Danfoss VLT 5042, VLT 5052, VLT 5072, VLT 5062, VLT 5152 Operating Instructions Manual

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Operating Instructions

VLT® 5000 Crane

■ Contents

VLT® 5000 Crane

Introduction

Safety ....................................................................................................................... 4

General Instructions ................................................................................................. 5

Abbreviations and Definitions .................................................................................... 6

Brief Product Description .......................................................................................... 9

Function and System Description ............................................................................. 9

Key Diagram for VLT 5000 Crane 5042, 5102 400-500 V ....................................... 14

Key Diagram for VLT 5000 Crane 5122-5202 400-500 V ....................................... 15

......................................................................................................... 3

Technical Data .................................................................................................. 16

General Technical Data ........................................................................................... 16

Mains Supply 400 - 500 V ...................................................................................... 20

Mains supply 3 x 400 - 500 V ................................................................................. 20

Fuses ..................................................................................................................... 22

Mechanical Dimensions .......................................................................................... 23

Installation ......................................................................................................... 24

General Warning before Installation ........................................................................ 24

Mechanical Installation ........................................................................................... 24

Installation of VLT 5042–5062 400-500 V Compact IP20/IP00 ............................... 24

Installation of VLT 5072-5202 400-500 V Compact IP20/IP00 ................................ 25

Electrical Installation ............................................................................................... 26

RFI switch .............................................................................................................. 33

LCP - Local Control Panel .......................................................................... 36

Control Panel ......................................................................................................... 36

Display ................................................................................................................... 37

Parameter programming ........................................................................................ 39

Programming .................................................................................................... 42

General Advice on Programming ............................................................................ 42

Operation & Display ................................................................................................ 50

Load and Motor ..................................................................................................... 54

References & Limits ................................................................................................ 58

Inputs & Outputs .................................................................................................... 61

Application Functions ............................................................................................. 68

Service Functions ................................................................................................... 70

Crane Functions ..................................................................................................... 74

Serial communication .................................................................................. 80

Factory Settings ..................................................................................................... 81

Defined Parameters ................................................................................................ 85

All About VLT 5000 Crane .......................................................................... 86

Status Messages .................................................................................................... 86

List of Warnings and Alarms ................................................................................... 87

Warnings ................................................................................................................ 87

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

Appendix ............................................................................................................. 92

Trouble-shooting .................................................................................................... 92

Derating for air pressure ......................................................................................... 94

Efficiency .............................................................................................................. 113

General aspects of EMC emissions ...................................................................... 114

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

VLT 5000 Crane

175ZA522.12

Operating instructions

Software version: 20.3x

These operating instructions can be used for VLT 5000

Crane frequency converters with software version 20.3x.

See software version number in parameter 624.

Introduction

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

■Safety

The voltage of the frequency converter is dangerous whenever the equipment is

connected to mains. Incorrect installation of the motor or the frequency converter may cause damage to the equipment, serious personal injury or death. Consequently, the instructions in this manual, as well as national and local rules and safety regulations, must be complied with

■Safety Regulations

1. The frequency converter must be disconnected

from mains if repair work is to be carried out. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.

2. The [STOP/RESET] key on the control panel of

the frequency converter does n the equipment from mains and is thus n be used as a safety switch.

3. Correct protective earthing of the equipment

must be established, the user must be protected against supply voltage, and the motor must be protected against overload in accordance with applicable national and local regulations.

4. The earth leakage currents are higher than 3.5 mA.

5. Protection against motor overload is n

in the factory setting. If this function is desired, set parameter 128 to data value ETR trip or data value ETR warning. N

ote: The function is initialised at 1.16 x rated motor current and rated motor frequency. For the North American market: The ETR function

ot disconnect

ot to

ot included

provide class 20 motor overload protection in accordance with NEC.

6. Do n

7. Please note that the frequency converter has more

■Warning Against Unintended Start

1. The motor can be brought to a stop by means

2. While parameters are being changed, the

3. A motor that has been stopped may start if faults

4. Immediate stop. Direct stop input (term. 37). When

ot remove the plugs for the motor and mains supply while the frequency converter is connected to mains. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.

voltage inputs than L1, L2 and L3, when loadsharing terminals (linking of DC intermediate circuit) and external 24 V DC have been installed. Check that all voltage inputs have been disconnected and that the necessary time has passed before repair work is commenced.

of digital commands, bus commands, references or a local stop, while the frequency converter is connected to mains. If personal safety considerations make it necessary to ensure that no unintended start occurs, these stop functions are not sufficient.

motor may start. Consequently, the stop key [STOP/RESET] must always be activated, following which data can be modified.

occur in the electronics of the frequency converter, or if a temporary overload or a fault in the supply mains or the motor connection ceases.

contact is open, the drive will stop (coast).

Warning:

Touching the electrical parts may be fatal - even after the equipment has been disconnected from mains. Also make sure that other voltage inputs have been disconnected, such as external 24 V DC, load-sharing (linkage of DC intermediate circuit), as well as the motor connection for kinetic back-up.

Using VLT 5042-5062: wait at least 15 minutes. Using VLT 5072-5202: wait at least 20 minutes.

175ZA523.11

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

■General Instructions

These Operating Instructions are intended for persons who are to install, operate and program the VLT 5000 Crane.

They comprise the specific technical publications on the VLT 5000 Crane and are delivered with the product.

When reading these Operating Instructions you come across different symbols that require special attention:

The symbols used are the following:

Indicates a general warning

Indicates a high-voltage warning

NB!:

Indicates something to be noted by the reader

Introduction

MG.50.N4.02 - VLT is a registered Danfoss trademark

■Abbreviations and Definitions

■Frequency converter

Abbreviation/Definition Description

VLT,MAX

VLT,N

VLT,MAX

■Output

Abbreviation/Definition Description

Break-away torque

VLT® 5000 Crane

The maximum output current

The rated output current supplied by the frequency converter

The maximum output voltage

The current transmitted to the motor

The voltage transmitted to the motor

The frequency transmitted to the motor

VLT

The efficiency of the frequency converter is defined as the ratio between the

power output and power input

■NO/NC

Abbreviation/Definition Description

NO Normally open

NC Normally closed

■Input

Abbreviation/Definition Description

Control command

Immediate stop

Stop command

By means of LCP and the digital inputs, it is possible to start and stop the

connected motor.

MG.50.N4.02 - VLT is a registered Danfoss trademark

■Motor

M,N

■References

VLT® 5000 Crane

Abbreviation/Definition Description

The rated motor current (nameplate data)

The rated motor frequency (nameplate data)

The rated motor voltage (nameplate data)

The rated power delivered by the motor (nameplate data)

The rated motor speed (nameplate data)

The rated torque (motor)

Abbreviation/Definition Description

Analogue ref. A signal transmitted to input 53, 54 or 60. Can be voltage or current

Binary ref. A signal transmitted to the serial communication port

Ref

MAX

The maximum value which the reference signal may have. Set in parameter 205

■Miscellaneous

Abbreviation/Definition Description

ELCB Earth Leakage Circuit Breaker

Trip A state which occurs in different situations, eg. if the frequency converter is subject to a live zero warning.

A trip can be cancelled by pressing Reset

Trip locked A state which occurs in different situations, eg. if the frequency converter is subject to an overtemperature.

A locked trip can be cancelled by cutting off mains and restarting the frequency converter and pressing

Reset

Initializing If initializing is carried out (see parameter 620), the frequency converter returns to the factory setting

LCP The Local Control Panel, which makes up a complete interface for control and programming of VLT 5000

Crane. The control panel is detachable and may, as an alternative, be installed up to 3 metres away from

the frequency converter, ie. in a front panel, by means of the installation kit option

Flux Vector If compared with standard voltage/frequency ratio control, Flux Vector improves the dynamics and the

stability, both when the speed reference is changed and in relation to the load torque

Thermistor A temperature-dependent resistor placed where the temperature is to be monitored (frequency converter

or motor)

Analogue inputs The analogue inputs can be used for controlling various functions of the frequency converter. There are

two types of analogue inputs:

Current input and voltage input

Analogue outputs There are two analogue current outputs

Digital inputs The digital inputs can be used for controlling various functions of the frequency converter

Digital outputs There are four digital outputs, two of which activate relay switches.

Brake resistor The brake resistor is a module capable of absorbing the brake power that is generated in regenerative

braking. This regenerative braking power increases the intermediate circuit voltage and a brake chopper

ensures that the power is transmitted to the brake resistor

Incremental encoder An external, digital pulse transmitter used for feeding back information on motor speed. The encoder is

used in applications where high accuracy in speed control is required

AWG Means American Wire Gauge, ie. the American measuring unit for cable cross-section

Introduction

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VLT® 5000 Crane

■Miscellaneous- continued

Abbreviations/Definitions Description

Manual initialisation Press the [CHANGE DATA] + [MENU] + [OK] keys at the same time to carry out

manual initialisation. See also Parameter 620.

Note that manual initialisation is only to be used if the reset function does not work!

SFAVM Switching pattern called Stator Flux oriented Asynchronous Vector Modulation

On-line/off-line parameters On-line parameters are activated immediately after the data value is changed.

Off-line parameters are not activated until OK has been entered on the control unit

CT characteristics Constant torque characteristics, used for all applications, such as conveyor belt

and cranes.

MCM Stands for Mille Circular Mil, an American measuring unit for cable cross-section

1 MCM=0.5067mm

ETR Electronic thermal relay is a thermal load calculation based on present load and

time. Its purpose is to estimate the motor temperature

CP Constant power

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■Brief Product Description

The VLT 5000 Crane frequency converter supplies a motor with variable voltage and frequency and thereby enables infinitely variable speed control of three-phased standard AC-motors.

The VLT 5000 Crane features the Flux Vector control system.

The VLT 5000 Crane uses a digital technique making it possible to program the different control inputs and signal outputs.

The user can easily program the desired functions by means of the VLT 5000 Crane control panel or the user interfaces RS485 and RS232.

The VLT 5000 Crane is protected against the transients occurring in the mains supply. Furthermore, a good power factor and low peak current, reducing the load on the mains installation, are ensured through intermediate circuit coils.

Current measurement on all three motor phases perfectly protects VLT 5000 Crane against earthing and short-circuiting faults on the motor connenction.

VLT® 5000 Crane

Introduction

VLT 5000 Crane offers:

• Full utilisation of control range

• 130% torque for acceleration

• Fine adjustment at standstill + full load possible

without activating the system brake

■System Description

The sketch on next page shows how a tower crane works together with VLT Crane Control.

The system consists of the following:

Efficient monitoring of the mains supply phases ensures that the unit stops in case of phase failure. This eliminates the risk of overloading the inverter an the capacitors in the intermediate circuit and thereby prolongs the service life of the frequency converter.

As standard, VLT 5000 Crane features integral thermal protection. If a situation of thermal overload occurs, this function cuts out the inverter.

The VLT 5000 Crane features reliable galvanic isolation on all control terminals and integrated electronic thermal protection on the motor.

■Function and System Description

With VLT 5000 Crane the speed is infinitely varied in the whole speed range from standstill (0 RPM) until rated speed (750 RPM for VLT 5052-5072, 1125 RPM for VLT 5102) according to the CT characteristic and rated power up to max. speed (3000 or 4500 RPM). There is full torque in the whole speed range.

1. VLT 5000 Flux Vector Control

2. Brake resistor

3. Motor

4. Cable drum

5. Angular gear box

6. NC system brake

7. Electric 2-step-gears: Normal load and heavy load

8. Optical encoder: Motor speed information for flux vector control with closed loop

9. Load signals: VLT 5000 Crane checks on the basis of load signals that the working range is not exceeded

10. Control signal: Analogue reference as well as hoist, lowering and position operation

11. Quick stop with brake

12. Digital outputs: For combination of warning and alarm at your operation

13. Crane ready signal

14. Gear step selection signal

15. VLT ready signal

16. RS 485 bus

17. RS 232 bus

18. Local control panel

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Installation and mains connection of brake resistor and motor are described in Electrical installation

VLT® 5000 Crane

■Description of Functions

With Danfoss VLT 5000 Crane the hoist/lower function can be infinitely varied in the whole speed range. Up to 750 RPM for VLT 5052-5072, 1125 RPM for VLT 5102, 1500 RPM for VLT 5152-5202, respectively themax. torquecurveappliesandabove750 RPM for VLT 5052-5072, 1125 RPM for VLT 5102, 1500 RPM for VLT 5152-5202, respectively the max. power curve. There is up to 130% torque for acceleration in the whole speed range.

Working curve, motor:

1: Speed limit at heavy load (parameter 702) 2: Speed limit at normal load (parameter 701)

The 2-step gear box (see System description ) increases the working range, as it is possible to switch between normal load and heavy load.

VLT 5000 will optimise the motor control to the selected gear stage on the basis of the signal on terminal 29, see System Description, position 14.

ignal definition

S 24 V signal: Normal load 0 V signal: Heavy load

■Operating Status at Remote Control

Control ready

Voltage on VLT 5000 Crane. The frequency converter is ready for use and the control card receives supply voltage. No faults were found during initialisation. Inverter section disabled.

Normal operation

The reference signal is higher than minimum. Up to 750 RPM the working range is limited by max. torque. Above 750 RPM it is working in field weakening range. Here the working range is limited by constant power.

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT 5000 Crane controls the mechanical brake of the crane. It holds the load when speed is below the set minimum value.

VLT 5000 Crane monitors that the system brake holds and releases the load as required. In case of faults, Brake fault 2 is displayed.

Load determination and speed measuring will ensure that the working range is not exceeded. For each load contact the max. allowed motor speed is set (parameters 701 and 702). VLT 5000 Crane cuts off automatically when motor speed for the activated load contact exceeds the value recorded

Positioning

The reference signal is higher than minimum. The condition for VLT ready is fulfilled. 24V is applied to terminal 17 (parameter 301).

During positioning the speed is limited to 750 RPM for VLT 5052-5072, 1125 RPM for VLT 5102, 1500 RPM for VLT 5152-5202, respectively, and system brake is not activated at 0 RPM.

Quick stop with brake

If control signal to terminal 27(parameter 304) is removed, the motor ramps down according to the alternative ramp (parameter 212) and the brake is activated momentarily.

■Operating Status at Local Operation

It is only possible to change to local operation from Control Ready. Besides, parameter 003 must be set for Local and parameter 010 for Enable.VLT 5000 Crane can be operated over the control panel or over parameters 004 - 009. This state acts as Normal operating state, however there are no load functions and monitoring of system brake. This means that the whole working range from 0

- 3000 RPM can be used and the crane system brake is controlled at approx. 0 RPM.

VLT® 5000 Crane

Brake fault 2

VLT 5000 Crane monitors in the state normal operation, that the system brake releases the load as required. If that is not the case Brake fault 2 applies. The unit will cut in the system brake again. This means that the system brake signal is deactivated. This ensures that the load is held. Then the inverter section is disabled.

Brake fault 2 may also occur during commissioning if the encoder connection is not correct. Atreference0theunitgoesbacktothestateVLTready.

Function fault

VLT 5000 Crane monitors several functions. Should severe faults occur, the unit will trip automatically. For fault types, see Trouble-shooting To reset the fault switch off/switch on the mains supply and press the stop/reset button.

■System Components

Motor

Select the motor type for the rated output in question in parameters 102-106, 150-155..

Incremental Encoder

The encoder must meet the following requirements:

• Pulses pr. revolution, see parameter 329

• Out puts: A (0º ), inv. A, B ( 9 0 º), inv. B, Z, i nv. Z

• Supply: +5 V ±5%

• Max. current (5V supply): 200mA

Note that outputs must be compatible with RS 422!

Brake resistor See data for calculation in Control with brake function.

Introduction

■Fault Status at Remote and Local Control

Brake fault 1

VLT 5000 Crane monitors in the state VLT ready that the system brake holds the load as required. If that is not the case, Brake fault 1 appliesandtheloadisslowly lowered according to the speed set in parameter 704.

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

■Control Principle

A frequency converter rectifies AC voltage from mains into DC voltage. This DC voltage is then converted into aACvoltagewithavariableamplitudeandfrequency.

1. Mains voltage 3 x 400 - 500 V AC, 50 / 60 Hz.

. Rectifier A three-phase rectifier bridge that rectifies AC voltage into DC voltage.

. Intermediate circuit

The motor is thus supplied with variable voltage and frequency, which enables infinitely variable speed control of three-phased, standard AC motors.

. Intermediate circuit capacitors

Smooth the intermediate circuit voltage.

. Inverter

6 Converts DC voltage into variable AC voltage with a variable frequency.

. Motor voltage

7 Variable AC voltage, 0-100% of mains supply voltage. Variable frequency: 0 - 300 Hz.

4. Intermediate circuit coils Smooth the intermediate circuitcurrent and limit the load on mains and components (mains transformer, wires, fuses and contactors).

■Flux Vector Control Principle

TheaimofdevelopingtheFluxVectorcontrol principle has been to obtain a robust motor control that is tolerant to different motor characteristics without motor derating being required.

The current is split into magnetising and torque-generating parts and provides for much better and quicker estimation of the actual motor loads. It is now possible to compensate for rapid load changes. Full torque as well as extremely accurate speed control can now be obtained even at low speeds or even at standstill.

Good torque control properties and smooth transitions to and from current limit operation are ensured.

Advantages of the Flux Vector control system:

- Accurate speed control down to 0 speed

- Quick response from received signal to

full motor shaft torque

- Good compensation for step loads

- Controlled transition from normal operation to

current limit operation (and vice versa)

. Control circuit

8 On basis of parameters, reference settings and input signals, pulse patterns are generated for forming thevariablemotorvoltageandfrequency.

- Torque control, comprising control of both the torque-generating and the magnetising component of the current

- Full holding torque

rogrammable signal outputs VLT 5000 Crane uses a digital technique which makes it possible to program the signal outputs.

For the user, it is easy to program the desired functions by means of the control panel on VLT 5000 Crane or the RS 485/RS 232 user interfaces.

rotection against mains interference

P VLT 5000 Crane is protected against the transients that occur in the mains supply, eg. when switching power factor correction or when fuses blow.

The rated motor voltage and full torque can be maintained all the way down to 10% undervoltage in the mains supply.

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

Minor interference on mains Since as standard the VLT 5000 Crane features intermediate circuit coils, there is only a small amount of harmonic mains supply interference. This ensures a good power factor and lower peak current, which reduces the load on the mains installation.

dvanced VLT protection Current measurement on all three motor phases provides perfect protection of VLT 5000 Crane against earthing and short-circuiting faults on the motor connection.

Efficient monitoring of the three mains supply phases ensures that the unit stops in the case of phase failure. This avoids overloading the inverter and the capacitors in the intermediate circuit, which would dramatically reduce the service life of the frequency converter.

As standard, VLT 5000 Crane features integral thermal protection. If a situation of thermal overload occurs, this function cuts out the inverter.

ncoder supervisory circuit

E The signals from the incremental encoder and hence the cabling are continuously supervised. The encoder signals are made up of three channels, each of which are supervised, and status is given on LEDs placed near the encoder terminals for each channel as well as for the supply voltage for the encoder. Green LED turned on means channel or voltage OK.

fan fails, a thermistor can be integrated and connected to the thermistor input of the frequency converter (terminals 53), see parameters 128 and 308.

Introduction

eliable galvanic isolation In the VLT 5000 Crane all of the control circuits are separated from mains potential through isolation meeting the PELV requirements. One set of relay contacts, terminals 01 - 03, is separated from the remaining control circuits through isolation also complying with PELV. Furthermore, the control circuits are placed in blocks individually separated through functional isolation (< 100 V), see General Technical Data.

dvanced motor protection VLT 5000 Crane features integrated thermal motor protection.

The frequency converter calculates the motor temperature on the basis of current, frequency and time.

As opposed to the traditional bimetallic protection, electronic protection takes ac cooling at low frequencies that comes from reduced fan speed (motors with internal ventilation).

To obtain maximum protection against overheating of the motor if the motor is covered or blocked, or if the

count of the reduction in

electronic,

MG.50.N4.02 - VLT is a registered Danfoss trademark

■Key Diagram for VLT 5000 Crane 5042,

5102 400-500 V

VLT® 5000 Crane

MG.50.N4.02 - VLT is a registered Danfoss trademark

■Key Diagram for VLT 5000 Crane 5122-

5202 400-500 V

VLT® 5000 Crane

Introduction

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

■General Technical Data

Mains Supply (L1, L2, L3)

Supply voltage 400 - 500 V units 3 x 400/415/440/460/500 V ± 10%

Supply frequency 50/60 Hz ± 1%

Max. imbalance of supply voltage

VLT 5052 - 5062/400 - 500 V

VLT 5072 - 5202/400 - 500 V Power factor/cos ϕ

No. of switches on supply input L1, L2, L3 Appr. 1 time/minute

Max. short-circuit rating 100.000 A

Output voltage 0-100% of supply voltage

Output frequency 0-160 Hz

Rated motor voltage 400 - 500 V units 315 V

Rated motor frequency 25/37 Hz

Ramp times 0.05 - 3600 Seconds

Starting torque, VLT 5042–5202, 400 - 500 V 160%

Acceleration torque, VLT 5042–5302, 400 - 500 V 160%

Overload torque, VLT 5042-5302, 400 - 500 V 160%

Holding torque at 0 rpm (closed loop), VLT 5042–5302, 400 - 500 V 160%

VLT Data Output (U, V, W)

Torque Characteristics

of rated supply voltage

1.5%

0.90/1 at rated load

for 1 minute

Digital Inputs

Number of digital inputs 9

Voltage level 0-24 V DC (PNP positive logics) Voltage level, logical ’0’ <5 V DC Voltage level, logical ’1’ >10 V DC

Max. voltage on input 28 V DC

Input resistance, Ri(terminal 29) Appr. 4 K /2 K (2 K )

Scanning time per input 3msec

NOTE: All digital inputs are galvanic isolated from the mains voltage (PELV). In addition, the digital inputs can be isolated from the other

terminals on the control card by connecting an external 24 V DC supply and opening switch 4, see Electrical installation.

