Danfoss VACON NX apfiff09 Application guide

vacon® nx

ac drives

apfiff09 marine application manual

apfiff09 marine

VACON® • 3

 

 

VACON® MARINE APPLICATION MANUAL

INDEX

 

 

 

 

Document code: DPD01667B

 

 

 

 

Software code: APFIFF09V232

 

 

 

 

Date: 2.6.2021

1.

APFIFF09 Marine Application ................................................................................................................................

8

 

1.1

General .........................................................................................................................................................

8

 

1.2

Basic Features ...............................................................................................................................................

9

 

1.3

Condition Based Monitoring ........................................................................................................................

10

 

1.3.1 Introduction to Condition-based Monitoring............................................................................................

10

 

1.3.2

 

Condition-based monitoring stages .........................................................................................................

12

 

1.4

Acronyms ....................................................................................................................................................

13

2. APFIFF09 Versions compatibility issues ...............................................................................................................

14

3.

Control I/O..........................................................................................................................................................

15

4.

Terminal To Function principle............................................................................................................................

16

 

4.1

Defining an input/output for a certain function on keypad...........................................................................

16

 

4.2

Defining a terminal for a certain function with NCDrive programming tool...................................................

17

 

4.3

Defining unused inputs/outputs...................................................................................................................

18

5.

Monitoring values ...............................................................................................................................................

19

 

5.1

Monitoring values........................................................................................................................................

20

 

5.1.1

 

Monitoring values 2.................................................................................................................................

21

 

5.1.2

 

FieldBus Monitoring values......................................................................................................................

22

 

5.1.3

 

Master/Follower Monitoring values........................................................................................................

22

 

5.1.4

 

PI Control Monitoring values ...................................................................................................................

23

 

5.1.5

 

Frequency Chain......................................................................................................................................

23

 

5.1.6

 

Torque Chain...........................................................................................................................................

23

 

5.1.7

 

Active Limits............................................................................................................................................

23

 

5.1.8

 

Functional Safety Monitoring...................................................................................................................

24

 

5.1.9

 

Condition Based Monitoring....................................................................................................................

24

 

5.2

Monitoring values description .....................................................................................................................

26

 

5.2.1

 

Monitoring values 2.................................................................................................................................

29

 

5.2.2

 

FieldBus Monitoring values......................................................................................................................

35

 

5.2.3

 

Master / Follower....................................................................................................................................

40

 

5.2.4

 

PI Control monitoring ..............................................................................................................................

44

 

5.2.5

 

Frequency Chain......................................................................................................................................

45

 

5.2.6

 

Torque Chain...........................................................................................................................................

45

 

5.2.7

 

Active Limits............................................................................................................................................

45

 

5.2.8

 

Functional Safety Monitoring...................................................................................................................

47

 

5.2.9

 

Condition Based Monitoring....................................................................................................................

53

 

5.2.10

Counters .............................................................................................................................................

56

6.

Parameter list......................................................................................................................................................

58

 

6.1

Basic parameters.........................................................................................................................................

58

 

6.2

Reference Handling .....................................................................................................................................

59

 

6.2.1

 

Basic Settings ..........................................................................................................................................

59

 

6.2.2

 

Constant Reference.................................................................................................................................

59

 

6.2.3

 

Power Reference.....................................................................................................................................

59

 

6.2.4

 

Torque Reference....................................................................................................................................

60

 

6.2.5

 

Prohibit frequency parameters................................................................................................................

61

 

6.2.6

 

Motor Potentiometer..............................................................................................................................

61

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

Classified as Public

4 • VACON®

apfiff09 marine

 

 

 

 

6.2.7

 

Adjust Reference.....................................................................................................................................

61

6.3

Ramp Control ..............................................................................................................................................

62

6.3.1

 

Basic Settings ..........................................................................................................................................

62

6.3.2

 

Quick Stop...............................................................................................................................................

62

6.3.3

 

Ramp Control Options.............................................................................................................................

62

6.3.4

 

Ramp scale ID..........................................................................................................................................

63

6.4

Input Signals................................................................................................................................................

64

6.4.1

 

Basic Settings ..........................................................................................................................................

64

6.4.2

 

Digital inputs...........................................................................................................................................

64

6.4.3

 

Analogue input 1.....................................................................................................................................

65

6.4.4

 

Analogue input 2.....................................................................................................................................

66

6.4.5

 

Analogue input 3.....................................................................................................................................

66

6.4.6

 

Analogue input 4.....................................................................................................................................

66

6.4.7

 

Options ...................................................................................................................................................

67

6.5

Output Signals.............................................................................................................................................

68

6.5.1

 

Digital output signals...............................................................................................................................

68

6.5.2

 

Analogue output 1...................................................................................................................................

68

6.5.3

 

Analogue output 2...................................................................................................................................

69

6.5.4

 

Analogue output 3...................................................................................................................................

70

6.5.5

 

Analogue output 4...................................................................................................................................

70

6.5.6

 

Delayed digital output 1 ..........................................................................................................................

70

6.5.7

 

Delayed digital output 2 ..........................................................................................................................

71

6.5.8

 

Supervision Limits ...................................................................................................................................

71

6.5.9

 

Output Options .......................................................................................................................................

72

6.6

Limit Settings...............................................................................................................................................

73

6.6.1

 

Current handling .....................................................................................................................................

73

6.6.2

 

Power Handling.......................................................................................................................................

73

6.6.3

 

Torque Handling......................................................................................................................................

74

6.6.4

 

Frequency Handling.................................................................................................................................

74

6.6.5

 

DC-Link Handling .....................................................................................................................................

75

6.6.6

 

Limit Settings Options..............................................................................................................................

75

6.7

Flux and DC Current handling.......................................................................................................................

76

6.7.1 Flux and DC Current handling OL Settings ................................................................................................

76

6.7.2 Flux and DC Current handling CL Settings.................................................................................................

76

6.8

Motor Control .............................................................................................................................................

77

6.8.1 Motor Control Basic Settings ...................................................................................................................

77

6.8.2

 

Open Loop ..............................................................................................................................................

77

6.8.3 Closed Loop Control Settings ...................................................................................................................

78

6.8.4

 

PMSM Control settings............................................................................................................................

79

6.8.5

 

Stabilators...............................................................................................................................................

80

6.8.6

 

Tuning parameters ..................................................................................................................................

80

6.8.7

 

Identification parameters ........................................................................................................................

81

6.8.8

 

Fine tuning parameters ...........................................................................................................................

81

6.9

Speed Control..............................................................................................................................................

82

6.9.1 Speed Control Basic settings....................................................................................................................

82

6.9.2 Speed Control OL Settings .......................................................................................................................

82

6.9.3 Speed Control CL Settings........................................................................................................................

82

6.10

Drive Control...............................................................................................................................................

83

6.11

Master Follower ..........................................................................................................................................

84

6.12

Protections..................................................................................................................................................

85

6.12.1

Common settings ................................................................................................................................

85

6.12.2

Temperature sensor protections .........................................................................................................

85

6.12.3

Stall Protection....................................................................................................................................

86

6.12.4

Speed error monitoring.......................................................................................................................

86

6.12.5

Motor protection ................................................................................................................................

86

6.12.6

Living Zero monitoring ........................................................................................................................

87

6.12.7

Underload protection..........................................................................................................................

87

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

Classified as Public

apfiff09 marine

VACON® • 5

 

 

6.12.8

Earth Fault protection .........................................................................................................................

87

6.12.9

Cooling protection...............................................................................................................................

88

6.12.10

Fieldbus protection .............................................................................................................................

88

6.12.11

External Fault......................................................................................................................................

88

6.12.12

Encoder Fault......................................................................................................................................

88

6.12.13

Options...............................................................................................................................................

88

6.13

Fieldbus parameters....................................................................................................................................

89

6.14

ID Control Functions ....................................................................................................................................

91

6.14.1

Value Control ......................................................................................................................................

