Danfoss vacon nxp optcg User guide

vacon nxp
ac drives
optcg
s2 option board
selma application (apfien04)
user manual
INDEX
Document code: DPD00894A
Date:17.01.2012
1. GENERAL ........................................................................................................................... 4
2. INSTALLATION ................................................................................................................... 5
3. CONNECTIONS ................................................................................................................... 7
3.1 Jumper settings ....................................................................................................................... 7
3.1.1 Jumper settings of 4CMO board with OPT-CG: ............................................................... 7
3.1.2 Jumper settings of 4CM board with OPT-CG: .................................................................. 8
4. COMMISSIONING ................................................................................................................ 9
4.1 Parameters ............................................................................................................................... 9
4.2 LED indications ......................................................................................................................... 9
5. OPT-CG Config tool .......................................................................................................... 10
6. Selma application (APFIEN04) .......................................................................................... 12
6.1 Introduction ............................................................................................................................ 12
6.2 Control I/O .............................................................................................................................. 13
6.3 Terminal to function(TTF) programming principle ............................................................ 14
6.3.1 Defining an input/output for a certain function on keypad ............................................ 14
6.3.2 Defining a terminal for a certain function with NCDrive programming tool ................. 15
6.4 Selma Application Parameter lists ..................................................................................... 16
6.4.1 M1 > V1.1 Monitor page 1 ............................................................................................... 17
6.4.2 M1>V1.2 Monitor Page 2 ................................................................................................. 17
6.4.3 Basic parameters ........................................................................................................... 19
6.4.4 Input signals (Control keypad: Menu M2 G2.2) ........................................................... 20
6.4.5 Output signals (Control keypad: Menu M2 G2.3) ....................................................... 24
6.4.6 Reference handling (Control keypad: Menu M2  G2.4) ............................................... 26
6.4.7 Ramp functions (Control keypad: Menu M2  G2.5) ..................................................... 27
6.4.8 Drive control (Control keypad: Menu M2  G2.6) .......................................................... 28
6.4.9 Motor control (Control keypad: Menu M2  G2.7) ......................................................... 30
6.4.10 Limit settings (Control keypad: Menu M2  G2.8) ..................................................... 32
6.4.11 Speed control (Control keypad: Menu M2  G2.9) .................................................... 33
6.4.12 Oscillation damp (Control keypad: Menu M2  G2.10) .............................................. 34
6.4.13 Brake & fan control (Control keypad: Menu M2 G2.11) .......................................... 34
6.4.14 Master Follower (Control keypad: Menu M2  G2.12) .............................................. 35
6.4.15 Protections (Control keypad: Menu M2  G2.13) ...................................................... 35
6.4.16 Flux reference handling (Control keypad: Menu M2  G2.14) .................................. 37
6.4.17 Startup torque (Control keypad: Menu M2  G2.15) ................................................. 37
6.4.18 DAC (Control keypad: Menu M2 G2.16) .................................................................. 38
6.4.19 Data mapping (Control keypad: Menu M2  G2.17) .................................................. 38
6.4.20 Keypad control (Control keypad: Menu M3  R3.1) .................................................. 38
6.4.21 Expander boards (Control keypad: Menu M7) ............................................................ 38
6.5 Description of parameters ..................................................................................................... 39
6.5.1 Basic parameters ........................................................................................................... 39
6.5.2 Input signals ................................................................................................................... 42
6.5.3 Output signals................................................................................................................. 49
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6.5.4
Reference handling ........................................................................................................ 50
6.5.5 Ramp funcions ................................................................................................................ 52
6.5.6 Drive control ................................................................................................................... 53
6.5.7 Motor control .................................................................................................................. 57
6.5.8 PMSM control ................................................................................................................. 60
6.5.9 Limit settings .................................................................................................................. 61
6.5.10 Speed control ............................................................................................................. 62
6.5.11 Oscillation damp ......................................................................................................... 66
6.5.12 Brake and fan control ................................................................................................. 66
6.5.13 Master Follower ......................................................................................................... 67
6.5.14 Protections ................................................................................................................. 69
6.5.15 Flux reference handling ............................................................................................. 74
6.5.16 Startup torque ............................................................................................................ 75
6.5.17 Monitor settings ......................................................................................................... 76
6.5.18 Data mapping ............................................................................................................. 76
6.6 Fieldbus profile....................................................................................................................... 77
6.6.1 Process data signals from overriding system to Vacon drive. ....................................... 77
6.6.2 Process data signals from Vacon drive to overriding system. ....................................... 77
6.6.3 Main control word, par. 2.17.17 (FB Mode) = 1-3 ........................................................... 78
6.6.4 Selma Control Word, par. 2.17.17 (FB Mode) = 4 ........................................................... 78
6.6.5 Main status word ............................................................................................................ 79
6.6.6 Selma Status Word ......................................................................................................... 79
6.6.7 Micro Status Word .......................................................................................................... 80
6.6.8 Auxiliary control word .................................................................................................... 80
6.6.9 Auxiliary status word ...................................................................................................... 81
6.6.10 Fault word 1 ................................................................................................................ 81
6.6.11 Fault word 2 ................................................................................................................ 82
6.6.12 Selma fault word 0 ..................................................................................................... 82
6.6.13 Selma fault word 1 ..................................................................................................... 83
6.6.14 Selma fault word 2 ..................................................................................................... 83
6.6.15 Alarm word 1 .............................................................................................................. 84
6.6.16 Digital input status word 1 ......................................................................................... 85
6.6.17 Digital input status word 2 ......................................................................................... 85
6.7 BLOCK DIAGRAMS.................................................................................................................. 86
6.8 FAULT TRACING ..................................................................................................................... 91
7. Appendix 1 ........................................................................................................................ 95
8. Appendix 2 ........................................................................................................................ 96
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WARNING!

1. GENERAL

Vacon NXP frequency converters can be connected to the Selma System (S2) using a fieldbus board. The converter can then be controlled, monitored and programmed from the host system.
If you purchase your S2 option board separately, please note that it shall be installed in the control board of the frequency converter.
For retrofit projects where existing software in the Selma System is to be used without changes, APFIEN04 application can be used.
Note! S2 option board can only be used with Vacon NXP frequency converters
slot E or D on
Internal components and circuit boards are at high potential when the frequency converter is connected to the power source. This voltage is extremely dangerous and may cause death or severe injury if you come into contact with it.
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2
!
NOTE
not allowed
A
B
C
D
X 6 X
1
1
2
3
4
5

2. INSTALLATION

It is
quency converter with the power switched on. This may damage the boards.
Vacon NX frequency converter
Remove the cable cover.
Open the cover of the control unit.
Install S2 option board in slot E or D on the control board of the frequency con- verter. Make sure that the grounding plate (see below) fits tightly in the clamp.
to add or replace option boards or fieldbus boards on a fre-
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2
E
F
Make a sufficiently wide opening for your cable by cutting the grid as wide as necessary.
Close the cover of the control unit and the cable cover.
NOTE! Ground the OPT-CG cable shield as shown below:
NOTE! Perform this grounding only at Vacon’s end!
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4
1
2
3
Vacon OPT-CG
4
4CM/4CMO
Ch 0 Ch 1 Ch 2 Ch 3
1 5 9 13
2/4 6/8 10/12 14/16
17 21 25 29
18 22 26 30
+
+
+
+
+ + + +
S9
S3

3. CONNECTIONS

Vacon S2 option board is connected to the Selma System through a 4-pin pluggable bus connector. The communication with the control board of the frequency converter takes place through the stan­dard Vacon Interface Board Connector.
T+
T-
R+
R-
Table 3-1. Connections

3.1 Jumper settings

There are two different I/O terminal boards that OPT-CG can be connected to.
Note! Wrong “jumpering” may damage the boards.
3.1.1

Jumper settings of 4CMO board with OPT-CG:

In this setting, the OPT-CG board is active and the 4CMO board is passive:
S7
S11
c b a
S8
S12
S5
a b c
S6
S10
d c a b
S1 S2
S4
4CMO board
OPT-CG board
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3
+ + + +
a
b
a
b
a
b
3.1.2

Jumper settings of 4CM board with OPT-CG:

In this setting, the OPT-CG board is
passive and the 4CM board is active:
c
S1
S2
c
4CM board
OPT-CG board
S4
c
c
S3
a b
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4
#
Name
Default
Range
Description
LED is:
Meaning:
Blinking
Option board did not receive any messages during the Time-
LED is:
Meaning:

4. COMMISSIONING

4.1 Parameters

Parameters are visible in keypad in menu M7/Expander boards in the corresponding slot in which S2 option board is installed (D/E).
1 BAUD RATE
2 COMMUNICATION
TIMEOUT
Table 4-1. The Parameters of S2
6
20 1—600 s
5 – 4800 baud 6 – 9600 baud
Communication speed
See below

Communication timeout

In case S2 option board doesn’t receive any messages from Selma System for the time defined by pa- rameter Communication Timeout, Vacon drive will trip on Fieldbus Communication (FB Comm.) fault.

4.2 LED indications

Status LED of S2 YELLOW

OFF Option board is not active ON Option board is in configuration mode and waiting a permis-
sion from the frequency converter to move on to the normal operating mode
Blinking fast
(once/sec)
slow
Option board is in normal operating mode receiving mes- sages from the field (See Parametres and Time-Out)
Out and is in the fault mode
(once/5 secs)

Status LED of S2 GREEN

OFF Option board is in fault mode ON Option board is active.
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5. OPT-CG CONFIG TOOL

With the help of OPT-CG Config Tool, signals coming to and from Selma can be connected to any sig­nal or parameter in Vacon drive. This is done by using the address of the signals in Selma System and ID number of signal or parameter in the Vacon drive.
Output Board: Signals from Vacon Drive to Selma Interval:
Update time period for the signal. 1 = 10ms.
Address in PLC: The address in the overriding system where the signal will be written. Address in Drive: The address of a signal to be sent from the drive. Multipler: The multiplication factor before the signal is sent to the overriding system (if any). Divider: The divider for signal before sent to the overriding system (if any).
Note: The signals sent from Vacon drive to Selma addresses can be scaled to any value using Multiplier and divider factors, if required.
Input Board: Signals from Selma to Vacon Drive Address in PLC: The address of a signal sent from the overriding system. Drive Item This has two options:
Process Data: The signal coming from Selma can be written to any of the process data. List of process data is available in the “ Address in the drive” field. The process data can be confi­gured to any of the parameter in the application. Parameter: With this selection, the signal coming from the Selma can be written directly to any of the parameter or signal available in th drive using ID numbers. ID numbers are then se­lected from the “Address in Drive” field.
Address in drive:
The received signal will be written to this address in drive. It is same as the ID number of a signal or parameter in the Vacon drive where the value of a signal coming from Selma to be written.
Multipler:
The signal value coming from Selma is multiplied by this factor before writing to the ID num- ber in the drive.
Divider:
The signal value coming from Selma is divided by this factor before writing to the ID number in the drive. Note: The signals sent from Selma System to Vacon drive can be scaled to any value using multiplier and divider factors, if required.
Eeprom Saved
This value can be set TRUE/FALSE. When the signal value received from Selma is written to drive parameter, then it can also be saved to Eeprom, if set TRUE.
Save:
The tables can be saved as a text file thru File->Save action.
Open:
The saved configurations can be opened thru File->Open action.
Write:
Writes both tables into S2 option board.
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Read: Reads the tables from S2 option board. HEX/DEC: Changes the addresses of PLC into hex/dec format.
ComPort:
Selects the communication port to be used by the OPT-CG Config tool to communicate be-
tween computer and S2 option board. RS232 serial cable received with Vacon drive is con­nected between this port on a computer and Vacon drive (at the palce of keypad).
Figure 1. OPT-CG configuration tool, default values
Note! These parameters are saved on the OPT-CG board only!
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6. SELMA APPLICATION (APFIEN04)

6.1 Introduction

The Selma Application is typically used in coordinated drives with overriding control system. The rec­ommended interface to control the system is a fieldbus communication though hardwired analogue and digital signals as well as keypad and PC control can be used.
The Selma Application utilises most advanced functions in NXP motor control software and is suitable for demanding drive systems like paper machines and drives in metal industry and process­ing lines. It can also be used for any other standard applications. Following applications are working with this application.
Pulp and paper machine drives like dryer, press section, wire section, pope reel, winder and un-
winder.
Drives in metal industry like casting machine, melt shop or preparing line
Standard drives like pump and fan, lifts, cranes, conveyors, etc.
Additional functions:
Flexible speed and torque reference chains.
Advanced drive control profile for fieldbus communication
Flexible fieldbus data connections.
Adaptive speed controller.
Inertia compensation and oscillation damping features.
System Bus support for master follower applications with speed/torque follower.
Fast and multi drive monitoring tool (NCDrive) support.
Programmable U/f curve and flux curve.
• Speed /torque-selector options, window control
Automatic identification run
Support to permanent magnet motors and multiple winding motors
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6
Terminal
Signal
Description
4
AI2+
Analogue input, current
Current input frequency reference
10
DIN3
External fault input
Contact open = no fault
13
GND
I/O ground
Ground for reference and controls
16
DIN6
Emergency Stop
Contact open= EmstopActive. Con­25
RO2
VAC

6.2 Control I/O

1 +10V Reference output Voltage for potentiometer, etc. 2 AI1+ Analogue input, voltage
range 0—10V DC
3 AI1- I/O Ground Ground for reference and controls
Voltage input frequency reference
220
READY
RUN
5 AI2­6 +24V Control voltage output Voltage for switches, etc. max 0.1 A 7 GND I/O ground Ground for reference and controls 8 DIN1 Start forward
9 DIN2 Start reverse
11 CMA Common for DIN 1—
12 +24V Control voltage output Voltage for switches (see #6)
14 DIN4 Run Enable Contact closed = Run Enable
15 DIN5 Main Switch Ack. Contact closed = Switch is closed.
17 CMB Common for DIN4—
18 AOA1+ Programmable Programmable
mA
19 AOA1­20 DOA1 Digital output
21 RO1 Relay output 1 22 RO1 23 RO1 24 RO2 Relay output 2
26 RO2
range 0—20mA
(Programmable)
(Programmable)
(programmable)
DIN 3
DIN6
READY
RUN
DC bus Charging OK
Contact closed = start forward
Contact closed = start reverse
Contact closed = fault
Connect to GND or +24V
Contact Open =Run Disable
Contact Open= Switch is open.
tact Close = Emstop not active.
Connect to GND or +24V
Range 0—20 mA/R Programmable Open collector, I50mA, U48 VDC Programmable
Programmable
, max. 500
L
Table 2. Selma Application default I/O configuration.
Note: The above I/O configuration is an example. Most of the I/Os are programmable.
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READY
I/Oterm
DigOUT:B.1
AI Ref Faul/Warn
READY
I/Oterm
DigOUT:0.0
READY
I/Oterm
DigOUT:0.0
READY
I/Oterm
DigOUT:B.1
AI Ref Faul/Warn AI Ref Faul/Warn AI Ref Faul/Warn

6.3 “Terminal to function” (TTF) programming principle

The programming principle of the input and output signals in the as well as in the
Pump and Fan Control Application (and partly in this application as well) is differ-
Multipurpose Control Application
ent compared to the conventional method used in other Vacon NX applications.
In the conventional programming method,
Function to Terminal Programming Method (FTT),
you have
a fixed input or output that you define a certain function for. The applications mentioned above, how­ever, use the
Terminal to Function Programming method (TTF)
in which the programming process is
carried out the other way round: Functions appear as parameters which the operator defines a cer- tain input/output for. See
Warning
on page 15.
6.3.1

Defining an input/output for a certain function on keypad

Connecting a certain input or output with a certain function (parameter) is done by giving the para­meter an appropriate value. The value is formed of the the product's user's manual) and the
respective signal number
Board slot
on the Vacon NX control board (see
, see below.
Function name
Slot Terminal number Terminal type
Example: You want to connect the digital output function
Reference fault/warning
(parameter 2.3.3.7)
to the digital output DO1 on the basic board OPT-A1 (see the product's user's manual).
First find the parameter 2.3.3.7 on the keypad. Press the mode. On the
value line
, you will see the terminal type on the left (DigIN, DigOUT, An.IN, An.OUT) and
Menu button right
once to enter the edit
on the right, the present input/output the function is connected to (B.3, A.2 etc.), or if not connected, a value (0.#). When the value is blinking, hold down the
Browser button up
and signal number. The program will scroll the board slots starting from
or
down
to find the desired board slot
0 and proceeding from A to
E and the I/O selection from 1 to 10.
Once you have set the desired value, press the
Enter button
once to confirm the change.
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!
WARNING
Be ABSOLUTELY sure not to connect two functions to one and same output in order to avoid function overruns and to ensure flawless operation.
Note:
6.3.2

Defining a terminal for a certain function with NCDrive programming tool

If you use the NCDrive Programming Tool for parametrizing you will have to establish the connection between the function and input/output in the same way as with the control panel. Just pick the ad-
Value
dress code from the drop-down menu in the
column (see the Figure below).
Figure 6-1. Screenshot of NCDrive programming tool; Entering the address code
The
inputs
, unlike the
outputs
, cannot be changed in RUN state.
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6.4 Selma Application – Parameter lists

On the next pages you will find the lists of monitoring signals and parameters. The parameter de- scriptions are given on pages
Column explanations:
Code = Location indication on the keypad; Shows the operator the present parameter num-
ber Parameter = Name of parameter Min = Minimum value of parameter
Max = Maximum value of parameter Unit = Unit of parameter value; given if available Step = Accuracy of smallest possible change of value Default = Value preset by factory ID = ID number of the parameter (used with PC tools)
Error! Bookmark not defined. to Error! Bookmark not defined..
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Code
Parameter
Unit
ID
Description
V1.1.6
Power % 5
Power in percentage of motor nominal power.
Nominal current rating of the drive unit. This is same as IL
Code
Parameter
Unit
ID
Description
rpm
V1.2.4
Speed Reference1
rpm
1126
Speed reference selected as per the control place selection.
V1.2.12
Speed Limit Pos
rpm
1135
Positive speed limit on the speed reference
6.4.1

M1 > V1.1 Monitor page 1

V1.1.1 Output frequency Hz
V1.1.2 Speed Rpm
V1.1.3 Freq. Reference Hz 25 Frequency reference to the ramp generator. V1.1.4 Current A 3 Filtered motor current. V1.1.5 Torque % 4 Filtered motor torque in percentage of motor nominal torque.
V1.1.7 Motor voltage V 6 Motor terminal voltage. V1.1.8 DC-link voltage V 7 DC link voltage. V1.1.9 Unit tempertaure °C 8 Heat sink temperature. V1.1.10 DIN Status Word1 15 See 6.5.10 V1.1.11 DIN Status Word2 16 See 6.5.11
V1.1.12 MotorTempCalc % 9
V1.1.13 PT100(1) Temp. °C 50
V1.1.14 PT100(2) Temp. °C 51
V1.1.15 PT100(3) Temp. 52 V1.1.16 Unit nom. voltage V 1117 Nominal voltage rating of the drive unit.
V1.1.17 Unit nom. current A 1118
V1.1.18 DC nom. Voltage V 1120 Nominal DC link voltage of the drive unit.
V1.1.19 ID Run status 49
V1.1.20 Analogue Input 3 % V1.1.21 Analogue Input 4 %
1
2
Frequency output from the drive to the motor.
Motor speed in rpm. In open loop this is the calculated speed of the motor and in closed loop this is the filtered value of the speed measured from the encoder.
Calculated motor temperature .
100.0% = nominal temperature of the motor. Temperature of the PT100 type temperature sensor1 con­nected to Analogue input. Temperature of the PT100 type temperature sensor2 con­nected to Analogue input.
current rating of the unit.
Bitwise status of automatic identification after ID run. B0= Stator resistance and U7f curve B1= Reserved B2= Magnetisation current. B3= Flux linearization curve.
Table 3. Monitoring page 1
6.4.2