Analogue Inputs

Number of programmable analogue voltage inputs/thermistor inputs 1

Voltage level 0- ± 10 V DC (Scalable)

Input resistance, R

Number of programmable analogue current inputs 2

Current range 0/4- 20 mA (Scalable)

Input resistance, R

Resolution 10 + sign bit

Accuracy on input Max. error: 1% of full scale

Scanning time per input 3msec

NOTE: Analogue inputs are galvanic isolated from the mains voltage (PELV) and functionally isolated from all other inputs

Appr. 10 K

200

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VLT® 5000 Crane

Incremental/Encoder Input

Number of encoder input terminals 6

Max. frequency 205 kHz

Voltage level 0-5 V (RS422) Voltage level, logical ’0’ <0.5V Voltage level, logical ’1’ >2.5V

Max. voltage on input 7VDC

Input resistance, R

Supply voltage 5V+/-5%

Supply current 200 mA

NOTE: Encoder input terminals are galvanic isolated from the supply voltage (PELV) and functionally isolated from all other inputs

and outputs.

Number of programmable digital outputs 2

Number of programmable analogue outputs 2

Voltage level at digital/pulse output 0-24 V DC

Min. load to ground (terminal 39) at digital/pulse output 600

Frequency ranges (digital output used as pulse output) 0-50 kHz

Resolution

<5kHz

<50 kHz

Current ranges at analogue output 0/4-20 mA

Max. load to ground (terminal 39) at analogue output 500

Accuracy of analogue output Max error: 1.5% of full scale

Resolution on analogue output 8bit

NOTE: All digital and analogue outputs are galvcanic isolated from the supply voltage (PELV) and functionally isolated from all other inputs

NB: Digital and analogue outputs have one common ground terminal (39)

Digital/Pulse and Analogue Outputs

Appr. 120

0.1%

Data

Technical

24 V DC Output

Max. load (short-circuit protection) 200 mA

Terminal numbers, ground (with switch 4 closed) 39 (20)

NOTE: The 24 V DC supply is galvanic isolated from the supply volta

outputs

RS 485 Serial Communication

Terminal numbers 68 (TX+, RX+), 69 (TX-,RX-)

NOTE: The signal input is galvanic isolated from the mains volta

RS 232 Serial Communication (Peer to Peer)

Connection RJ 11

NOTE: The signal input is galvanic isolated from mains supply (PELV) but not from RS 485

ge (PELV), but has the same potential as analogue and digital

ge (PELV) but not from RS 232

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VLT® 5000 Crane

Relay Outputs

Number of programmable relay outputs 2

Terminal numbers, control cards 4-5 NO

Max. terminal load (AC) on 4-5 control card 50 V AC, 1A, 60 VA

Max. terminal load (DC) on 4-5, control card 75 V DC, 1A, 30W

Max. terminal load (DC) on 4-5, control card

UL applications

cUL applications

Terminal numbers, power card 1-3 NC, 1-2 NO

Max. terminal load (AC) on 1-3, 1-2, power card 240 V AC, 2A, 60 VA

Max. terminal load on 1-3, 1-2, power card 50 V DC, 2 A

Min. terminal load on 1-3, 1-2, power card 24 V AC/24 V DC, 10/100mA

Brake Resistor Terminal

Terminal numbers 81, 82

Cable Lenghts and Cross-Sections

Max. motor cable length, screened cable 25m

Max. brake cable length, screened cable 5m

Max. cable cross-section for control cables 0.75mm2/AWG

Max. cross-section for serial communication 0.75mm2/AWG

NOTE: Max. cable cross-section for motor and brake, see Installation

30 V AC, 1A

1A, 42.5 V DC

Accuracy of Display Readout (Parameters 009 - 012)

Motor Current [6] 0 - 140% load Max error: 2% of rated output current

Torque % [7] -100 - 140% load Max error: 5% of rated motor size

Output [8], power HP [9] 0 - 90% load Max error: 5% of rated output

Control Caracteristics

Frequency range 0-160 Hz

Resolution on output frequency ± 0.003 Hz

System response time* <5msec

Speed, control range 1:1000 of synchro speed

Speed, accuracy

<1500 rpm

>1500 rpm

Torque control accuracy (Speed feedback) Max error: ± 5% of rated torque

NOTE: All control caracteristics are based on 4-pole asynchronous motors

Max error:

±1.5rpm

0.1% of actual speed

*The system response time is the time passing from the input receives a signal to a reaction occurs on the VLT output.

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

Externals

Enclosure Ty pe IP 20 /I P 0 0

Vibration Test: 0.7 g RMS 18 - 100 Hz random, 3

directions for 2 hrs (IEC 68-2-34/35/36)

Max. relative humidity for storage/transport 93% (IEC 68-2-3)

Max. relative humidity non-condensing for operation 95% (IEC 721-3-3; Class 3K3)

Ambient temperature 55°C

Ambient temperature, 24-hour average Max 50°C

Min. ambient temperature in full operation 0°C

Min. ambient temperature at reduced performance -10°C

Temperature during storage/transport -25 - +65/70°C

Max. altitude above sea level, without derating* 1000m

NOTE: EMC standards used:

Emission: EN50081-1/2, EN61800-3, EN55011,

Immunity: EN50082-2, EN61000-4-2,, EN61000-4-4,ENV50204, EN61000–4–3, EN61000–4–5, EN61000–4–6, VDE0160/1990.12

Derating for high ambient temperature, see Special Conditions in Appendix

*For more information on derating, see Special Conditions in Appendix.

■VLT 5000 Crane Protection

• Electronic motor thermal protection against overload

• Electronic thermal protection against overload

• Temperature monitoring of heat-sink ensures that the frequency converter cuts out if the temperature reaches

90°C. An overtemperature fault can only be reset when the temperature of the heat-sink has fallen below 60°C

• The frequency converter is protected against short-circuiting on motor terminals U, V, W

• The frequency converter is protected against earth fault on motor terminals U, V, W

• Monitoring of the intermediate circuit voltage ensures that the frequency converter cuts out if

the intermediate circuit voltage gets too high or too low

• If a motor phase is missing, the frequency converter cuts out, see parameter 234 Motor Phase Monitor

• If a mains phase is missing, the frequency converter will cut out when a load is applied to the motor

Data

Technical

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

■Mains Supply 400 - 500 V

According to international requirements VLT type 5042 5052 5062

(S3 60%) [A]

Output current

Output

Typical shaft output P Typical shaft output P Max. cable cross-section to motor and brake [mm

Rated input current I Max. cable cross-section power[mm2]/[AWG] Max. pre-fuses [-]/UL1)[A] 100/100 125/125 150/50 Efficiency 0.96 0,96 0.96 Weight IP 20 SB [kg] 41 42 43 Power loss at max. load. 1004 1210 1500 Enclosure IP20 IP20 IP20

1. For type of fuse see section Fuses.

2. American wire gauge.

3. Connection stud 1 x M8/2 x M8.

]/[AWG]

VLT, MAX

2)3)

VLT,N

(400-500 V)

58 69 85

(60 s) [A] (400-500 V) 97.6 116.8 135 S

(S3 60%) [kVA]

VLT,N

(400-500 V)

VLT,N

39.2

46.6 57.4 [kW] 22 30 37 [HP] 30 41 50

IP20 50/0 50/0

(S3 60%) [A] (400 V) 51 62 76

L,N

35/2 50/0 50/0

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

■Mains supply 3 x 400-500 V

According to international requirements VLT type 5072 5102 5152 5202

Output current

Output

Typical shaft output P

Max. cable cross-section to motor (400-500 V) [mm

Max. cable cross-section to brake (400-500 V) [mm2]

Max. cable cross-section to motor (400-500 V) AWG]

Max. cable cross-section to brake (400-500 V) AWG]

Max input current I

Max. cable cross-section to power (400-500 V) [mm

Max. cable cross-section to power (400-500V) [AWG]

Efficiency

Weight IP 20 EB/IP 00 [kg] 109 109 89 134

Power loss at max. load [W] 1860 2250 2828 3231

Enclosure IP20 IP20 IP00 IP00

1. For type of fuse see section Fuses.

2. American wire gauge.

3. Connection Dual M10 screws.

4. Connection Dual M8 screws.

[A] (S3 60%) (400-500 V) 100 139 201 246

VLT,N

VLT, MAX

(60 s) [A] (400-500 V) 159 221 301 369

(S3 60%) [kVA]

VLT,N

(400-500 V) 67.5 93.9 135.8 166.2

[kW] 45 65 90 110

VLT,N

[HP] 61 89 125 150

VLT,N

2]3)

2) 3)

2) 4)

2]3)

2) 3)

(S3 60%) [A] (400 V) 89 124 186 224

L,MAX

95 120 2x70 2x185

95 120 2x35 2x70

3/0 4/0 2x2/0

3/0 4/0 2x3 2x2/0

95 120 2x70 2x185

3/0 4/0 2x2/0

0.96-

0.97

0.96-

0.97

0.97-

0.98

2x350 MCM

Data

Technical

2x350 MCM

0.97-

0.98

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

■Fuses

UL compliance

Bussmann SIBA Littel fuse Ferraz-Shawmut

5042 KTS-R100 2028220-125 KLS-R100 A6K-100R

5052 KTS-R125 2028220-125 KLS-R125 A6K-125R

5062 KTS-R150 2028220-160 KLS-R150 A6K-150R

5072 FWH-220 2028220-200 L50S-225 A50-P225

5102 FWH-250 2028220-250 L50S-250 A50-P250

5122 FWH-300 2028220-315 L50S-300 A50-P300

5152 FWH-350 2028220-315 L50S-350 A50-P350

5202 FWH-400 206xx32-400 L50S-400 A50-P400

KTS-fuses from Bussmann may substitute KTN for 240 V drives.

FWH-fuses from Bussmann may substitute FWX for 240 V drives.

KLSR fuses from LITTEL FUSE may substitute KLNR fuses for 240 V drives.

L50S fuses from LITTEL FUSE may substitute L50S fuses for 240 V drives.

A6KR fuses from FERRAZ SHAWMUT may substitute A2KR for 240 V drive

A50X fuses from FERRAZ SHAWMUT may substitute A25X for 240 V drives.

Non UL

compliance

380-500 V

If UL/cUL is not to be complied with, we recommend the above mentioned fuses or:

VLT 5001-5027 200-240 V type gG

VLT 5001-5062 380-500 V type gG

VLT 5032-5052 200-240 V type gR

VLT 5072-5500 380-500 V type gR

Not following the recommendation may result in unnecessary damage of the drive in case of malfunction. Fuses must be designed for protection in a circuit capable of supplying a maximum of 100000 A

(symmetrical), 500/600 V maximum.

rms

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

■Mechanical Dimensions

■Compact IP 00 and IP 20

IP 00 enclosure 400-500 V

VLT type A (mm) B (mm) C (mm) a (mm) b (mm) ab/be (mm) l/r (mm) 5152 - 5202 1400 420 400 1380 350 225 0

IP 20 enclosure 400-500 V

VLT type A (mm) B (mm) C (mm) a (mm) b (mm) ab/be (mm) l/r (mm) 5042 - 5062 800 308 296 780 270 200 0 5072 - 5102 800 370 335 780 330 225 0

ab: Min. space above enclosure. be: Min. space below enclosure.

l/r: Min. distance between frequency converter and other plant components, left and right sides.

VLT 5042-5102/400-500 V

Data

Technical

VLT 5152-5202/400-500 V

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

■General Warning before Installation

Before starting the installation, please be aware of heavy weight and sharp edges. Furthermore, make sure that

no mains are connected

■Mechanical Installation

The frequency converter must be installed vertically.

The frequency converter is cooled by means of air circulation. For the unit to be able to release its cooling air, the minimum distance over and below the unit must be as shown in the illustration below. To protect

■Installation of VLT 5042–5062 400-500 V

Compact IP20/IP00 Cooling

the unit from overheating, it must be ensured that the ambient temperature does not rise above the max. temperature stated for the frequency converter and that the 24-hour average temperature is not exceeded. The max. temperature and 24-hour average can be seen from the General Technical Data.

■Enclosure Protection

Compact

VLT 5042 - 5102 400-500 V IP 20

VLT 5152 - 5202 400-500 V IP 00

Side-by-side

All Compact units in the above-mentioned series require a minimum space of 200 mm above and below the enclosure and must be installed on a plane, vertical surface (no spacers).

Compact IP 00/IP20

All units in the above-mentioned series can be installed side by side without any space between them, since these units do not require cooling on the sides.

MG.50.N4.02 - VLT is a registered Danfoss trademark

■Installation of VLT 5072-5202 400-500 V

Compact IP20/IP00 Cooling

All Compact units in the above-mentioned series require a minimum space of 225 mm above and below the enclosure and must be installed on a plane, vertical surface (no spacers).

VLT® 5000 Crane

Side-by-side

Compact IP 00/IP20

All units in the above-mentioned series can be installed side by side without any space between them.

■Ventilation when Panelmounted

The quantity of air needed to cool VLT 5000 Crane can be calculated as follows:

1. Add up the values of P to be installed at the same panel (

2. Determine the air inlet temperature (t air outlet temperature (t

for all VLT 5000 Crane

P )[W]

)andthe

)[ºCorK]

OUT

3. Calculate the necessary air quantity in m

Insert t

OUT-tIN

in Kelvin

• The output from the fan must be located above

the highest mounted frequency converter

• Remember to take pressure drops over filters

into account and that the pressure decreases as the filters are choked

• The max. cooling air temperature (t

)must

be lower than 55ºC. The average of day/night temperature may be 5ºC lower than that stated in VDE 160. The cooling outlet temperature (t

) may not exceed 60ºC

OUT

/h:

Installation

MG.50.N4.02 - VLT is a registered Danfoss trademark

■Electrical Installation

The voltage on the frequency converter is dangerous when the unit is connected to

mains. Incorrect installation of the motor or frequency converter may lead to material damage or serious injury or it may be fatal. Consequently, the instructions in this manual as well as national and local rules and safety regulations must be complied with. Touching the electrical parts may be fatal, even after the mains supply has been disconnected. Wait at least 15 minutes if using VLT 5052-5102.

NB!:

It is the user’s or certified electrician’s

responsibility to ensure correct earthing and protection in accordance with applicable

national and local norms and standards.

All terminals for the control cables are located under the protective cover of the frequency converter. The protective cover (see drawing) can be removed by means of a pointed object - a screwdriver or similar.

VLT® 5000 Crane

Once the protective cover has been removed, the actual EMC-correct installation can start.

Wiring diagram VLT 5000 Crane

A: Encoder B: Brake resistor 12: +24 V 16 Crane ready (NO) 17: Positioning (NO) 18: Lower (NO) 19: Hoist (NO) 20: Ground for digital inputs 26: Digital output 27: Quick stop (NC) 29: Gear ratio select (NO) 32: Load low (NO)

MG.50.N4.02 - VLT is a registered Danfoss trademark

33: Load high (NO) 37: Hardware coast (NC) 39: Ground for analogue/digital outputs 42: Analogue output warning/alarm 45: Analogue output warning/alarm 46: Digital output 50: 10 V supply 53: Reference voltage 55: Common for anal. ref. 60: Reference current 68, 69: RS 485 01, 02: System brake signal 04, 05: Ready signal 73: Pulse signal A from encoder (0°) 74: Inverted pulse signal from encoder (0°) 75: Pulse signal B from encoder (90°) 76: Inverted pulse signal B from encoder (90°) 77: Zero pulse signal from encoder 78: Inverted zero pulse signal from encoder 49: 5 V supply to encoder 47: Common for encoder supply

VLT® 5000 Crane

■Electrical Installation, Power Cables

Compact IP 20 VLT Type 5042–5062

Compact IP 00 VLT 5125-5250 400-500 V

■Connection of Mains

Connect the three mains phases to terminals L

■Connection of Motor

All types of 3-phased asynchronous standard motors can be used with the VLT 5000 Crane.

1,L2,L3

Installation

Compact IP 20/IP 00 VLT Types 5072-5102

MG.50.N4.02 - VLT is a registered Danfoss trademark

Normally, small motors are star-connected. Large motors are delta-connected. Note the voltage value at the type plate.

■Installation of Motor Cables

NB!:

If an unscreened cable is used, some EMC requirements are not complied with, see

Special conditions in Appendix.IftheEMC specifications regarding emission are to be complied with, the motor cable must be screened, unless otherwise stated for the RFI filter in question. It is important to keep the motor cable as short as possible to reduce the noise level and leakage currents to a minimum. The motor cable screen must be connected to the metal cabinet of the frequency converter and to the metal housing of the motor. The screen connections are to be made with the biggest possible surface (cable clamp). This is enabled by different installation devices in the different frequency converters.

Mounting with twisted screen ends (pigtails) is to be avoided, since these spoil the screening effect at higher frequencies. If it is necessary to break the screen to install a motor isolator or motor contactor, the screen must be continued at the lowest possible HF impedance.

VLT® 5000 Crane

LEDs on encoder board:

When all LEDs are on the connection to encoder and encoder condition are OK. LED 403 OFF: 5 V supply missing LED 400 OFF: Channel A or inv. A missing or shortcircuited LED 401 OFF: Channel B or inv. B missing or shortcircuited LED 402 OFF: Channel Z or inv. Z missing or shortcircuited.

The frequency converter has been tested with a given length of cable and a given cross-section of that cable. If the cross-section is increased, the cable capacitance

- and thus the leakage current - increases, and the cable length must be reduced correspondingly.

■Installation of Control Cables

Tightening-up torque: 0.22 - 0.25 Nm Screw size: M2 Screw driver type: 0.4 x 2.5 x 80 mm See Earthing of Braided Screened/Armoured Control Cables for correct earthing.

MG.50.N4.02 - VLT is a registered Danfoss trademark

Connection of shield:

VLT® 5000 Crane

The connection cable to the brake resistor must be screened/armoured. Connect the screen to the metal cabinet of the frequency converter and to the metal cabinet of the brake resistor by means of cable clamps. Dimension the cross-section of the brake cable to match the brake torque.

NB!:

Please note that voltages up to 850 V DC occur on the terminals.

No. Function 12, 13 Voltage supply to digital inputs.

Forthe24VDCtobeusable for the digital inputs, switch 4 on the control card must be closed position "ON". Max. current 350 mA

16-33 Digital inputs

37 Digital inputs. Hardware coast

20 Ground for digital inputs

39 Ground for analogue/digital

outputs

26, 46 Digital outputs for output

functions (messages)

42, 45 Analogue outputs for indicating

frequency, reference, current and torque

47, 49 Supply 5 V, 200 mA for

incremental encoder

50 Supply voltage to potentiometer

and thermistor 10 V DC. Max. current 12 mA

53 Analogue reference input, voltage

0-±10V

55 Ground for analogue reference

inputs

58, 60 Analogue reference input, current

0/4-20 mA

68, 69 RS 485 interface, serial

communication.

73, 78 Encoder input

■Installation of Relay Terminals

Tightening-up torque: 0.22 - 0.25 Nm Screw size: M3/M2

No. Function 1-3 Relay output, 1+3 NC, 1+2 NO See

parameter 323. See also General

technical data.

4, 5 Relay output, 4+5 NO See parameter

326. See also General technical

data.

■Installation of Brake Resistor Temperature Switch

Torque: 0.5-0.6 Nm Screw size: M3

No. Function 106, 104,

Brake resistor temperature switch.

105

NB!:

This function is only available on VLT 5072-5202 400-500 V.

If the temperature of the brake resistor gets too high and the terminal switch drops out, the frequency converter will stop braking. The motor will start coasting. A terminal switch must be installed that can either be

‘normally closed’ or ‘normally open’. If this function is

not used, 106 and 104 must be short-circuited together.

Installation

■Brake Connection

No. 81 82 Brake resistor

R- R+ terminals

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

■EMC-Correct Electrical Installation

General points to be observed to ensure EMC-correct electrical installation.

- It is important to ensure good electrical contact from the installation plate through the installation screws to the metal cabinet of the frequency converter.

- Use toothed discs and galvanic conductive

- Use only screened/armoured motor cables and screened/armoured control cables.

- Connect the screen to earth at both ends.

installation plates.

- Do not use unscreened/unarmoured motor cables in the installation cabinets.

- Avoid installation with twisted screen ends (pigtails), since this ruins the screening effect at high frequencies. Use cable clamps instead.

■Tightening-up Torques and Screw Sizes

Mains terminals Nos 91, 92, 93

The table shows the torque required when fitting terminals to the frequency converter. For VLT 5042-5302 400-500 V, the cables must be fastened

Motor terminals Nos 96, 97, 98

with screws. For VLT 5122-5500 400-500 V, the cables must be fastened with bolts. These figures apply to the following terminals:

400-500 V

5042 IP20 3 M5 4 mm Allen wrench

5042 5052-5062 6 M6 5 mm Allen wrench 5072-5102 IP20 15 M6 6 mm Allen wrench

5122-5302

IP54 3 M5 4 mm Allen wrench

IP54

24 M8 8 mm Allen wrench 19 M10 bolt

Earth terminal No 94, 95, 99

Brake resistor terminals 81, 82

Loadsharing 88, 89

L1, L2, L3

U, V, W

1) Brake terminals: 3,0 Nm, Nut: M6

2) Brake and loadsharing: 14 Nm, M6 Allen screw

3) IP54 with RFI - Line terminals 6Nm, Screw: M6 - 5 mm Allen wrench

4) Loadshare and brake terminals: 9,5 Nm; Bolt M8

5) Brake terminals: 11,3 Nm; Bolt M8

■High Voltage Test

A high voltage test can be carried out by shortcircuitingterminalsU,V,W,L

1,L2

and L3and energizing by max. 2.15 kV DC for one second between this short-circuit and the chassis.

■Extra Protection (RCD)

ELCB (Earth Leakage Circuit Breaker) relays, multiple protective earthing or earthing can be used as extra protection, provided that local safety regulations are complied with. In case of an earth fault, a DC content may develop in

NB!:

the faulty current. If ELCB relays are used:

The RFI switch must be closed (position ON) when high voltage tests are carried out.

- Local regulations must be complied with

- Suitable for protecting equipment with a DC content

■Motor Thermal Protection

The electronic thermal protection function in UL-approved frequency converters has received the UL-approval for single motor protection when

in the faulty current (3-phase bridge rectifier)

- Suitable for a pulse-shaped, brief discharge on power-up

- Suitable for a high leakage current.

parameter 128 has been set for ETR Trip and parameter 105 has been programmed to the rated motor current (see motor nameplate).

