Danfoss VLT 8000 AQUA Operating guide

VLT® 8000 AQUA

■ Contents

Introduction .........................................................................................................	4
Software version .......................................................................................................	4
Definitions ................................................................................................................	5
Safety regulations .....................................................................................................	7
Warning against unintended start .............................................................................	7
Introduction to Operating Instructions .......................................................................	9
Control principle .....................................................................................................	10
AEO - Automatic Energy Optimization ....................................................................	10
Example of application - Constant pressure regulation in water supply system .......	12
PC software and serial communication ...................................................................	13
PC Software tools ..................................................................................................	13
Fieldbus options .....................................................................................................	13
Profibus ..................................................................................................................	13
LON - Local Operating Network .............................................................................	14
DeviceNet ..............................................................................................................	14
Modbus RTU ..........................................................................................................	14
Cascade Controller Option .....................................................................................	17
Unpacking and ordering a VLT frequency converter ................................................	25
Type code ordering number string .........................................................................	25
TYPE CODE Table/Ordering form ...........................................................................	29
Installation .........................................................................................................	30
General technical data ............................................................................................	30
Technical data, mains supply 3 x 200 - 240 V .........................................................	36
Technical data, mains supply 3 x 380 - 480 V ........................................................	38
Technical data, mains supply 3 x 525 - 600 V .........................................................	43
Fuses .....................................................................................................................	48
Mechanical dimensions ..........................................................................................	51
Mechanical installation ............................................................................................	54
General information about electrical installation ......................................................	56
High voltage warning ..............................................................................................	56
Earthing ..................................................................................................................	56
Cables ....................................................................................................................	56
Screened/armoured cables ....................................................................................	56
Extra protection with regard to indirect contact .......................................................	57
RFI switch ..............................................................................................................	58
High voltage test ....................................................................................................	61
Heat emission from VLT 8000 AQUA ......................................................................	61
EMC-correct electrical installation ...........................................................................	62
Earthing/Grounding of screened/armoured control cables ......................................	64
Electrical installation, enclosures .............................................................................	65
Use of emc-correct cables .....................................................................................	73
Tightening torque and screw sizes .........................................................................	74
Mains connection ...................................................................................................	75
Motor connection ...................................................................................................	75
DC bus connection ................................................................................................	77
High-voltage relay ...................................................................................................	77
Electrical installation, control cables ........................................................................	78
Switches 1-4 ..........................................................................................................	79
Connection example VLT 8000 AQUA ....................................................................	81
Control unit LCP .....................................................................................................	84

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VLT®	8000 AQUA
Control keys for parameter setup ...........................................................................	84
Indicator lamps .......................................................................................................	85
Local control ..........................................................................................................	85
Display mode .........................................................................................................	85
Navigation between display modes ........................................................................	88
Changing data ........................................................................................................	89
Manual initialisation .................................................................................................	89
Quick Menu ............................................................................................................	90
Programming ....................................................................................................	92
Operation and Display 001-017 ..............................................................................	92
The Setup configuration .........................................................................................	92
Setup of user-defined readout ................................................................................	93
Load and motor 100-124 .......................................................................................	99
Configuration ..........................................................................................................	99
Motor power factor (Cos ø) ..................................................................................	105
References and limits 200-228 .............................................................................	108
Reference handling ...............................................................................................	109
Reference type .....................................................................................................	112
Initial ramp parameter 229 ....................................................................................	116
Fill Mode ..............................................................................................................	116
Fill Rate parameter 230 ........................................................................................	117
Filled Setpoint parameter 231 ...............................................................................	117
Inputs and outputs 300-328 .................................................................................	118
Analog inputs .......................................................................................................	122
Analog/digital outputs ...........................................................................................	125
Relay outputs .......................................................................................................	128
Application functions 400-434 ..............................................................................	131
Sleep mode ..........................................................................................................	132
PID for process control .........................................................................................	137
PID overview ........................................................................................................	139
Feedback handling ...............................................................................................	139
Enhanced Sleep Mode .........................................................................................	145
Serial communication for FC protocol ...................................................................	149
Protocols ..............................................................................................................	149
Telegram communication .....................................................................................	149
Telegram build-up under FC protocol ...................................................................	149
Data character (byte) ............................................................................................	151
Process word .......................................................................................................	154
Control word according to FC protocol .................................................................	155
Status word according to FC protocol ..................................................................	156
Serial communication 500-556 .............................................................................	159
Warning words 1+2 and Alarm word ....................................................................	167
Service functions 600-631 ....................................................................................	168
Electrical installation of the relay card ....................................................................	173
All about VLT 8000 AQUA .........................................................................	174
Status messages ..................................................................................................	174
List of warnings and alarms ..................................................................................	176
Special conditions ................................................................................................	181
Aggressive environments ......................................................................................	181
Calculation of resulting reference ..........................................................................	182
Extreme running conditions ..................................................................................	184
Peak voltage on motor .........................................................................................	185

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Derating for ambient temperature .........................................................................	187
Switching on the input ..........................................................................................	187
Efficiency ..............................................................................................................	189
Mains supply interference/harmonics ....................................................................	190
CE labelling ..........................................................................................................	191
EMC test results (Emission, Immunity) ..................................................................	192
EMC Immunity .....................................................................................................	194
Factory settings ....................................................................................................	196
Index ....................................................................................................................	204

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VLT® 8000 AQUA

VLT 8000 AQUA

Operating Instructions

Software version: 1.7x

These Operating Instructions can be used for all VLT 8000 AQUA frequency converters with software version 1.7x.

The software version number can be seen from parameter 624

Software version no.

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VLT® 8000 AQUA

■ Definitions

Definitions are given in alphabetical order.

AEO:

Automatic Energy Optimization - function that dynamically adjusts the current supplied to a variable torque load to optimize motor power factor and motor efficiency.

analog inputs:

The analog inputs can be used for controlling various functions of the frequency converter.

There are two types of analog inputs: Current input, 0-20 mA

Voltage input, 0-10 V DC.

analog ref.

A signal transmitted to input 53, 54 or 60. Can be voltage or current.

analog outputs:

There are two analog outputs, which are able to supply a signal of 0-20 mA, 4-20 mA or a digital signal.

Automatic motor adjustment, AMA: Automatic motor adjustment algorithm, which determines the electrical parameters for the connected motor, at standstill.

AWG:

AWG means American Wire Gauge, i.e. the American measuring unit for cable cross-section.

Control command:

By means of the control unit and the digital inputs, it is possible to start and stop the connected motor. Functions are divided into two groups, with

the following priorities:

Group 1 Reset, Coasting stop, Reset and Coasting stop, DC braking, Stop and the [OFF/ STOP] key.

Group 2 Start, Pulse start, Reversing, Start reversing, Jog and Freeze output

Group 1 functions are called Start-disable commands. The difference between group 1 and group 2 is that in group 1 all stop signals must be cancelled for the motor to start. The motor can then be started by means of a single start signal in group 2.

A stop command given as a group 1 command results in the display indication STOP.

A missing stop command given as a group 2 command results in the display indication STAND BY.

