400 V) 147 180 218 274 333

VLT,N

[kVA] (460 V) 151 191 241 288 353

VLT,N

[kW] 110 132 160 200 250

VLT,N

[HP] 150 200 250 300 350

VLT,N

2x70 2x70 2x185 2x185 2x185

2) 4) 5)

2x2/0 mcm

2) 4) 5)

2x2/0 mcm

2x350 mcm

35/2 35/2 35/2 35/2 35/2

[A] (380 V) 208 256 317 385 467

[A] (480 V) 185 236 304 356 431

2x70 2x70 2x185 2x185 2x185

2x2/0 mcm

[A] 300/300 350/350 450/400 500/500 630/600

2x2/0 mcm

2x350 mcm

[kg/lbs] 82/181 91/201 112/247 123/271 138/304

[kg/lbs] 96/212 104/229 125/276 136/300 151/333

2x350 mcm

Installation

2x350 mcm

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

■Technical data, mains supply 3 x 380 - 480 V

According to international requirements VLT type 8452 8502 8602 8652

Output current I

VLT, MAX

Output power S

Typical shaft output (380-440 V) P Typical shaft output (441-480 V) P Max. cable cross-section to motor and DC-bus

2]4) 5)

[mm Max. cable cross-section to motor and DC-bus

2) 4) 5)

[AWG]

current (RMS) I Max. cable cross-section to power [mm2] Max. cable cross-section to power [AWG] Max. pre-fuses (mains) [-]/UL [A] Efficiency

Weight IP 00/ Chassis [kg/lbs] 221/488 234/516 236/521 277/611 Weight IP 20/ NEMA 1 [kg/lbs] 263/580 270/596 272/600 313/690 Weight IP 54/ NEMA 12 [kg/lbs] 263/580 270/596 272/600 313/690 Power loss at max. load [W] 7630 7701 8879 9428 Enclosure IP 00/Chassis/IP 21/NEMA 1/IP 54/NEMA 12

1. Fortypeoffuse,seesectionFuses.

2. American Wire Gauge.

3. Measured using 30 m/100 ft screened motor cables at rated load and rated frequency.

4. Always comply with national and local regulations on min. cable cross-section. Max. cable cross section is the maximum possible cable cross section that can be fitted on the terminals.

5. Connection bolt, power supply, motor and load sharing: M10 (compression lug), 2 x M8 (box lug).

[A] (380-440 V) 600 658 745 800

VLT,N

(60 s) [A] (380-440 V) 660 724 820 880

[A] (441-480 V) 540 590 678 730

VLT,N

(60 s) [A] (441-480 V) 594 649 746 803

[kVA] (400 V) 416 456 516 554

VLT,N

[kVA] (480 V) 430 470 540 582

VLT,N

[kW] 315 355 400 450

VLT,N

[HP] 450 500 550/600 600

VLT,N

4 x 240 4 x 240 4 x 240 4 x 240

4 x 500 mcm 4 x 500 mcm 4 x 500 mcm 4 x 500 mcm

[A] (380 V) 584 648 734 787Max. input

L,MAX

[A] (480 V) 526 581 668 718

L,MAX

4) 5)

2) 4) 5)

4 x 240 4 x 240 4 x 240 4 x 240 4 x 500 mcm 4 x 500 mcm 4 x 500 mcm 4 x 500 mcm

700/700 900/900 900/900 900/900

0.98 0.98 0.98 0.98

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

■Technical data, mains supply 3 x 525 - 600 V

According to international requirements VLT type 8002 8003 8004 8005 8006 8008 8011

Output current I

Output S

VLT,N

Typical shaft output P Typical shaft output P

[A] (550 V) 2.6 2.9 4.1 5.2 6.4 9.5 11.5

VLT,N

(60 s) [A] (550 V) 2.9 3.2 4.5 5.7 7.0 10.5 12.7

VLT, MAX

[A] (575 V) 2.4 2.7 3.9 4.9 6.1 9.0 11.0

VLT,N

(60 s) [A] (575 V) 2.6 3.0 4.3 5.4 6.7 9.9 12.1

VLT, MAX

[kVA] (550 V) 2.5 2.8 3.9 5.0 6.1 9.0 11.0

[kVA] (575 V) 2.4 2.7 3.9 4.9 6.1 9.0 11.0

VLT,N

[kW] 1.1 1.5 2.2 3 4 5.5 7.5

VLT,N

[HP] 1.5 2 3 4 5 7.5 10

VLT,N

Max. copper cable cross-section to motor and loadsharing

[mm

]4 4444 44

[AWG]2)10 10 10 10 10 10 10

Rated Input Current

VLT,N

[A] (550 V) [A] (600 V)

2.5

2.2

2.8

2.5

4.0

3.6

5.1

4.6

6.2

5.7

9.2

8.4

11.2

10.3

Max.copper cable cross-section, power

[mm

]4 4444 44

[AWG]2)10 10 10 10 10 10 10 Max. prefuses (mains)1)[ - ]/UL [A] 3 4 5 6 8 10 15 Efficiency 0.96 Weight IP 20

/NEMA1

[kg/lbs]

10.5/2310.5/2310.5/2310.5/2310.5/2310.5/2310.5/ 23

Estimated power loss at max. load (550 V) [W] 65 73 103 131 161 238 288 Estimated power loss at max. load (600V) [W] 63 71 102 129 160 236 288

Installation

Enclosure IP 20/NEMA 1

1. For type of fuse, see section Fuses.

2. American Wire Gauge (AWG).

3. Min. cable cross-section is the smallest cable cross-section allowed to be fitted into the terminals to comply with IP20. Always comply with national and local regulations on min. cable cross-section.

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

■Technical data, mains supply 3 x 525 - 600 V

According to international requirements 8016 8022 8027 8032 8042 8052 8062 8072

Output current I I

(60 s) [A] (550V) 20 25 31 37 47 59 72 89

VLT, MAX

[A](575V) 17 22 27 3241 526277

VLT,N

(60 s) [A] (575 V) 19 24 30 35 45 57 68 85

VLT, MAX

Output S

Typical shaft output P Typical shaft output P Max. copper cable cross-section to motor and loadsharing

Min. cable cross-section to motor and loadsharing

Rated Input Current I

[A] (550 V) 18 22 27 33 42 53 63 79

VLT.N

[A] (600 V) 16 21 25 30 38 49 38 72

VLT.N

cross section, power Max. prefuses (mains)1)[-]/UL [A] 20 30 35 45 60 75 90 100 Efficiency 0.96

Weight IP 20/NEMA 1 [kg/Ibs]

Estimated power loss at max. load (550 V) [W] 451 576 702 852 1077 1353 1628 2029 Estimated power loss at max. load (600 V) [W] 446 576 707 838 1074 1362 1624 2016

[A] (550 V) 18 23 28 34 43 54 65 81

VLT,N

[kVA] (550 V) 17 22 27 32 41 51 62 77

VLT,N

[kVA] (575 V) 17 22 27 32 41 52 62 77

VLT,N

[kW] 11 15 18.5 22 30 37 45 55

VLT,N

[HP] 15 20 25 30 40 50 60 75

VLT,N

[mm2] 16 16 16 3535 505050

[AWG]

6 6 6 2 2 1/0 1/0 1/0

[mm2] 0.5 0.5 0.5 10 10 16 16 16

[AWG]

20 20 20 8 8 6 6 6

[mm2] 16 16 16 3535 505050Max copper cable

[AWG]

6 6 6 2 2 1/0 1/0 1/0

23/5123/5123/5130/6630/6648/

106

48/ 106

Enclosure

1. For type of fuse, see section Fuses.

2. American Wire Gauge (AWG).

3. Min. cable cross-section is the smallest cable cross-section allowed to be fitted the terminals to comply with IP 20. Always comply with national and local regulations on min. cable cross-section.

4. Aluminium cables with cross-section above 35 mm

must be connected by use of

IP 20/NEMA 1

into

an Al-Cu connector.

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

■Technical data, mains supply 3 x 525 - 690 V

According to international requirements VLT type 8052 8062 8072 8102 8122

Output current I

VLT, MAX

Output S

Typical shaft output [kW] (550 V) 37 45 55 75 90

Max. cable cross-section to motor

Max. cable cross-section to loadsharing and brake

Rated input current I

Max. cable cross-section power supply

Min. cable cross-section to motor and power supply

Min. cable cross-section to brake and loadsharing

Max. pre-fuses (mains) [-]/UL [A]1125 160 200 200 250

Efficiency Power loss [W] 1458 1717 1913 2262 2662 Weight IP 00 [kg] 82 Weight IP 21/Nema1 [kg] 96 Weight IP 54/Nema12 [kg] 96 Enclosure IP 00, IP 21/Nema 1 and IP 54/Nema12

[A] (525-550 V) 56 76 90 113 137

VLT,N

(60 s) [A] (525-550 V) 62 84 99 124 151 I

[A] (551-690 V) 54 73 86 108 131

VLT,N

(60 s) [A] (551-690 V) 59 80 95 119 144

[kVA] (550 V) 53 72 86 108 131

VLT,N

[kVA] (575 V) 54 73 86 108 130

VLT,N

[kVA] (690 V) 65 87 103 129 157

VLT,N

[HP] (575 V) 50 60 75 100 125

[kW] (690 V) 45 55 75 90 110

4,5

[mm2]

2,4,5

[AWG]

4,5

[mm2]

2,4,5

[AWG]

[A] (550 V) 60 77 89 110 130

L,N

[A] (575 V) 58 74 85 106 124

L,N

[A] (690 V) 58 77 87 109 128

L,N

[mm2]

[AWG]

[mm2]

[AWG]

[mm2]

[AWG]

4,5

2,4,5

4,5

2,4,5

4,5

2,4,5

2x70

2x2/0

2x70

2x2/0

2x70

2x2/0

0.97 0.97 0.98 0.98 0.98

Installation

1. For type of fuse see section Fuses

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Min. cable cross-section is the minimum allowed cross-section. Always comply with national and local regulations on min. cable cross-section.

5. Connection bolt 1 x M10 / 2 x M10 (mains and motor), connection bolt 1 x M8 / 2 x M8 (DC-bus).

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

■Technical data, mains supply 3 x 525 - 690 V

According to international requirements VLT type 8152 8202 8252 8302 8352 8402

Output current I

Output S

Typical shaft output [kW] (550 V) 110 132 160 200 250 315

Max. cable cross-section to motor

Max. cable cross-section to loadsharing and brake

Rated input current I

Max. cable cross-section power supply

Min. cable cross-section to motor and power supply

Min. cable cross-section to brake and loadsharing

Max. pre-fuses (mains) [-]/UL

Efficiency Power loss [W] 3114 3612 4293 5156 5821 6149 Weight IP 00 [kg] 82 91 112 123 138 151 Weight IP 21/Nema1 [kg] 96 104 125 136 151 165 Weight IP 54/Nema12 [kg] 96 104 125 136 151 165 Enclosure IP 00, IP 21/Nema 1 and IP 54/Nema12

[A] (525-550 V) 162 201 253 303 360 418

VLT,N

(60 s) [A]

VLT, MAX

(525-550 V)

[A] (551-690 V) 155 192 242 290 344 400

VLT,N

(60 s) [A]

VLT, MAX

(551-690 V)

[kVA] (550 V) 154 191 241 289 343 398

VLT,N

[kVA] (575 V) 154 191 241 289 343 398

VLT,N

[kVA] (690 V) 185 229 289 347 411 478

VLT,N

178 221 278 333 396 460

171 211 266 319 378 440

[HP] (575 V) 150 200 250 300 350 400 [kW] (690 V) 132 160 200 250 315 400

4,6

[mm2]

2,4,5

[AWG]

4,6

[mm2]

2,4,5

[AWG]

[A] (550 V) 158 198 245 299 355 408

L,N

[A] (575 V) 151 189 234 286 339 390

L,N

[A] (690 V) 155 197 240 296 352 400

L,N

[mm2]

[AWG]

[mm2]

[AWG]

[mm2]

[AWG]

4,6

2,4,5

4,6

2,4,5

4,6

2,4,5

[A]

2x70

2x2/0

2x70

2x2/0

2x70

2x2/0

2 x 185

2 x 350 mcm

2 x 185

2 x 350 mcm

2 x 185

2 x 350 mcm

315 350 350 400 500 550

0,98

1. For type of fuse see section Fuses

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

5. Connection bolt 1 x M10 / 2 x M10 (mains and motor), connection bolt 1 x M8 / 2 x M8 (DC-bus).

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

■Technical data, mains supply 3 x 525 - 690 V

According to international requirements VLT type 8502 8602 8652

Output current I

VLT, MAX

Output power S

Typical shaft output (525-550 V) P Typical shaft output (551-690 V) P

VLT,N

Max. cable cross-section to motor and DC-bus [mm2] Max. cable cross-section to motor and DC-bus [AWG]

4) 5)

Max. input current (RMS)

Max. cable cross-section to power [mm2] Max. cable cross-section to power [AWG] Max. pre-fuses (mains) [-]/UL [A] Efficiency

Weight IP 00/ Chassis [kg/lbs] 221/488 236/520 277/611 Weight IP 20/ NEMA 1 [kg/lbs] 263/580 272/600 313/690 Weight IP 54/ NEMA 12 [kg/lbs] 263/580 272/600 313/690 Power loss at max. load [W] 7249 8727 9673 Enclosure IP 00/Chassis/IP 21/NEMA 1/IP 54/NEMA 12

1. Fortypeoffuse,seesectionFuses.

2. American Wire Gauge.

3. Measured using 30 m/100 ft screened motor cables at rated load and rated frequency.

4. Always comply with national and local regulations on min. cable cross-section. Max. cable cross section is the maximum possible cable cross section that can be fitted on the terminals.