NB!:

Never use an RCD (ELCB relay), type A, as it is not suitable for DC faulty currents.

MG.50.N4.02 - VLT is a registered Danfoss trademark

■Switches 1-4:

The dipswitch is located on the control card. It is used for serial communication, terminals 68 and 69. The switching position shown is the factory setting.

Switch 1 has no function. Switches 2 and 3 are used for terminating an RS 485 interface, serial communication. Switch 4 is used for separating the common potential for the internal 24 V DC supply from the common potential of the external 24 V DC supply.

NB!:

Please note that when Switch 4 is in position "OFF", the external 24 V DC supply is galvanic isolated from the frequency converter.

VLT® 5000 Crane

■Electrical Installation, Enclosures

Compact IP 20 VLT 5042-5102, 400-500 V

Installation

MG.50.N4.02 - VLT is a registered Danfoss trademark

Compact IP 20 VLT 5042-5062, 400-500 V

Compact IP 20 VLT 5072-5102, 400-500 V

VLT® 5000 Crane

Compact IP 00 without disconnect and fuse VLT 5202-5302 400-500 V

Compact IP 00 without disconnect and fuse VLT 5122-5302 400-500 V

MG.50.N4.02 - VLT is a registered Danfoss trademark

■RFI switch

ains supply isolated from earth:

M If the frequency converter is supplied from an isolated mainssource(ITmains),theRFIswitchcanbe turned off (OFF). In OFF position, the internal RFI capacities (filter capacitors) between the chassis and the intermediate circuit are cut off to avoid damage to the intermediate circuit and to reduce the earth capacity currents (according to IEC 61800-3).

NB!:

TheRFIswitchisnottobeoperatedwith mains connected to the unit. Check that the mains supply has been disconnected

before operating the RFI switch.

NB!:

Open RFI switch is only allowed at factory set switching frequencies.

NB!:

The RFI switch disconnects the capacitors galvanically to ground.

VLT® 5000 Crane

osition of RFI switches

The red switches are operated by means of e.g. a screwdriver. They are set in the OFF position when they are pulled out and in ON position when they are pushed in (see drawing below). Factory setting is ON.

Mains supply connected to earth: The RFI switch must be in ON position in order for the frequency converter to comply with the EMC-standard.

Compact IP 20/NEMA 1 VLT 5042 - 5062 400 - 500 V

Installation

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

■Use of EMC compliant cables

In order to comply with requirements for EMC immunity of the control cables and EMC emissions from the motor cables screened/armoured cables must be used. The ability of a cable to reduce the amount of ingoing and outgoing radiation of electric noise depends on the transfer impedance (Z

). The screen of a

cable is normally designed to reduce the transfer of electric noise, and a screen with a lower Z effective than a screen with a higher Z

is rarely stated by cable manufacturers, but it

is often possible to estimate Z

by looking at and

is more

assessing the physical design of the cable.

can be assessed on the basis of the following factors:

- the contact resistance between the individual screen conductors.

- Screen coverage, i.e. the physical area of the cable covered by the screen. Is often stated as a percentage and should be no less than 85%.

- The screen type, i.e. braided or twisted pattern. A braided pattern or closed pipe is recommended.

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

■Earthing of Braided Screened/armoured

Control Cables

Generally speaking, control cables must be braided screened/armoured and the screen must be connected by means of a cable clamp at both ends to the metal cabinet of the unit. The drawing below indicates how correct earthing is carried out and what to be done if in doubt.

1. Correct earthing

Control cables and cables for serial communication must be fitted with cable clamps at both ends to ensure the best possible electrical contact.

2. Wrong earthing

Do not use twisted cable ends (pigtails), since these increase the screen impedance at high frequencies.

3. Protection with respect to earth potential

between PLC and frequency converter

If the earth potential between the frequency converter and the PLC (etc.) is different, electric noise may occur that will disturb the whole system. This problem can be solved by fitting an equalising cable, to be placed next to the control cable. Minimum cable cross-section: 16 mm

4. For 50/60 Hz earth loops

If very long control cables are used, 50/60 Hz earth loops may occur. This problem can be solved by connecting one end of the screen to earth via a 100nF capacitor (keeping leads short).

5. Cables for serial communication

It is recommended to use twisted-pair cables to reduce the differential mode interference between the conductors.

Installation

MG.50.N4.02 - VLT is a registered Danfoss trademark

■Safety Earthing

NB!:

The frequency converter has a leakage current and must be earthed appropriately for safety reasons. Use earth terminal,

which enables reinforced earthing.

Apply national safety regulations.

VLT® 5000 Crane

■Control Panel

the correct password in parameter 650 and if in parameter 018 Not Locked [0] is selected.

The VLT 5000 Crane can be combined with an LCP control unit (Local Control Panel) which makes up a complete interface for operation and programming of the frequency converter. The LCP control panel can be installed up to 3 metres away from the frequency converter, eg. on a front panel, by means of the additional mounting kit.

The control panel is divided into five functional groups:

1. Display.

2. Keys used to change the display function.

3. Keys used to change the programme parameters.

4. Indicator lamps.

5. Local control keys.

Alldataisdisplayedviaa4-linealphanumeric display, which during normal operation will be able to continuously display 4 items of operating data and 3 operating modes. During programming all information needed for quick, effective parameter setup of the frequency converter will be displayed. As a supplement to the display there are three indicator lamps for voltage indication (ON), warning (WARNING) and alarm (ALARM) respectively. All frequency converter parameter Setups can be changed immediately from the control panel, after entering

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

■Display

The LCD-display has back lighting and a total of 4 alpha-numeric lines including a box showing the direction of rotation (arrow) and the chosen set-up as well as the set-up in which programming is taking place.

1st line

2nd line

3rd line

4th line

1st line shows up to 3 measurements continuously in

normal operating status or a text explaining the 2nd line.

2nd line shows a measurement with related

unit continuously, regardless of status (except in case of an alarm/warning).

3rd line is normally blank and is used in the

menu mode to show the selected parameter group number and name

12345678901234567890

SETUP

12345678

12345678901234567890

VAR 1.1 VAR 1.2 VAR 1.3

VAR 2

175ZA443.10

STATUS

■Display Mode - Selection of Read-Out State

There are three options in connection with the choice of read-out state in the Display mode - I, II and III. The choice of read-out state determines the number of operating variables read out.

Read-out state: I: II: III:

Line 1 Description

for operating

variable in line 2

The table below gives the units linked to the variables in the first and second line of the display.

Data value for

3operating

variables in line

195NA113.10

SETUP

Description for

3operating

variables in line

4th line is used in operating status for showing a

status text or in data change mode for showing the mode or value of the selected parameter.

An arrow indicates the direction of the motor rotation.

■LEDs

At the bottom of the control panel is a red alarm LED, a yellow LED and a green voltage LED.

red yellow green

If certain threshold values are exceeded, the alarm and/or warning LED lights up concurrently with a status and alarm text on the control panel.

■Display Read-Out State

The display read-out state can be varied - see the list below - depending on whether the frequency converter is in normal operation or is being programmed.

Panel

LCP - Local Control

■Display Mode

In normal operation, up to 4 different operating variables can be indicated continuously: 1.1 and 1.2 and 1.3 and 2, and in line 4 the present operating status or alarms and warnings that have arisen.

= factory setting. () = display text [] = value for use in communication via serial communication port

✭

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

Operating variable: Unit:

Reference [%]

Reference [unit]

Feedback [unit]

Frequency [Hz]

Speed RPM [rpm]

Current [A]

To rq ue [ %]

Power [kW]

Power [HP]

Output energy [kWh]

Motor voltage [V]

DC-link voltage [V]

Motor ETR value [%]

Inverter ETR value [%]

Hours run [Hours]

Digital input [Bin]

Input status, analogue terminal 53 [V]

Input status, analogue terminal 58 [mA]

Input status, analogue terminal 60 [mA]

Exter nal reference [%]

Status word [Hex]

Brake energy/2 min. [kW]

Brake energy/sec. [kW]

Heat sink temp. [ºC]

Alarm word [Hex]

Control word [Hex]

Warning word 1 [Hex]

Extended status word [Hex]

Operating variables 1.1, 1.2 and 1.3 in the first line, and operating variable 2 in the second line are selected via parameter 009, 010, 011 and 012.

normal operation another variable can immediately be read out by using the [+/-] keys.

• Read-out state II:

Switching between read-out states I and II is effected by pressing the [DISPLAY / STATUS] key.

24.3% 30.2% 13.8A

50.0 Hz

MOTOR IS RUNNING

In this state, data values for four operating values are shown at the same time, giving the related unit, cf. table. In the example, Reference, Torque, Current and Frequency are selected as variables in the first and second line.

• Read-out state III:

This read-out state can be held as long as the [DISPLAY/STATUS] key is pressed. When the key is released, the system switches back to Read-out state II, unless the key is pressed for less that approx. 1 sec., in which case the system always reverts to Read-out state I.

REF% TORQUE CURR A

SETUP

50.0 Hz

MOTOR IS RUNNING

• Read-out state I:

This read-out state is standard after starting up or after initialisation.

This is where parameter names and variables in the first and second line are given operating variable 2 remains unchanged.

FREQUENCY

50.0 Hz

MOTOR IS RUNNING

Line 2 gives the data value of an operating variable with related unit, and line 1 provides a text which explains line 2, cf. table. In the example, Frequency has been selected as variable via parameter 009. During

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

units for operating

■Parameter programming

Menu mode is started by pressing the [MENU] key, which produces the following readout on the display:

FREQUENCY

50.0 Hz

0 KEYB.&DISPLAY

VLT® 5000 Crane

Changing data

Regardless of whether a parameter has been selected under the Quick menu or the Menu mode, the procedure for changing data will be the same. Pressing the [CHANGE DATA] key gives access to changing the selected parameter, following which the underlining in line 4 will flash on the display. The procedure for changing data depends on whether the selected parameter represents a numerical data value or a text value.

Line 3 on the display shows the parameter group number and name.

In Menu mode, the parameters are divided into groups. Selection of parameter group is effected using the [< >] keys. The following parameter groups will be accessible:

Group no. Parameter group

0xx Operation & Display

1xx Load & Motor

2xx References & Limits

3xx Inputs & Outputs

4xx Special functions

5xx Serial communication

6xx Technical functions

7xx Crane functions

When the required parameter group has been selected, each parameter can be chosen by means of the [+ / -] keys:

FREQUENCY

Changing a data value

If the selected parameter is a text value, the text value is changed by means of the [+ / -] keys.

FREQUENCY

50.0 Hz

001 LANGUAGE

ENGLISH

The bottom display line will show the value that will be entered (saved) when acknowledgment is given [OK].

Change of numeric data value

If the selected parameter is represented by a numerical data value, a digit is first chosen using the [< >] keys.

FREQUENCY

SETUP

50.0 Hz

130 START FREQUENCY

09.0 HZ

Panel

50.0 Hz

001 LANGUAGE

ENGLISH

The3rdlineofthedisplayshowstheparameter number and name, while the status/value of the selected parameter is shown in line 4.

MG.50.N4.02 - VLT is a registered Danfoss trademark

The selected digit can then be changed infinitely variably using the [+ / -] keys:

FREQUENCY

SETUP

50.0 Hz

130 START FREQUENCY

10.0 HZ

LCP - Local Control

VLT® 5000 Crane

The chosen digit is indicated by the digit flashing. The bottom display line shows the data value that will be entered (saved) when signing off with [OK].

■Manual initialization

Manual initialization is performed as follows:

Cut mains. Hold the [DISPLAY STATUS] + [CHANGE DATA] + [OK] keys down, and simultaneously reconnect the mains. Release the keys; the frequency converter has now been programmed for the factory setting. The following parameters are not reset during manual initialization:

- par. 600 Operating hours

- par. 601 Hours run

- par. 602 kWh counter

- par. 603 Number of power-ups

- par. 604 Number of overtemperatures

- par. 605 Number of overvoltages

■Changing of datavalue, step-by-step

Certain parameters can be changed step by step or infinitely variably. This applies to Motor power (parameter 102), Motor voltage (parameter 103) and Motor frequency (parameter 104). This means that the parameters are changed bothasagroupofnumericdatavaluesandas numeric data values infinitely variably.

■Infinitely Variable Change of NumericData Value

If the chosen parameter represents a numeric data value, a digit is first selected by means of the [<>] keys.

FREQUENCY

SETUP

50.0 HZ

102 MOTOR POWER

0.37 KW

Then the chosen digit is changed infinitely variably by means of the [+/-] keys:

FREQUENCY

SETUP

50.0 HZ

102 MOTOR POWER

SETUP

0.55 KW

The chosen digit is indicated by the digit flashing. The bottom display line shows the data value that will be entered (saved) when signi

ng off with [OK]

MG.50.N4.02 - VLT is a registered Danfoss trademark

■Menu Structure

DISPLAY MODE

VAR 1.1 VAR 1.2 VAR 1.3

▲

VAR 2

STATUS

VLT® 5000 Crane

▲

MENU MODE

FREQUENCY

1500 RPM

0 KEYB.&DISPLAY

Choice of parameter

DATA MODE

FREQUENCY

1500 RPM

001 LANGUAGE

ENGLISH

▲

Choice of group

▲

QUICK MENU MODE

QUICK MENU 1 OF 13

▲

▲▲

1500 RPM

001 LANGUAGE

ENGLISH

▲

DATA CHANGE MODE

FREQUENCY

1500 RPM

001 LANGUAGE

ENGLISH

175ZA721.10

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

Choice of

data value

DATA CHANGE MODE

QUICK MENU 1 OF 13

1500 RPM

001 LANGUAGE

ENGLISH

Panel

LCP - Local Control

VLT® 5000 Crane

■General Advice on Programming

On the following pages the control keys for parameter set-up and the local control keys will be explained.

First, however, please draw attention to the difference between the [+]/[-] keys and the [<]/[>] keys. The [+]/[-] keys are used for:

• Changing parameter numbers within a

parameter group

• Changing parameter values

The [<]/[>] keys are used for:

• Shifting between parameter groups

• Moving the cursor when changing numeric values

For further details on the parameter groups, please refer to the table in Parameter Programming.

Example:

The configuration mode in parameter 100 is to be set to SPEED CLOSED LOOP.

1. Press Menu to get access to the parameters

2. Press the [>] key to enter parameter group 100

3. Press [Change Data]

4. Press the [+] key twice to select the data value [1] for SPEED CLOSED LOOP

5. Press [OK]

6. The parameter is now set

■Control keys for parameter Setup

The control keys are divided into functions, in such a way that the keys between the display and the indicator lamps are used for parameter Setup, including selection

of the display’s view mode during normal operation.

[DISPLAY/STATUS] is used to select the display’s

view mode or to change back to Display mode from either Quick Menu or Menu mode.

[QUICK MENU] provides access to the parameters

used in the Quick Menu. It is possible to switch between Quick Menu and Menu mode.

[MENU] gives access to all parameters. It is possible

to switch between Menu mode and Quick Menu.

[CHANGE DATA] is used to change a parameter that

has been selected either in Menu mode or Quick Menu.

■Password Protection

To protect against unintended change of sensitive parameters, eg. motor parameters, some of the parameters are protected by a password. There are three levels of protection, for which two of the levels are protected by a password. The password protection is only accessable from the LCP, not from the serial bus communication. This means that all parameters are accessable from the bus eventhough they may be protected from the LCP. The three levels are the following:

• Level 0: Danfoss service (not accessable)

• Level 1: Commissioning (110775)

• Level 2: Normal operation (000002)

NB!:

NOTE that level 1 and level 2 passwords must be re-entered after each power-up!

For further information on password protection see Parameter 650.

[CANCEL] is used if a change to the selected

parameter is not to be implemented.

[OK] is used to confirm a change to a

selected parameter.

[+ / -] are used for selecting parameters and

for changing parameter values. These keys are also used in Display mode to switch between the readouts of operating variables.

[< >] are used for selecting parameter group and to

move the cursor when changing a numerical value.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

■Local control

[STOP/RESET] is used for stopping the motor

connected or for resetting the frequency converter after a drop-out (trip). Can be set to active or inactive via parameter 014 Local stop. If stop is activated Display line 2 will flash.

NB!:

If an external stop function is not selected and the [STOP/RESET] key is set to inactive, the motor can only be stopped by disconnecting

the voltage to the motor or the frequency converter.

VLT® 5000 Crane

[FWD / REV] changes the direction of rotation of

the motor, which is indicated by means of the arrow on the display. Can be set to active or inactive via parameter 016 Local reversing. The [FWD/REV] key is only active when parameter 002 Local/remote operation is set to Local control.

NB!:

Note that the fwd/rev function is not active in crane profile. The function only functions if the VLT is programmed to run as a normal

VLT 5000 (see parameter 512).

[START] is used to start the frequency converter. Is

always active, but cannot override a stop command.

NB!:

If the local control keys are set to inactive, these will both become active when the

frequency converter is set to Local control and Remote control via parameter 002 Local/remote operation, with the exception of [FWD/REV], which is only active in Local control.

[JOG] overrides the output frequency to a preset

frequency while the key is pressed down.

NB!:

The Jog function is not available in crane profile.

If the VLT 5000 Crane is programmed to run

as a normal VLT 5000 (see parameter 512), the Jog function will, however, be available.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

Programming

VLT® 5000 Crane

PNU Parameter Range Factory setting Changes Unit Conversion Data Protection

description

0xx

Operation and display 001 Language English Yes 0 0 5 2 002 Operation site Remote control Yes 0 0 5 2 003 Local reference 0Yes0-342 007 LCP copy No copy No 0 0 5 0 009 Display linie 2 Speed [RPM] Yes 0 0 5 2 010 Displayline1.1 Reference [%] Yes 0 0 5 2 011 Displayline1.2 Motor current [A] Yes 0 0 5 2 012 Displayline1.3 Power [kW] Yes 0 0 5 2 014 LCP stop Enable Yes 0 0 5 1 015 LCP jogging Disable Yes 0 0 5 1 016 LCP reversing Disable Yes 0 0 5 1 017 LCP res et of trip Enable Yes 0 0 5 2 018 Lock for data c hange Not locked Yes 0 0 5 1

1xx Motor and Load 100 Configuration Speed control,

closed loop

102 Motor power 0.18 - 500 kW Depends on unit No 9 1 6 1 103 Motor voltage 200 - 500 V Depends on unit No 21 0 6 1 104 Motor frequency 24 - 1000Hz Depends on unit No 28 0 6 1 105 Motor current 0.01 - 1 106 Rated motor speed 100 - 60000

122 Function at stop Coast Yes 0 0 5 1 124 DC-hold current 0 - 100% 50% Yes 27 0 6 1 128 Motor thermal

protection

150 Stator resistance Depends on unit No 23 -4 7 1 151 Rotor resistance Depends on unit No 23 -4 7 1 152 Stator leakage Depends on unit No 23 -3 7 1 153 Rotor leakage Depends on unit No 23 -3 7 1 154 Main reactance Depends on unit No 23 -3 7 1 155 Rotor inertia Depends on unit No 0 -4 7 1 156 Pole number 4No0051 157 Field weakening

speed

158 Ironloss resistance 1 - 10000 10000 No 23 0 6 1

VLT,MAX

rpm

0 - 6000RPM Depends on unit No 11 67 6 1

Depends on unit No 22 -2 7 1

Depends on unit No 11 67 6 1

No protection Yes 0 0 5 1

during

operation

No 0 0 5 2

index index type level

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

PNU Parameter Range Factory setting Changes Unit Conversion Data Protection

2xx 202 O u tput speed high

205 Maximum reference 0.001-

207 Ramp-up time 1 0.05 - 3600 0.85 sec. Yes 4 -2 7 1 208 Ramp-down time 1 0.05 - 3600 0.85 sec. Yes 4 -2 7 1 211 Jogramptime 0.05 - 3600 0.85 sec. Yes 4 -2 7 1 212 Quick stop

213 Jog speed 0 - 4500 RPM 200 RPM Yes 11 67 6 2 221 Torque limit motor

222 Torque limit

234 Missingmotorphase Enable Yes 0 0 5 1 235 P h ase loss monitor Enable No 0 0 5 1 236 Low speed ref.

description

References & Limits

limit

ramp-down time

mode

generator operation

current

during

operation

0-5000 RPM 3000 RPM Yes 11 67 6 1

3000 Yes 0 -3 4 1

100.000

0.05 - 3600 0.85 sec. Yes 4 -2 7 1

0.0% - 170% 160 % Yes 24 -1 6 1

0 - 160% 50% Yes 27 0 5 1

index index type level

Changes during operation: "Yes" means that the parameter can be changed, while the frequency converter is in operation. "No" means that the frequency converter must be stopped before a change can be made.

onversion index/unit index: This number refers to a conversion figure to be used when writing or reading by means of a frequency converter. Please refer to Serial Communication in Appendix.

= factory setting. () = display text [] = value for use in communication via serial communication port

✭

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Programming

VLT® 5000 Crane

PNU Parameter Range Factory setting Changes Unit Conversion Data Protection

3xx 300 Terminal 16, input Master/slave Yes 0 0 5 1 301 Terminal 17, input Positioning Yes 0 0 5 1 302 Terminal 18 Start,

303 Terminal 19, input Start hoisting Yes 0 0 5 1 304 Terminal 27, input Crane Q stop inv. Yes 0 0 5 1 305 Terminal 29, input Gear choice Yes 0 0 5 1 306 Terminal 32, input Load contact 1 Yes 0 0 5 1 307 Terminal 33, input Load contact 2 Yes 0 0 5 1 308 Terminal 53,

309 Terminal 53, min.

310 Terminal 53, max.

314 Terminal 60,

315 Terminal 60, min.

316 Terminal 60, max.

317 Time out 0 sec 0 sec. Yes 4 0 5 1 318 Function after time

319 Terminal 42, output No operation Yes 0 0 5 1 321 Terminal 45, output No operation Yes 0 0 5 1

323 Relay 01, output Mechanical brake

324 Relay 01, ON delay 0.00 - 600

325 Relay 01, OFF delay 0.00 - 600

326 Relay 04, output Unit ready Yes 0 0 5 1

329 Encoder feedback

341 Terminal 46, digital

352 Terminal 58,

353 Terminal 58, min.

354 Terminal 50, max.

355 Terminal 26, digital

description

Inputs and outputs

input

analogue input voltage

scaling

analogue input current

scaling

out

pulse/rev.

signal output

analogue input current

scaling

signal output

during

operation

Start lowering Yes 0 0 5 1

Reference Yes 0 0 5 1

0.0 - 10.0 V 0.0 V Yes 21 -1 5 1

0.0 - 10.0 V 10.0 V Yes 21 -1 5 1

Reference Yes 0 0 5 1

0.0 - 20.0mA 4.0 mA Yes 22 -4 5 1

0.0 - 20.0mA 20.0 mA Yes 22 -4 5 1

Off Yes 0 0 5 1

Yes 0 0 5 1

control

0.00 sec. Yes 4 -2 6 1

sec.