91

6.14.2

DIN ID Control 1 ..................................................................................................................................

91

6.14.3

DIN ID Control 2 ..................................................................................................................................

91

6.14.4

DIN ID Control 3 ..................................................................................................................................

91

6.14.5

ID Controlled Digital Output 1 .............................................................................................................

93

6.14.6

ID Controlled Digital Output 2 .............................................................................................................

93

6.14.7

Free DIN Delay ....................................................................................................................................

93

6.14.8

ID.Bit ID Control ..................................................................................................................................

93

6.15

Brake Control ..............................................................................................................................................

94

6.16

Auto Reset parameters................................................................................................................................

95

6.17

PI Control Parameters..................................................................................................................................

96

6.18

Functional Safety.........................................................................................................................................

96

6.19

Condition Based Monitoring ........................................................................................................................

97

6.19.1

Baseline Settings.................................................................................................................................

97

6.19.2

Stator Winding....................................................................................................................................

98

6.19.3

Vibration...........................................................................................................................................

100

6.19.4

Load..................................................................................................................................................

101

6.20 Keypad control (Control keypad: Menu M3)...............................................................................................

102

6.21 System menu (Control keypad: Menu M6).................................................................................................

102

6.22 Expander boards (Control keypad: Menu M7) ............................................................................................

102

7. Description of parameters.................................................................................................................................

103

7.1

Basic Parameters.......................................................................................................................................

103

7.2

Reference Handling ...................................................................................................................................

112

7.2.1

 

Basic Parameters...................................................................................................................................

113

7.2.2

 

Constant Reference...............................................................................................................................

116

7.2.3

 

Power Reference...................................................................................................................................

118

7.2.4

 

Torque Reference..................................................................................................................................

120

7.2.5

 

Prohibited frequencies ..........................................................................................................................

126

7.2.6

 

Motor potentiometer............................................................................................................................

127

7.2.7

 

Adjust Reference...................................................................................................................................

129

7.3

Ramp control.............................................................................................................................................

131

7.3.1

 

Quick Stop.............................................................................................................................................

134

7.3.2

 

Ramp Options .......................................................................................................................................

135

7.3.3

 

Ramp Scale ID .......................................................................................................................................

137

7.4

Input signals ..............................................................................................................................................

138

7.4.1

 

Basic Settings ........................................................................................................................................

138

7.4.2

 

Digital inputs.........................................................................................................................................

140

7.4.3 Analogue Input 1 & 2.............................................................................................................................

147

7.4.4 Analogue input 3 & 4.............................................................................................................................

152

7.4.5

 

Inversion control ...................................................................................................................................

155

7.5

Output signals ...........................................................................................................................................

156

7.5.1

 

Digital output signals.............................................................................................................................

156

7.5.2 Analogue outputs 1 & 2 & 3 & 4 ............................................................................................................

162

7.5.3 Delayed Digital Output 1 & 2 .................................................................................................................

166

7.5.4

 

Supervision limits ..................................................................................................................................

169

7.5.5

 

Output Options .....................................................................................................................................

171

7.6

Limit settings.............................................................................................................................................

172

7.6.1

 

Current limit handling............................................................................................................................

172

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

Classified as Public

6 • VACON®

apfiff09 marine

 

 

 

 

7.6.2

 

Power limit handling .............................................................................................................................

173

7.6.3

 

Torque limit handling ............................................................................................................................

177

7.6.4

 

Frequency limit handling .......................................................................................................................

181

7.6.5

 

DC Link handling....................................................................................................................................

182

7.6.6

 

Limit options .........................................................................................................................................

185

7.7

DC current and magnetization handling .....................................................................................................

186

7.7.1

 

Open loop settings ................................................................................................................................

186

7.7.2

 

Closed loop settings ..............................................................................................................................

190

7.8

Motor Control ...........................................................................................................................................

192

7.8.1

 

U/f Settings...........................................................................................................................................

196

7.8.2

 

Close Loop Settings ...............................................................................................................................

200

7.8.3 Permanent magnet synchronous motor settings....................................................................................

203

7.8.4

 

Stabilization settings..............................................................................................................................

210

7.8.5

 

Tuning settings .....................................................................................................................................

213

7.8.6

 

Identification settings............................................................................................................................

215

7.8.7

 

Fine Tuning parameters.........................................................................................................................

216

7.9

Speed Control settings...............................................................................................................................

217

7.10

Drive Control.............................................................................................................................................

223

7.11

Master Follower ........................................................................................................................................

226

7.11.1

Master Follower: Standard system ...................................................................................................

226

7.11.2

Master Follower: DriveSynch system .................................................................................................

227

7.11.3

Master follower configuration...........................................................................................................

230

7.12

Protections................................................................................................................................................

235

7.12.1

General settings................................................................................................................................

235

7.12.2

Temperature sensor protections .......................................................................................................

238

7.12.3

Stall protection .................................................................................................................................

239

7.12.4

Speed Error.......................................................................................................................................

242

7.12.5

Motor Protection ..............................................................................................................................

243

7.12.6

Over Load Protection ........................................................................................................................

246

7.12.7

4mA Protection.................................................................................................................................

248

7.12.8

Under load protection.......................................................................................................................

249

7.12.9

Earth Fault ........................................................................................................................................

251

7.12.10

Cooling protection.............................................................................................................................

251

7.12.11

Fieldbus communication ...................................................................................................................

252

7.12.12

External Fault function ......................................................................................................................

253

7.12.13

Encoder Fault function ......................................................................................................................

254

7.13

Fieldbus settings........................................................................................................................................

256

7.13.1

General settings................................................................................................................................

256

7.14

ID Functions ..............................................................................................................................................

261

7.14.1

Value Control ....................................................................................................................................

261

7.14.2

DIN ID Control...................................................................................................................................

263

7.14.3

ID-controlled DO ...............................................................................................................................

264

7.14.4

Free DIN Delay ..................................................................................................................................

265

7.14.5

ID.Bit ID Control ................................................................................................................................

265

7.15

Brake Control ............................................................................................................................................

266

7.15.1

Runaway load protection ..................................................................................................................

269

7.15.2

Brake monitoring function.................................................................................................................

270

7.15.3

Closed Loop settings..........................................................................................................................

271

7.15.4

Roll Back Control for Closed Loop ......................................................................................................

272

7.15.5

Functions ..........................................................................................................................................

272

7.16

Auto Fault Reset........................................................................................................................................

273

7.17

PI Control ..................................................................................................................................................

276

7.18

Functional Safety.......................................................................................................................................

278

7.19

Condition Based Monitoring ......................................................................................................................

279

7.19.1

Baseline Settings ...............................................................................................................................

279

7.19.2

Stator Winding..................................................................................................................................

281

7.19.3

Vibration...........................................................................................................................................

281

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

Classified as Public

apfiff09 marine

VACON® • 7

 

 

7.19.4

Threshold Value ................................................................................................................................

282

7.19.5

Limits................................................................................................................................................

283

7.19.6

Counters ...........................................................................................................................................

285

7.20

Keypad control parameters........................................................................................................................

286

8. Data Logger Trigger Word .................................................................................................................................

287

9. Identification function for permanent magnet synchronous motor ..................................................................

288

9.1

Zero position identification with absolute encoder.....................................................................................

288

9.2

Start position with incremental encoder without Z-pulse input. .................................................................

288

9.3

Identification with incremental encoder with Z-pulse input........................................................................

289

10.

Status and control words in detail.................................................................................................................

290

10.1

Fieldbus.....................................................................................................................................................

290

10.1.1

Combination 1, ProfiDrive – Standard with Profibus option board......................................................

291

10.1.2

Combination 2, ByPass – ProfiDrive; State Diagram............................................................................

292

10.1.3

Combination 3, ByPass – Basic...........................................................................................................

299

11.

Problem solving ............................................................................................................................................

300

12.

Fault codes....................................................................................................................................................