CT:

Constant torque: used for e.g. heavy, solid sludge pumps and centrifuges.

Digital inputs:

The digital inputs can be used for controlling various functions of the frequency converter.

Digital outputs:

There are four digital outputs, two of which activate a relay switch. The outputs are able to supply

a 24 V DC (max. 40 mA) signal.

fJOG

The output frequency from the frequency converter transmitted to the motor when the jog function is activated (via digital terminals or serial communication).

The output frequency from the frequency converter transmitted to the motor.

fM,N

The rated motor frequency (nameplate data).

fMAX

Maximum output frequency transmitted to the motor.

fMIN

Minimum output frequency transmitted to the motor.

The current transmitted to the motor.

IM,N

The rated motor current (nameplate data).

Initializing:

If initializing is carried out (see parameter 620 Operating mode), the frequency converter returns to the factory setting.

IVLT,MAX

The maximum output current.

IVLT,N

The rated output current supplied by the frequency converter.

LCP:

The control panel, which makes up a complete interface for control and programming of VLT 8000 AQUA. The control panel is detachable and may, as an alternative, be installed up to 3 metres away

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VLT® 8000 AQUA

from the frequency converter, i.e. in a front panel, by means of the installation kit option.

LSB:

Least significant bit.

Used in serial communication.

MCM:

Stands for Mille Circular Mil, an American measuring unit for cable cross-section.

MSB:

Most significant bit.

Used in serial communication.

nM,N

The rated motor speed (nameplate data).

η VLT

The efficiency of the frequency converter is defined as the ratio between the power output and the power input.

On-line/off-line parameters:

On-line parameters are activated immediately after the data value is changed. Off-line parameters are not activated until OK has been entered on the control unit.

PID:

The PID regulator maintains the desired speed (pressure, temperature, etc.) by adjusting the output frequency to match the varying load.

PM,N

The rated power delivered by the motor (nameplate data).

Preset ref.

A permanently defined reference, which can be set from -100% to +100% of the reference range. There are four preset references, which can be selected via the digital terminals.

RefMAX

The maximum value which the reference signal may have. Set in parameter 205 Maximum reference, RefMAX.

RefMIN

The smallest value which the reference signal may have. Set in parameter 204 Minimum reference, RefMIN.

Setup:

There are four Setups, in which it is possible to save parameter settings. It is possible to change between the four parameter Setups and to edit one Setup, while another Setup is active.

Start-disable command:

A stop command that belongs to group 1 of the control commands - see this group.

Stop command:

See Control commands.

Thermistor:

A temperature-dependent resistor placed where the temperature is to be monitored (VLT or motor).

Trip:

A state which occurs in different situations, e.g. if the frequency converter is subjected to an

over-temperature. A trip can be cancelled by pressing reset or, in some cases, automatically.

Trip locked:

Trip locked is a state which occurs in different situations, e.g. if the frequency converter is subject to an over-temperature. A locked trip can be cancelled by cutting off mains and restarting the frequency converter.

The voltage transmitted to the motor.

UM,N

The rated motor voltage (nameplate data).

UVLT, MAX

The maximum output voltage.

VT characteristics:

Variable torque characteristics, used for pumps and fans.

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The voltage of the frequency converter is dangerous whenever the equipment is connected to mains. Incorrect

installation of the motor or the frequency converter may cause damage to the equipment, serious personal injury or death.

Consequently, the instructions in this manual, as well as national and local rules and safety regulations, must be complied with.

■Safety regulations

1.The frequency converter must be disconnected from the mains if repair work is to be carried out. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.

2.The [OFF/STOP] key on the control panel of the frequency converter does not disconnect the equipment from mains and is thus not to be used as a safety switch.

3.Correct protective earthing/grounding of the equipment must be established, the user must be protected against supply voltage, and the motor must be protected against overload in accordance with the National Electrical Code and local codes.

4.The earth leakage currents are higher than 3.5mA.

5.Protection against motor overload is not included in the factory setting. If this function is required, set parameter 117, Motor thermal protection, to data value ETR trip or data value ETR warning.

Note: The function is initialised at 1.0 x rated motor current and rated motor frequency (see parameter

117, Motor thermal protection). In UL/cUL applications ETR provides Class 20, over-load protection in accordance with the NEC ®.

6.Do not remove the plugs for the motor and mains supply while the frequency converter is connected to mains. Check that the mains supply

has been disconnected and that the necessary time has passed before removing motor and mains plugs.

7.Please note that the frequency converter has more voltage inputs than L1, L2, L3 when the DC-bus terminals or AUX 24 V option are used.

Check that all voltage inputs have been disconnected and that the necessary time has passed before repair work is commenced.

■Warning against unintended start

1.The motor can be brought to a stop by means of digital commands, bus commands, references or a local stop, while the frequency converter

is connected to mains. If personal safety considerations make it necessary to ensure that no unintended start occurs, these stop functions are not sufficient.

2.While parameters are being changed, the motor may start. Consequently, the stop key [OFF/ STOP] must always be activated, following which data can be modified.

3.A stopped motor may start if a fault occurs in the electronics of the frequency converter, or if a temporary overload or a fault in the supply mains or the motor connection ceases.

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Warning:
Touching the electrical parts may be fatal - even after the equipment has
been disconnected from line.
VLT 8006-8062, 200-240 V:	wait at least 15 minutes
VLT 8006-8072, 380-480 V:	wait at least 15 minutes
VLT 8102-8352, 380-480 V:	wait at least 20 minutes
VLT 8452-8652, 380-480 V:	wait at least 40 minutes
VLT 8002-8006, 525-600 V:	wait at least 4 minutes
VLT 8008-8027, 525-600 V:	wait at least 15 minutes
VLT 8032-8072, 525-600 V:	wait at least 30 minutes
VLT 8052-8402, 525-690 V:	wait at least 20 minutes
VLT 8502-8652, 525-690 V:	wait at least 30 minutes

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VLT® 8000 AQUA

■ Use on isolated mains

See section RFI Switch regarding use on isolated mains.

It is important to follow the recommendations regarding installation on IT-mains, since sufficient protection

of the complete installation must be observed. Not taking care using relevant monitoring devices for IT-mains may result in damage.

It is the responsibility of the user or the person installing the VLT to provide proper earthing/grounding, as well as motor

overload and branch circuit protection according to local codes such as the Nation Electrical Code (NEC).

NB!:

Electrostatic Precaution; Electrostatic discharge (ESD). Many electronic components are sensitive to static electricity. Voltages so low

that they cannot be felt, seen or heard, can reduce the life, affect performance, or completely destroy sensitive electronic components. When performing service, proper ESD equipment should be used to prevent possible damage from occurring.