0.00 sec. Yes 4 -2 6 1

sec.

1024

pulses/rev.

0.0 - 20.0 mA 4 mA Yes 22 -4 5 1

0.0 - 20.0 mA 20 mA Yes 22 -4 5 1

1024 pulses/rev. No 0 0 6 1

No operation Yes 0 0 5 1

Reference Yes 0 0 5 1

No operation Yes 0 0 5 1

index index type level

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

PNU Parameter Range Factory setting Changes Unit Conversion Data Protection

description

4xx

Application functions

400 Brake function/over-

voltage control

401 Brake resistor, ohm 0 - 500 Depends on unit Yes 23 -1 6 1 402 Brake power limit, kW 0 - 1000kW 0 kW Yes 9 2 6 1 403 Power monitoring Warning Yes 00 51 404 Brake check Off Yes 00 51 405 Reset mode Manual reset Yes 0 0 5 1 421 Speed PID filter time 1 - 20 ms 3.2 ms Yes 4 -4 6 1

Resistor Yes 0 0 5 1

during

operation

index index type level

Parameter group 5xx, see serial communication!

NB!:

In parameter 512 it is possible to shift between crane profile and FC profile!

PNU Parameter Factory setting Changes Unit Conversion Data Protection

6xx 600 O peration data: Operating hours No 4 74 7 2 601 Op eration Data: Running hours No 4 74 7 2 602 Op eration Data: kWh coun ter No 8 2 7 2 603 Op eration Data: Power ups No 0 0 6 2 604 Op eration Data: Over tem ps No 0 0 6 2 605 Op eration Data: Over volts No 0 0 6 2 615 Fault log: Error code No 0 0 5 2 616 Fault log: Time No 0 -1 7 2 617 Fault log: Value No 0 0 3 2 618 R eset of kW h counter Do not reset Yes 0 0 5 1 619 R eset of hours-run counter Do not reset Yes 0 0 5 1 620 Op erating mode Normal function Normal operation Yes 0 0 5 1 621 Type plate: VLT type No 0 0 9 2 622 Type plate: Power section No 0 0 9 2 623 Type plate: VLT ordering number No 0 0 9 2 624 Type plate: Software version

625 Type plate: LCP ID no. No 0 0 9 2 626 Type plate: Parameter database

627 Type plate: PU database ID no No 0 0 9 2 628 Type plate: Application option

629 Type plate: Application ordering

630 Type plate: C om munication type No 0 0 9 2 631 Type plate: Communication

639 Flash test On Yes 0 0 5 1 650 P rotection level Yes 0 0 7 2

description

Service functions

number

ID no.

type

number

ordering number

during

operation

No 0 0 9 2

No 0 -2 9 2

No 0 0 9 2

index index type level

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

Programming

VLT® 5000 Crane

PNU Parameter Range Factory setting Changes Unit Conversion Data Protection #

7xx 701 Load low 0 - 5000RPM 2500RPM No 11 67 6 1 702 Load high 0 - 1250RPM 1250RPM No 11 67 6 1 703 Load monitoring Enable No 0 0 5 1 704 L ow speed at error 5 - 200RPM 50 RPM No 11 67 5 1 705 Brake on RPM 0 - 50RPM 20 RPM No 11 67 5 1 707 Hoist direction Forward No 0 0 5 1 708 S tart torque 0 - 170% 100% No 27 0 5 1 709 R amp torque 0.2-2sec. 0.2sec. No 4 -1 5 1 712 B rake monitoring Enable Yes 0 0 5 1 713 Derating lowering 0.6 - 1 0.8 No 0 -2 5 1 714 D erating hoisting 0.6 - 1 1 No 0 -2 5 1 715 Mech. brake on

716 Mech. brake off

718 Encoder

720 Drum inertia 1 0 - 1 Depends on unit No 0 -4 6 1 721 G ear ratio 1 0 - 200 Depends on unit No 0 -2 6 1 722 G ear inertia 1 0 - 1 Depends on unit No 0 -4 6 1 723 Mean radius 1 0 - 2 Depends on unit No 0 -3 6 1 724 Drum inertia 2 0 - 1 Depends on unit No 0 -4 6 1 725 G ear ratio 2 0 - 200 Depends on unit No 0 -2 6 1 726 G ear inertia 2 0 - 1 Depends on unit No 0 -4 6 1 727 Mean radius 2 0 - 2 Depends on unit No 0 -3 6 1 740 Power limitfunction Constant power No 0 0 5 1 741 Mechanical speed

742 Power at N1 Depends on unit No 9 1 6 1 743 Mechanical speed

744 Power at N2 Depends on unit No 9 1 6 1 745 Mechanical speed at

746 Power at N3 Depends on unit No 9 1 6 1 747 Mechanical speed at

748 Power at N4 Depends on unit No 9 1 6 1 749 Mechanical speed

750 Power at N5 Depends on unit No 9 1 6 1 751 Mechanical speed

752 Power at N6 Depends on unit No 9 1 6 1 753 Mechanical speed

754 Power at N7 Depends on unit No 9 1 6 1 755 Power Loss N1 Depends on unit No 9 1 6 1 756 Power Loss N2 Depends on unit No 9 1 6 1 757 Power Loss N3 Depends on unit No 9 1 6 1 758 Power Loss N4 Depends on unit No 9 1 6 1 759 Power Loss N5 Depends on unit No 9 1 6 1 760 Power Loss N6 Depends on unit No 9 1 6 1 761 Power Loss N7 Depends on unit No 9 1 6 1

description

Crane functions

delay

monitoring

at N2

during

operation

0,1 - 20 sec. 0,5 sec. Yes 4 -1 5 1

Enable No 0 0 5 1

Depends on unit No 11 0 6 1

Depends on unit No 11 67 6 1

index index type level

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

■Parameter survey

VLT® 5000 Crane

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

Programming

VLT® 5000 Crane

■Operation & Display

001 LANGUAGE

Value:

✭English (ENGLISH)

German (DEUTSCH)

French (FRANCAIS)

Spanish (ESPANOL)

Italian (ITALIANO)

Function:

The purpose of this parameter is to set the language to be shown in the display whenever the LCP control unit is connected.

002 OPERATION SITE

Value:

✭Remote operation (REMOTE)

Local operation (LOCAL)

Function:

The purpose of this parameter is to set the control of the frequency converter to eitherRemote operation [0] or Local operation [1]. See also parameter 013 Local control if Local operation [1] is selected.

NB!:

Local control only is available when running in FC profile!

Description of choice:

If Remote operation [0] is selected, the frequency converter is controlled via:

1. The control terminals or via serial communication.

2. The [START] key. This cannot, however, override

stop commands transmitted via the digital inputs or via serial communication.

3. The [STOP/RESET] key, on the condition

that it is active.

If Local operation [1], is selected, the frequency converter is controlled via:

1. The [START] key. This cannot, however, override

stop commands via the digital inputs.

2. The [STOP/RESET] key, on the condition

that it is active.

3. The [FWD/REV] key, on the condition that

it has been selected as active in parameter 016 Local reversing [3].

4. Parameter 003 Local reference where the reference

can be set using the [+] and [-] keys.

5. An external control command that can be

connected to the digital inputs.

[0] [1] [2] [4] [5]

[0] [1]

NB!:

The [FWD/REV] key is located on the LCP control unit.

003 LOCAL REFERENCE

Function:

This parameter allows manual setting of the desired reference value (speed or reference for the selected configuration).

Description of choice:

Local [1] must be selected in parameter 002 for this parameter to be used. InthisparameterDataChangeModeisnotexited automatically (after time out). Local reference cannot be set via the serial communication port.

007 LCP COPY

Value:

✭No copying (NO COPY)

Upload all parameters (UPL. ALL PAR.) Download all parameters (DWNL. ALL PAR.) Download size-independent parameters (DWNL. OUTPIND. PAR.)

Function:

Parameter 007 LCP copy is used for the LCP

control panel’s integral copy function. The function

is used for copying all parameter set-ups from one frequency converter to another by moving the detachable LCP control panel.

Description of choice:

Select Upload all parameters [1] for transferring all parameter values to the control panel. Select Download all parameters [2] to copy all parameter values transferred to the frequency converter to which the control panel is attached. Select Download size-independent par. [3] for downloading the size-independent parameters. This is used when downloading to a frequency converter with a different rated power size than the one from which the parameter setup originates.

[0] [1] [2]

[3]

✭

= factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

NB!:

Upload/download can only be performed in stop mode. Download can o

performed to a frequency converter with the same software version number, see parameter 626 Database identification no.

009 DISPLAY LINE 2

Value:

Reference [%] (REFERENCE [%]) Reference [unit] (REFERENCE [UNIT])

✭Frequency [Hz] (FREQUENCY [HZ])

Motor speed [RPM] (MOTOR SPEED) Motor current [A] (MOTOR CURRENT [A]) Torque [%] (TORQUE [%]) Power [kW] (POWER [KW]) Power [HP] (POWER [HP] [US]) Output energy [kWh] (OUTPUT ENERGY [KWH]) Motor voltage [V] (MOTOR VOLTAGE [V]) DC link voltage [V] (DC LINK VOLTAGE [V]) Thermal load, motor [%] (MOTOR THERMAL [%]) Thermal load, VLT [%] (VLT THERMAL [%]) Hours run [Hours] (RUNNING HOURS) Digital input [Binary code] (DIGITAL INPUT [BIN]) Analogue input 53 [V] (ANALOG INPUT 53 [V]) Analogue input 58 [mA] (ANALOG INPUT 58 [MA]) Analogue input 60 [mA] (ANALOG INPUT 60 [MA]) Load estimator Max [RPM) (LOAD EST MAX [RPM]) External reference [%] (EXTERNAL REF [%]) Status word [Hex] (STATUS WORD [HEX]) Brake effect/2 min. [KW] (BRAKE ENERGY/2 MIN) Brake effect/sec. [kW] (BRAKE ENERGY/S) Heat sink temp. [°C] (HEATSINK TEMP [°C]) Alarm word [Hex] (ALARM WORD [HEX]) Control word [Hex] (CONTROL WORD [HEX]) Warning word [Hex] (WARNING WORD [HEX])

Function:

This parameter allows a choice of the data value to be displayed in line 2 of the display.

nly be

[1] [2] [4]

[5] [6] [7] [8] [9]

[10] [11] [12]

[13] [14] [15]

[16]

[17]

[18]

[19]

[20] [21] [22]

[23] [24] [25] [26]

[27]

[28]

Parameters 010-012 enable the use of three additional data values to be displayed in line 1.

Description of choice:

Reference [%] corresponds to the total reference

(sum of digital/analogue/bus).

Reference [unit] gives the status value of terminals

53, 58, 60 using the unit stated on the basis of configuration in parameter 100 (Hz, Hz and rpm).

Frequency [Hz] gives the motor frequency, ie. the

output frequency from the frequency converter.

Motor speed [RPM] corresponds to the

present motor speed.

Motor current [A] states the phase current of the

motor measured as effective value.

Torque [%] gives the current motor load in

relation to the rated motor torque.

Power [kW] states the actual power consumed

by the motor in kW.

Power [HP] states the actual power consumed

by the motor in HP.

Output energy [kWh] states the energy

consumed by the motor since the latest reset was made in parameter 618.

Motor voltage [V] states the voltage supplied

to the motor.

DC link voltage [V] states the intermediate circuit

voltage in the frequency converter.

Thermal load, motor [%] states the

calculated/estimated thermal load on the motor. 100% is the cut-out limit.

Thermalload, VLT[%]states the calculated/estimated

thermal load on the frequency converter. 100% is the cut-out limit.

Hoursrun [Hours]states the number of hours that the

motor has run since the latest reset in parameter 619.

Digital input [Binary code] states the signal states

from the 8 digital terminals (16, 17, 18, 19, 27, 29, 32 and 33) Input 16 corresponds to the bit at the far

left. ’0’ =nosignal,’1’ = connected signal. Analogue input 53 [V] states the signal

value on terminal 53.

Analogue input 58 [mA] states the signal

value on terminal 58.

Analogue input 60 [mA] states the signal

value on terminal 60.

Load estimator Max [RPM] Displays the calculated

maximum speed from the load measurement.

External reference [%] gives the sum of the

external reference as a percentage (the sum of analogue/pulse/bus).

Programming

✭

= factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

Status word [Hex] gives the status word sent

via the serial communication port in Hex code from the frequency converter.

Brake power/2 min. [KW] states the brake

power transferred to an external brake resistor. The mean power is calculated continuously for the latest 120 seconds. It is assumed that a resistor value has been entered in parameter 401.

Brake power/sec. [kW] states the present brake

power transferred to an external brake resistor. Stated as an instantaneous value. It is assumed that a resistor value has been entered in parameter 401.

Heat sink temp. [°C] states the present heat sink

temperature of the frequency converter. The cut-out limit is 90 ± 5°C; cutting back in occurs at 60 ± 5°C.

Alarm word [Hex] indicates one or several

alarms in a Hex code.

Control word. [Hex] indicates the control

word for the frequency converter. See Serial communicationinAppendix.

Warningword[Hex]indicates one or more

warnings in a Hex code.

012 DISPLAY LINE 1.3

Value:

See parameter 009 for choices

Function:

Thisparameterenablesachoiceofthethirdofthethree data values to be shown on the display, line 1, position 3. Display read-outs are made by pressing the [DISPLAY/STATUS] button.

014 LCP STOP

Value:

Not possible (DISABLE)

✭Possible (ENABLE)

Function:

This parameter disables/enables the local stop function in question from the control panel. This key is used when parameter 002 has been set for Remote control [0] or Local [1].

Description of choice:

If Disable [0] is selected in this parameter, the [STOP] key will be inactive.

✭ Power [kW]

[0] [1]

010 DISPLAY LINE 1.1

Value:

See parameter 009 for choices.

Function:

This parameter enables a choice of the first of three data values to be shown on the display, line 1, position 1. For display read-outs, press the [DISPLAY/STATUS] button.

011 DISPLAY LINE 1.2

Value:

See parameter 009 for choices

Function:

This parameter enables a choice of the second of the three data values to be shown on the display, line 1, position 2. For Display read-outs, press the [DISPLAY/STATUS] button.

✭ Reference [%]

✭ Motor current [A]

NB!:

If Enable is selected, the [STOP] key overrules all Start commands.

015 LCP JOGGING

Value:

✭Not possible (DISABLE)

Possible (ENABLE)

Function:

In this parameter, the jog function can be enabled/disabled on the control panel. The key can be used when parameter 002 has been set for Remote control [0] or Local [1].

NB!:

LCP jogging is only available when running in FC profile!

Description of choice:

If Disable [0] is selected in this parameter, the [JOG] key will be inactive.

[0] [1]

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

016 LCP REVERSING

Value:

✭Not possible (DISABLE)

Possible (ENABLE)

Function:

In this parameter, the reversing function can be enabled/disabled on the control panel.

NB!:

Local reversing is inactive when operating

in crane profile.

Description of choice:

If Disable [0] is selected in this parameter, the [FWD/REV] key will be inactive.

017 LCP RESET

Value:

Not possible (DISABLE)

✭Possible (ENABLE)

communication. Parameter 009-012 Display readout

can be changed via the control panel. [0] [1]

[0] [1]

Function:

In this parameter, the reset function can be selected/removed from the keyboard. This key can be used when parameter 002 has been set for Remote control [0] or Local control [1].

Description of choice:

If Disable [0] is selected in this parameter, the [RESET] key will be inactive. However, this is not possible when operating in crane profile.

NB!:

When running in FC profile, do not select Disable [0] unless an external reset signal has been connected via the digital inputs.

018 DATA CHANGE LOCK

Value:

✭Not locked (NOT LOCKED)

Locked (LOCKED)

Function:

In this parameter, it is possible to ’lock’ the controls

to disable data changes via the control keys.

[0] [1]

Description of choice:

If Locked [1] is selected, data changes in the parameters cannot be made; however, it will still be possible to make data changes via serial

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

Programming

VLT® 5000 Crane

■Load and Motor

100 CONFIG. MODE

Value:

Speed control, open loop (SPEED OPEN LOOP)

✭Speed control, closed loop

(SPEED CLOSED LOOP)

Function:

This parameter is used for selecting the configuration to which the frequency converter is to be adapted.

Description of choice:

If Speed control, open loop [0] is selected, a normal speed control (without feedback signal) is obtained, ensuring a nearly constant speed at varying loads.

If Speed control, closed loop [1] is selected, a full holding torque is obtained at 0 rpm in addition to increased speed accuracy. A feedback signal must be provided.

NB!:

Speed control, open loop is only available when running in FC profile.

102 MOTOR POWER

Value:

11 kW (11.00 KW) 15 kW (15.00 KW)

18.5 kW (18.50 KW) 22 kW (22.00 KW) 30 kW (30.00 KW) 37 kW (37.00 KW) 45 kW (45.00 KW) 55 kW (55.00 KW) 75 kW (75.00 KW) 90 kW (90.00 KW) 110 kW (110.00 KW)

Depends on unit

[0]

[1]

[1100] [1500] [1850] [2200] [3000] [3700] [4500] [5500] [7500] [9000]

[11000]

Also, alternatively it is possible to set the value for

motor power as an i

nfinitely variable value

103 MOTOR VOLTAGE

Value:

380 V (380 V) 400 V (400 V) 415 V (415 V) 440 V (440 V) 460 V (460 V) 480 V (480 V) 500 V (500 V)

[380] [400] [415] [440] [460] [480] [500]

Depends on the unit

Function:

Select a value that equals the nameplate

data on the motor.

NB!:

The motor will always get the peak voltage from the connected supply voltage. In case of regenerative operation, the voltage can be higher.

Description of choice:

Select a value that equals the nameplate data on the

motor, regardless of the mains voltage of the frequency

converter. Alternatively, it is possible to set the value

of the motor voltage to i

nfinitely variable.

104 MOTOR FREQUENCY

Value:

✭25 Hz (25 HZ)

[25]

Max. motor frequency 160 Hz.

Function:

This is where the rated motor frequency f

M,N

is selected (nameplate data).

Function:

This is where to select the kW value that corresponds to the rated power of the motor.

Description of choice:

Select a value that equals the nameplate

data on the motor.

At works, a rated kW value has been selected that depends on the type of unit.

Description of choice:

Select a value that equals the nameplate data on the motor. There are 4 possible undersizes or 1 oversize in comparison with the factory setting.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

105 MOTOR CURRENT

Value:

0.01 - I

VLT,MAX

✭ Depends on the choice of motor

Function:

The rated motor current I

forms part of the

M,N

frequency converter calculations ia. of torque and motor thermal protection.

Description of choice:

Select a value that equals the nameplate data on the motor. Enter the value in Ampere.

NB!:

It is important to enter the correct value, since this forms part of the Flux Vector control feature.

106 MOTOR NOM. SPEED

Value:

100-5000 rpm

✭ Depends on the choice of motor.

Select Motor check [2] if the frequency converter is to

check whether or not a motor has been connected.

124 DC-HOLD CURRENT

Value:

✭ 50 %

Function:

This parameter is used to maintain the motor function

(holding torque) or to pre-heat the motor.

NB!:

The maximum value depends on the rated motor current.

Description of choice:

This parameter can only be used if DC hold [1]

has been selected in parameter 122. Set it as

a percentage value in relation to the rated motor

current I

100% DC holding current corresponds to I

set in parameter 105.

M,N

M,N.

Function:

This is where the value corresponding to the rated motor speed n

(shown on the nameplate) is selected

M,N

Description of choice:

The rated motor speed n

is used ia. for calculating

M,N

the optimal slip compensation.

NB!:

It is important to enter the correct value, sincethisformspartoftheFluxVector control feature. The max. value equals f

x 60. Set f

in parameter 104.

M,N

122 FUNCTION AT STOP

Value:

✭Coasting (COAST)

DC-hold(DC-HOLD) Motor check (MOTOR CHECK)

Function:

This parameters makes it possible to select the function of the frequency converter after a stop command or when the speed has been ramped down to 0 RPM.

[0] [1] [2]

Warning: 100 % supply for too long may damage the motor.

128 MOT. THERM. PROTEC

Value:

✭No protection (NO PROTECTION)

Thermistor warning (THERMISTOR WARN) Thermistor trip (THERMISTOR TRIP) ETR Warning 1 (ETR WARNING1) ETR Trip 1 (ETR TRIP1)

Function:

The frequency converter is able to monitor the motor

temperature in two different ways:

- Via a thermistor sensor connected to the analogue input, terminal 53 (parameter 308).

- Calculation of the thermal load, based on the current load and the time. This is compared with the rated motor current I frequency f

. The calculations made take into

M,N

and the rated motor

M,N

account the need for a lower load at lower speeds because of less cooling from the fan.

[0] [1] [2] [3] [4]

Description of choice:

Select Coasting [0] if the frequency converter is to

’let go’ of the motor (inverter closed).

For the North American market: The ETR functions provide class 20 motor overload protection

in accordance with NEC. Select DC-hold [1] when a DC holding current set in parameter 124 is to be activated.

✭

= factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

Programming

VLT® 5000 Crane

Description of choice:

Select No protection if no warning or tripping is required when the motor is overloaded. Select Thermistor warning if a warning is desired when the connected thermistor - and thus the motor overheats. Select Thermistor trip if cutting out (trip) is desired when the connected thermistor - and thus the motor overheats.