301

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

Classified as Public

8 • VACON®

apfiff09 marine

 

 

1. APFIFF09 Marine Application

Software APFIFF09, Marine application

Marine application has advanced power handling features, with main focus being in different kind of propulsion systems. The application can be used also for winch control where the smooth brake logic makes it possible to use a multi-motor winch system by just entering a few additional parameter settings explained in this manual. Also settings for the permanent magnet motors are covered in this manual.

1.1 General

This application is not kept backwards compatible. Please read the application change note or chapter 2: Marine versions compatibility issues in this manual to see what needs to be noted when updating the application. See also the updated parameter description in VACON® NCDrive when commissioning.

Help is available in VACON® NCDrive through selecting “Variable Text” and pressing “F1”. Below is an example from the Identification parameter help text from the VACON® NCDrive.

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

apfiff09 marine

VACON® • 9

 

 

1.2 Basic Features

The Marine application provides a wide range of parameters for controlling induction motors and permanent magnet motors. It can be used for various kinds of different processes which require wide flexibility of I/O signals and only simple PI control logic is needed.

The main focus has been how power reference, power limits and torque limits behave in different situations. The application allows power and torque reference and reference rampup rate adjustment to make the operation smooth for ship generators and mechanics.

Flexible ID control possibilities take the application suitability to different process to a new level, allowing any input or actual value to be connected to any parameter with a scaling factor.

Marine application is not considered to be a fast response application. Basic functionality is handled in 20 ms time level. Most of the inputs and output functions are handled in 30 ms time level, and analogue output singles are using pre filtered signals (Torque (1 second linear filtering) , Power, etc.). Power limit functions are handled in 10 ms time level or faster.

Additional functions:

Joystick input dead zone

Different power limits by DI or from Fieldbus. Motoring and generating side.

Master Follower function for steering propeller and double winding motors

Different torque limits for motoring and generating side

Cooling monitor input from heat exchange unit with selectable response.

Brake monitoring input and actual current monitor for immediate brake close.

Separate speed control tuning for different speeds and loads

Inching function with two different references

Possibility to connect FB Process data to any parameter and some monitoring values

Analogue input 3 and 4 can control any parameter by ID number.

Support for four analogue output

Support for two PT100 board

Power limit ramp up rate adjustment

Torque limit ramp up rate adjustment

Automatic power reduction from DC Voltage

Actual power follower function, power will increase only with allowed rate

Condition Based Monitoring (license)

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

Classified as Public

10 • VACON®

apfiff09 marine

 

 

1.3 Condition Based Monitoring

NXP offers Condition Based Monitoring to identify motor faults at an early stage. Stator Winding, Vibration and Load Monitoring is supported in this application. The Condition Based Monitoring is license protected. Users need to buy a license key from a Danfoss supplier to make the Condition Based Monitoring effective.

1.3.1Introduction to Condition-based Monitoring

Benefits of installing the condition-based monitoring firmware are as follows:

Reduces unexpected downtime

Optimizes drive or motor working conditions

Eliminates unexpected halts in production

Condition-based monitoring enables to regularly check the condition and performance of the machine when the drive is in service and detects mechanical, motor, or application failures in advance. Corrective actions can be performed before the process or application is impacted. Fault or warnings are triggered in the drive to notify customers or service technicians. Some of the corrective actions include replacement of faulty motors or bearings and ensuring the motor is running within optimal conditions.

Following are the monitoring capabilities introduced:

Motor stator winding monitoring: During monitoring, inter-turn short circuit or unbalance in the motor winding is detected in advance. Damages caused by motor stator winding isolation occurs over a period of time. When more winding turns are impacted, the overcurrent protection is activated due to extensive heating and stops the motor.

Vibration monitoring: With the help of external sensors, the drive can monitor vibration levels in a motor. Vibrations affect motor control and can lead to motor failure. During monitoring, early detection of motor misalignment is detected and wear and tear of mechanical parts are identified earlier.

N O T I C E

ISO10816 standard provides guidance for evaluating vibration severity for machines operating within 10-200 Hz of frequency range. The standard shall be complied with before commissioning of vibration monitoring function.

Load envelope: Mechanical load of an application is monitored by comparing current load curve with expected load curve based on data gathered during commissioning. During monitoring, overload and under-load deviations which occur in applications are detected.

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

apfiff09 marine

VACON® • 11

 

 

Sensitivity of detection methods (qualitative)

Fault severity

<![if ! IE]>

<![endif]>faultdetection

Load monitoring

 

<![if ! IE]>

<![endif]>winding

Vibration level (RMS)

monitoring

<![if ! IE]>

<![endif]>Stator

 

<![if ! IE]>

<![endif]>Electrc motor faults, e.g. windings

<![if ! IE]>

<![endif]>Mech motor faults, e.g. bearings

<![if ! IE]>

<![endif]>Mechanic fault e.g. Shaft misalignment

<![if ! IE]>

<![endif]>Application specific fault e.g. Clogged pump

Fault types

To begin condition-based monitoring a baseline must be generated. During this activity, the system captures motor stator winding speed points for each baseline. The user can define the duration, minimum and maximum speed for baseline generation. During baseline generation, 10 speed points are captured. The first and last speed point is captured based on the defined minimum and maximum speed respectively.

When speed points are not captured properly, baseline generation fails, then a new baseline has to be generated.

The baseline serves as a reference for threshold limits. Using parameters, the user can select the type of baseline measurement.

Baseline Run: The drive controls the motor speed and monitors required values to derive a baseline. The drive creates a speed profile for baseline measurement. The drive interrupts the application during baseline run to operate on the speed profile created for baseline measurement. The duration for baseline calculation can be specified. Baseline measurements can copy to other drive or return to same drive after factory reset.

Manual Run: “Manual” means that the measurement points can be directly configured manually by the user through modified parameters. Manual run can be made before or after baseline run.

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

Classified as Public

12 • VACON®

apfiff09 marine

 

 

1.3.2Condition-based monitoring stages

Different stages of condition-based monitoring are as shown

 

Baseline

 

 

Threshold

 

 

Monitoring

Computation

 

 

Calculation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Manual

 

 

 

• Warnings &

Baseline Run

 

 

 

Alarm/Fault

Baseline Computation: During the initial stage, baselines for different types of conditionbased monitoring are computed, based on the type of baseline mode selected by the user. Threshold Calculation: Once the baseline is computed, the thresholds for warnings (stage 1 and stage 2) and alarm/fault are computed based on the warning or alarm/fault mode. The threshold and mode are set via parameters.

Monitoring: After the thresholds are calculated, condition-based monitoring begins. Alarm/fault and warnings are triggered during deviations to notify customers.

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

apfiff09 marine

VACON® • 13

 

 

1.4 Acronyms

AC

=

Altenating Current

AI

=

Analogue Input

AIO

=

All-In-One Applications

AM

=

Asynchronous Motor

ASIC

=

Application Specific Integrated Circuit

CL

=

Closed Loop

DC

=

Direct Current

DI

=

Digital Input

DO

=

Digital Output

DS

=

DriveSynch

FB

=

Field Bus

FFT

=

Function To Terminal

FW

=

Firmware

FWP

=

Field Weakening Point

FWPV

=

Field Weakening Point Voltage

GE

=

Greater or Egual

HW

=

Hardware

I/f

=

Current / Frequency

Id

=

Magnetization Current

IGBT

=

Insulated Gate Bipolar Transistor

INV

=

Inversion

Iq

=

Torque Producing Current

LT

=

Less Than

MF

=

Master-Follower

OL

=

Open Loop

PID

=

Proportional Integral Derivative

PM

=

Permanent Magnet

PMSM

=

Permanent Magnet Synchronous Motor

PU

=

Per Unit

RO

=

Relay Output

RS

=

Reset Set

SB

=

System Bus

Sep.Ex SM

=

Separatelly Excitated Synchronous Motor

SM

=

Synchronous Machine

SPC

=

Speed Control

SQS

=

Sfe Quick Stop

SR

=

Set Reset

SRM

=

Synchronous Reluctance Motor

SS1

=

Safe Stop 1

STO

=

Safe Torque Off

SW

=

Software

TC

=

Torque Control

TC

=

Time Constant

TTF

=

Terminal To Function

U/f

=

Voltage / Frequency

UV

=

Under Voltage

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

Classified as Public

14 • VACON®

apfiff09 marine

 

 

2. APFIFF09 Versions compatibility issues

V120

-Temperature measurement board 2 has own response parameter.