M1>V1.2 Monitor Page 2

V1.2.1 Speed Measured
V1.2.2 Torque Unfilt. % 1125
V1.2.3 Current Unfilt. % 1113 Unfiltered Motor current in Amperes.
V1.2.5 Speed Reference2 rpm 1127 Speed reference after speed share logic. V1.2.6 Speed Reference3 rpm 1128 Speed reference at the input of the ramp generator. V1.2.7 Speed Ramp Out rpm 1129 Final speed reference after Ramp generator
V1.2.8 Speed Reference4 rpm 1130
V1.2.9 Used Speed Ref rpm 1131 Final speed reference after the speed step logic. 1) V1.2.10 Speed Error rpm 1132 Speed error=Speed Act –Speed Ref 1) V1.2.11 SPC OUT % 1134 Iq Reference from the speed controller output. 1)
V1.2.13 Speed Lim Neg rpm 1136 Negative speed limit on the speed reference
V1.2.14 TC Speed Lim Pos rpm 1137
V1.2.15 TC Speed Lim Neg rpm 1138
V1.2.16 Master TorqueRef % 1139
1124 Speed measured from the encoder.
Unfiltered torque calculated by the drive.100% equals to motor nominal torque.
Speed reference after the speed correction is added to the Speed Ramp Out. 1)
Positive speed limit when Torque Select is 2/3/4/5 and Motor Ctrl Mode =3. Negative speed limit when Torque Select is 2/3/4/5 and Motor Ctrl Mode =3. Torque reference from Master Drive in case of master Fol­lower comm.
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Code
Parameter
Unit
ID
Description
V1.2.22
Used Torque Ref
%
1145
Final, limited torque reference for speed/torque controller
V1.2.25
Startup TorqAct
A
1148
startup torque in use, 100.0 %= motor nominal torque.
V1.2.28
Iq Reference
%
1154
Final IqReference, 100.0% = motor nominal current
V1.2.33
Rotor Time Const
ms
1159
Rotor Time Constant in ms
Number of pole pairs in the motor estimated from the motor
-300.0....+300.0% of the motor nominal torque
V1.2.17 FB Torque Ref % 1140
V1.2.18 I/0 Torque Ref % 1141
V1.2.19 Torque Ref1 % 1142
V1.2.20 Torque Ref2 % 1143 Scaled Torque Reference V1.2.21 Torque Ref3 % 1144 Torque reference after Load Share logic.
Torque Reference from the Fieldbus.
-300.0...300.0%. of motor nominal torque Torque Reference from the analogue Input
-300.0...300.0%. of motor nominal torque
Torque reference after Torque Reference selector (Master, Fieldbus, analogue I/P)
V1.2.23 Acc Comp Out % 1146
V1.2.24 Droop Speed RPM rpm 1147 Speed droop used in rpm.
V1.2.26 Iq Current Lim + % 1152
V1.2.27 Iq Current Lim - % 1153
V1.2.29 Iq Actual % 1155 Measured Iq 100.0% = motor nominal current V1.2.30 Id Reference % 1156 Final IdReference 100.0% = motor nominal current V1.2.31 Id Actual % 1157 Measured Id 100.0 %= motor nominal current. V1.2.32 Flux % 1158 Estimated rotor flux in percentage of the motor nominal flux.
V1.2.34 MainControlWord 1160 See 6.5.3 V1.2.35 AuxControlWord1 1161 See 6.5.8
V1.2.36 MainStatusWord 1162 See 6.5.5 V1.2.37 AuxStatusWord 1163 See 6.5.9 V1.2.38 Fault Word 1 1172 See 6.5.10 V1.2.39 Fault Word 2 1173 See 6.5.11 V1.2.40 Alarm Word 1 1174 See 6.5.15
V1.2.41 Max Brake Ramp 1168 Calculated ramp time in constant power emergency stop. V1.2.42 Shaft Position 1169 Position of the motor shaft in 0…360 Degrees. V1.2.43 Shaft Rounds 1170 No. of rounds of the motor shaft.
Acceleration compensation used in terms of IqRefer- ence.100.0% equals to motor nominal current. 1)
Final upper IqCurrentLimit 100.0 %= motor nominal current
(unsigned)
Final lower IqCurrentLimit 100.0 %= motor nominal current
(unsigned)
V1.2.44 Pole Pair Number 58
V1.2.45 Selma Status Word 69 See 6.5.6
V1.2.46 Selma Fault Word 0 1540 V1.2.47 Selma Fault Word 1 1541 See 6.5.13 V1.2.48 Selma Fault Word 2 1542 See 6.5.14 V1.2.49 Micro Status Word 1555 See 6.5.7 Selma Control Word See 6.5.4 V1.2.50 Drive output power 1508
Table 4. Monitoring page 2
data.
See 6.5.12
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Code
Parameter
Min
Max
Unit
Step
Default
ID
Note
Motor-
6.4.3

