VACON®NXL
AC DRIVES
MULTI-CONTROL
APPLICATION MANUAL
vacon • 1
VACON MULTI-CONTROL APPLICATION (SOFTWARE ALFIFF20) VER. 3.45
INDEX |
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1. |
Introduction ..................................................................................................................... |
2 |
2. |
Control I/O ....................................................................................................................... |
3 |
3. |
Multi-Control Application – Parameter lists .................................................................... |
4 |
3.1 |
Monitoring values (Control keypad: menu M1)........................................................................ |
4 |
3.2 |
Basic parameters (Control keypad: Menu P2 P2.1)............................................................ |
5 |
3.3 |
Input signals (Control keypad: Menu P2 P2.2) .................................................................... |
7 |
3.4 |
Output signals (Control keypad: Menu P2 P2.3) ................................................................. |
9 |
3.5 |
Drive control parameters (Control keypad: Menu P2 P2.4).............................................. |
10 |
3.6 |
Prohibit frequency parameters (Control keypad: Menu P2 P2.5) .................................... |
10 |
3.7 |
Motor control parameters (Control keypad: Menu P2 P2.6) ............................................ |
11 |
3.8 |
Protections (Control keypad: Menu P2 P2.7) .................................................................... |
12 |
3.9 |
Autorestart parameters (Control keypad: Menu P2 P2.8)................................................ |
13 |
3.10 |
PID reference parameters (Control keypad: Menu P2 P2.9)............................................ |
13 |
3.11 |
Pump & Fan control parameters (Control keypad: Menu P2 P2.10)................................ |
14 |
3.12 |
Keypad control (Control keypad: Menu K3) ........................................................................... |
15 |
3.13 |
System menu (Control keypad: Menu S6).............................................................................. |
15 |
3.14 |
Expander boards (Control keypad: Menu E7) ........................................................................ |
15 |
4. |
Description of parameters ............................................................................................. |
16 |
4.1 |
BASIC PARAMETERS .............................................................................................................. |
16 |
4.2 |
INPUT SIGNALS ...................................................................................................................... |
21 |
4.3 |
OUTPUT SIGNALS................................................................................................................... |
25 |
4.4 |
DRIVE CONTROL ..................................................................................................................... |
28 |
4.5 |
PROHIBIT FREQUENCIES....................................................................................................... |
33 |
4.6 |
MOTOR CONTROL ................................................................................................................... |
34 |
4.7 |
PROTECTIONS......................................................................................................................... |
37 |
4.8 |
AUTO RESTART PARAMETERS .............................................................................................. |
45 |
4.9 |
PID REFERENCE PARAMETERS ............................................................................................ |
46 |
4.10 |
PUMP AND FAN CONTROL .................................................................................................... |
52 |
4.11 |
KEYPAD CONTROL PARAMETERS ......................................................................................... |
60 |
5. |
Control signal logic in Multi-Control Application........................................................... |
62 |
NOTE! You can download the English and French product manuals with applicable safety, warning and caution information from www.vacon.com/downloads.
REMARQUE Vous pouvez télécharger les versions anglaise et française des manuels produit contenant l’ensemble des informations de sécurité, avertissements et mises en garde applicables sur le site www.vacon.com/downloads.
24-hour support: +358-40-8371 150 • Email: vacon@vacon.com
2 • vacon |
INTRODUCTION |
Multicontrol Application
1.INTRODUCTION
The Multicontrol Application for Vacon NXL uses direct frequency reference from the analogue input 1 as a default. However, a PID controller can be used e.g. in pump and fan applications, which offers versatile internal measuring and adjusting functions.
The direct frequency reference can be used for the control without the PID controller and it can be selected from the analogue inputs, fieldbus, keypad, preset speeds or motor potentiometer. Special parameters for Pump and Fan Control (Group P2.10) can be browsed and edited after changing the value of par 2.9.1 to 2 (Pump and fan control activated).
The PID controller reference can be selected from the analogue inputs, fieldbus, PID keypad reference 1 or by enabling the PID keypad reference 2 via digital input. The PID controller actual value can be selected from the analogue inputs, fieldbus or the actual values of the motor. PID controller can also be used when the frequency converter is controlled via fieldbus or the control keypad.
•Digital inputs DIN2, DIN3, (DIN4) and optional dig. inputs DIE1, DIE2, DIE3 are freely programmable.
•Internal and optional digital/relay and analogue outputs are freely programmable.
•Analogue input 1 can be programmed as current input, voltage input or digital input DIN4.
NOTE! If the analogue input 1 has been programmed as DIN4 with parameter 2.2.6 (AI1 Signal Range), check that the jumper selections (Figure 1- 1) are correct.
Additional functions:
•The PID controller can be used from control places I/O, keypad and fieldbus
•Identification
•Programming wizard
•Sleep function
•Actual value supervision function: fully programmable; off, warning, fault
•Programmable Start/Stop and Reverse signal logic
•Reference scaling
•2 Preset speeds
•Analogue input range selection, signal scaling, inversion and filtering
•Frequency limit supervision
•Programmable start and stop functions
•DC-brake at start and stop
•Prohibit frequency area
•Programmable U/f curve and U/f optimisation
•Adjustable switching frequency
•Autorestart function after fault
•Protections and supervisions (all fully programmable; off, warning, fault):
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Current input fault |
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Motor thermal, stall and underload |
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External fault |
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protection |
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Output phase |
Thermistor |
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Under voltage |
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Fieldbus communication |
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Earth fault |
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Option board |
Telephone: +358-201-2121 • Fax:+358-201-212 205
1
CONTROL I/O |
vacon • 3 |
2.CONTROL I/O
Reference potentiometer
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Terminal |
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Signal |
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Description |
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1 |
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+10Vref |
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Reference output |
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Voltage for potentiometer, etc. |
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2 |
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AI1+ |
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Analogue input, voltage range |
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Voltage input frequency reference |
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0—10V DC. |
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Can be programmed as DIN4 |
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3 |
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AI1- |
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I/O Ground |
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Ground for reference and controls |
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4 |
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AI2+ |
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Analogue input, voltage range |
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Current input frequency reference |
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5 |
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AI2- |
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0—10V DC, or current range |
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/GND |
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0/4—20mA |
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6 |
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+24V |
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Control voltage output |
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Voltage for switches, etc. max 0.1 A |
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7 |
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GND |
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I/O ground |
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Ground for reference and controls |
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8 |
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DIN1 |
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Start forward |
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Contact closed = start forward |
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9 |
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DIN2 |
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Start reverse (programmable) |
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Contact closed = start reverse |
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10 |
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DIN3 |
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Multi-step speed selection 1 |
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Contact closed = multi-step speed |
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(programmable) |
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11 |
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GND |
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I/O ground |
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Ground for reference and controls |
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mA |
18 |
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AO1+ |
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Output frequency |
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Programmable |
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19 |
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AO1- |
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Analogue output |
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Range 0—20 mA/RL, max. 500Ω |
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A |
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RS 485 |
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Serial bus |
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Differential receiver/transmitter |
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B |
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RS 485 |
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Serial bus |
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Differential receiver/transmitter |
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30 |
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+24V |
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24V aux. input voltage |
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Control power supply backup |
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21 |
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RO1 |
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Relay output 1 |
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Programmable |
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FAULT |
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22 |
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RO1 |
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RO1 |
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Table 1- 1. Multicontrol application default I/O configuration.