The frequency converter contains dangerous voltages when connected to mains voltage. After disconnecting from mains wait at least 15 minutes for VLT 8006-8062, 200-240 V

15 minutes for VLT 8006-8072, 380-480 V 20 minutes for VLT 8102-8352, 380-480 V 40 minutes for VLT 8452-8652, 380-480 V 4 minutes for VLT 8002-8006, 525-600 V 15 minutes for VLT 8008-8027, 525-600 V 30 minutes for VLT 8032-8072, 525-600 V 20 minutes for VLT 8052-8402, 525-690 V 30 minutes for VLT 8502-8652, 525-690 V

before touching any electrical components. Also make sure that other voltage inputs have been disconnected, such as external 24 VDC and load-sharing (linkage of DC intermediate circuit). Only a competent electrician should carry out the electrical installation. Improper installation of the motor or the VLT may cause equipment failure, serious injury or death. Follow this manual and National Electrical Codes (NEC) and local safety codes.

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■ Introduction to Operating Instructions

These Operating Instructions are divided into four sections with information about VLT 8000 AQUA.

Introduction to AQUA:	This section tells you the advantages you can obtain by using a VLT
	8000 AQUA - such as Automatic Energy Optimization, Constant Torque
	or Variable Torque and other AQUA relevant functions.
	This section also contains examples of applications as well as
	information about Danfoss.
Installation:	This section tells you how to carry out a mechanically correct installation
	of the VLT 8000 AQUA.
	Furthermore, a list is given of mains and motor connections, together
	with a description of the control card terminals.
Programming:	This section describes the control unit and the software parameters for
	the VLT 8000 AQUA. Also included is a guide to the Quick Setup menu,
	which allows you to get started on your application very quickly.
All about VLT 8000 AQUA:	This section gives information about status, warning and error messages
	from the VLT 8000 AQUA. Additionally, information is given on technical
	data, ser-vice, factory settings and special conditions.

NB!:

Indicates something to be noted by the reader.

Indicates a general warning

Indicates a high-voltage warning

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VLT® 8000 AQUA

■ Control principle

A frequency converter rectifies AC voltage from mains into DC voltage, after which this DC voltage is converted into a AC current with a variable amplitude and frequency.

The motor is thus supplied with variable voltage and frequency, which enables infinitely variable speed control of three-phased, standard AC motors.

1. Mains voltage

3 x 200 - 240 V AC, 50 / 60 Hz. 3 x 380 - 480 V AC, 50 / 60 Hz. 3 x 525 - 600 V AC, 50 / 60 Hz. 3 x 525 - 690 V AC, 50 / 60 Hz.

2. Rectifier

A three-phase rectifier bridge that rectifies AC current into DC current.

3. Intermediate circuit

DC voltage = 1.35 x mains voltage [V].

4. Intermediate circuit coils

Even out the intermediate circuit voltage and reduce the harmonic current feedback to the mains supply.

5. Intermediate circuit capacitors

Even out the intermediate circuit voltage.

6. Inverter

Converts DC voltage into variable AC voltage with a variable frequency.

7. Motor voltage

Variable AC voltage, 0-100% of mains supply voltage.

8. Control card

This is where to find the computer that controls the inverter which generates the pulse pattern by which the DC voltage is converted into variable AC voltage with a variable frequency.

■ AEO - Automatic Energy Optimization

Normally, the U/f characteristics have to be set on the basis of the expected load at different frequencies. However, knowing the load at a given frequency in an installation is often a problem. This problem can be solved by using a VLT 8000 AQUA with its integral Automatic Energy Optimization (AEO), which ensures optimum energy utilization. All VLT 8000 AQUA units feature this function as a factory setting, i.e. it is

not necessary to adjust the frequency converter U/f ratio in order to obtain maximum energy savings. In other frequency converters, the given load and

voltage/frequency ratio (U/f) must be assessed to carry out correct setting of the frequency converter.

Using Automatic Energy Optimization (AEO), you no longer need to calculate or assess the system characteristics of the installation, since Danfoss VLT

8000 AQUA units guarantee optimum, load-dependent energy consumption by the motor at all times.

The figure on the right illustrates the working range of the AEO function, within which energy optimization is enabled.

If the AEO function has been selected in parameter 101, Torque characteristics, this function will be constantly active. If there is a major deviation from the optimum U/f ratio, the frequency converter will quickly adjust itself.

Advantages of the AEO function

•Automatic energy optimization

•Compensation if an oversize motor is used

•AEO matches operations to daily or seasonal fluctuations

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•Energy savings in a constant air volume system

•Compensation in the oversynchronous working range

•Reduces acoustic motor noise

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VLT® 8000 AQUA

■ Example of application - Constant pressure regulation in water supply system

The demand for water from waterworks varies considerably during the course of a day. In the night, practically no water is used, while in the morning and in the evening the consumption is high. In order to maintain a suitable pressure in the water supply lines in relation to the current demand, the water supply pumps are equipped with speed control. The use of a frequency converter enables the energy consumed by the pumps to be kept at a minimum, while optimizing the water supply to consumers.

A VLT 8000 AQUA with its integral PID controller ensures simple and quick installation. For example, an IP54/NEMA 12 unit can be mounted close to the pump on the wall and the existing mains cables can be used as mains supply to the frequency converter. A Pressure transmitter (e.g. Danfoss MBS 33 or MBS 3000) can be fitted a few meters (feet) from the joint outlet point from the waterworks to obtain closed loop regulation. Danfoss MBS 33 and MBS 3000 is a two-wire transmitter (4-20 mA) that can be powered directly from a VLT 8000 AQUA. The required setpoint (e.g. 5 bar) can be set locally in parameter 418 Setpoint 1.

		Assume:
		Transmitter is scaled 0-10 Bar, minimum flow
		is achieved at 30 Hz. An increase in motor
		speed increases the pressure.
Set the following parameters:
Par. 100	Configuration	Closed loop [1]
Par. 201	Minimum Output Frequency	30 Hz
Par. 202	Maximum Output Frequency	50 Hz (or 60 Hz)
Par. 204	Minimum Reference	0 Bar
Par. 205	Maximum Reference	10 Bar
Par. 302	Terminal 18 Digital inputs	Start [1]
Par. 314	Terminal 60, analog input current	Feedback signal [2]
Par. 315	Terminal 60, min. scaling	4 mA
Par. 316	Terminal 60, max. scaling	20 mA
Par. 403	Sleep mode timer	10 sec.
Par. 404	Sleep frequency	35 Hz
Par. 405	Wake-up frequency	45 Hz
Par. 406	Boost setpoint	125%
Par. 413	Minimum Feedback	0 Bar
Par. 414	Maximum Feedback	10 Bar
Par. 415	Process units	Bar [16]
Par. 418	Setpoint 1	5 bar
Par. 420	PID control action	Normal
Par. 423	PID Proportional gain	0.3*
Par. 424	PID Integral time	30 sec.*

* The PID tuning parameters depend on the actual system dynamics.

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■ PC software and serial communication

Danfoss offers various options for serial communication. Using serial communication, it is possible to monitor, program and control one or several frequency converters from a centrally located computer.

All VLT 8000 AQUA units have an RS 485 port as standard with a choice of two protocols. The protocols selectable in parameter 500 protocols are:

•FC Protocol

•Modbus RTU

A bus option card allows higher transmission speed than RS 485. In addition, a higher number of units can be linked to the bus and alternative transmission media can be used. Danfoss offers the following option cards for communication:

•Profibus

•LonWorks

•DeviceNet

Information on the installation of various options is not included in these operating instructions.