Basic parameters

Supply Voltage in Volts. If
P2.1.1 Supply Voltage 0 1000 V 1 500 1201
P2.1.2 Motor Nom Volts 180 690 V 1 400 110
P2.1.3 Motor Nom Freq 30.00 320.00 Hz 0.01 50.00 111
Motor_
Cur-
rent_Ma
x
A 0.1 113
P2.1.4
Motor Nom Cur-
rent
Motor_
Cur-
rent_Min
unknown then parameter should be zero. Nominal Voltage of the Motor in volts as per Rat­ing Plate Nominal Frequency of the Motor ##. ## Hz as per Rating Plate
Nominal Current of the
Motor. in ####.# A
P2.1.5 Motor Nom Speed 300
P2.1.6 Motor Cos Phi 0.30 1.00 0.01 0.85 120
P2.1.7 Process Speed 0.0 3200.0 rpm 0.1 14400 1203
P2.1.8 Magn. Current 0.0
P2.1.9 Field Weakng Pnt 8.00 320.00 Hz 0.01 50.00 602
P2.1.10 Voltage at FWP 5.00 200.00 % 0.01 100.00 603
P2.1.11 ID Run 0 2 1 0 631
P2.1.12 Motor Type 0 3 1 0 650
Nom-
Speed-
Max
Motor
Nom
Current
rpm 1 1440 112
A 0.1 0.5 612
Table 5. Basic parameters G2.1
Nominal Speed of the Motor as per Rating Plate
Rated value of cos phi as per Rating Plate
Process Speed limit in RPM scale Nominal magnetizing
current of the motor in amps (Current Format) Frequency at which Field Weakening should start. Applicable only in Open
Loop Control
Motor Voltage Limit in Field weakening. Applica-
ble only in Open Loop Control
Automatic Identification run for the motor. 0 = None 1 = Identification without
motor running. Identifies
the stator resistance and U/f curve. 2 = Identification with
motor running. Identifies
stator resistance/f curve, magnetising current and flux linearization curve.
Motor type
0= Induction motor 1= Multiple wind induc-
tion motor
2= Permanent magnet
motor
3= Multiple wind perma­nent magnet motor.
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Code
Parameter
Min
Max
Unit
Step
Default
ID
Note
Max. No
6.4.4
Input signals (Control keypad: Menu M2 G2.2)
6.4.4.1 Digital input (Control keypad: Menu M2 G2.2.1)
Max. No
P2.2.1.1 Run Forward 0
P2.2.1.2 Run Reverse 0
P2.2.1.3 IO Ctrl 0
P2.2.1.4 Reset 0
P2.2.1.5
P2.2.1.6 Brake Open Logic 0 1 1 0 1379
P2.2.1.7 Motor Fan Ack. 0
P2.2.1.8 Input Switch Ack 0
P2.2.1.9 Run Enable 0
P2.2.1.10 Run Enable Logic 0 1 1 0 1380
P2.2.1.11 Prevent. Of Start 0 1 1 0 1420
Brake Open
0
of DIN
installed
Max. No
of DIN
installed
Max. No
of DIN
installed
Max. No
of DIN
installed
Max. No
of DIN
installed
Max. No
of DIN
installed
Max. No
of DIN
installed
Max. No
of DIN
installed
1 0 1206
1 0 1207
1 0 1404
1 0 1208
1 0 1210
1 0 1211
1 5 1209
1 4 1212
Digital input selection for the Run Forward command when the Control Place=IO
control.
Digital input selection for Run Reverse command when the control place=IO
control
Digital input selection to activate the IO control.
Digital input Selection for Fault Resetting. The transi­tion from Off to On will Re­set the Fault if the cause of the fault is removed Input Selection for Acknowl-
edgement of Motor Me-
chanical Brake. Off=Brake Closed, On=Brake Opened. If the brake does not open after Start Command after Brake Lift Delay then Fault 57 ``Mech. Brake) The connection type for brake open acknowledge-
ment.
0= Normally Open. 1= Normally closed.
Input selection for Motor
Fan Acknowledgement. If no acknowledgement for 1 Sec after Fan On command then Alarm F56 ``Motor Fan``
Input selection for input
switch acknowledgement. If not acknowledged then Fault 64 “Input Switch Open” Input selection For Run En­able. If input is missing then warning 26 ”Run Disable”.
Connection type for Run
Enable. 0= Normally Open 1= Normally closed. The function is to be en­abled when SPU024 or any external device is used to cut the DC Voltage to gate drive and /or ASIC board. 0= Disable, 1= Enable
P2.2.1.12 Emstop 0
of DIN
installed
1 6 1213
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Input For Emergency Stop. Low=Emergency stop Active
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6
Code
Parameter
Min
Max
Unit
Step
Default
ID
Note
Analogue Input selection Filter time for AI1 in ###.
Max. Value of Signal se-
Max. No
P2.2.1.13 External Fault 0
P2.2.1.14 Ext. Fault Logic 0 0 1 0 1381
P2.2.1.15 Motor 1 Or 2 Sel 0
P2.2.1.16 Fault Reset 0.1 D.10 TTF 1 0.1 414
P2.2.1.17
P2.2.1.18
Micro start com- mand
Micro stop com­mand
0 D.10 1 0 1550
0 D.10 1 0 1551
of DIN
installed
Max. No
of DIN
installed
1 0 1214
1 0 1215
Table 6. Digital Input parameters, G2.2.1
6.4.4.2 Analogue input (Control keypad: Menu M2 G2.2.2)
Digital input selection for External Fault signal con-
nection. Connection type for external
fault input connection. 0= Normally open 1= Normally closed. Select parameter set for Motor 1 or Motor 2 with the selected digital input. High=Motor2.Low=Motor1
Start command for FB Mode 5 (= Microstar) Rising edge required after fault or Emergency stop. Use OPT­CG Config tool for this ID Stop command for FB Mode 5 (= Microstar) Rising edge required after fault or Emergency stop. Use OPT­CG Config tool for this ID
P2.2.2.1 I/O SpeedRef Sel 0 5 1 0 1219
P2.2.2.2 I/O TorqRef Sel 0 3 1 0 1220
P2.2.2.3 PT100(1) AI Sel 0 2 1 0 1221
P2.2.2.4 PT100 (1) Sel 0 2 1 0 1222
P2.2.2.5 PT100(2) AI Sel 0 2 1 0 1223
P2.2.2.6 PT100 (2) Sel 0 2 1 0 1224
P2.2.2.7
P2.2.2.8
P2.2.2.9 AI1 Minimum 0 1 1 0 1227
AI1 Ref Scale
Min
AI1 RefScale
Max
-30000 30000 1 0 1226
-30000 30000 1 1440 1225
for Speed reference when Control Place=1 (IO ctrl) Analoguey Input selection for Torque reference when Control Place=1 (Local IO Control) Analogue Input selection
for PT100 type tempera- ture sensor 1. No of PT100 elements in series. Analogue Input selection for PT100 type tempera- ture sensor 2. No of PT100 elements in
series. 0=1*PT100, 1=2*PT100, 2=3*PT100. Min. value of signal se­lected for AI1. This corre-
sponds to +0V/0/4mA
Max. value of signal se­lected for AI1. This corre-
sponds to +10V/20mA
Minimum voltage or Cur- rent at AI1.0=0V/0mA, 1=4mA
P2.2.2.10 AI1 Filter Time 0.01 10.00 s 0.01 1 1228
P2.2.2.11 AI2 RefScale Min -30000 30000 1 0 1230
P2.2.2.12
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AI2 RefScale
Max
-30000 30000 1 1000 1229
## Sec
Min. Value of Signal se­lected for AI2.This corre-
sponds to +0V/0/4mA
lected for AI2.This corre­sponds to +10V/20mA
6
Minimum Voltage or Cur-
P2.2.2.13 AI2 Minimum 0 1 1 0 1231
P2.2.2.14 AI2 Filter Time 0.01 10.00 s 0.01 1 1232
P2.2.2.15
P2.2.2.16
AI1 signal selec-
tion
AI2 signal selec-
tion
0 D.10 1 10 377
0 D.10 1 11
rent at AI2.0=0V/0mA, 1=4mA Filter time for AI2 in ###.
## Sec.
TTF programming. See chapter 6.3 TTF programming. See chapter 6.3
Table 7. Analogue Input parameters, G2.2.2
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Code
Parameter
Min
Max
Unit
Default
Cust
ID
Note
AI3 custom mini-
Custom range always
0 1
Selects the value that
Code
Parameter
Min
Max
Unit
Default
Cust
ID
Note
AI4 custom maximum
Custom range always
0 1
6.4.4.3 Analogue input 3 (Control keypad: Menu M2  G2.2.4)
P2.2.4.1 AI3 signal selection 0.1 E.10 0.1
P2.2.4.2 AI3 filter time 0,000 32,000 s 0,000 142 0=No filtering
P2.2.4.3
P2.2.4.4
P2.2.4.5 AI3 signal inversion 0 1 0
P2.2.4.6
P2.2.4.7
P2.2.4.8 AI3 Controlled ID 0 10000 0
mum setting
AI3 custom maxi-
mum setting
AI3 reference scal-
ing, minimum value
AI3 reference scal-
ing, maximum value
-160,00 160,00 % 0,00
-160,00 160,00 % 100,00
-32000 32000 0
-32000 32000 0
1037
1038
1509
Slot . Board input No.
141
If 0.1 ID61 can be con- trolled from FB
144
active. See ID326 Custom range always
145
active. See ID327
151
=Not inverted =Inverted
Selects the value that corresponds to the min. reference signal
corresponds to the max. reference signal Select parameter that you want to control by ID
number.
Table 4-8. Analogue input 3 parameters, G2.2.4
**Remember to place jumpers of block X2 accordingly. See NX User's Manual, chapter 6.2.2.2
6.4.4.4 Analogue input 4 (Control keypad: Menu M2  G2.2.5)
P2.2.5.1 AI4 signal selection 0.1 E.10 0.1
P2.2.5.2 AI4 filter time 0,000 32,000 s 0,000 153 0=No filtering
P2.2.5.3
P2.2.5.4
P2.2.5.5 AI4 signal inversion 0 1 0
P2.2.5.6
P2.2.5.7
P2.2.5.8 AI4 Controlled ID 0 10000 0
AI4 custom minimum
setting
setting
AI3 reference scaling,
minimum value
AI3 reference scaling,
maximum value
-160,00 160,00 % 0,00
-160,00 160,00 % 100,00
-32000 -32000 0
-32000 32000 0
152
155
156
162
1039
1040
1510
Slot . Board input No. If 0.1 ID61 can be con- trolled from FB
Custom range always active. See ID326
active. See ID327
=Not inverted =Inverted
Selects the value that corresponds to the min. reference signal Selects the value that corresponds to the max. reference signal Select parameter that you want to control by
ID number.
Table 4-9. Analogue input 4 parameters, G2.2.5
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Code
Parameter
Min
Max
Unit
Step
Default
ID
Note
Select the signal for con-
Select the signal for con-
6.4.5
Output signals (Control keypad: Menu M2  G2.3)
6.4.5.1
P2.3.1.10 DO10 (ID.BitNo.) 0.00 2000.15 0.01 0000.00 1423
P2.3.1.11 DO11 (ID.BitNo.) 0.00 2000.15 0.01 0000.00 1427
P2.3.1.12 DO12 (ID.BitNo.) 0.00 2000.15 0.01 0000.00 1428
P2.3.1.13 DO13 (ID.BitNo.) 0.00 2000.15 0.01 0000.00 1429
P2.3.1.1 DO1 (ID.BitNo.) 0.00 2000.15 0.01 1162.00 1216
P2.3.1.2 DO2 (ID.BitNo.) 0.00 2000.15 0.01 1162.00 1217
P2.3.1.3 DO3 (ID.BitNo.) 0.00 2000.15 0.01 1163.00 1218
P2.3.1.4 DO4 (ID.BitNo.) 0.00 2000.15 0.01 0000.00 1385
P2.3.1.5 DO5 (ID.BitNo.) 0.00 2000.15 0.01 0000.00 1386
P2.3.1.6 DO6 (ID.BitNo.) 0.00 2000.15 0.01 0000.00 1390
P2.3.1.7 DO7 (ID.BitNo.) 0.00 2000.15 0.01 0000.00 1391
P2.3.1.8 DO8 (ID.BitNo.) 0.00 2000.15 0.01 0000.00 1395
P2.3.1.9 DO9 (ID.BitNo.) 0.00 2000.15 0.01 0000.00 1396
Table 10 Digital Output parameters, G2.3.1
Digital output (Control keypad: Menu M2 G2.3.1)
Select the signal for con­trolling DO1. The parame­ter is set in a format xxxx.yy where xxxx is the ID number of a signal (in this case 1162 is ID number of Main status word) and yy is the bit no. (in this case bit
0). Thus the default value is programmed to ID1162 bit 00 means Drive Ready.
trolling DO2. The parame­ter is set in a format xxxx.yy where xxxx is the ID number of a signal (in this case 1162 is ID number of Main status word) and yy is the bit no. (in this case bit
02). Thus the default value is programmed to ID1162 bit 02 means Drive Run-
ning.
Select the signal for con­trolling DO3. The parame­ter is set in a format xxxx.yy where xxxx is the ID number of a signal (in this case 1163 is ID number of auxiliary status word) and yy is the bit no. (in this case bit 03). Thus the default value is programmed to ID1163 bit 03 means DC Bus charging OK (pulse). Select the signal for con-
trolling DO4. Select the signal for con­trolling DO5. Select the signal for con­trolling DO6. Select the signal for con­trolling DO7. Select the signal for con­trolling DO8. Select the signal for con­trolling DO9. Select the signal for con­trolling DO10. Select the signal for con­trolling DO11. Select the signal for con­trolling DO12.
trolling DO13.
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6
Code
Parameter
Min
Max
Unit
Step
Default
ID
Note
Minimum voltage or cur-
Maximum value of the sig-
Code
Parameter
Min
Max
Unit
Step
Default
ID
Note
Minimum voltage or cur-
Maximum value of the sig-
6.4.5.2 Analogue output 1 (Control keypad: Menu M2  G2.3.2)
P2.3.2.1 AO1 terminal 0 59 1 10 463
P2.3.2.2 AO1 Signal ID 0 2000 1 0 1233
P2.3.2.3 AO1 Offset 0 1 1 0 1234
P2.3.2.4 AO1 Filter 0.02 10.00 S 0.01 10.00 1235 Filter time for AO1
P2.3.2.5 AO1 Max Value -30000 30000 1 1500 1236
P2.3.2.6 AO1 Min Value -30000 30000 1 0 1237
TTF programming. See chapter 6.3 Set the ID no. Of a signal
to be connected to AO1.
rent at AO1. 0= OV/0mA. 1= 2v/4mA
nal selected for AO1. This will correspond to +10V/
20mA. Minimum value of the sig-
nal selected for AO1. This will correspond to 0V/0mA
or 2V/4mA depending on AO1 Offset.
Table 11. Analogue output parameters, G2.3.2
6.4.5.3 Analogue output 2 (Control keypad: Menu M2  G2.3.3)
P2.3.3.1 AO2 terminal 0 59 1 10 471
P2.3.3.2 AO2 Signal ID 0 2000 1 0 1500
TTF programming. See chapter 6.3 Set the ID no. Of a signal
to be connected to AO2.
P2.3.3.3 AO2 Offset 0 1 1 0 475
P2.3.3.4 AO2 Filter 0.02 10.00 S 0.01 10.00 472 Filter time for AO2
P2.3.3.5 AO2 Max Value -30000 30000 1 1500 1501
P2.3.3.6 AO2 Min Value -30000 30000 1 0 1502
rent at AO2. 0= OV/0mA. 1= 2v/4mA
nal selected for AO2. This will correspond to +10V/
20mA.
Minimum value of the sig­nal selected for AO2. This will correspond to 0V/0mA
or 2V/4mA depending on AO2 Offset.
Table 12 Analogue output parameters, G2.3.3
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Code
Parameter
Min
Max
Unit
Step
Default
ID
Note
Minimum voltage or cur-
Maximum value of the sig-
Code
Parameter
Min
Max
Unit
Step
Default
ID
Note
Constant speed reference 2.
6.4.5.4 Analogue output 3 (Control keypad: Menu M2  G2.3.4)
P2.3.4.1 AO3 terminal 0 59 1 10 478
P2.3.4.2 AO3 Signal ID 0 2000 1 0 1503
P2.3.4.3 AO3 Offset 0 1 1 0 482
P2.3.4.4 AO3 Filter 0.02 10.00 S 0.01 10.00 480 Filter time for AO3
P2.3.4.5 AO3 Max Value -30000 30000 1 1500 1504
P2.3.4.6 AO3 Min Value -30000 30000 1 0 1505
TTF programming. See chapter 6.3 Set the ID no. Of a signal
to be connected to AO1.
rent at AO3. 0= OV/0mA. 1= 2v/4mA
nal selected for AO3. This will correspond to +10V/
20mA.
Minimum value of the sig­nal selected for AO3. This will correspond to 0V/0mA
or 2V/4mA depending on AO3 Offset.
Table 13 Analogue output parameters, G2.3.4
6.4.6
Reference handling (Control keypad: Menu M2 G2.4)
P2.4.1 Spd Ref Filter 0 5000 ms 1 0 324
P2.4.2 Const Ref 1
Speed_
Min
Speed_
Max
rpm 1 0 1239
Filter time for the speed
reference in ms
Constant speed reference 1. Normally used for forward inching
P2.4.3 Const Ref 2
P2.4.4 CriticalSpeedLow 0
P2.4.5 CriticalSpeedHigh 0
P2.4.6 Speed Share -300.00 300.00 % 0.01 100.00 1241
P2.4.7 FBRef Scale 10 30000 1 20000 1242
P2.4.8 Tref Source Sel 0 3 1 0 641
P2.4.9 Tref Filter 0 5000 ms 1 0 1244
P2.4.10 Tref Hysteresis -300.0 300.0 % 0.1 0.0 1245
P2.4.11 Tref Dead Zone -300.0 300.0 % 0.1 0.0 1246
Speed_
Min
Speed_
Max
Max_
Speed
Max_
Speed
rpm 1 0 1240
Rpm 1 0 509
Rpm 1 0 510
Normally used for reverse inching Low limit for critical speed range High limit for critical speed range Speed share as percentage
of speed reference.
This will correspond to par.
G3.1 Process Speed. Source for the torque refer­ence.
0=None 1=Master 2=Fieldbus 3=Analogue I/P Filter time for the torque
reference in ms
Hysteresis for the torque
reference in ####.#
%.100.0% ~motor nominal torque. Dead zone in % where the torque reference will be considered as zero. 100.0% ~motor nominal torque.
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6
Flux reference in %.100%
Code
Parameter
Min
Max
Unit
Step
Default
ID
Note
P2.5.2
Decel Time 1
0.0
3000.0
s
0.1
10.0
104
Deceleration Time in sec
The scale for the torque reference chain and all sig- nals related to torque.
P2.4.12 TorqueRef Scale 0 1 1 0 1247
P2.4.13 Load Share 0.0 400.0 % 0.1 100.0 1248
P2.4.14 Tref Ramp Time 0.0 30000 ms 1 0 1249
0= 1000 corresponds to mo­tor nominal torque. 1= 10000 corresponds to motor nominal torque Load share for the torque
reference in %. E.g. 50%
means 50% of the given torque reference is used by the torque reference chain. The ramp time in ms for nominal torque reference change.
P2.4.15 Flux Reference 10.0 150.0 % 0.1 100.0 1250
P2.4.16 Above Spd Limit 0
P2.4.17 Speed Step -2000 2000 1 0 1252
P2.4.18 Torque Step -300.0 300.0 % 0.1 0.0 1253
Speed_
Max
rpm 1 0 1251
equals rated flux of the drive. The speed limit above which bit10 of the status word will be TRUE Step speed refer. relative to process speed. 20000 =
P2.1.7 Process speed
Torque step in % of nom. torque of the motor
Table 14 Ref Handling parameters, G2.4
6.4.7
Ramp functions (Control keypad: Menu M2 G2.5)
P2.5.1 Accel Time 1 0.0 3000.0 s 0.1 10.0 103 Acceleration Time in sec
Smooth ratio for S curves for Acc Dec Ramp
P2.5.3 S Ramp AccDec 0 100 % 1 0 500
P2.5.4 Emstop Ramp 0.0 3000.0 s 0.1 10.0 1256
P2.5.5 Emstop Delay 0.00 320.00 s 0.01 0 1254
P2.5.6
P2.5.7
P2.5.8 S Ramp Const Spd 0 100 % 1 0 1259
ConstSpd Acc-
Time
ConstSpd Dec-
Time
0.0 3000.0 s 0.1 5.0 1257
0.0 3000.0 s 0.1 5.0 1258
0=Linear Ramps 100=Full Acc/Dec inc/dec
times.
Deceleration time in
Emergency Stop
Delay in activation of emergency stop ramp after emergency stop is active Acceleration time for Constant Speed 1 and 2 Deceleration time for Constant Speed 1 and 2 Smooth ratio for S-curves of Const Speed ramp 0=Linear ramps 100=Full Acc/Dec inc/dec 0=linear ramps 100=full acc/dec inc/dec
times
Table 15 Ramp Function parameters, G2.5
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Code
Parameter
Min
Max
Unit
Step
Default
ID
Note
1.15*nom
Brake chopper operation
Enables or disables the
Code
Parameter
Min
Max
Unit
Step
Default
ID
Note
Motor voltage (%*Motor
6.4.8
Drive control (Control keypad: Menu M2 G2.6)
Place to control the drive operation.
P2.6.1 Control Place 0 2 1 1 2
P2.6.2 Brake Chopper 0 3 1 0
0=FieldBus
125
1=IO 2=Panel/ PC Tool
504
P2.6.3 BrkChopper Level 0 1500 V 1
P2.6.4 Brk Res Load Lim 0.0 300.0 % 0.1 5.0 1268
P2.6.7 Restart Delay 0.000 60.000 s 0.001 1424
P2.6.8 PWM Synch 0 1 1 0 1399
DC Volt
1267
Table 16 Drive Control parameters, G2.6
6.4.8.1 Drive control/Open Loop Ctrl (Control keypad: Menu M2  G2.6.5)
P2.6.5.1 U/f Ratio Select 0 3 1 0 108
level in volts Generator side torque limit to avoid overheating of the brake resistor dur­ing continuous braking. This is active when Brake Chopper is selected and there is no emergency stop active and drive is not decelerating. After coast stop the re­starting of the drive is disabled for this time.
PWM synchronisation for multiple winding master follower.
U/F ratio selection. 0=Linear 1=Squared 2=Programmable
P2.6.5.2 U/f Zero Point V 0.00 105.00 % 0.01 0.00
P2.6.5.3 U/f Mid Point V 0.00 105.00 % 0.01 100.00
P2.6.5.4 U/f Mid Freq 0.00 320.00 Hz 0.01 50.00
P2.6.5.5
P2.6.5.6
P2.6.5.7
U/f Optimiza-
tion
DC Brake
Speed
DC Brake Cur-
rent
Nominal Voltage) at pro-
606
grammable U/F curve zero point 10.0 ...105.00 % * MotorNomVoltage Motor voltage (%*Motor Nominal Voltage) at pro­grammable U/F curve
middle point (1000...10500)
605
equals (10.0 ...105.00) % * MotorNomVoltage Programmable U/F curve middle point, f[Hz] = UF­MidPoint/FreqScale Range
604
[0...FieldWeakeningPoint] If FreqScale=100 then 5000 equals 50.00 Hz
0 1 1 0 109 U/F optimization control
0
0
MotorNom
Speed
Motor Cur-
rentMax
rpm 1 0
A
Below this speed DC brak-
515
ing will be active.
DC Braking current
507
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FluxBrakeCur-
Motor Cur-
Code
Parameter
Min
Max
Unit
Step
Default
ID
Note
Gain for I term of under
P2.6.5.8 DC Brake Time 0 20000 ms 1 0
P2.6.5.9 Flux Brake 0 1 1 0 520
P2.6.5.10
P2.6.5.11 TorqStab Kp 0 1000 1 1412 Gain for torque stabilator
P2.6.5.12
P2.6.5.13
P2.6.5.14 Flux Stab Kp 0 32000 1 1410 Gain for flux stabilator
P2.6.5.15 Flux Stab Filt 0 32000 1 1411
P2.6.5.16
P2.6.5.17
P2.6.5.18
rent
TorqStab Damp
TC
TorqStab Kp
FWP
Make Flux
Time
MakeFluxVolt-
age
MeasRsVolt
Drop
0
0 1000 1 1413
0 1000 1 1414
0.000 60.000 s 0.001 0.200 660
0.00 120.00 % 0.01 2.01 661
0 65535 1 0 662
rentMax
A 0 519 Flux braking current
508
Flux braking control 0 = Disable 1 = Enable
Damping time constant for torque stabilator Gain for torque stabilator at FWP
Filter time constant for flux stabilator Time to magnetise the
motor
Magnetising voltage in
###.## % of motor nomi-
nal voltage. Measured voltage drop at stator resistance between two phases with nominal current of the motor. This is estimated during ID
Run.
Table 17 Drive Control/Open Loop Ctrl parameters, G2.6.5
6.4.8.2 Drive control/UV/OV ctrl, stab (Control keypad: Menu M2  G2.6.6)
P2.6.6.1 Undervolt Ctrl 0 1 1 0 608
P2.6.6.2 Uvolt Ref Sel 0 1 1 1 1260
P2.6.6.3 Undervolt Kp 0 32767 1 1415
P2.6.6.4 Undervolt Ti 0 32767 1 1416
P2.6.6.5 Over volt Ctrl 0 2 1 0 607
P2.6.6.6 Overvolt Ref Sel 0 2 1 1 1262
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Under voltage controller 0=Off, 1=On. Applicable in open loop and closed loop
control.
Selection of under voltage Reference for Under­voltage Controller. 1= Un­derVoltageRef =0.8* Esti­matedDCNomVoltage Gain for the P term of Un­der voltage controller
voltage controller Over voltage controller 0=Off, 1=On with no Ramp, 2=On with ramp. Applica-
ble in Open Loop and closed loop Control.
(BrCh=ON <=> Brake­Chopper is in use BrCh=OFF <=> Brake­Chopper is not in use) 0 = OverVoltageRef = OverVoltageRefMax, if BrCh=ON = BrakeChopperLevelMax, if BrCh=OFF BrakeChopperRef = Bra­keChopperLevelMax 1 = OverVoltageRef =
1.25*EstimatedDCNo
6
Gain for I term of the over-
Code
Parameter
Min
Max
Unit
Step
Default
ID
Note
P2.6.6.7 OverVolt Kp 1468
P2.6.6.8 OverVolt Kp Add 1425
P2.6.6.9 OverVolt Ti 1409
P2.6.6.10 VoltStab Kp 1417
P2.6.6.11 VoltStab TC 1418
Table 18. Drive Control/UV/OV Ctrl, Stab Parameters, G2.6.6
6.4.9
Motor control (Control keypad: Menu M2 G2.7)
P2.7.1 Start Function 0 1 1 0 505
P2.7.2 Stop Function 0 1 1 0 506
P2.7.3 Emstop Mode 0 3 1 1 1276
P2.7.4 Motor Ctrl Mode 0 5 1 0 600
P2.7.5 Torque Select 1 5 1 1 1278
P2.7.6 CurrentControlKp 1 10000 1 4000 617
P2.7.7 CurrentControlTi 0.1 100.0 ms 0.1 1.5 1400
P2.7.8 Switching Freq 1.0
P2.7.9 Dynamic Damp Kp 0.00 100.00 % 0.01 0 1406
P2.7.10 Dynamic Damp TC 0 32000 ms 1 0 1407
P2.7.11 DC Magn Current 0.0
Switching
FreqMax
Motor
Nom
Current
KHz 0.1 601 Switching frequency.
A 627
Gain for P term of over­voltage controller Addition gain for P term of overvoltage controller till FWP.
voltage controller. Gain for the voltage stabi­lator Damping rate for the volt­age stabilator.
0=Starts from 0-speed, 1=Flying start 0=Coast stop 1=Ramp stop
Stop function in Emer­gency Stop
0=Coast Stop 1=Ramp stop 2=Torque limit Stop 3=Constant Power Stop 0=Open Loop Freq ctrl, 1=Open Loop Speed crtl 2=Open Loop Torque crtl 3=Closed Loop speed/ torque Control as per
P2.7.5
4=AOL Speed Control 5=AOL Torque Control 1=Speed Control 2=Torque Control 3=Min of torque ref and
SPC Out
4=Max of torque ref and
SPC Out 5=Window Control Current controller p-gain (0 ... 10000) Current controller inte-
grator time constant (0 ...
1000) = 0...100.0 ms
Dynamic damping gain when parameter 2.7.5 Torque Select is greater than 1. 1.00 means nomi­nal torque for nominal
speed difference.
Bandpass filter time con­stant for dynamic damp­ing. 0 means static damp­ing proportional to fre­quency error.
Constant DC Magnetiza-
tion Current
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Code
Parameter
Min
Max
Unit
Step
Default
ID
Note
Code
Parameter
Min
Max
Unit
Step
Default
ID
Note
P2.7.12 DC Magn Time 0 10000 ms 1 0 628
P2.7.13 Start 0Speed Time 0 32000 ms 1 100 615
P2.7.14 Stop 0SpeedTime 0 32000 ms 1 100 616
P2.7.15 Stop State Flux 0 150.0 % 1 100.0 1401
P2.7.16 Flux Off Delay -1 32000 s 1 0 1402
Table 19. Motor control parameters, G2.7
6.4.9.1 PMSM Control (Control keypad: Menu M2  G2.7.17)
P2.7.17.1 Flux Control Kp 0.00 320.00 % 0.01 5.00 651
P2.7.17.2 Flux Control Ti 0.0 100.0 ms 0.1 5.0 652
P2.7.17.3 RsIdentification 0 1 1 0 654
P2.7.17.4 Modulation Index 0 200 % 1 100 655
P2.7.17.5 EncAngleOffset 0 65535 1 0 649
Table 20. PMSM control parameters, G2.7.17
Constant DC magn. time [ms] in ramp start Time of zero speed ref at start in ms, (0 ...32000) Time of zero speed ref at ramp stop in ms, (0
...32000)
The % of rated flux main­tained after the motor is stopped for the time Flux Off Delay. The time in seconds for which the flux will be maintained in the motor. Setting this value to –1 will keep the Stop State Flux continuously.
Gain for the flux control-
ler in %.
Integral time constant for flux current controller in
ms.
Stator resisatnce identifi­cation during every start. 0= Disabled 1=Enabled. Modulation index in % for closed loop operation. Low word of (endat) en­coder angle correspond­ing to shaft 0 position. This parameter is only for monitoring and back up
purpose. It is used only with absolute encoders .
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Code
Parameter
Min
Max
Unit
Step
Default
ID
Note
Speed below which Bit 11 Maximum limit of the
Torque limit for the gen-
Max Braking Power Limit
6.4.10 Limit settings (Control keypad: Menu M2  G2.8)
P2.8.1 Zero Speed Level 0
P2.8.2 Zero Speed Mon 0 1 1 1 1284
P2.8.3 Speed Maximum -10000 10000 rpm 1 1440 1285
P2.8.4 Speed Minimum -10000 10000 rpm 1 0 1286
Motor
P2.8.5 Current Limit
P2.8.6 Torque Limit Mot 0.0 300.0 % 0.1 300.0 1287
P2.8.7 Torque Limit Gen 0.0 300.0 % 0.1 300.0 1288
P2.8.8 SPC OUT Limit 0.0 300.0 % 0.1 300.0 1382
P2.8.9 Power Limit Mot 0.0 300.0 % 0.1 300.0 1289
P2.8.10 Power Limit Gen 0.0 300.0 % 0.1 300.0 1290
P2.8.11 PullOutTorque 0.0 1000.0 % 0.1 250.0 1291
P2.8.12 System Inertia 0 30000 kgm2 1 0 1292
Cur-
rentMin
Motor
NomSpeed
Motor
CurrMax
rpm 1 15 1283
A 0.1 107
of Auxiliary Status Word becomes TRUE Monitoring of Zero speed is based on 0=Speed Ref, 1=Speed Actual
Speed reference
Minimum Limit for the
Speed Reference
Maximum Total Current
Limit.
Torque limit for the mo­toring side.
erator side. Absolute maximum limit for the speed controller
output in closed loop con­trol in % of motor nomi-
nal torque. Power limit for motor
side
Power limit for generator
side
Pull Out Torque limit of the motor Inertia of the system in kgm2.
P2.8.13 Max Brake Power 0.000 30.000 kW
P2.8.14 Max Braking Torq 1 30000 Nm 1 1 1294
0.00 1
0.000 1293
Table 21 Limit setting parameters, G2.8
in Constant Power Emer-
gency Stop
Max Braking Torque of the motor in Constant Power Emergency Stop
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Code
Parameter
Min
Max
Unit
Step
Default
ID
Note
Speed controller P gain (0
Relative gain (%)of SPC Kp
Load drooping time in ms.
Window_
Window OFF limit in RPM
6.4.11 Speed control (Control keypad: Menu M2  G2.9)
P2.9.1 SPC Kp 1 1000 1 30 613
P2.9.2 SPC Ti 0 32000 ms 1 300 614
P2.9.3 Kp Min 0 100 % 1 100 1295
P2.9.4 Min Point 0 100.0 % 0.1 0.0 1296
P2.9.5 Min Filt 0 1000 ms 1 0 1297
P2.9.6 SPC Kp FWP 1 200 % 1 100 1298
P2.9.7 SPC Kp N0 0 100 % 1 100 1299
P2.9.8 N0 Point
P2.9.9 N1Point
P2.9.10
P2.9.11 Accel Comp Filt 0 1000 ms 1 0 1303
P2.9.12 LoadDrooping 0.00 100.00 % 0.01 0.00 620
Mech AccComp
TC
Speed_
Min
Speed_
Min
0.00 300.00 s 0.01 0.00 1302
Speed_
Max
Speed_
Max
rpm 1 0 1300
rpm 1 0 1301
…1000) Speed controller integra­tor time constant
0...32000ms
if torque is below G2.9 Torque Limit for adaptive SpeedControl_Kp (1000 = nominal) Filtering TC for Speed
Control_Kp in ms
Relative final gain of speed controller at field weaken­ing in % of SPC Kp.<100 reduces gain, >100 in­creases gain above FWP
Relative gain (%) below SPC Kp N0 Point Init:=100 Below this speed N0 the speed controller gain will
be SPC Kp N0
Above this speed N1 speed controller gain will be SPC
Kp
Mechanical time constant for acceleration compen­sation in Sec (0...300 s) Filter time constant for Acceleration compen­sation in ms Load Drooping = 0 ...
100.00% of nominal speed at nominal torque
P2.9.13 Drooping Time 0.00 327.67 s 0.01 0.00 656
P2.9.14 Window Pos RPM 0
P2.9.15 Window Neg RPM 0
P2.9.16 Window Off Pos 0
P2.9.17 Window Off Neg 0
P2.9.18 Slip Adjust 0 500 % 1 100 619 Slip adjust 0...500%
P2.9.19 Warm Motor Slip 0 500 % 1 100 1405
P2.9.20 Speed Error Filt 0 1000 ms 1 0 1311
P2.9.21 Speed Act Filter 0.0 250.0 ms 0.1 0.0 1308
Table 22 Speed control parameters, G2.9
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Motor-
NomSpeed
Motor-
NomSpeed
Window_
Width_
Positive
Width_
Negative
rpm 1 0 1304
rpm 1 0 1305
rpm 1 0 1306
rpm 1 0 1307
Value 0 means static or continuous drooping.
Window width in RPM for positive direction Window width in RPM for negative direction Window OFF limit in RPM for hysteresis in Window ctrl in positive direction
for hysteresis in Window ctrl in Negative direction
Relative slip adjust for the motor at nominal temp. Filter time for the speed
error
Filter time for the meas­ured speed from the en-
coder.
6
Code
Parameter
Min
Max
Unit
Step
Default
ID
Note
Code
Parameter
Min
Max
Unit
Step
Default
ID
Note
6.4.12
P2.10.1 Oscill Damp Sel 0 2 1 0 1310
P2.10.2 Oscill Freq 0.0 450.0 Hz 0.1 0.0 1313
P2.10.3 Oscill Damp Gain 0.0 100.0 % 0.1 0.0 1314
P2.10.4 Phase Shift 0 360 Deg 1 0 1315
Oscillation damp (Control keypad: Menu M2 G2.10)
Resonance damper selec­tor
0 = Not in Use 1 = BandPass 2 = BandStop + BandPass Resonance damper natu­ral frequency 1.0...450.0 Hz 0 = Not in use Resonance damper damp­ing gain at notch fre­quency 0 ... 100.0% Resonance Damper Phase shift at Notch frequency
0...360 deg
Table 23. Oscillation damping parameters, G2.10
6.4.13 Brake & fan control (Control keypad: Menu M2G2.11)
P2.11.1 Brake Lift Delay 0 1000 ms 1 100 352
P2.11.2 Brake In Emstop 0 1 1 0 1318
P2.11.3 Brake In Fault 0 1 1 0 1319
P2.11.4 Mot Fan OffDelay 0.00 300.00 s 0.01 20.00 1320
Table 24. Brake and fan control parameters, G2.11
Delay for getting the ac­knowledgement of mech. brake open Selection of mechanical brakes closing on emer-
gency stop.
0=Brakes applied at zero speed (par. 3.8.1) 1=brakes are applied im­mediately on emergency
stop
Selection of mechanical brakes closing on fault in drive 0=Brakes applied at zero speed (par. 3.8.1) 1=brakes are applied im­mediately on Fault Motor fan off delay
###.## Seconds
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Code
Parameter
Min
Max
Unit
Step
Default
ID
Note
0=None
Source of speed reference
Code
Parameter
Min
Max
Unit
Step
Default
ID
Note
Max time for stall protec-
6.4.14 Master Follower (Control keypad: Menu M2 G2.12)
1=Master 2=Follower (Speed or
P2.12.1 M/F Mode 0 2 1 0 1324
P2.12.2 Follower SpRef 0 2 1 0 1327
P2.12.3
Follower Start Delay
0.00 327.67 s 0.10 0.00 1398
Table 25 Master Follower parameters, G2.12
Torque follower mode can be selected using the pa­rameter P3.7.5 Torque
Select).
for the drive if Par 3.14.1=2 Follower 0=Drive´s own reference 1=Master speed reference before Ramp 2=Master speed reference after Ramp.(Follower Drive ramp is bypassed in this case) Delay in starting the multi­ple wind current follower after the master is started.
6.4.15 Protections (Control keypad: Menu M2 G2.13)
Operation in case of Ana-
P2.13.1 AI <4mA 0 2 1 0 700
P2.13.2 Panel Commn. 1 2 1 1 1329
P2.13.3 External Fault 0 2 1 2 701
P2.13.4 Input Ph. Superv 0 1 1 0 730
P2.13.5 Output Ph. Superv 0 2 1 0 702
P2.13.6 Earth Fault 0 1 1 0 703
P2.13.7 Earth Fault Curr 0.0 100.0 % 0.1 50.0 1333
P2.13.8 Earth Fault Delay 0 5000 ms 1 800 1334 Earth fault wait time in ms
P2.13.9 Motor Stall 0 2 1 1 709
P2.13.10 Stall Current 0.0
P2.13.11 Stall Freq Lim 0.00
Motor
NomCurr
Motor
NomFreq
A 0.1 10.0 710
Hz 0.01 25.00 712
logue Input less than its Minimum value Operation in case Control Place=2 and keypad stops communicating Select the action in case of External fault Operation in case of Input Phase loss. 0 = supervision OFF 1 = supervision ON Operation in case of motor phase loss Operation in case of Earth Fault Max. level for Earth cur-
rent in % of unit current.
Operation in case of Motor stall. 0=OFF 1=Warning 2=Trip Current limit of motor stall
protection
Max frequency for stall protection, f[Hz] = Stall- Frequency/FreqScale
P2.13.12 Stall Time Lim 1.00 120.00 s 0.01 15.00 711
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tion to operate in seconds
6
Encoder fault
Actio on thermistor fault
P2.13.13 Thermistor 0 2 1 0 732
0= No Action 1= Warnig 2= Fault
P2.13.14 Encoder Fault 0 1 1 0 1353
P2.13.15 Mech Brake Fault 1 2 1 2 1316
P2.13.16 Follower TimeOut 0.10 5.00 s 0.01 0.10 1352
P2.13.17
P2.13.18 PT100 Num In Use 0 3 1 0 739
P2.13.19 PT100 AlarmLimit -30 200
P2.13.20 PT100 Fault Limit
P2.13.21 MotTempCompen 0 2 1 0 1426
P2.13.22
P2.13.23
P2.13.24 Zero Spd Cooling 0.0 100.0 % 0.1 40.0 706
P2.13.25 Motor Duty Cycle 0 300 % 1 100 708 Motor Duty Cycle in %
P2.13.26 Underload Prot 0 2 1 0 713
P2.13.27 Speed Zero Load 0.0 300.0 % 0.1 0.0 714
FB WatchdogDe-
lay
Motor CalcTemp-
Prot
ThermalTime
Const
0 2.00 s 0.01 0.05 1354
°C
PT100
Alarm
Limit
0 2 1 0 704
1 200 min 1 45 707
200
°C
1 110 1347
1 120 1348
0=Disable 1=Enable Action on mechanical brake fault. This fault is enabled only if digital input for mechanical brake ac­knowledgement is se-
lected.
1= Warning 2= Fault Delay time for master fol­lower communication Fault. Fieldbus watchdog delay.If set to 0 watchdog function is disabled. Select the number of PT100 channels used on OPTB8 board. There are three channels. Select the temp. limit for PT100 sensor above which PT100 Temp. alarm is gen­erated. Note that PT100 can be connected through ana­logue input as explained in the manual or through OPTB8 card for PT100. The limit is common for all. Select the temp. limit for PT100 sensor above which PT100 Temp. fault is gen­erated. Note that PT100 can be connected through ana­logue input as explained in the manual or through OPTB8 card for PT100. The limit is common for all. Motor temperature com­pensation. 0= Disabled 1= From TS1 temp 2= From Ts2 temp. Operation in case of Motor thermal protection Motor Thermal Time Con­stant in minutes, (1... 200) Motor cooling ability at zero speed unit in %
Operation in case of Un­derload. 0=OFF, 1=warning, 2=trip Underload load curve at zero freq,unit
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6
Code
Parameter
Min
Max
Unit
Step
Default
ID
Note
P2.14.12
Flux Curve 120%
0.0
200.0
%
0.1
120.0
1366
Flux linearization point 12
P2.14.15
Flux Curve 150%
0.0
200.0
%
0.1
150.0
1369
Flux linearization point 15
Code
Parameter
Min
Max
Unit
Step
Default
ID
Note
P2.13.28 Speed Nom Load 0.0 300.0 % 0.1 0.0 1341
Motor Nom-
SpeedMax
rpm 1 1440 1342
P2.13.29
UnderLdSpeed
Nom
0
Underload load curve at nominal freq,unit
Speed limit value for Un- derload protection
Table 26. Protection parameters, G2.13
6.4.16 Flux reference handling (Control keypad: Menu M2  G2.14)
P2.14.1 Flux Curve 10% 0.0 200.0 % 0.1 10.0 1355 Flux linearisation point 1 P2.14.2 Flux Curve 20% 0.0 200.0 % 0.1 20.0 1356 Flux linearisation point 2 P2.14.3 Flux Curve 30% 0.0 200.0 % 0.1 30.0 1357 Flux linearisation point 3 P2.14.4 Flux Curve 40% 0.0 200.0 % 0.1 40.0 1358 Flux linearisation point 4 P2.14.5 Flux Curve 50% 0.0 200.0 % 0.1 50.0 1359 Flux linearisation point 5 P2.14.6 Flux Curve 60% 0.0 200.0 % 0.1 60.0 1360 Flux linearisation point 6 P2.14.7 Flux Curve 70% 0.0 200.0 % 0.1 70.0 1361 Flux linearization point 7 P2.14.8 Flux Curve 80% 0.0 200.0 % 0.1 80.0 1362 Flux linearization point 8
P2.14.9 Flux Curve 90% 0.0 200.0 % 0.1 90.0 1363 Flux linearization point 9 P2.14.10 Flux Curve 100% 0.0 200.0 % 0.1 100.0 1364 Flux linearization point 10 P2.14.11 Flux Curve 110% 0.0 200.0 % 0.1 110.0 1365 Flux linearization point 11
P2.14.13 Flux Curve 130% 0.0 200.0 % 0.1 130.0 1367 Flux linearization point 13 P2.14.14 Flux Curve 140% 0.0 200.0 % 0.1 140.0 1368 Flux linearization point 14
Table 27. Flux reference handling parameters, G2.14
6.4.17 Startup torque (Control keypad: Menu M2  G2.15)
P2.15.1 Startup TorqueSel 0 3 1 0 621
P2.15.2 Startup Torq Time 0 10000 ms 1 0 1371
P2.15.3 Startup Torq FWD -300.0 300.0 % 0.1 0.0 633
P2.15.4 Startup Torq REV -300.0 300.0 % 0.1 0.0 634
P2.15.5 Torq Memory Srce 0 2 1 1 1374
P2.15.6 Torq Memory Ref -300.0 300.0 % 0.1 0.0 1375
Table 28. Start-up Torque parameters, G2.15
0 = Not in use 1 = Torque Memory, 2 = Torque Reference 3 = Startup Torque FWD/REV Maximum time for startup torque in ms, (0 ...10000) StartupTorqueReference to forward direction -300.0 ...300.0% of motor nominal torque StartupTorqueReference to reverse direction -300.0
...300.0%.
Source for torque mem­ory. At the next start the same startup torque ref­erence will be used. Fixed reference for the torque memory
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Code
Parameter
Min
Max
Unit
Step
Default
ID
Note
Filter in ms for monitoring
Code
Parameter
Min
Max
Unit
Step
Default
ID
Note
P2.17.10
PD OUT2 ID
0
65535
1 1163
853
Aux Control Word
P2.17.13
PD OUT5 ID
0
65535
1 15
856
DIN Status Word 1
Code
Parameter
Min
Max
Unit
Step
Default
ID
Note
6.4.18 DAC (Control keypad: Menu M2  G2.16)
P2.16.1 Speed Mon Filter 20 2000 ms 1 20 1376
P2.16.2 Curr Mon Filter 20 2000 ms 1 20 1377
P2.16.3 Torq Mon Filter 20 2000 ms 1 20 1378
signal V1.1.2 Motor Speed. Filter in ms for monitoring signal V1.1.4 Motor Curr Filter in ms for monitoring signal V1.1.5 Motor Torque
Table 29 DAC parameters, PG.16
6.4.19 Data mapping (Control keypad: Menu M2 G2.17)
P2.17.1 PD IN1 ID 0 65535 1 0 876
P2.17.2 PD IN2 ID 0 65535 1 0 877
P2.17.3 PD IN3 ID 0 65535 1 0 878
P2.17.4 PD IN4 ID 0 65535 1 0 879
P2.17.5 PD IN5 ID 0 65535 1 0 880
P2.17.6 PD IN6 ID 0 65535 1 0 881
P2.17.7 PD IN7 ID 0 65535 1 0 882
P2.17.8 PD IN8 ID 0 65535 1 0 883
P2.17.9 PD OUT1 ID 0 65535 1 4 852 Torque
P2.17.11 PD OUT3 ID 0 65535 1 1172 854 Fault Word 1 P2.17.12 PD OUT4 ID 0 65535 1 1173 855 Fault Word 2
P2.17.14 PD OUT6 ID 0 65535 1 1174 857 Alarm Word P2.17.15 PD OUT7 ID 0 65535 1 1170 858 Motor Shaft Rounds P2.17.16 PD OUT8 ID 0 65535 1 1169 859 Motor Shaft Position
1= Profidrive mode 2= Bypass mode
P2.17.17 FB Mode 1 5 4 896
Table 30. Data mapping parameters, G2.17
3= Not used 4= Selma mode 5= MicroStar mode
6.4.20 Keypad control (Control keypad: Menu M3  R3.1)
The reference from the keypad when control place is selected as keypad is listed below. See the Key-
pad control menu in the product's User's Manual.
R2.1 Keypad reference
P2.8.4 Speed
Min
P2.8.3 Speed
Max
rpm 1
Local speed reference in rpm when control place is keypad.
Table 31. Keypad control parameters, M3