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Terminal |
Signal |
Description |
1 |
+10Vref |
Reference output |
Voltage for potentiometer, etc. |
2 |
AI1+ |
Analogue input, voltage range |
Voltage input frequency reference (MF2-3) |
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0—10V DC |
Voltage/current input frequency reference |
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DIN 4 |
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(MF4-MF6) |
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Can be programmed as DIN4 |
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AI1- |
I/O Ground |
Ground for reference and controls |
4 |
AI2+ |
Analogue input, current range |
Current input frequency reference |
5 |
AI2- |
0—20mA |
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/GND |
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6 |
+ 24 V |
Control voltage output |
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7 |
GND |
I/O ground |
Ground for reference and controls |
Table 1- 2. AI1 configuration, when programmed as DIN4
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24-hour support: +358-40-8371 150 • Email: vacon@vacon.com |
2 |
1 |
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4 • vacon |
PARAMETER LISTS |
3.PARAMETER LISTS
On the next pages you will find the lists of parameters within the respective parameter groups. The parameter descriptions are given on pages 16 to 46.
Column explanations:
Code |
= Location indication on the keypad; Shows the operator the present param. number |
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Parameter |
= Name of parameter |
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Min |
= Minimum value of parameter |
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Max |
= Maximum value of parameter |
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Unit |
= Unit of parameter value; Given if available |
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Default |
= Value preset by factory |
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Cust |
= Customer’s own setting |
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ID |
= ID number of the parameter (used with PC tools) |
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= On the parameter code: parameter value can only be changed after the FC has |
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been stopped. |
The monitoring values are the actual values of parameters and signals as well as statuses and measurements. Monitoring values cannot be edited.
See Vacon NXL User’s Manual, Chapter 7.4.1 for more information.
Code |
Parameter |
Unit |
ID |
Description |
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V1.1 |
Output frequency |
Hz |
1 |
Frequency to the motor |
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V1.2 |
Frequency reference |
Hz |
25 |
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V1.3 |
Motor speed |
rpm |
2 |
Calculated motor speed |
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V1.4 |
Motor current |
A |
3 |
Measured motor current |
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V1.5 |
Motor torque |
% |
4 |
Calculated actual torque/nom. torque of the |
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motor |
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V1.6 |
Motor power |
% |
5 |
Calculated actual power/nom. power of the motor |
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V1.7 |
Motor voltage |
V |
6 |
Calculated motor voltage |
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V1.8 |
DC-link voltage |
V |
7 |
Measured DC-link voltage |
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V1.9 |
Unit temperature |
ºC |
8 |
Heat sink temperature |
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V1.10 |
Analogue input 1 |
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13 |
AI1 |
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V1.11 |
Analogue input 2 |
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14 |
AI2 |
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V1.12 |
Analogue output current |
mA |
26 |
AO1 |
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V1.13 |
Analogue output current 1, expander board |
mA |
31 |
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V1.14 |
Analogue output current 2, expander board |
mA |
32 |
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V1.15 |
DIN1, DIN2, DIN3 |
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15 |
Digital input statuses |
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V1.16 |
DIE1, DIE2, DIE3 |
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I/O expander board: Digital input statuses |
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V1.17 |
RO1 |
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34 |
Relay output 1 status |
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V1.18 |
ROE1, ROE2, ROE3 |
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I/O exp. board: Relay output statuses |
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V1.19 |
DOE 1 |
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36 |
I/O exp. board: Digital output 1 status |
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V1.20 |
PID Reference |
% |
20 |
In percent of the maximum process reference |
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V1.21 |
PID Actual value |
% |
21 |
In percent of the maximum actual value |
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V1.22 |
PID Error value |
% |
22 |
In percent of the maximum error value |
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V1.23 |
PID Output |
% |
23 |
In percent of the maximum output value |
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V1.24 |
Autochange outputs 1, 2, 3 |
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30 |
Used only in pump and fan control |
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Shows current operation mode selected with |
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V1.25 |
Mode |
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startup wizard: 0=Not selected, 1=Standard, |
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2=Fan, 3=Pump, 4=High Performance |
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V1.26 |
Motor temperature |
% |
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Calculated motor temperature, 1000 equals |
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100.0% = nominal temperature of motor |
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Table 1- 3. Monitoring values
Telephone: +358-201-2121 • Fax:+358-201-212 205
3
PARAMETER LISTS |
vacon • 5 |
3.2Basic parameters (Control keypad: Menu P2 P2.1)
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Code |
Parameter |
Min |
Max |
Unit |
Default |
Cust |
ID |
Note |
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P2.1.1 |
Min frequency |
0,00 |
Par. 2.1.2 |
Hz |
0,00 |
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101 |
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NOTE: If fmax > than the |
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P2.1.2 |
Max frequency |
Par. 2.1.1 |
320,00 |
Hz |
50,00 |
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102 |
motor synchronous speed, |
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check suitability for motor |
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and drive system |
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P2.1.3 |
Acceleration time 1 |
0,1 |
3000,0 |
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1,0 |
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103 |
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P2.1.4 |
Deceleration time 1 |
0,1 |
3000,0 |
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1,0 |
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104 |
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NOTE: Formulas apply |
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approximately for |
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P2.1.5 |
Current limit |
0,1 x IL |
1,5 x IL |
A |
IL |
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107 |