Select ETR Warning 1,ifawarningistocome up on the display when the motor is overloaded according to the calculations. Select ETR Trip 1 if tripping is desired when the motor is overloaded according to the calculations. The frequency converter can also be programmed to give off a warning signal via one of the digital outputs, in which case the signal is given both for warning and for trip (thermal warning).

151 ROTOR RESISTANCE

Value:

Ohm

Function:

This parameter is for setting the value of the motor

rotor resistance for the Flux Vector control.

152 STATOR LEAKAGE REACTANCE

Value:

Ohm

Function:

Use this parameter for setting the value of the motor

stator leakage reactance for the Flux Vector control.

153 ROTOR LEAKAGE REACTANCE

Value:

Ohm

Function:

The value of the motor rotor leakage reactance for

the Flux Vector control is set in this parameter-

✭ Depends on unit

The motor data in parameters 150-158 must be set correspondingly to the specific motor, in order for the motor to run properly. As factory setting, the parameters are set accordingly to the motor name plates.

If these parameters are not set correctly, it may causeamalfunctionofthedrive.

150 STATOR RESISTANCE

Value:

Ohm

Function:

In this parameter the value of the motor stator resistance for the Flux Vector control is set.

✭ Depends on unit

154 MAIN REACTANCE

Value:

Ohm

Function:

In this parameter the value of the motor main reactance

for the Flux Vector control is set-

✭ Depends on unit

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

155 ROTOR INERTIA

Value:

kgm

✭ Depends on unit

Function:

Use this parameter for setting the value of the motor rotor inertia for the Flux Vector control.

156 POLE NUMBER

Value:

✭4(4)

Function:

The number of poles on the motor for the Flux Vector control is set in this parameter.

157 FIELD WEAKENING SPEED

Value:

0-6000 RPM

✭ Depends on unit

VLT® 5000 Crane

[4]

Function:

In this parameter the field weakening point for the Flux Vector control is set.

158 IRONLOSS RESISTANCE

Value:

1 - 10000

✭ 10000

Function:

This parameter is for setting the ironloss resistance valuefortheFluxVectorcontrol.

Motor equivalent diagram for an asynchronous motor:

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

Programming

VLT® 5000 Crane

■References & Limits

202 OUT SPEED HI LIM

Value:

0-5000 RPM

✭ 3000 RPM

Function:

In this parameter, a maximum motor speed can be selected corresponding to the highest frequency at which the motor is to run.

See also parameter 205.

Description of choice:

A value from 0 - 5000 RPM can be selected.

205 MAX. REFERENCE

Value:

0.001 - 10.000

Function:

The Maximum reference gives the highest value that can be assumed by the sum of all references.

207 RAMPUPTIME1

Value:

0.05 - 3600 sec.

✭ 0.85 sec.

✭ 3000

208 RAMPDOWNTIME1

Value:

0.05 - 3600 sec.

✭ 0.85 sec.

Function:

The ramp-down time is the deceleration time from the

rated motor frequency f

from the rated motor speed n

(parameter 104) to 0 Hz or

M,N

,providedthereis

M,N

no over-voltage in the inverter because of regenerative

operation of the motor, or if the generated current

reaches the torque limit (to be set in parameter 222).

211 JOG RAMP TIME

Value:

0.05 - 3600 sec.

✭ 0.85 sec.

Function:

The jog ramp time is the acceleration/deceleration time

from 0 Hz to the rated motor frequency f

(parameter

M,N

104). It is assumed that the output current is not higher

than the torque limit (set in parameter 221).

NB!:

Note that the jog function is only available when running in FC profile!

Function:

The ramp-up time is the acceleration time from 0 Hz to the rated motor frequency f the rated motor speed n

M,N

(parameter 104) or

M,N

(if Speed control, closed loop has been selected in parameter 100). This presupposes that the output current does not reach the torque limit (to be set in parameter 221).

The jog ramp time starts if a jog signal is given via the control panel, the digital inputs or the serial communication port.

Description of choice:

Set the desired ramp time.

212 Q STOP RAMP TIME

Value:

0.05 - 3600 sec.

✭ 0.85 sec.

Function:

The ramp-down time is the deceleration time from the rated motor frequency to 0 Hz, provided no over- voltage arises in the inverter because of generating operation of the motor or if the

✭

= factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

generated current becomes higher than the torque limit (set in parameter 222). Quick-stop is activated by means of a signal on digital input terminal 27, or via the serial communication port.

213 JOG FREQUENCY

Value:

0 - 4500 RPM

✭ 200 RPM

Function:

Jog frequency f

means a fixed output frequency

JOG

that the frequency converter supplies to the motor when the Jog function is activated. Jog can be activated via the digital inputs, serial communication or via the LCP control panel, on the condition that this is active in parameter 015 Local jogging.

NB!:

Note that this function only is availabel when running in FC profile!

VLT® 5000 Crane

Description of choice:

In order to protect the motor from reaching pull-out torque, the factory setting is 1.6 x the rated motor torque (calculated value). If a setting in parameters 101-106 is changed, parameters 221/222 are not automatically reversed to the factory setting.

Description of choice:

Set the required frequency.

221 TORQ LIMIT MOTOR

Value:

0.0 % - 170%

✭ 160 %

Function:

This is where to set the torque limit for motor operation. The torque limiter is active in the frequency range up to the rated motor frequency (parameter 104). In the oversynchronous range, this function acts as a current limiter, see figures below.

222 TORQ LIMIT GENER

Value:

0.0 % - 170%

✭ 160 %

Function:

This is where to set the torque limit for generating operation. The torque limiter is active in the frequency range up to the rated motor frequency (parameter 104 In the oversynchronous range, where the frequency is higher than the rated motor frequency, this function acts as a current limiter. See figures for parame

ter 221.

Description of choice:

If Resistor brake [1] has been selected in parameter 400, the torque limit is changed to

1.6 x the rated motor torque.

234 MISSING MOTOR PHASE

Value:

* Enable (ENABLE) Disable(DISABLE)

[0] [1]

Function:

In this parameter it is possible to select monitoring of the motor phases.

Description of choice:

If Enable is selected, the frequency converter will react on a missing motor phase which will result in alarm 30, 31 or 32.

= factory setting. () = display text [] = value for use in communication via serial communication port

✭

MG.50.N4.02 - VLT is a registered Danfoss trademark

Programming

If Disable is selected, no alarm is given if a motor phase

is missing. The motor can be damaged/overheated if it runs on only two phases. It is therefore recommended to keep the missing motor phase function ENABLED.

235 PHASE LOSS MONITOR

Value:

Disable (DISABLE)

✭Enable (ENABLE)

Function:

In this parameter it is possible to select monitoring of the input phases.

Description of choice:

If Enable is selected, the converter will react on a missing input phase which results in alarm 4.

If Disable is selected, no alarm is given if a motor

phase is missing. The converter may be damaged when running with a missing input phase. It is therefore recommended to keep the phase loss monitor function ENABLED.

VLT® 5000 Crane

[0] [1]

236 Low speed reference current

(LOW SPEED CURRENT)

Value:

0 - 160%

Function:

The control mode at low speed in open loop speed control is a rotation of a current vector with fixed amplitude. With this parameter, the value of this fixed current vector is set.

Description of choice:

The reference is set in percentage of the nominal current of the motor.

✭ 50%

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

■Inputs & Outputs

When running in Crane profile, the digital inputs are hard coded. This means that there are no functions to choose between, as the settings cannot be changed. The table below shows the inputs in question.

Digital inputs Terminal no. 16 17 18 19 27 29 32 33

parameter 300 301 302 303 304 305 306 307

Value: Crane ready (CRANE READY) [30] Positioning (POSITIONING) [30] Start lowering (START LOWERING) [30] Start hoisting (START HOISTING) [30] Quick stop (QUICK STOP) [30] Gear choice (GEAR CHOICE) [30] Load contact 1 (LOAD CONTACT 1) [30] Load contact 2 (LOAD CONTACT 2) [30]

The functions are described further below:

Crane ready input signal for system ready. Positioning is selected if the frequency converter

is to work in positioning mode. Positioning mode is only available when running in remote control. If the signal is removed, the frequency converter is to operate in normal mode.

Start lowering is selected when the frequency

converter is to lower a load. This function is only available in remote control.

Start hoisting this function enables hoisting of a load

when the frequency converter is in remote control.

Quick stop ramps the motor speed down to zero

with the selected quick ramp time.

Gear choice is used whenever the gear is changed

in order to perform a load estimation. The function is only available in remote control.

Load contact 1 is the high load contact, which is used

for load monitoring when operating in remote control.

Load contact 2 is the low load contact,

which is also used for load monitoring when operating in remote control.

= factory setting. () = display text [] = value for use in communication via serial communication port

✭

MG.50.N4.02 - VLT is a registered Danfoss trademark

Programming

VLT® 5000 Crane

The table below is only relevant when running in FC profile:

Digital inputs Terminal no. 16 17 18 19 27 29 32 33

parameter 300 301 302 303 304 305 306 307

Value:

No function (NO OPERATION) [0] [0] ✭ [0] [0] [0] [0]✭ [0]✭ Reset (RESET) [1]✭ [1] [1] [1] [1] Coasting stop, inverse (COAST INVERSE) [0]✭

Quick-stop, inverse (QSTOP INVERSE) [2] Stop inverse (STOP INVERSE) [2] [2] [4] [2] [2] [2]

Start (START) [1]✭ Reversing (REVERSING) [1]✭ Jog (JOGGING) [4] [4] [5]✭ [4] [4]

Function:

The different possible functions related to the inputs on terminals 16-33 listed in the table above, are only accessable when running in FC profile.. The maximum frequency for terminal 16, 17, 18, 19, 27, 32, 33 and 37 is 5 kHz. The maximum frequency for terminal 29 is 50 kHz.

Description of choice:

No function is selected if the frequency converter is

not to react to signals transmitted to the terminal.

Reset zeroes the frequency converter after an alarm;

however, not all alarms can be reset.

Coasting stop inverse is used for making the

frequency converter let go of the motor to make it coast

freely to stop. Logic ’0’ leads to coasting stop and reset. Quick-stop inverse is used for stopping the motor in

accordance with the quick-stop ramp (set in parameter

212). Logic ’0’ leads to a quick-stop. Stop inverse is activated by interrupting the

voltage to the terminal. This means that if the terminal has no voltage, the motor cannot run. The stop will be effected in accordance with the selected ramp (parameters 207/208).

None of the above-mentioned stop commands (start-disable) are to be used as disconnection switch in connection

with repairs. Cut mains instead.

Start, is selected if a start/stop (operating

command, group 2) command is desired. Logic

’1’ = start, logic ’0’ =stop. Reversing is used for changing the direction of rotation

of the motor shaft. Logic ’1’ will lead to reversing.

The reversing signal only changes the direction of rotation; it does not activate the start function.

Jog is used for overriding the output frequency to

the jog frequency set in parameter 213. The ramp time can be set in parameter 211. Jog is not active if a stop command has been given (start-disable). Jog does not override a start signal.

NB!:

The Jog function is not available in Crane profile. If the VLT 5000 Crane is programmed to run as a normal VLT 5000 (see parameter 512),

the Jog function will, however, be available.

Analogue inputs terminal no. 53(voltage) 58(current) 60(current)

parameter 308 352 314

Value: No operation (NO OPERATION) [0] [0] [0]

Reference (REFERENCE) [1] ✭ [1]✭ [1] ✭

Thermistor (THERMISTOR INPUT) [4]

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

Function:

This parameter allows a choice of the desired option on terminal 53. Scaling of the input signal is effected in parameters 309 and 310.

Description of choice:

No operation. Is selected if the frequency converter is not to react to signals connected to the terminal. Reference. Is selected to enable change of reference by means of an analogue reference signal. If other inputs are connected, these are added up, taking account of their signs. Thermistor. Is selected if a thermistor integrated in the motor is to be able to stop the frequency converter in case of motor overtemperature. The cut-out value is > 3 kohm.

used (parameter 317 Time out and 318 Function after time out), the value set must be higher than 1 Volt.

310 AI 53 SCALE HIGH

Value:

0 - 10.0 Volt

✭ 10.0 Volt

Function:

This parameter is used for setting the signal value that is to correspond to the maximum reference value, parameter 205 Maximum reference, Ref

MAX

Description of choice:

Set the required voltage value. For reasons of accuracy, compensation should be made for voltage losses in long signal cables.

314 AI [mA] 60 FUNCT

Value:

✭No function (NO OPERATION)

Reference (REFERENCE)

[0] [1]

If a motor features a KLIXON thermal switch instead, this can also be connected to the input. If motors run in parallel, the thermistors/thermal switches can be connected in series (total resistance < 3 kohm). A thermistor or a Klixon switch must be set between terminal 50 and terminal 53. Parameter 128 must be programmed for Thermistor warning [1] or Thermistor trip [2].

309 AI 53 SCALE LOW

Value:

0.0 - 10.0 Volt

✭ 0.0 Volt

Function:

This parameter is used for setting the signal value that is to correspond to the minimum reference (0 RPM).

Function:

This parameter allows a choice between the different functions available for the input, terminal 60. Scaling of the input signal is effected in parameter 315 Terminal 60, min. scaling and parameter 316 Terminal 60, max. scaling.

Description of choice:

No function [0]. Is selected if the frequency converter is not to react to signals connected to the terminal. Reference [1]. If this function is selected, the reference can be changed by means of an analogue reference signal. If reference signals are connected to more than one input, these reference signals must be added up.

315 AI 60 SCALE LOW

Value:

0.0 - 20.0 mA

✭ 4.0 mA

Function:

This parameter is for setting the signal value corresponding to the minimum reference (0 RPM).

Description of choice:

Set the required voltage value. For reasons of accuracy, compensation should be made for voltage losses in long signal cables. If the Time out function is to be

Description of choice:

Set the required current value. If the Time out function is to be used (parameter 317 Time out and 318 Function after time out) the value set must be higher than 2 mA.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

Programming

VLT® 5000 Crane

316 AI 60 SCALE HIGH

Value:

0.0 - 20.0 mA

✭ 20.0 mA

Function:

This parameter is used for setting the signal value that is to correspond to the maximum reference value, parameter 205 Maximum reference value, Ref

MAX

317 LIVE ZERO TIME O

Value:

1 - 99 sec.

✭ 10 sec.

Function:

If the signal value of the reference signal connected to one of the input terminals 53 or 60 falls below 50 % of the minimum scaling for a period longer than the time set, the function selected in parameter 318 Function after time out will be activated. This function is only active if in parameter 309 Terminal 53, min. scaling a value higher than 1 Volt has been selected, or if in parameter 315/353 Terminal 58, min. scaling a value higher than 2 mA has been selected.

Description of choice:

Set the required time.

318 LIVE ZERO FUNCT.

Value:

✭No operation (NO OPERATION)

Freeze output frequency (FREEZE OUTPUT FREQ.) Stop (STOP) Jog (JOG) Max. speed (MAX SPEED) Stop and trip (STOP AND TRIP)

Function:

This parameter allows a choice of the function to be activated after the expiration of the Time out (parameter 317 Time out).

Description of choice:

The output frequency of the drive can be:

- frozen at the present frequency [1]

- overruled to stop [2]

- overruled to jog frequency [3]

- overruled to max. output frequency [4]

- overruled to stop with subsequent trip [5]

[0] [1] [2] [3] [4] [5]

319 AO 42 FUNCTION

Value:

✭No operation (NO OPERATION)

0 - 100 Hz = 0-20mA (0 - 100 HZ = 0-20MA) 0-100Hz=4-20mA (0 - 100 HZ = 4-20 MA) Ref min-max = 0-20 mA (REF MIN-MAX = 0-20 MA) Ref min.-max. 4-20 mA (REF MIN-MAX = 4-20 MA) FB min-max 0-20 mA (FB MIN-MAX = 0-20 MA) FB min-max 4-20 mA (FB MIN-MAX = 4-20 MA) 0-I (0- I 0-I (0-I 0-T (0-T

0-T (0-T 0-T (0 - T 0-T (0 - T 0-P (0 - P 0-P (0 - P

=0-20mA

max

MAX

4-20 mA

max

=4-20MA)

MAX

0-20 mA

lim

=0-20MA)

LIM

4-20 mA

lim

=4-20MA)

LIM

nom

NOM

nom

NOM

nom

NOM

nom

NOM

=0-20MA)

=0-20mA

=0-20MA)

=4-20mA

=4-20MA)

= 0-20mA

= 0-20MA)

= 4-20mA

= 4-20MA) 0 - Speedmax = 0-20mA (0 - SPEEDMAX = 0-20MA) 0 - Speedmax = 4-20mA (0 - SPEEDMAX = 4-20MA) ± 160% torque = 0-20mA (± 160% TORQUE = 0-20MA) ± 160% torque = 4-20mA (± 160% TORQUE = 4-20MA)

Function:

The analogue output can be used for stating a process value. It is possible to choose two types of output signals 0 - 20 mA or 4 - 20 mA. If used as a voltage output (0 - 10 V), a pull-down resistor of 500

must be fitted to common (terminal 39). If the output is used as a current output the resulting resistance from the equipment connected may not exceed 500

Description of choice:

No operation. Is selected if the analogue output is not to be used.

[40]

[41]

[42]

[43]

[44]

[45]

[46]

[47]

[48]

[49]

[50]

[51]

[52]

[53]

[54]

[55]

[56]

[57]

[58]

= factory setting. () = display text [] = value for use in communication via serial communication port

✭

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

0 - 100 Hz = 0-20 mA/4-20 mA.

An output signal proportional to the output frequency in the range 0 - 100 Hz is obtained.

Ref min-max = 0-20 mA/4-20 mA.

An output signal is obtained which is proportional to the set reference in the range from 0 - Ref

MAX

is obtained (parameter 205).

MIN

-FB

= 0-20 mA/ 4-20 mA.

MAX

An output signal is obtained, which is proportional to the feedback in the range from 0 - Ref

0-I

= 0-20 mA/4-20 mA.

MAX

(parameter 205).

MAX

An output signal is obtained, which is proportional to the output current in the interval 0 - I

0-T

= 0-20 mA/4-20 mA.

lim

MAX

An output signal is obtained which is proportional to the output torque in the range 0 - T

0-T

= 0-20 mA/4-20 mA.

nom

(parameter 221).

LIM

An output signal is obtained, which is proportional to the output torque in the range 0 - T

NOM

(the rated motor torque).

323 RELAY 1-3 FUNCT.

Value:

✭Mechanical brake control

(MECHANICAL BRAKE CONTROL)

Function:

This output activates a relay switch. Relay switch 01 can be used for bringing status and warnings and enables monitoring of the mechanical brake. The relay is activated when the conditions for the relevant data values have been fulfilled. Activation/deactivation can be delayed in parameter 324/325.

NB!:

This parameter cannot be changed!

Description of choice:

See description of parameter 341.

Connections - see the below drawing.

[14]

0-P

= 0-20 mA/4-20 mA.

nom

An output signal proportional to the rated motor output is obtained.

0 - Speedmax = 0-20 mA/4-20 mA.

An output signal is obtained which is proportional to the output speed in the range 0 - Speedmax (parameter 202).

± 160% torque = 0-20 mA/4-20 mA.

An output signal is obtained which is proportional to ±160% of the rated motor torque. -160% yields 0/4 mA, 0% yields 10/12 mA and 160% yileds 20 mA.

321 AO 45 FUNCT.

Value:

Function:

On these analogue outputs (data value [40]-[58]) thereisachoiceof0-20mAor4-20mA.

Description of choice:

See description of parameter 319

324 RELAY 1-3 ON DL

Value:

0.00 - 10.00 min.

✭ 0.00 sec.

Function:

This parameter makes it possible to delay the cut-in time of relay 01 (terminals 01-02).

325 RELAY 1-3 OFF DL

Value:

0.00 - 10.00 min.

✭ 0.00 sec.

Function:

This parameter makes it possible to delay the cut-out time of relay 01 (terminals 01-03).

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

Programming

VLT® 5000 Crane

326 RELAY 4-5 FUNCT.

Value:

See parameter 341

Function:

This output activates a relay switch. Relay switch 04 can be used for bringing status and warnings. The relay is activated when the conditions for the relevant data values have been fulfilled.

Description of choice:

See description of parameter 341. Connections - see the below drawing.

329 ENCODER PULSES

Value:

✭1024 pulses /rev. (1024)

[1024]

(BRAKING, NO BR. WARN.) Brake fault (IGBT SHORT-CIRCUIT FAULT) Mechanical brake control (MECH. BRAKE CONTROL) Mechanical brake ready no fault (MECH. BRAKE RDY/NO F) Thermal warning (THERMAL WARNING) Unit ready and no thermal warning (READY/NO THERM WARN) Unit ready and no over/undervoltage (RDY NO OVER/UNDERVOL) Control word bit 11 (CTRL WORD BIT 11) Control word bit 12 (CTRL WORD BIT 12)

Function:

Selects the function for output on the digital terminal

46. If the condition of the selected function is true, the output level is 24 V (active), otherwise it is 0 V (inactive).

Description of choice:

No operation

Selected if the output should not react to any signals. The output is 0 V.

[12] [13]

[14]

[15] [16]

[17]

[18] [19] [20]

Function:

This is where to set the encoder pulses per revolution. This parameter is only available in Speed control, closed loop (parameter 100).

Description of choice:

Read the correct value from the encoder.

Signal level 0 - 5V (RS 422) Signals necessary: A, Inv. A, B, Inv. B, Z and Inv. Z.

341 SIGNAL OUTPUT 46

Value:

✭No operation (NO OPERATION)

Control ready (CONTROL READY) Unit ready (UNIT READY) Enabled (ENABLED) VLT running (VLT RUNNING) VLT running and no warning (RUNNING/NO WARNING) VLT running on reference and no warning (RUN ON REF/NO WARN) Positioning (POSITIONING) Normal run (NORMAL RUN) Alarm (ALARM) Alarm or warning (ALARM OR WARNING) Torque limit motor mode (TORQUE LIMIT MOTOR M) Braking, no brake warning

[10]

[11]

[0] [1] [2] [3] [4]

[5]

[6] [7] [8] [9]

Control ready

The frequency converter is ready for use; the control card receives supply voltage.