6.4.21 Expander boards (Control keypad: Menu M7)

The M7 menu shows the expander and option boards attached to the control board and board-related information. For more information, see the product's User's Manual.
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6

6.5 Description of parameters

6.5.1

Basic parameters

2.1.1 Supply voltage
Nominal value of the mains incoming voltage in volts.
2.1.2 Motor nominal voltage
Nominal value of motor voltage in volts as per the motor nameplate data.
2.1.3 Motor nominal frequency
Nominal value of motor frequency in Hz as per the motor nameplate data.
2.1.4 Motor nominal current
Nominal value of the motor current in amperes as per the motor nameplate data.
2.1.5 Motor nominal speed
Nominal value of the motor speed in rpm as per the motor nameplate data.
2.1.6 Motor cos phi
Nominal value of the cos phi as per the motor nameplate data.
2.1.7 Process speed
This parameter is used to scale the speed signal in terms of the process speed. This speed value corresponds to value of the parameter P2.4.5 FBRef Scale for the speed ref- erence written from the fieldbus. For e.g. If P2.4.5 FB Ref Scale =20000 and P2.1.7 Proc- ess Speed = 1600 then drive will run with the speed reference of 1600rpm when the speed reference from fieldbus is written as 20000.
2.1.8 Magnetising current
Defines the nominal magnetising current for the motor corresponding to 100% flux. The value of the parameter (if not known) can be found out by performing following test on the
motor.
Please note that the motor must be decoupled from the gearbox and the load while doing the following test.
Set all the nameplate parameters of the motor P3.1.2 to P3.1.6.
Set P3.7.4 Motor Ctrl Mode =0(Open Loop Frequency control)
Run the motor with no load on the shaft with approx. 0.66*Rated Frequency. (33Hz
for 50Hz motor).
Wait for 10seconds and then note the value of signal V1.1.5Motor Current.
Set this value to P2.1.8 Magn. Current.
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2.1.9 Field weakening point
The field weakening point is the output frequency at which the motor voltage reaches the value of P2.1.10 Voltage at FWP in percentage. This parameter is applicable during open loop control of the motor. Normally this parameter is set equal to motor nominal fre­quency.
2.1.10 Voltage at field weakening point
Percentage value of the motor voltage at the field weakening point defined by P2.1.9. Above the field weakening point frequency the voltage remains to the value set by this pa­rameter. This parameter is applicable during open loop control of the motor. Normally this parameter is set to 100.00% of motor nominal voltage.
2.1.11 Identification run
This parameter defines the different modes of the automatic motor identification run. Set the parameter and give the run command within 20 seconds to activate the identification. The result of the identification is seen in zero (None) after the identification is complete. In case of failure Alarm
generated.
0 None 1 Identification without motor running The identification is performed with motor at standstill. In this mode motor stator re-
sistance and parameters for U/F curve are identified. At the end of the identification the parameter P2.6.5.1 U/f Ratio Select is set equal to 2 (programmable). This identifica­tion mode is used when it is not possible to decouple the motor from the gearbox and load. The identification optimises the performance for open loop motor control mode i.e. P2.7.4 = 0/1/2.
After the successful identification B0 of variable ID Run Status is Set.
V1.1.19 ID Run Status. The parameter is reset to
57 ID Run Fail is
2 Identification with motor running The identification is performed with motor running. It is recommended to decouple the
motor from the gearbox and the load. In addition to the motor parameters for open loop motor control, magnetising current (P2.1.8) and flux linearization curve (P2.14.1 to P2.14.15) are identified.
After the successful identification B0, B2 and B3 of variable ID Run Status is Set. 3 Encoder ID
The motor may rotate during the identification. The function is primarily used to iden-
tify the shaft zero position for PMSM motor when absolute encoder is used.
4 Magnetisation current calculation In this identification, the magnetisation current of the motor for a given motor data
(P2.1.2…P2.1.6) is calculated. rent. Giving a run command.
Note: The motor is not subjected to any voltage or cur-
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2.1.12 Motor type
This parameter defines the type of the motor connected to the frequency converter. It is possible to connect the following motor types to VACON NXP frequency converters.
0 Normal Induction motor 1 Multiple winding induction motor Motors with multiple and galvanically isolated phase windings. 2 Permanent magnet induction motor 3 Multiple winding permanent magnet induction motor.
Note: Please consult with Vacon technical support to use options 1...3.
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6.5.2

Input signals

6.5.2.1 Digital input
2.2.1.1 Run forward
Select the digital input for starting the motor when P3.6.1 Control Place =1 (I/O). Drive starts running when digital is high and it stops when low.
0 Not selected 1 DIN1 2 DIN2 . . n = DINn where n is the maximum no. of DINs installed.
2.2.1.2 Run reverse
Select the digital input for reversing the direction of the motor when P3.6.1 Control Place=1 (I/O). The motor runs with positive speed reference when selected digital input is low and with negative reference when high.
0 Not selected 1 DIN1 2 DIN2 . . n = DINn where n is the maximum no. of DINs installed.
2.2.1.3 IO control
Select the condition to be able to control the drive from IO i.e. P2.6.1 Control Place =
1(I/O). 0 Not selected
1 DIN1 2 DIN2 . . n = DINn where n is the maximum no. of DINs installed.
2.2.1.4 Reset
Select the digital input for resetting the drive fault. The rising edge of the digital input re- sets the fault if the cause of the fault is disappeared.
0 Not selected 1 DIN1 2 DIN2 . . n = DINn where n is the maximum no. of DINs installed.
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DIN
Normally Open
+V
Note: Closed when brake is opened or released.
DIN
Normally Closed
+V
Note: Open when brake is opened or released.
2.2.1.5 Brake open
This parameter can be used by the drive to select digital input to acknowledge the status of the motor mechanical brake (if any). The drive can control the brake through relay out­put (programmable) and external hardware. The status of the brake is wired to digital in­put selected by above parameter. When run request to the motor is released, drive first opens the brake through the digital output and keeps the reference zero. When the brake open acknowledgement is received then drive releases the reference. When the run re­quest to the motor is removed, drive closes the brakes at zero speed. In case of emer­gency stop and fault the brakes are closed as per the setting of parameters P2.11.2 and P2.11.3 resp. If the acknowledgement is not received at the digital input within the time set by parameter P2.11.1 after the run request then drive trips on F57 Mech. Brake fault.
0 Not selected 1 DIN1 2 DIN2 . . n = DINn where n is the maximum no. of DINs installed.
2.2.1.6 Brake open logic
This parameter enables to connect the Brake open acknowledgement wiring in normally open (NO) or normally close type.
0 Normally open 1 Normally close
2.2.1.7 Motor fan acknowledgement
Select the digital input to acknowledge the status of the motor external fan (if any). The drive can start/stop the motor fan through one of the programmable relay output. The status of the fan (ON/OFF) is wired to the digital input. With run request the motor fan starts and if the acknowledgement is not received within 5 seconds after the run request then drive gives warning
56 Motor Fan. When run request is removed the fan stops after
the delay set by P2.11.4 Mot Fan Off Delay.
0 Not selected 1 DIN1 2 DIN2 . . n = DINn where n is the maximum no. of DINs installed.
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DIN
Normally Open
+V
Note: Run Enabled when closed.
DIN
Normally Closed
+V
Note: Run Enabled when Open.
2.2.1.8 Input switch acknowledgewment
Select the digital input to acknowledge the status of input switch. The input switch is nor- mally switch fuse unit or main contactor with which the power is fed to the drive. If the in- put switch acknowledgement is missing, drive trips on “ F64 Input Switch open” fault.
0 Not selected 1 DIN1 2 DIN2 . . n = DINn where n is the maximum no. of DINs installed.
2.2.1.9 Run enable
Select the digital input to activate the Run Enable input to the drive. When run Enable is low, the drive coasts to stop with “OFF” indication on the keypad and “F26 Run Disable” warning. Normally the motor load switch or prevention of false start relay status is used as Run Enable.
0 Not selected 1 DIN1 2 DIN2 . . n = DINn where n is the maximum no. of DINs installed.
2.2.1.10 Run enable logic
This parameter enables to connect the Run Enable wiring in normally open (NO) or nor- mally close type.
0 Normally open 1 Normally close
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2.2.1.11 Prevention of start
This parameter is enabled when external device like SPU-024 is used for cutting the power supply to the gate driver and or ASIC board to activate the prevention of false start circuit. This is a safety function and is used to ensure the safety of personnel working in the process during the maintenance. Please note that during the maintenance of the drive the main power has to be switched off.
0 Enable 1 Disable
When this function is enabled and Run Enable is low the alarm F26 Prevention of start is activated.
Note: The DC bus voltage and Unit temperature measurements are not active during Pre- vention of start. Also the analogue input measurements are not active.
2.2.1.12 Emergency stop
Select the digital input to activate the emergency stop input to the drive. When digital in- put is low the drive stops as per the parameter definition of P3.7.3 Emergency stop mode.
0 Not selected 1 DIN1 2 DIN2 . . n = DINn where n is the maximum no. of DINs installed.
2.2.1.13 External fault
Select the digital input to activate the external fault in the drive. When the selected digital input is high the drive trips on F51External fault and coasts to stop.
0 Not selected 1 DIN1 2 DIN2 . . n = DINn where n is the maximum no. of DINs installed.
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DIN
Normally Open
+V
Note: External fault when closed.
DIN
Normally Closed
+V
Note: External fault when open.
2.2.1.14 External fault logic
This parameter enables to connect the external fault wiring in normally open (NO) or normally close type.
0 Normally open 1 Normally closed
2.2.1.15 Motor 1 or 2 selection
Select the digital input to load the parameters from Set1 or Set2. Low = Set1
High = Set2
0 Not selected 1 DIN1 2 DIN2 . .
n = DINn where n is the maximum no. of DINs installed.
Two sets of parameters can be saved as Set1 and Set2 through system menu S6.3.1 from the keypad. With this feature one drive can be used to run two different motors alterna­tively.
2.2.1.16 Fault reset
2.2.1.17 Micro start command
2.2.1.18 Micro stop command
See the data for these parameters in Table 7. Digital Input parameters, G2.2.1
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6.5.2.2 Analogue input
2.2.2.1 I/O speed reference selection
Select the analogue input for giving the speed reference to the drive when drive is in I/O control i.e. control place = 2 I/O control.
0 Not used 1 AI1 2 AI2 3 AI1 joystick. The internal logic simulates the joystick reference. 4 Const Ref 1,2R. Parameter P2.4.2 Const Ref1will be used as speed reference when Run
Forward Input is active and P2.4.3 Const Ref2 will be used as speed reference when Run Reverse Input is active.
5 Fieldbus. Speed reference coming from fieldbus will is used as the speed reference in
I/O control.
2.2.2.2 I/O torque reference selection
Selects the analogue input for giving the torque reference to the drive when parameter P3.4.6 Tref Source Sel = 3 (Analogue I/P).
0 Not used 1 AI1 2 AI2 3 Fieldbus. Torque reference from fieldbus V1.2.17 FB Torque Ref is used.
2.2.2.3 PT100 (1) AI selection
Selects the analogue input to be used for temperature measurement using PT100 sensor
1. Two PT100 sensors can be connected to NXP to analogue inputs AI1 and AI2. They are referred as PT100(1) and PT100(2).
0 Not used 1 AI1 2 AI2
2.2.2.4 PT100 (1) selection
Selects the no.of PT100 elements in series for PT100 (1) sensor. 0 1 PT100
1 2 PT100 2 3 PT100
2.2.2.5 PT100 (2) AI selection
Selects the analogue input to be used for temperature measurement using PT100 (2) sen­sor.
0 Not used 1 AI1 2 AI2
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2.2.2.6 PT100 (2) selection
Selects the number of PT100 elements in series for PT100 (2) sensor. 0 1 PT100
1 2 PT100 2 3 PT100
2.2.2.7, 2.2.2.11 AI1 reference scale min, AI2 reference scale min
Minimum value of the signal selected for AI1 (or AI2). This value corresponds to the mini- mum voltage/current (0V/0mA or 2V/4mA) depending on the setting of parameter P2.3.9
AI1 minimum (or P2.3.13 AI2 minimum).
This parameter is not valid if AI1(or Ain2) is used for temperature measurement using
PT100 sensor.
2.2.2.8, 2.2.2.12 AI1 reference scale max, AI2 reference scale max
Maximum value of the signal selected for AI1 (or AI2). This value corresponds to the maximum voltage/current (10V/20mA) depending on the setting of jumpers on the OPT-A1 board. This parameter is not valid if AI1 (or AI2) is used for temperature measurement using
PT100 sensor.
2.2.2.9, 2.2.2.13 AI1 minimum, AI2 minimum
Minimum voltage/current on the AI1(or AI2) terminal on OPT-A1 board.
0 0V/0mA 1 2V/4mA
2.2.2.10, 2.2.2.14 AI1 filter time, AI2 filter time
Filter time in seconds for the filtering of signal connected to AI1(or AI2). The range of the time can be selected from 0.01 sec to 10.00 sec.
2.2.3.1
DIN Selection
Select digital input that you want to use to control selected parameter.
2.2.3.2 ID Selection
Select parameter ID number that is controlled with P2.2.3.1 DIN Selection.
2.2.3.3 DIN Low Value
Give value that is written to parameter ID selected by P2.2.3.2 when selected digital input P2.2.3.1 is low.
2.2.3.4
DIN High Value
Give value that is written to parameter ID selected by P2.2.3.2 when selected digital input P2.2.3.1 is high.
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6.5.3