Using the RS 485 port enables communication, e.g. with a PC. A Windows TM program, called MCT 10, is available for this purpose. It can be used to monitor, program and control one or several VLT 8000 AQUA units.

■ PC Software tools

PC Software - MCT 10

All drives are equipped with a serial communication port. We provide a PC tool for communication between PC and frequency converter, VLT Motion Control Tool MCT 10 Set-up Software.

MCT 10 Set-up Software
MCT 10 has been designed as an easy to use interactive
tool for setting parameters in our frequency converters.
The MCT 10 Set-up Software will be useful for:
• Planning a communication network off-line. MCT 10
	contains a complete frequency converter database
• Commissioning frequency converters on line
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•	Replacing a drive in a network

• Expanding an existing network
• Future developed drives will be supported
MCT 10 Set-up Software support Profibus DP-V1 via
a Master class 2 connection. It makes it possible to
on line read/write parameters in a frequency converter
via the Profibus network. This will eliminate the need
for an extra communication network.
The MCT 10 Set-up Software Modules
The following modules are included in the
software package:

MCT 10 Set-up Software

Setting parameters

Copy to and from frequency converters Documentation and print out of parameter settings incl. diagrams

SyncPos

Creating SyncPos programme

Ordering number:

Please order your CD containing MCT 10 Set-up Software using code number 130B1000.

■ Fieldbus options

The increasing need for information in building management systems makes it necessary to collect or visualise many different types of process data. Important process data can help the system technician in the day to day monitoring of the system, which means that a negative development, e. g. an increase in energy consumption, can be rectified in time.

The substantial amount of data in large buildings may generate a need for a higher transmission speed than 9600 baud.

■ Profibus

Profibus is a fieldbus system with FMS and DP, which can be used for linking automation units, such as sensors and actuators, to the controls by means of a two-conductor cable.

Profibus FMS is used if major communication tasks are to be solved at cell and system level by means of large volumes of data.

Profibus DP is an extremely fast communication protocol, made specially for communication between the automation system and various units.

VLT 8000 AQUA only supports DP.

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VLT® 8000 AQUA

■ LON - Local Operating Network

LonWorks is an intelligent fieldbus system which improves the possibility of decentralising control, as communication is enabled between individual units in the same system (Peer-to-Peer).

This means that there is no need for a big main station for handling all the signals of the system (Master-Slave). Signals are sent direct to the unit that needs them

via a common network medium. This makes communication much more flexible and the central building state control and monitoring system can be changed into a dedicated building state monitoring system whose task is to ensure that everything is running as planned. If the potential of LonWorks is fully utilised, sensors will also be connected to the bus, which means that a sensor signal can quickly be moved to another controller. If room dividers are mobile, this is a particularly useful feature.

■ DeviceNet

DeviceNet is a digital, multi-drop network, based on the CAN protocol, that connects and serves as a communication network between industrial controllers and I/O devices.

Each device and/or controller is a node on the network. DeviceNet is a producer-consumer network that supports multiple communication hierarchies and message prioritization.

DeviceNet systems can be configured to operate in a master-slave or a distributed control architecture using peer-to-peer communication. This system offers a single point of connection for configuration and control by supporting both I/O and explicit messaging. DeviceNet also has the feature of having power

on the network. This allows devices with limited power requirements to be powered directly from the network via the 5-conductor cable.

■ Modbus RTU

MODBUS RTU (Remote Terminal Unit) Protocol is a messaging structure developed by Modicon in 1979, used to establish master-slave/client-server communication between intelligent devices. MODBUS is used to monitor and program devices; to communicate intelligent devices

with sensors and instruments; to monitor field devices using PCs and HMIs.

MODBUS is often applied in Gas and Oil applications, but also in building, infrastructure, transportation and energy, applications are making use of its benefits.

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■ Accessories

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IP 20 bottom cover

		Application option
Type	Description		Order no.
IP 4x top cover IP 1)	Option, VLT type 8006-8011 380-480 V compact		175Z0928
IP 4 x top cover 1)	Option, VLT type 8002-8011 525-600 V compact		175Z0928
NEMA 12 bonding plate 2)	Option, VLT type 8006-8011 380-480 V		175H4195
IP 20 terminal cover	Option, VLT type 8006-8022 200-240 V		175Z4622
IP 20 terminal cover	Option, VLT type 8027-8032 200-240 V		175Z4623
IP 20 terminal cover	Option, VLT type 8016-8042 380-480 V		175Z4622
IP 20 terminal cover	Option, VLT type 8016-8042 525-600 V		175Z4622
IP 20 terminal cover	Option, VLT type 8052-8072 380-480 V		175Z4623
IP 20 terminal cover	Option, VLT type 8102-8122 380-480 V		175Z4280
IP 20 terminal cover	Option, VLT type 8052-8072 525-600 V		175Z4623
IP 20 bottom cover	Option, VLT type 8042-8062 200-240 V		176F1800
Terminal adaptor kit	VLT type 8042-8062 200-240 V, IP 54		176F1808
Terminal adaptor kit	VLT type 8042-8062 200-240 V, IP 00/NEMA 1		176F1805
Control panel LCP	Separate LCP		175Z7804
LCP remote-mounting kit IP 00 & 203)	Remote-mounting kit, incl. 3 m cable		175Z0850
LCP remote-mounting kit IP 54 4)	Remote-mounting kit, incl. 3 m cable		175Z7802
LCP blind cover	for all IP00/IP20 drives		175Z7806
Cable for LCP	Separate cable (3 m)		175Z0929
Relay card	Application card with four relay outputs		175Z3691
Cascade controller card	With conformal coating		175Z3692
Profibus option	Without/with conformal coating		175Z3685/175Z3686
LonWorks option, Free topology	Without conformal coating		176F0225
Modbus RTU option	Without conformal coating		175Z3362
DeviceNet option	Without conformal coating		176F0224
MCT 10 Set-up software	CD-Rom		130B1000
MCT 31 Harmonic calculation	CD-Rom		130B1031

MG.83.A2.02 - VLT is a registered Danfoss trademark	15

VLT® 8000 AQUA

Rittal Installation Kit

Type	Description	Order No.
Rittal TS8 enclosure for IP005)	Installation kit for 1800mm high enclosure, VLT8152-8202, 380-480V; VLT8052-8202, 525-690V	176F1824
Rittal TS8 enclosure for IP005)	Installation kit for 2000mm high enclosure, VLT8152-8202, 380-480V; VLT8052-8202, 525-690V	176F1826
Rittal TS8 enclosure for IP005)	Installation kit for 1800mm high enclosure, VLT8252-8352, 380-480V; VLT8252-8402, 525-690V	176F1823
Rittal TS8 enclosure for IP005)	Installation kit for 2000mm high enclosure, VLT8252-8352, 380-480V; VLT8252-8402, 525-690V	176F1825
Rittal TS8 enclosure for IP005)	Installation kit for 2000mm high enclosure, VLT8452-8652, 380-480V/VLT 8502-8652, 525-690V	176F1850
Floor stand for IP21 and IP54	Option, VLT8152-8352, 380-480V; VLT 8052-8402, 525-690V	176F1827
enclosure5)
Mains shield kit	Protection kit, VLT 8152-8352, 380-480 V; VLT 8052-8402, 525-690 V	176F0799
Mains shield kit	Protection kit, VLT 8452-8652, 380-480 V; VLT 8502-8652, 525-690V	176F1851

1)IP 4x/NEMA 1 top cover is for IP 20 units only and only horizontal surfaces comply with IP 4x. The kit also contains a bonding plate (UL).

