Danfoss VLT 5300, VLT 5500, VLT 6350, VLT 6550, VLT 8350 Operating guide
...
VLT® 5000/6000/8000 Series
■ Contents
Introduction ....................................................................................................... |
2 |
General warning ..................................................................................................... |
2 |
Introduction ........................................................................................................... |
3 |
Transportation and uncrating ................................................................................ |
4 |
Key diagram for VLT 5300-5500 / VLT 6350-6550 / VLT 8350-8550 ................... |
6 |
Technical data ........................................................................................................ |
7 |
Mechanical installation ................................................................................ |
11 |
Mechanical dimensions ......................................................................................... |
11 |
Pre-installation ...................................................................................................... |
12 |
Installation site ....................................................................................................... |
12 |
Cable site .............................................................................................................. |
13 |
Derating for high altitude ........................................................................................ |
13 |
Derating for ambient temperature .......................................................................... |
13 |
Electrical installation .................................................................................... |
14 |
Electrical installation .............................................................................................. |
14 |
Pre-fuses .............................................................................................................. |
14 |
Earthing ................................................................................................................ |
14 |
RFI switch ............................................................................................................. |
15 |
Electrical installation, power cables ........................................................................ |
15 |
Electrical installation, enclosure .............................................................................. |
17 |
Terminal adapter kit .............................................................................................. |
18 |
Tightening-up torques ........................................................................................... |
18 |
Installation of 24 Volt external DCsupply ............................................................... |
18 |
Installation of brake resistor temperature switch ................................................... |
18 |
Cable cross-section and length ............................................................................. |
19 |
Mains connection .................................................................................................. |
20 |
Motor connection .................................................................................................. |
21 |
Brake connection (VLT 5000 Series ONLY) .......................................................... |
22 |
Load sharing connection ...................................................................................... |
22 |
Motor and DC coils connections on IP 00 ............................................................. |
23 |
Control cable routing ............................................................................................ |
24 |
Connection example ............................................................................................. |
25 |
Electrical installation procedures ........................................................................... |
27 |
Electrical installation, control leads ........................................................................ |
28 |
Programming the VLT 5000 .................................................................................. |
28 |
Programming the VLT 6000 and VLT 8000 AQUA ................................................ |
28 |
Motor start ............................................................................................................ |
28 |
MG.56.A2.02 - VLT is a registered Danfoss trademark |
1 |
VLT® 5000/6000/8000 Series
■ General warning
The voltage of the frequency converter is dangerous whenever the converter is
connected to mains. Incorrect fitting of the motor or frequency converter may cause damage to the equipment, serious injury or death. Consequently, it is essential to comply with the instructions in this manual as well as local and national rules and safety regulations.
1.The VLT frequency converter must be disconnected from mains if repair work is to be carried out. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.
2.The [STOP/RESET] or [OFF/STOP] key on the control panel of the VLT frequency converter does not disconnect the equipment from mains and is thus not to be used as a safety switch.
3.Correct protective earthing of the equipment must be established, the user must be protected against supply voltage, and the motor must be protected against overload in accordance with applicable national and local regulations.
4.The earth leakage currents are higher than 3.5 mA.
5.Protection against motor overload is not included in the factory setting. If this function is desired, set parameter 128 to data value ETR trip or data value ETR warning. On VLT 6000, set parameter 117 to data value ETR trip or data value ETR warning. Note: The function is initialised at 1.16 x
rated motor current and rated motor frequency (see Operating manual).
For the North American market: The ETR functions provide class 20 motor overload protection in accordance with NEC.
6.Do not remove the plugs for the motor and mains supply while the VLT frequency converter is connected to mains. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.
7.Please note that the VLT frequency converter has more voltage inputs than L1, L2 and L3, when loadsharing (linking of DC intermediate circuit) and external 24 V DC have been installed. Check that all voltage inputs have been disconnected and that the necessary time has passed before repair work is commenced.