Unit ready

The frequency converter control card is receiving a supply signal and the frequency converter is ready for operation.

Enabled

The frequency converter is ready for use; no start or stop command has been given (start/disable). No warning.

Running

This signal is active when a start command has been given or a stop command has been given and the drive has not stopped.

Running and no warning

This signal is active when a start command has been given or a stop command has been given and the drive has not stopped. No warning.

Running on reference and no warning

Speed according to reference. No warning.

Positioning

The output is active during positioning.

Normal run

The output is active during normal run, ie. not during positioning.

✭

= factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

Alarm

The output is activated by alarm.

Alarm or warning

The output is activated by alarm or warning.

Torq ue l im it

The torque limit in parameter 221 has been exceeded.

Braking, no brake warning

Thebrakeisactiveandtherearenowarnings.

Brake fault

The output is a logical "1" when the brake IGBT has short-circuited. This function is used to protect the frequency converter if there is a fault on the brake modules. To avoid a potential fire in the brake resistor, the output/relay can be used to cut out the supply voltage from the frequency converter.

Mechanical brake control

Enables control of an external mechanical brake.

Mechanical brake ready, no fault

The external mechanical brake is ready and has no fault detected.

Function:

For information see table in parameter 308

Description of choice:

See parameter 314 for information

353 ANALOGUE IN 58 SCALE LOW

Value:

0-20 mA

✭ 4mA

Function:

This parameter is for setting the signal value corresponding to the minimum reference (0 RPM).

Description of choice:

Set the required value. If the Timeout function is to be used (parameters 317 and 318) the value set must be higher than 2mA.

354 ANALOGUE IN 58 SCALE HIGH

Value:

0-20 mA

✭ 20 mA

Thermal warning

The temperature limit has been exceeded in either the motor, the frequency converter, the brake resistor or the thermistor.

Unit ready and no thermal warning

The frequency converter is ready for use, the control card receives supply voltage and there are no control signals on the inputs. No over-temperature.

Unit ready and no over/undervoltage

The frequency converter is ready for use, the control card receives supply voltage and there are no control signals on the inputs. The mains voltage is within the permitted voltage range.

Control word bit 11

The output is controlled by bit 11 in serial control word. See Serial communication in Appendix.

Control word bit 12

The output is controlled by bit 12 in serial control word. See Serial communication in Appendix.

Function:

This parameter is used for setting the signal value that is to correspond to the maximum reference value, parameter 205 Maximum reference value, Ref

MAX

355 SIGNAL OUTPUT 26

Value:

See parameter 341 for choices

Function:

Selects the function for output on the digital output terminal 26. If the condition of the selected function is true, the output level is 24 V (active), otherwise it is 0 V (inactive)

Description of choice:

See parameter 341 for choices

352 AI [mA] 58 FUNCT.

Value:

No operation (NO OPERATION)

✭Reference (REFERENCE)

[0] [1]

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

Programming

VLT® 5000 Crane

■Application Functions

400 BRAKE FUNCTION

Value:

Off (OFF)

✭Resistor brake (RESISTOR)

Function:

The factory setting is On [1] for VLT 5052-5062 400-500 V. Resistor brake [1] is used for programming the frequency converter for connection of a brake resistor. The connection of a brake resistor allows a higher intermediate circuit voltage during braking (generating operation). The Resistor brake [1] function is only active in units with an integral dynamic brake (SB and EB units).

Description of choice:

Select Resistor brake [1] if a brake resistor is part of the system.

401 BRAKE RES. (OHM)

Value:

Depends on the unit

Function:

This parameter gives the ohmic value of the brake resistor. This value is used for monitoring the power to the brake resistor provided this function has been selected in parameter 403.

✭ Depends on the unit

[0] [1]

403 POWER MONITORING

Value:

Off (OFF)

✭Warning (WARNING)

Trip (TR I P)

Function:

This parameter allows monitoring of the power transmitted to the brake resistor. The power is calculated on the basis of the resistor ohm value (parameter 401), the intermediate circuit voltage and the resistor running time. If the power transmitted over 120 sec. exceeds 100% of the monitoring limit (parameter 402) and Warning [1] has been selected, a warning will come up on the display. The warning will disappear if the power goes below 80%. If the calculated power exceeds 100% of the monitoring limit and Trip [2] has been selected in parameter 403 Power monitoring , the VLT frequency converter will cut out while giving an alarm. If power monitoring has been selected as Off [0] or Warning [1], the brake function will remain active, even if the monitoring limit has been exceeded. This may lead to thermal overload of the resistor. It is also possible to have a warning via the relay/digital outputs. The typical measuring accuracy of the power monitoring depends on the accuracy of the resistor ohmic value (better than ± 20%).

Description of choice:

Select whether this function is to be active ( Warning/Alarm) or inactive (Off).

[0] [1] [2]

404 BRAKE TEST

402 BR.POWER LIM.KW

Value:

Depends on the unit

Function:

This parameter gives the monitoring limit of the power transmitted to the brake resistor.

Description of choice:

The monitoring limit is determined as a product of the maximum duty cycle (120 sec.) that will occur and the maximum power of the brake resistor at that duty cycle according to the following formula.

For 400 - 500 V units: P =

✭

= factory setting. () = display text [] = value for use in communication via serial communication port

✭ Depends on the unit

Value:

✭Off (OFF)

Warning (WARNING) Trip (TR I P)

Function:

In this parameter a testing and monitoring function can be integrated which will give a warning or an alarm. On power-up it will be tested whether the brake resistor is disconnected. The test of whether the brake resistor is disconnected is carried out during braking, while the test of whether the IGBT is disconnected is carried out when there is no braking. A warning or trip disconnects the brake function. The testing sequence is as follows:

1. If the intermediate circuit voltage is higher than the

brake starting voltage, discontinue the brake check.

2. If the intermediate circuit voltage is unstable,

discontinue the brake check.

3. Carry out a brake test.

[0] [1] [2]

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

4. If the intermediate circuit voltage is lower than the starting voltage, discontinue the brake check.

5. If the intermediate circuit voltage is unstable, discontinue the brake check.

6. If the braking power is higher than 100%, discontinue the brake check.

7. If the intermediate circuit voltage is higher than the intermediate circuit voltage -2% before the brake test, discontinue the brake check and give off a warning or alarm.

8. Brake check OK.

Description of choice:

If Off [0] is selected, this function will still monitor whether the brake resistor and the brake IGBT short-circuit during operation, in which case it will give off a warning. If Warning [1] is selected, the brake resistor and brake IGBT will be monitored with respect to short-circuiting. In addition, on power-up it will be checked whether the brake resistor has been disconnected.

NB!:

A warning in connection with Off [0] or Warning [1] can only be removed by disconnecting the

mains supply and turning it back on, provided the fault has been corrected. Please note that in connection with Off [0] or Warning [1] the frequency converter will continue even if a fault has been found.

421 SPEED FILT. TIME

Value:

1-20ms

Function:

Oscillations on the feedback signal are dampened by a lowpass filter and the resolution on speed measurement is increased. This is necessary for the Flux Vector control to function properly. The Speed Filter Time is used with Speed Control, Closed Loop.

✭ 3.2 ms

In the case of Tr ip [2], the frequency converter will cut out while giving an alarm (trip locked) if the brake resistor has short-circuited or been disconnected or if the brake IGBT has short-circuited.

405 RESET MODE

Value:

✭Manual reset (MANUAL RESET)

Reset at power-up (RESET POWER UP)

Function:

This parameter makes it possible to select the reset function desired after tripping. After reset, the frequency converter can be restarted.

Description of choice:

If Manual reset [0] is selected, reset must be effected via the [RESET] key.

Warning: The motor may start without warning.

[0]

[11]

Description of choice:

Ifatimeconstant(τ) eg. of 10 ms is programmed, the

cut-off frequency for the lowpass filter will be 1/0.01 =

100 RAD/sec., corresponding to (100/2 x π) = 16.0

Hz. This means that the PI regulator will o a feedback signal that varies by a frequency of less than 16.0 Hz. If the feedback signal varies by a higher frequency than 16.0 Hz, the PI regulator will not react.

For parameter group 5xx, please refer to the following chapter, Serial Communication.

nly regulate

Programming

= factory setting. () = display text [] = value for use in communication via serial communication port

✭

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

■Service Functions

600-605 Operating Data

Value: Par. no. Description Display text Unit Range 600 Operating hours (OPERATING HOURS) Hours 0-130,000.0 601 Hours run (RUNNING HOURS) Hours 0-130,000.0 602 kWh counter (KWH COUNTER) kWh Depends on unit 603 Number of power-ups (POWER UPS) Number of times 0-9999 604 Number of

overtemperatures

605 Number of overvoltages (OVER VOLTS) Number of times 0-9999

(OVER TEMPS) Number of times 0-9999

Function:

These parameters can be read out via the serial communication port and the LCP control unit.

Description of choice:

Parameter 600, Operating hours:

Gives the number of hours the frequency converter has been operating. The value is saved every hour and when there is a mains failure. This value cannot be reset.

Parameter 601, Hours run:

Gives the number of hours the motor has been operating since the reset in parameter 619 Reset of hours-run counter. The value is saved every hour and when there is a mains failure.

Parameter 602, kWh counter:

Gives the frequency converter’s output energy in

kWh. The calculation is based on the mean kW value over one hour. This value can be reset using parameter 618 Reset of kWh counter. Range: 0 - depends on unit.

Parameter 603, Number of power-ups:

Gives the number of power-ups of the supply voltage undertaken on the frequency converter.

Parameter 604, Number of overtemperatures:

Gives the number of overtemperature faults that have

been registered on the frequency converter’s heat sink.

Parameter 605, Number of overvoltages:

Gives the number of overvoltages of the intermediate circuit voltage in the frequency converter. This is only counted when Alarm 7 Overvoltage is active.

615 F. LOG: ERROR CODE

Value:

Table with error codes, see Warnings and Alarms

Function:

This parameter makes it possible to see the reason why a trip occurs. 10 (0-9) log values are stored. The lowest log number (0) contains the latest/most recently saved data value; the highest log number (9) contains the oldest data value.

Description of choice:

Given as a number code, in which the trip number refers to an alarm code. Reset the fault log after manual initialisation.

616 F.LOG: TIME

Function:

This parameter makes it possible to see the total number of operating hours before the trip occurred. 10 (0-9) log values are stored. The lowest log number (0) contains the latest/most recently saved data value, while the highest log number (9) contains the oldest data value.

Description of choice:

Indication range: 0.0 - 9999.9. Reset the fault log after manual initialisation.

617 F.LOG:VALUE

Value:

[Index 0.0 - 999.9]

Function:

This parameter makes it possible to see at what current or voltage a given trip occurred.

✭

= factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

Description of choice:

Read out as one value. Indication range: 0.0 - 999.9. Reset the fault log after manual initialisation.

618 RESET kWh COUNT

Value:

✭No reset (DO NOT RESET)

Reset (RESET COUNTER)

Function:

Resetting parameter 602 kWh counter to zero.

Description of choice:

If Reset [1] is selected and you press the [OK] key, the

frequency converter’s kWh counter is reset to zero. This

parameter cannot be selected via serial communication.

NB!:

When the [OK] key is activated, the

counter is reset to zero.

619 RESET RUN. HOUR

Value:

✭No reset (DO NOT RESET)

Reset (RESET COUNTER)

Function:

Resetting of parameter 601 Hours run to zero.

Description of choice:

If Reset [1] is selected and you press the [OK]

key, the frequency converter’s parameter 601 is

reset to zero Hours run. This parameter cannot be selected via serial communication.

NB!:

When the [OK] key is activated the

parameter is reset to zero.

[0] [1]

This function will not become active until the mains supply to the frequency converter has been turned off and then turned on again.

Description of choice:

Normal function [0] is selected for normal operation with the motor in the selected application. Control card test [2] is selected if control of the analogue and digital inputs, as well as the analogue, digital relay outputs and the +10 V control voltage is desired. A test connector with internal connections is required for this test.

Use the following procedure for the control card test:

1. Select Control card test.

2. Cut off the mains supply and wait for the lightinthedisplaytogoout.

3. Insert the test plug (see below).

4. Connect to mains.

5. The frequency converter expects the [OK] key to be pressed (if no LCP, set to Normal operation,when the frequency converter will start up as usual).

6. Carry out various tests.

7. Press the [OK] key.

8. Parameter 620 is automatically set to Normal operation.

If a test fails, the frequency converter will move into an infinite loop. Replace control card.

Test plugs (connect the following terminals to each other): 4-16 5-12 17 - 18 - 19 - 26 20 - 39 - 55 27 - 29 - 32 - 33 - 37 - 46 42 - 60 45 - 53 - 58

620 OPERATION MODE

Value:

✭Normal function (NORMAL OPERATION)

Control card test (CONTROL CARD TEST) Initialisation (INITIALIZE)

Function:

In addition to its normal function, this parameter can be used for two different tests. Also, all parameters (except parameters 603-605) can be initialised.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

[0] [2] [3]

Programming

VLT® 5000 Crane

Initialisation [3] is selected if the factory setting of the unit is desired without resetting parameters 500, 501 + 600 - 605 + 615 - 617.

NB!:

The motor must be stopped before initialisation can be carried out.

Procedure for initializing:

1. Select Initialisation.

2. Press the [OK] key.

3. Cut off the mains supply and wait for the light in the display to go out.

4. Connect to mains.

Manual initialisation can be carried out by holding down three keys at the same time as the mains voltage is connected. Manual initialisation sets all parameters to the factory setting, except 600-605. The procedure for manual initialisation is as follows:

1. Disconnect the mains voltage and wait for the light in the display to disappear.

2. Hold down [DISPLAY/STATUS]+[MENU]+[OK] while at the same time connecting the mains supply. The display will now read MANUAL INITIALIZE.

3. When the display reads UNIT READY, the frequency converter has been initialized.

621-631 Type plate

Value: Par. no

Description Nameplate

Display text

621 Unit type (DRIVE TYPE) 622 Power section (POWER SECTION) 62 3 V LT ord er in g n um be r (VLT OR DER I NG NO ) 624 Software version (SOFTWARE VERSION) 625 LCP identification no. (LCP VERSION) 626 Database identification no. (DATABASE VER.) 627 Power parts version (POWER UNIT DB ID) 628 Application option type (APP. OPTION) 629 Application ordering (APP. ORDERING) 630 Communication option type (COM. OPTION) 631 Communication ordering (COM: ORDERING)

Function:

The unit’s main data can be read out from parameters

621 to 635 Type plate using the LCP control unit or serial communication. Parameters 640 - 642 can

also be seen on the unit’s integral display.

Description of choice:

Parameter 621 Type plate: Unit type:

Givesunitsizeandmainsvoltage. Example: VLT 5250 400-500V.

Parameter 622 Type plate: Power section:

The power section states the given powe section being used.

Parameter 623 Type plate: VLT ordering number:

Ordering number states the ordering number of the VLT type in question. For example: 175Z3120.

Parameter 624 Type plate: Software v

The unit’s present software version number

appears here. Example: V 20.00

ersion no.

Parameter 625 Type plate: LCP ID number:

The ID number of the unit’s LCP appears here.

Example: ID 1.42 2 kB

Parameter 626 Type plate: Database ID number:

The ID number of the software’s database appears here.

Example: ID 1.14.

Parameter 627 Type plate: Power section version:

The ID number of the unit’s power section appears here.

Example: ID 1.15.

Parameter 628 Type plate: Application option type:

Here you can see which types of application options are installed in the frequency converter.

Parameter 630 Type plate: Communication option type:

Here you can see which types of communication options are installed in the frequency converter.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

639 FLASH TEST

Value:

Off (OFF)

✭On (ON)

Function:

Checks the consistency of the program in flash proms during every power-up.

650 PASSWORD

Value:

✭Password level 2 (PASSWORD LEVEL 2)

Password level 1 (PASSWORD LEVEL 1)

Function:

After entering the correct password the new protection levelisshownintheLCP.Afterpowerupthe password is to be re-entered in order to enable changing the protected parameters.

[000002] [110775]

VLT® 5000 Crane

[0] [1]

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

Programming

VLT® 5000 Crane

■Crane Functions

■Introduction to Crane Parameters

This parameter group contains all the crane specific parameters making the VLT 5000 Crane stand out from other VLT products.

It is important to notice that these parameters only should be handled by skilled personnel as wrong handling

may cause serious accidents!

701 LOAD LOW

Value:

0 - 5000 RPM

Function:

The values for Load Low are set in this parameter in RPM. If the speed set for the load contact is exceeded, the frequency converter will trip.

Description of choice:

The value of parameter 701 may only be higher or equal to the value of parameter 702.

✭ Depends on unit

704 LOW SPD. AT ERROR

Value:

-200 - 200 RPM

Function:

With this parameter you can choose the lowering speed at brake fault 1, which is when the system brake cannot hold the load.

705 BRAKE ON RPM

Value:

5-50RPM

Function:

This parameter allows choosing the min. speed at which the system brake signal of relay 1-3 must be removed (the system brake takes over the load).

707 HOIST DIRECTION

Value:

✭0(FORWARD)

1 (BACKWARD)

✭ 50 RPM

✭ 20 RPM

[0] [1]

702 LOAD HIGH

Value:

0 - 1250 RPM

Function:

The values for Load High are set in this parameter in RPM. If the speed set for the load contact is exceeded, the frequency converter will trip.

703 LOAD MONITORING

Value:

Disable (DISABLE)

✭Enable (ENABLE)

Function:

Load Monitoring of load contacts 1 and 2 can be either disabled or enabled in this parameter.

✭ Depends on unit

[0] [1]

Function:

In this parameter the direction, in which the motor is to rotate during hoisting, is set.

708 START TORQUE

Value:

0 - 170%

Function:

This parameter allows choosing the start torque forthemotorwhentakingovertheloadfromthe system brake. Set the start torque in % of the rated motor torque set in the software.

709 RAMP TORQUE

Value:

0.0 - 2 SEC

Function:

With this parameter the build-up time of the start torque is set.

✭ 100%

✭ 0.2 SEC

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

712 BRAKE MONITOR

Value:

0 (DISABLE)

✭1(ENABLE)

Function:

This parameter allows disabling the system brake. The parameter is used for testing the unit. For reasons of safety the parameter has been factory set for "ON".

713 DERATE LOWERING

Value:

0.6 - 1N/A

✭ 0.8 N/A

Function:

With this parameter the output during lowering is reduced. 1.00 equals rated power output.

[0] [1]

VLT® 5000 Crane

718 ENCODER MONITOR

Value:

0 (DISABLE)

✭1(ENABLE)

Function:

This parameter makes it possible to choose between disable and enable in order not to monitor or to monitor the encoder hardware.

720 DRUM INERTIA 1

Value:

0 - 1kgm

Function:

This parameter is used in the load estimator to calculate the static load on the motor by setting the inertia of the cable drum in gear 1.

✭ Depends on unit

[0] [1]

714 DERATE HOISTING

Value:

0.6-1N/A

✭ 1N/A

Function:

This parameter is for decreasing the output power determined by the load estimator.

715 MECHANICAL BRAKE ON DELAY

Value:

0,1 - 20 sec.

✭ 0,5 sec.

Function:

The value indicates the required time before the mechanical brake cuts in (relay 1-3). After the delay time the system brake takes over the load.

716 MECHANICAL BRAKE OFF DELAY

Value:

0,1 - 20 sec.

✭ 0,5 sec.

Function:

The value indicates the required time before the mechanical brake is released. After the delay time, the system brake releases the load.

721 GEAR RATIO 1

Value:

0 - 200

✭ Depends on unit

Function:

This parameter is used in the load estimator to calculate the static load on the motor by setting the ratio of the gear in gear 1.

722 GEAR INERTIA 1

Value:

0-1kgm

✭ Depends on unit

Function:

This parameter is used in the load estimator to calculate the static load on the motor by setting the inertia of the gear in gear 1.

723 MEAN RADIUS

Value:

0-2m

✭ Depends on unit

Function:

This parameter is used in the load estimator to calculate the static load on the motor by setting the mean radius of the cable drum in metres with the gear in gear 1.

Programming

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

724 DRUM INERTIA 2

Value:

0-1kgm

✭ Depends on unit

Function:

This parameter is used in the load estimator to calculate the static load on the motor by setting the inertia of the cable drum in gear 2.

725 GEAR RATIO 2

Value:

0 - 200

✭ Depends on unit

Function:

Set the ratio of the gear in gear 2. The parameter is used in the load estimator to calculate the static load on the motor.

726 GEAR INERTIA 2

Value:

0-1kgm

✭ Depends on unit

Description of choice:

The user defined profile is defined in par. 741 - 750.

NB!:

Note that it is important to set parameter 750 (N5) before setting parameters 741-749 in order to follow the user defined curve shown below.

Function:

Set the gear inertia in gear 2. This parameter is used in the load estimator to calculate the static load on the motor.

727 MEAN RADIUS 2

Value:

0-2m

✭ Depends on unit

Function:

Set the mean radius in metres of the cable drum with the gear in gear 2. This parameter is used in the load estimator to calculate the static load on the motor.

740 POWER LIMIT FUNC.

Value:

✭0 (CONSTANT POWER)

1 (USER DEFINED) 2(OFF)

Function:

With this parameter it is possible to choose between a speed limitation based on constant power or a speed limitation based on a user defined profile, see figures below.

[0] [1] [2]

741 MECH. SPEED N1

Value:

RPM

✭ Depends on unit

Function:

SetthespeedpointforpoweratN1.

Description of choice:

This parameter is limited between nominal motor speed and output speed high limit (par. 202)

742 POWER AT N1

Value:

✭ Depends on unit

Function:

SettheoutputpoweratN1.

Description of choice:

This parameter is limited to be less than or equal to the nominal power of the drive.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

743 MECH. SPEED N2

Value:

RPM

Function:

Set the speed point for power/speed curve at N2.

Description of choice:

This parameter is limited between N1 (par. 741) speed and output speed high limit (par. 202).

744 POWER AT N2

Value:

Function:

Set the output power at N2.