2)NEMA 12 bonding plate (UL) is only for IP 54 units.

3)The remote-mounting kit is only for IP 00 and IP 20 units. Enclosure of the remote-mounting kit is IP 65.

4)The remote-mounting kit is only for IP 54 units. Enclosure of the remote-mounting kit is IP 65.

5)For details: See High Power Installation Guide, MI.90.JX.YY.

VLT 8000 AQUA is available with an integral fieldbus option or application option. Ordering numbers for the individual VLT types with integrated options can be seen from the relevant manuals or instructions. In addition, the ordering number system can be used for ordering a frequency converter with an option.

16	MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT® 8000 AQUA

■ Cascade Controller Option

In "Standard Mode", one motor is controlled by the drive that has the Cascade Controller Option card installed in it. Up to four additional fixed speed motors can be sequenced on & off, as required

by the process, in lead-lag mode.

In "Master/Slave Mode", the drive that has the Cascade Controller option card installed in it, along with its associated motor, is designated as the master. Up to four additional motors, each with its own drive, can be operated in slave mode. The Cascade Controller functions to stage the slave drives/motors - on & off (as required), as a function of "best system operating efficiency".

In "Lead Pump Alternation Mode", it is possible to average out the usage of the pumps. This is done by making the frequency converter switch between the pumps (max. 4) by means of a timer. Please note that this mode requires an external relay setup.

Consult your Danfoss Sales Office for additional information.

■ LC filters for VLT 8000 AQUA

This filter reduces the voltage rise time, the peak voltage UPEAK and the ripple current I to the motor, thereby making current and voltage almost sinusoidal. The acoustic motor noise is therefore reduced to a minimum.

Because of the ripple current in the coils, there will be some noise from the coils. This problem can be solved entirely by integrating the filter in a cabinet or similar.

When a motor is controlled by a frequency converter, resonance noise will be heard from the motor. This noise, which is caused by the design of the motor, occurs each time one of the inverter switches in

the frequency converter is activated. Consequently, the resonance noise frequency corresponds to the switching frequency of the frequency converter.

For the VLT 8000 AQUA, Danfoss offers a LC filter to dampen the acoustic motor noise.

■ Examples of the use of LC filters

Submersible pumps

For small motors with up to and including 5.5 kW rated motor power, use an LC filter, unless the motor is equipped with phase separation paper. This applies e.g. to all wet running motors. If these motors are used without LC filter in connection with a frequency converter, the motor windings will short-circuit. If in doubt, ask the motor manufacturer whether the motor in question is equipped with phase separation paper.

Well pumps

If immersion pumps are used, e.g. submerged pumps or well pumps, the supplier should be contacted for clarification of requirements. It is recommended to use a LC filter if a frequency converter is used for well pump applications.

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MG.83.A2.02 - VLT is a registered Danfoss trademark	17

				VLT®	8000 AQUA
■ Ordering numbers, LC filter modules
	Mains supply 3 x 200 - 240 V
	LC filter	LC filter	Rated current	Max. output	Power
	for VLT type	enclosure	at 200 V	frequency	loss	Order no.
	8006-8008	IP 00	25.0 A	60 Hz	110 W	175Z4600
	8011	IP 00	32 A	60 Hz	120 W	175Z4601
	8016	IP 00	46 A	60 Hz	150 W	175Z4602
	8022	IP 00	61 A	60 Hz	210 W	175Z4603
	8027	IP 00	73 A	60 Hz	290 W	175Z4604
	8032	IP 00	88 A	60 Hz	320 W	175Z4605
	8042	IP 00	115 A	60 Hz	600 W	175Z4702
	8052	IP 00	143 A	60 Hz	600 W	175Z4702
8062		IP 00	170 A	60 Hz	700 W	175Z4703
	Mains supply 3 x 380 - 480
	LC filter	LC filter	Rated current	Max. output	Power
	for VLT type	enclosure	at 400/480 V	frequency	loss	Order no.
	8006-8011	IP 20	16 A / 16 A	120 Hz		175Z0832
	8016	IP 00	24 A/ 21.7 A	60 Hz	170 W	175Z4606
	8022	IP 00	32 A / 27.9 A	60 Hz	180 W	175Z4607
	8027	IP 00	37.5 A / 32 A	60 Hz	190 W	175Z4608
	8032	IP 00	44 A / 41.4 A	60 Hz	210 W	175Z4609
	8042	IP 00	61 A / 54 A	60 Hz	290 W	175Z4610
	8052	IP 00	73 A / 65 A	60 Hz	410 W	175Z4611
	8062	IP 00	90 A / 78 A	60 Hz	480 W	175Z4612
	8072	IP 20	106 A / 106 A	60 Hz	500 W	175Z4701
	8102	IP 20	147 A / 130 A	60 Hz	600 W	175Z4702
	8122	IP 20	177 A / 160 A	60 Hz	750 W	175Z4703
	8152	IP 20	212 A / 190 A	60 Hz	750 W	175Z4704
	8202	IP 20	260 A / 240 A	60 Hz	900 W	175Z4705
	8252	IP 20	315 A / 302 A	60 Hz	1000 W	175Z4706
	8302	IP 20	395 A / 361 A	60 Hz	1100 W	175Z4707
	8352	IP 20	480 A / 443 A	60 Hz	1700 W	175Z3139
	8452	IP 20	600 A / 540 A	60 Hz	2100 W	175Z3140
	8502	IP 20	658 A / 590 A	60 Hz	2100 W	175Z3141
	8602	IP 20	745 A / 678 A	60 Hz	2500 W	175Z3142

Regarding LC filters for 525 - 600 V and VLT 8652, 380-480 V, please contact Danfoss.

NB!:

When using LC filters, the switching frequency must be 4.5 kHz (see parameter 407).

For VLT 8452-8602 parameter 408 must be set to

LC filter fitted to obtain proper operation.

18	MG.83.A2.02 - VLT is a registered Danfoss trademark

					VLT® 8000 AQUA
	Mains supply 3 x 690 V

VLT		Rated Current at 690	Max. output	Power	Ordering no. IP00	Ordering no.
VLT		V	frequency (Hz)	dissipation (W)	Ordering no. IP00	IP20
		V	frequency (Hz)	dissipation (W)		IP20
8052		54	60	290	130B2223	130B2258
8062		73	60	390	130B2225	130B2260
8072		86	60	480	130B2225	130B2260
8102		108	60	600	130B2226	130B2261
8122		131	60	550	130B2228	130B2263
8152		155	60	680	130B2228	130B2263	<![if ! IE]> <![endif]>Introduction
8152		155	60	680	130B2228	130B2263
8202		192	60	920	130B2229	130B2264
8252		242	60	750	130B2231	130B2266
8302		290	60	1000	130B2231	130B2266
8352		344	60	1050	130B2232	130B2267
8402		400	60	1150	130B2234	130B2269
8502		530	60	500	130B2241	130B2270
8602		600	60	570	130B2242	130B2271
8652		630	60	600	-	-

dU/dt filters

The dU/dt filters reduce dU/dt to approx. 500 V / sec. These filters do not reduce noise or Upeak.