■Warning against unintended start
1.The motor can be brought to a stop by means of digital commands, bus commands, references or a local stop, while the frequency converter is connected to mains. If personal safety considerations make it necessary to ensure that no unintended start occurs, these stop functions are not sufficient.
2.While parameters are being changed, the motor may start. Consequently, the stop key [STOP/RESET] or [OFF/STOP] must always be activated, following which data can be modified.
3.A motor that has been stopped may start if faults occur in the electronics of the frequency converter, or if a temporary overload or a fault in the supply mains or the motor connection ceases.
Warning:
Touching the electrical parts may be fatal - even after the equipment has been disconnected from mains.
Also make sure that other voltage inputs have been disconnected, such as external 24 V DC, load-sharing (linkage of DC intermediate circuit), as well as the motor connection for kinetic back-up.
Using VLT 5300-5500 / 6350-6550 /8350-8550: wait at least 15 minutes
<![endif]>11.176FA055
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MG.56.A2.02 - VLT is a registered Danfoss trademark |
VLT® 5000/6000/8000 Series
■ Introduction
Manual objectives
The purpose of this manual is to provide the user with the necessary information to install, program and start up the Danfoss VLT 5300-5500, VLT 6350-6550 and VLT 8350-8550 frequency converters. This manual should be read thoroughly before operating, servicing or initializing the drives. This manual is intended for use along with the Danfoss Operating Instructions Manual for the VLT 5000/6000/8000 frequency converters for detailed information.
Who should use this manual
This manual is intended for qualified service personnel responsible for setting up and servicing the Danfoss VLT 5300-5500, VLT 6350-6550 and VLT 8350-8550 frequency converters. Qualified personnel have previous experience with the frequency converters and understand electrical fundamentals, programming procedures, required equipment and safety precautions.
Organization of the manual
This manual is arranged in equipment installation and connection sequence. The order of tasks are arranged as follows:
•Safety instructions
•Transportation and unpacking
•Technical data
•Mechanical installation
•Pre-installation
•Electrical installation guidelines
•Control cable routing
•Connection examples
•Electrical installation procedures
•Motor start
<![endif]>Introduction
MG.56.A2.02 - VLT is a registered Danfoss trademark |
3 |
■ Transportation and uncrating
To lessen the possibility of damage it is recommended that the crated VLT frequency converter is
located as close to the final installation site as possible before uncrating.
Door and ceiling clearances must be considered when moving and installing the VLT frequency converter. See below table for the crate dimensions:
Dimensions mm (inches):
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H |
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W |
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D |
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IP 00 |
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2096 |
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1219 |
|
699 |
|||||
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(82.52) |
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(48.0) |
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(27.52) |
||||
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Nema 1 (IP |
|
2324 |
|
1321 |
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724 |
||||||
20) / 54 |
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(91.5) |
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(52.0) |
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(28.5) |
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Weight kg |
(lbs): |
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VLT |
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VLT |
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VLT |
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VLT |
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5300/6350/ |
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5350/6400/ |
5450/6500/ |
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5500/6550/ |
|||||
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8350/8550 |
|
8350/8550 |
|
8350/8550 |
|
8350/8550 |
||||
IP 00 |
|
548 (1208) |
|
583 (1385) |
|
628 (1385) |
|
653 (1440) |
||||
Nema 1 |
|
654 (1442) |
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689 (1519) |
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734 (1618) |
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759 (1673) |
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(IP 20) |
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IP 54 |
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664 (1464) |
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699 (1541) |
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744 (1640) |
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769 (1695) |
||||
A qualified person with a forklift or other similar lifting device will be needed to remove the VLT frequency converter from the crate.
To open the crate:
•Remove the metal locking tabs that secure the top panel of the crate, this will give access to the lifting rings on the top of the VLT frequency converter.
VLT® 5000/6000/8000 Series
•On IP 00 versions remove the supporting brace bolted to the lifting rings.
•A forklift or similar lifting device should be used at this time to ensure the stability of the VLT frequency converter while the rest of the crate is removed. Position the lifting device to the front side of the crate.
