Danfoss VLT 5300, VLT 5500, VLT 6350, VLT 6550, VLT 8350 Operating guide

...

Contents

■

VLT®5000/6000/8000 Series

Introd

Mechanical installation

Electri

uction

General warning ..................................................................................................... 2

Introduction ........................................................................................................... 3

ortation and uncrating ................................................................................ 4

Transp

Key diagram for VLT 5300-5500 / VLT 6350-6550 / VLT 8350-8550 ................... 6

Technical data ........................................................................................................ 7

Mechanical dimensions ......................................................................................... 11

stallation ...................................................................................................... 12

Pre-in

Installation site ....................................................................................................... 12

Cable site .............................................................................................................. 13

g for high altitude ........................................................................................ 13

Deratin

Derating for ambient temperature .......................................................................... 13

cal installation

Electrical installation .............................................................................................. 14

Pre-fuses .............................................................................................................. 14

g ................................................................................................................ 14

Earthin

RFI switch ............................................................................................................. 15

Electrical installation, power cables ........................................................................ 15

cal installation, enclosure .............................................................................. 17

Electri

Terminal adapter kit .............................................................................................. 18

Tightening-up torques ........................................................................................... 18

tion of 24 Volt external DCsupply ............................................................... 18

Installa

Installation of brake resistor temperature switch ................................................... 18

Cable cross-section and length ............................................................................. 19

Mains con

Motor connection .................................................................................................. 21

Brake connection (VLT 5000 Series ONLY) .......................................................... 22

Load shar

Motor and DC coils connections on IP 00 ............................................................. 23

Control cable routing ............................................................................................ 24

Connectio

Electrical installation procedures ........................................................................... 27

Electrical installation, control leads ........................................................................ 28

Programmi

Programming the VLT 6000 and VLT 8000 AQUA ................................................ 28

Motor start ............................................................................................................ 28

....................................................................................................... 2

................................................................................ 11

.................................................................................... 14

nection .................................................................................................. 20

ing connection ...................................................................................... 22

n example ............................................................................................. 25

ng the VLT 5000 .................................................................................. 28

MG.56.A2.02 - VLT is a registered Danfoss trademark

VLT®5000/6000/8000 Series

General warning

■

The voltage of the frequency converter is dangerous whenever the converter is

connected to mains. Incorrect fitting of the motor or frequency converter may cause damage to the equipment, serious injury or death. Consequently, it is essential to comply with the instructions in this manual as well as local and national rules and safety regulations.

1. The VLT frequency converter must be disconnected

mains if repair work is to be carried out. Check

from that the mains supply has been disconnected and that the necessary time has passed before

ving motor and mains plugs.

remo

2. The [STOP/RESET] or [OFF/STOP] key on the

control panel of the VLT frequency converter does

isconnect the equipment from mains and is

ot d

thus n

ot to be used as a safety switch.

3. Correct protective earthing of the equipment

t be established, the user must be protected

mus against supply voltage, and the motor must be protected against overload in accordance with

licable national and local regulations.

app

4. The earth leakage currents are higher than 3.5 mA.

5. Protection against motor overload is n

he factory setting. If this function is desired, set

in t parameter 128 to data value ETR trip or data value ETR warning. On VLT 6000, set parameter 117 to

ta value ETR trip or data value ETR warning.

da N

ote: The function is initialised at 1.16 x

rated motor current and rated motor frequency

ee Operating manual).

ot included

For the North American market: The ETR functions provide class 20 motor overload

tion in accordance with NEC.

protec

6. Do n

7. Please note that the VLT frequency converter has

Warning against unintended start

■

1. The m

2. While parameters are being changed, the

3. A motor that has been stopped may start if faults

ot remove the plugs for the motor and

mains supply while the VLT frequency converter

nected to mains. Check that the mains

is con supply has been disconnected and that the necessary time has passed before removing

and mains plugs.

motor

more voltage inputs than L1, L2 and L3, when

haring (linking of DC intermediate circuit) and

loads external 24 V DC have been installed. Check that all voltage inputs have been disconnected

hat the necessary time has passed before

and t repair work is commenced.

otor can be brought to a stop by means of digital commands, bus commands, references or a local stop, while the frequency

verter is connected to mains. If personal

con safety considerations make it necessary to ensure that no unintended start occurs, these

p functions are not sufficient.

sto

motor may start. Consequently, the stop key

OP/RESET] or [OFF/STOP] must always be

[ST activated, following which data can be modified.

cur in the electronics of the frequency converter,

oc or if a temporary overload or a fault in the supply mains or the motor connection ceases.