Description of choice:

This parameter is limited to be less than or equal to the power at N1.

✭ Depends on unit

Description of choice:

The parameter is limited between N3 (par. 745) speed and output speed high limit (par. 202).

748 POWER AT N4

Value:

Function:

SetthepoweratN4.

Description of choice:

This parameter is limited to be less than or equal to the power at N3.

749 MECH. SPEED N5

Value:

RPM

Function:

Set the speed point for power/speed curve at N5.

✭ Depends on unit

745 MECH. SPEED N3

Value:

RPM

Function:

Set the speed point for power/speed curve at N3.

Description of choice:

This parameter is limited between N2 (par. 743) speed and output speed high limit (par. 202).

746 POWER AT N3

Value:

Function:

Set the output power at N3.

Description of choice:

This parameter is limited to be less than or equal to the power at N2.

✭ Depends on unit

Description of choice:

This parameter is limited between N4 (par. 747) speed and output speed high limit (par. 202).

750 POWER AT N5

Value:

Function:

SettheoutputpoweratN5.

Description of choice:

This parameter is limited to be less than or equal to the power at N4.

751 MECH. SPEED N6

Value:

RPM

Function:

Set the speed point for power/speed curve at N6.

✭ Depends on unit

747 MECH. SPEED N4

Value:

RPM

Function:

Set the speed point for power/speed curve at N4.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

✭ Depends on unit

Description of choice:

This parameter is limited between N5 (par. 749) speed and output speed high limit (par. 202).

Programming

VLT® 5000 Crane

752 POWER AT N6

Value:

Function:

Set the output power at N6.

Description of choice:

This parameter is limited to be less than or equal to the power at N5.

753 MECH. SPEED N7

Value:

RPM

Function:

Set the speed point for power/speed curve at N7.

Description of choice:

This parameter is limited between N6 (par. 751) speed and output speed high limit (par. 202).

✭ Depends on unit

Description of choice:

This parameter is limited to be less than or equal to the power at N1.

757 Power Loss N3

Value:

Function:

Set the power loss at N3.

Description of choice:

This parameter is limited to be less than or equal to the power at N2 .

758 Power Loss N4

Value:

Function:

Set the power loss at N4.

✭ Depends on unit

754 MECH. SPEED N7

Value:

Function:

Set the output power at N7.

Description of choice:

This parameter is limited to be less than or equal to the power at N6.

755 Power Loss N1

Value:

Function:

SetthepowerlossatN1.

Description of choice:

This parameter is limited to be less than or equal to the nominal power of the drive.

✭ Depends on unit

Description of choice:

This parameter is limited to be less than or equal to the power at N3.

759 Power Loss N5

Value:

Function:

Set the power loss at N5.

Description of choice:

This parameter is limited to be less than or equal to the power at N4.

760 Power Loss N6

Value:

Function:

Set the power loss at N6.

✭ Depends on unit

756 Power Loss N2

Value:

Function:

SetthepowerlossatN2.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

✭ Depends on unit

Description of choice:

This parameter is limited to be less than or equal to the power at N5.

MG.50.N4.02 - VLT is a registered Danfoss trademark

761 Power Loss N7

Value:

Function:

SetthepowerlossatN7.

Description of choice:

This parameter is limited to be less than or equal to the power at N6.

✭ Depends on unit

VLT® 5000 Crane

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

Programming

■Bus connection RS 485

The serial bus connection is connected to terminals 68/69 of the frequency converter (signals P and N) in accordance with the RS 485 (2-wire) norm. Signal P is the positive potential (TX+,RX+), while signal N is the negative potential (TX-,RX-).

If more than one frequency converter is to be connected to a given master, use parallel connections.

VLT® 5000 Crane

Hardware connection of the RS 232:

Pin 1 is connected to pin 6 on the control card, which results in the PC receiving a "Clear to Send" when it sends a "Request to Send".

In order to avoid potential equalizing currents the circuit driving terminals 68 and 69 are connected to the VLT chassis ground via a 100

us termination

B The bus must be terminated by a resistor network at both ends. For this purpose, set switches 2 and 3 on the control card for "ON", see Switches 1-4.

■Bus Connection RS 232

The purpose of the RS 232 is to enable communication between a PC and one VLT. With this communication it is possible to monitor, programme and control the VLT.

However, it is not possible to use the RS 232 concurrently with the RS 485. When using one of the buses, the other must be disconnected, ie. when using eg. the RS 232, the RS 485 plug must be removed from the board.

resistor.

When looking into the RJ-11, pin 1 is the left terminal.

Danfoss offers a cable with an RJ-11 male plug in both ends and an adaptor between RJ-11 and Sub-D 9 Pole (for PC connection).

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

PNU Parameter Range Factory Changes Unit Conversion Data Protection #description

Serial communication

500 Address 1 - 126 1 Yes 0 0 6 1 501 Baudrate 300 - 19200

Baud

503 Quick-stop Logic or Yes 0 0 5 1 505 Start Logic or Yes 0 0 5 1 506 Reversing Digital input Yes 0 0 5 1 512 Drive profile Crane profile No 0 0 5 1 515 Data read-out: Reference % No 24 -1 3 2 516 Data read-out: Reference u nit No -1 -3 4 2 517 Data read-out: Feedback No -1 -3 4 2 518 Data r ead-out: Frequency No 28 -1 6 2 519 Data read-out: Motor speed No 11 67 3 2 520 Data read-out: Current No 22 -2 7 2 521 Data read-out: Torque No 24 -1 3 2 522 Data read-out: Power, kW No 9 1 7 2 523 Data read-out: Power, HP No 9 -2 7 2 524 Data read-out: Motor voltage No 21 -1 6 2 525 Dataread-out: DClinkvoltage No 21 0 6 2 526 Data read-out: Motor thermal No 24 0 5 2 527 Data read-out: VLT thermal No 24 0 5 2 528 Data read-out: Digital input No 0 0 5 2 529 Data read-out: Term. 53,

analogue input

530 Data read-out: Term. 58,

analogue input

531 Data read-out: Term. 60,

analogue input

533 Data read-out: External

reference %

534 Data read-out: Status word,

binary

535 Data read-out: Brake ene rgy/2

min.

536 Data read-out: Brake

energy/sec.

537 Data read-out: Heat sink

temperature

538 Data read-ou t: Alarm word,

binary

539 Data read-out: VLT control

word, binary

540 Data read-out: Warning word No 0 0 7 2 541 Data read-out: Warning word,

580 Defined parameters 1 No 0 0 6 2 581 Defined parameters 2 No 0 0 6 2 582 Defined parameters 3 No 0 0 6 2

setting during

operation

9600 Baud Yes 0 0 5 1

No 21 -2 3 2

No 22 -5 3 2

No 24 -1 3 2

No 0 0 6 2

No 9 2 6 2

No 17 0 5 2

No 0 0 7 2

No 0 0 6 2

No 0 0 7 2

index index type level

Serial

communication

For information on conversion index and data type, please refer to Factory Setting in Programming .

✭

= factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

500 BUS ADDRESS

Value:

0 - 126

Function:

This parameter allows the allocation of an address to each frequency converter in a serial communication network.

Description of choice:

The individual frequency converter must be allocated a unique address. If the number of units connected (frequency converters + master) is higher than 31, a repeater must be used. Parameter 500 Address cannot be selected via the serial communication, but must be preset via the control unit.

501 BAUDRATE

Value:

300 Baud (300 BAUD) 600 Baud (600 BAUD) 1200 Baud (1200 BAUD) 2400 Baud (2400 BAUD) 4800 Baud (4800 BAUD)

✭9600 Baud (9600 BAUD)

19200 Baud (19200 BAUD)

Function:

This parameter is for programming the speed at which data is transmitted via the serial port. Baud rate is defined as the number of bits transmitted per second.

Description of choice:

The frequency converter’s transmission speed

must be set at a value corresponding to the transmission speed of the master. Parameter 501 Baudrate cannot be selected via the serial port, but must be preset via the operating unit.

503 Q STOP SELECT

Value:

Digital input (DIGITAL INPUT) Serial port (SERIAL PORT) Logic and (LOGIC AND)

✭Logic or (LOGIC OR)

✭ 1

[0] [1] [2] [3] [4] [5] [6]

[0] [1] [2] [3]

Description of choice:

The table below shows when the motor is running and when it is in Quick-stop mode, when each of the following is selected: Digital input [0], Serial port [1], Logic and [2] or Logic or [3].

NB!:

Quick-stop inverse and Bit 04 in the control

word are active at logic ’0’.

Digital input [0]

Dig. input Serial port Function

0 0 Quick-stop 0 1 Quick-stop 1 0 Motor running 1 1 Motor running

Serial port [1]

Dig. input Serial port Function

0 0 Quick-stop 0 1 Motor running 1 0 Quick-stop 1 1 Motor running

Logic and [2]

Dig. input Serial port Function

0 0 Quick-stop 0 1 Motor running 1 0 Motor running 1 1 Motor running

Logic or [3]

Dig. input Serial port Function

0 0 Quick-stop 0 1 Quick-stop 1 0 Quick-stop 1 1 Motor running

505 START SELECT

Value:

Digital in Serial port (SERIAL POR Logic and (LOGIC AND)

✭Logic or (LOGIC OR)

Function:

See function description for parameter 503 Quick stop.

put

(DIGITAL I

NPUT)

[0] [1] [2] [3]

Function:

Parameters 503-508 allow a choice between controlling the frequency converter via the digital inputs and/or via the serial port.

✭

= factory setting. () = display text [] = value for use in communication via serial communication port

Description of choice:

The table below shows when the motor has stopped and when the frequency converter has a start command

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

when each of the following is selected: Digital input [0], Serial port [1], Logic and [2] or Logic or [3].

NB!:

Note that this parameter only is available when the VLT 5000 Crane runs in FC profile.

Digital input [0]

Dig. input Ser. port Function

0 0 Stop 0 1 Stop 1 0 Start 1 1 Start

Serial port [1]

Dig. input Ser. port Function

0 0 Stop 0 1 Start 1 0 Stop 1 1 Start

Logic and [2]

Dig. input Ser. port Function

0 0 Stop 0 1 Stop 1 0 Stop 1 1 Start

Digital input [0]

Dig. input Ser. port Function

0 0 Clockwise 0 1 Clockwise 1 0 Anti-clockwise 1 1 Anti-clockwise

Serial port [1]

Dig. input Ser. port Function

0 0 Clockwise 0 1 Anti-clockwise 1 0 Clockwise 1 1 Anti-clockwise

Logic and [2]

Dig. input Ser. port Function

0 0 Clockwise 0 1 Clockwise 1 0 Clockwise 1 1 Anti-clockwise

Logic or [3]

Dig. input Ser. port Function

0 0 Clockwise 0 1 Anti-clockwise 1 0 Anti-clockwise 1 1 Anti-clockwise

Serial

communication

Logic or [3]

Dig. input Ser. port Function

0 0 Stop 0 1 Start 1 0 Start 1 1 Start

506 REVERSING SELECT

Value:

✭Digital input (DIGITAL INPUT)

Serial port (SERIAL PORT) Logic and (LOGIC AND) Logic or (LOGIC OR)

Function:

See function description for parameter 503 Quick stop.

Description of choice:

The table below shows when the motor is running clockwise and anti-clockwise when each of the following is selected: Digital input [0], Serial port [1], Logic and [2] or Logic or [3].

[0] [1] [2] [3]

512 DRIVE PROFILE

Value:

FC profile (FC PROTOCOL)

✭Crane Profile (CRANE PROTOCOL)

Function:

It is possible to choose between two different control and functionality profiles.

Description of choice

Select the desired control word profile. See Serial communication in Appendix for further details of control word profiles.

NB!:

Note that changes to this parameter do not take effect before after a power up.

[1] [3]

NB!:

Note that this parameter is only available when the VLT 5000 Crane runs in FC profile.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

515-541 Data readout

Value: Par. no. 515 Res. reference (REFERENCE) % 80 516 Res. reference [Unit] (REFERENCE [UNIT]) Hz, RPM 80 517 Feedback [Unit] (FEEDBACK [UNIT]) RPM 80 518 Frequency (FREQUENCY) Hz 80 519 Motor speed (MOTOR SPEED) RPM 80 520 Motor current (MOTOR CURRENT) Amp 80 521 Torque (TORQUE) % 80 522 Power[kW] (POWER (KW)) kW 80 523 Power[HP] (POWER (HP)) HP 80 524 Motor voltage (MOTOR VOLTAGE) V 80 525 DC link voltage (DC LINK VOLTAGE) V 80 526 Thermal load motor (MOTOR THERMAL) % 80 527 Thermal load inverter (INV. THERMAL) % 80 528 Digital input (DIGITAL INPUT) Bin 2 529 Term.53, analogue input (ANALOG INPUT 53) V 20 530 Term. 58, analogue input (ANALOG INPUT 58) V 20 531 Term.60, analogue input (ANALOG INPUT 60) mA 20 533 External ref. (EXT. REFERENCE) % 20 534 Status word, Hex (STATUS WORD) Hex 20 ms 537 Inverter temperature (INVERTER TEMP.) °C 1.2 sec 538 Alarm word (ALARM WORD) Hex 2 ms 539 Control word (CONTROL WORD) Hex 20 ms 540 Warning word (WARN. WORD) Hex 20ms 541 Extended status word (STATUS WORD) Hex 0

Description Display text Unit Update

interval (ms)

Function:

These parameters can be read out via the serial communication port and the LCP display. See also parameters 009-012 Display readout.

Description of choice:

Resulting reference %, parameter 515:

Gives the resulting reference as a percentage in the range from 0 to Maximum reference, Ref

Resulting reference [unit], parameter 516:

Gives the resulting reference in Hz in Open loop (parameter 100). In Closed loop the reference unit is in RPM.

Feedback [unit], parameter 517:

Gives the resulting feedback speed, see also parameter 519.

Frequency [Hz], parameter 518:

Gives the output frequency from the frequency converter.

Motor speed [RPM], parameter 519:

Corresponds to the present output speed.

MAX

Motor current [A], parameter 520:

Gives the motor’s phase current measured

as an effective value.

Torque [%], parameter 521:

Gives the motor’s present load in relation to the motor’s rated torque.

Power [kW], parameter 522:

Gives the motor’s present power in kW which

the motor absorbs.

Power [HP], parameter 523:

Gives the motor’s present power in HP which

the motor absorbs.

Motor voltage, parameter 524:

Gives the voltage supplied to the motor.

DC link voltage, parameter 525:

Gives the intermediate circuit voltage in the frequency converter.

✭

= factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

Thermal load, motor [%], parameter 526:

Gives the calculated/estimated thermal load on the motor. 100% is the cut-out limit. See also parameter 128 Thermal motor protection.

Thermal load INV [%], parameter 527:

Gives the calculated/estimated thermal load on the frequency converter. 100% is the cut-out limit.

VLT® 5000 Crane

Extended status word, parameter 541:

States whether there is a warning on the frequency converter in Hex. See Warning word, extended

status word and alarm word.

Digital input, parameter 528:

Gives the signal status from the 8 digital inputs (16, 17, 18, 19, 27, 29, 32 and 33). Input 16

corresponds to the bit on the extreme left. ’0’ = no signal, ’1’ = connected signal.

Terminal 53 analogue input [V], parameter 529:

Gives the voltage value for the signal on terminal 53.

Terminal 58 analogue input [V], parameter 530:

Gives the voltage value for the signal on terminal 58.

Terminal 60 analogue input [mA], parameter 531:

Gives the current value for the signal on terminal 60.

External reference, parameter 533:

Gives the sum of external references as a percentage (sum of analogue/pulse/serial communication) in the range from 0 to Maximum reference, Ref

Status word, parameter 534:

Gives the present status word for the frequency converter in Hex. See Serial communication in Appendix.

MAX

580-582 DEFINED PARAMETERS

Value:

Read only

Function:

The three parameters hold a list of all the parameters defined in the frequency converter. Each of the three parameters can be read as an array by means of the acyclical FMS read service with subindex 255. It is also possible to read single elements of the list by DP and cyclical/acyclical FMS by using the corresponding subindex. The subindexes start at 1 and follow the order of the parameter numbers.

Each parameter holds up to 116 elements (parameter numbers). The number of parameters (580, 581 and 582) in use depends on the actual frequency converter configuration.

When a 0 is returned as parameter number, the list ends. Parameter 580-582 can only be read out via the serial communication. No access through the LCP.

Serial

communication

Inverter temperature, parameter 537:

Gives the present inverter temperature on the frequency converter. The cut-out limit is 90-100 °C, with cut back in at 70 ± 5 °C.

Alarm word, parameter 538:

Gives in Hex which alarm is on the frequency converter. See Warning word, extended status

word and alarm word.

Control word, parameter 539:

Gives the present control word on the frequency converter in Hex. See Serial communicatio in Appendix.

Warning word, parameter 540:

States whether there is a warning on the frequency converter in Hex. See Warning word, extended

status word and alarm word.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

MG.50.N4.02 - VLT is a registered Danfoss trademark

■Status Messages

Status messages appear in the 4th line of the display, see the example.

The left part of the status line indicates the active type of control of the VLT 500 Crane. The right part states the present status, eg. "Running", "Stop", "Coast", etc.

80.0% 5.08A

SETUP

40.0Hz

REMOTE RUNNING

VLT® 5000 Crane

LOCAL

Left part:

Crane: The drive profile for the frequency converter

is Crane profile (Parameter 512)

Rem: Remote has been selected in parameter 002,

the reference is set via the control terminal or via the serial communication. The drive profile for the frequency converter is FC-profile (parameter 512)

Local: Local has been selected in parameter

002, the reference is set in parameter 003. The drive profile for the frequency converter is FC-profile (parameter 512)

ight part:

Ramping: The output frequency is now changed

according to the present ramp

Coast: The motor has been coasted

via a coast signal

Qstop: The motor has been stopped

via a qstop signal

Stop: The motor has been stopped via a stop signal Stand by: The frequency converter will start

when it receives a start signal via digital input or the serial communication port.

Run jog: Jog has been enabled via LCP digital

input or the serial communication port.

Running: The motor speed corresponds

to the resulting reference

Br. Error: Stop: A brake release error has been

detected and the motor is coasted.

Br. Error: Low: A brake activate error has been

detected and the frequency converter is lowering.

STOP

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

■List of Warnings and Alarms

The table shows the various warnings and alarms and indicates whether the fault locks the frequency converter. After Trip locked, the mains supply must be cut and the fault must be corrected. Reconnect the mains supply and reset the frequency converter before being ready

No. Description Warning Alarm Locked

1 10VOLTLOW X 2LIVEZEROERROR X X 3NOMOTOR X 4 MAINS PHASE LOSS X X X 5 DC LINK VOLTAGE HIGH X 6 DC LINK VOLTAGE LOW X 7DCLINKOVERVOLT X X X 8 DC LINK UNDERVOLT X X X 9INVERTERTIME X X X 10 MOTOR TIME X X X 11 MOTOR THERMISTOR X X X 12 TORQUE LIMIT X X 13 OVER CURRENT XX 14 EARTH FAULT XX 15 SWITCH MODE FAULT XX 16 CURR. SHORT CIRCUIT XX 17 STD_BUS-TIMEOUT X X X 19 EE ERROR POWER CARD X 20 EE ERROR CTRL. CARD X 23 BRAKE TEST FAILED X 25 BRAKE RESISTOR FAULT X 26 BRAKE POWER 100% X X 27 BRAKE IGBT FAULT X 29 HEAT SINK OVER TEMP. XX 30 MISSING MOT.PHASE U X 31 MISSING MOT.PHASE V X 32 MISSING MOT.PHASE W X 35 MOTOR NOT READY X 36 MAINS FAILURE X X X 37 INVERTER FAULT XX 43 BRAKE FAULT XX 44 ENCODER FAULT XX 45 LOAD FAULT XX 46 WATCHDOG FAULT XX 47 FLASH FAULT XX 48 TRACKING FAULT X 49 BRAKE RELEASE FAULT X 50 BRAKE ACTIVATE FAULT X

Whereever a cross is placed under both Warning and Alarm, this indicates either that a warning precedes the alarm or that it is possible to program whether a given fault is to result in a warning or an alarm. This is possible, eg. in parameter 404 Brake Check. After a trip, alarm and warning will flash, but if the fault is removed, only alarm will flash. After a reset, the frequency converter will be ready to start operation again.

Crane

All About VLT 5000

■Warnings

10 VOLT LOW

SETUP

WARN. 1

The display flashes between normal state and warning. A warning comes up on the first and second line of the display.

MG.50.N4.02 - VLT is a registered Danfoss trademark

Alarm messages

TRIP (RESET)

SETUP

ALARM:12

TORQUE LIMIT

Thealarmcomesupinthe2. and3. lineofthedisplay.

Please note that in the tables on the following pages, some numbers are marked with a (w) or an (a). This indicates a warning and an alarm, respectively. Where nothing is indicated, the number is both a warning and an alarm.

Alarm/warning limits:

VLT 5000 Crane 3 x 400-500 VAC

Undervoltage 402 VDC

Voltage warning low 423 VDC

Voltage warning high 801/840 VDC (w/o brake - w/brake)

Overvoltage 855 VDC

■Warnings and Alarms, 1-6

VLT® 5000 Crane

Warn-

ing/Alarm

number

1(w) 10 Volt Low The 10 Volts voltage from terminal 50 on the control

2 Live Zero Error The current signal on terminal 58 or the voltage

3(a) No Motor The motor c

4 Mains Phase

5(w) DC Link Voltage

6(w) DC Link Voltage

Display Description How to Handle

card is below 10 Volts

rminal 53 is less than 50% of the value

heck function (see parameter 122)

Loss

High

signal on te

set in parameter 353/309

indicates that no motor has been connected to the

output of the frequency converter

Phasemissingonthesupplysideormains

imbalance is too high

The intermediate circuit voltage (DC) is higher than

the overvoltage limit of the control system. The

quency converter is still active

fre

The intermediate circuit voltage is below the

dervoltage limit of the control system. The

frequency converter is still active

Remove some of the load from terminal 50,

as the 10 Volts supply is overloaded. Max.