frequency converters up to |
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MF3. For greater sizes, |
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consult the factory. |
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Nominal voltage of |
180 |
690 |
V |
NXL2:230v |
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110 |
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P2.1.6 |
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the motor |
NXL5:400v |
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Nominal frequency |
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Check the rating plate of |
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P2.1.7 |
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30,00 |
320,00 |
Hz |
50,00 |
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111 |
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of the motor |
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the motor |
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Nominal speed of |
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The default applies for a 4- |
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P2.1.8 |
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300 |
20 000 |
rpm |
1440 |
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112 |
pole motor and a nominal |
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the motor |
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size frequency converter. |
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Nominal current of |
0,3 x IL |
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Check the rating plate of |
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P2.1.9 |
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1,5 x IL |
A |
IH |
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113 |
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the motor |
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the motor |
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Motor cosϕ |
0,30 |
1,00 |
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0,85 |
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120 |
Check the rating plate of |
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P2.1.10 |
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the motor |
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0=Ramp |
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P2.1.11 |
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Start function |
0 |
2 |
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0 |
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505 |
1=Flying start |
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2=Conditional flying start |
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P2.1.12 |
Stop function |
0 |
1 |
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0 |
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506 |
0=Coasting |
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1=Ramp |
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P2.1.13 |
U/f optimisation |
0 |
1 |
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0 |
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109 |
0=Not used |
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1=Automatic torque boost |
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0=AI1 |
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1=AI2 |
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2=Keypad reference |
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P2.1.14 |
I/O reference |
0 |
5 |
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0 |
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117 |
3=Fieldbus reference |
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(FBSpeedReference) |
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4=Motor potentiometer |
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5=AI1/AI2 selection |
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Not used if AI2 Custom |
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min <> 0% or AI2 custom |
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max. <> 100% |
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P2.1.15 |
AI2 signal range |
1 |
4 |
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2 |
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390 |
1=0—20 mA |
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2=4—20 mA |
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3=0V – 10V |
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4=2V – 10V |
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0=Not used |
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1=Output freq. (0—fmax) |
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2=Freq. reference (0—fmax) |
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3=Motor speed (0—Motor |
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nominal speed) |
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Analogue output |
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4=Output current (0— |
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0 |
12 |
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1 |
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InMotor) |
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P2.1.16 |
function |
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5=Motor torque (0—TnMotor) |
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6=Motor power (0—PnMotor) |
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7=Mot. voltage (0—UnMotor) |
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8=DC-link volt (0—1000V) |
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9=PI controller ref. value |
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10=PI contr. act. value 1 |
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11=PI contr. error value |
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12=PI controller output |
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24-hour support: +358-40-8371 150 • Email: vacon@vacon.com |
3 |
1 |
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6 • vacon |
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PARAMETER LISTS |
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0=Not used |
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1=Start Reverse |
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(DIN1=Start forward) |
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2=Reverse (DIN1=Start) |
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3=Stop pulse (DIN1=Start |
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pulse) |
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4=External fault, cc |
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P2.1.17 |
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DIN2 function |
0 |
10 |
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1 |
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319 |
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5=External fault, oc |
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6=Run enable |
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7=Preset speed 2 |
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8= Motor pot. UP (cc) |
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9= Disable PID (Direct freq. |
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reference) |
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10=Interlock 1 |
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0=Not used |
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1=Reverse |
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2=External fault, cc |
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3=External fault, oc |
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4=Fault reset |
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5=Run enable |
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6=Preset speed 1 |
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7=Preset speed 2 |
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8=DC-braking command |