176FA055.11

Warning:

Touching the electrical parts may be fatal - even after the equipment has been disconnected from mains. Also make sure that other voltage inputs have been disconnected, such as external 24 V DC, load-sharing (linkage of DC intermediate circuit), as well as the motor connection for kinetic back-up.

Using VLT 5300-5500 / 6350-6550 /8350-8550:

wait at least 15 minutes

MG.56.A2.02 - VLT is a registered Danfoss trademark

Introduction

■

Manual objectives

The pur with the necessary information to install, program and start up the Danfoss VLT 5300-5500, VLT 6350-6550 and VL manual should be read thoroughly before operating, servicing or initializing the drives. This manual is inten Instructions Manual for the VLT 5000/6000/8000 frequency converters for detailed information.

pose of this manual is to provide the user

T 8350-8550 frequency converters. This

ded for use along with the Danfoss Operating

VLT®5000/6000/8000 Series

Who should use this manual

This manual is intended for qualified service personnel responsible for setting up and servicing the Danfoss VLT 5300-5500, VLT 6350-6550 and VLT 8350-8550 frequency converters. Qualified personnel have previous experience with the frequency converters and understand electrical fundamentals, programming procedures, required equipment and safety precautions.

Organization of the manual

This manual is arranged in equipment installation

connection sequence. The order of tasks

and are arranged as follows:

•

Safety instructions

•

nsportation and unpacking

Tra

•

Technical data

•

Mechanical installation

•

-installation

Pre

•

Electrical installation guidelines

•

Control cable routing

•

ection examples

Conn Electrical installation procedures Motor start

Introduction

MG.56.A2.02 - VLT is a registered Danfoss trademark

Transportation and uncrating

■

To lessen the possibility of damage it is recommended

e crated VLT frequency converter is

that th located as close to the final installation site as possible before uncrating.

Door and ceiling clearances must be considered when moving and installing the VLT frequency converter. Seebelowtableforthecratedimensions:

Dimensions mm (inches):

H W D

VLT®5000/6000/8000 Series

IP 00 2096

(82.52)

Nema 1 (IP

20) / 54

2324

(91.5)

1219

(48.0)

1321

(52.0)

699

(27.52)

724

(28.5)

Weight kg (lbs):

VLT

5300/6350/

8350/8550

IP 00 548 (1208) 583 (1385) 628 (1385) 653 (1440)

Nema 1

(IP 20)

IP 54 664 (1464) 699 (1541) 744 (1640) 769 (1695)

654 (1442) 689 (1519) 734 (1618) 759 (1673)

VLT

5350/6400/

8350/8550

VLT

5450/6500/

8350/8550

VLT

5500/6550/

8350/8550

A qualified person with a forklift or other similar lifting device will be needed to remove the VLT frequency converter from the crate.

To open the crate:

•

Remove the metal locking tabs that secure the top panel of the crate, this will give access to the lifting rings on the top of the VLT frequency converter.

•

On IP 00 versions remove the supporting brace bolted to the lifting rings.

•

A forklift or similar lifting device should be used at this time to ensure the stability of the VLT frequency converter while the rest of the crate is removed. Position the lifting device to the front side of the crate.

•

The VLT frequency converter should be lifted using a spreader bar or other similar lifting device. Lift the

LT frequency converter slightly, using all four lifting

V rings, distributing the weight as evenly as possible.