NB!:

When using dU/dt filters, the switching frequency must be 1.5 kHz (see parameter 411)

Mains supply 3 x 690 V

VLT	Rated Current at 690	Max. output	Power	Ordering no. IP 00	Ordering no.
VLT	V	frequency (Hz)	dissipation (W)	Ordering no. IP 00	IP20
	V	frequency (Hz)	dissipation (W)		IP20
8052	54	60	90	130B2154	130B2188
8062	73	60	100	130B2155	130B2189
8072	86	60	110	130B2156	130B2190
8102	108	60	120	130B2157	130B2191
8122	131	60	150	130B2158	130B2192
8152	155	60	180	130B2159	130B2193
8202	192	60	190	130B2160	130B2194
8252	242	60	210	130B2161	130B2195
8302	290	60	350	130B2162	130B2196
8352	344	60	480	130B2163	130B2197
8402	400	60	540	130B2165	130B2199
8502	530	60	500	130B2236	130B2239
8602	600	60	570	130B2237	130B2240
8652	630	60	600	-	-

MG.83.A2.02 - VLT is a registered Danfoss trademark	19

	VLT® 8000 AQUA
■ LC filters VLT 8006-8011 380 - 480 V	The drawing on the left gives the measurements of IP
	20 LC filters for the above-mentioned power range.
	Min. space above and under enclosure: 100 mm.
	IP 20 LC filters have been designed for side-by-side
	installation without any space between enclosures.

Max. motor cable length:

- 150 m screened/armoured cable

- 300 m unscreened/unarmoured cable If EMC standards are to be complied with:

EN 55011-1B: Max. 50 screened/armoured cable

EN 55011-1A: Max. 150 m screened/armoured cable

Weight:

175Z0832

9.5 kg

■ Installation of LC filter IP 20

20	MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT® 8000 AQUA

■ LC filters VLT 8006-8032, 200 - 240 V /

8016-8062 380 - 480 V

The table and the drawing give the measurements of IP 00 LC filters for Compact units.

IP 00 LC filters must be integrated and protected against dust, water and corrosive gases.

Max. motor cable length:

-150 m screened/armoured cable

-300 m unscreened/unarmoured cable If EMC standards are to be complied with:

-EN 55011-1B: Max. 50 screened/armoured cable

-EN 55011-1A: Max. 150 m screened/armoured cable

LC filter IP 00
LC type	A [mm]	B [mm]	C [mm]	D [mm]	E [mm]	F [mm]	G [mm]	Weight [kg]
175Z4600	220	135	92	190	68	170	8	10
175Z4601	220	145	102	190	78	170	8	13
175Z4602	250	165	117	210	92	180	8	17
175Z4603	295	200	151	240	126	190	11	29
175Z4604	355	205	152	300	121	240	11	38
175Z4605	360	215	165	300	134	240	11	49
175Z4606	280	170	121	240	96	190	11	18
175Z4607	280	175	125	240	100	190	11	20
175Z4608	280	180	131	240	106	190	11	23
175Z4609	295	200	151	240	126	190	11	29
175Z4610	355	205	152	300	121	240	11	38
175Z4611	355	235	177	300	146	240	11	50
175Z4612	405	230	163	360	126	310	11	65

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MG.83.A2.02 - VLT is a registered Danfoss trademark	21

VLT® 8000 AQUA

■ LC filter VLT 8042-8062 200-240 V /

8072-8602 380 - 480 V

The table and the drawing give the measurements of IP 20 LC filters. IP 20 LC filters must be integrated and protected against dust, water and aggressive gases.

Max. motor cable length:

-150 m screened/armoured cable

-300 m unscreened/unarmoured cable

If EMC standards are to be complied with:

-EN 55011-1B: Max. 50 m screened/armoured cable

-EN 55011-1A: Max. 150 m screened/armoured cable

LC-filter IP 20
LC type	A [mm]	B [mm]	C [mm]	D [mm]	E [mm]	F [mm]	G [mm]	Weight [kg]
175Z4701	740	550	600					70
175Z4702	740	550	600					70
175Z4703	740	550	600					110
175Z4704	740	550	600					120
175Z4705	830	630	650					220
175Z4706	830	630	650					250
175Z4707	830	630	650					250
175Z3139	1350	800	1000					350
175Z3140	1350	800	1000					400
175Z3141	1350	800	1000					400
175Z3142	1350	800	1000					470

22	MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT® 8000 AQUA

■ Harmonic filter

Harmonic currents do not directly affect the electricity consumption but has an impact on following conditions:

Higher total current to be handled by the installations

-Increases load on transformer (sometimes it will require a larger transformer, particular at retrofit)

-Increases heat losses in transformer and installation

-In some cases demands larger cables, switches and fuses

Higher voltage distortion due to higher current

-Increase risk for disturbing electronic equipment connected to same grid

A high percentage of rectifier load from eg frequency converters, will increase the harmonic current, which must be reduced to avoid the above consequences. Therefore the frequency converter has as standard, built in DC coils reducing the total current with about 40% (compared to devices without any arrangement for harmonic suppression), down to 40-45% ThiD.

In some cases there is a need for further suppression (eg retrofit with frequency converters). For this purpose Danfoss can offer two advanced harmonic filters AHF05 and AHF10, bringing the harmonic current down to around 5% and 10% respectively. For further details see instruction MG.80.BX.YY.

MCT 31

The MCT 31 harmonic calculation PC tool enables easy estimation of the harmonic distortion in a given application. Both the harmonic distortion of Danfoss frequency converters as well as non-Danfoss frequency converters with different additional harmonic reduction measurements, such as Danfoss AHF filters and 12-18-pulse rectifiers, can be calculated.

Ordering number:

Please order your CD containing the MCT 31 PC tool using code number 130B1031.