Output signals

6.5.3.1
Digital output
2.3.1.1 DO1 (ID BitNo)
Select the signal for controlling the DO1. The parameter is to be set in a format xxxx.yy where xxxx is ID number of a signal and yy is bit number. For e.g. Default value for DO1 control is 1162.00 where 1162 is the ID number of main status word. So DO1 is ON when bit number 00 of main status word (id no. 1162) i.e. Drive ready is high.
2.3.1.1… 2.3.1.13 DO2 (ID. BitNo)…. DO13 (ID. BitNo)
Same as P2.3.1.1.
6.5.3.2 Analogue output
2.3.2.1 AO1 Terminal
This parameter is set according to TTF programming method, see Table 12 and chapter
6.3
2.3.2.2 AO1 signal ID
ID number of a signal to be connected to AO1. Any analogue signal from the application
defined with ID no. can be selected. Please note that if temperature measurement using PT100 sensor is selected with ana­logue inputs then the AO1 is forced internally to generate 10mA and any setting to AO1 re­lated parameters is then not valid.
2.3.2.3 AO1 offset
Minimum voltage/current at AO1 terminal. 0 0V/0mA
1 2V/4mA
2.3.2.4 AO1 filter
Filter time for the signal connected
0.02 to 10.00 seconds.
2.3.2.5 AO1 max value
Maximum value of the signal connected to AO1. This value corresponds to the maximum voltage/current (10V/4mA).
2.3.2.6 AO1 Min value
Minimum value of the signal connected to AO1. This value corresponds to minimum volt- age/current on AO1 depending on the setting of parameter P2.3.16. In case of option board
supporting to +/-10V at AO1 this value corresponds to –10V.
to AO1.
The range of the time can be selected from
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6.5.4

Reference handling

2.4.1 Speed reference filter
Filter time for the speed reference in the range of 0 to 5000 ms. This filtered speed refer­ence is V1.2.6 Speed reference 3.
2.4.2 Constant reference 1
Constant speed reference in the range of P3.8.4 Speed minimum to P3.8.3 Speed maxi- mum for the inching function. This is used for Inch1 function through fieldbus when V1.2.37 MainControlWord.bit8 is set. The same reference can be used as a fixed speed reference when the drive is in IO control.
2.4.3 Constant reference 2
Constant speed reference in the range of P3.8.4 Speed minimum to P3.8.3 Speed maxi- mum for the inching function. This is used for Inch2 function through fieldbus when V1.2.37 MainControlWord.bit 9 is set. The same reference can be used as a fixed speed reference when the drive is in IO control.
2.4.4 Critical speed low
Lower limit of critical speed window for speed reference. It is to avoid running the drive in a critical speed window in case of mechanical resonance.
2.4.5 Critical speed high
Upper limit of critical speed window for speed reference. It is to avoid running the drive in a critical speed window in case of mechanical resonance.
2.4.6 Speed share
Percentage of V1.2.4 Speed reference1 to be taken as the speed reference in the speed reference chain. The selected speed reference is seen as V1.2.5 Speed reference 2. With this the two drives with different gear box ratio can have a common speed reference and the individual scaling of the speed reference can be done using this parameter.
2.4.7 Fieldbus reference scale
The speed reference from the fieldbus is in counts ranging from –32767 to 32767. It can be scaled to P3.1.7 Process speed with this parameter. The value of this parameter corre- sponds to the RPM value in P3.1.7. The default value is 20000. Hence the speed reference
of 20000 counts from fieldbus corresponds to P3.1.7 Process speed rpm reference.
2.4.8 Torque reference source selection
Select the source of torque reference for the drive with this parameter. 0 None
1 Master. The torque reference comes from the speed controller output of the Master
drive through System Bus. This torque reference is seen as V1.2.16 Master TorqueRef in follower drive.
2 Fieldbus 3 Analogue I/P
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2.4.9 Torque reference filter
Filter time in 0…5000ms for the torque reference.
2.4.10 Torque reference hysteresis
Hysteresis band for the torque reference in percentage of motor nominal current.
2.4.11 Torque reference dead zone
Dead zone band for the torque reference on percentage of motor nominal torque. Torque reference below this value in both direction (+ve and –ve) is taken as zero torque refer-
ence.
2.4.12 Torque reference scale
With this parameter the default resolution of torque reference 1000=motor nominal torque can be changed to 10000= motor nominal torque.
0 1000 1 10000
All the torque related signals and parameters are changed and displayed automatically in same scale.
2.4.13 Load share
Shares the percentage of external torque reference to be taken as torque reference to the drive. Normally this parameter is used by follower drive in case of master follower con- figuration to share the load torque. For example:
100.0% = Torque reference is equal to the external torque reference.
50.0% = Torque reference is 50% of the external torque reference.
2.4.14 Torque reference ramp time
Ramp time in ms for the nominal torque reference change.
2.4.15 Flux reference
Flux reference as a percentage of motor nominal flux in closed loop motor control opera-
tion.
2.4.16 Above speed limit
Speed limit so that when motor speed is above this limit then V1.2.39 MainStatus- Word.Bit10 is set.
2.4.17 Speed step
Step speed reference in counts (0…..P2.4.7 FB ref scale corresponds to 0…..P2.1.7 process speed). This reference is converted to rpm and added to speed reference after the ramp generator V1.2.8 Speed reference 4. This step reference is normally used to give speed steps during the speed controller tun- ing in closed loop motor control operation and can also used as fast speed correction
from fieldbus.
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2.4.18 Torque step
Step torque reference in percentage of motor nominal torque. This reference is added to torque reference V1.2.21 Torque reference 3. This step reference is normally used for the inertia/friction compensation of the drive sys­tem through fieldbus in fieldbus control. E.g. the inertia compensation for winder or un­winder roll can be written from fieldbus to this parameter.
6.5.5

Ramp funcions

2.5.1 Acceleration time
Acceleration ramp time for the speed ramp generator. The drive accelerates in this time from 0 to maximum speed.
2.5.2 Deceleration time
Deceleration time for the speed ramp generator. The drive decelerates in this time from maximum speed to zero.
2.5.3 S ramp acceleration/deceleration
The S-curve ratio to smoothen the speed reference during acceleration and deceleration.
2.5.4 Emergency stop ramp
Deceleration ramp time in case of emergency stop. The drive decelerates from maximum speed to zero speed if P2.7.3 Emergency stop mode =
2.5.5 Emergency stop delay
Delay time in seconds to activate the emergency stop action in the drive after the emer­gency stop is active from DIN6. If the drive is in fieldbus control, it monitors the speed ref­erence from the fieldbus. If the speed reference does not start decelerate within 500ms after the emergency stop is active then drive stops with its own EmStop sequence defined by P2.5.4 Emergency stop ramp and P2.7.3 Emergency stop mode. If the drive is not stopped within Emergency stop delay time then drive stops with its own Emergency stop sequence.
2.5.6 Constant speed acceleration time
Acceleration ramp time for the speed ramp generator. This acceleration time is used when inching function is used from fieldbus or constant speed operation is used in I/O control. The drive accelerates in this time from 0 to maximum speed.
2.5.7 Constant speed deceleration time
1 Ramp stop.
Deceleration time for the speed ramp generator. This deceleration time is used when inching function is used from the fieldbus or constant speed operation is used in I/O con- trol. The drive decelerates in this time from maximum speed to zero speed.
2.5.8 S ramp constant speed
S-curve ratio to smoothen the speed reference during acceleration deceleration. This pa-
rameter is used when inching function is used from the fieldbus or constant speed opera-
tion is used in I/O control.
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6.5.6

Drive control

2.6.1 Control place
Select the control place to control the drive.
0 Fieldbus 1 I/O 2 Local (keypad)
The drive can also be controlled from PC tool through NCDrive when PC control box is checked in the operating window. The drive has to be in Keypad control i.e. control place = Local to be able to control the drive from the PC tool.
2.6.2 Brake chopper
Selects the mode of brake chopper operation. This parameter is to be set only if internal brake chopper is used.
0 Not used 1 On. Internal brake chopper is enabled.
2.6.3 Brake chopper level
Brake chopper control activation level in volts.
For 400V Supply: 400*1.35*1.18 = 638V For 500V Supply: 500*1.35*1.18 = 808V For 690V Supply: 690*1.35*1.18 = 1100V.
Please note that when brake chopper is used the over voltage controller can be switched OFF or the over voltage reference level can be set above the brake chopper level.
2.6.4 Brake resistor load limit
It is same as generator side torque limit to avoid the overheating of brake resistor during continuous braking. This is active only when P2.6.2 Brake chopper is selected and emer­gency stop is not active and drive is not decelerating. Braking during normal deceleration or emergency stop is done with P2.8.7 Torque limit generator. This parameter is used only in closed motor control operation.
2.6.7 Restart delay
Delay time within which the drive cannot be restarted after the coast stop. The time can be
set up to 60.000 seconds.
2.6.8 PWM synchronisation
This parameter enables or disables the PWM synchronisation for multiple winding current
follower system. The parameter is visible on keypad only if motor type is multiple winding.
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6.5.6.1 Open loop control
2.6.5.1 U/f ratio selection
Select the U/f ratio in case of open loop control operation. 0 Linear
1 Squared 2 Programmable. Parameters P2.6.5.2 U/f zero point voltage, P2.6.5.3 U/f mid point volt-
age, P2.6.5.4 U/f mid point frequency are required to be adjusted in this selection. If the ID run is successfully done then it optimises these parameters and set P2.6.5.1 U/f ra­tio selection equal to
2 = Programmable.
2.6.5.2 U/f zero point voltage
Motor voltage as a percentage of motor nominal voltage at zero frequency reference. This can be set to produce motor current equal to 80...100% of nominal magnetising current at zero frequency reference.
2.6.5.3 U/f mid point voltage
Motor voltage as a percentage of motor nominal voltage at frequency reference equal to P2.6.5.4 U/f mid point frequency. This can be set as 1.41* P2.6.5.2 U/f zero point voltage.
2.6.5.4 U/f mid point frequency
Mid point frequency reference in case of programmable U/f curve. This can be set as (P2.6.5.2 U/f zero point voltage * P2.1.3 Motor nominal frequency) /100.
2.6.5.5 U/f optimisation
Auto torque boost in case of open loop control operation can be enabled with parameter.
0 None 1 Auto torque boost (Auto torque boost is enabled).
It is recommended to enable auto torque boost only if successful ID run is performed dur- ing the commissioning.
2.6.5.6 DC brake speed
Speed limit below which the DC braking is activated in open loop motor control operation.
2.6.5.7 DC brake current
The amount of current that will be injected in the motor when DC raking is active.
2.6.5.8 DC brake time
Time in ms for which the DC braking will be active when the speed is below P2.6.5.6 DC brake speed.
2.6.5.9 Flux brake
The flux braking can be activated by this parameter.
0 Disabled 1 Enabled
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2.6.5.10 Flux brake current
Amount of flux braking current when the flux braking is active.
2.6.5.11 Torque stabilator Kp
Gain for the torque stabilator in open loop motor control operation. The range for the gain value is 0...1000.
2.6.5.12 Torque stabilator damp TC
Damping rate for the torque stabilator in open loop motor control operation. The range is 0…1000.
2.6.5.13 Torque stab Kp field weakening point
Gain of the torque stabilator at field weakening point in open loop motor control operation. The range is 0…1000.
2.6.5.14 Flux stabilator Kp
Gain of the flux stabilator in open loop motor control operation. The range is 0…32000.
2.6.5.15 Flux stabilator filter time
Filter time in ms for flux stabilator in open loop control operation. The range is 0…32000.
2.6.5.16 Make flux time
Set the time to magnetise the motor so that enough flux is available while starting to run the motor.
2.6.5.17 Make flux voltage
Magnetising voltage in percentage of motor nominal voltage.
2.6.5.18 Measured resistance voltage drop
Measured voltage at stator resistance between two phases at nominal motor current value. This is measured by injecting current into the motor at standstill during ID Run.
6.5.6.2 Undervoltage / overvoltage control, stabilator
2.6.6.1 Undervoltage control
Undervoltage controller can be activated with this parameter. 0 Off
1 On
The drive corrects the frequency reference internally when the DC link voltage falls below the Undervoltage reference level selected by parameter P2.6.6.2 Undervoltage reference selection. The correction in the frequency reference can be seen in V1.1.1 Output fre- quency when under voltage controller is active and the DC link voltage is below the under- voltage reference.
2.6.6.2 Undervoltage reference selection
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2
1.07*brake chopper level
Brake chopper level
Selects the undervoltage reference for the undervoltage controller. 0 Undervoltage reference min. Minimum undervoltage reference calculated internally by
the drive is used as undervoltage reference.
1 0.8 estimated DC nom. 80% of estimated DC nominal voltage is used as undervoltage
reference for the undervoltage controller.
2.6.6.3 Undervoltage Kp
Gain for the P-term of the PI type undervoltage controller.
2.6.6.4 Undervoltage Ti
Gain for the I-term of the PI type undervoltage controller.
2.6.6.5 Overvoltage control
Overvoltage controller can be activated with this parameter.
0 Off 1 On, no ramp. (Overvoltage controller is P type controller) 2 On with ramp. (Overvoltage controller is PI type controller).
The drive corrects the frequency reference internally when the DC link voltage rises above the overvoltage reference level selected by parameter P2.6.6.6 Overvoltage reference se- lection. The correction in the frequency reference can be seen in V1.1.1 Output frequency when over voltage controller is active and the DC link voltage is above the overvoltage ref-
erence.
2.6.6.6 Overvoltage reference selection
Overvoltage reference level depending on the status of the brake chopper.
P2.6.6.6 Overvoltage reference
selection 0 Overvoltage reference
1 1.25*Estimated DC nominal
Table 32. Overvoltage reference handling
Brake chopper in use Brake chopper is not is use
maximum calculated inter- nally by the drive
voltage
2.6.6.7 Overvoltage Kp
Gain of the P-term of the PI type overvoltage controller. The range is 0…32767.
2.6.6.8 Overvoltage Kp additional gain
Brake chopper level maxi- mum calculated internally by the drive
1.18*Estimated DC nominal voltage
Additional gain of the P-term of the PI type overvoltage controller at field weakening point.
2.6.6.9 Overvoltage Ti
Gain for the I-term of the PI type overvoltage controller.
2.6.6.10 Voltage stabilator Kp
Gain for the voltage stabilator. The range is 0…1000.
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The function of the voltage stabilator is to stabilise the variations in the DC link voltage caused due to load or incoming supply variations.
2.6.6.11 Voltage stabilator TC
Damping rate for the voltage stabilator. The range is 0…1000.
6.5.7