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9=Motor pot. UP (cc) |
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DIN3 function |
0 |
17 |
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6 |
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10=Motor pot. DOWN (cc) |
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P2.1.18 |
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301 |
11=Disable PID (Direct |
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freq. reference) |
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12=PID Keypad ref. 2 |
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selection |
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13=Interlock 2 |
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14=Thermistor input |
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Note! See NXL User’s |
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Manual, Chapter 6.2.4 |
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15= Force cp to I/O |
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16= Force cp to Fieldbus |
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17=AI1/AI2 selection for |
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I/O reference |
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P2.1.19 |
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Preset speed 1 |
0,00 |
Par. 2.1.2 |
Hz |
10,00 |
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105 |
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P2.1.20 |
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Preset speed 2 |
0,00 |
Par. 2.1.2 |
Hz |
50,00 |
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106 |
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P2.1.21 |
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Automatic restart |
0 |
1 |
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0 |
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731 |
0=Not used |
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1=Used |
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0=All parameters and |
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P2.1.22 |
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Parameter conceal |
0 |
1 |
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0 |
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115 |
menus visible |
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1=Only group P2.1 and |
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menus M1 to H5 visible |
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Table 1- 4. Basic parameters P2.1 |
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CP= control place |
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Telephone: +358-201-2121 • Fax:+358-201-212 205
3
PARAMETER LISTS |
vacon • 7 |
3.3Input signals (Control keypad: Menu P2 P2.2)
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Code |
Parameter |
Min |
Max |
Unit |
Default |
Cust |
ID |
Note |
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0=Not used |
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1=Reverse |
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2=External fault, cc |
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3=External fault, oc |
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4=Fault reset |
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5=Run enable |
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6=Preset speed 1 |
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Expander board DIE1 |
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7=Preset speed 2 |
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P2.2.1 |
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0 |
13 |
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7 |
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368 |
8=DC-braking command |
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function |
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9=Motor pot. UP (cc) |
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10=Motor pot. DOWN |
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(cc) |
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11=Disable PID (PID |
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control selection) |
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12=PID Keypad ref. 2 |
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selection |
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13=Interlock 1 |
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Expander board DIE2 |
0 |
13 |
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4 |
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330 |
As par. 2.2.1, except: |
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P2.2.2 |
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function |
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13=Interlock 2 |
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Expander board DIE3 |
0 |
13 |
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11 |
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369 |
As par. 2.2.1, except: |
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P2.2.3 |
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function |
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13=Interlock 3 |
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P2.2.4 |
DIN4 function (AI1) |
0 |
13 |
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2 |
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499 |
Used if P2.2.6 = 0 |
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Selections as in par.2.2.3 |
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10=AI1 (1=Local, |
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0=input 1) |
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11=AI2 (1=Local, |
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1= input 2) |
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P2.2.5 |
AI1 signal |
0 |
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10 |
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377 |
20=Exp. AI1 |
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selection |
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(2=exp.board |
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0=input 1) |
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21=Exp AI2 |
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(2=exp.board |
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1=input 2) |
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0=Digital input 4 |
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1=0mA – 20mA (MF4-->) |
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2=4mA – 20mA (MF4-->) |
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3=0V – 10V |
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4=2V – 10V |
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P2.2.6 |
AI1 signal range |
1 |
4 |
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3 |
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379 |
Not used if AI2 Custom |
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min > 0% or AI2 custom |
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max. < 100% |
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Note! See NXL User’s |
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manual, chapter 7.4.6: AI1 |
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mode |
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P2.2.7 |
AI1 custom |
0,00 |
100,00 |
% |
0,00 |
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380 |
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minimum setting |
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P2.2.8 |
AI1 custom |
0,00 |
100,00 |
% |
100,00 |
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381 |
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maximum setting |
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P2.2.9 |
AI1 inversion |
0 |
1 |
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0 |
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387 |
0=Not inverted |