V122

-Speed error monitoring status bits are moved from Fault Word 2 to Fault Word 10 B0 and from Warning Word 1 to Warning Word 10 B0

V128

-In earlier version, when operating in Ramp Follower mode, the follower brake control closed the brake after the master drive was in stop state. Now brake is closed in this mode at the same time as the master drive is closing the brake.

V215

-Stop Torque Release Time ID changed from 1848 to 1858

Note 1: When updating application, it is not recommended to use VACON® NCDrive parameter download function. Instead, upload the parameters from the unit and make comparison to the old parameter file. Application is constantly developed, this includes changing parameter default values. If parameters are directly downloaded to drive, the improved default values will be lost.

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

apfiff09 marine

VACON® • 15

 

 

3. Control I/O

Reference potentiometer,

NXOPTA1

 

 

1…10 k

 

 

 

 

Terminal

Signal

Description

 

 

 

 

 

 

 

 

1

 

+10Vref

Reference voltage output

Voltage for potentiometer, etc.

 

 

 

 

2

 

AI1+

Analogue input 1.

Analogue input 1 frequency reference.

 

 

 

 

 

 

 

 

 

 

 

 

Range 0-10V, Ri = 200k

Input range selected by jumpers.

 

 

 

 

 

 

 

Range 0-20 mA Ri = 250

Default range: Voltage 0 – 10 V

 

 

 

 

3

 

AI1-

I/O Ground

Ground for reference and controls

 

 

 

 

4

 

AI2+

Analogue input 2.

Analogue input 2 frequency reference

 

 

 

 

5

 

AI2-

Range 0-10V, Ri = 200k

Input range selected by jumpers.

 

 

 

 

 

 

 

Range 0-20 mA Ri = 250

Default range: Current 0 – 20 mA

 

 

 

 

6

 

+24V

Control voltage output

Voltage for switches, etc. max 0.1 A

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

GND

I/O ground

Ground for reference and controls

 

 

 

 

8

 

DIN1

Start forward

Contact closed = start forward

 

 

 

 

 

 

 

Programmable G2.2.7

Programmable start logic P2.2.1

 

 

 

 

9

 

DIN2

Start reverse

Contact closed = start reverse

 

 

 

 

 

 

 

Programmable G2.2.7

Programmable logic P2.2.1

 

 

 

 

10

 

DIN3

Fault reset

Contact open = no fault

 

 

 

 

 

 

 

Programmable G2.2.7

Contact closed = fault

 

 

 

 

11

 

CMA

Common for DIN 1—DIN 3

Connect to GND or +24V

 

 

 

 

 

 

 

 

 

 

 

 

 

12

 

+24V

Control voltage output

Voltage for switches (see #6)

 

 

 

 

13

 

GND

I/O ground

Ground for reference and controls

 

 

 

 

14

 

DIN4

Programmable G2.2.7

No function defined at default

 

 

 

 

 

 

 

 

 

 

 

 

 

15

 

DIN5

Programmable G2.2.7

No function defined at default

 

 

 

 

 

 

 

 

 

 

 

 

 

16

 

DIN6

Programmable G2.2.7

No function defined at default

 

 

 

 

 

 

 

 

 

 

 

 

 

17

 

CMB

Common for DIN4—DIN6

Connect to GND or +24V

 

 

mA

 

18

 

AOA1+

Analogue output 1

Output range selected by jumpers.

 

 

 

19

 

AOA1-

Programmable P2.3.1.2

Range 0—20 mA. RL, max. 500

 

 

 

 

 

 

 

 

 

 

 

 

 

Range 0—10 V. RL > 1k

 

 

 

 

20

 

DOA1

Digital output

Programmable

 

 

 

 

 

 

 

 

Open collector, I 50mA, U 48 VDC

 

NXOPTA2

 

 

 

21

RO1

Relay output 1

Switching capacity

 

22

RO1

Programmable G2.3.3

24 VCD / 8 A

 

23

RO1

 

250 VAC / 8 A

 

 

 

 

125 VDC / 0.4 A

 

24

RO2

Relay output 2

Programmable

220

25

RO2

Programmable G2.3.3

No function defined at default

26

RO2

 

 

VAC

 

 

Table 3-1. Marine application default I/O configuration and connection example.

Note: See User Manual, chapter Control Connections, for hardware specification and configuration.

Note: See jumper selections below. More information in VACON® NX User Manual.

Jumper block X3: CMA and CMB grounding

CMB connected to GND

CMA connected to GND

CMB isolated from GND

CMA isolated from GND

CMB and CMA

internally connected together, isolated from GND

= Factory default

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4. Terminal To Function principle

The programming principle of the input and output signals in the Multipurpose Control Application NXP as well as in the Pump and Fan Control Application (and partly in the other applications) is different compared to the conventional method used in other VACON® NX applications.

In the conventional programming method, Function to Terminal Programming Method (FTT), you have a fixed input or output that you define a certain function for. The applications mentioned above, however, use the Terminal to Function Programming method (TTF) in which the programming process is carried out the other way round: Functions appear as parameters which the operator defines a certain input/output for. See Warning on page 17.

4.1 Defining an input/output for a certain function on keypad

Connecting a certain input or output with a certain function (parameter) is done by giving the parameter an appropriate value. The value is formed of the Board slot on the VACON® NX control board (see VACON® NX User Manual) and the respective signal number, see below.

READY

I/Oterm

Function name AI Ref Faul/Warn

DigOUT:B.1

Slot

Terminal number

Terminal type

 

Example: You want to connect the digital output function Reference fault/warning (parameter 2.3.3.7) to the digital output DO1 on the basic board NXOPTA1 (see VACON® NX User Manual).

First find the parameter 2.3.3.7 on the keypad. Press the Menu button right once to enter the edit mode. On the value line, you will see the terminal type on the left (DigIN, DigOUT, An.IN, An.OUT) and on the right, the present input/output the function is connected to (B.3, A.2 etc.), or if not connected, a value (0.#).

When the value is blinking, hold down the Browser button up or down to find the desired board slot and signal number. The program will scroll the board slots starting from 0 and proceeding from A to E and the I/O selection from 1 to 10.

Once you have set the desired value, press the Enter button once to confirm the change.

READY

READY

READY

I/Oterm

I/Oterm

I/Oterm

AI Ref Faul/Warn

AI Ref Faul/Warn

AI Ref Faul/Warn

enter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DigOUT:0.0

DigOUT:0.0

 

 

DigOUT:B.1

 

 

 

 

 

 

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

Danfoss VACON NX apfiff09 Application guide

apfiff09 marine

VACON® • 17

 

 

4.2Defining a terminal for a certain function with NCDrive programming tool

If you use the VACON® NCDrive Programming Tool for parametrizing you will have to establish the connection between the function and input/output in the same way as with the control panel. Just pick the address code from the drop-down menu in the Value column (see the Figure below).

Figure 4-1. Screenshot of NCDrive programming tool; Entering the address code

 

 

 

Be ABSOLUTELY sure not to connect two functions to one and

 

 

 

same output in order to avoid function overruns and to ensure

 

 

 

flawless operation.

WARNING

 

Note: The inputs, unlike the outputs, cannot be changed in RUN state.