17 mA/min. 590

Check the wires to terminals 53 and 58

Check the m

Check the supply voltage to the frequency

converter

Check brake resistor connection

Check the supply voltage to the frequency

nverter

otor connection

MG.50.N4.02 - VLT is a registered Danfoss trademark

■Warnings and Alarms, 7-16

VLT® 5000 Crane

Warn-

ing/Alarm

number

7 DC Link Overvolt If the intermediate circuit voltage (DC) exceeds the

8 DC Link

9 Inverter Time The electronic, thermal inverter protection reports

10 Motor Time According to the electronic thermal protection

11 Motor Thermistor The motor is too hot and the thermistor connection

12 Torque Limit Thetorqueishigherthanthevalueinparameter

13 Overcurrent The inverter peak current limit (approx. 200% of

14 (a) Earth Fault There is a discharge from the output phases to

15 (a) Switch Mode

16 (a) Curr. Short

Display Description How to Handle

inverter overvoltage limit, the frequency converter

will trip.

Furthermore, the voltage will be stated in the

display.

If the intermediate circuit voltage (DC) drops below

Undervolt

Fault

circuit

the inverter lower voltage limit (see table, previous

page), it will be checked whether 24 V power

supply is connected. If no 24 V power supply is

connected, the frequency converter will trip after a

given time depending on the unit. Furthermore, the

voltage will be stated in the display.

that the frequency converter is about to cut out

because of an overload (too high current for too

long). The counter for electronic, thermal inverter

protection gives a waring at 98% and trips at 100%,

while giving an alarm. The frequency converter

annot be reset until the counter is below 90%..

(ETR), the motor is too hot. Parameter 128 allows a

choice of whether the frequency converter is to give

a warning or an alarm when the counter reaches

100%. The fault is that the motor is overloaded by

more than 100% for too long.

has been disconnected. Parameter 128 allows a

choice of whether the frequency converter is to

give a warning or an alarm.

221 (in motor operation) or the torque is higher

than the value in parameter 222 (in regenerative

operation)

the rated curent) has been exceeded. The warning

will last approx. 1-2 seconds, following which the

frequency converter will trip, while giving an alarm

earth, either in a cable between the frequency

converter and the motor or in the motor itself

Fault in the switch mode power supply (internal +/-

15 V supply)

There is a short-circuiting on the motor terminals or

in the motor itself

The fault can be eliminated by connecting a

brake resistor (if the frequency converter has

an integral brake chopper, EB or SB)

Check whether the supply voltage matcehs

the frequency converter, see Technical Data

The problem is avoided by ensuring that the

frequency converter will not be overloaded by

more than 100% for too long

Crane

All About VLT 5000

Check the load and that motor parameters

102-106 have been set correctly

Check the load and that the thermistor has

been correctly connected between terminal

53 or 54 (analogue voltage input) and terminal

50 (+ 10 Volts supply)

Check load, acceleration and decelaration

ramps. Furthermore, check that motor

parameters 221-222 have been set correctly

Turn off the frequency converter and check

whether the motor shaft can be turned

and whether the motor size mathces the

frequency converter

Turn off the frequency converter and remove

the earth fault

Contact your Danfoss supplier

Turn off the frequency converter and remove

the short-circuit

MG.50.N4.02 - VLT is a registered Danfoss trademark

■Warnings and Alarms, 19-27

VLT® 5000 Crane

Warn-

ing/Alarm

Number

19 (w) EE Error Power

20 (w) EE Error CTRL

23 Brake Test Failed The brake resistor test is only run after power-up. If

25 (w) Brake Resistor

26 (w) Brake Pwr Warn

27 (w) Brake IGBT Fault The brake transistor is monitored during operation

Display Description How to Handle

There is a fault on the power card EEPROM. The

Card

Fault

100%

frequency converter continues to function, but is

likely to fail at the next power-up.

There is a fault in the EEPROM on the control card.

The frequency converter will continue to function,

but is likely to fail at the next power-up

Warning has been selected in parameter 404, the

warning appears when the brake test finds a fault.

If Tr ip has been selected in parameter 404, the

frequency converter will trip when the brake test

finds a fault.

The brake resistor monitored during operation and if

it short-circuits, the brake function is disconnected

and the warning appears. The frequency converter

is still able to work, although without the brake

function.

The power transmitted to the brake resistor is

calculated as a percentage, as a mean value over

the last 120 sec., on basis of the resistance value

of the brake resistor (parameter 401) and the

intermediate circuit voltage. The warning is active

when the dissipated braking power is higher than

100%. If Tr ip has been selected in parameter 403,

the frequency converter will cut out while giving

the alarm.

and if it short-circuits, the brake function is

disconnected and the warning appears. The

frequency converter is still able to run, but since

the brake transistor has short-circuited, substantial

power will be transmitted to the brake resistor,

even if it is inactive.

Contact your Danfoss supplier

The brake test may fail for the following

reasons:

No brake resistor connected or fault in the

connections; defective brake resistor or

defective brake transistor. A warning or alarm

means that the brake function is still active

Turn off the frequency converter and replace

the brake resistor

Check parameter 403 and the regenerative

load

Turn off the frequency converter and remove

the brake resistor, see warning below

Warning: There is a risk of substantial power being transmitted to the brake resistor if the brake transistor has short-circuited

MG.50.N4.02 - VLT is a registered Danfoss trademark

■Warnings and Alarms, 29-49

VLT® 5000 Crane

Warn-

ings/Alarm

numbers

29 (w) Heat Sink Over Temp For IP20/IP 00, the cut-out temperature if the heat

30 (a) Missing Mot.Phase U Motor phase U between frequency converter and

31 (a) Missing Mot.Phase V Motor phase V between frequency converter and

32 (a) Missing Mot.PhaseWMotor phase W between frequency converter and

35 (w) Motor Not Ready The drive was unable to finish the starting sequence

37 (a) Inverter Fault IGBT or the power card is defective Contact your Danfoss supplier

43 (a) Brake Fault A fault has arisen on the brake chopper. The text

44 (a) Encoder fault The encoder signal is interrupted from terminal 73,

45 (a) Load fault An overload has occurred on one or both of the

46 (a) Watchdog fault An internal error has occurred Contact your Danfoss supplier

47 (a) Flash fault An internal error has occurred Contact your Danfoss supplier

48 (a) Tracking fault Load is dropping faster than expected Check mechanical brake

49 (w) Brake release fault Fault when releasing the brake (open).

50 (w) Brake activate fault Fault when activating the brake (close) Remove the start signal

Display Description How to Handle

Decrease ambient temperature and

sink is 90°C. The tolerance is +/- 5°C.

motor is missing

(pre-magnetisation and start torque) within 5 sec.

shown in the display indicates a fault message.

The figure in square brackets is the fault code that

canbeseeninthefaultlog,parameter615

74, 75, 76, 77 or 78

load contacts and the speed is too high to hold the

load. The overload causes a trip

check fans

Turn off the frequency converter and

check motor phase U

Turn off the frequency converter and

check motor phase V

Turn off the frequency converter and

check motor phase W

Check the motor connection

[0] The brake resistor check carried out

during power-up indicates that the brake

has been disconnected. Check whether

the brake has been connected correctly

and that it has not been dispconnected

[1] The brake output has short-circuited.

Replace the brake resistor

[2] The brake IGBT has short-circuited.

This fault means that the unit is not able

to stop the brake and that, consequently,

the resistor is constantly being energized

Check the connections

Startupagainwithreducedspeed

Crane

All About VLT 5000

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

■Trouble-shooting

Symptom How to handle

1. Motor runs unevenly If the motor runs unevenly, but no fault is given, this may be because the frequency converter has been wrongly set. Adjust the motor data settings. Contact Danfoss if the new setting does not make the motor run evenly

2. Motor does not run Check if there is a backlight in the display. If there is a backlight, please check if a fault message is displayed. If yes, please consult the Warnings-section, if no, please refer to symptom 5. If there is no backlight, check if the is connected to mains supply. If yes, please refer to symptom 4.

3. Motor does not brake Please refer to symptom 6.

4. No message or backlight in

display

5. Motor stopped, light in display,

but no fault report

Check if the prefuses for the have blown. If yes, call Danfoss for assistance. If no, check if the control card is overloaded. If so, disconnect all control signal plugs on the control card and check if the fault disappears. If yes, make sure that the 24 V supply is not short-circuited. If no, call Danfoss for assistance.

Start the by pressing [START] on the control panel. Check if the display is frozen, ie. the display cannot be changed or is indefineable. If yes, check if screened cables have been used and are connected correctly. If no, check that the motor is connected and that all motor phases are OK. The must be set to run using local references: Parameter 002 = Local operation Parameter 003 = desired reference value Parameter 512 = FC Profile Connect 24 V DC to terminal 27.

The reference is changed by pressing ’+’ or ’-’.

Is the motor running? If yes, check whether control signals to the control card are OK. If no, call Danfoss for assistance.

MG.50.N4.02 - VLT is a registered Danfoss trademark

Symptom How to handle

6. VLT 5000 Crane trips,

"Overvoltage" is displayed and motor does not brake

Check if the green LED "READY" on the control card is ready. If yes, check if the yellow and red LEDs "braking" and "overload" on the control card are active during braking period. If yes, check if the brake resistor and its connection are OK. If yes, call Danfoss for assistance. If the "READY" LED is NOT active check if the connections to the brake control card are OK, then follow the steps from checking the "braking" and "overload" LEDs and forward.

VLT® 5000 Crane

7. Fault at start (Warning "Brake

fault 2")

Check if the system brake is correctly connected. If no, correct the system brake connection. If yes, check if the encoder is correctly connected. If this is not the case, correct the encoder connection, otherwise call Danfoss for assistance.

Appendix

MG.50.N4.02 - VLT is a registered Danfoss trademark

■Derating for Ambient Temperature

The ambient temperature (T

AMB,MAX

temperature allowed. The average (T

) is the maximum

AMB,AVG

)is

measured over 24 hours and must be at least 5ºC lower.

NB!:

VLT 5000 Crane is already derated for operational temperature (55° T and 50° T

AMB,AVG

AMB,MAX

■Derating for air pressure

Below 1000 m derating is not necessary. Above 1000 m the ambient temperature (T or max. output current (I

) must be derated in

MAX

AMB

accordance with the diagram below:

1. Derating of output current versus altitude

2. Derating of max. T

versus altitude at

AMB

100% output current.

VLT® 5000 Crane

)

■Derating for Running at Low Speed

When a motor is connected to a frequency converter, it is necessary to check whether the cooling of the motor is adequate. At low RPM values, the motor fan is not able to supply the required volume of air for cooling. This problem occurs when the load torque is constant (e.g. a conveyor belt) across the regulating range. The reduced ventilation available decides the size of thetorquethatcanbepermittedunderacontinuous load. If the motor is to run continuously at an RPM value lower than half the rated value, the motor must be supplied with additional air for cooling. Instead of such extra cooling, the load level of the motor can be reduced. This can be done by choosing a bigger motor. However, the design of the frequency converter sets limits as to the size of motor that can be connected to it.

MG.50.N4.02 - VLT is a registered Danfoss trademark

■Serial Communication

■Telegram Communication

ontrol and reply telegrams

C Telegram communication in a master-slave system is controlled by the master. A maximum of 31 slaves ( 5000 Crane) can be connected to one master, unless a repeater is used. If a repeater is used, a maximum of 126 slaves can be connected to one master.

The master sends control telegrams addressed to the slaves and awaits reply telegrams from these. The response time of the slaves is maximum of 50 ms.

A slave responds by sending a reply telegram when it has received telegram with corr STX, LGE, ADR and BCC..

ect

VLT

VLT® 5000 Crane

roadcast A master can send the same telegram at the same time to all slaves connected to the bus. In such broadcast communication, the slave does not send a reply telegram to the master, provided the telegram has been correctly received. Boradcast communication is set up in the address format (ADR).

ontent of a byte Each transferred character begins with a start bit. Subsequently, 8 data bits are transferred. Each character is secured via a parity bit, which is set to "1"whenthereisevenparity(i.e. anevennumber

of binary 1’sinthe8databitsandtheparitybit

combined). A character ends with a stop bit, thus consisting of a total of 11 bitsl.

Appendix

■Telegram Build-up

Each telegram begins with a start byte (STX) = 02 Hex, followed by a byte that states the telegram length (LGE) and a byte that states the address of the frequency converter (ADR). Then follows a number of data bytes (variable, depending on telegram type). The telegram ends with a data control byte (BCC).

MG.50.N4.02 - VLT is a registered Danfoss trademark

Telegram timing The speed of communication between a master and a slave depends on the baud rate. The baud rate of the frequency converter must be the same as the baud rate of the master and is selected in parameter 501 Baud rate. After a reply telegram from the slave, there must be a minimum pause of 2 characters (22 bits) before the master is able to send another telegram. At a baud rate of 9600 baud, there must be a minimum pause of 2.3 msec. After the master

VLT® 5000 Crane

has completed the telegram, the response time of the slave back to the master will be max. 20 msec. and there will be a minimum pause of 2 characters.

Pause time, min. 2 characters Response time, min. 2 characters Response time, max. 20 msec.

The time between individual characters in a telegram is not to exceed 2 characters and the telegram must be completed within 1.5 times the rated telegram time.

If the baud rate is 9600 baud and the telegram length is 16 characters, the telegram must be completed within 27.5 msec.

elegram length (LGE) The telegram length is the number of data bytes plus the address byte ADR plus the data control byte BCC.

Telegrams with 4 data bytes have a length of: LGE=4+1+1=6bytes Telegrams with 12 data bytes have a length of: LGE=12+1+1=14bytes

xample A telegram is sent to frequency converter address 22 using address format 1-31:

7 6 5 4 3 2 1 0 0 0 0 1 0 1 1 0

Data control byte (BCC) The data control byte is the EXOR-sum of the entire telegram. It is best explained by means of an example: Before the first byte of the telegram is received, BCC is 0.

When the first byte has been received: BCC

NEW

=BCC

EXOR "first byte"

OLD

(EXOR = exclusive-or gate)

BCC

OLD

=00000000 EXOR

1. byte =00000010(02H) BCC

NEW

=00000010

LT address (ADR) Two different address formats are used, in which the address range of the frequency converter is either from 1-31 or from 1-126.:

1 Address format 1-31 The byte for this address range has the following profile:

Bit 7 = 0 (address format 1-31 active) Bit 6 is not used Bit 5 = 1: Broadcast, address bits (0-4) are not used Bit 5 = 0: No Broadcast Bit 0-4 = Frequency converter address 1-31

2. Address format 1-126: Thebyteforthe1-126addressrangehas the following profile:

Each subsequent byte gates with BCC and produces a new BCC

BCC

OLD

=00000010

NEW

, e.g.:

OLD

EXOR 2ndbyte =11010110(D6H) BCC

NEW

=11010100

The result after the latest incoming byte is BCC.

■Databytes

The build-up of data blocks depends on the type of telegram. There are three types of telegram and the telegram type applies to both control telegram

(master→slave) and reply telegram (slave→master).

The three types of telegrams are the following:

1. Parameter block, used for transferring parameters between master and slave. The data block has 12 bytes 6 words and also contains the process block.

EXOR

Bit 7 = 1 (address format 1-126 active) Bit 0-6 = Frequency converter address 1-126 Bit 0-6 = 0 Broadcast

The slave sends the address byte back to the master in the reply telegram in unchanged form.

2. Process block, built up as a data block with four bytes (2 words), covering:

- Control word and reference value (from master to slave)

- Status word and present output frequency (from slave to master)

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

PCD 1 PCD 2 Process block

3. Text block, used for reading or writing texts via the data block.

PKE IND Ch1 Ch2 ChnPCD1 PCD2

Te xt b lo ck Process

block

1. Parameter bytes

Commands and replies (AK)

Bits no. 12-15 are used for transmitting commands

from master to slave and the slave’s processed

replies back to the master.

Parameter commands master⇒slave Bit no. 15 14 13 12 Parameter command

0000Nocommand 0 0 0 1 Read parameter value 0 0 1 0 Write parameter value in RAM

(word)

0 0 1 1 Write parameter value in RAM

(double word)

0 1 0 0 Read parameter description

element

1 1 0 1 Write parameter value in RAM

and EEprom (double word)

1 1 1 0 Write parameter value in RAM

and EEprom (word)

1111Readtext

Reply slave⇒master Bit no. Response 15 14 13 12

0000Noresponse 0 0 0 1 Parameter value transferred

(word)

0 0 1 0 Parameter value transferred

(double word)

0 0 1 1 Parameter description element

transferred 0 1 1 1 Command cannot be performed 1 1 1 1 Text transferred

If the command cannot be executed, the slave will send this reply: 0111 and give the following error message in the parameter value (PWE):

Error code

Error message

(reply 0111)

0 The parameter number used

does not exist

1 There is no write access to the

parameter called

2 Data value exceeds

the parameter limits

3 The sub index used

does not exist 4 The parameter is not the array type 5 The data type does not ma

tch the

parameter called

17 Data change in the pa

rameter called is not possible in the present mode of the frequency converter. Eg. someparameters can only be changed when the motor has stopped

130 There is no bus access to the

parameter called

131 Data change is not possible because

factory Setup is sel

Parameter number (PNU) Bits no. 0-10 are used for transmitting parameter numbers. The function of a given parameter can be seen from the parameter description in the Programming section.

ndex

ected

Appendix

MG.50.N4.02 - VLT is a registered Danfoss trademark

Index is used together with the parameter number for read/write-access to parameters with an index, such as parameter 615 Error code. Index has 2 bytes - a lowbyte and a highbyte. However, only the lowbyte is used. See example below:

xample - index

E The first error code (index [1]) in parameter 615 Error code must be read.

PKE = 1267 Hex (read parameter 615 Error code). IND = 0001 Hex - Index no. 1.

1267 H 0001 H PKE IND PWE

VLT® 5000 Crane

ata types supported by the frequency transformer:

Data types Description

3Signed16 4Signed32 5 Unsigned 8 6 Unsigned 16 7 Unsigned 32

9 Visible string 10 Byte string 13 Time difference 33 Reserved 35 Bit sequence

The frequency converter will respond in the parameter value (PWE) block by means of an error code with a value from 1-99.

Parameter value (PWE)

The parameter value block consists of 2 words (4 bytes) and its value depends on the command given (AK). If the master enquires about parameter value, the PWE block contains no value.

If a parameter value is to be changed by the master (write), the new value is entered in the PWE block and sent to the slave.

The transferred text corresponds to the figures given in the parameter descriptions in the manual. Eg. parameter 001 Language, where [0] corresponds to English, and [2] corresponds to French. However, parameters with data type 9 (text string) are excepted, as this is transferred as an ASCII text string. When a text string is transferred (read), the telegram length is variable, since the texts have different lengths. The telegram length is stated in the 2nd byte of the telegram, called LGE. Parameters 621-631 (nameplate data) have data type 9 (text string).

Unsigned means that there is no sign included in the telegram.

Conversion: The different attributes for each parameter can be seen in the section on factory settings. Since a parameter value can only be transferred as a whole number, a conversion factor must be used to transfer decimals.

xample: Parameter 202 Output speed high limit has a conversion factor of 0.1. If you wish to preset the minimum frequency to 10 Hz, the value 100 must be transferred, as a conversion factor of 0.1 means that the value transferred is multiplied by 0.1. The value 100 will thus be perceived as 10.0. See also Conversion and Unit of measurement.

Process bytes

The process byte block is divided into two blocks each of 16 bits, which always come in the sequence stated.

PCD 1 PCD 2 Control telegram (master⇒slave) Control telegram (slave⇒master)

Control word Reference-

value

Status word Present outp.

frequency

MG.50.N4.02 - VLT is a registered Danfoss trademark

VLT® 5000 Crane

■Control Word in Crane Profile

ontrol word in Crane profile (parameter

C 512 = crane profile)

The control word is used for sending commands from a master, eg. a PC, to a slave (frequency converter).

Bit Bit = 0 Bit = 1 00 Load contact 1

No function

inverse

01 Load contact 2

No function

inverse 02 No function Positioning 03 Coasting inverse No function 04 Quick stop inverse No function 05 Ramp stop Start lowering 06 Ramp stop Start hoisting 07 No function Reset 08 No function 09 Gear low Gear high 10 Data not valid Data valid 11 No function Relay 01 activated 12 No function Relay 04 activated 13 No function 14 No function 15 No function

Bit 02 = "0" means no reduced speed. Bit 02 = "1" means reduced speed.

it 03, Coasting inverse/No function

B Please refer to Control word in FC profile.

it 04, Quick stop inverse/No function

B Please refer to Control word in FC profile.

it 05, No function/Start lowering Makes the motor turn to lower the load opposite of the direction set in parameter 707, Hoist direction. Bit 05 = "0" leads to a stop if bit 06 = "0". Bit 05 = "1" leads to start if bit 06 = "0". Otherwise it leads to a stop.

Bit 05 Bit 06 Stop 0 0 Stop 1 1 Hoisting 0 1 Lowering 1 0

Bit 06, No function/Start hoisting Makes the motor turn to hoist the load according to the direction set in parameter 707, Hoist direction. Bit 06 = "0" leads to a stop if bit 05 = "0". Bit 06 = "1" leads to start if bit 05 = "0". Otherwise it leads to a stop.

it 07, No function/Reset

Please refer to Control word in FC profile.

it 09, Gear low/Gear high

B Enables gear low or high. Bit = "0" is low gear. Bit = "1" is high gear.

Appendix

NB!:

In Crane profile bit 04 Q stop is the only choice for logic OR, logic AND and logic BUS.

it 00, Load contact 1 inverse/No function

Bit 00 = "1" means no speed reduction.

it 01, Load contact 2 inverse/No function Bit 01 = "0" leads to further descreased speed ( parameter 702) if bit 00 = "0". Otherwise it leads to a Trip. Bit 01 = "1" means no speed reduction.

Bit 00 Bit 01 Load high 0 0 Load low 0 1 Trip 1 0 No

11 function

Bit 02, No function/Positioning Makes the motor turn with reduced speed according to parameters 106, Motor Nominal Speed, and 205, Max. reference.

its 10-12

Please refer to Control word in FC profile.

MG.50.N4.02 - VLT is a registered Danfoss trademark

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