5. Connection bolt, power supply, motor and load sharing: M10 (compression lug), 2 x M8 (box lug)

[A] (525-550 V) 523 596 630

VLT,N

(60 s) [A] (525-550 V) 575 656 693

[A] (551-690 V) 500 570 630

VLT,N

(60 s) [A] (551-690 V) 550 627 693

[kVA] (550 V) 498 568 600

VLT,N

[kVA] (575 V) 498 568 627

VLT,N

[kVA] (690 V) 598 681 753

VLT,N

[kW] 500 560 630 [HP] 400 500 600

4) 5)

4 x 240 4 x 240 4 x 240

4 x 500 mcm 4 x 500 mcm 4 x 500 mcm

[A] (550 V) 504 574 607

L,MAX

[A] (575 V) 482 549 607

L,MAX

[A] (690 V) 482 549 607

L,MAX

4) 5)

2) 4) 5)

4 x 240 4 x 240 4 x 240 4 x 500 mcm 4 x 500 mcm 4 x 500 mcm

700/700 900/900 900/900

0.98 0.98 0.98

Installation

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

■Fuses

UL compliance

To comply with UL/cUL approvals, pre-fuses according to the table below must be used.

200-240 V

VLT Bussmann SIBA Littel fuse Ferraz-Shawmut 8006 KTN-R30 5017906-032 KLN-R30 ATM-R30 or A2K-30R 8008 KTN-R50 5012406-050 KLN-R50 A2K-50R 8011, 8016 KTN-R60 5014006-063 KLN-R60 A2K-60R 8022 KTN-R80 5014006-080 KLN-R80 A2K-80R 8027, 8032 KTN-R125 2028220-125 KLN-R125 A2K-125R 8042 FWX-150 2028220-150 L25S-150 A25X-150 8052 FWX-200 2028220-200 L25S-200 A25X-200 8062 FWX-250 2028220-250 L25S-250 A25X-250

380-480 V

VLT Bussmann SIBA Littel fuse Ferraz-Shawmu 8006 KTS-R20 5017906-020 KLS-R20 ATM-R20 or A6K-20R 8008 KTS-R25 5017906-025 KLS-R25 ATM-R25 or A6K-25R 8011 KTS-R30 5012406-032 KLS-R30 ATM-R30 or A6 8016, 8022 KTS-R40 5014006-040 KLS-R40 A6K-40R 8027 KTS-R50 5014006-050 KLS-R50 A6K-50R 8032 KTS-R60 5014006-063 KLS-R60 A6K-60R 8042 KTS-R80 2028220-100 KLS-R80 A6K-80R 8052 KTS-R100 2028220-125 KLS-R100 A6K-100R

700

900

KLS-R125 A6K-125R

L50S-250 A50-P250

L50S-400 A50-P400

6,9URD31

6,9URD33

8062 KTS-R125 2028220-12 8072 KTS-R150 2028220-160 KLS-R150 A6K-150R 8102 FWH-220 2028220-200 L50S-225 A50-P225 8122 FWH-250 2028220-25 8152* FWH-300/170M3017 2028220-315 L50S-300 A50-P300 8202* FWH-350/170M3018 2028220-315 L50S-350 A50-P350 8252* FWH-400/1 8302* FWH-500/170M4014 206xx32-500 L50S-500 A50-P500 8352* FWH-600/170M4016 206xx32-600 L50S-600 A50-P600 8452 170M4017 20610328502 170M6013 2063032-900 6,9URD33D08A0900 8602 170M6013 2063032-900 6,9URD33D08A0900 8652 170M6013 2063032-

70M4012

206xx32-4

K-30R

D08A0700

D08A0900

* Circuit Breakers manufactured by General Electric, Cat. No. SKHA36AT0800 with the rating plug listed below can be used to meet UL requirement.

8152 rating plug No. SRPK800 A 300 8202 rating plug No. SRPK800 A 400 8252 rating plug No. SRPK800 A 400 8302 rating plug No. SRPK800 A 500 8352 rating plug No. SRPK800 A 600

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

525-600 V

Bussmann SIBA Littel fuse Ferraz-Shawmut 8002 KTS-R3 5017906-004 KLS-R003 A6K-3R 8003 KTS-R4 5017906-004 KLS-R004 A6K-4R 8004 KTS-R5 5017906-005 KLS-R005 A6K-5R 8005 KTS-R6 5017906-006 KLS-R006 A6K-6R 8006 KTS-R8 5017906-008 KLS-R008 A6K-8R 8008 KTS-R10 5017906-010 KLS-R010 A6K-10R 8011 KTS-R15 5017906-016 KLS-R015 A6K-15R 8016 KTS-R20 5017906-020 KLS-R020 A6K-20R 8022 KTS-R30 5017906-030 KLS-R030 A6K-30R 8027 KTS-R35 5014006-040 KLS-R035 A6K-35R 8032 KTS-R45 5014006-050 KLS-R045 A6K-45R 8042 KTS-R60 5014006-063 KLS-R060 A6K-60R 8052 KTS-R75 5014006-080 KLS-R075 A6K-80R 8062 KTS-R90 5014006-100 KLS-R090 A6K-90R 8072 KTS-R100 5014006-100 KLS-R100 A6K-100R

00 V (UL) and 525-690 V (CE) drives

525-6

Bussmann SIBA FERRAZ-SHAWMUT 8052 170M3013 2061032,125 6.6URD30D08A0125 8062 170M3014 2061032,16 6.6URD30D08A0160 8072 170M3015 2061032,2 6.6URD30D08A0200 8102 170M3015 2061032,2 6.6URD30D08A0200 8122 170M3016 2061032,25 6.6URD30D08A0250 8152 170M3017 2061032,315 6.6URD30D08A0315 8202 170M3018 2061032,35 6.6URD30D08A0350 8252 170M4011 2061032,35 6.6URD30D08A0350 8302 170M4012 2061032,4 6.6URD30D08A0400 8352 170M4014 2061032,5 6.6URD30D08A0500 8402 170M5011 2062032,55 6.6URD32D08A550 8502 170M4017 2061032-700 6,9URD31D08A0700 8602 170M6013 2063032-900 6,9URD33D08A0900 8652 170M6013 2063032-900 6,9URD33D08A0900

Installation

KTS-fuses from Bussmann may substitute KTN for 240 V drives. FWH-fuses from Bussmann may substitute FWX for 240 V drives.

KLSR fuses from LITTEL FUSE may substitute KLNR fuses for 240 V drives. L50S fuses from LITTEL FUSE may substitute L25S fuses for 240 V drives.

A6KR fuses from FERRAZ SHAWMUT may substitute A2KR for 240 V drives. A50X fuses from FERRAZ SHAWMUT may substitute A25X for 240 V drives.

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

NonULcompliance

If UL/cUL is not to be complied with, we recommend the above mentioned fuses or:

VLT 8006-8032 200-240 V type gG VLT 8042-8062 200-240 V type gR VLT 8006-8072 380-480 V type gG VLT 8102-8122 380-480 V type gR VLT 8152-8352 380-480 V type gG VLT 8452-8652 380-480 V type gR VLT 8002-8072 525-600 V type gG

Not following the recommendation may result in damage of the drive in case of malfunction. Fuses must be designed for protection in a circuit capable of supplying a maximum of 100000 A (symmetrical), 500 V /600 V maximum.

rms

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

■Mechanical dimensions

All the below listed measurements are in mm/in

VLT type A B C a b aa/bb Type IP 00/Chassis 200 - 240 V

8042 - 8062 800/31.5 370/14.6 335/13.2 780/30.7 270/10.6 225/8.9 B

IP 00 380 - 480 V

8152 - 8202 1046/41.2 408/16.1 373/14.7 8252 - 8352 1327/52.2 408/16.1 373/14.7 8452 - 8652 1547/60.9 585/23.0 494/19.4

IP 00 525 - 690 V

8052 - 8202 1046/41.1 408/16 373 8252 - 8402 1327/52.2 408/16 3731)14.7 1282/50.4 304/12 225/8.7 J 8502 - 8652 1547/60.9 585/23.0 494/19.4

IP 20/NEMA 1 200 - 240 V

8006 - 8011 560/22.0 242/9.5 260/10.2 540/21.3 200/7.9 200/7.9 D 8016 - 8022 700/27.6 242/9.5 260/10.2 680/26.8 200/7.9 200/7.9 D 8027 - 8032 800/31.5 308/12.1 296/11.7 780/30.7 270/10.6 200/7.9 D 8042 - 8062 954/37.6 370/14.6 335/13.2 780/30.7 270/10.6 225/8.9 E

IP 20/NEMA 1 380 - 480 V

8006 - 8011 395/15.6 220/8.7 200/7.9 384/15.1 200/7.9 100/3.9 C 8016 - 8027 560/22.0 242/9.5 260/10.2 540/21.3 200/7.9 200/7.9 D 8032 - 8042 70027.6 242/9.5 260/10.2 680/26.8 200/7.9 200/7.9 D 8052 - 8072 800/31.5 308/12.1 296/11.7 780/30.7 270/10.6 200/7.9 D 8102 - 8122 800/31.5 370/14.6 335/13.2 780/30.7 330/13.0 225/8.9 D

IP 21/NEMA 1 380-480 V

8152 - 8202 1208/47.5 420/16.5 373/14.7 8252 - 8352 1588/62.5 420/16.5 373/14.7 8452 - 8652 2000/78.7 600/23.6 494/19.4

IP 20/NEMA 1 525 - 690 V

8002 - 8011 395/15.55 220/8.66 200/7.87 384/15.12 200/7.87 100/3.94 C 8016 - 8027 560/22.05 242/9.53 260/10.23 540/21.26 200/7.87 200/7.87 D 8032 - 8042 700/27.56 242/9.53 260/10.23 680/26.77 200/7.87 200/7.87 D 8052 - 8072 800/31.50 308/12.13 296/11.65 780/30.71 270/10.63 200/7.87 D

IP 21/NEMA 1 525 - 690 V

8052 - 8202 1208/47.5 420/16.5 3731)/14.7 1154/45.4 304/12 225/8.7 J 8252 - 8402 1588/62.5 420/16.5 3731)/14.7 1535/60.4 304712 225/8.7 J 8502 - 8652 2000/78.7 600/23.6 494/19.4

IP 54/NEMA 12 200 - 240 V A B C D a b aa/bb Type

8006 - 8011 810/31.9 350/13.8 280/11.0 70/2.8 560/22.0 326/12.8 200/7.9 F 8016 - 8032 940/37.0 400/15.7 280/11.0 70/2.8 690/27.2 375/14.8 200/7.9 F 8042 - 8062 937/36.9 495/9.5 421/16.6 - 830/32.7 374/14.8 225/8.9 G

IP 54/NEMA 12 380 - 480 V

8006 - 8011 530/20.9 282/11.1 195/7.7 85/3.3 330/13.0 258/10.2 100/3.9 F 8016 - 8032 810/31.9 350/13.8 280/11.0 70/2.8 560/22.0 326/12.8 200/7.9 F 8042 - 8072 940/37.0 400/15.7 280/11.0 70/2.8 690/27.2 375/14.8 200/7.9 F 8102 - 8122 940/37.0 400/15.7 360/14.2 70/2.8 690/27.2 375/14.8 225/8.9 F 8152 - 8202 1208/47.5 420/16.3 373/14.71)- 1154/45.4 304/12.0 225/8.9 J 8252 - 8352 1588/62.5 420/16.3 373/14.71)- 1535/60.4 304/12.0 225/8.9 J 8452 - 8652 2000/78.7 600/23.6 494/19.4

IP 54/NEMA 12 525 - 690 V

8052 - 8202 1208/47.5 420/16.5 373 8252 - 8402 1588/62.5 420/16.5 3731)/14.7 1535/60.4 304/12 225/8.7 J 8502 - 8652 2000/78.7 600/23.6 494/19.4

1001/39.4 304/12.0 225/8.9 J

1282/50.5 304/12.0 225/8.9 J

1502/59.1 304/12.0 225/8.9 (aa) I

/14.7 1001/39.4 304/12 225/8.7 J

1502/59.1 304/12.0 225/8.9 (aa) I

1154/45.4 304/12.0 225/8.9 J

1535/60.4 304/12.0 225/8.9 J

14.7 1154/45.4 304/12 225/8.7 J

- - 225/8.9 (aa) H

Installation

1. With disconnect add 44 mm/1.7 in

MG.83.A2.02 - VLT is a registered Danfoss trademark

aa: Minimum space above enclosure bb: Minimum space below enclosure

■Mechanical dimensions

VLT®8000 AQUA

MG.83.A2.02 - VLT is a registered Danfoss trademark

■Mechanical dimensions (cont.)