■ Ordering numbers, Harmonic filters

Harmonic filters are used to reduce mains harmonics

•AHF 010: 10% current distortion

•AHF 005: 5% current distortion

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380-415 V, 50 Hz

IAHF,N		Typical Motor Used	Danfoss ordering number			VLT 8000
		[kW]	AHF 005	AHF 010
		[kW]
10	A	4, 5.5	175G6600		175G6622	8006, 8008
19	A	7.5	175G6601		175G6623	8011, 8016
26	A	11	175G6602		175G6624	8022
35	A	15, 18.5	175G6603		175G6625	8027
43	A	22	175G6604		175G6626	8032
72	A	30, 37	175G6605		175G6627	8042, 8052
101	A	45. 55	175G6606		175G6628	8062, 8072
144	A	75	175G6607		175G6629	8102
180	A	90	175G6608		175G6630	8122
217	A	110	175G6609		175G6631	8152
289	A	132, 160	175G6610		175G6632	8202, 8252
324	A		175G6611		175G6633
370	A	200	175G6688		175G6691	8302

Higher ratings can be achieved by paralleling the filter units

434	A	250	Two 217	A units	8352
578	A	315	Two 289	A units	8452
613	A	355	289 A and 324 A units		8502
648	A	400	Two 324	A units	8602
740	A	450	Two 370	A units	8652

MG.83.A2.02 - VLT is a registered Danfoss trademark	23

VLT® 8000 AQUA

Please note that the matching of the typical Danfoss frequency converter and filter is pre-calculated based on 400 V and assuming typical motor load (4 or 2 pole motor). VLT 8000 is based on a max. 110% torque application.

The pre-calculated filter current may be different than the input current ratings of VLT 8000 as stated in the respective operating instructions, as these numbers are based on different operating conditions.

440-480 V, 60 Hz

IAHF,N		Typical Motor Used	Danfoss ordering number		VLT 8000
		[HP]	AHF 005	AHF 010
		[HP]
19	A	10, 15	175G6612	175G6634	8011, 8016
26	A	20	175G6613	175G6635	8022
35	A	25, 30	175G6614	175G6636	8027, 8032
43	A	40	175G6615	175G6637	8042
72	A	50, 60	175G6616	175G6638	8052, 8062
101	A	75	175G6617	175G6639	8072
144	A	100, 125	175G6618	175G6640	8102, 8122
180	A	150	175G6619	175G6641	8152
217	A	200	175G6620	175G6642	8202
289	A	250	175G6621	175G6643	8252
324	A	300	175G6689	175G6692	8302
370	A	350	175G6690	175G6693	8352
Higher ratings can be achieved by paralleling the filter units
506	A	450	217 A and 289 A units		8452
578	A	500	Two 289 A units		8502
578	A	550	Two 289 A units		8602
648	A	600	Two 324 A units		8652

Please note that the matching of the Danfoss frequency converter and filter is pre-calculated based on 480 V and assuming typical motor load. VLT 8000 is based on 110 % torque application.

The pre-calculated filter current may be varying from the input current ratings of VLT 8000 as stated in the respective operating instructions, as these numbers are based on different operating conditions.

690 V, 50 Hz

I AHF,N	Typical motor used	Ordering no. AHF 005	Ordering no. AHF 010	VLT 8000 110%
43	37, 45	130B2328	130B2293	8052
72	55, 75	130B2330	130B2295	8062, 8072
101	90	130B2331	130B2296	8102
144	110, 132	130B2333	130B2298	8122, 8152
180	160	130B2334	130B2299	8202
217	200	130B2335	130B2300	8252
289	250	130B2331 & 130B2333	130B2301	8302
324	315	130B2333 & 130B2334	130B2302	8352
370	400	130B2334 & 130B2335	130B2304	8402
469	500	130B2333 & 2 x	130B2299 & 130B2301	8502
		130B2334
578	560	3 x 130B2334	2 x 130B2301	8602
613	630	3 x 130B2335	130B2301 & 130B2302	8652

24	MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT® 8000 AQUA

■Unpacking and ordering a VLT frequency converter

If you are in doubt as to which frequency converter you have received and which options it contains, use the following to find out.

■Type code ordering number string

On the basis of your order, the frequency converter is given an ordering number that can be seen from the nameplate on the unit. The number may look as follows:

VLT-8008-A-T4-C20-R3-DL-F10-A00-C0

This means that the frequency converter ordered is a VLT 8008 for three-phase mains voltage of 380-480 V (T4) in Compact enclosure IP 20 (C20). The hardware variant is with integral RFI filter, classes A & B (R3). The frequency converter features a control unit (DL) with a PROFIBUS option card (F10). No option card (A00) and no conformal coating (C0) Character no. 8 (A) indicates the application range of the unit: A = AQUA.

IP 00: This enclosure is only available for the larger power sizes of the VLT 8000 AQUA series. It is recommended for installation in standard cabinets. IP 20/NEMA 1: This enclosure is used as standard enclosure for VLT 8000 AQUA. It is ideal for cabinet installation in areas where a high degree of protection is required. This enclose also permits side-by-side installation.

IP 54: This enclosure can be fitted direct to the wall. Cabinets are not required. IP 54 units can also be installed side-by-side.

Hardware variant

The units in the programme are available in the following hardware variants:

ST:	Standard unit with or without control
	unit. Without DC terminals, except for
	VLT 8042-8062, 200-240 V
	VLT 8016-8300, 525-600 V
SL:	Standard unit with DC terminals.
EX:	Extended unit with control unit, DC
	terminals, connection of external 24 V
	DC supply for back-up of control PCB.
DX:	Extended unit with control unit, DC
	terminals, built-in mains fuses and
	disconnector, connection of external 24
	V DC supply for back-up of control PCB.
PF:	Standard unit with 24 V DC supply for
	back-up of control PCB and built-in
	main fuses. No DC terminals.
PS:	Standard unit with 24 V DC supply
	for back-up of control PCB. No DC
	terminals.
PD:	Standard unit with 24 V DC supply for
	back-up of control PCB, built-in main
	fuses and disconnect. No DC terminals.

RFI filter

Units for a mains voltage of 380-480 V and a motor power of up to 7.5 kW (VLT 8011) are always supplied with an integral class A1 & B filter. Units for higher motor power than these can be ordered either with or without an RFI filter. RFI filters are not available for 525-600 V units.

A1 RFI is not offered on the VLT 8502 -8652 525-690V

Control unit (keypad and display)

All types of units in the programme, except for IP 54 units (and IP 21 VLT 8452-8652, 380-480 V and VLT 8502-8652, 525-690 V), can be ordered either with or without the control unit. IP 54 units always come with a control unit.

All types of units in the programme are available with built-in application options including a relay card with four relays or a cascade controller card.

Conformal Coating

All types of units in the programme are available with or without conformal coating of the PCB. Please note VLT 8452-8652, 380-480 V and VLT 8052-8652, 525-690 V are only available as conformal coated.