MG.56.A2.02 - VLT is a registered Danfoss trademark

•

Remove the metal locking tabs and the remaining crate panels.

•

On IP 00 versions remove the clear plastic safety

ier from the front of the unit to prevent

barr the possibility of breaking during positioning of the VLT frequency converter.

•

The VLT frequency converter is now ready to be lifted and positioned in the installation site. NOTE: On IP 00 versions there are inductors bolted to the bottom of the crate. Lift the VLT frequency converter high enough to allow clearance over these inductors.

VLT®5000/6000/8000 Series

Min. free air space

above the drive

15.7

(400)

79.1

(2010)

47.2

Min. free air space

15.7

above the drive

(400)

(1200)

23.6

(600)

43.3

(1099)

Mounting holes in

bottom panel

4 x ø0.63 (16)

42.3

(1075)

18.7

(475)

41.9

(1065)

Introduction

•

erve cooling and ventilation requirements given

Obs in the "Installation Site" section of this manual.

•

Secure to the floor using the four holes provided in the bottom of the unit. On IP 00 versions secure to the panel using the four mounting holes provided in the back. Refer to the dimensional drawings in this instruction manual.

Min. free air space

below the drive

15.7

(400)

19.3

(490)

74.6

(1896)

Mounting holes

in back panel

72.7

(1847)

4 x ø0.63 (16)

MG.56.A2.02 - VLT is a registered Danfoss trademark

VLT®5000/6000/8000 Series

Key diagram for VLT 5300-5500 / VLT 6350-6550 / VLT 8350-8550

■

Brake terminals 81, 82 and 104-106 are not available in VLT 6000 HVAC.

MG.56.A2.02 - VLT is a registered Danfoss trademark

VLT®5000/6000/8000 Series

Compact, Mains supply 3 x 380 - 500 V

■

According to international requirements VLT type 5300 5350 5450 5500

Normal overload torque (110 %):

Output current I

VLT, MAX

Output S

Typical shaft output (380-440 V) P

Typical shaft output (441-500 V) P

High overload torque (150 %):

Output current I

VLT, MAX

Output S

Typical shaft output (380-440 V) P

Typical shaft output (441-500 V) P

Max. cross-section of copper cable to motor, brake 2x150 2x185 2x240 2x300

and loadsharing (380-440 V) [mm

Max. cross-section of copper cable to motor, brake 2x120 2x150 2x185 2x300

and loadsharing (441-500 V) [mm

Max. cross-section of aluminium cable to motor, brake 2x185 2x240 2x300

and loadsharing (380-440 V) [mm

Max. cross-section of aluminium cable to motor, brake 2x150 2x185 2x240

and loadsharing (441-500) [mm

2]5)

Max. cross-section of copper cable to motor, brake 2x250mcm 2x350mcm 2x400mcm 2x500mcm

and loadsharing (380-440 V) AWG]

Max. cross-section of copper cable to motor, brake 2x4/0 2x300mcm 2x350mcm 2x500mxm

and loadsharing (441-500 V) AWG]

Max. cross-section of aluminium cable to motor, brake 2x350mcm 2x500mcm 2x600mcm 2x700mcm

and loadsharing (380-440 V) AWG]

Max. cross-section of aluminium cable to motor, brake 2x300mcm 2x400mcm 2x500mcm 2x600mcm

and loadsharing (441-500 V) AWG]

[A] (380-440 V) 480 600 658 745

VLT,N

(60 s) [A] (380-440 V) 528 660 724 820

[A] (441-500 V) 443 540 590 678

VLT,N

(60 s) [A] (441-500 V) 487 594 649 746

[kVA] (380-440 V) 333 416 456 516

VLT,N

[kVA] (441-500 V) 384 468 511 587

VLT,N

[kW] 250 315 355 400

VLT,N

[HP] 300 350 450 500

VLT,N

[kW] 315 355 400 500

VLT,N

[HP] 350 450 500 600

VLT,N

[A] (380-440 V) 395 480 600 658

VLT,N

(60 s) [A] (380-440 V) 593 720 900 987

[A] (441-500 V) 361 443 540 590

VLT,N

(60 s) [A] (441-500 V) 542 665 810 885

[kVA] (380-440 V) 274 333 416 456

VLT,N

[kVA] (441-500 V) 313 384 468 511

VLT,N

[kW] 200 250 315 355

VLT,N

[HP] 300 350 450 500

VLT,N

[kW] 250 315 355 400

VLT,N

[HP] 350 450 500 600

VLT,N

2]5)

