Danfoss vacon nxl Installation guide

2

MOUNTING

NXL
0003-0012 5
0016-0031 5
0038-0061 5

NXL
0003-0012 5
0016-0031 5
0038-0061 5

CAUTION

HIGH VOLTAGE!
VARAUSJÄNNITE!
HÖG SPÄNNING!

HOCHSPANNUNG!
HAUTE TENSION!
ALTA TENSIONE!
ALTA TENSIÓN!

Mounting dimensions (mm)

H2

W2

313

100
100
148

W1
128
144
195

D1
190
214
237

7
7

9

406
541

Unit dimensions (mm)

H1
327
419
558

SEE USER´S MANUAL CHAPTER 1

KATSO KÄYTTÖOHJE KOHTA 1

SE ANVÄNDARMANUALEN KAPITEL 1

SIEHE BETRIEBSANLEITUNG KAP. 1

VOIR MANUEL UTILISATEUR CHAP. 1

VEDI MANUALE BASE CAPITOLO 1

VER EL CAPITULO. 1 DEL MANUAL

H1

W1

D1

W2

H2

1

COOLING

A =Clearance around the unit
B =Distance from the unit to another unit
C =Free space above the unit
D =Free space underneath the unit

NXL
0003-0012 5
0016-0031 5
0038-0061 5

POWER

3

Dimensions (mm)
A

B
20
20
30

C

20

100

20

120

20

160

D
50
60
80

CONNECTIONS

Brake
resistor

U/T1V/T2 W/T3

M

L1 L2 L3

Mains

B- B+ R-

BB

C

A

A

D

4

CONTROL CONNECTIONS

9 10 11 18 19 A B 30

1 2 3 4 5 6 7 8

5

START-UP WIZARD

21 22 23

START

+

ENTER

-

reset

Push 5 seconds

1

to activate (in
stop mode)

I/O extension boards

Fieldbus boards

=Push the button

MODE

+

ENTER

-

reset

Select the

2

mode. See
table below!

3

+

-

Accept

1...10 kOhm

mA

CONTROL I/O standard

Terminal
1
2
3
4
5
6
7
8
9

10
11
18
19
A
B
30
21
22
23

Signal

10 Vref

Reference voltage

AI1+

Analog input, 0-10V

AI1-

Analog input common

AI2+

Analog input, 0/4-20 mA

AI2-

Analog input common

24 Vout

24 V auxiliary voltage

GND

I/O ground
Digital input 1 Start forward

DIN1
DIN2

Digital input 2 Start reverse

DIN3

Digital input 3 Preset speed 1

GND

I/O ground

AO1+

Analog output Output freq.

AO1-

Analog output common

RS 485

Serial bus (Modbus RTU)

RS 485

Serial bus

+24V

External control voltage supply
RO1
RO1
RO1

rpm

n

rpm

+

ENTER

-

reset

5

Accept

4

Tune
n(rpm)

Default

Relay output 1

FAULT

CONTROL I/O extension (optional)

Terminal Signal

1

+24V

2

GND

3

DIN1

4

OR

DIN2

5

DIN3

6

DO1

24

RO1

25

RO1

26

RO1

Terminal Signal

12

+24 V

13

GND

14

DIN1

15

DIN2

16

DIN3

28

TI1+

29

TI1-

2526RO1

RO1

OPT-AA

OPT-AI

In(A)

A

+

ENTER

-

reset

Accept

Tune

6

7

I(A)

Default
24 V auxiliary voltage
I/O ground
Digital input 1 Preset speed 2
Digital input 2 Fault reset
Digital input 3 Disable PID
Digital output Ready

Relay output 1

RUN

Default
24 V auxiliary voltage
I/O ground
Digital input 1 Preset speed 2
Digital input 2 Fault reset
Digital input 3 Disable PID
Thermistor input
Thermistor input

Relay output 1

RUN

DONE

+

ENTER

-

reset

3Acc time(s)

1.

P2.1.1Min.Freq(Hz)

P2.1..2 Max.Freq(Hz)

P2.

0Hz50Hz3s3sI *1,5 400V*50Hz0=

Standard

20Hz50Hz20s20sI *1,1 400 50Hz0=

Fan

20Hz50Hz5s5sI *1,1 400 50Hz0=

Pump

0Hz50Hz1s1sI *1,8 400 50Hz0=

High
performance

P2.1.4Dec time(s)

H

L

L

H

(V)*

0=
Ai1

0-10V

0=
Ai1

0-10V

0=
Ai1

0-10V

0=
Ai1

0-10V

21 Autorestart

1.

P2.1.14 I/0 ref

P2.

P3.1 Control place

0=

I/O

Not

used

0=

I/O

Not

used

0=

I/O

Not

used

0=

I/O

Not

used

*In drives of 208V...230V
this value is 230V

MM

NOTE! Startup Wizard returns
all other parameters to factory
defaults!

6Motor Un

1.

P2.1.5Currentlimit(A)

P2.

P2.1.7Motor fn(Hz)

P2.1.11Start funct.

P2.1.12 Stop funct.