•The VLT frequency converter should be lifted using a spreader bar or other similar lifting device. Lift the VLT frequency converter slightly, using all four lifting rings, distributing the weight as evenly as possible.
4 |
MG.56.A2.02 - VLT is a registered Danfoss trademark |
•Remove the metal locking tabs and the remaining crate panels.
•On IP 00 versions remove the clear plastic safety barrier from the front of the unit to prevent
the possibility of breaking during positioning of the VLT frequency converter.
•The VLT frequency converter is now ready to be lifted and positioned in the installation site. NOTE: On IP 00 versions there are inductors bolted to the bottom of the crate. Lift the VLT frequency converter high enough to allow clearance over these inductors.
•Observe cooling and ventilation requirements given in the "Installation Site" section of this manual.
•Secure to the floor using the four holes provided in the bottom of the unit. On IP 00 versions secure to the panel using the four mounting holes provided in the back. Refer to the dimensional drawings in this instruction manual.
VLT® 5000/6000/8000 Series
Min. free air space 15.7 above the drive (400)
79.1
(2010)
Mounting holes in bottom panel
4 x ø0.63
(16)
|
42.3 |
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|
(1075) |
|
47.2 |
18.7 |
|
(1200) |
||
(475) |
||
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23.6 |
|
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(600) |
Min. free air space
15.7above the drive
(400)
41.9
43.3 (1065)
(1099)
19.3
(490)
Mounting holes in back panel
72.7
(1847)
74.6
(1896)
4 x ø0.63
(16)
Min. free air space below the drive 15.7
(400)
<![endif]>Introduction
MG.56.A2.02 - VLT is a registered Danfoss trademark |
5 |
VLT® 5000/6000/8000 Series
■ Key diagram for VLT 5300-5500 / VLT 6350-6550 / VLT 8350-8550
Brake terminals 81, 82 and 104-106 are not available in VLT 6000 HVAC.
6 |
MG.56.A2.02 - VLT is a registered Danfoss trademark |
VLT® 5000/6000/8000 Series
■ Compact, Mains supply 3 x 380 - 500 V
According to international requirements |
VLT type |
5300 |
5350 |
5450 |
5500 |
Normal overload torque (110 %): |
|
|
|
|
|
Output current |
IVLT,N [A] (380-440 V) |
480 |
600 |
658 |
745 |
|
IVLT, MAX (60 s) [A] (380-440 V) |
528 |
660 |
724 |
820 |
|
IVLT,N [A] (441-500 V) |
443 |
540 |
590 |
678 |
|
IVLT, MAX (60 s) [A] (441-500 V) |
487 |
594 |
649 |
746 |
Output |
SVLT,N [kVA] (380-440 V) |
333 |
416 |
456 |
516 |
|
SVLT,N [kVA] (441-500 V) |
384 |
468 |
511 |
587 |
Typical shaft output (380-440 V) PVLT,N [kW] |
250 |
315 |
355 |
400 |
|
Typical shaft output (380-440 V) PVLT,N [HP] |
300 |
350 |
450 |
500 |
|
Typical shaft output (441-500 V) PVLT,N [kW] |
315 |
355 |
400 |
500 |
|
Typical shaft output (441-500 V) PVLT,N [HP] |
350 |
450 |
500 |