Motor control

2.7.1 Start function
Selects the mode of starting of the motor.
0 Normal ramp. The drive is started from zero reference with the acceleration ramp
times.
1 Flying start. The drive finds the motor speed either from encoder speed in closed loop
or by performing a fast test and internal calculation in open loop motor control opera-
tion.
During normal running P2.5.1 Acceleration time 1 is used and in constant speed /inching operation P2.5.6 Constant speed acceleration time is used. Please note that in closed loop motor control operation the starting of the motor is always like a flying start independent of the parameter settings.
2.7.2 Stop function
Selects the mode of stopping the motor except in case of emergency stop. 0 Coast stop. The motor is allowed to stop on its own inertia. The drive control is stopped
and the drive current is zero as soon as the runrequest is removed.
1 Ramp stop. The motor is stopped by the deceleration ramp time selected. During normal running P2.5.2 Deceleration time 1 is used and in constant speed / inching
operation P2.5.7 Constant speed deceleration time is used.
2.7.3 Emergency stop mode
Selects the mode of stopping the drive when emergency stop is active. 0 Coast stop. The motor is allowed to stop on its own inertia.
1 Ramp stop. The motor is stopped by the deceleration ramp time selected by P2.5.4
Emergency stop ramp.
2 Torque limit stop. The speed ramp generator output is forced to zero and the drive is
allowed to stop against its torque limits.
3 Constant power stop. The deceleration ramp time is internally updated so that the drive
stops at constant power if the parameters P2.8.13 System inertia in Kg.m^2, P2.8.14 Max brake power in kW and P2.8.14 Max braking torque in Nm is set correctly for the system. This stop mode is used to be able to stop the drive as fast as possible in case of emergency stop when braking is done using limited braking power. It can also be used for coordinated emergency stop for common DC bus drives.
2.7.4 Motor control mode
Selects the motor control mode. 0 OL frequency. This is normal U/f control mode without encoder.
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1 OL speed. This is normal U/f control mode without encoder with slip compensation
based on the calculated torque of the motor V1.1.5 Torque.
2 OL torque. This is current vector control with U and f references without encoder. 3 CL speed/torque. This is rotor flux vector control mode and it needs digital encoder
connected to the motor shaft.
2.7.5 Torque selection
Selects the different configurations possible for speed and torque control when P2.7.4 Motor control mode =
0 None. This can be used for closed loop speed control. 1 Speed. Closed loop speed control. The inertia/friction compensation can be given to
P2.4.19 Torque step. The P2.4.8 Torque reference source selection is internally set to zero (None) to avoid any external torque reference.
2 Torque. This is the closed loop torque control. P2.4.8 Torque reference source selec-
tion selects the torque reference source. The torque reference can be V1.2.16 Master torque reference from the master drive in case of master follower application, V1.2.17 Fieldbus torque reference from fieldbus or V1.2.18 I/O torque reference from analogue
input.
3.
3 Min. In this mode minimum of speed controller output V1.2.11 SPC OUT and external
torque reference is selected as final torque reference V1.2.22 Used torque reference. This is typically used in winder control applications. External torque reference is cal­culated from the required tension and system parameters like roll diameter, gearbox ratio, web width and motor data. The overspend reference is added to the normal web
speed reference.
4 Max. In this mode maximum of speed controller output V1.2.11 SPC OUT and external
torque reference is selected as final torque reference V1.2.22 Used torque reference. This is typically used in unwinder control applications. External torque reference is calculated from the required tension and system parameters like roll diameter, gear­box ratio, web width and motor data. The under speed reference is added to the normal web speed reference.
5 Window. The drive is allowed to run in torque control as long as the speed is within the
speed window around the speed reference. The speed window is denied by parameters P2.9.13 Window positive RPM and P2.9.14 Window negative RPM. When the speed is out of window the drive is switch to speed control to correct the error between V1.2.9 Used speed reference and V1.2.1 Speed measured. The drive remains in the speed control till the speed measured falls in a window around the speed reference. The hysteresis for the window is defined by P2.9.15 Window off positive and P2.9.16 Window off nega­tive.
2.7.6 Current control Kp
Gain for the current controller in closed loop motor control operation. Range 1…10000. Please note that in normal cases the default value is sufficient and there is no need to change this parameter.
2.7.7 Current control Ti
Integral time constant for the current controller in closed loop motor control operations. Range 0….100.0 ms. Please note that in normal cases the default value is sufficient and there is no need to change this parameter.
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2.7.8 Switching frequency
Switching frequency in KHz for the IGBTs for the motor control. Please note that the de­fault value is decided by the drive depending on the power size of the drive. For all the drives with 690V supply voltage the maximum switching frequency is 1.5KHz. The switching frequency can be reduced in case of long motor cables (100m for <1.5kW and 300m for >1.5kW) or very small motors.
2.7.9 Dynamic damp Kp
Dynamic damping gain when P2.7.5 Torque select is either Torque/Min/Max/Window. The value 1.00 means nominal torque for nominal speed difference. Dynamic damping is in- tended to reduce mechanical resonance by adding damping torque proportional to speed
error.
2.7.10 Dynamic damp TC
Decaying time for damping torque in ms. 0= Static damping.
2.7.11 DC magnetisation current
This parameter can be set to quickly magnetise the motor during starting. DC current of the amount set by this parameter is injected into the motor windings.
2.7.12 DC magnetisation time
The DC magnetisation current set by P2.7.11 DC magnetisation current is injected in the motor for this time. The speed reference to the ramp generator is then released.
2.7.13 Start 0 speed time
The time delay to release the speed reference to the ramp generator after the run request is given to the drive.
2.7.14 Stop 0 speed time
Time for which the zero speed reference is applied to the drive after ramp stop.
2.7.15 Stop state flux
The amount of flux as a percentage of motor nominal flux maintained in the motor after the drive is stopped. The flux is maintained for the time set by P2.7.16 Flux off delay. This parameter can be used only in closed loop motor control operation.
2.7.16 Flux off delay
The flux defined by P2.7.15 Stop state flux is maintained in the motor for the set time after the drive is stopped.
0 No flux after the motor is topped. Normal stop. >0 The flux off delay in seconds.
<0 The flux is maintained in the motor after stop till the next run request is given to the drive. After the run request the flux is equal to the P2.4.16 Flux reference.
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6.5.8

PMSM control

The parameters in this group can be adjusted only when permenant magnet motor is used.
2.7.17.1 Flux control Kp
Gain for the flux current controller in %. It can be adjusted if instability near or in the field weakening area is observed.
2.7.17.2 Flux control Ti
Integral time constant for flux current controller in ms.
2.7.17.3 Resistance identification
Stator resistance identification can be done during every start by enabling this parameter.
2.7.17.4 Modulation index
Modulation index in % for closed loop operation. Higher values of motor terminal voltage can be achieved by increasing this value.
2.7.17.5 Encoder angle offset
Low word of absolute encoder angle corresponding to shaft zero position is indicated in this parameter. This parameter is identified during ID Run =3 when absolute encoder is used with PMSM motor. This parameter is only for monitoring and back up purposes and should not be changed manually.
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6.5.9

Limit settings

2.8.1 Zero speed level
Absolute speed below which the bit 11 of the auxiliary status word is set.
2.8.2 Zero speed monitoring
Zero speed can be monitored either from V1.2.7 Speed ramp out or from V1.1.2 Speed.
0 Speed ramp out 1 Speed Act. In case of open loop motor control operation it is calculated motor speed
and in case of closed loop motor control operation it is speed measured from the en­coder.
2.8.3 Speed maximum
Maximum speed limit for the drive.
2.8.4 Speed minimum
Minimum speed limit for the drive.
2.8.5 Current limit
The current limit to the drive. The default value of this parameter depends on the power size of the drive.
2.8.6 Motoring torque limit
Motoring side torque limit for the drive as a percentage of the motor nominal torque.
2.8.7 Generator torque limit
Generator side torque limit of the drive as a percentage of the motor nominal torque.
2.8.8 Speed controller out max
Maximum torque limit for the speed controller output as a percentage of the motor nomi- nal torque.
2.8.9 Speed controller out min
Minimum torque limit for the speed controller output as a percentage of the motor nomi- nal torque.
2.8.10 Motoring power limit
Power limit for the motor side operation as a percentage of nominal power of the motor.
2.8.11 Generator power limit
Power limit for the generator side operation as a percentage of nominal power of the mo-
tor.
2.8.12 Pullout torque
Amount of maximum torque (breakaway torque) the motor can produce. It can be set as a percentage of motor nominal torque.
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W SPC Kp N0
W SPC Kp FWP
Gain -%
Speed
No Point
W W N1 Point
Motor Nom SpeedW
SPC KpW
2.8.13 System inertia
Inertia of the complete drive system in Kg.m^2 including inertia of motor, gearbox and fixed load. This parameter is set when P2.7.3 Emergency stop mode = 3 Constant power
stop.
2.8.14 Max brake power
Maximum braking power limit in KW in case of emergency stop when P2.7.3 Emergency stop mode =
3 Constant power stop
2.8.15 Max braking torque
Maximum braking torque in case of emergency stop when P2.7.3 Emergency stop mode =3 Constant power stop.

6.5.10 Speed control

Figure 2. Speed controller adaptive gain
The transfer function for the speed controller is as given below. SPC OUT(k) = SPC OUT(k-1) + SPc Kp*[Speed Error(k) – Speed Error(k-1)] + Ki*Speed error(k). Where Ki = SPC Kp*Ts/SPC Ti.
2.9.1 Speed controller Kp
2.9.2 Speed controller Ti
Gain for the speed controller in closed loop motor control operation. Gain value 100 means nominal torque reference is produced at the speed controller output for the fre- quency error of 1Hz.
Integral time constant in ms for the speed controller in closed loop motor control opera-
tion.
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( )
nom
2
nom
nom
nom
22
P
f
J
T
f
JnsationTCAccelCompe
=
=
ππ
2.9.3 Kp Min
Relative gain as a percentage of P2.9.1 SPC Kp of the speed controller when torque refer- ence or speed control output V1.2.11 SPC out is less than P2.9.4 Min point. This parameter is normally used to stabilise the speed controller for a drive system with gear backlash.
2.9.4 Min point
Level of torque reference or speed controller output V1.2.11 SPC out below which the speed controller gain is changed to P2.9.3 Kp Min through a filter set by P2.9.5 Min filter time. This is in percentage of motor nominal torque.
2.9.5 Min filter time
Filter time in ms used when the speed controller gain is changed from P2.9.1 SPC Kp to P2.9.3 Kp Min.
2.9.6 Speed controller Kp field weakening point
Relative gain of the speed controller in field weakening area as a percentage of P2.9.1
SPC Kp.
2.9.7 Speed controller Kp N0
Relative gain of the speed controller as a percentage of P2.9.1 SPC Kp when the speed is below the level defined by P2.9.8 N0 Point.
2.9.8 N0 point
The speed level in rpm below which the speed controller gain is P2.9.8 SPC Kp N0.
2.9.9 N1 point
The speed level in rpm above which the speed controller gain is P2.9.1 SPC Kp. From speed defined by P2.9.8 N0 point to speed defined by P2.9.9 N1 Point the speed controller gain changes linearly from P2.9.7 SPC Kp N0 to P2.9.1 SPC Kp and vice a versa.
2.9.10 Mech acceleration compensation TC
Time constant for the acceleration compensation of the fixed inertia of the drive system in closed loop motor control operation. It can be calculated as follows.
where J = total system inertia in kg*m^2
= motor nominal frequency in Hz
f
nom
= motor nominal torque.
T
nom
= motor nominal power in kW.
P
nom
The final Iq reference is added with additional Iq reference V1.2.23 Acceleration compen- sation Out proportional to inertia torque during acceleration deceleration. Please note that fixed inertia like (motor inertia, gear box inertia, basic roll inertia) only can be compensated with this parameter. Variable load inertia like inertia of winder or unwinder can be compensated by the overriding system through fieldbus.
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2.9.11 Acceleration compensation filter time
Filter time constant in ms for the mechanical inertia compensation.
2.9.12 Load drooping
Load drooping as a percentage of nominal speed at nominal torque. Load drooping allows the static speed error as a function of a load torque. For e.g. If Load drooping is set as 10% then for 100% motor torque the drive will allow actual speed less than 10% Nominal speed of themotor. It can be used to smoothen out the load torque variation or also to share the load torque between the two drive systems when the coupling between the drive
systems is not rigid.
2.9.13 Drooping time
Load drooping time in ms. When the time is set to zero, the drooping is used as static or continuous drooping. Any non zero value activates the dynamic drooping and is active for the time specified.
2.9.14 Window positive RPM
This parameter is required to be set when P2.7.5 Torque select = 5. It defines the window area above the speed reference in rpm. The drive remains in torque control as long as speed is within the window area. For the speed out of the window area the drive is switched to speed control to correct the error between speed reference and speed meas-
ured.
2.9.15 Window negative RPM
This parameter is required to be set when P2.7.5 Torque select = 5. It defines the window area below the speed reference in rpm. The drive remains in torque control as long as speed is within the window area. For the speed out of the window area the drive is switched to speed control to correct the error between speed reference and speed meas-
ured.
2.9.16 Window off positive
This parameter is required to be set when P2.7.5 Torque select = 5. It defines the upper half hysteresis for the window defined by P2.9.13 Window positive RPM.
2.9.17 Window off negative
This parameter is required to be set when P2.7.5 Torque select = 5. It defines the lower half hysteresis for the window defined by P2.9.14 Window negative RPM.
2.9.18 Slip adjust
This parameter can be tuned to compensate for inaccuracies in the motor nominal speed data on the motor nameplate. Also the V1.2.36 Rotor time constant estimated by the mo­tor model can be adjusted with this parameter. The rotor time constant varies with the motor temperature. The compensation for the rotor time constant as a function of meas­ured motor temperature using either TS1or TS2 (PT100 temperature sensor) can be given by setting P2.13.29 Motor temperature compensation. The P2.9.17 Slip adjust is then in­ternally modified as a function of measured motor temperature.
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2.9.19 Warm motor slip
Relative slip as a percentage of P2.9.17 Slip adjust for the warm motor. This is set when internal thermal model for motor temperature calculation is used. The calculated motor temperature is seen as V1.1.21 Motor temperature calculation as a percentage of motor nominal temperature.
2.9.20 Speed error filter time
Filter time in ms for the speed error between V1.2.9 Used speed reference and V1.2.1 Speed measured. The filtered error is then fed to the speed controller.
2.9.21 Actual speed filter time
Filter time in ms for speed measured from the encoder. The filtered speed is used to cal- culate V1.2.10 Speed error, which is fed to speed controller.
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6.5.11 Oscillation damp

2.10.1 Oscillation damp selection
Oscillation damping feature of the drive can be enabled using this parameter. This feature can be used to dampen the constant frequency torque oscillations in the drive system.
0 Not in use 1 Band pass. Oscillation damping with band pass filter. 2 BandStop+BandPass. Oscillation damping with band stop and band pass filter.
2.10.2 Oscillation frequency
Frequency of torque oscillations to be damped in Hz.
2.10.3 Oscillation damp gain
The gain for the oscillation damping. This changes the amplitude of compensating signal used for oscillation damping.
2.10.4 Phase shift
The compensating signal used for oscillation damping can be phase shifted 0 to 360 de- grees using this parameter.

6.5.12 Brake and fan control

2.11.1 Brake lift delay
Delay in receiving the feedback from the mechanical brake after giving a brake open re­quest from the digital/relay output. The speed reference is not released till the brake lift is acknowledged. If the brake lift acknowledgement does not come within the Brake lift delay time then the drive trips on F57 Mechanical brake.
2.11.2 Brake in emergency stop
Defines the action of the mechanical brakes controlled through drive in case of emer-
gency stop. 0 At zero speed. The mechanical brake is closed at zero speed after the emergency stop
is active.
1 Immediate. The brake is closed immediately after the emergency stop is active.
P2.11.3 Brake in fault
Defines the action of the mechanical brakes controlled through drive in case of fault in the drive.
0 At zero speed. The mechanical brake is closed at zero speed after the fault in the drive. 1 Immediate. The brake is closed immediately after the fault in the drive.
2.11.4 Motor fan off delay
The external fan can be controlled by setting digital/relay output parameters. The fan is started with the run request and stopped when the motor is stopped and the Motor fan off delay time is elapsed.
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Parameter
Master
Follower
Remarks

6.5.13 Master Follower

The master follower in VACON NXP drives is implemented by adding an OPT-D1/OPT-D2 board in slot D or slot E. The master and follower drives are then connected using optic fi­bre cable network. The OPT-D2 card with optic fibre link in NXP uses Vacon system bus for fast drive-to-drive communication.
2.12.1 M/F mode
When drive is required to be configured in master follower application this parameter can
be set. 0 None. Drive runs as individual drive.
1 Master. Drive runs as a master. 2 Follower. Drive runs as follower and share either speed or torque from the follower
drive or both. When the drive is controlled from fieldbus P2.6.1 Control place =
0 then
V1.2.37 Main control word from the fieldbus is used for controlling the drive. When P2.6.1 Control place is
1 = I/O or 2 = Local (Keypad) or 3 = PC Control, then follower
drive is controlled by the internal control word from the master drive on the system bus. The follower drive then starts running with the master drive.
2.12.2 Follower speed reference
Sets the source of speed reference for the follower drive. This parameter is to be set only in the follower drive.
0 Follower. Speed reference is generated in the follower drive itself depending on active
control place as per P2.6.1 Control place.
1 Master reference. Speed reference is taken form master drive V1.2.4 Speed ref. 1. 2 Master ramp. Speed reference is taken from master drive V1.2.9 Used speed refer-
ence. The ramp generator of the follower drive is then bypassed internally.
The parameter settings for master and follower drives are to be done as per the table be- low.
2.12.3 Follower start delay
The delay time in starting multiple wind follower after the master is started. As the name suggests, the parameter is valid only if the drive is defined as follower.
P2.12.1 M/F Mode 1 Master 2 Follower Sets the master follower
mode
P2.7.4 Motor Control mode = 0 OL Freq
= 1 OL Speed = 3 CL Speed/Torq
P2.7.5 Torque Select 0= None
1= Speed 2 = Torque 3 = Min 4 = Max 5 = Window
If set = 0/1 then only speed follower is possible.
To be set as per the applica­tion requirement.
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P2.4.8 TRef Source Sel 0 = None External torque reference is
not used.
1 = Master Torque reference from the
master drive.
2 = Fieldbus Torque reference from the
fieldbus.
3 = Analogue I/P Torque reference from the
analogue I/P 1 or 2.
P2.12.4 Follower SpRef This parameter is to be set
only in follower drive.
0 = Follower Speed reference is generated
in the follower drive itself de­pending on active control place as per P2.6.1 Control Place.
1 = Master Ref Speed reference is taken form
master drive V1.2.4 Speed
Reference 1.
2= Master Ramp Speed reference is taken from
master drive V1.2.9 Used Speed Ref. The ramp genera­tor of the follower drive is then bypassed internally.
If System software <NXP00002V134
P2.12.2 SB Node ID P7.4.1.2.3 System bus Id Node ID no. for the master
P2.12.3 SB Next Node ID P7.4.1.2.4 System bus
P7.4.1.2.1 System bus in
P7.4.1.2.2 System Bus
If system software >= NXP00002V134
NextId
use =1
speed
For system software less than NXP00002V134 the speed is al­ways selected as 12Mbps. For system software greater than equal to NXP00002V134 0 = 1 = 2 = 3 = 4 = 5 = 6 =
Node ID for the next drive in
For system software less than
System software less than NXP00002V134 do not show the parameters for NXOPTD2 card in M7 Expander Boards
menu.
drive. Possible values are
1...63.
the master follower commu­nication. Possible values are
1...63.
NXP00002V134 this signal is internally set to 1 if P2.12.2 and P2.12.3 are non-zero.
Table 33. Master Follower parameters
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6.5.14 Protections