Type H, IP 20, IP 54

VLT®8000 AQUA

Type I, IP 00

Type J, IP 00, IP 21, IP 54

Installation

MG.83.A2.02 - VLT is a registered Danfoss trademark

■Mechanical installation

VLT®8000 AQUA

Please pay attention to the requirements that apply to integration and field mounting

kit, see the below list. The information given in the list must be observed to avoid serious damage or injury, especially when installing large units.

The frequency converter must be installed vertically.

The frequency converter is cooled by means of air circulation. For the unit to be able to release its cooling air, the minimum distance over and below the unit must be as shown in the illustration below. To protect the unit from overheating, it must be ensured that the ambient temperature does not rise above the

max. temperature stated for the frequency converter and that the 24-hour average temperature is not exceeded. The max. temperature and 24-hour average

can be seen from the General Technical Data. If the ambient temperature is in the range of 45°C -55° C, derating of the frequency converter will become relevant, see Derating for ambient temperature. The service life of the frequency converter will be reduced if derating for ambient temperature is not taken into account.

■Installation of VLT 8006-8652

All frequency converters must be installed in a way that ensures proper cooling.

Cooling

All units require a minimum space above and below the enclosure.

Side by side/flange by flange

All frequency converters can be mounted side by side/flange by flange.

d [mm/in] Comments Compact (all enclosure types) VLT 8006-8011, VLT 8002-8011, 525-600 V 100/3.9

VLT 8006-8032, 20

VLT 8016-8072 380-480 V 200/7.9 VLT 8102-8122 380-480 V 225/8.9 VLT 8016-8072 525-600 V 200/7.9

VLT 8042-8062, 200-240 V 225/8.9 VLT 8152-8352, 380-480 V 225/8.9 VLT 8052-8402, 525-690 V 225/8.9 VLT 8452-8652, 380-480 V

VLT 8502-8652, 525-690 V

380-480 V

0-240 V

100/3.9

200/7.9

225/8.9 IP 00: Above and below enclosure.

Installation on a plane, vertical surface (no spacers)

Installation on a plane, vertical surface (no spacers) IP 54 filter mats must be changed when they are dirty.

IP 21/54: Only above enclosure

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

■Installation of VLT 8452-8652 380-480 V and

VLT 8502-8652, 525-690 V

Compact IP 00/Chassis, IP 21/NEMA 1 and IP 54/NEMA 12

Cooling Side-by-side

Installation

All units in the above-mentioned series require a minimum space of 225 mm (8.9 in) above the enclosure and must be installed on a plane floor. This applies to IP 21/NEMA 1 and IP 54/NEMA 12 units. Gaining access requires a minimum space of 579 mm (22.8 in) in front of the frequency converter.

All IP 21/NEMA 1 and IP 54/NEMA 12 units in the above-mentioned series can be installed side by side without any space between them, since these units do not require cooling on the sides.

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

■General information about electrical installation

■High voltage warning

The voltage of the frequency converter is dangerous whenever the equipment is

connected to mains. Incorrect installation of the motor or the frequency converter may cause damage to the equipment, serious personal injury or death. Consequently, the instructions in these Operating Instructions, as well as national and local safety regulations, must be complied with. Touching the electrical parts may be fatal - even after disconnection from mains: Using VLT 8006-8062, 200-240 V wait at least 15 minutes Using VLT 8006-8072, 380-480 V wait at least 15 minutes Using VLT 8102-8352, 380-480 V wait at least 20 minutes Using VLT 8452-8652, 380-480 V wait at least 40 minutes Using VLT 8002-8006, 525-600 V wait at least4 minutes Using VLT 8008-8027, 525-600 V wait at least 15 minutes Using VLT 8032-8302, 525-600 V wait at least 30 minutes Using VLT 8052-8402, 525-690 V wait at least 20 minutes Using VLT 8502-8652, 525-690 V wait at least 30 minutes

NB!:

It is the user’s or certified electrician’s responsibility to ensure correct earthing and protection in accordance with applicable

national and local norms and standards.

■Earthing

The following basic issues need to be considered when installing a frequency converter, so as to o

btain

electromagnetic compatibility (EMC).

• Safety earthing: Please note that the frequency

converter has a high leakage current and must be earthed appropriately for safety reas

ons.

Apply local safety regulations.

• High-frequency earthing: Keep the earth wire

connections as short as possible.

Connect the different earth systems at the lowest possible conductor impedance. The lowest possible conductor impedance is obtained by keeping the conductor as short as possible and by using the greatest possible surface area. A flat conductor, for example, has a lower HF impedance than a round

conductor for the same conductor cross-section

. If more than one device is installed in cabinets,

VESS

the cabinet rear plate, which must be made of metal, should be used as a common earth reference plate. The metal cabinets of the different devices are mounted on the cabinet rear plate using the lowest possible HF impedance. This avoids having different HF voltages for the individual devices and avoids the risk of radio interference currents running in connection cables that may be used between the devices. The radio interference will have been reduced. In order to obtain a low HF impedance, use the fastening bolts of the devices as HF connection to the rear plate. It is necessary to remove insulating paint or similar from the fastening points.

■Cables

Control cables and the filtered mains cable should be installed separate from the motor cables so as to avoid interference overcoupling. Normally, a distance of 204mm (8 in) will be sufficient, but it is recommended to keep the greatest possible distance wherever possible, especially where cables are installed in parallel over a substantial distance.

With respect to sensitive signal cables, such as telephone cables and data cables, the greatest possible distance is recommended with a minimum of 1m (3 ft) per 5m (15 ft) of power cable (mains and motor cable). It must be pointed out that the necessary distance depends on the sensitivity of the installation and the signal cables, and that therefore no precise values can be stated.

If cable jaws are used, sensitive signal cables are not to be placed in the same cable jaws as the motor cable or brake cable. If signal cables are to cross power cables, this should be done at an angle of 90 degrees. Remember that all interference-filled in- or outgoing cables to/from a cabinet should be screened/armoured or filtered.

■Screened/armoured cables

The screen must be a low HF-impedance screen. This is ensured by using a braided screen of copper, aluminium or iron. Screen armour intended for mechanical protection, for example, is not suitable for an EMC-correct installation. See also Use of EMC-correct cables.

MG.83.A2.02 - VLT is a registered Danfoss trademark

■Extra protection with regard to indirect contact

ELCB relays, multiple protective earthing or earthing can be used as extra protection, provided that local safety regulations are complied with. In the case of an earth fault, a DC content may develop in the faulty current. Never use ELCB relays, type A, since such relays are not suitable for DC fault currents. If ELCB relays are used, this must be:

• Suitable for protecting equipment with a direct

current content (DC) in the faulty current (3-phase bridge rectifier)

• Suitable for power-up with short charging

current to earth

• Suitable for a high leakage current

VLT®8000 AQUA

Installation

MG.83.A2.02 - VLT is a registered Danfoss trademark

■RFI switch

ains supply isolated from earth:

M If the frequency converter is supplied from an isolated mains source ( IT mains) or TT/TN-S mains with grounded leg, the RFI switch is recommended to

be turned off (OFF)

. For further reference, see IEC 364-3. In case optimum EMC performance is needed, parallel motors are connected or the motor cable length is above 25 m, it is recommended to set the switch in ON position. In OFF position, the internal RFI capacities (filter capacitors) between the chassis and the intermediate circuit are cut off to avoid damage to the intermediate circuit and to reduce the earth capacity currents (according to IEC 61800-3). Please also refer to the application note VLT on IT mains, MN.90.CX.02. It is important to use isolation monitors that are capable for use together with power electronics (IEC 61557-8).

NB!:

The RFI switch is not to be operated with mains connected to the unit. Check that the mains supply has been disconnected

before operating the RFI switch.

VLT®8000 AQUA

Position of RFI switches

Compact IP 20/NEMA 1 VLT 8006 - 8011 380 - 480 V VLT 8002 - 8011 525 - 600 V

NB!:

Open RFI switch is only allowed at factory set switching frequencies.

NB!:

The RFI switch connects the capacitors galvanically to earth.

The red switches are operated by means of e.g. a screwdriver. They are set in the OFF position when they are pulled out and in ON position when they are pushed in. Factory setting is ON.

Mains supply connected to earth: The RFI switch must be in ON position in order for the frequency converter to comply with the EMC standard.

1) Not possible with VLT 8052-8652, 525-690 V.

Compact IP 20/NEMA 1 VLT 8016 - 8027 380 - 480 V VLT 8006 - 8011 200 - 240 V VLT 8016 - 8027 525 - 600 V

Compact IP 20/NEMA 1 VLT 8032 - 8042 380 - 480 V VLT 8016 - 8022 200 - 240 V VLT 8032 - 8042 525 - 600 V

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

Compact IP 20/NEMA 1 VLT 8052 - 8122 380 - 480 V VLT 8027 - 8032 200 - 240 V VLT 8052 - 8072 525 - 600 V

Compact IP 54/NEMA 12 VLT 8006 - 8011 380 - 480 V

Installation

Compact IP 54/NEMA 12 VLT 8016 - 8032 380 - 480 V VLT 8006 - 8011 200 - 240 V

Compact IP 54/NEMA 12 VLT 8102 - 8122 380 - 480 V

MG.83.A2.02 - VLT is a registered Danfoss trademark

Compact IP 54/NEMA 12 VLT 8042 - 8072 380 - 480 V VLT 8016 - 8032 200 - 240 V

All enclosure types VLT 8152-8652 380 - 480 V

VLT®8000 AQUA

MG.83.A2.02 - VLT is a registered Danfoss trademark

■High voltage test

A high voltage test can be carried out by short-circuiting terminalsU,V,W,L

and L3and energizing

1,L2

by max. 2.5 kV DC for one second between this short-circuit and the chassis.

NB!:

The RFI switch must be closed (position ON) when high voltage tests are carried out.

The mains and motor connection must be interrupted in the case of high voltage tests of the total installation if the leakage currents are too high.

■Heat emission from VLT 8000 AQUA

The tables in General technical data show the power loss P maximum cooling air temperature t

(W) from VLT 8000 AQUA. The

IN, MAX

is 40° C

(104° F) at 100% load (of rated value).

VLT®8000 AQUA

■Ventilation of integrated VLT 8000 AQUA

The quantity of air required for cooling frequency converter can be calculated as follows:

1. Add up the values of P for all the frequency

converters to be integrated in the same panel. The highest cooling air temperature (t must be lower than t

IN, MAX

40° C (104° F).

)present

The day/night average must be 5°C (9° F) lower. The outlet temperature of the cooling air must not exceed: t

OUT, MAX

45° C (113° F).

2. Calculate the permissible difference between

the temperature of the cooling air (t its outlet temperature (t

OUT

)and

t= 45° C (113° F) -tIN.

3. Calculate the required

Insert tinKelvin

The outlet from the ventilation must be placed above the highest-mounted frequency converter. Allowancemustbemadeforthepressureloss across the filters and for the fact that the pressure is going to drop as the filters are choked.