3x70 3x95 3x120 3x150

3x70 3x95 3x95 3x120

3x120 3x150 3x185 3x185

3x95 3x120 3x150 3x185

2) 5)

3x2/0 3x3/0 3x4/0 3x250mcm

31/0 3x3/0 3x3/0 3x4/0

3x4/0 3x250mcm 3x300mcm 3x350mcm

3x3/0 3x4/0 3x250mcm 3x300mcm

Introduction

1. For type of

fuse see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

4. Min. cable

cross-section is the smallest cable cross-section allowed to be fitted on the terminals. Always

comply with national and local regulations on min. cable cross-section.

5. Connection stud 2 x M12/3 x M12.

MG.56.A2.02 - VLT is a registered Danfoss trademark

VLT®5000/6000/8000 Series

Compact, Mains supply 3 x 380 - 500 V

■

According to international requirements VLT type 5300 5350 5450 5500

Rated input current 110%

Rated input current 150%

Max. cross-section of copper cable 2x150 2x185 2x240 2x300 to power (380-440 V) [mm Max. cross-section of copper cable 2x120 2x150 2x185 2x300 to power (441-500 V) [mm Max. cross-section of aluminium cable 2x185 2x240 2x300 to power (380-440 V) [mm Max. cross-section of aluminium cable 2x150 2x185 2x240 to power (441-500 V) [mm Max. cross-section of copper cable 2x250mcm 2x350mcm 2x400mcm 2x500mcm to power (380-440 V) [AWG] Max. cross-section of copper cable 2x4/0 2x300mcm 2x350mcm 2x500mcm to power (441-500 V) [AWG] Max. cross-section of aluminium cable 2x350mcm 2x500mcm 2x600mcm 2x700mcm to power (380-440 V) [AWG] Max. cross-section of aluminium cable 2x300mcm 2x400mcm 2x500mcm 2x600mcm to power (441-500 V) [AWG] Max. pre-fuses (mains) [-]/UL1)[A] 630/600 700/700 800/800 800/800 Integral pre-fuses (softcharge circuit)

[-]/UL

[A]

Integral pre-fuses (snubber resistors)

[-]/UL Integral

[A]

pre-fuses (SMPS) [-]/UL Efficiency 0.97 0.97 0.97 0.97 Weight IP

00 Weight Nema 1 kg (lb) 595 (1132) 630 (1389) 675 (1488) 700 (1543) Weight IP 5

4 Power loss at max. load [W] 7500 9450 10650 12000 Enclosure IP 00 / Nema

[A] (400 V) 467 584 648 734

L,MAX

[A] (460 V)

L,MAX

[A] (400 V) 389 467 584 648

L,MAX

[A] (460 V) 356 431 526 581

L,MAX

2]5)

2) 5)

431 526 581 668

3x70 3x95 3x120 3x150

3x70 3x95 3x95 3x120

3x120 3x150 3x185 3x185

3x95 3x120 3x150 3x185

3x2/0 3x3/0 3x4/0 3x250mcm

31/0 3x3/0 3x3/0 3x4/0

3x4/0 3x250mcm 3x300mcm 3x350mcm

3x3/0 3x4/0 3x250mcm 3x300mcm

9/9 9/9 9/9 9/9

15/15 15/15 15/15 15/15

[A]

5.0/5.0 5.0/5.0 5.0/5.0 5.0/5.0

kg (lb) 480 (1058)515 (1135)560 (1235)585 (1290

kg (lb) 605 (1334) 640 (1411) 685 (1510) 710 (1565)

1 (IP 20) / IP 54

)

1. For type of fuse see section Fuses.

2. American Wire Gauge.

3. Measure

d using 30 m screened motor cables at rated load and rated frequency.