2.13.1 AI<4mA
Action in case of Analogue input fault. If the voltage or current at the analogue input ter- minal is less than a minimum value specified by P2.3.9 AI1 Minimum and P2.3 13 AI2 Minimum then analogue input fault is triggered.
0 No action. 1 Warning. Drive operation continues with F50 Anlg Lin<4mA. V1.2.44 Alarm word 1.Bit9
is set.
2 Fault. Drive trips on fault F50 Anlg Lin<4mA and V1.2.42 Fault Word 1 .Bit15 is set.
2.13.2 Panel communication
Action in case of loss off communication between drive control unit and keypad. 1 Warning. Drive operation continues with F52 Keypad communication warning and
V1.2.44 Alarm word 1 .Bit15 is set.
2 Fault. The drive trips if P2.6.1 Control Place = 2 (Local) i.e. if the drive is running from
keypad and V1.2.42 Fault Word 1.Bit11 is set.
2.13.3 External fault
Action when external fault is activated by digital input. 1 Warning. Drive operation continues with F51 External fault warning.
2 Fault. The drive trips on F51 External fault with fault word 2. Bit6 is set.
2.13.4 Input phase supervision
Action in case of loss of one or more input phase supply to the frequency converter. The parameter is to be set to zero for inverter.
0 No action. Drive operation continues with no warning or fault indication. 1 Fault. Drive trips with F10 Input phase fault and V1.2.42 Fault word 1. Bit8 is set.
2.13.5 Output phase supervision
Action in case of loss of one or more output phases connected between drive output and
motor. 0 No action.
1 Warning. Drive operation continues with warning F11 Output phase and V1.2.44 Alarm
word 1. Bit4 is set.
2 Fault. Drive trips on F11 Output phase and V1.2.43 Fault word 2. Bit0 is set.
Please note that this protection cannot find the loss of motor connection in case of mul- timotor connection to one drive output.
2.13.6 Earth fault
Action in case of Earth fault in the motor or motor cables. 0 No action
1 Fault. Drive trips on F3 Earth fault and V1.2.42.Bit4 is set.
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2.13.7 Earth fault current
If the sum of the motor phase currents is higher than the level set by this parameter then earth fault is triggered and the action is taken as per the setting of P2.13.5 Earth fault and P2.13.7 Earth fault delay. The typical value for earth fault current monitoring is 5% of drive nominal current V1.1.17 Unit nominal current.
2.13.8 Earth fault delay
Earth fault is triggered if the sum of motor phase currents remains higher than the level set by P2.13.6 Earth fault current for the time set by this parameter.
2.13.9 Motor stall
Action in case of motor stall condition. Motor is said to be in stall condition if the motor current is higher than the P2.13.9 Stall current and output frequency is less than P2.13.10 Stall frequency limit and motor remains in this condition for a time higher than P.13.11 Stall time limit in seconds.
0 No action. Drive continues operation with no warning or fault indication. 1 Warning. The drive continues operation with F15 Motor stall warning and V1.2.44 Alarm
word 1.Bit0 is set.
2 Fault. The drive trips on F15 Motor stall and V1.2.42. Bit3 is set.
2.13.10 Stall current
The current level in amperes for monitoring stall condition of the motor.
2.13.11 Stall frequency limit
The output frequency level below which monitoring of motor stall condition is active.
2.13.12 Stall time limit
If the motor remains in stall condition defined by P2.13.9 Stall current and P2.13.10 Stall frequency limit for a time higher than the time set by this parameter then motor stall fault
is triggered.
2.13.13 Thermistor
If the drive is installed with OPT-A3 board in slot B then one thermistor can be connected to the drive through it for motor over temperature indication to the drive. This parameter sets the action by the drive in case of motor over temperature through thermistor.
0 No action 1 Warning. The drive continues its operation with warning F61 Thermistor and V1.2.44
Alarm word 1. Bit1 is set.
2 Fault. Drive trips on fault F61 Thermistor and V1.2.42 Fault word 1. Bit7 is set.
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2.13.14 Encoder fault
The action in case of loss of encoder signal when drive is running in closed loop control. The drive generates fault or alarm F43 Encoder and V1.2.43 fault word 2. Bit2 is set if the
encoder connected to OPT-A5 in slot C is faulty or wrongly connected. 0 No action
1 Warning 2 Fault
Following are the sub codes generated with the fault in different fault conditions. Sub code 1. Channel A is missing
Sub code 2. Channel B is missing Sub code 3. Both channel are missing Sub code 4. Encoder reversed Sub code 5. Card is missing
2.13.15 Mechanical brake fault
Mechanical brake fault monitoring is automatically enabled if P2.2.6 Mechanical brake acknowledgement is (non zero) set to 1….8. i.e. either if DIN1…4 or inverted DIN1…4 is se­lected to acknowledge the brake status. The brakes are lifted through the digital/relay output when run request is given and 70% of motor flux is generated (only in closed loop motor control operation). If the brake lift acknowledgement does not arrive at selected digital input with time specified by P2.11.1 Brake lift delay then the mechanical brake fault is triggered and drive takes action as per the setting of this parameter.
1 Warning. Drive continues operation with warning F57 Mech. brake and V1.2.44 Alarm
word 1. Bit14 is set.
2 Fault. Drive trips on F57 Mechanical brake and V1.2.43 Fault word 2. Bit10 is set.
2.13.16 Follower timeout
This parameter is to be set in case of master follower application. The parameter is to be set only in follower drives. The master drive sends a watchdog (1 second ON/OFF square wave) to the follower drive. If the follower drive does not receive the watchdog signal for a time higher than that defined by this parameter then drive trips on fault F55 Follower communication and V1.2.42 Fault word 1. Bit13 is set. This indicates that the follower drive has lost the communication with master drive.
Please note that this fault is detected only in follower drive.
2.13.17 Fieldbus watchdog delay
Delay time to indicate loss of data on fieldbus from overriding system. The overriding sys­tem sends the watchdog signal (square wave of 1 second time period) at V1.2.37 Main con­trol word. Bit11. If the drive does not receive this signal for a time higher than the time de­fined by this parameter then the drive trips on fault F53 Fieldbus communication and V1.2.42 Fault word 1. Bit12 is set. The fault occurs only if P2.6.1 Control place = 0 Fieldbus i.e. the drive is controlled from fieldbus. The same watchdog signal is sent back to the overriding system at V1.2.39 Main status word. Bit15. Setting this parameter to zero will disable this watchdog monitoring function. In addition to this the fieldbus option card monitors the communication with fieldbus master and is
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always active. In case of loss of communication with the master, the drive trips on F53 Fieldbus communication fault.
2.13.18 PT100 number in use
PT100 sensors can be connected to Vacon drive for temperature measurement using the OPT-B8 card. Totally three channels are available for connection. With this parameter, se- lect the number of inputs channels used to connect the PT100 sensors.
2.13.19 PT100 alarm limit
Two PT100 temperature sensors can be connected to the drive using two analogue inputs AI1 and AI2 and AO1 (10mA). These two sensors are referred as PT100 (1) and PT100 (2). Or PT100 sensors can be connected using OPT-B8 card. This parameter sets the temperature level in celsius above which the drive generates the warning F56 PT100 temperature. The drive continues its operation and V1.2.44 Alarm word 1. Bit1 is set. Note that the alarm limit is common for all PT100 sensors connected to the system.
2.13.20 PT100 fault limit
This parameter sets the temperature level in celcius above which the drive trips on fault F56 PT100 temperature and V1.2.42 Fault word 1. Bit7 is set.
2.13.21 Motor temperature compensation
Two PT100 temperature sensors can be connected using analogue inputs AI1 and AI2 and AO1 (10mA) and they are referred as PT100 (1) and PT100 (2). One of the sensors is used normally to measure the motor winding temperature. This measured temperature can be used to compensate the slip adjust P2.9.17 Slip adjust internally. This is needed to adjust the motor model for the variation in rotor time constant as a function of temperature to acquire better torque accuracy. This parameter selects the temperature sensor to be used for compensation.
0 Compensation to slip adjust is not used. 1 Motor temperature for the slip adjust compensation is read from PT100 (1) sensor. 2 Motor temperature for the slip adjust compensation is read from PT100 (2) sensor.
The function work as follows. For e.g. If P2.9.17 Slip adjust is set to 100% and P2.13.29 Motor temperature compensa­tion = 1 (Compensation from PT100(1)sensor).
Internal slip adjust = [(PT100 (1) Temp. in celsius * 40)/100+60] * P2.9.17 Slip adjust/100. For temperature varying from 25 to 100 degrees celsius the slip adjust will vary internally
from 70 to 100 %.
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2.13.22 Motor calculated temperature protection
Drive has internal temperature calculation for the motor based on motor data and setting of P2.13.17 Thermal time constant, P2.13.18 Zero speed cooling and P2.13.19 Motor duty cycle. The calculated motor temperature can be seen as V1.1.21 Motor temperature cal- culation as a percentage of motor nominal temperature. The overheating of the motor is monitored by this function. This parameter sets the action in case of motor overheating triggered by calculated motor temperature.
0 No action 1 Warning. The drive continues operation with warning F16 Motor overtemperature and
V1.2.44 Alarm word1. Bit1 is set.
2 Fault. Drive trips on F16 Motor overtemperature and V1.2.42 Fault word 1. Bit7 is set.
2.13.23 Thermal time constant
Thermal time constant of the motor in minutes for the internal motor temperature calcu- lation.
2.13.24 Zero speed cooling
Motor cooling ability at zero speed as a percentage of that at full speed or its nominal cooling ability. This parameter is used in internal motor temperature calculation.
2.13.25 Motor duty cycle
Motor duty cycle for internal motor temperature calculation.
2.13.26 Underload protection
Action in case of underload condition. The drive is in underload condition if the load is less than the minimum load defined by the underload curve by P2.13.13 Speed zero load, P2.13.14 Speed nominal load and P2.13.15 Underload speed nominal.
0 No action 1 Warning. Drive continues operation with F17 Motor underload warning and V1.2.44
Alarm word1. Bit2 is set.
2 Fault. Drive trips on F17 Motor underload fault and V1.2.42 Fault word 1. Bit5 is set.
2.13.27 Speed zero load
Load level for underload monitoring at zero speed as a percentage of motor nominal torque.
2.13.28 Speed nominal load
Load level for underload monitoring for speed up to nominal speed defined by P2.13.15 Underload speed nominal.
2.13.29 Underload speed nominal
Speed limit below which the underload function is activated.
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6.5.15 Flux reference handling

This parameter group is used in closed loop motor control operation to set the flux lin­earization curve of the motor. With parameter P2.1.11 ID Run =2 With motor run , the pa­rameters in this group are automatically set. These parameters can also be set when flux linearization curve for the motor is done manually as explained below. Note: There should not be any load connected to the drive including gearbox while doing this test.
P2.7.5 Torque selection = 1 i.e. Speed control.
Set
P2.4.16 Flux reference =100.0%.
Set
Monitor the signals Run the motor with 50% of the nominal motor speed. Note the value of the While keeping the speed reference constant change note the value of Reduce the
V1.1.7 Motor voltage as V80,V70, …,V30 respectively. Set the values of P2.14.8 Flux
of
curve 8, P2.14.7 Flux curve 7,…, P2.14.3 Flux curve 3 calculating the same way as in
step f.
Repeat this step by changing V1.1.7 Motor voltage V110,V120,and V130 respectively. Set P2.14.11 Flux curve 11 , P2.14.12 Flux curve 12 , P2.14.13 Flux curve 13 calculating the same way as in step f. Interpolate values for 140% - 150% to set parameters
P2.4.16 Flux reference in steps of 10% as 80%, 70%,.....,30 and note the value
V1.1.4 Current , V1.1.7 Motor voltage and V1.1.1 Output frequency.
V1.1.7 Motor voltage (V100).
P2.4.16 Flux reference to 90.0% and
V1.1.7 Motor voltage (V90). Set P2.14.9 Flux curve 9 = (V90/V100)*100.
P2.4.16 Flux reference to 110%,120%,130% and note down
P2.14.14, P2.14.15.
2.14.1- 1.14.15 Flux curve 10%, …….., Flux curve 150%
Motor voltage corresponding to 10%….150%c of flux as a percentage of Nominal flux volt- age.
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6.5.16 Startup torque

The parameters in this group can be used in closed loop motor control operation. It en- ables the drive to produce programmable startup torque as soon as run request is given to the drive.
2.15.1 Startup torque selection
Select the source for producing the startup torque.
0 None. Programmable startup torque is not used. 1 Torque Memory. The drive memorises V1.1.5 Torque at the time previous stop and the
same torque is produced with the run request is given.
2 Torque reference. The torque reference for the startup torque is derived from external
torque reference selected by P2.4.8 Torque reference source selection.
3 FWD/REV. The torque reference for the startup torque is derived from P2.15.3 Startup
torque FWD in forward or positive direction of speed reference and P2.15.4 Startup torque REV in reverse or negative direction of speed reference.
2.15.2 Startup torque time
The startup torque is maintained after the run request for the time defined by this pa­rameter in 0…..10000 ms.
2.15.3 Startup torque FWD
Amount of startup torque to be produced with the run request as a percentage of motor nominal torque when the drive is run in forward or positive direction of speed reference. This parameter is applicable only if P2.15.1 Startup torque selection = 3 FWD/REV.
2.15.4 Startup torq REV
Amount of startup torque to be produced with the run request as a percentage of motor nominal torque when the drive is run in reverse or negative direction of speed reference. This parameter is applicable only if P2.15.1 Startup torque selection = 3 FWD/REV.
2.15.5 Torque memory source
When P2.15.1 Startup torque selection = 1 (Torque memory), then this parameter selects the source for memorising the torque to be produced at next run request.
0 Actual torque. V1.1.5 Torque is used as memory source for startup torque reference at
next start.
1 Torque reference. This is reserved for future development and is not used in the pre-
sent application.
2 External torque reference. The value defined by parameter P2.15.6 Torque memory
reference is used as memory source for startup torque reference at next start.
2.15.6 Torque memory reference
When P2.15.5 Torque memory source = 2 then this parameter defines the amount of torque as a percentage of motor nominal torque used as memory source for startup torque reference at next start.
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6.5.17 Monitor settings

The parameters in this group are used for testing of the drives. These parameters are for factory use only and are not required to be changed on site.
2.16.1 Speed monitoring filter
Filter in ms for signal V1.1.2 Speed.
2.16.2 Current monitoring filter
Filter in ms for signal V1.1.4 Current.
2.16.3 Torque monitoring filter
Filter in ms for signal V1.2.5 Torque.

6.5.18 Data mapping

The parameters in this group are use when the drive has a communication with overriding system. The parameters or signals with ID nos. defined in this application can be con- nected to the signals to and from the overriding system for reading and writing purpose respectively.
2.17.1- 2.17.8 PD IN1 ID, ….., PD IN8 ID
ID no. of any signal or parameter defined in the application. The parameter or signal of this ID number is then connected to process data IN 1….IN10, written from overriding sys- tem to the drive.
2.17.9-2.17.16 PD OUT1 ID, ….., PD OUT8 ID
ID no. of any signal or parameter defined in the application. The parameter or signal of this ID number is then connected to process data OUT1….OUT10, read by the overriding system from the drive.
2.17.17 FB Mode
Defines, which mode is used in fieldbus control
1 ProfiDrive mode. Sets also ProfiBus board mode to ProfiDrive. Powers off the drive after
change
2 Bypass mode. Sets also ProfiBus board mode to ProfiDrive. Powers off the drive after
change.
3 Not used 4 Selma mode 5 MicroStar mode
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Profibus data name
Signal name
Min
Max
Def
FB
scale
Scaling description
Main Control
Torque Select
Profibus data name
Signal name
Min
Max
FB
scale
Scaling description
Digital

6.6 Fieldbus profile

Note: Please note that the process data can be freely configured to any parameter or signal defined in the application using ID nos. The process data configuration shown below is just for example.
6.6.1

Process data signals from overriding system to Vacon drive.

Main Control Word
Speed Reference
Process Data IN1
Process Data IN2
Process Data IN3
Process Data IN4
Process Data IN5
Process Data IN6
Process Data IN7
Process Data IN8
Word
Speed Refer-
ence -32000 32000 0
Torque Ref-
erence -3000 3000 0 10=1%
Aux. Control
Word 1
Aux. Control
Word 2
Load Share
Torque Step
Master Fol- lower Mode 0 2 0
-4000 4000 1000 10=1%
-3000 3000 0 10=1%
0 5 0
See bitwise description below
20000 corresponds to speed defined
By param. Process speed 100% equals Motor Nominal Torque
See bitwise description below
See bitwise description below
This scales the % of Torque Reference to Follower 100% equals Motor Nominal Torque 0=none,1=speed,2=torque, 3=min,4=max,5=win Positioning will be added In future releases
0=none,1=master,2=slave
Table 34.
6.6.2

Process data signals from Vacon drive to overriding system.

Main Status Word Main Status Word See bitwise description below
20000 correspond to speed de-
Motor Speed Motor Speed
Motor
ProcessDat Out1
ProcessDataOut2
ProcessDataOut3
ProcessDataOut4
Torque 10=1%
Aux.
Status
Word See bit words below Fault
Word1 See bit words below
Fault
Word2 See bit words below
fined by P2.1.7 Process Speed
100% equals Motor Nominal
Torque
Table 35.
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ProcessDataOut5 ProcessDataOut6 Alarm Word See bit words below
ProcessDataOut7 Motor Shaft Rounds -32768 32767
ProcessDataOut8 Motor Shaft Position 0 360
Input Status Word See bit words below
No of Rounds of the motor Shaft
after Pos reset is done
Position of the motor shaft in
degrees
6
0=Emergency stop active 0 = Run Enable Not active
6.6.3

Main control word, par. 2.17.17 (FB Mode) = 1-3

0>1 will reset the Switch On Inhibit state and bring the drive to Rdy Run.
Bit 0 On
Bit 1 Coast Stop
Bit 2 Emergency Stop
Bit 3 Run
Bit 4 Ramp Out Zero
Bit 5 Ramp Hold
Bit 6 Ramp input Zero Bit 7 Reset 0>1 Reset fault.
Bit 8 Inching 1
Bit 9 Inching 2
Bit 10 Fieldbus Control Enable
Bit 11 Watchdog Bit 12 Low not used Bit 13 Low not used Bit 14 Low not used Bit 15 Low not used
Should be reset after fault and EmStop . 0=Coast stop Active 1=Coast Stop not Active
1=Emergency stop not active
EmStop Mode is selected by P2.7.3
0= stops the drive as per Stop Mode P2.7.2 1= Run 0=Ramp Output forced to 0. 1=Ramp Output is released 0=Ramp is hold 1=ramp release 0=Ramp input forced to 0.Stop by Ramp 1=Ramp input is released
0=No Action 1=Run forward with Constant Speed set by P2.4.2 0=No Action 1=Run backward with Constant Speed set by P2.4.3 0=No control from Fieldbus possible 1=Drive control from profibus if P2.6.1 =0 Fieldbus 0>1>0>1…1 sec square wave clock. This is used to check data communica­tion between profibus master and the drive. Used to generate FB Commu­nication. Fault. This monitoring can be switched off by setting P2.14.26 PB Watchdog Delay =0.Drive´s internal communication monitoring is still ac­tive at this time.
Table 36.
6.6.4

Selma Control Word, par. 2.17.17 (FB Mode) = 4

Bit 0 Ramp stop 0 = Stop by Ramp Not active 1 = Stop by Ramp active
0 = Emergency stop Not active 1 = Emergency stop active
Bit 1 Emergency stop
Bit 2 Run Enable Bit 3 Reserved Not used Bit 4 Reserved Not used Bit 5 Reserved Not used Bit 6 Run 0 = Stops the drive as per Stop mode P2.7.2 1 = Run
Bit 7 Inching 1
Bit 8 Inching 2
Bit 9 Reserved Not used Bit 10 Reserved Not used Bit 11 Reserved Not used Bit 12 Reserved Not used Bit 13 Reserved Not used Bit 14 Reserved Not used Bit 15 Reserved Not used
Note! EmStop Mode is selected by P2.7.3
1 = Run Enable active and Drive stop by Coast
0=No Action 1=Run forward with Constant Speed set by P2.4.2 0=No Action 1=Run backward with Constant Speed set by P2.4.3
Table 37
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0=Drive not ready to run
6.6.5

Main status word

0=Drive not ready to switch on
Bit 0 Rdy On
1=Drive ready to switch on
Bit 1 Rdy Run
Bit 2 Rdy Ref
Bit 3 Fault
Bit 4 Off2 Status
Bit 5 Off3 Status
Bit 6 Drive Not Ready to Switch On
Bit 7 Alarm Bit 8 At Set point 0= Speed Ref and Speed Actual are not same
Bit 9 Fieldbus Control Active
Bit 10 Above Limit Bit 11 Reserved Bit 12 Reserved Bit 13 Reserved Bit 14 Reserved Bit 15 Watchdog Same as received on bit 11 of the main control word.
1=Drive ready to run 0=Drive not running 1=Drive running and ready to release the reference 0=No active fault 1=Fault is active 0=Coast Stop Active 1=Coast stop not active 0=Emergency Stop active 1=Emergency stop not active 0=No inhibit 1=drive is out of fault or EmStop state. The ON bit in the main control word is then has to be reset. 0=No alarm 1=Alarm active
0=Fieldbus control not active 1=Fieldbus control active .P2.6.1 Control Place=0 Fieldbus and bit 10 of the Main control word is set. 0= Speed is below the limit specified by P2.4.14 1=The speed actual of the drive is above the set speed limit set by P2.4.14 Above Speed Limit.
Table 38.
6.6.6

Selma Status Word

0 = Drive not running
Bit 0 Run
Bit 1 Ready 0 = Drive not ready to run 1 = Drive ready to run
Bit 2 Fault 0 = No active Fault 1 = Fault is Active
Bit 3 Fieldbus Control 0 = Fieldbus control not active 1 = Fieldbus control active
Bit 4 Reserved Not used
Bit 5 Start prevention
Bit 6 Reserved Not used
Bit 7 Reserved Not used
Bit 8 Reserved Not used
Bit 9 Reserved Not used Bit 10 Reserved Not used Bit 11 Reserved Not used Bit 12 Reserved Not used Bit 13 Reserved Not used Bit 14 Reserved Not used Bit 15 Reserved Not used
1 = Drive running and ready to release the reference
0 = External Run Enable not active 1 = External Run Enable active
Table 39.
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Activates the Digital output 1 if parameter DO1 =
6.6.7

Micro Status Word

0 = Drive not running
Bit 0 Run
Bit 1 Reserved Not used
Bit 2 Reserved Not used
Bit 3 Reserved Not used
Bit 4 Reserved Not used
Bit 5 Reserved Not used
Bit 6 Reserved Not used
Bit 7 Reserved Not used
Bit 8 Reserved Not used
Bit 9 Reserved Not used Bit 10 Reserved Not used Bit 11 Reserved Not used Bit 12 Reserved Not used Bit 13 Reserved Not used Bit 14 Reserved Not used Bit 15 Reserved Not used
1 = Drive running and ready to release the reference
Table 40.
6.6.8

Auxiliary control word

Bit 0 Data logger restart Bit 1 Data logger force trigger Bit 2 Ramp bypass Ramp generator of the drive is bypassed if set high.
Reference from IO when control place is
Bit 3
Bit 4 DC Braking Active Bit 5 Free Bit 6 Free Bit 7 Mech. Brake Ctrl Mech Brake control thro` Fieldbus. Bit 8 Free
Bit 9 Reset position Bit 10 Free Bit 11 Free
Bit 12 Enable inching
Bit 13 DO1 control Bit 14 DO2 control Activates the Relay output 1 if parameter DO2 =1161.14 Bit 15 DO3 control Activates the Relay output 2 if parameter DO3 =1161.15
Fieldbus.
When ramp generator output is less than P2.8.1 Zero Speed Level then DC braking is active if set to high.
Resets the Shaft PositionV1.2.45 & Shaft Rounds V1.2.46 to zero.
When set high constant speed inching/running can be done with bit 8&9 of the Main Control Word
1161.13
Table 41.
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6.6.9

Auxiliary status word

Bit 0 Datalogger triggered
Window Control active and Speed is out of
Bit 1
Bit 2
Bit 3
Bit 4 Reverse direction
Bit 5 IO Control Active
Bit 6 Motor Fan ON command
Bit 7 Mechanical brake lift command
Bit 8 DC Charging OK (Pulse)
Bit 9 DC Charging OK (continuous) Bit 10 Drive in Torque control Bit 11 Speed Zero Bit 12 Reserved Bit 13 Reserved Bit 14 Reserved Bit 15 Reserved
Window Motor/Generator torque/current limit ac­tive Undervoltage/Overvoltage controller ac­tive
Table 42.