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1=Inverted |
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P2.2.10 |
AI1 filter time |
0,00 |
10,00 |
s |
0,10 |
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378 |
0=No filtering |
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P2.2.11 |
AI2 signal selection |
0 |
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11 |
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388 |
As par. 2.2.5 |
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Not used if AI2 Custom |
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min <> 0% or AI2 custom |
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max. <> 100% |
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P2.2.12 |
AI2 signal range |
1 |
4 |
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2 |
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390 |
1=0—20 mA |
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2=4—20 mA |
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3=0V – 10V |
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4=2V – 10V |
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24-hour support: +358-40-8371 150 • Email: vacon@vacon.com |
3 |
1 |
|
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|
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8 • vacon |
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|
|
PARAMETER LISTS |
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P2.2.13 |
AI2 custom |
0,00 |
100,00 |
% |
0,00 |
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391 |
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minimum setting |
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P2.2.14 |
AI2 custom |
0,00 |
100,00 |
% |
100,00 |
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392 |
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maximum setting |
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P2.2.15 |
AI2 inversion |
0 |
1 |
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0 |
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398 |
0=Not inverted |
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1=Inverted |
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P2.2.16 |
AI2 filter time |
0,00 |
10,00 |
s |
0,10 |
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389 |
0=No filtering |
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Motor potentiometer |
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0=No reset |
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1=Reset if stopped or |
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P2.2.17 |
frequency reference |
0 |
2 |
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1 |
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367 |
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powered down |
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memory reset |
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2=Reset if powered down |
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Does not affect the |
P2.2.18 |
Reference scaling |
0,00 |
P2.2.19 |
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0,00 |
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344 |
fieldbus reference (Scaled |
minimum value |
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between par. 2.1.1 and |
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par. 2.1.2) |
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Does not affect the |
P2.2.19 |
Reference scaling |
P2.2.18 |
320,00 |
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0,00 |
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345 |
fieldbus reference (Scaled |
maximum value |
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between par. 2.1.1 and |
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par. 2.1.2) |
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0=AI1 |
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1=AI2 |
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Keypad control |
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2=Keypad reference |
P2.2.20 |
0 |
5 |
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2 |
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121 |
3=Fieldbus reference |
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reference selection |
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(FBSpeedreference) |
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4=Motor potentiometer |
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5=PID controller |
P2.2.21 |
Fieldbus control |
0 |
5 |
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3 |
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122 |
See above |
reference selection |
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Table 1- 5. Input signals, P2.2 |
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CP=control place |
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cc=closing contact |
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oc=opening contact |
Telephone: +358-201-2121 • Fax:+358-201-212 205
3
PARAMETER LISTS |
vacon • 9 |
3.4Output signals (Control keypad: Menu P2 P2.3)
Code |
Parameter |
Min |
Max |
Unit |
Default |
Cust |
ID |
Note |
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0=Not used |
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1=Ready |
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2=Run |
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3=Fault |
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4=Fault inverted |
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5=FC overheat warning |
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6=Ext. fault or warning |
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7=Ref. fault or warning |
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8=Warning |
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9=Reversed |
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P2.3.1 |
Relay output 1 function |
0 |
20 |
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3 |
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313 |
10=Preset speed |
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11=At speed |
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12=Mot. regulator active |
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13=OP freq. limit superv.1 |
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14=Control place: IO |
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15=Thermistor fault/ |
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warning |
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16=Actual value supervision |
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17=Autochange 1 control |
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18=Autochange 2 control |
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19=Autochange 3 control |
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20=AI supervision |
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P2.3.2 |
Expander board relay |
0 |
19 |
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2 |
|
314 |
As parameter 2.3.1 |
|
output 1 function |
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P2.3.3 |
Expander board relay |
0 |
19 |
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3 |
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317 |
As parameter 2.3.1 |
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output 2 function |
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P2.3.4 |
Expander board digital |
0 |
19 |
|
1 |
|
312 |
As parameter 2.3.1 |
|
output 1 function |
|
|
|||||||
|
|
|
|
|
|
|
|
||
P2.3.5 |
Analogue output function |
0 |
12 |
|
1 |
|
307 |
See par. 2.1.16 |
|
P2.3.6 |
Analogue output filter |
0,00 |
10,00 |
s |
1,00 |
|
308 |
0=No filtering |
|
time |
|
||||||||
|
|
|
|
|
|
|
|
||
P2.3.7 |
Analogue output |
0 |
1 |
|
0 |
|
309 |
0=Not inverted |
|
inversion |
|
|
1=Inverted |
||||||
|
|
|
|
|
|
|
|||
P2.3.8 |
Analogue output |
0 |
1 |
|
0 |
|
310 |
0=0 mA |
|
minimum |
|
|
1=4 mA |
||||||
|
|
|
|
|
|
|
|||
P2.3.9 |
Analogue output scale |
10 |
1000 |
% |
100 |
|
311 |
|
|
P2.3.10 |