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MG.83.A2.02 - VLT is a registered Danfoss trademark	25

VLT® 8000 AQUA

200-240 V

Typecode

C00

C20

CN1

C54

Position in string

9-10

11-13

14-15

16-17

4.0 kW/5.0 HP

8006

5.5 kW/7.5 HP

8008

7.5 kW/10 HP

8011

11 kW/15 HP

8016

15 kW/20 HP

8022

18.5 kW/25 HP

8027

22 kW/30 HP

8032

30 kW/40 HP

8042

37 kW/50 HP

8052

45 kW/60 HP

8062

380-480 V

Typecode

C00

C20

CN1

C54

Position in string

9-10

11-13

14-15

16-17

4.0 kW/5.0 HP

8006

5.5 kW/7.5 HP

8008

7.5 kW/10 HP

8011

11 kW/15 HP

8016

15 kW/20 HP

8022

18.5 kW/25 HP

8027

22 kW/30 HP

8032

30 kW/40 HP

8042

37 kW/50 HP

8052

45 kW/60 HP

8062

55 kW/75 HP

8072

75 kW/100 HP

8102

90 kW/125 HP

8122

110 kW/150 HP

8152

132 kW/200 HP

8202

160 kW/250 HP

8252

200 kW/300 HP

8302

250 kW/350 HP

8352

315 kW/450 HP

8452

355 kW/500 HP

8502

400 kW/550 HP

8602

450 kW/600 HP

8652

Voltage	Hardware variant
T2: 200-240 VAC	ST: Standard
T4: 380-480 VAC	SL: Standard with DC terminals
Enclosure	EX: Extended with 24 V supply and DC terminals
C00: Compact IP 00	DX: Extended with 24 V supply, DC terminals, disconnect and fuse
C20: Compact IP 20	PS: Standard with 24 V supply
CN1: Compact NEMA 1	PD: Standard with 24 V supply, fuse and disconnect
C54: Compact IP 54	PF: Standard with 24 V supply and fuse
	RFI filter

R0: Without filter

R1: Class A1 filter

R3: Class A1 and B filter

NB!:

NEMA 1 exceeds IP 20

26	MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT®

8000 AQUA

525-600 V

Typecode

C00

C20

CN1

Position in string

9-10

11-13

14-15

16-17

1.1 kW/1.5 HP

8002

1.5 kW/2.0 HP

8003

2.2 kW/3.0 HP

8004

3.0 kW/4.0 HP

8005

4.0 kW/5.0 HP

8006

5.5 kW/7.5 HP

8008

7.5 kW/10 HP

8011

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11 kW/15 HP

8016

15 kW/20 HP

8022

18.5 kW/25 HP

8027

22 kW/30 HP

8032

30 kW/40 HP

8042

37 kW/50 HP

8052

45 kW/60 HP

8062

55 kW/75 HP

8072

525-690 V

Typecode

C00

CN1

C54

Position in string

9-10

11-13

14-15

16-17

16-171)

45 kW/50 HP

8052

55 kW/60 HP

8062

75 kW/75 HP

8072

90 kW/100 HP

8102

110 kW/125 HP

8122

132 kW/150 HP

8152

160 kW/200 HP

8202

200 kW/250 HP

8252

250 kW/300 HP

8302

315 kW/350 HP

8352

400 kW/400 HP

8402

500 kW/400 HP

8502

560 kW/500 HP

8602

630 kW/600 HP

8652

1) R1 is not available with DX, PF and PD variants.

T7: 525-690 VAC	CN1: Compact NEMA 1
C00: Compact IP 00	ST: Standard
C20: Compact IP 20	R0: Without filter
	R1: Class A1 filter

NB!:

NEMA 1 exceeds IP 20

MG.83.A2.02 - VLT is a registered Danfoss trademark	27

VLT® 8000 AQUA

Optional selections, 200-600 V

Display		Position: 18-19
D01)	Without LCP
DL	With LCP

Fieldbus option		Position: 20-22
F00	No options
F10	Profibus DP V1
F30	DeviceNet
F40	LonWorks free topology

Application option		Position: 23-25
A00	No options
A312)	Relay card 4 relays
A32	Cascade Controller

Coating		Position: 26-27
C03)	No coating
C1	With coating

1)Not available with enclosure compact IP 54

2)Not available with fieldbus options (Fxx)

3)Not available for power sizes from 8452 to 8652, 380-480 V and VLT 8052-8652, 525-690 V

28	MG.83.A2.02 - VLT is a registered Danfoss trademark

VLT® 8000 AQUA

■ TYPE CODE Table/Ordering form

<![if ! IE]>

<![endif]>Introduction

MG.83.A2.02 - VLT is a registered Danfoss trademark	29

		VLT® 8000 AQUA
■ General technical data
	Mains supply (L1, L2, L3):

	Supply voltage 200-240 V units ........................................................................	3 x 200/208/220/230/240 V ±10%
	Supply voltage 380-480 V units ................................................................	3 x 380/400/415/440/460/480 V ±10%
	Supply voltage 525-600 V units ...............................................................................	3 x 525/550/575/600 V ±10%
	Supply voltage 525-690 V units ........................................................................	3 x 525/550/575/600/690 V ±10%
	Supply frequency .........................................................................................................................	48-62 Hz +/- 1%
	Max imbalance of supply voltage:

	VLT 8006-8011/380-480 V and VLT 8002-8011/525-600 V ....................................	±2.0% of rated supply voltage
	VLT 8016-8072/525-600 V, 380-480 V and VLT 8006-8032/200-240 V .................	±1.5% of rated supply voltage
	VLT 8102-8652/380-480 V and VLT 8042-8062/200-240 V ...................................	±3.0% of rated supply voltage
	VLT 8052-8652/525-690 V .....................................................................................	±3.0% of rated supply voltage
	Displacement factor / cos. ϕ ......................................................................................................	near unity (> 0.98)
	True Power Factor (λ ) .....................................................................................................	nominal 0.90 at rated load
	Input Mains (L1, L2, L3) Allowable On-OFF Switching Sequences .........................................	approx. 1 time/2 min.
	Max. short-circuit current ............................................................................................................................	100 kA
	VLT output data (U, V, W):

	Output voltage ................................................................................................................	0-100% of supply voltage
	Output frequency 8006-8032, 200-240V ............................................................................	0 - 120 Hz, 0-1000 Hz
	Output frequency 8042-8062, 200-240V ..............................................................................	0 - 120 Hz, 0-450 Hz
	Output frequency 8072-8652, 380-460V ..............................................................................	0 - 120 Hz, 0-450 Hz
	Output frequency 8002-8016, 525-600V ............................................................................	0 - 120 Hz, 0-1000 Hz
	Output frequency 8022-8062, 525-600V ..............................................................................	0 - 120 Hz, 0-450 Hz
	Output frequency 8072, 525-600V .......................................................................................	0 - 120 Hz, 0-450 Hz
	Output frequency 8052-8352, 525-690V ..............................................................................	0 - 132 Hz, 0-200 Hz
	Output frequency 8402-8652, 525-690V ..............................................................................	0 - 132 Hz, 0-150 Hz
	Rated motor voltage, 200-240 V units ..............................................................................	200/208/220/230/240 V
	Rated motor voltage, 380-480 V units ......................................................................	380/400/415/440/460/480 V
	Rated motor voltage, 525-600 V units ............................................................................................	525/550/575 V
	Rated motor voltage, 525-690 V units .....................................................................................	525/550/575/690 V
	Rated motor frequency ............................................................................................................................	50/60 Hz
	Switching on output .................................................................................................................................	Unlimited
	Ramp times ........................................................................................................................................	1- 3600 sec.
	Torque characteristics:

	Starting torque ...............................................................................................................................	110% for 1 min.
	Starting torque (parameter 110 High break-away torque) .......................................	Max. torque: 130% for 0.5 sec.
	Acceleration torque .......................................................................................................................................	100%
	Overload torque ............................................................................................................................................	110%

30	MG.83.A2.02 - VLT is a registered Danfoss trademark

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