600 |
|
High overload torque (150 %): |
|
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Output current |
IVLT,N [A] (380-440 V) |
395 |
480 |
600 |
658 |
|
IVLT, MAX (60 s) [A] (380-440 V) |
593 |
720 |
900 |
987 |
|
IVLT,N [A] (441-500 V) |
361 |
443 |
540 |
590 |
|
IVLT, MAX (60 s) [A] (441-500 V) |
542 |
665 |
810 |
885 |
Output |
SVLT,N [kVA] (380-440 V) |
274 |
333 |
416 |
456 |
|
SVLT,N [kVA] (441-500 V) |
313 |
384 |
468 |
511 |
Typical shaft output (380-440 V) PVLT,N [kW] |
200 |
250 |
315 |
355 |
|
Typical shaft output (380-440 V) PVLT,N [HP] |
300 |
350 |
450 |
500 |
|
Typical shaft output (441-500 V) PVLT,N [kW] |
250 |
315 |
355 |
400 |
|
Typical shaft output (441-500 V) PVLT,N [HP] |
350 |
450 |
500 |
600 |
|
Max. cross-section of copper cable to motor, brake |
2x150 |
2x185 |
2x240 |
2x300 |
|
and loadsharing (380-440 V) [mm2 ]5) |
3x70 |
3x95 |
3x120 |
3x150 |
|
Max. cross-section of copper cable to motor, brake |
2x120 |
2x150 |
2x185 |
2x300 |
|
and loadsharing (441-500 V) [mm2 ]5) |
3x70 |
3x95 |
3x95 |
3x120 |
|
Max. cross-section of aluminium cable to motor, brake |
2x185 |
2x240 |
2x300 |
|
|
and loadsharing (380-440 V) [mm2 ]5) |
3x120 |
3x150 |
3x185 |
3x185 |
|
Max. cross-section of aluminium cable to motor, brake |
2x150 |
2x185 |
2x240 |
|
|
and loadsharing (441-500) [mm2 ]5) |
3x95 |
3x120 |
3x150 |
3x185 |
|
Max. cross-section of copper cable to motor, brake |
2x250mcm |
2x350mcm |
2x400mcm |
2x500mcm |
|
and loadsharing (380-440 V) AWG]2) 5) |
3x2/0 |
3x3/0 |
3x4/0 |
3x250mcm |
|
Max. cross-section of copper cable to motor, brake |
2x4/0 |
2x300mcm |
2x350mcm |
2x500mxm |
|
and loadsharing (441-500 V) AWG]2) 5) |
31/0 |
3x3/0 |
3x3/0 |
3x4/0 |
|
Max. cross-section of aluminium cable to motor, brake |
2x350mcm |
2x500mcm |
2x600mcm |
2x700mcm |
|
and loadsharing (380-440 V) AWG]2) 5) |
3x4/0 |
3x250mcm |
3x300mcm |
3x350mcm |
|
Max. cross-section of aluminium cable to motor, brake |
2x300mcm |
2x400mcm |
2x500mcm |
2x600mcm |
|
and loadsharing (441-500 V) AWG]2) 5) |
3x3/0 |
3x4/0 |
3x250mcm |
3x300mcm |
|
1.For type of fuse see section Fuses.
2.American Wire Gauge.
3.Measured using 30 m screened motor cables at rated load and rated frequency.
4.Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section.
5.Connection stud 2 x M12/3 x M12.
<![endif]>Introduction
MG.56.A2.02 - VLT is a registered Danfoss trademark |
7 |
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VLT® 5000/6000/8000 Series |
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||
■ Compact, Mains supply 3 x 380 - 500 V |
|
|
|
|
|
According to international requirements |
VLT type |
5300 |
5350 |
5450 |
5500 |
Rated input current |
|
467 |
584 |
648 |
734 |
IL,MAX [A] (400 V) |
|||||
110% |
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|