Installation

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

■EMC-correct electrical installation

525-600 V units do not comply with European EMC and Low Voltage Directives. The following is a guideline to good engineering practice, when installing drives. Following these guidelines is advised, where compliance with EN 50081, EN 55011 or EN 61800-3 First environment is required. If the installation is in EN 61800-3 Second environment, then it is acceptable to deviate from these guidelines. It is however not recommended. See also CE labelling, Emission and EMC test results in this manual.

ood engineering practice to ensure EMC-correct

G electrical installation:

• Use only braided screened/armoured motor cables

and braided screened/armoured control cables. The screen should provide a minimum coverage of 80%. The screen material must be metal, not limited to but typically copper, aluminium, steel or lead. There are no special requirements for the mains cable.

• Installations using rigid metal conduits are not

required to use screened cable, but the motor cable must be installed in conduit separate from the control and mains cables. Full connection of the conduit from the drive to the motor is required. The EMC performance of flexible conduits varies a lot and information from the manufacturer must be obtained.

• Connect the screen/armour/conduit to earth

at both ends for motor cables as well as for control cables. See also Earthing of braided screened/armoured control cables.

• Avoid terminating the screen/armour with

twisted ends (pigtails). Such a termination increases the high frequency impedance of the screen, which reduces its effectiveness at high frequencies. Use low impedance cable clamps or EMC cable glands instead.

• It is important to have good electrical contact

between the mounting plate on which the frequency converter is installed and the metal chassis of the frequency converter unit. Exception:

- IP54/NEMA 12 units designed for wall mounting

- VLT 8042-8062 (200-240 V) IP20/NEMA 1

- VLT 8152-8652 (380-480 V) IP20/NEMA 1

- VLT 8152-8652 (525-690 V) IP20/NEMA 1

connections for IP00/Chassis and IP20/NEMA 1 installations.

• Avoid using unscreened/unarmoured motor or

control cables inside cabinets housing the drive(s), whenever this can be avoided.

• An uninterrupted high frequency connection

between the frequency converter and the motor is required for IP54/NEMA 12 units.

The next illustration shows an example of an EMC-correct electrical installation of an IP 20/NEMA 1 frequency converter; the frequency converter has been installed in a cabinet (enclosure) together with an output contactor and is connected to a PLC which, in this example, is installed in a separate cabinet. For IP 54/NEMA 12 units, VLT 8152-8652 (380-480 V) and VLT 8042-8062 (200-240 V) units in IP20/NEMA 1 enclosures; screened cables are connected by using EMC conduits to assure proper EMC performance. (See next illustration.)

Other ways of making the installation may give as good an EMC performance, provided the above engineering practice guidelines are followed.

Please note, that when the installation is not made according to these guidelines as well as when unscreened cables and control wires are used, some emission requirements are not complied with, although the immunity requirements are fulfilled.

This however does not apply to IP54/NEMA 12 units as they are designed for wall mounting and VLT 8152-8600, 380-480 VAC and VLT 8042-8062, 200-240 VAC in IP20/NEMA 1 enclosure.

• Use starwashers and galvanically conductive

installation plates to secure good electrical

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

Installation

MG.83.A2.02 - VLT is a registered Danfoss trademark

■Earthing/Grounding of screened/armoured

control cables

Generally speaking, control cables must be screened/ armoured and the screen must be connected by means of a cable clamp at both ends to the metal cabinet of the unit.

The drawing below indicates how correct earthing/grounding is carried out.

VLT®8000 AQUA

Correct earthing/grounding Control cables and cables for serial communication must be fitted with cable clamps at both ends to ensure the best possible electrical contact.

rong earthing/grounding

W Do not use twisted cable ends (pigtails), since these increase the screen impedance at high frequencies.

rotection with respect to earth potential

P between PLC and frequency converter If the earth potential between the frequency converter and the PLC (etc.) is different, electric noise may occur that will disturb the whole system. This problem can be solved by fitting an equalizing cable, to be placed next to the control cable. Minimum cable cross-section: 8 AWG.

or 50/60 Hz earth loops

F If very long control cables are used, 50/60 Hz earth loopsmay occur that will disturb the whole system. This problem can be solved by connecting one end of the screen to via an earth 100nF capacitor (keeping leads short).

ables for serial communication

C Low-frequency noise currents between two frequency converter can be eliminated by connecting one end of the screen to terminal 61. This terminal is connected to earth via an internal RC link. It is recommended to use twisted-pair cables to reduce the differential mode interference between the conductors.

MG.83.A2.02 - VLT is a registered Danfoss trademark

■Electrical installation, enclosures

Compact IP 54/NEMA 12 VLT 8006-8011, 380-480 V

VLT®8000 AQUA

Compact IP 20/NEMA 1 VLT 8006-8011, 380-480 V VLT 8002-8011, 525-600 V

Installation

Compact IP 20/NEMA 1 VLT 8006-8032, 200-240 V VLT 8016-8072, 380-480 V VLT 8016-8072, 525-600 V

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

Compact IP 00/Chassis VLT 8042-8062, 200-240 V

Compact IP 54/NEMA 12 VLT 8006-8032, 200-240 V VLT 8016-8072, 380-480 V

Compact IP 54/NEMA 12 VLT 8042-8062, 200-240 V

Compact IP 20/NEMA 1 VLT 8042-8062, 200-240 V

MG.83.A2.02 - VLT is a registered Danfoss trademark

Compact IP 20/NEMA 1 VLT 8102-8122, 380-480 V

VLT®8000 AQUA

IP 54/NEMA 12, IP 21/NEMA 1 VLT 8152-8202, 380-480 V VLT 8052-8202, 525-690 V

Installation

Compact IP 54/NEMA 12 VLT 8102-8122, 380-480 V

MG.83.A2.02 - VLT is a registered Danfoss trademark

IP 00/Chassis VLT 8152-8202, 380-480 V VLT 8052-8202, 525-690 V

Note: The RFI switch has no function in the 525-690 V drives.

VLT®8000 AQUA

■Electrical installation, power cables

IP 20/NEMA 1 VLT 8006-8032, 200-240 V VLT 8016-8122, 380-480 V VLT 8016-8072, 525-600 V

IP 54/NEMA 12, IP 21/NEMA 1 with disconnect and main fuse VLT 8252-8352, 380-480 V VLT 8252-8402, 525-690 V

IP 00/Chassis with disconnect and main fuse VLT 8252-8352, 380-480 V VLT 8252-8402, 525-690 V

Note: The RFI switch has no function in the 525-690 V drives.

MG.83.A2.02 - VLT is a registered Danfoss trademark

Compact IP 20/NEMA 1, and IP 54/NEMA 12 VLT 8006-8011, 380-480 V VLT 8002-8011, 525-600 V

VLT®8000 AQUA

Installation

IP 54/NEMA 12 VLT 8006-8032, 200-240 V VLT 8016-8072, 380-480 V

MG.83.A2.02 - VLT is a registered Danfoss trademark

■Electrical installation, power cables

IP 00/Chassis and IP 20/NEMA 1 VLT 8042-8062, 200-240 V

VLT®8000 AQUA

IP 54/NEMA 12 VLT 8042-8062, 200-240 V

Compact IP 54 /NEMA 12 VLT 8102-8122, 380-480 V

MG.83.A2.02 - VLT is a registered Danfoss trademark

■Electrical installation, power cables

VLT®8000 AQUA

Position of earth terminals, IP 00

Compact IP 00 with disconnect and fuse VLT 8452-8652 380-480 V and VLT 8502-8652, 525-690 V

Installation

Compact IP 00 without disc onnect and fuse VLT 8452-8652 380-480 V and VLT 8502-8652, 525-690 V

Note: The RFI switch has no function in the 525-690 V drives.

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

Compact IP 21 / IP 54 without disconnect and fuse VLT 8452-8652 380-480 V and VLT 8502-8652, 525-690 V

Note: The RFI switch has no function in the 525-690 V drives.

Position of ear th terminals, IP 21 / IP 54

MG.83.A2.02 - VLT is a registered Danfoss trademark

■Use of emc-correct cables

Braided screened/armoured cables are recommended to optimise EMC immunity of the control cables and the EMC emission from the motor cables.

The ability of a cable to reduce the in- and outgoing radiation of electric noise depends on the transfer impedance (Z

). The screen of a cable is normally

designed to reduce the transfer of electric noise; however, a screen with a lower transfer impedance

) value is more effective than a screen with a

higher transfer impedance (Z

VLT®8000 AQUA

Transfer impedance (Z basis of the following factors:

- The conductibility of the screen material.

- The contact resistance between the individual screen conductors.

- The screen coverage, i.e. the physical area of the cable covered by the screen - often stated as a percentage value.

- Screen type, i.e. braided or twisted pattern.

Aluminium-clad with copper wire.

Twisted copper wire or armoured steel wire cable.

Single-layer braided copper wire with varying percentage screen coverage. This is the typical Danfoss reference cable.

) can be assessed on the

Installation

Transfer impedance (ZT) is rarely stated by cable manufacturers, but it is often possible to estimate transfer impedance (Z

) by assessing

the physical design of the cable.

Double-layer braided copper wire.

Twin layer of braided copper wire with a magnetic, screened/armoured intermediate layer.

Cable that runs in copper tube or steel tube.

Lead cable with 1.1 mm wall thickness.

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

■Tightening torque and screw sizes

These figures apply to the following terminals: The table shows the torque required when fitting terminals to the frequency converter. For VLT

Mains terminals (Nos.) L1, L2, L3

8006-8032, 200-240 V; VLT 8006-8122, 380-480 and VLT 8002-8072, 525-600 V the cables must be fastened with screws. For VLT 8042-8062, 200-240

Motor terminals (Nos.) U, V, W

Earth terminal (Nos.) 94, 95, 99

V; VLT 8152-8652, 380-480 V and VLT 8052-8652, 525-690 V, the cables must be fastened with bolts.

VLT type 3 x 200-240 V VLT 8006-8011 16 in-lbs/1.8 Nm (IP 20) M4 VLT 8006-8016 16 in-lbs/1.8 Nm (IP 54) M4 VLT 8016-8027 26.6 in-lbs/3.0 Nm (IP 20) M5 VLT 8022-8027 26.6 in-lbs/3.0 Nm (IP 54) VLT 8032 53 in-lbs/6.0 Nm M6 VLT 8042-8062 100 in-lbs/11.3 Nm M8 (bolt)

VLT type 3 x 380-480 V VLT 8006-8011 5.3 in-lbs/0.5-0.6 Nm M3 VLT 8016-8027 16 in-lbs/1.8 Nm (IP 20) M4 VLT 8016-8032 16 in-lbs/1.8 Nm (IP 54) M4 VLT 8032-8052 26.6 in-lbs/3.0 Nm (IP 20) M5 VLT 8042-8052 26.6 in-lbs/3.0 Nm (IP 54) VLT 8062-8072 53 in-lbs/6.0 Nm M6 VLT 8102-8122 133 in-lbs/15 Nm (IP 20) M8

VLT 8152-8352 168 in-lbs/19 Nm VLT 8452-8652 168 in-lbs/19 Nm M10 (compression lug)

VLT type 3 x 525-600 V VLT 8002-8011 5.3 in-lbs/0.5-0.6 Nm M3 VLT 8016-8027 16 in-lbs/1.8 Nm M4 VLT 8032-8042 26.6 in-lbs/3.0 Nm VLT 8052-8072 53 in-lbs/6.0 Nm M6 VLT type 3 x 525-690 V VLT 8052-8402 168 in-lbs/19 Nm VLT 8502-8652 525-690 V

Tightening-up

torque

Tightening-up

torque

213 in-lbs/24 Nm (IP 54)

Screw/bolt

size

Screw/bolt

size

M10 (bolt)

84 in-lbs/9.5 Nm M8 (box lug)

Tightening-up

torque

Screw/bolt

size

M10 (bolt)

168 in-lbs/19 Nm M10 (compression lug)

84 in-lbs/9.5 Nm M8 (box lug)

91, 92, 93

96, 97, 98

To ol

4mm 4mm 5mm

To ol

4mm 4mm 5mm 6mm 8mm

16 mm 16 mm 13 mm

To ol

4mm 5mm

16 mm 16 mm

13 mm

1. Loadsharing terminals 14 Nm/M6, 5 mm in Allen key

2. IP 54 units with RFI filter mains terminals 6 Nm

3. Allen screws (hexagon)

4. Loadsharing terminals 84 in-lbs/9.5 Nm/M8 (bolt)

5. Wrench

MG.83.A2.02 - VLT is a registered Danfoss trademark

■Mains connection

Mains must be connected to terminals 91, 92, 93.