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

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4.3 Defining unused inputs/outputs

All unused inputs and outputs must be given the board slot value 0 and the value 1 also for the terminal number. The value 0.1 is also the default value for most of the functions. However, if you want to use the values of a digital input signal for, for example, testing purposes only, you can set the board slot value to 0 and the terminal number to any number between 2…10 to place the input to a TRUE state. In other words, the value 1 corresponds to 'open contact' and values 2 to 10 to 'closed contact'.

In case of analogue inputs, giving the value 1 for the terminal number corresponds to 0% signal level, value 2 corresponds to 20%, value 3 to 30% and so on. Giving value 10 for the terminal number corresponds to 100% signal level.

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

apfiff09 marine

VACON® • 19

 

 

5. Monitoring values

On the next pages you will find the lists of parameters within the respective parameter groups. The parameter descriptions are given on pages 103 to 271. Parameter description includes more than is available in this application see parameter list what is available.

Column explanations:

Code

= Location indication on the keypad; Shows the operator the present

 

 

 

parameter number

Parameter

=

Name of parameter

Min

=

Minimum value of parameter

Max

= Maximum value of parameter

Unit

= Unit of parameter value; Given if available

Default

= Value preset by factory

Cust

=

Customer’s own setting

ID

= ID number of the parameter

_____

 

= On parameter code: Parameter value can only be changed after the FC

 

 

 

has been stopped.

_____

 

= Apply the Terminal to Function method (TTF) to these parameters (see

 

 

 

chapter 4)

_____

 

= Monitoring value is possible to control from fieldbus by ID number

The manual presents signals that are not normally visible for monitoring. i.e. is not a parameter or standard monitoring signal. These signals are presented with [Letter]. e.g. [FW]MotorRegulatorStatus

[V]Normal monitoring signal

[P]Normal parameter in application.

[FW] Firmware signal, Can be monitored with VACON® NCDrive when signal type is selected Firmware

[A]Application signal, can be monitored with VACON® NCDrive when signal type is

selected Application.

[R]Reference type parameter on keypad.

[F] Function. Signal is received as a output of function. [DI] Digital input signal.

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

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5.1 Monitoring values

The monitoring values are the actual values of parameters and signals as well as statuses and measurements.

Note for DriveSynch Systems:

In a DriveSynch system, only Master drive monitoring signals are reliable.

Only directly measured values are reliable in follower units. Even the Output Frequency of DriveSynch follower is not directly observed and thus may not show actual output frequency that is controlled by DriveSynch Master Drive.

 

Code

 

Parameter

 

Unit

Form.

 

ID

 

 

Description

 

V1.1

 

Output frequency

 

Hz

#,##

 

1

 

 

Output frequency to motor

 

V1.2

 

Frequency reference

 

Hz

#,##

 

25

 

 

Frequency reference to motor control

 

V1.3

 

Motor speed

 

rpm

#

 

2

 

 

Motor speed in rpm

 

V1.4

 

Motor current

 

A

Varies

3

 

 

1 s linear filtering

 

V1.5

 

Motor torque

%

#,#

 

4

 

 

In % of Motor nominal torque

 

V1.6

 

Motor Power

%

#,#

 

5

 

 

 

 

V1.7

 

Motor voltage

 

V

#,#

 

6

 

 

Calculated motor voltage

 

V1.8

 

DC link voltage

 

V

#

 

7

 

 

Measured DC voltage, filtered.

 

V1.9

 

Unit temperature

 

C

#

 

8

 

 

Heatsink temperature

 

V1.10

 

Motor temperature

%

#

 

9

 

 

Calculated motor temperature, trip 105%

 

V1.11

 

Analogue input 1

%

#,##

 

13

 

 

AI1, unfiltered.

 

V1.12

 

Analogue input 2

%

#,##

 

14

 

 

AI2, unfiltered.

 

V1.13

 

Analogue input 3

 

%

#,##

 

27

 

 

AI3, unfiltered.

 

V1.14

 

Analogue input 4

 

%

#,##

 

28

 

 

AI4, unfiltered.

 

V1.15

 

Analogue Out 1

%

#,##

 

26

 

 

AO1

 

V1.16

 

Analogue Out 2

%

#,##

 

31

 

 

AO2

 

V1.17

 

Analogue Out 3

%

#,##

 

32

 

 

AO3

 

V1.18

 

Analogue Out 4

%

#,##

 

1526

 

 

 

 

V1.19

 

DIN1, DIN2, DIN3

 

 

#

 

15

 

 

Digital input statuses

 

V1.20

 

DIN4, DIN5, DIN6

 

 

#

 

16

 

 

Digital input statuses

 

V1.21

 

Power Reference

%

#,#

 

1700

 

 

Used power reference

 

V1.22

 

PT-100 Temperature

 

#,#

 

42

 

 

Highest temperature of OPTB8 board. 4 s

 

 

 

 

 

 

filtering.

 

 

 

 

 

 

 

 

 

 

 

 

G1.23

 

Multimonitoring items

 

 

 

 

 

 

 

Displays three selectable monitoring

 

 

 

 

 

 

 

 

 

values

 

 

 

 

 

 

 

 

 

 

 

Table 5-1. Monitoring values

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

apfiff09 marine

VACON® • 21

 

 

5.1.1Monitoring values 2

 

Code

 

Parameter

 

 

Unit

Form.

 

ID

 

 

Description

 

V1.24.1

 

Current

 

A

Varies

1113

 

 

Unfiltered motor current

 

V1.24.2

 

Torque

%

#,#

 

1125

 

 

Unfiltered motor torque

 

V1.24.3

 

DC Voltage

 

V

#

 

44

 

 

Unfiltered DC link voltage

 

V1.24.4

 

Application Status

 

 

#

 

43

 

 

 

 

 

Word

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V1.24.5

 

Shaft Frequency

 

Hz

#,##

 

1124

 

 

Unfiltered

 

V1.24.6

 

Output Power

 

kw

Varies

1508

 

 

Unfiltered electrical power

 

V1.24.7

 

Measured temperature

 

#,#

 

50

 

 

4 s filtering.

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V1.24.8

 

Measured temperature

 

#,#

 

51

 

 

4 s filtering.

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V1.24.9

 

Measured temperature

 

#,#

 

52

 

 

4 s filtering.

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V1.24.10

 

Measured temperature

 

#,#

 

69

 

 

4 s filtering.

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V1.24.11

 

Measured temperature

 

#,#

 

70

 

 

4 s filtering.

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V1.24.12

 

Measured temperature

 

#,#

 

71

 

 

4 s filtering.

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V1.24.13

 

ABS Encoder

 

r

#

 

55

 

 

 

 

 

Revolutions

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V1.24.14

 

ABS Encoder Position

 

 

#

 

54

 

 

 

 

V1.24.15

 

Step response

 

Hz

#,##

 

1132

 

 

 

 

V1.24.16

 

CosPhiiActual

 

 

#,###

 

68

 

 

 

 

V1.24.17

 

Flux Current

%

#,#

 

72

 

 

 

 

V1.24.18

 

Regulator Status

 

 

#

 

77

 

 

 

 

V1.24.19

 

Frequency Delta

 

Hz/s

#,##

 

1847

 

 

 

 

V1.24.20

 

Data Logger Trigger

 

 

#

 

97

 

 

Different status bits to help

 

 

Word

 

 

 

 

 

diagnostic with data logger.

 

 

 

 

 

 

 

 

 

 

 

V1.24.21

 

Encoder 2 Frequency

 

Hz

#,##

 

53

 

 

 

 

V1.24.22

 

Operation Hours

 

h

#,##

 

1856

 

 

 

 

V1.24.23

 

Status Word 2

 

 

#

 

89

 

 

 

 

V1.24.24

 

Rotor Flux

%

#,#

 

1158

 

 

 

 

V1.24.25

 

Identfail

 

 

#

 

98

 

 

 

 

V1.24.26

 

Motor Power kW

 

kW

Varies

79

 

 

 

 

V1.24.27

 

Status Word 1+2

 

 

 

 

33

 

 

 

 

V1.24.28

 

ABS Position High

 

 

 

 

1957

 

 

 

 

V1.24.29

 

ABS Position 32b

 

 

 

 

1958

 

 

 

 

V1.24.30

 

Non Ready Cause

 

 

#

 

1608

 

 

 

 

V1.24.31

 

Prevent MC Ready

 

 

#

 

1609

 

 

 

Table 5-2. Monitoring values 2

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

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5.1.2FieldBus Monitoring values

Code

Parameter

Unit

Form.