Expander board analogue |
0 |
12 |
|
0 |
|
472 |
As parameter 2.1.16 |
|
|
output 1 function |
|
|
|
|
|
|
|
|
P2.3.11 |
Expander board analogue |
0 |
12 |
|
0 |
|
479 |
As parameter 2.1.16 |
|
|
output 2 function |
|
|
|
|
|
|
|
|
|
Output frequency limit 1 |
|
|
|
|
|
|
0=No limit |
|
P2.3.12 |
0 |
2 |
|
0 |
|
315 |
1=Low limit supervision |
||
supervision |
|
|
|||||||
|
|
|
|
|
|
|
2=High limit supervision |
||
|
|
|
|
|
|
|
|
||
P2.3.13 |
Output frequency limit 1; |
0,00 |
Par. 2.1.2 |
Hz |
0,00 |
|
316 |
|
|
Supervised value |
|
|
|||||||
|
|
|
|
|
|
|
|
||
|
Analogue input |
|
|
|
|
|
|
0=Not used |
|
P2.3.14 |
0 |
2 |
|
0 |
|
356 |
1=AI1 |
||
supervision |
|
|
|||||||
|
|
|
|
|
|
|
2=AI2 |
||
|
|
|
|
|
|
|
|
||
P2.3.15 |
AI supervision OFF limit |
0,00 |
100,00 |
% |
10,00 |
|
357 |
|
|
P2.3.16 |
AI supervision ON limit |
0,00 |
100,00 |
% |
90,00 |
|
358 |
|
|
P2.3.17 |
Relay output 1 ON delay |
0,00 |
320,00 |
s |
0,00 |
|
487 |
ON delay for RO1 |
|
P2.3.18 |
Relay output 1 OFF delay |
0,00 |
320,00 |
s |
0,00 |
|
488 |
OFF delay for RO1 |
|
|
|
|
|
|
|
|
|
|
Table 1- 6. Output signals, G2.3
|
24-hour support: +358-40-8371 150 • Email: vacon@vacon.com |
3 |
1 |
|
|
|
|
10 • vacon |
PARAMETER LISTS |
3.5Drive control parameters (Control keypad: Menu P2 P2.4)
|
Code |
Parameter |
Min |
Max |
Unit |
Default |
Cust |
ID |
Note |
|
|
||||||||||
|
P2.4.1 |
Ramp 1 shape |
0,0 |
10,0 |
s |
0,0 |
|
500 |
0=Linear |
|
|
|
>0=S-curve ramp time |
||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
0=Disabled |
|
|
|
|
|
|
|
|
|
|
1=Used in Run state |
|
P2.4.2 |
|
Brake chopper |
0 |
3 |
|
0 |
|
504 |
|
|
|
|
|
3=Used in Run and Stop |
||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
state |
|
P2.4.3 |
DC braking current |
0,15 x In |
1,5 x In |
A |
Varies |
|
507 |
|
|
|
P2.4.4 |
DC braking time |
0,00 |
600,00 |
s |
0,00 |
|
508 |
0=DC brake is off at stop |
|
|
at stop |
|
||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Frequency to start |
|
|
|
|
|
|
|
|
P2.4.5 |
DC braking during |
0,10 |
10,00 |
Hz |
1,50 |
|
515 |
|
|
|
|
|
ramp stop |
|
|
|
|
|
|
|
|
P2.4.6 |
DC braking time |
0,00 |
600,00 |
s |
0,00 |
|
516 |
0=DC brake is off at start |
|
|
at start |
|
||||||||
|
|
|
|
|
|
|
|
|
|
|
|
P2.4.7 |
Flux brake |
0 |
1 |
|
0 |
|
520 |
0=Off |
|
|
|
|
1=On |
|||||||
|
|
|
|
|
|
|
|
|
|
|
|
P2.4.8 |
Flux braking current |
0,0 |
Varies |
A |
0,0 |
|
519 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Table 1- 7. Drive control parameters, P2.4
3.6Prohibit frequency parameters (Control keypad: Menu P2 P2.5)
Code |
Parameter |
Min |
Max |
Unit |
Default |
Cust |
ID |
Note |
|
P2.5.1 |
Prohibit frequency |
0,0 |
Par. 2.5.2 |
Hz |
0,0 |
|
509 |
0=Not used |
|
range 1 low limit |
|
||||||||
|
|
|
|
|
|
|
|
||
P2.5.2 |
Prohibit frequency |
0,0 |
Par. 2.1.2 |
Hz |
0,0 |
|
510 |
0=Not used |
|
range 1 high limit |
|
||||||||
|
|
|
|
|
|
|
|
||
|
Prohibit frequencies |
|
|
|
|
|
|
Multiplier of the currently |
|
|
|
|
|
|
|
|
selected ramp time |
||
P2.5.3 |
acc./dec. ramp |
0,1 |
10,0 |
Times |
1,0 |
|
518 |
||
|
between prohibit |
||||||||
|
scaling |
|
|
|
|
|
|
||
|
|
|
|
|
|
|
frequency limits |
||
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
Table 1- 8. Prohibit frequency parameters, P2.5
Telephone: +358-201-2121 • Fax:+358-201-212 205
3
PARAMETER LISTS |
vacon • 11 |
3.7Motor control parameters (Control keypad: Menu P2 P2.6)
|
Code |
Parameter |
Min |
Max |
Unit |
Default |
Cust |
ID |
Note |
|
|
||||||||||
|
|
|
|
|
|
|
|
|
|
0=Frequency control |
|
P2.6.1 |
|
Motor control mode |
0 |
1 |
|
0 |
|
600 |
|
|
|
|
|
1=Speed control |
||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
0=Linear |
|
|
|
|
|
|
|
|
|
|
1=Squared |
|
P2.6.2 |
|
U/f ratio selection |
0 |
3 |
|
0 |
|
108 |
|
|
|
|
|
2=Programmable |
||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3=Linear with flux optim. |
|
|
|
Field weakening |
30,00 |
320,00 |
Hz |
50,00 |
|
602 |
|
|
P2.6.3 |
|
|
|
||||||
|
|
point |
|
|
||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Voltage at field |
10,00 |
|
|
|
|
|
|
|
P2.6.4 |
|
200,00 |
% |
100,00 |
|
603 |
n% x Unmot |
||
|
|
weakening point |
|
|||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
U/f curve midpoint |
0,00 |
par. |
|
|
|
|
|
|
P2.6.5 |
|
Hz |
50,00 |
|
604 |
|
|||
|
|
frequency |
P2.6.3 |
|
|
|||||
|
|
|
|
|
|
|
|
|
||
|
|
|
U/f curve midpoint |
|
|
|
|
|
|
n% x Unmot |
|
P2.6.6 |
|
0,00 |
100,00 |
% |
100,00 |
|
605 |
Parameter max. value = |
|
|
|
voltage |
|
|||||||
|
|
|
|
|
|
|
|
|
par. 2.6.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Output voltage at |
0,00 |
40,00 |
% |
0,00 |
|
|
|
|
P2.6.7 |
|
|
606 |
n% x Unmot |
|||||
|
|
zero frequency |
|
|||||||
|
|
|
|
|
|
|
|
|
|
|
|
P2.6.8 |
Switching frequency |
1,0 |
16,0 |
kHz |
6,0 |
|
601 |
Depends on kW |
|
|
P2.6.9 |
Overvoltage |
0 |
1 |
|
1 |
|
607 |
0=Not used |
|
|
controller |
|
|
1=Used |
||||||
|
|
|
|
|
|
|
|
|
||
P2.6.10 |
Undervoltage |
0 |
1 |
|
1 |
|
608 |
0=Not used |
||
controller |
|
|
1=Used |
|||||||
|
|
|
|
|
|
|
|
|
||
P2.6.11 |
Identification |
0 |
1 |
|
0 |
|
631 |
0=No action |
||
|
|
1=ID no run |
||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Table 1- 9. Motor control parameters, P2.6
|
24-hour support: +358-40-8371 150 • Email: vacon@vacon.com |
3 |
1 |
|
|
|
|
12 • vacon |
PARAMETER LISTS |
3.8Protections (Control keypad: Menu P2 P2.7)
Code |
Parameter |
Min |
Max |
Unit |
Default |
Cust |
ID |
Note |
|
|
Response to 4mA |
|
|
|
|
|
|
0=No response |
|
P2.7.1 |
0 |
3 |
|
0 |
|
700 |
1=Warning |
||
reference fault |
|
|
2=Fault,stop acc. to 2.1.12 |
||||||
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
3=Fault,stop by coasting |
|
P2.7.2 |
Response to external |
0 |
3 |
|
2 |
|
701 |
|
|
fault |
|
|
|
||||||
|
|
|
|
|
|
|
|
||
P2.7.3 |
Response to |
1 |
3 |
|
2 |
|
727 |
|
|
undervoltage fault |
|
|
0=No response |
||||||
|
|
|
|
|
|
|
|||
P2.7.4 |
Output phase |
0 |
3 |
|
2 |
|
702 |
1=Warning |
|
supervision |
|
|
2=Fault,stop acc. to 2.1.12 |
||||||
|
|
|
|
|
|
|
|||
P2.7.5 |
Earth fault |
0 |
3 |
|
2 |
|
703 |
3=Fault,stop by coasting |
|
protection |
|
|
|
||||||
|
|
|
|
|
|
|
|
||
P2.7.6 |
Thermal protection |
0 |
3 |
|
2 |
|
704 |
|
|
of the motor |
|
|
|
||||||
|
|
|
|
|
|
|
|
||
P2.7.7 |
Motor ambient |
–100,0 |
100,0 |
% |
0,0 |
|
705 |
|
|
temperature factor |
|
|
|||||||
|
|
|
|
|
|
|
|
||
P2.7.8 |
Motor cooling factor |
0,0 |
150,0 |
% |
40,0 |
|
706 |
|
|
at zero speed |
|
|
|||||||
|
|
|
|
|
|
|
|
||
P2.7.9 |
Motor thermal time |
1 |
200 |
min |
45 |
|
707 |
|
|
constant |
|
|
|||||||
|
|
|
|
|
|
|
|
||
P2.7.10 |
Motor duty cycle |
0 |
100 |
% |
100 |
|
708 |
|
|
P2.7.11 |
Stall protection |
0 |
3 |
|
1 |
|
709 |
As par. 2.7.1 |
|
P2.7.12 |
Stall current limit |
0,1 |
Inmotor x 2 |
A |
Inmotor |
|
710 |
|
|
x1.3 |
|
|
|||||||
P2.7.13 |
Stall time limit |
1,00 |
120,00 |
s |
15,00 |
|
711 |
|
|
P2.7.14 |
Stall frequency limit |
1,0 |
P 2.1.2 |
Hz |
25,0 |
|
712 |
|
|
P2.7.15 |
Underload protection |
0 |
3 |
|
0 |
|
713 |
As par. 2.7.1 |
|
P2.7.16 |
Underload curve at |
10,0 |
150,0 |
% |
50,0 |
|
714 |
|
|
nominal frequency |
|
|
|||||||
|
|
|
|
|
|
|
|
||
P2.7.17 |
Underload curve at |
5,0 |
150,0 |
% |
10,0 |
|
715 |
|
|
zero frequency |
|
|
|||||||
|
|
|
|
|
|
|
|
||
|
Underload |
|
|
|
|
|
|
|
|
P2.7.18 |
protection time |
2,00 |
600,00 |
s |
20,00 |
|
716 |
|
|
|
limit |
|
|
|
|
|
|
|
|
P2.7.19 |
Response to |
0 |
3 |
|
2 |
|
732 |
As par. 2.7.1 |
|
thermistor fault |
|
|
|||||||
|
|
|
|
|
|
|
|
||
P2.7.20 |
Response to |
0 |
3 |
|
2 |
|
733 |
As par. 2.7.1 |
|
fieldbus fault |
|
|
|||||||
|
|
|
|
|
|
|
|
||
P2.7.21 |
Response to slot |
0 |
3 |
|
2 |
|
734 |
As par. 2.7.1 |
|
fault |
|
|
|||||||
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
0=No response |
|
|
Actual value |
|
|
|
|
|
|
1=Warning if below limit |
|
P2.7.22 |
0 |
4 |
|
0 |
|
735 |
2=Warning if above limit |
||
supervision |
|
|
|||||||
|
|
|
|
|
|
|
3=Fault, if below limit |
||
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
4=Fault, if above limit |
|
P2.7.23 |
Actual value |
0,0 |
100,0 |
% |
10,0 |
|
736 |
|
|
supervision limit |
|
|
|||||||
|
|
|
|
|
|
|
|
||
P2.7.24 |
Actual value |
0 |
3600 |
s |
5 |
|
737 |
|