Nos. 91, 92, 93 Mains voltage 3 x 200-240 V

L1, L2, L3 Mains voltage 3 x 380-480 V

Mains voltage 3 x 525-600 V Mains voltage 3 x 525-690 V

NB!:

Check that the mains voltage corresponds to the mains voltage of the frequency converter, which can be seen from the nameplate.

See Technical data for correct sizing of cable cross-sections.

NB!:

It is the responsability of the user or installer to ensure that proper earthing, branch

circuit, and motor overload protection is in accordance with national and local electrical and safety regulations and codes.

■Motor connection

The motor must be connected to terminals 96, 97, 98. Earth to terminal 94/95/99.

Nos.

96. 97. 98 U, V, W No. 94/95/99 Earth connection

Motor voltage 0-100 % of mains voltage

VLT®8000 AQUA

■Direction of IEC motor rotation

The factory setting is for clockwise rotationwith the VLT frequency transformer output connected as follows.

Terminal 96 connected to U-phase Terminal 97 connected to V-phase Terminal 98 connected to W-phase

The direction of rotation can be changed by switching two phases in the motor cable.

Installation

See Technical data for correct sizing of cable cross-sections.

All types of three-phase asynchronous standard motors can be used with a VLT 8000 AQUA unit.

Small-size motors are normally star-connected. (220/380 V, delta-connected (380/660 V,

/Y). Large-size motors are

/Y). The correct connection and voltage can be read from the motor nameplate.

NB!:

In older motors without phase coil insulation, a LC filter should be fitted to the frequency converter output.

■Parallel coupling of motors

VLT 8000 AQUA is able to control several motors connected in parallel. If the motors are to have different rpmvalues,themotorsmusthavedifferentrated rpm values. Motor rpm is changed simultaneously, which means that the ratio between the rated rpm values is maintained across the range.

The total current consumption of the motors is not to exceed the maximum rated output current

for the frequency converter.

VLT,N

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

Problems may arise at the start and at low rpm values if the motor sizes are widely different. This is because the relatively high ohmic resistance in small motors calls for a higher voltage at the start and at low rpm values.

In systems with motors connected in parallel, the electronic thermal relay (ETR) of the frequency converter cannot be used as motor protection for the individual motor. Consequently, additional motor protection is required, such as thermistors in earth motor (or individual thermal relays).

NB!:

Parameter 107 Automatic Motor Adaptation, AMA and Automatic Energy Optimization, AEO

in parameter 101 Torque characteristics cannot

be used motors are connected in parallel.

■Motor cables

See Technical data for correct sizing of motor cable cross-section and length. Always comply with national and local regulations on cable cross-sections.

NB!:

If an unscreened cable is used, some EMC requirements are not complied with, see EMC test results.

If the EMC specifications regarding emission are to be complied with, the motor cable must be screened, unless otherwise stated for the RFI filter in question. It is important to keep the motor cable as short as possible so as to reduce the noise level and leakage currents to a minimum. The motor cable screen must be connected to the metal cabinet of the frequency converter and to the metal cabinet of the motor. The screen connections are to be made with the biggest possible surface (cable clamp). This is enabled by different installation devices in the different frequency converters. Mounting with twisted screen ends (pigtails) is to be avoided, since these spoil the screening effect at higher frequencies. If it is necessary to break the screen to install a motor isolator or motor contactor, the screen must be continued at the lowest possible HF impedance.

Motor current, I

has been programmed for the rated

VLT,N

motor current (can be read from the motor nameplate).

■Earth connection

Since the leakage currents to earth may be higher than 3.5 mA, the frequency converter must always be earthed in accordance with applicable national and local regulations. In order to ensure good mechanical connection of the earth cable, its cable cross-section must be at least 8 AWG/10mm added security, an RCD (Residual Current Device) may be installed. This ensures that the frequency converter will cut out if the leakage currents get too high. See RCD Instructions MI.66.AX.02.

■Installation of 24 Volt external DC supply

Torque: 0.5 - 0.6 Nm Screw size:

M3 No. Function 35(-), 36 (+) 24 V External DC supply (Available with VLT 8016-8652 380-480 V and VLT 8052-8652

525-690 V only)

24 V external DC supply can be used as low-voltage supply to the contro

l card and any option cards installed. This enables full operation of the LCP (incl. parameter setting) without connection to mains. Please note th

at a warning of low voltage will be given when 24 V DC has been connected; however, there will be no tripping. If 24 V external DC supply is connect

ed or switched on at the same time as the mainssupply,atimeofmin.200msec.mustbeset in parameter 111, Start delay.Apre-fuseofmin.6 Amp, sl

ow-blow, can be fitted to protect the external 24 V DC supply. The power consumption is 15-50 W, depending on the load on the control card.

NB!:

e24VDCsupplyoftypePELVtoensure

Us correct galvanic isolation (type PELV) on the control terminals of the frequency converter.

.For

■Motor thermal protection

The electronic thermal relay in UL-approved frequency converter has received UL-approval for single motor protection, as long as parameter 117 Motor thermal protection has been set to ETR Trip and parameter 105

MG.83.A2.02 - VLT is a registered Danfoss trademark

■DC bus connection

The DC bus terminal is used for DC back-up, with the intermediate circuit being supplied from an external DC source.

Te rm i na l no s. Nos. 88, 89

Contact Danfoss if you require further information.

■High-voltage relay

The cable for the high-voltage relay must be connected to terminals 01, 02, 03. The highprogrammed in parameter 323, Relay 1, output.

voltage relay is

Relay output 1

No. 1 1+3 break, 1+2 make.

Max. 240 V AC, 2 Amp. Min. 24 V DC, 10 mA or 24 V AC, 100 mA.

Max. cross-section: 4 mm2/10 AWG. To rq ue : 0 .5 N m/ 5 i n -l b s Screw size: M3

VLT®8000 AQUA

Installation

■Control card

All terminals for the control cables are located under the protective cover of the frequency converter. The protective cover (see drawing below) can be removed by means of a pointed object (except IP54/NEMA 12 units) - a screwdriver or similar.

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

■Electrical installation, control cables

To rq ue : 0 .5 N m ( 5 i n- lb s) Screw size: M3.

Generally speaking, control cables must be screened/ armoured and the screen must be connected by means of a cable clamp at both ends to the metal cabinet of the unit (see Earthing/Grounding of screened (armoured control cables).

Normally, the screen must also be connected to the body of the controlling unit (follow the instructions for installation given for the unit in question). If very long control cables are used, 50/60 Hz earth loops may occur that will disturb the whole system. This problem can be solved by connecting one end of the screen to earth via a 100nF capacitor (keeping leads short).

■Electrical installation, control cables

To rq u e: 0. 5 N m/ 5 i n -l b s Screw size: M3 See Earthing/Grounding of screened (armoured control cables for correct termination of control cables.

16-33 Digital inputs. See parameters

300-307 Digital inputs.

20 Common for digital inputs.

39 Common for analog/digital outputs.

See Examples of connection.

42, 45 Analog/digital outputs for indicating

frequency, reference, current and torque. See parameters 319-322 Analoge/digital outputs.

50 Supply voltage to potentiometer and

thermistor 10 V DC.

53, 54 Analog voltage input, 0 - 10 V DC.

55 Common for analog inputs.

60 Analog current input 0/4-20 mA. See

parameters 314-316 Termi na l 60.

61 Termination of serial communication.

See Earthing/Grounding of screened (armoured control cables. This terminal is not normally to be used.

68, 69 RS 485 interface, serial

communication. When multiple frequency converters are connected to a communication bus, switches 2 and 3 on control card in the first and last units must be closed (position ON). For the remaining frequency converters, switches 2 and 3 must be open (OFF). The factory setting is closed (position ON).

No. Function

04, 05 Relay output 2 can be used for

indicating status and warnings.

12, 13 Voltage supply to digital inputs. For

he 24 V DC to be used for digital

t inputs, switch 4 on the control card must be closed, position "on".

MG.83.A2.02 - VLT is a registered Danfoss trademark

■Switches 1-4

The dipswitch is located on the control card. It is used for serial communication and external DC supply. The switching position shown is the factory setting.

Switch 1 has no function. Switches 2 and 3 are used for terminating an RS 485 interface, serial communication. In the first and the last frequency converter, switches 2 and 3 must be ON. In the other frequency converter, switches 2 and 3 must be OFF. Switch 4is used if anexternal 24 V DC supply is required for the control terminals. Switch 4 separates the common potential for the internal 24 V DC supply from the common potential of the external 24 V DC supply.

NB!:

Please note that when Switch 4 is in position "OFF", theexternal 24 V DC supply is galvanically isolated from the frequency converter.

VLT®8000 AQUA

Installation

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

■Bus connection

The serial bus connection in accordance with the RS 485 (2-conductor) norm is connected to terminals 68/69 of the frequency converter (signals P and N). Signal P is the positive potential (TX+,RX+), while signal N is the negative potential (TX-,RX-).

If more than one frequency converter is to be connected to a given master, use parallel connections.

In order to avoid potential equalizing currents in the screen, the cable screen can be earthed via terminal 61, which is connected to the frame via an RC-link.

Bus termination The bus must be terminated by a resistor network at both ends. For this purpose, set switches 2 and 3 on the control card for "ON".

MG.83.A2.02 - VLT is a registered Danfoss trademark

■Connection example VLT 8000 AQUA

The diagram below gives an example of a typical VLT 8000 AQUA installation. The mains supply is connected to terminals 91 (L1), 92 (L2) and 93 (L3), while the motor is connected to 96 (U), 97 (V) and 98 (W). These numbers can also be seen from the terminals of the frequency converter. An external DC supply can be connected to terminals 88 and 89. Analog inputs can be connected to terminals 53 [V], 54 [V] and 60 [mA]. These inputs can be programmed for either reference, feedback or thermistor. See Analog inputs in parameter group 300.

VLT®8000 AQUA

There are 8 digital inputs, which are controlled with 24 V DC. Terminals 16-19, 27, 29, 32, 33. These inputs can be programmed in accordance with the table in Inputs and outputs 300-328. There are two analog/digital outputs (terminals 42 and 45), which can be programmed to show the present status or a process value, such as

. Relay outputs 1 and 2 can be used for

0-f

MAX

giving the present status or a warning. On terminals 68 (P+) and 69 (N-) RS 485 interface, the frequency converter can be controlled and monitored via serial communication.

* These terminals can be programmed for other functions.

Installation

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

■Connection examples

■Single-pole star t/stop

- Start/stop using terminal 18. Parameter 302 = Start [1]

- Quick-stop using terminal 27. Parameter 304 = Coasting stop, inverse [0]

■Digital speed up/down

■Run permissive

- Start permitted with terminal 16. Parameter 300 = Run permissive [8].

- Start/stop with terminal 18. Parameter 302 = Start [1].

- Quickstop with terminal 27. Parameter 304 = Coasting stop, inverse [0].

- Activated peripheral equip Parameter 323 = Start command active [13].

- Speed up and down using terminals 32 and 33. Parameter 306 = Speed up [7] Parameter 307 = Speed down [7] Parameter 305 = Freeze reference [2]

■Potentiometer reference

-Parameter 308 = Reference [1]

Parameter 309 = Terminal 53, min. scaling Parameter 310 = Terminal 53, max. scaling

■2-zone regulation

- Parameter 308 = Feedback [2].

- Parameter 311 = Feedback [2].

■Transmitter connection

- Parameter 314 = Reference [1]

- Parameter 315 = Terminal 60, min. scaling

- Parameter 316 = Terminal 60, max. scaling

MG.83.A2.02 - VLT is a registered Danfoss trademark

■3-wire start/stop

- Stop inverse by means of terminal 32.

Parameter 306 = Stop inverse[14]

- Latched start using terminal 18.

Parameter 302 = Latched start [2]

- Jog by means of terminal 29.

Parameter 305 = Jog [12]

VLT®8000 AQUA

Installation

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

■Control unit LCP

The front of the frequency converter features a control panel - LCP (Local Control Panel). This is a complete interface for operation and programming of the VLT 8000 AQUA. The control panel is detachable and can - as an alternative - be installed up to 3m/10 ft away from the frequency converter, e.g. on the front panel, by means of a mounting kit option.

The functions of the control panel can be divided into five groups:

1. Display

2. Keys for changing display mode

3. Keys for changing program parameters

4. Indicator lamps

5. Keys for local operation.

All data are indicated by means of a 4-line alpha-numeric display, which, in normal operation, is able to show 4 operating data values and 3 operating condition values continuously. During programming, all the information required for quick, effective parameter Setup of the frequency converter will be displayed. As a supplement to the display, there are three indicator lamps for voltage (ON),

warning (WARNING) and alarm (ALARM), respectively. All frequency converter parameter Setups can be changed immediately via the control panel, unless this function has been programmed to be Locked [1] via parameter 016 Lock for data change or via a digital input, parameters 300-307 Lock for data change.