ID

Description

V1.25.1

FB Control Word

 

#

1160

 

V1.25.2

FB Speed Reference

 

#

875

 

V1.25.3

FB Status Word

 

#

65

 

V1.25.4

FB Actual Speed

 

#

865

 

V1.25.5

FB Torque Reference

%

#,#

1140

Default Control of FB PD 1

V1.25.6

FB Limit Scaling

%

#,##

46

Default Control of FB PD 2

V1.25.7

FB Adjust Reference

%

#,##

47

Default Control of FB PD 3

V1.25.8

FB Analogue Output

%

#,##

48

Default Control of FB PD 4

 

 

 

 

 

Motor current (drive

V1.25.9

FB Motor Current

A

#,#

45

independent) given with one

 

 

 

 

 

decimal point

V1.25.10

Fault Word 1

 

#

1172

 

V1.25.11

Fault Word 2

 

#

1173

 

V1.25.12

Warning Word 1

 

#

1174

 

V1.25.13

AuxStatusWord

 

#

1163

 

V1.25.14

FB Power Reference

 

#,#

1703

 

V1.25.15

Last Active Fault

 

#

37

 

V1.25.16

AuxControlWord

 

#

1161

 

V1.25.17

Din Status Word

 

#

56

 

V1.25.18

Din Status Word 2

 

#

57

 

V1.25.19

MC Status

 

#

64

 

V1.25.20

Last Active Warning

 

#

74

 

V1.25.21

Shaft Rounds

 

#

1170

 

V1.25.22

Shaft Angle

 

#

1169

 

V1.25.23

Fault Word 10

 

#

1202

 

V1.25.24

Warning Word 10

 

#

1269

 

Table 5-3. FieldBus Monitoring values

5.1.3Master/Follower Monitoring values

Code

Parameter

Unit

Form.

ID

Description

V1.26.1

SB SystemStatus

 

#

1601

 

V1.26.2

Total Current

A

#,#

80

Sum current of all drives (DS)

V1.26.3

Master CW

 

#

93

 

Code

Parameter

Unit

 

ID

Description

V1.26.4.1

Motor Current D1

A

Varies

1616

 

V1.26.4.2

Motor Current D2

A

Varies

1605

 

V1.26.4.3

Motor Current D3

A

Varies

1606

 

V1.26.4.4

Motor Current D4

A

Varies

1607

 

V1.26.4.5

Motor Current D5

A

Varies

1810

 

V1.26.4.6

Motor Current D6

A

Varies

1811

 

V1.26.4.7

Motor Current D7

A

Varies

1812

 

V1.26.4.8

Motor Current D8

A

Varies

1813

 

Code

Parameter

Unit

 

ID

Description

V1.26.5.1

Status Word D1

 

#

1615

 

V1.26.5.2

Status Word D2

 

#

1602

 

V1.26.5.3

Status Word D3

 

#

1603

 

V1.26.5.4

Status Word D4

 

#

1604

 

V1.26.5.5

Status Word D5

 

#

1814

 

V1.26.5.6

Status Word D6

 

#

1815

 

V1.26.5.7

Status Word D7

 

#

1816

 

V1.26.5.8

Status Word D8

 

#

1817

 

Table 5-4. Master/Follower Monitoring values

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VACON® • 23

 

 

5.1.4PI Control Monitoring values

 

Code

 

Parameter

Unit

Form.

ID

 

 

Description

 

V1.27.1

 

PI Reference

 

#

20

 

 

Used PI Reference

 

V1.27.2

 

PI Actual Value

 

#

21

 

 

PI Actual value

 

V1.27.3

 

PI Output

 

#

23

 

 

PI Output before scaling

 

V1.27.4

 

PI Output Scaled

 

#

1807

 

 

Scaled PI Output

 

 

 

 

 

 

This is used for ID connection

 

 

 

 

 

 

 

 

 

Table 5-5. PI Control Monitoring values

5.1.5Frequency Chain

 

Code

 

 

Parameter

 

Unit

Form.

ID

 

 

Description

 

V1.28.1

 

Frequency Reference 1

 

Hz

#,##

1126

 

 

 

 

V1.28.2

 

Frequency Reference 2

 

Hz

#,##

1127

 

 

 

 

V.1.28.

 

Frequency reference

 

Hz

#,##

25

 

 

Frequency reference to motor

3

 

 

 

 

 

 

control

 

 

 

 

 

 

 

 

 

 

V1.28.4

 

Frequency Reference

 

Hz

#,##

1128

 

 

 

 

 

Actual

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V1.28.5

 

Frequency Ramp Out

 

Hz

#,##

1129

 

 

 

 

V1.28.6

 

Frequency Reference

 

Hz

#,##

1131

 

 

 

 

 

Final

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V1.28.7

 

Encoder Frequency

 

Hz

#,##

1164

 

 

 

Table 5-6. Frequency Chain Monitoring values

5.1.6Torque Chain

 

Code

 

Parameter

Unit

 

Form.

ID

 

Description

 

V1.29.1

 

Torque Reference

%

 

#,#

18

 

 

 

V1.29.2

 

Torque Reference 3

%

 

#,#

1144

 

 

 

V1.29.3

 

Torque Ref Final

%

 

#,#

1145

 

 

 

V1.29.4

 

Speed Control Out

%

 

#,#

1134

 

 

 

V1.29.5

 

Torque Reference

%

 

#,#

1180

 

 

 

 

Actual

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 5-7. Torque Chain Monitoring values

5.1.7Active Limits

Code

Parameter

Unit

Form.

ID

Description

V1.30.1

Motoring Torque Limit

%

#,#

1950

 

V1.30.2

Generator Torque Limit

%

#,#

1951

 

V1.30.3

Motoring Power Limit

%

#,#

1952

 

V1.30.4

Generator Power Limit

%

#,#

1953

 

V1.30.5

Current Limit

A

Varies

1954

 

V1.30.6

SPC Positive Limit

%

#,#

1955

 

V1.30.7

SPC Negative Limit

%

#,#

1956

 

Table 5-8. Active Limits Monitoring values

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

Classified as Public

24 • VACON®

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5.1.8Functional Safety Monitoring

 

Code

 

Signal

Unit

ID

 

Description

 

V1.31.1

 

Safety App Status

 

1653

 

 

 

V1.31.2

 

Integrity Level

 

1640

 

 

 

V1.31.3

 

Acknowledge Mode

 

1641

 

 

 

V1.31.4

 

Safety Encoder Speed

rpm

1642

 

 

 

V1.31.5

 

Ramp Selection

 

1643

 

 

 

V1.31.6

 

Function Reached

 

1644

 

 

 

V1.31.7

 

Request DIN

 

1645

 

 

 

V1.31.8

 

Request PLC

 

1646

 

 

 

V1.31.9

 

Function In Use

 

1647

 

 

 

V1.31.10

 

Safety Status Word

 

1648

 

 

 

V1.31.11

 

Safety General Status

 

1649

 

 

 

 

Word

 

 

 

 

 

 

 

 

 

 

 

V1.31.12

 

Safety Status

 

1650

 

 

 

V1.31.13

 

Safety Zero Speed

 

1651

 

 

 

V1.31.14

 

SBC Speed

rpm

1652

 

 

5.1.9Condition Based Monitoring

 

Code

 

Parameter

Unit

 

ID

 

Description

 

 

 

 

 

 

 

 

0=Not Started

 

 

 

 

 

 

 

 

1=Running

 

 

 

 

 

 

 