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IL,MAX [A] (460 V) |
431 |
526 |
581 |
668 |
|
Rated input current |
|
389 |
467 |
584 |
648 |
IL,MAX [A] (400 V) |
|||||
150% |
|
|
|
|
|
IL,MAX [A] (460 V) |
356 |
431 |
526 |
581 |
|
Max. cross-section of copper cable |
2x150 |
2x185 |
2x240 |
2x300 |
|
to power (380-440 V) [mm2 ]5) |
|
3x70 |
3x95 |
3x120 |
3x150 |
Max. cross-section of copper cable |
2x120 |
2x150 |
2x185 |
2x300 |
|
to power (441-500 V) [mm2 ]5) |
|
3x70 |
3x95 |
3x95 |
3x120 |
Max. cross-section of aluminium cable |
2x185 |
2x240 |
2x300 |
|
|
to power (380-440 V) [mm2 ]5) |
|
3x120 |
3x150 |
3x185 |
3x185 |
Max. cross-section of aluminium cable |
2x150 |
2x185 |
2x240 |
|
|
to power (441-500 V) [mm2 ]5) |
|
3x95 |
3x120 |
3x150 |
3x185 |
Max. cross-section of copper cable |
2x250mcm |
2x350mcm |
2x400mcm |
2x500mcm |
|
to power (380-440 V) [AWG]2) 5) |
|
3x2/0 |
3x3/0 |
3x4/0 |
3x250mcm |
Max. cross-section of copper cable |
2x4/0 |
2x300mcm |
2x350mcm |
2x500mcm |
|
to power (441-500 V) [AWG]2) 5) |
|
31/0 |
3x3/0 |
3x3/0 |
3x4/0 |
Max. cross-section of aluminium cable |
2x350mcm |
2x500mcm |
2x600mcm |
2x700mcm |
|
to power (380-440 V) [AWG]2) 5) |
|
3x4/0 |
3x250mcm |
3x300mcm |
3x350mcm |
Max. cross-section of aluminium cable |
2x300mcm |
2x400mcm |
2x500mcm |
2x600mcm |
|
to power (441-500 V) [AWG]2) 5) |
|
3x3/0 |
3x4/0 |
3x250mcm |
3x300mcm |
Max. pre-fuses (mains) [-]/UL1 ) [A] |
630/600 |
700/700 |
800/800 |
800/800 |
|
Integral pre-fuses (softcharge circuit) |
9/9 |
9/9 |
9/9 |
9/9 |
|
[-]/UL6) [A] |
|
||||
|
|
|
|
|
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Integral pre-fuses (snubber resistors) |
15/15 |
15/15 |
15/15 |
15/15 |
|
[-]/UL7) [A] |
|
||||
|
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|
|
|
|
Integral pre-fuses (SMPS) [-]/UL8) [A] |
5.0/5.0 |
5.0/5.0 |
5.0/5.0 |
5.0/5.0 |
|
Efficiency |
|
0.97 |
0.97 |
0.97 |
0.97 |
Weight IP 00 |
kg (lb) |
480 (1058) |
515 (1135) |
560 (1235) |
585 (1290) |
Weight Nema 1 |
kg (lb) |
595 (1132) |
630 (1389) |
675 (1488) |
700 (1543) |
Weight IP 54 |
kg (lb) |
605 (1334) |
640 (1411) |
685 (1510) |
710 (1565) |
Power loss at max. load [W] |
|
7500 |
9450 |
10650 |
12000 |
Enclosure |
|
IP 00 / Nema 1 (IP 20) / IP 54 |
|
||
1.For type of fuse see section Fuses.
2.American Wire Gauge.
3.Measured using 30 m screened motor cables at rated load and rated frequency.
4.Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section.
5.Connection stud 2 x M12/3 x M12.
6.If UL/cUL is to be complied with, AC Littelfuse type KLK, Danfoss ordering no. 175L3489 must be used.
7.If UL/cUL is to be complied with, DC Littelfuse type KLKD, Danfoss ordering no. 176F1147 must be used.
8.If UL/cUL is to be complied with, Bussmann type KTK-5, Danfoss ordering no. 175L3437 must be used.