■Control keys for parameter setup

The control keys are divided into functions. This means that the keys between display and indicator lamps are used for parameter Setup, including selecting the display indication during normal operation.

[DISPLAY MODE] is used for selecting theindicationmodeofthedisplayor whenreturningtotheDisplaymode from either the Quick menu or the Extend menu mode.

[QUICK MENU] gives access to the parameters used for the Quick menu. It is possible to switch between the Quick menu and the Extend menu modes.

[EXTEND MENU] gives access to all parameters. It is possible to switch between the Extend menu and the Quick menu modes.

[CHANGE DATA] is used for changing a setting selected either in the Extend menu or the Quick menu mode.

[CANCEL] is used if a change of the selec-ted parameter is not to be carried out.

[OK] is used for confirming a change of the parameter selected.

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

[+/-] is used for selecting parameters and for changing a chosen parameter. These keys are also used to change the local reference. In addition, the keys are used in Display mode to switch between operation variable readouts.

[<>] is used when selecting a parameter group and for moving the cursor when changing numerical values.

■Indicator lamps

At the bottom of the control panel is a alarm lamp and a yellow warning lamp, as well as a green voltage LED.

If certain threshold values are exceeded, the alarm and/ or warning lamp is activated, and a status or alarm text is displayed.

NB!:

The voltage indicator lamp is activated when the frequency converter receives voltage.

■Local control

Underneath the indicator lamps are keys for local control.

red

[HAND START] is used if the frequency converter is to be controlled via the control unit. The frequency converter will start the motor, since a start command is given by means of [HAND START]. On the control terminals, the following control signals will still be active when [HAND START] is activated:

• Hand start - Off stop - Auto start

• Safety Interlock

• Reset

• Coasting stop inverse

• Reversing

• Setup select lsb - Setup select msb

• Jog

• Run permissive

• Lock for data change

• Stop command from serial

communication

NB!:

If parameter 201 Output frequency lo

issettoanoutputfrequencygreaterthan

MIN

0 Hz, the motor will start and ramp up to this

frequency when [HAND START]

is activated.

[OFF/STOP] is used for stopp connected motor. Can be selected as Enable [1] or Disable [0] via parameter

013. If the stop funct

ion is activated, line 2 will flash. [AUTO START] is used if the frequency converter is to be controlled via the control termina

ls and/or serial communication. When a start signal is active on the control terminals and/or the bus, the fre

quency converter will

start.

Installation

w limit

ing the

MG.83.A2.02 - VLT is a registered Danfoss trademark

NB!:

An active HAND-OFF-AUTO signal via the digital inputs will have higher priority than the control keys [HAND START]-[AUTO START].

[RESET] is used for resetting the frequency converter after an alarm (trip). Can be selected as Enable [1] or Disable [0] via parameter 015 Reset on LCP. See also List of warnings and alarms.

VLT®8000 AQUA

■Display mode

In normal operation, any 4 different operating variables can be indicated continuously: 1.1 and 1.2 and

1.3 and 2. The present operating status or alarms and warnings that have arisen are shown in line 2 in the form of a number. In the case of alarms, the alarm in question will be shown in lines 3 and 4, accompanied by an explanatory note. Warnings will flashinline2,withanexplanatorynoteinline1. In addition, the display shows the active Setup. The arrow indicates the direction of rotation; here the frequency converter has an active reversing signal. The arrow body disappears if a stop command is given or if the output frequency falls below 0.01 Hz. The bottom line gives the status of the frequency converter. The scroll list on the next page gives the operating data that can be shown for variable 2 in display mode. Changes are made via the [+/-] keys.

1st line

2nd line

3rd line

VAR 1.1 VAR 1.2 VAR 1.3

SETUP

VAR 2

STATUS

4th line

OFF means that the frequency converter ignores all control commands and stops the motor. The centre part of the status line indicates the refe-rence element that is active. REMOTE means that the reference from the control terminals is active, while LOCAL indicates that the reference is determined via the [+/-] keys on the control panel.

The last part of the status line indicates the current status, for example "Running", "Stop" or "Alarm".

■Display mode I

VLT 8000 AQUA offers different display modes depending on the mode selected for the frequency converter. Below is a display mode, in which the frequency

195NA113.10

converter is in Auto mode with remote reference at an output frequency of 40 Hz. In this display mode, reference and control are determined via the control terminals. The text in line 1 gives the operating variable shown in line 2.

FREQUENCY

40.0Hz

SETUP

175ZA683.10

■Display mode, cont.

Three operating data values can be shown in the first

play line, while one operating variable can be shown

dis in the second display line. To be programmed via parameters 007, 008, 009 and 010 Display read-out.

• Status line (4th line):

80.0% 5.08A 2.15kW

SETUP

40.0Hz

AUTO REMOTE RUNNING

HAND LOCAL STOP

OFF

LOCAL STOPRAMPING HAND JOGGING

. . .

The left part of the status line indicates the control ele-ment of the frequency converter that is active. AUTO means that control is via the control terminals, while HAND indicates that control is via the local keys on the control unit.

STAND BY

175ZA701.10

AUTO REMOTE RUNNING

Line 2 gives the current output frequency and the active Setup. Line 4 says that the frequency converter is in Auto mode with remote reference, and that the motor is running.

■Display mode II:

This display mode makes it possible to have three operating data values displayed at the same time in line 1. The operating data values are determined in parameters 007-010 Display readout.

100% 7.8A 5.9kW

SETUP

50.0Hz

AUTO REMOTE RUNNING

■Display mode III:

This display mode is active as long as the [DISPLAY MODE] key is kept depressed. In the first line,

175ZA685.10

MG.83.A2.02 - VLT is a registered Danfoss trademark

operating data names and units of operating data are displayed. In the second line, operating data 2 remains unchanged. When the key is released, the different operating data values are shown.

REF% CURR.A.POW.,KW

SETUP

50.0Hz

AUTO REMOTE RUNNING

■Display mode IV:

This display mode is only active in connection with local reference, see also Reference handling.Inthis display mode, the reference is determined via the [+/-] keys and control is carried out by means of the keys underneath the indicator lamps. The first line indicates the required reference. The third line gives the relative value of the present output frequency at any given time in relation to the maximum frequency. The display is in the form of a bar graph.

VLT®8000 AQUA

175ZA695.10

Installation

USE +/- 40Hz

40.0Hz

----60

HAND LOCAL RUNNING

SETUP

176FA156.10

MG.83.A2.02 - VLT is a registered Danfoss trademark

■Navigation between display modes

Press briefly

HAND LOCAL RUNNING

USE +/- 40Hz

40.0Hz

FREQUENCY

40.0Hz

AUTO REMOTE RUNNING

▲▲

▲

▲▲

SETUP

Display mode I

With remote reference

VLT®8000 AQUA

▲▲

▲

▲▲

▲

▲▲

80% 7,8A 5,9 KW

40.0 Hz

0 ---- 60

HAND LOCAL RUNNING

Display mode IV

175ZA697.10

▲▲

▲

With local reference

Keep the [DISPLAY MODE] key down

AUTO REMOTE RUNNING

Display mode II

▲▲

▲

▲▲

REF% CURR.A POW.,KW

40.0 Hz

AUTO REMOTE RUNNING

Display mode III

MG.83.A2.02 - VLT is a registered Danfoss trademark

■Changing data

Regardless of whether a parameter has been selected under the Quick menu or the Extended menu, the procedure for changing data is the same. Pressing the [CHANGE DATA] key allows change of the selected parameter, and the underlining in line 4 will flash on the display. The procedure for changing data depends on whether the selected parameter represents a numerical data value or a functional value. If the chosen parameter represents a numeric data value, the first digit can be changed by means of the [+/-] keys. If the second digit is to be changed, first move the cursor by using the [<>] keys, then change the data value using the [+/-] keys.

FREQUENCY

24.2 Hz

205 MAX. REFERENCE

000060,000 Hz

SETUP

175ZA698.10

VLT®8000 AQUA

FREQUENCY

SETUP

50.0

209 JOG FREQUENCY

0.0 Hz

The chosen digit flashes. The bottom display line shows the data value that will be entered (saved) when signing off with [OK].

■Changing of data value, step-by-step

Certain parameters can be changed both step by step and infinitely variably. This applies to Motor power (parameter 102), Motor voltage (parameter

103) and Motor frequency (parameter 104). This means that the parameters are changed both as a group of numeric data values and as numeric data values infinitely variably.

SETUP

175ZA700.10

Installation

The selected digit is indicated by a flashing cursor. The bottom display line gives the data value that will be entered (saved) when signing off by pressing the [OK] button. Use [CANCEL] to cancel the change.

If the selected parameter is a functional value, the selected text value can be changed by means of the [+/-] keys.

MOTOR CURRENT

3.90 A

210 REFERENCE TYPE

SUM

SETUP

175ZA689.10

The functional value flashes until signing off by pressing the [OK] button. The functional value has now been selected. Use [CANCEL] to cancel the change.

■Infinitely variable change of numeric d ata value

If the chosen parameter represents a numeric data value, a digit is first selected by means of the [<>] keys.

■Manual initialisation

Disconnect from mains and hold the [DISPLAY MODE] + [CHANGE DATA] + [OK] keys down while at the same time reconnecting the mains supply. Release the keys; the frequency converter has now been programmed for the factory setting.

The following parameters are not zeroed by means of man initialisation: Parameter 500, Protocol

600, Operating hours 601, hours run 602, kWh counter 603, Number of power-ups 604, Number of overtemperatures 605, Number of overvoltages

It is also possible to carry out initialisation via parameter 620 Operating mode.

ual

FREQUENCY

SETUP

50.0 Hz

209 JOG FREQUENCY

9 .0 Hz

SETUP

175ZA699.10

Then the chosen digit is changed infinitely by means of the [+/-] keys:

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

■Quick Menu

The QUICK MENU key gives access to 12 of the most important setup parameters of the drive. After programming, the drive will, in many cases, be ready for operation. The 12 Quick Menu parameters are

Quick Menu Parameter Description Item Number Name 1 001 Language Selects language used for all displays. 2 102 Motor Power Sets output characteristics of drive based on kW size

3 103 Motor Voltage Sets output characteristics of drive based on voltage

4 104 Motor Frequency Sets output characteristics of drive based on nominal

5 105 Motor Current Sets output characteristics of drive based on nominal

6 106 Motor Nominal Speed Sets output characteristics of drive based on nominal

7 201 Minimum Frequency Sets minimum controlled frequency at which motor

8 202 Maximum Frequency Sets maximum controlled frequency at which motor

9 206 Ramp Up Time Sets time to accelerate motor from 0 Hz to nominal

10 207 Ramp Down Time Sets time to decelerate motor from nominal motor

11 323 Relay1 Function Sets function of high voltage Form C relay. 12 326 Relay 2 Function Sets function of low voltage Form A relay.

shown in the table below. A complete description of the function is given in the parameter sections of this manual.

of motor.

ofmotor.

frequency of motor. This is typically equal to line frequency.

current in amps of motor.

full load speed of motor.

will run.

motor frequency set in Quick Menu Item 4.

frequency set in Quick Menu Item 4 to 0 Hz.

MG.83.A2.02 - VLT is a registered Danfoss trademark

■Parameter Data

Enter or change parameter dataor settings in accordance with the following procedure.

1. Press Quick Menu key.

2. Use ‘+’ and ‘-’ keys to find parameter

you choose to edit.

3. Press Change Data key.

4. Use ‘+’ and ‘-’ keys to select correct parameter

setting. To move to a different digit within parameter, use < and > arrows. Flashing cursor

indicates digit selected to change.

5. Press Cancel key to disregard change, or press OK key to accept change and enter new setting.

Example of Changing Parameter Data

Assume parameter 206, Ramp Up Time, is set at 60 seconds. Change the ramp up time to 100 seconds in accordance with the following procedure.

1. Press Quick Menu key.

2. Press ‘+’ key until you reach Parameter 206, Ramp Up Time.

3. Press Change Data key.

4. Press < key twice – hundreds digit will flash.

5. Press ‘+’ key once to change hundreds digit to ‘1.’

6. Press > key to change to tens digit.

7. Press ‘-’ key until ‘6’ counts down to ‘0’ and setting for Ramp Up Time reads ‘100 s.’

8. Press OKkey to enter new value intodrive controller.

VLT®8000 AQUA

Installation

NB!:

Programming of extended parameters functions available through EXTENDED MENU key is done in accordance with same procedure

as described for Quick Menu functions.