 

2=Running 10%

 

 

 

 

 

 

 

 

3=Running 20%

 

 

 

 

 

 

 

 

4=Running 30%

 

 

 

 

 

 

 

 

5=Running 40%

 

 

 

 

 

 

 

 

6=Running 50%

 

V1.32.1.1

 

Baseline Status

 

 

3622

 

7=Running 60%

 

 

 

 

 

 

 

 

8=Running 70%

 

 

 

 

 

 

 

 

9=Running 80%

 

 

 

 

 

 

 

 

10=Running 90%

 

 

 

 

 

 

 

 

11=Completed

 

 

 

 

 

 

 

 

12=Run Failed

 

 

 

 

 

 

 

 

13=Manual Before Baseline

 

 

 

 

 

 

 

 

14=Manual After Baseline

 

V1.32.1.2

 

Baseline Data 1

Hz or

3601

 

 

 

 

%

 

 

 

 

 

 

 

 

 

 

 

 

V1.32.1.3

 

Baseline Data 2

Hz or

3602

 

 

 

 

%

 

 

 

 

 

 

 

 

 

 

 

 

V1.32.1.4

 

Baseline Data 3

Hz or

3603

 

 

 

 

%

 

 

 

 

 

 

 

 

 

 

 

 

V1.32.1.5

 

Baseline Data 4

Hz or

3604

 

 

 

 

%

 

 

 

 

 

 

 

 

 

 

 

 

V1.32.1.6

 

Baseline Data 5

Hz or

3605

 

 

 

 

%

 

 

 

 

 

 

 

 

 

 

 

 

V1.32.1.7

 

Baseline Data 6

Hz or

3606

 

 

 

 

%

 

 

 

 

 

 

 

 

 

 

 

 

V1.32.1.8

 

Baseline Data 7

Hz or

3607

 

 

 

 

%

 

 

 

 

 

 

 

 

 

 

 

 

V1.32.1.9

 

Baseline Data 8

Hz or

3608

 

 

 

 

%

 

 

 

 

 

 

 

 

 

 

 

 

V1.32.1.10

 

Baseline Data 9

Hz or

3609

 

 

 

 

%

 

 

 

 

 

 

 

 

 

 

 

 

V1.32.1.11

 

Baseline Data 10

Hz or

3610

 

 

 

 

%

 

 

 

 

 

 

 

 

 

 

 

 

Code

 

Parameter

Unit

 

ID

 

Description

 

V1.32.2.1

 

Current Unbalance

%

 

3617

 

 

 

V1.32.2.2

 

Current Threshold

%

 

3620

 

 

 

 

Value

 

 

 

 

 

 

 

 

 

 

 

 

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

apfiff09 marine

 

 

 

 

 

VACON® • 25

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V1.32.2.3

 

Current Warning S1

%

3611

 

 

 

 

 

 

 

High

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V1.32.2.4

 

Current Warning S2

%

3612

 

 

 

 

 

 

 

High

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V.1.32.2.5

 

Current Alarm/Fault

%

3613

 

 

 

 

 

 

 

High

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V1.32.2.6

 

Voltage Unbalance

%

3618

 

 

 

 

 

 

V1.32.2.7

 

Voltage Threshold

%

3621

 

 

 

 

 

 

 

Value

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V1.32.2.8

 

Voltage Warning S1

%

3614

 

 

 

 

 

 

 

High

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V1.32.2.9

 

Voltage Warning S2

%

3615

 

 

 

 

 

 

 

High

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V.1.32.2.10

 

Voltage Alarm/Fault

%

3616

 

 

 

 

 

 

 

High

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Code

 

Parameter

Unit

ID

 

 

Description

 

 

 

V1.32.3.1

 

Vibration

%

3623

 

 

 

 

 

 

V1.32.3.2

 

Vibration Threshold

%

3624

 

 

 

 

 

 

 

Value

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V1.32.3.3

 

Vibration Warning S1

%

3625

 

 

 

 

 

 

 

High

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V1.32.3.4

 

Vibration Warning S2

%

3626

 

 

 

 

 

 

 

High

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V.1.32.3.5

 

Vibration Alarm/Fault

%

3627

 

 

 

 

 

 

 

High

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Code

 

Parameter

Unit

ID

 

 

Description

 

 

 

V1.32.4.1

 

Motor Torque

%

4

 

 

 

 

 

 

V1.32.4.2

 

Load Threshold Value

%

3628

 

 

 

 

 

 

V1.32.4.3

 

Load Warning S1 High

%

3639

 

 

 

 

 

 

V1.32.4.4

 

Load Warning S2 High

%

3630

 

 

 

 

 

 

V.1.32.4.5

 

Load Alarm/Fault High

%

3631

 

 

 

 

 

 

V1.32.4.6

 

Load Warning S1 Low

%

3632

 

 

 

 

 

 

V1.32.4.7

 

Load Warning S2 Low

%

3633

 

 

 

 

 

 

V.1.32.4.8

 

Load Alarm/Fault Low

%

3634

 

 

 

 

 

 

Code

 

Parameter

Unit

ID

 

 

Description

 

 

 

 

 

 

 

 

 

 

B0= Stator current warning S1

 

 

 

 

 

 

 

 

 

 

B1= Stator voltage warning S1

 

 

 

 

 

 

 

 

 

 

B2= Vibration warning S1

 

 

 

 

 

 

 

 

 

 

B3= Load warning S1

 

 

 

 

 

 

 

 

 

 

B5= Stator current warning S2

 

 

 

V.1.32.5

 

Condition Based

 

3619

 

 

B6= Stator voltage warning S2

 

 

 

 

Status

 

 

 

B7= Vibration warning S2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B8= Load warning S2

 

 

 

 

 

 

 

 

 

 

B10= Stator current alarm/fault

 

 

 

 

 

 

 

 

 

 

B11= Stator voltage alarm/fault

 

 

 

 

 

 

 

 

 

 

B12= Vibration alarm/fault

 

 

 

 

 

 

 

 

 

 

B13= Load alarm/fault

 

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

Classified as Public

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5.2 Monitoring values description

Note for DriveSynch Systems:

In a DriveSynch system, only Master drive monitoring signals are reliable.

Only directly measured values are reliable in follower units. Even the Output Frequency of DriveSynch follower is not directly observed and thus may not show actual output frequency that is controlled by DriveSynch Master Drive.

V1.1

Output frequency

[#,## Hz]

ID1

 

Output frequency to motor, updated at 10 ms time level.

V1.2

Frequency reference

[#,## Hz]

ID 25

Frequency reference to motor control, after speed share function. Updated at 1 ms time level.

V1.3

Motor speed

[ # rpm]

ID 2

 

Motor speed in rpm

 

 

V1.4

Motor current

[A]

ID 3

Open loop:

1 s linear filtering.

Closed Loop:

32 ms filtering

Drive Synch Operation Master drive

This value is the total current of the system divided by number of drives in the system (SbLastID). SbLastId cannot be changed; it needs to be set according to how many drives are linked with system bus.

Drive Synch Operation Follower drive

This value is the current of the drive’s own power unit.

Current scaling in different size of units

Note: ID45, usually in Process data OUT 3 is scaled to be with one decimal always.

 

 

 

 

 

Voltage

Size

Scale

 

208 – 240 Vac

NX0001 – NX0011

100 – 0.01A

 

208 – 240 Vac

NX0012 – NX0420

10 – 0.1A

 

208 – 240 Vac

NX0530

1 – 1A

 

380 – 500 Vac

NX0003 – NX0007

100 – 0.01A

 

380 – 500 Vac

NX0009 – NX0300

10 – 0.1A

 

380 – 500 Vac

NX0385 – NX2643

1 – 1A

 

525 – 690 Vac

NX0004 – NX0013

100 – 0.01A

 

525 – 690 Vac

NX0018 – NX0261

10 – 0.1A

 

525 – 690 Vac

NX0325 – NX1500

1 – 1A

 

 

 

 

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

apfiff09 marine

 

 

VACON® • 27

 

 

 

 

 

V1.5

Motor torque

%

ID 4

 

 

In % of Motor nominal torque

 

 

Open loop

 

 

 

 

1 s linear filtering

 

 

 

 

Closed Loop

 

 

 

 

32 ms filtering

 

 

 

 

Drive Synch Operation Follower drive

 

This value is the torque of the drive’s own power calculated in open loop. Motor

 

torque is valid only in Master drive.