6.6.10 Fault word 1

Bit 0 OverCurrent Bit 1 Overvoltage Bit 2 Undervoltage Bit 3 Motor Stall See parameter P2.14.8, P2.14.9, P2.14.10, P2.14.11 Bit 4 Earth Fault See parameter P2.14.5, P2.14.6, P2.14.7 Bit 5 UnderLoad See parameter P2.14.12, P2.14.13, P2.14.14, P2.14.15 Bit 6 Unit Over Temperature
This can be because of the following reasons. Thermistor as set by P2.14.24 PT100 Temp. measurement using PT100 type sen­sor.See parameters P2.2.2.3 to P2.2.2.6,
P2.13.18 to P2.13.20 Calculated Overtemp as set by
Bit 7 Motor Temperature Bit 8 Input Phase Loss See parameter P2.14.3 Input Ph. Supervision
Bit 9 Internal Brake Resistor Protection Bit 10 Device Fault Device (slot cards)Removed,Added,changed,Unknown Bit 11 Keypad Communication Fault See parameter P2.14.2 Bit 12 Fieldbus communication Fault
Bit 13 Follower communication Bit 14 Slot communication. slot comm. fault. One of the slot cards is faulty. Bit 15 Analogue Input Fault See parameter P2.14.1
Table 43.
P2.13.22 to P2.13.24.
Master follower communication. See parameters P2.13.1, P2.13.2, P2.13.3.
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6.6.11 Fault word 2

Bit 0 Output Phase Fault See parameter P2.14.4 Bit 1 Charging Switch Fault Bit 2 Encoder Fault See parameter P2.14.27 Bit 3 Drive Hardware fault Bit 4 Unit Under Temperature Bit 5 EEPROM Fault +Checksum Fault Bit 6 External fault See parameter P2.2.10 Bit 7 Brake chopper fault Bit 8 Internal Communication
Bit 9 IGBT Temperature Bit 10 Motor Brake Fault See parameter P2.2.6 ,P2.11.1 Bit 11 Reserved. Bit 12 Application fault Bit 13 Drive Internal fault Bit 14 Main Switch Open DIN5 is not high. Ack from Main switch . Bit 15 Not used
Table 44.

6.6.12 Selma fault word 0

Bit 0 Brake chopper supervision Bit 1 Not used Bit 2 Not used Bit 3 Frequency converter overtemperature Bit 4 Overcurrent Bit 5 Overvoltage Bit 6 Undervoltage Bit 7 Not used Bit 8 Not used
Bit 9 Not used Bit 10 Not used Bit 11 Not used Bit 12 Not used Bit 13 Not used Bit 14 Not used Bit 15 Not used
Table 45.
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Motor Over temperature, PT100 Thermis-

6.6.13 Selma fault word 1

Bit 0 Not used
Bit 1 Not used
Bit 2 Not used
Bit 3 Not used
Bit 4 Earth fault
Motor Over temperature, PT100 Thermis-
Bit 5
Bit 6 Not used
Bit 7 Not used
Bit 8 External fault
Bit 9 IGBT fault Bit 10 Not used Bit 11 System fault Bit 12 Fieldbus communication fault Bit 13 Panel communication fault Bit 14 Motor stall fault Bit 15 Encoder fault
Table 46.
tor

6.6.14 Selma fault word 2

Bit 0 Not used
Bit 1 Not used
Bit 2 Not used
Bit 3 Not used
Bit 4 Not used
Bit 5 Undervoltage controller active
Bit 6 Not used
Bit 7 Switch On Inhibit
Bit 8
Bit 9 Not used Bit 10 Not used Bit 11 Not used Bit 12 Not used Bit 13 Not used Bit 14 Not used Bit 15 Not used
Table 47.
tor
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See parameter P2.14.8, P2.14.9, P2.14.10, P2.14.11
F26 Prevention of start. This warning comes when the
See parameter P2.2.8 Run Enable Ctrl .If set =5 or 6 and See parameter P2.2.7

6.6.15 Alarm word 1

Bit 0 Motor stalled
This can be because of the following reasons. Thermistor as set by P2.13.13 measurement using PT100 type sensor.See parameters P2.2.2.3 to P2.2.2.6, P2.13.18 to P2.13.20 Calculated Overtemp as set by
Bit 1 Motor over temperature Bit 2 Motor under load Bit 3 Input phase loss See parameter P2.14.3 Input Phase Supervision Bit 4 output phase loss See parameter P2.14.4
Bit 5 Start Prevention
P2.13.22 to P2.13.24.
See parameter P2.14.12, P2.14.13, P2.14.14, P2.14.15
Run Enable input is low and P2.2.1.11Prevention of start is enabled. Normally it is enabled when the exter- nal device for prevention of false start is used.
Bit 6 Main Switch Open Bit 7 not used Bit 8 Vacon over temperature Bit 9 Analogue input < 4mA
Bit 10 Motor fan warning
Bit 11 Emergency stop Bit 12 Run disabled Bit 13 Inching disabled Bit 14 Motor Brake See parameter P2.2.6 ,P2.11.1 Bit 15 Panel comm. Alarm
DI5 is low then this alarm occurs.
See parameter P2.14.1
See parameter P2.2.9 .If set = 1 DI6 and DI6 is low then this alarm occurs.
See parameter P2.14.2
Table 48.
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Status of Digital input 16
Status of Digital input 20
Status of Digital input 13
Status of Digital input 13

6.6.16 Digital input status word 1

Bit 0 DIN1 Bit 1 DIN2 Bit 2 DIN3 Bit 3 DIN4 Bit 4 DIN5 Bit 5 DIN6 Bit 6 TIB (A3) Bit 7 DIN7 Bit 8 DIN8
Bit 9 DIN9 Bit 10 DIN10 Bit 11 DIN11 Bit 12 DIN12 Bit 13 DIN13 Bit 14 DIN14
Bit 15 DIN15 Status of Digital input 15
Table 49.
Status of Digital input 1 Status of Digital input 2
Status of Digital input 3 Status of Digital input 4 Status of Digital input 5 Status of Digital input 6 Thermistor Input Status Status of Digital input 7 Status of Digital input 8 Status of Digital input 9 Status of Digital input 10 Status of Digital input 11 Status of Digital input 12 Status of Digital input 13 Status of Digital input 14
NOTE! Bit7 ...15 are updated only if option DI card is installed

6.6.17 Digital input status word 2

Bit 0 DIN16
Bit 1 DIN17
Bit 2 DIN18
Bit 3 DIN19
Bit 4 DIN20
Bit 5 DIN21
Bit 6 DIN22
Bit 7 DIN23
Bit 8 DIN24
Bit 9 DIN25 Bit 10 DIN26 Bit 11 DIN27 Bit 12 DIN28 Bit 13 DIN29
Bit 14 DIN30 Bit 15
Table 50.
Status of Digital input 17 Status of Digital input 18 Status of Digital input 19
Status of Digital input 21 Status of Digital input 22 Status of Digital input 23
Status of Digital input 13 Status of Digital input 13 Status of Digital input 13
Status of Digital input 13 Status of Digital input 13
NOTE:Bit 0...15 are updated only if optional DI card is installed Not used
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DRAWN BY
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DATE
17.12.2003
PAGE
1 OF 5
TITLE
Speed Reference Chain
Scaling
FBRef in Counts
G2.4FB Ref Scale
SEL
Local Speed Ref
Master Speed Ref
G2.4Const Ref1
G2.4Const Ref2
X
V1.2.4Speed Reference1
Filt
V1.2.5Speed Reference2
V1.2.12Speed Limit Pos
G2.8Speed Maximum
G2.8Speed Minimum
V1.2.13Speed Limit Neg
Speed Share
G2.5Accel Time1
G2.5Decel Time1
G2.5Ramp AccDec
G2.5EmStop Ramp
G2.5ConstSpd Acc Time
G2.5ConstSpd Dec Time
G2.5Ramp Const Spd
G2.5Start Functioh
RAMP
GENERATOR
Ramp Input Zero
Ramp Hold
Ramp Out Zero
Ramp Bypas
Ramp Options in
State Machine
+
V1.2.7Speed Ramp Out
G2.4Speed Step
V1.2.6Speed Reference3
Speed
Reference
Selection
Logic
-
V1.2.10Speed Error
MCW from FB Interface
G2.12Follower Speed Ref
G2.7Emstop Mode
G2.7Stop Function
G2.6Control Place
FB Interface
G2.12M/F Mode
G2.12Follower Sp Ref
V1.2.1Speed Actual
G2.4 SpdRef Filter

6.7 BLOCK DIAGRAMS

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DATE
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PAGE
1 OF 5
TITLE
Torque Reference Chain
SEL
None
V1.2.16Master TorqueRef
V1.2.17 FB Torque Ref
V1.2.18 Remote Torque Ref
Scaling
G2.4Tref Source Sel
V1.2.19 Torque Ref1
X
V1.2.20 Torque Ref2
G2.4 TRef Filter
G2.4 TRef Hysterisis
G2.4 TRef Dead Zone
V1.2.21 Torque Ref3
+
G2.4Torque Step
V1.2.22 Used Torque Ref
X
G2.1 Magn. Current
G2.4 Flux Reference
Rate Limiter
X
Output
Voltage
Limiter
Rate Limiter
V1.2.33 Id Reference
G2.4 Load Share
+
Load Compensation
From FB
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DATE
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PAGE
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TITLE
Speed Controller
FILT
V1.2.1 Speed Actual
G2.9 Speed Act Filt
-
DAMPING
G2.10 Oscill Freq
G2.10 Oscill Damp Gain
G2.10 Phase Shift
G2.10 Oscill Damp Sel
G2.9 SPC Kp
G2.9 SPC Ti
G2.9 SPC Kp Min
G2.9 SPC Kp Min Point
G2.9 SPC Kp Min Filt
G2.9 SPC Kp FWP
G2.9 SPC Kp N0
G2.9 SPC Kp N0 Point
G2.9 SPC Kp N1 Point
G2.9 Slip Adjust
G2.9 Warm Motor Slip
SPEED
CONTROLLER
V1.2.10 Speed Error
V1.2.11 SPC OUT
X
G2.9 Mech AccComp TC
FILT
G2.9 Accel Comp Filt
+
V1.2.23 Acc Comp Out
V1.2.31 Iq Reference
V1.2.29 Iq Current Lim+
V1.2.30 Iq Current Lim-
Note:When Torque Select=1 Then P2.4.6Tref Source Sel
is internally set to zero.
V1.2.11 SPC OUT
+
Add
0
Iq Ref (Tref)
V1.2.22 Used Torque Ref
SEL
Min
Max
G2.9 Window Pos RPM
G2.9 Window Neg RPM
G2.9 Window Off Pos
G2.9 Window Off Neg
G2.7 Torque Select
G2.7 Motor Ctrl Mode
d/dt
V1.2.7 Speed Ramp Out
Note:Iq Ref is an internal reference
X
G2.9 Load Drooping
-
V1.2.9 Used Speed Ref
V1.2.24 Droop Speed RPM
V1.2.11 SPC OUT
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6
DRAWN BY
SK
DATE
17.12.2003
PAGE
1 OF 5
TITLE
Fieldbus Interface
Fieldbus Interface
Process Data In1
Process Data In2
Process Data In3
Process Data In4
Process Data In5
Process Data In6
Process Data In7
Process Data In8
Process Data Out1
Process Data Out2
Process Data Out3
Process Data Out4
Process Data Out5
Process Data Out6
Process Data Out7
Process Data Out8
None None
Motor Speed
Speed Reference counts
20000=Speed scaling
Main Control Word
Main Status Word
Motor Torque
Torque Reference Counts
1000=Motor Nominal Torque
Auxilliary Status Word1
Auxilliary Control Word1
Fault Word 1
None
Fault Word 2
Load Share
DI Status Word
Torque Step
Alarm Word 1
Torque Select
None
Master Follower Mode
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6
Fault
code
Fault
Possible cause
Correcting measures
1 2
3
Earth fault
Current measurement has detected that
Check motor cables and motor.
5
7
Saturation trip
Various causes, e.g. defective component
Cannot be reset from the keypad.
8
9
10

6.8 FAULT TRACING

When a fault is detected by the frequency converter control electronics, the drive is stopped and the
symbol
appear on the display. The fault can be reset with the
F together with the ordinal number of the fault, the fault code and a short fault description
Reset button
on the control keypad or via the I/O
terminal. The faults are stored in the fault history which can be browsed. The different fault codes you will find in the table below.
The fault codes, their causes and correcting actions are presented in the table below. The shadowed faults are A faults only. The items written in white on black background present faults for which you can program different responses in the application. See parameter group Protections. Note: When contacting distributor or factory because of a fault condition, always write down all texts and codes on the keypad display.
Overcurrent Frequency converter has detected too
high a current (>4*I
sudden heavy load increase
short circuit in motor cables
unsuitable motor
Overvoltage The DC-link voltage has exceeded the lim-
its.
too short a deceleration time
high overvoltage spikes in supply
the sum of motor phase current is not zero.
− insulation failure in cables or motor
Charging switch
System fault - component failure
Undervoltage DC-link voltage is under the voltage lim-
Input line su-
pervision
The charging switch is open, when the START command has been given.
faulty operation
component failure
- faulty operation Note exceptional fault data record.
its.
most probable cause: too low a supply
voltage
frequency converter internal fault
Input line phase is missing. Check supply voltage and cable.
) in the motor cable:
n
Check loading. Check motor. Check cables.
Make the deceleration time longer. Use brake chopper or brake resistor (avail- able as options)
Reset the fault and restart. Should the fault re-occur, contact the distributor near to you.
Switch off power. DO NOT RE-CONNECT POWER! Contact factory. If this fault appears simultaneously with Fault 1, check motor cables and motor Reset the fault and restart. Should the fault re-occur, contact the distributor near to you.
In case of temporary supply voltage break reset the fault and restart the fre­quency converter. Check the supply voltage. If it is adequate, an internal fail­ure has occurred. Contact the distributor near to you.
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6
11
12
13
14
Frequency con-
°
Check the correct amount and flow of
15
16 17
25
26
30
31
32 34 35
36
37
Note:
38
Note:
39
Note:
40
Output phase supervision
Brake chopper supervision
Frequency con­verter under­temperature
verter over­temperature
Motor stalled Motor stall protection has tripped. Check motor. Motor over temperature
Motor under­load
Microprocessor
watchdog fault
Prevent of start Start-up of the drive has been prevented.
Safe disable Safe Disable inputs SD1 & SD2 are acti-
IGBT temperature (hardware)
Fan cooling Cooling fan of the frequency converter
CAN bus com-
munication Application Application task overload or CPU overload. Reset the power to the control box. Control unit NXS control unit can not control NXP
Device changed (same type)
Device added (same type)
Device removed Option board removed.
Device un- Unknown option board or drive. Contact the distributor near to you.
Current measurement has detected that there is no current in one motor phase.
no brake resistor installed
brake resistor is broken
brake chopper failure
Heat sink temperature is under –10°C
Heat sink temperature is over 90
Over temperature warning is issued when the heat sink temperature exceeds 85°C.
Motor overheating has been detected by frequency converter motor temperature model. Motor is overloaded. Motor underload protection has tripped.
faulty operation
component failure
This warning occurs when the Run enable input is low and P2.2.1.11 Prevention of start is enabled, This is normally enabled when the external device for the preven- tion of false is start is used.
vated through the OPT-AF option board. IGBT Inverter Bridge over temperature protection has detected too high a short term overload current
does not start, when ON command is given Sent message not acknowledged. Ensure that there is another device on
Power Unit and vice versa Option board or control unit changed. Same type of board or same power rating of drive. Option board or drive added. Drive of same power rating or same type of board added.
Drive removed.
C.
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Check motor cable and motor.
Check brake resistor. If the resistor is ok, the chopper is faulty. Contact the distributor near to
you.
cooling air. Check the heat sink for dust. Check the ambient temperature. Make sure that the switching frequency is not too high in relation to ambient temperature and motor load.
Decrease the motor load. If no motor overload exists, check the temperature model parameters.
Reset the fault and restart. Should the fault re-occur, contact the distributor near to you.
Reset the prevention of start switch if active.
See details from Safe Disable & Atex manual ud1066 Check loading. Check motor size.
Contact the distributor near to you.
the bus with the same configuration.
Change control unit
Reset
No fault time data record!
Reset
No fault time data record!
Reset
No fault time data record!
selma application vacon • 93
6
41
42
43
44 Note: Note:
45 Note: Note:
50
51
52
53
54
55
optical link between MasterFollower and
56
57
known
IGBT temperature IGBT inverter bridge overtemperature
protection has detected too high a short term overload current
Brake resistor over tempera-
ture
Encoder fault Note the exceptional fault data record.
Device changed
(different type)
Device added (different type)
Analogue input Iin < 4mA (sel. signal range 4
to 20 mA)
External fault Digital input fault. Keypad com­munication fault Fieldbus fault The data connection between the fieldbus
Slot fault Defective option board or slot Check board and slot.
Follower com- munication
PT100 Temp.
overtemperatue
ID run failure ID run could not be completed success-
Brake resistor over temperature protec- tion has detected too heavy braking
Additional codes: 1 = Encoder 1 channel A is missing 2 = Encoder 1 channel B is missing 3 = Both encoder 1 channels are missing 4 = Encoder reversed Option board or control unit changed. Option board of different type or different power rating of drive.
Option board or drive added. Option board of different type or drive of different power rating added.
Current at the analogue input is < 4mA.
control cable is broken or loose
signal source has failed
The connection between the control key- pad and the frequency converter is bro- ken.
Master and the fieldbus board is broken
This fault can occur only in Follower drive P2.12.1 M/Fmode =2 (Follower). Follower drive is not able to receive data from Master drive on system bus(optical link).
PT100(1) element/s has sensed overtem- perature.
fully.
Check loading. Check motor size.
Set the deceleration time longer. Use external brake resistor.
Check encoder channel connections. Check the encoder board.
Reset
No fault time data record! Application parameter values re-
stored to default.
Reset
No fault time data record!
Application parameter values re- stored to default.
Check the current loop circuitry.
Check keypad connection and possible keypad cable.
Check installation. If installation is correct contact the nearest Vacon distributor.
Contact the nearest Vacon distributor.
Check the setting of P2.13.25 SBFault Delay. The default is 0.10sec. Check the
jumper settings on OPT-D2 board in Vacon option board manual.
OPT-D2 board can be installed only in slot D or slot E.
Check the temperature of the part where the PT100 is mounted. Check parameters P2.2.2.3 to P2.2.2.6,
P2.13.18 to P2.13.20.
Check monitoring signal V1.1.19 ID run status to find out which part of the ID run is failed. Redo the ID run.
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6
58
59
61
62
63
64
Mechanical brake fault
Motor fan fault Motor fan acknowledgement is not re-
Thermistor Thermistor overtemperature. Thermistor
Run disabled Run Enable digital input is gone low. Check P2.2.1.9,P2.2.1.10.
Emergency stop
Input SW Open The drive main power is switched off and
Table 51. Fault codes
Mechanical brake lifted signal is not re­ceived within time defined by P2.11.1 Brake life delay after the Run command. The digital input is selected by P2.2.6 Mo­tor brake acknowledgement OR Brake open signal is acknowledged when there is no run command given.
ceived within 5 seconds after run com- mand.
is connected to OPT-A3 board in slot B.
DIN6 is inactive /low. Check the emergency stop push button
DIN5 is inactive/low.
Check the parameters P2.13.28 Mechanical brake fault P2.2.6 Motor brake acknowledgement P2.11.1 Brake lift delay Check the Motor brake circuit.
Check P2.2.1.7 . Check motor fan connection.
Check the temperature of the area where the thermistor is mounted. Check the connection of the thermistor
to OPT-A3.
Reset the run enable input.
connected to DIN6.
Check P2.210 Emergency stop control. Check the main power switch of the drive. Check P2.2.8 Run Enable control as per the description in the manual.
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R2
R13

7. APPENDIX 1

If the communication does not work, check the type of the resistors described below:
Selma 4CMO board
Resistors
R2 and R13
Size Code 100 Ω = 4Y101G (Wrong size) 1 k Ω = 4Y102G (Right size)
Some 4CMO boards may have wrong resistors, the correct size is
1kΩ and type 4Y102G.
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S5
S5

8. APPENDIX 2

4CMO board jumper settings: (see also chapter 3.1.1)
a b c
S9
= ACTIVE
a b c
a b c
S9
= PASSIVE
a b c
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Find your nearest Vacon office
on the Internet at:
www.vacon.com
Manual authoring: documentation@vacon.com
Vacon Plc. Runsorintie 7 65380 Vaasa Finland
Subject to change without prior notice © 2011 Vacon Plc.
Document ID:
Rev. A
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