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

■Programming

Using the [EXTEND MENU] key, it is possible to have access to all the parameters for the frequency converter.

■Operation and Display 001-017

This parameter group allows to s such as language, display readout and the possibility of making the function keys on the control unit inactive.

001 Language

(LANGUAGE)

Value:

✭English (ENGLISH)

German (DEUTSCH) French (FRANCAIS) Danish (DANSK) Spanish (ESPAÑOL) Italian (ITALIANO) Swedish (SVENSKA) Dutch (NEDERLANDS) Portuguese (PORTUGUESA) Finnish (SUOMI)

State when delivered may vary from factory

Function:

The choice in this parameter defines the language to be used on the display.

Description of choice:

There is a choice of the languages indicated.

et up parameters

setting.

[0] [1] [2] [3] [4] [5] [6] [7] [8] [9]

By means of parameter 004 LCP copy,allSetups can be transferred from one frequency converter to another by moving the control panel. First all parameter values are copied to the control panel. This can then be moved to another frequency converter, where all parameter values can be copied from the control unit to the frequency converter.

002 Active Setup

(ACTIVE SETUP)

Value:

Factory Setup (FACTORY SETUP)

✭Setup 1 (SETUP 1)

Setup 2 (SETUP 2) Setup 3 (SETUP 3) Setup 4 (SETUP 4) MultiSetup (MULTI SETUP)

Function:

The choice in this parameter defines the Setup number you want to control the functions of the frequency converter. All parameters can be programmed in four individual parameter Setups, Setup 1 - Setup 4. In addition, a pre-programmed Setup called the Factory Setup exists. This only allows specific parameters to be changed.

Description of choice:

Factory Setup [0] contains the parameter values pre-set at the factory. Can be used as a data source if the other Setups are to be returned to a common state. In this case Factory Setup is selected as the active Setup. Setups 1-4 [1]-[4] are four individual Setups that can be selected as required. MultiSetup [5] is used if remote switching between different Setups is required. Terminals 16/17/29/32/33 and the serial communication port can be used for switching between Setups.

[0] [1] [2] [3] [4] [5]

■The Setup configuration

The frequency converter has four Setups (parameter Setups) that can be programmed independently of each other. The active Setup can be selected in parameter 002 Active Setup. The active Setup number will be shown in the display under "Setup". It is also possible to set the frequency converter to Multi-Setup to allow switching of Setups with the digital inputs or serial communication. Setup shifts can be used in systems where, one Setup is used during the day and another at night.

Parameter 003 Copying of Setups enables copying from one Setup to another.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

Connection examples Setup change

- Selection of Setup using terminals 32 and 33. Parameter 306 = Selection of Setup,lsb[4] Parameter 307 = Selection of Setup,msb[4] Parameter 002 =MultiSetup [5].

003 Copying of Setups

(SETUP COPY)

Value:

✭No copying (NO COPY)

Copy active Setup to Setup 1 (COPY TO SETUP 1) Copy active Setup to Setup 2 (COPY TO SETUP 2) Copy active Setup to Setup 3 (COPY TO SETUP 3) CopyactiveSetuptoSetup4(COPYTOSETUP4) Copy active Setup to all (COPY TO ALL)

Function:

A copy is made from the active Setup selected in parameter 002 Active Setup to the Setup or Setups selected in parameter 003 Copying of Setups.

NB!:

Copying is only possible in Stop mode (motor stopped on a Stop command).

(UPLOAD ALL PARAMET.) Download all parameters (DOWNLOAD ALL PARAM.) Download power-independent par. (DOWNLOAD SIZE INDEP.)

Function:

Parameter 004 LCP copy is used if the integrated copying function of the control panel is to be used. This function is used if all parameter Setups are to be copied from one frequency converter to another by moving the control panel.

Description of choice:

Select Upload all parameters [1] if all parameter values aretobetransmittedtothecontrolpanel. Select Download all parameters [2] if all transmitted parameter values are to be copied to the frequency converter on whichthe control panel has been mounted. Select Download power-independent par. [3] if only the power-independent parameters are to be downloaded. This is used if downloading to a frequency converter that has a different rated power than the one from

[0]

[1]

[2]

[3] [4]

[5]

where the parameter Setup originates.

NB!:

Uploading/Downloading can only be carried out in the Stop mode.

■Setup of user-defined readout

Parameter 005 Max. value of user-defined readout and 006 Unit for user-defined readout allow users to design their own readout which can be seen if user-defined readout has been selected under display readout. The range is set in parameter 005 Max. value of user-defined readout and the unit is determined in parameter 006 Unit for user-defined readout. The choice of unit decides whether the ratio between the output frequency and the readout is a linear, square or cubed ratio.

[1]

[2]

[3]

Programming

Description of choice:

The copying starts when the required copying function has been selected and the [OK] key has been pressed. The display indicates when copying is in progress.

004 LCP copy

(LCP COPY)

Value:

✭No copying (NO COPY)

Upload all parameters

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

MG.83.A2.02 - VLT is a registered Danfoss trademark

[0]

VLT®8000 AQUA

005 Max. value of user-defined readout

Function:

(CUSTOM READ OUT)

Value:

0.01 - 999,999.99

✭ 100.00

Function:

This parameter allows a choice of the max. value of the user-defined readout. The value is calculated on the basis of the present motor frequency and the unit selected in parameter 006 Unit for user-defined readout. The programmed value is reached when the output frequency in parameter 202 Output frequency high limit,f

is reached. The unit also

MAX

decides whether the ratio between output frequency and readout is linear, square or cubed.

Description of choice:

Set the required value for max. output frequency.

Select a unit to be shown in the display in connection with parameter 005 Max. value of user-defined readout.

006 Unit for user-defined readout

(CUST. READ. UNIT)

✭No unit

rpm

ppm pulse/s

l/s

l/min

l/h

kg/s kg/min

kg/h

3/s1

/min

3/h1

m/s

mbar

bar

kPa

MWG

[0] GPM [1] gal/s [2] gal/min

[3] gal/h [4] lb/s [5] lb/min [6] lb/h [7] CFM

[8] ft3/s [9] ft3/min [10] ft3/h

[11] ft3/min [12] ft/s [13] in wg [14] ft wg [15] PSI [16] lb/in [17] HP [18] [19] [20]

Flow and speed units are marked with 1. Pressure units with 2, and power units with

3. Seefigureinnextcolumn.

[21] [22] [23] [24] [25] [26] [27] [28] [29] [30] [31] [32] [33] [34] [35] [36] [37] [38]

If units such as flow or speed units are selected, the ratio between readout and output frequency will be a linear one. If pressure units are selected (bar, Pa, MWG, PSI, etc.), the ratio will be square. If power units (HP, kW) are selected, the ratio will be cubed. The value and the unit are shown in display mode whenever User-defined readout [10] has been selected in one of parameters 007-010 Display readout.

Description of choice:

Select the required unit for User-defined readout.

007 Large display readout

(LARGE READOUT)

Value:

Resulting reference [%] (REFERENCE [%]) Resulting reference [unit] (REFERENCE [UNIT])

✭Frequency [Hz] (FREQUENCY [HZ])

% of maximum output frequency [%] (FREQUENCY [%]) Motor current [A] (MOTOR CURRENT [A]) Power [kW] (POWER [KW]) Power [HP] (POWER [HP]) Output energy [kWh] (ENERGI [UNIT]) Hours run [Hours] (OURS RUN [H]) User-defined readout [-] (CUSTOM READ.[UNITS]) Setpoint 1 [unit] (SETPOINT 1 [UNITS]) Setpoint 2 [unit] (SETPOINT 2 [UNITS]) Feedback 1 (FEEDBACK 1 [UNITS]) Feedback 2 (FEEDBACK 2 [UNITS])

= factory setting. () = display text [] = value for use in communication via serial communication port

✭

[1] [2] [3]

[4] [5] [6] [7] [8] [9]

[10] [11] [12] [13] [14]

MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®8000 AQUA

Feedback [unit] (FEEDBACK [UNITS]) Motor voltage [V] (MOTOR VOLTAGE [V]) DC link voltage [V] (DC VOLTAGE [V])

[15] [16]

[17] Thermal load, motor [%] (THERM.MOTOR LOAD [%])

[18] Thermal load, VLT [%] (THERM.DRIVE LOAD [%])

[19] Digital input [Binary code] (DIGITAL INPUT [BIN]) Analog input 53 [V] (ANALOG INPUT 53 [V]) Analog input 54 [V] (ANALOG INPUT 54 [V])

[20]

[21]

[22] Analog input 60 [mA] (ANALOG INPUT 60 [MA]) Relay status [binary code] (RELAY STATUS) Pulse reference [Hz] (PULSE REFERENCE [HZ]) External reference [%] (EXT. REFERENCE [%]) Heat sink temp. [°C] (HEATSINK TEMP [°C])

[23]

[24]

[25]

[26]

[27] Communication option card warning (COMM OPT WARN [HEX]) LCP display text (FREE PROG.ARRAY) Status word (STATUS WORD [HEX]) Control word(CONTROL WORD [HEX]) Alarm word(ALARM WORD [HEX]) PID output [Hz] (PID OUTPUT [HZ]) PID output [%] (PID OUTPUT [%])

[28]

[29]

[30]

[31]

[32]

[33]

[34]

Function:

This parameter allows a choice of the data value to be shown in the display, line 2, when the frequency converter is turned on. The data values will also be included in the display mode scroll-list. Parameters 008-010 Small display readout allow a choice of another three data values, shown in line 1. See the description of the control unit.

Description of choice:

No readout can only be selected in parameters 008-010 Small display readout. Resulting reference [%] gives a percentage for the resulting reference in the range from Minimum reference,Ref

to Maximum reference, Ref

MIN

MAX

.Seealsoreference handling. Reference [unit] gives the resulting reference in Hz in Open loop.InClosed loop, the reference unit is selected in parameter 415 Process units. Frequency [Hz] gives the output frequency from the frequency converter. % of maximum output frequency [%] is the present output frequency as a percentage value of parameter 202 Output frequency high limit, f

MAX

Motor current [A] states the phase current of the motor measured as effective value. Power [kW] states the actual power consumed by the motor in kW.

Power [HP] states the actual power consumed by the motor in HP. Output energy [kWh] states the energy consumed by the motor since the latest reset was made in pa-rameter 618 Reset of kWh counter. Hours run [Hours] states the number of hours that the motor has run since the latest reset in parameter 619 Reset of hours-run counter. User -defined readout [-] is a user-defined value, calculated on the basis of the present output frequency and unit, as well as the scaling in parameter 005 Max. value of user-defined readout. Select unit in parameter 006 Unit for user-defined readout. Setpoint 1 [unit] is the programmed setpoint value in parameter 418 Setpoint 1. The unit is decided in parameter 415 Process units.See also Feedback handling. Setpoint 2 [unit] is the programmed setpoint value in parameter 419 Setpoint 2. The unit is decided in parameter 415 Process units. Feedback 1 [unit] gives the signal value of the resulting feedback 1 (Term. 53). The unit is decided in parameter 415 Process units. See also Feedback handling. Feedback 2 [unit] gives the signal value of the resulting feedback 2 (Term. 53). The unit is decided in parameter 415 Process units. Feedback [unit] gives the resulting signal value using the unit/scaling selected in parameter 413 Minimum feedback,FB

and 415 Process units.

MAX

, 414 Maximum feedback,

MIN

Motor voltage [V] states the voltage supplied to the motor. DC link voltage [V] states the intermediate circuit voltage in the frequency converter. Thermal load, motor [%] states the calculated/ estimated thermal load on the motor. 100% is the cut-out limit. See also parameter 117 Motor thermal protection. Thermal load, VLT [%] states the calculated/ estimated thermal load on the frequency converter. 100% is the cut-out limit. Digital input [Binary code] states the signal status from the 8 digital inputs (16, 17, 18, 19, 27, 29, 32 and 33). Terminal 16 corresponds to the bit at the far left. ‘0’ = no signal, ‘1’ = connected signal. Analog input 53 [V] states the voltage value on terminal 53. Analog input 54 [V] states the voltage value on terminal 54. Analog input 60 [mA] states the voltage value on terminal 60. Relay status [binary code] indicates the status of each relay. The left (most significant) bit indicates relay 1 followed by 2 and 6 through 9. A "1" indicates

Programming

= factory setting. () = display text [] = value for use in communication via serial communication port

✭

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VLT®8000 AQUA

the relay is active, a "0" indicates inactive. Paramater 007 uses an 8-bit word with the last two positions not used. Relays 6-9 are provided with the cascade controller and four relay option cards Pulse reference [Hz] states a pulse frequency in Hz connected to terminal 17 or terminal 29. External reference [%] gives the sum of the external references as a percentage (the sum of analog/ pulse/serial communication) in the range from Minimum reference,Ref

to Maximum reference,Ref

MIN

MAX

Heat sink temp. [°C] states the present heat sink temperature of the frequency converter. The cut-out limit is 90 ± 5°C; cutting back in occurs at 60 ± 5°C. Communication option card warning [Hex] gives a warning word if there is a fault on the communication bus. This is only active if communication options have been installed. Without communication options, 0 Hex is displayed. LCP display text shows the text programmed in parameter 533 Display text 1 and 534 Display text 2 viaLCPortheserialcommunicationport.