V1.6

Motor Power

%

ID 5

 

 

Calculated motor power. In % of Motor nominal torque. =

V1.7

Motor voltage

V

ID 6

 

 

Calculated motor voltage

 

 

V1.8

DC link voltage

V

ID 7

 

 

Measured DC voltage, filtered.

 

V1.9

Unit temperature

C

ID 8

 

Heatsink temperature

 

 

V1.10

Motor temperature

%

ID 9

 

Calculated motor temperature

 

 

105% is tripping limit if response is fault.

V1.11

Analogue input 1

%

ID 13

V1.12

Analogue input 2

%

ID 14

 

Unfiltered analogue input level.

 

 

0% = 0 mA / 0 V, -100% = -10 V, 100% = 20 mA / 10 V.

 

Monitoring scaling is determined by the option board parameter.

V1.13

Analogue input 3

%

ID 27

V1.14

Analogue input 4

%

ID 28

 

It is possible to adjust this input value from fieldbus when the input terminal

 

selection is 0.1. This way it is possible to adjust the free analogue input from

 

fieldbus and have all analogue input functions available for fieldbus process

 

data.

 

 

 

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

Classified as Public

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V1.15

Analogue Out 1 %

ID 26

V1.16

Analogue Out 2

%

ID 31

V1.17

Analogue Out 3

%

ID 32

V1.18

Analogue Out 4

%

ID 1526

Analogue Output value 0% = 0 mA / 0 V, 100% = 20 mA / 10 V

V1.19

DIN1, DIN2, DIN3

 

ID 15

V1.20

DIN4, DIN5, DIN6

 

ID 16

 

 

 

 

 

 

DIN1/DIN2/DIN3 status

DIN4/DIN5/DIN6 status

 

b0

DIN3

 

DIN6

 

b1

DIN2

 

DIN5

 

b2

DIN1

 

DIN4

V1.21

Power reference %

ID 1700

Power reference monitoring value. If power reference is not selected in the reference group it can be directly written to this monitoring variable from fieldbus and only ramping rate function is active from power reference group.

V1.22 PT-100 Temperature Cº ID 42

Highest temperature of OPTB8 board. 4 s filtering.

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

apfiff09 marine

VACON® • 29

 

 

5.2.1Monitoring values 2

V1.24.1 Current A ID 1113

Unfiltered motor current, recommended signal for VACON® NCDrive monitoring.

Drive Synch Operation Master drive

This value is the total current of the system divided by number of drives in the system (SbLastID). SbLastId cannot be changed; it needs to be set according to how many drives are linked with system bus.

Drive Synch Operation Follower drive

This value is current of drive own power unit.

V1.24.2

Torque %

ID 1125

 

 

 

 

Unfiltered motor torque.

 

 

 

 

V1.24.3

DC Voltage

V

ID 44

 

 

 

 

Unfiltered DC link voltage.

 

 

 

V1.24.4

Application Status Word

ID 43

“Status Word 1”

 

Application Status Word combines different drive statuses to one data word.

 

Recommended signal for VACON® NCDrive monitoring.

 

 

 

 

 

 

 

 

 

 

 

 

Application Status Word 1 ID43

 

 

 

 

FALSE

 

 

TRUE

 

 

b0

Flux not ready

 

 

 

Flux ready (>90%)

 

 

 

 

 

 

 

 

 

 

b1

Not in Ready state

 

 

 

Ready

 

 

 

 

 

 

 

 

 

 

 

b2

Not Running

 

 

 

 

Running

 

 

 

 

 

 

 

 

 

 

 

b3

No Fault

 

 

 

 

Fault

 

 

b4

Direction Forward

 

 

 

Direction Reverse

 

 

 

 

 

 

 

 

 

b5

Emergency Stop Active

 

 

Emergency Stop NOT Active

 

 

b6

Run Disabled

 

 

 

Run Enable

 

 

 

 

 

 

 

 

 

 

 

b7

No Warning

 

 

 

 

Warning

 

 

b8

Power positive

 

 

 

Power negative or Gen torque or current

 

 

 

 

 

limit active

 

 

 

 

 

 

 

 

 

 

b9

Parameter Set 1 Active (or no set used)

 

Parameter Set 2 active

 

 

 

 

 

 

 

 

 

 

 

b10

 

 

 

 

 

Brake Chopper Operating

 

 

 

 

 

 

 

 

 

 

b11

No DC Brake

 

 

 

DC Brake is active

 

 

 

 

 

 

 

 

 

 

b12

No Run Request

 

 

 

Run Request

 

 

 

 

 

 

 

 

 

b13

No Limit Controls Active

 

 

Limit control Active

 

 

b14

External Brake Control OFF

 

 

External Brake Control ON

 

 

 

 

 

 

 

 

 

 

 

b15

Not used

 

 

 

 

Not used

 

 

 

 

 

 

 

 

V1.24.5

Shaft FrequencyHz

ID1124

 

 

 

Shaft Frequency used by motor control.

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

Classified as Public

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apfiff09 marine

 

 

 

 

 

 

 

 

V1.24.6

Output Power kw

ID 1508

 

 

 

 

 

 

 

 

 

 

 

 

Unfiltered electrical drive output power. = √3 cos

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Voltage

 

Size

 

 

Scale

 

 

 

208 – 240 Vac

NX0001 – NX0004

 

100 – 0.01

 

 

 

 

 

 

 

 

kW

 

 

 

208 – 240 Vac

NX0007 – NX0300

 

10 – 0.1 kW

 

 

 

208 – 240 Vac

NX0300 –>

 

 

1 – 1 kW

 

 

 

380 – 500 Vac

NX0003

 

 

100 – 0.01

 

 

 

 

 

 

 

 

kW

 

 

 

380 – 500 Vac

NX0004 – NX0205

 

10 – 0.1 kW

 

 

 

380 – 500 Vac

NX0261 –>

 

 

1 – 1 kW

 

 

 

525 – 690 Vac

NX0004 – NX0005

 

100 – 0.01

 

 

 

 

 

 

 

 

kW

 

 

 

525 – 690 Vac

NX0007 – NX0170

 

10 – 0.1 kW

 

 

 

525 – 690 Vac

NX0208 –>

 

 

1 – 1 kW

 

 

 

 

 

 

 

 

 

 

V1.24.7

Measured temperature 1

ID 50

 

 

 

V1.24.8

Measured temperature 2

ID 51

 

 

 

V1.24.9

Measured temperature 3

ID 52

 

 

 

V1.24.10

Measured temperature 4

ID 69

 

 

 

V1.24.11

Measured temperature 5

ID 70

 

 

 

V1.24.12

Measured temperature 6

ID 71

 

 

 

 

Separate measurement from two PT100 board. The signal has 4 s filtering time.

V1.24.13

ABS Encoder Revolutions

 

ID55

 

 

 

 

Absolute encoder revolution information.

 

 

 

V1.24.14

ABS Encoder Position

 

 

ID54

 

 

 

 

Absolute encoder position within one rotation. See encoder manual for scaling.

V1.24.15

Step response

 

Hz

ID 1132

Frequency error. Compares ramp output to actual encoder frequency with 0.001 Hz accuracy. Can be used for speed control tuning in closed loop control.

V1.24.16

CosPhiiActual

ID 68

 

Estimated Cos Phi value.

 

V1.24.17

Flux Current

ID 72

Flux producing current component 100.0 % equals nominal Flux Current.

Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/

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