P2.1.13 U/foptimization

V*

V*

V*

Ramp0=Coasting0=Not

Ramp0=Coasting0=Not

Ramp1=Ramp0=Not

Ramp0=Coasting

used

used

used

1=

automatic

torque
boost

MENU STRUCTURE

6

Expander board menu

System menu

Fault history menu

+

ENTER

-

reset

Navigation and
selection keys

MONITORING MENU M1

7

Active faults menu

Keypad control menu

Parameter menu

Monitoring menu

Code Signal name Unit

V1.1 Output frequency Hz
V1.2 Frequency reference Hz
V1.3
V1.4

V1.5
V1.6

V1.7
V1.8
V1.9

V1.10

V1.11
V1.12
V1.13 Analogue output current 1, expander board mA
V1.14 Analogue output current 2, expander board mA
V1.15 DIN1, DIN2, DIN3
V1.16 DIE1, DIE2, DIE3
V1.17 RO1
V1.18 ROE1, ROE2, ROE3
V1.19
V1.20 PID Reference %
V1.21 PID Actual value %
V1.22 PID Error value %
V1.23 PID Output %
V1.24

V1.25

KEYPAD CONTROL MENU K3

8

+

ENTER

-

reset

Mode: 0= Not selected (default), 1= Standard,
2= Fan, 3= Pump, 4= High performance

P3.1 Selection of control place

R3.2 Keypad reference

P3.3 Keypad direction

P3.4 Stop button activation

P3.5 PID reference 1

P3.6 PID reference 2

Motor speed

Motor current

Motor torque %
Motor power

Motor voltage

DC-link voltage

Unit temperature

Analogue input 1

Analogue input 2

Analogue output current mA

DOE1

Autochange 1,2,3

Parameters

1= I/O Terminals, 2=Keypad, 3=Fieldbus

0= Forward, 1= Reverse

0= Limited function, 1= Always enabled

Selections

(Hz)

PARAMETER SETTINGS

9

SELECTED MODE MOTOR NAME PLATE VALUES

Standard mode

Fan mode

Pump mode

High performance mode

BASIC PARAMETERS

Parameter

Code

P 2.1.1 Min frequency

P 2.1.2 Max frequency

Acceleration time

P 2.1.3

P 2.1.4

P 2.1.5

P 2.1.6

rpm

P 2.1.7

A

%
V
V

ºC

P 2.1.8

P 2.1.9

P 2.1.10

P 2.1.11

P 2.1.12

P 2.1.13

P 2.1.14 I/O reference

P2.1.15 AI2 signal range

10

(%)

(%)

1

Deceleration time

1

Current

limit

Nominal voltage

of the motor

Nominal frequency

of the motor

Nominal speed

of the motor

Nominal current

of the motor

Motor cos

Start function

Stop function

U/f optimisation

FAULT CODES

CODE CODEFAULT FAULT

1 Overcurrent
2 Overvoltage
3 Earth fault
8 System fault

9 Undervoltage
11 Output phase supervision
13 Frequency converter undertemperature
14 Frequency converter overtemperature
15 Motor stalled
16 Motor overtemperature
17 Motor underload

22 EEPROM checksum fault
24 Counter fault

Microprocessor watchdog fault

25

Note

(Hz)
(Hz)

NOTE: If fmax > than the
motor synchronous speed,
check suitability for motor
and drive system

(s)

(s)

Output current limit (A)

of the unit

(V)

Check the rating plate

of the motor

(Hz)

Check the rating plate

of the motor

(rpm)

The default applies for a 4­pole motor and a nominal

size frequency converter.

(A)

Check the rating plate

of the motor

Check the rating plate

of the motor

0=Ramp
1=Flying start

0=Coasting

1=Ramp

0=Not used
1=Automatic torque boost

0=AI1
1=AI2
2=Keypad reference
3=Fieldbus reference

(FBSpeedReference)
4=Motor potentiometer
5=AI1/AI2 selection

1=0mA - 20mA
2=4mA - 20mA
3=0V - 10V

4=2V - 10V

Code

P2.1.16

P2.1.17 DIN2 function

P2.1.18 DIN3 function

P2.1.19 Preset speed 1

P2.1.20 Preset speed 2

P2.1.21

P2.1.22 Parameter

P 2.1.8 Nominal motor speed

P 2.1.9 Nominal motor current

Parameter

Analogue

output function

Autom. restart

conceal

29
34 Internal bus communication
35 Application fault
39 Device removed
40 Device unknown
41 IGBT temperature
44 Device change
45 Device added
50 Analogue input
51 External fault
52 Keypad communication fault
53 Fieldbus fault
54 Slot fault
55 Actual value supervision

Thermistor fault

Note

0=Not used
1=Output freq. (0-fmax)
2=Freq. reference (0-fmax)
3=Motor speed (0-Mot.nom. spd)
4=Output current (0-InMotor)
5=Motor torque (0-TnMotor
6=Motor voltage (0-UnMotor)
7=DC-link volt (0-1000V)
8=PI controller ref. value
9=PI contr. act. value 1
10=PI contr. error value
11=PI controller output

0=Not used
1=Start Reverse
2=Reverse
3=Stop pulse
4=External fault, cc
5=External fault, oc
6=Run enable
7=Preset speed 2
8= Motor pot. UP (cc)
9= Disable PID (Direct freq. ref.)
10=Interlock 1

0=Not used
1=Reverse

2=External fault, cc

3=External fault, oc

4=Fault reset

5=Run enable
6=Preset speed 1
7=Preset speed 2
8=DC-braking command

9=Motor pot. UP (cc)
10=Motor pot. DOWN (cc)
11=Disable PID (PID ctrl selection)
12=PID Keypad ref. 2 selection
13=Interlock 2
14=Thermistor input (See Ch. 6.2.4)
15=Force control place to I/O
16=Force ctrl place to fieldbus
17=AI1/AI2 selection

(Hz)
(Hz)

0=Not used 1=Used

0=All parameters and

menus visible

1=P2.1 and menus

MI - H5 visible

Iin < 4mA (sel. signal range 4to20 mA)

)

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