LCP procedure for entering text

After selecting Display Text in parameter 007, select display line parameter (533 or 534) and press the CHANGE DATA key. Enter text directly into the selected line by using UP,DN&LEFT,RIGHTarrow keys on the LCP. The UP and DN arrow keys scroll through the available characters. The Left and Right arrow keys move the cursor through the line of text. To lock in the text, press the OK key when the line of text is completed. The CANCEL key will cancel the text. The available characters are: ABCDEFGHIJKLMNOPQRSTUVWXYZ ЖШЕДЦЬЙМЩи./-()0123456789’space’ ’space’ is the default value of parameter 533 &

534. To erase a character that has been entered, it must be replaced with ’space’. Status word displays the actual drive status word (see parameter 608). Control word displays the actual control word (see parameter 607).

Alarm word displays the actual alarm word. PID output shows the calculated PID output

in the display in either Hz [33] or percentage of max frequency [34].

Function:

This parameter enables a choice of the first of three data values to be shown on the display, line 1, position 1. This is a useful function, i.a. when setting the PID regulator, in order to see how the process reacts to a change of reference. For display read-outs, press the [DISPLAY MODE] button. Data option LCP display text [29] cannot be selected with Small display readout.

Description of choice:

There is a choice of 33 different data values, see parameter 007 Large display readout.

009 Small display readout 1.2

(SMALL READOUT 2)

Value:

See parameter 007 Large display readout

✭Motorcurrent [A]

Function:

See the functional description for parameter 008 Small display readout.DataoptionLCP display text [29] cannot be selected with Small display readout.

Description of choice:

There is a choice of 33 different data values, see parameter 007 Large display readout.

010 Small display readout 1.3

(SMALL READOUT 3)

Value:

Se parameter 007 Large display readout

✭Power [kW]

Function:

See the functional description for parameter 008 Small data readout. Data option LCP display text [29] cannot be selected with Small display readout.

Description of choice:

There is a choice of 33 different data values, see parameter 007 Large display readout.

[5]

[6]

008 Small display readout 1.1

(SMALL READOUT 1)

Value:

See parameter 007 Large display readout

✭ Reference [Unit]

✭

= factory setting. () = display text [] = value for use in communication via serial communication port

[2]

011 Unit of local reference

(UNIT OF LOC REF)

Value:

Hz (HZ)

✭% of output frequency range (%) (% OF FMAX)

MG.83.A2.02 - VLT is a registered Danfoss trademark

[0] [1]

VLT®8000 AQUA

Function:

This parameter decides the local reference unit.

Description of choice:

Choose the required unit for local reference.

012 Hand start on LCP

(HAND START BTTN)

Value:

Disable (DISABLE)

✭Enable (ENABLE)

Function:

This parameter allows selection/deselection of the Hand start key on the control panel.

Description of choice:

If Disable [0] is selected in this parameter, the [HAND START] key will be inactive.

[0] [1]

Description of choice:

If Disable [0] is selected in this parameter, the [AUTO START] key will be inactive.

015 Reset on LCP

(RESET BUTTON)

Value:

Disable (DISABLE)

✭Enable (ENABLE)

Function:

This parameter allows selection/deselection of the reset key on the control panel.

Description of choice:

If Disable [0] is selected in this parameter, the [RESET] key will be inactive.

NB!:

Only select Disable [0] if an external reset signal has been connected via the digital inputs.

[0] [1]

013 OFF/STOP on LCP

(STOP BUTTON)

Value:

Disable (DISABLE)

✭Enable (ENABLE)

Function:

This parameter allows selection/deselection of the local stop key on the control panel.

Description of choice:

If Disable [0] is selected in this parameter, the [OFF/ STOP] key will be inactive.

NB!:

If Disable is selected, the motor cannot be stopped by means of the [OFF/STOP] key.

014 Auto start on LCP

(AUTO START BTTN)

Value:

Disable (DISABLE)

✭Enable (ENABLE)

Function:

This parameter allows selection/deselection of the auto start key on the control panel.

[0] [1]

016 Lock for data change

(DATA CHANGE LOCK)

Value:

✭Not locked (NOT LOCKED)

Locked (LOCKED)

Function:

This parameter allows the control panel to be "locked", which means that it is not possible to carry out data modifications via the control unit.

Description of choice:

If Locked [1] is selected, data modifications in the parameters cannot be made, although it will still be possible to carry out data modifications via the bus. Parameters 007-010 Display readout can be changed via the control panel. It is also possible to lock for data modifications in these parameters by means of a digital input, see parameters 300-307 Digital inputs.

017 Operating state at power up, local control

(POWER UP ACTION)

Value:

✭Auto restart (AUTO RESTART)

OFF/Stop (OFF/STOP)

[0] [1]

Programming

[0] [1]

= factory setting. () = display text [] = value for use in communication via serial communication port

✭

MG.83.A2.02 - VLT is a registered Danfoss trademark

Function:

Setting of the desired operating mode when the mains voltage is reconnected.

Description of choice:

Auto restart [0] is selected if the frequency converter is to start up in the same start/stop condition as immediately before power to the frequency converter is cut off. OFF/Stop [1] is selected if the frequency converter is to remain stopped when the mains voltage is connected, until a start command is active. To restart, activate the key [HAND START] or [AUTO START] b

start on LCP) themotorwillnotbeableto restart if OFF/Stop [1] is selected. If Handstart or Autostart has been programmed for activation via the digital inputs, the motor will not be able to restart if OFF/Stop [1] is selected.

y using the control panel.

NB!:

If [HAND START] or [AUTO START] cannot be activated by the keys on the control panel (see parameter 012/014 Hand/Auto

VLT®8000 AQUA

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

MG.83.A2.02 - VLT is a registered Danfoss trademark

■Load and motor 100-124

This parameter group allows the configuration of regulation parameters and the choice of torque characteristics to which the frequency converter is to be adapted. The motor nameplate data must be set and automatic motor adaptation can be carried out. In addition, DC brake parameters can be set and the motor thermal protection can be activated.

VLT®8000 AQUA

101 Torque characteristics

(VT CHARACT)

Value:

✭Automatic Energy Optimization

(AEO FUNCTION) Constant Torque (CONSTANT TORQUE) VariableTorqueLow (VT LOW) VariableTorqueMedium (VT MED) Variable Torque High (VT HIGH)

[0] [1] [2] [3] [4]

■Configuration

The selection of configuration and torque characteristics influences the parameters that can be seen in the display. If Open loop [0] is selected, all parameters relating to PID regulation will be hidden. Consequently, the user is only able to see the parameters that are of significance for a given application.

100 Configuration

(CONFIG. MODE)

Value:

✭Open loop (OPEN LOOP)

Closed loop (CLOSED LOOP)

Function:

This parameter is used for selecting the configuration to which the frequency converter is to be adapted.

Description of choice:

If Open loop [0] is selected, normal speed control is obtained (without feedback signal), i.e. if the reference is changed, the motor speed will change. If Closed loop [1] is selected, the internal process regulator is activated to enable accurate regulation in relation to a given process signal. The reference (setpoint) and the process signal (feedback) can be set to a process unit as programmed in parameter 415 Process units. See Feedback handling.

[0] [1]

Function:

This parameterallows a choice of whether the frequency converter operates with the controller adjusting the U/f curve automatically in response to the load, or whether variable or constant torque operation is selected.

Description of choice:

For variable torque loads such as centrifugal pumps and fans, the drive provides two operational modes. Automatic Energy Optimization enables the controller to dynamically adjust the U/f ratio in response to the motor load or speed changes to maximize motor and drive efficiency while reducing motor heat and noise. Parameter 118 makes it possible to set the power factor (Cos ϕ) which is used by the AEO function.

In AEO mode the drive will provide constant torque until it reaches reference or maximum frequency. Then it changes to AEO function.

The Variable Torque option provides low, medium and high levels of voltage as shown in the figure below (as a percentage of nominal motor voltage.) VT may be used with more than one motor connected to the output in parallel. Selectthetorquecharacteristicwiththemost reliable operation and the least energy consumption, motor heat and noise. The starting voltage can be selected in parameter 108, VT Start Voltage.

Programming

For constant torque loads such as conveyor belts, presses, mixers, screws and so forth, s

✭

= factory setting. () = display text [] = value for use in communication via serial communication port

MG.83.A2.02 - VLT is a registered Danfoss trademark

elect Constant

VLT®8000 AQUA

Tor qu e. CT operation is achieved by maintaining a constant U/f ratio over the operating range.

NB!:

It is important that the values set in parameters 102-106 Nameplate data correspond to the nameplate data of the motor with respect to

either star coupling Y or delta coupling

102 Motor power, P

M,N

(MOTOR POWER)

Value:

0.25 HP (0.25 KW)

0.5 HP (0.37 KW)

0.75 HP (0.55 KW) 1 HP (0.75 KW)

1.5 HP (1.10 KW) 2 HP (1.50 KW) 3 HP (2.20 KW) 4 HP (3.00 KW) 5 HP (4.00 KW)

7.5 HP (5.50 KW) 10 HP (7.50 KW) 15 HP (11.00 KW) 20 HP (15.00 KW) 25 HP (18.50 KW) 30 HP (22.00 KW) 40 HP (30.00 KW) 50 HP (37.00 KW) 60 HP (45.00 KW) 75 HP (55.00 KW) 100 HP (75.00 KW) 125 HP (90.00 KW) 150 HP (110.00 KW) 200 HP (132.00 KW) 250 HP (160.00 KW) 300 HP (200.00 KW) 350 HP (250.00 KW) 400 HP (300.00 KW) 450 HP (315.00 KW) 500 HP (355.00 KW) 550 HP (400.00 KW) 600 HP (450.00 KW)

HP (500.00 KW)

700 HP (530.00 KW)

HP (560.00 KW)

HP (630.00 KW)

[11000] [13200] [16000] [20000] [25000] [30000] [31500] [35500] [40000] [45000] [50000] [53000] [56000] [63000]

✭Depends on the unit

Function:

This is where to select the kW value P

M,N

that

corresponds to the rated power of the motor.

[25]

[37]

[55]

[75]

[110] [150] [220] [300] [400] [550]

[750] [1100] [1500] [1850] [2200] [3000] [3700] [4500] [5500] [7500] [9000]

At the works, a rated kW value P

M,N

has been

selected that depends on the type of unit.

Description of choice:

Select a value that equals the nameplate data on the motor. There are 4 possible undersizes or 1 oversize in comparison with the factory setting. Also, alternatively it is possible to set the value of the motor power

infinitely variable value, see the procedure

for infinetely variable change of numeric data value .

103 Motor voltage, U

M,N

(MOTOR VOLTAGE)

Value:

200 V 208 V 220 V 230 V 240 V 380 V 400 V 415 V 440 V 460 V 480 V 500 V 550 V 575 V 660 V 690 V

[200] [208] [220] [230] [240] [380] [400] [415] [440] [460] [480] [500] [550] [575] [660] [690]

✭Depends on the unit

Function:

This is where the rated motor voltage U set for either star Y or delta

M,N

Description of choice:

Select a value that equals the nameplate data on the motor, regardless of the mains voltage of the frequency converter. Furthermore, alternatively it is possible to set the value of the motor voltage i

nfinitely variably. Also refer to the procedure for infinitely variable change of numeric data value.

104 Motor frequency, f

M,N

(MOTOR FREQUENCY)

Value:

50 Hz (50 HZ)

✭60 Hz (60 HZ)

[50] [60]

= factory setting. () = display text [] = value for use in communication via serial communication port

✭

100

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Danfoss VLT 8000 AQUA Operating guide

Specifications and Main Features

Frequently Asked Questions

User Manual