4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section.

5. Connect

ion stud 2 x M12/3 x M12.

6. If UL/cUL is to be complied with, AC Littelfuse type KLK, Danfoss ordering no. 175L3489 must be used.

7. If UL/cUL is to be complied with, DC Littelfuse type KLKD, Danfoss ordering no. 176F1147 must be used.

8. If UL/cUL is to be complied with, Bussmann type KTK-5, Danfoss ordering no. 175L3437 must be used.

MG.56.A2.02 - VLT is a registered Danfoss trademark

VLT®5000/6000/8000 Series

Mains supply 3 x 380-500 V

■

ing to international

Accord requirements VLT type 6350 6450 6500 6550

8350 8450 8500 8550

Output current

VLT, MAX

Output S

VLT,N

Typical shaft output (380-415 V) P

Typical shaft output (440-460 V) P

[A] (380-415 V)

VLT,N

480 600 658 745

(60 s)[A](380-415 V) 528 660 724 820

[A] (440-460 V) 443 540 590 678

VLT,N

(60 s)[A](440-460 V) 487 594 649 746

[kVA] (380-415 V) 333 416 456 516

kVA] (440-460 V)

[

[kW] 250 315 355 400

VLT,N

[HP] 300 350 450 500

VLT,N

[kW] 315 355 400 500

VLT,N

[HP] 350 450 500 600

VLT,N

384 468 511 587

Max. cross-section of copper cable to motor, 2 x 150 2 x 185 2 x 240 2 x 300

brake and

loadsharing (380-415 V) [mm

2]5)

3x70 3x95 3x120 3x150

Max. cross-section of copper cable to motor 2 x 120 2 x 150 2 x 185 2 x 300

and loadsharing (440-460 V) [mm

2]5)

Max. cross-section of aluminium cable to motor and loadsharing (380-415 V) [mm

2]5)

Max. cross-section of aluminium cable to motor and loadsharing (440-460) [mm

2]5)

Max. cross-section of copper cable to motor and loadsharing (380-415 V) AWG]

2) 5)

Max. cross-section of copper cable to motor and loadsharing (440-460 V) AWG]

2) 5)

Max. cross-section of aluminium cable to motor and loadsharing (380-415 V) AWG]

2) 5)

Max. cross-section of aluminium cable to motor and loadsharing (440-460 V) AWG]

2) 5)

3 x 70 3 x 95 3 x 95 3 x 120

2 x 185 2 x 240 2 x 300

3 x 120 3 x 150 3 x 185 3 x 185

2 x 150 2 x 185 2 x 240

3 x 95 3 x 120 3 x 150 3 x 185

2x250mcm 2x350mcm 2x400mcm 2x500mcm

3 x 2/0 3 x3/0 3 x 4/0 3x250mcm

2 x 4/0 2x300mcm 2x350mcm 2x500mcm

3 x 1/0 3 x 3/0 3 x 3/0 3 x 4/0

2x350mcm 2x500mcm 2x600mcm 2x700mcm

3 x 4/0 3x250mcm 3x300mcm 3x350mcm

2x300mcm 2x400mcm 2x500mcm 2x600mcm

3 x 3/0 3 x 4/0 3x250mcm 3x300mcm

Introduction

1. For type of fuse see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m screened motor cables atratedloadandratedfrequency.

4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section.

5. Connection stud 2 x M12/3 x M12.

6. If UL/cUL is to be complied with, AC Littelfuse type KLK, Danfoss ordering no. 175L3489 must be used.

7. If UL/cUL is to be complied with, DC Littelfuse type KLKD, Danfoss ordering no. 176F1147 must be used.

MG.56.A2.02 - VLT is a registered Danfoss trademark

8. If UL/cUL is to be complied with, Bussmann type KTK-5, Danfoss ordering no. 175L3437 must be used.

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