8 |
MG.56.A2.02 - VLT is a registered Danfoss trademark |
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VLT® 5000/6000/8000 Series |
|
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|||
■ Mains supply 3 x 380-500 V |
|
|
|
|
|
|
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According to |
international |
|
|
|
|
|
|
requirements |
|
VLT type |
6350 |
6450 |
6500 |
6550 |
|
|
|
|
8350 |
8450 |
8500 |
8550 |
|
|
Output |
IVLT,N [A] (380-415 V) |
480 |
600 |
658 |
745 |
|
|
current |
|
|||||
|
SVLT,N [kVA] (380-415 V) |
333 |
416 |
456 |
516 |
<![if ! IE]> <![endif]>Introduction |
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Output |
||||||
|
|
IVLT, MAX (60 s)[A](380-415 V) |
528 |
660 |
724 |
820 |
|
|
|
IVLT,N [A] (440-460 V) |
443 |
540 |
590 |
678 |
|
|
|
IVLT, MAX (60 s)[A](440-460 V) |
487 |
594 |
649 |
746 |
|
|
|
SVLT,N [kVA] (440-460 V) |
384 |
468 |
511 |
587 |
|
|
Typical shaft output (380-415 V) PVLT,N [kW] |
250 |
315 |
355 |
400 |
|
|
|
Typical shaft output (380-415 V) PVLT,N [HP] |
300 |
350 |
450 |
500 |
|
|
|
Typical shaft output (440-460 V) PVLT,N [kW] |
315 |
355 |
400 |
500 |
|
|
|
Typical shaft output (440-460 V) PVLT,N [HP] |
350 |
450 |
500 |
600 |
|
|
|
Max. cross-section of copper cable to motor, |
2 x 150 |
2 x 185 |
2 x 240 |
2 x 300 |
|
|
|
brake and loadsharing (380-415 V) [mm2]5) |
3 x 70 |
3 x 95 |
3 x 120 |
3 x 150 |
|
|
|
Max. cross-section of copper cable to motor |
2 x 120 |
2 x 150 |
2 x 185 |
2 x 300 |
|
|
|
and loadsharing (440-460 V) [mm2]5) |
3 x 70 |
3 x 95 |
3 x 95 |
3 x 120 |
|
|
|
Max. cross-section of aluminium cable to |
2 x 185 |
2 x 240 |
2 x 300 |
|
|
|
|
motor and loadsharing (380-415 V) [mm2]5) |
3 x 120 |
3 x 150 |
3 x 185 |
3 x 185 |
|
|
|
Max. cross-section of aluminium cable to |
2 x 150 |
2 x 185 |
2 x 240 |
|
|
|
|
motor and loadsharing (440-460) [mm2]5) |
3 x 95 |
3 x 120 |
3 x 150 |
3 x 185 |
|
|
|
Max. cross-section of copper cable to motor |
2x250mcm |
2x350mcm |
2x400mcm |
2x500mcm |
|
|
|
and loadsharing (380-415 V) AWG]2) 5) |
3 x 2/0 |
3 x3/0 |
3 x 4/0 |
3x250mcm |
|
|
|
Max. cross-section of copper cable to motor |
2 x 4/0 |
2x300mcm |
2x350mcm |
2x500mcm |
|
|
|
and loadsharing (440-460 V) AWG]2) 5) |
3 x 1/0 |
3 x 3/0 |
3 x 3/0 |
3 x 4/0 |
|
|
|
Max. cross-section of aluminium cable to |
2x350mcm |
2x500mcm |
2x600mcm |
2x700mcm |
|
|
|
motor and loadsharing (380-415 V) AWG]2) 5) |
3 x 4/0 |
3x250mcm |
3x300mcm |
3x350mcm |
|
|
|
Max. cross-section of aluminium cable to |
2x300mcm |
2x400mcm |
2x500mcm |
2x600mcm |
|
|
|
motor and loadsharing (440-460 V) AWG]2) 5) |
3 x 3/0 |
3 x 4/0 |
3x250mcm |
3x300mcm |
|
|
1. |
For type of fuse see section Fuses. |
8. If UL/cUL is to be complied with, Bussmann type |
2. |
American Wire Gauge. |
KTK-5, Danfoss ordering no. 175L3437 |
3. |
Measured using 30 m screened motor cables |
must be used. |
|
at rated load and rated frequency. |
|
4.Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section.
5.Connection stud 2 x M12/3 x M12.
6.If UL/cUL is to be complied with, AC Littelfuse type KLK, Danfoss ordering no. 175L3489 must be used.
7.If UL/cUL is to be complied with, DC Littelfuse type KLKD, Danfoss ordering no. 176F1147 must be used.
MG.56.A2.02 - VLT is a registered Danfoss trademark |
9 |
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