|
supervision delay |
|
|
|||||||
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
Table 1- 10. Protections, P2.7
Telephone: +358-201-2121 • Fax:+358-201-212 205
3
PARAMETER LISTS |
vacon • 13 |
3.9Autorestart parameters (Control keypad: Menu P2 P2.8)
Code |
Parameter |
Min |
Max |
Unit |
Default |
Cust |
ID |
Note |
|
P2.8.1 |
Wait time |
0,10 |
10,00 |
s |
0,50 |
|
717 |
|
|
P2.8.2 |
Trial time |
0,00 |
60,00 |
s |
30,00 |
|
718 |
|
|
|
|
|
|
|
|
|
|
0=Ramp |
|
P2.8.3 |
Start function |
0 |
2 |
|
0 |
|
719 |
1=Flying start |
|
|
|
|
|
|
|
|
|
2=According to par. 2.4.6 |
|
|
|
|
|
|
|
|
|
|
Table 1- 11. Autorestart parameters, P2.8
3.10 PID reference parameters (Control keypad: Menu P2 P2.9)
Code |
Parameter |
Min |
Max |
Unit |
Default |
Cust |
ID |
Note |
|
|
|
|
|
|
|
|
|
0=Not used |
|
|
|
|
|
|
|
|
|
1=PID controller activated |
|
P2.9.1 |
PID activation |
0 |
1 |
|
0 |
|
163 |
2=Pump & fan control |
|
|
|
|
|
|
|
|
|
active, group P2.10 |
|
|
|
|
|
|
|
|
|
visible |
|
|
|
|
|
|
|
|
|
0=AI1 |
|
|
|
|
|
|
|
|
|
1=AI2 |
|
P2.9.2 |
PID reference |
0 |
3 |
|
2 |
|
332 |
2=Ref. from keypad (PID |
|
|
|
Ref 1) |
|||||||
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
3=Fieldbus reference |
|
|
|
|
|
|
|
|
|
(ProcessDataIN1) |
|
|
|
|
|
|
|
|
|
0=AI1 signal |
|
|
|
|
|
|
|
|
|
1=AI2 signal |
|
|
|
|
|
|
|
|
|
2=Fieldbus |
|
|
|
|
|
|
|
|
|
(ProcessDataIN2) |
|
P2.9.3 |
Actual value input |
0 |
7 |
|
1 |
|
334 |
3=Motor torque |
|
|
|
|
|
|
|
|
|
4=Motor speed |
|
|
|
|
|
|
|
|
|
5=Motor current |
|
|
|
|
|
|
|
|
|
6=Motor power |
|
|
|
|
|
|
|
|
|
7=AI1-AI2 |
|
P2.9.4 |
PID controller gain |
0,0 |
1000,0 |
% |
100,0 |
|
118 |
|
|
P2.9.5 |
PID controller I- |
0,00 |
320,00 |
s |
10,00 |
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119 |
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time |
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P2.9.6 |
PID controller D- |
0,00 |
10,00 |
s |
0,00 |
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132 |
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time |
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P2.9.7 |
Actual value 1 |
–1000,0 |
1000,0 |
% |
0,00 |
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336 |
0=No minimum scaling |
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minimum scale |
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P2.9.8 |
Actual value 1 |
–1000,0 |
1000,0 |
% |
100,0 |
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337 |
100=No maximum scaling |
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maximum scale |
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P2.9.9 |
Error value inversion |
0 |
1 |
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0 |
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340 |
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P2.9.10 |
Sleep frequency |
Par. |
Par. 2.1.2 |
Hz |
10,00 |
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1016 |
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2.1.1 |
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P2.9.11 |
Sleep delay |
0 |
3600 |
s |
30 |
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1017 |
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P2.9.12 |
Wake up level |
0,00 |
100,00 |
% |
25,00 |
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1018 |
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0=Wake-up at fall below |
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wake-up level (2.9.12) |
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1=Wake-up at exceeded |
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P2.9.13 |
Wake up function |
0 |
3 |
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0 |
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1019 |
wake-up level (2.9.12) |
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2=Wake-up at fall below |
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wake up level (PID ref) |
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3=Wake-up at exceeded |
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wake up level (PID ref) |
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Table 1- 12. PID reference parameters, P2.9
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24-hour support: +358-40-8371 150 • Email: vacon@vacon.com |
3 |
1 |
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14 • vacon |
PARAMETER LISTS |
3.11 Pump & Fan control parameters (Control keypad: Menu P2 P2.10) NOTE! Group P2.10 is visible only if the value of par 2.9.1 is set to 2.
Code |
Parameter |
Min |
Max |
Unit |
Default |
Cust |
ID |
Note |
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P2.10.1 |
Number of auxiliary |
0 |
3 |
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1 |
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1001 |
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drives |
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P2.10.2 |
Start delay, |
0,0 |
300,0 |
s |
4,0 |
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1010 |
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auxiliary drives |
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P2.10.3 |
Stop delay, |
0,0 |
300,0 |
s |
2,0 |
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1011 |
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auxiliary drives |
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0=Not used |
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1= Autochange with aux |
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pumps |
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2= Autochange with Freq. |
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P2.10.4 |
Autochange |
0 |
4 |
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0 |
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1027 |
conv & aux pumps |
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3= Autochange and |
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interlocks (aux pumps) |
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4= Autochange and |
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interlocks (Freq. conv & |
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aux pumps) |
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0,0=TEST=40 s |
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P2.10.5 |
Autochange interval |
0,0 |
3000,0 |
h |
48,0 |
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1029 |
Elapsed time for |
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autochange |
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Autochange; |
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Autochange level for |
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P2.10.6 |
Maximum number of |
0 |
3 |
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1 |
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1030 |
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auxiliary drives |
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auxiliary drives |
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P2.10.7 |
Autochange |
0,00 |
par. 2.1.2 |
Hz |
25,00 |
|
1031 |
Autochange frequency level |
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frequency limit |
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for variable speed drive |
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P2.10.8 |
Start frequency, |
Par. |
320,00 |
Hz |
51,00 |
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1002 |
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auxiliary drive 1 |
2.10.9 |
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P2.10.9 |
Stop frequency, |
Par. |
Par. |
Hz |
10,00 |
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1003 |
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auxiliary drive 1 |
2.1.1 |
2.10.8 |
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Table 1- 13. Pump and fan control parameters, P2.10
Telephone: +358-201-2121 • Fax:+358-201-212 205
3
PARAMETER LISTS |
vacon • 15 |
The parameters for the selection of control place and direction on the keypad are listed below. See the Keypad control menu in the Vacon NXL User’s Manual.
Code |
Parameter |
Min |
Max |
Unit |
Default |
Cust |
ID |
|
Note |
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1 |
= I/O terminal |
P3.1 |
Control place |
1 |
3 |
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1 |
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125 |
2 = Keypad |
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3 |
= Fieldbus |
R3.2 |
Keypad reference |
Par. |
Par. 2.1.2 |
Hz |
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2.1.1 |
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P3.3 |
Direction (on keypad) |
0 |
1 |
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0 |
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123 |
0 |
= Forward |
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1 |
= Reverse |
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0=Limited function of Stop |
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R3.4 |
Stop button |
0 |
1 |
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1 |
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114 |
button |
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1=Stop button always |
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enabled |
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R3.5 |
PID reference |
0,00 |
100,00 |
% |
0,00 |
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R3.6 |
PID reference 2 |
0,00 |
100,00 |
% |
0,00 |
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Selected with digital |
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inputs |
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Table 1- 14. Keypad control parameters, M3
For parameters and functions related to the general use of the frequency converter, such as customised parameter sets or information about the hardware and software, see Chapter 7.4.6 in the Vacon NXL User’s Manual.
The E7 menu shows the expander boards attached to the control board and board-related information. For more information, see Chapter 7.4.7 in the Vacon NXL User’s Manual.
|
24-hour support: +358-40-8371 150 • Email: vacon@vacon.com |
3 |
1 |
|
|
|
|
16 • vacon |
DESCRIPTION OF PARAMETERS |
4.DESCRIPTION OF PARAMETERS
2.1.1, 2.1.2 Minimum/maximum frequency
Defines the frequency limits of the frequency converter.
The maximum value for parameters 2.1.1 and 2.1.2 is 320 Hz.
The software will automatically check the values of parameters 2.1.19, 2.1.20, 2.3.13, 2.5.1, 2.5.2 and 2.6.5.
2.1.3, 2.1.4 Acceleration time 1, deceleration time 1
These limits correspond to the time required for the output frequency to accelerate from the zero frequency to the set maximum frequency (par. 2.1.2).
2.1.5Current limit
This parameter determines the maximum motor current from the frequency converter. To avoid motor overload, set this parameter according to the rated current of the motor. The current limit is equal to the rated converter current (IL) by default.
2.1.6Nominal voltage of the motor
Find this value Un on the rating plate of the motor. This parameter sets the voltage at the field weakening point (parameter 2.6.4) to 100% x Unmotor.
2.1.7Nominal frequency of the motor
Find this value fn on the rating plate of the motor. This parameter sets the field weakening point (parameter 2.6.3) to the same value.
2.1.8Nominal speed of the motor
Find this value nn on the rating plate of the motor.
2.1.9Nominal current of the motor
Find this value In on the rating plate of the motor.
2.1.10Motor cos phi
Find this value “cos phi” on the rating plate of the motor.
Telephone: +358-201-2121 • Fax:+358-201-212 205
4
DESCRIPTION OF PARAMETERS |
vacon • 17 |
2.1.11Start function
Ramp:
0The frequency converter starts from 0 Hz and accelerates to maximum frequency within the set acceleration time. (Load inertia or starting friction may cause prolonged acceleration times).
Flying start:
1The frequency converter is able to start into a running motor by applying a small torque to motor and searching for the frequency corresponding to the speed the motor is running at. The searching starts from the maximum frequency towards the actual frequency until the correct value is detected. Thereafter, the output frequency will be increased/decreased to the set reference value according to the set acceleration/deceleration parameters.
Use this mode if the motor is coasting when the start command is given. With the flying start, it is possible to ride through short mains voltage interruptions.
Conditional flying start
2With this mode it is possible to disconnect and connect the motor from the frequency converter even when the Start command is active. On re-connecting the motor, the drive will operate as described in selection 1
2.1.12Stop function
Coasting:
0The motor coasts to a halt without control from the frequency converter after the Stop command.
Ramp: |
|
1 |
After the Stop command, the speed of the motor is decelerated according to |
|
the set deceleration parameters. |
|
If the regenerated energy is high it may be necessary to use an external |
|
braking resistor for faster deceleration. |
|
24-hour support: +358-40-8371 150 • Email: vacon@vacon.com |
4 |
1 |
|
|
|
|
18 • vacon |
DESCRIPTION OF PARAMETERS |
2.1.13U/f optimisation
0 |
Not used |
1 |
Automatic torque boost |
|
The voltage to the motor changes automatically which makes the |
|
motor produce sufficient torque to start and run at low |
|
frequencies. The voltage increase depends on the motor type and |
|
power. Automatic torque boost can be used in applications where |
|
starting torque due to starting friction is high, e.g. in conveyors. |
NOTE! |
In high torque – low speed applications – it is likely that the motor |
|
will overheat. If the motor has to run a prolonged time under these |
|
conditions, special attention must be paid to cooling the motor. Use |
external cooling for the motor if the temperature tends to rise too high.
2.1.14I/O Reference selection
Defines the selected frequency reference source when the drive is controlled from the I/O terminal.
0 AI1 reference (terminals 2 and 3, e.g. potentiometer)
1 AI2 reference (terminals 5 and 6, e.g. transducer)
2 Keypad reference (parameter 3.2)
3 Reference from Fieldbus (FBSpeedReference)
4 Motor potentiometer reference
5 AI1/AI2 selection. Selection of AI2 is made programmable by DIN3 Function (P2.1.18)
2.1.15AI2 (Iin) signal range
1 Signal range 0…20 mA
2 Signal range 4…20 mA
3 Signal range 0...10V
4 Signal range 2...10V
Note! The selections have no effect if par. 2.2.12 > 0%, or par. 2.2.13 < 100%.
2.1.16Analogue output function
This parameter selects the desired function for the analogue output signal. See the table on page 5 for the parameter values.
Telephone: +358-201-2121 • Fax:+358-201-212 205
4