Danfoss VACON CX, VACON CXL Application guide

VACON

CX/CXL/CXS

FREQUENCY CONVERTERS

Pump control

with autochange

Subject to changes without notice.

F O R S M O O T H C O N T R O L

Page 2 Vacon

Pump and fan control with autochange

Pump control with

autochange

Application

(par. 0.1 = 0)

CONTENTS

1 General ........................................................... 3

2 Control I/O ...................................................... 3

3 Control signal logic ..........................................4

4 Parameter group 0 .......................................... 5

5 Basic parameters, Group 1 ............................. 6

5.1 Parameter table, Group 1........................6

5.2 Description of Group1 parameters .......... 7

6 Special parameters, Groups 2—10 ............... 10

6.1 Parameter tables, Groups

6.2

Description of Groups 2—10 param. .... 21

7 I/O-expander with pump and fan control.......... 59

8 Commissioning of pump and fan control......... 62

9 Monitoring data ............................................... 63

10 Panel reference .......................................... 64

2—10 .......... 10

Vacon Plc Phone: [phone] Fax:[phone]

Service: [phone] E-mail: [e-mail]

Vacon Page 3

Pump control with autochange

1 General

Pump and fan control with autochange can be
selected by setting the value of parameter 0.1
to 0.

The application can be used to control one
variable speed drive and 0-4 auxiliary drives.
Additionally the motor connected to the
frequency converter and the start order of the
auxiliary drives can be changed with the
autochange function and external relay
system. The PI-controller of the frequency

2 Control I/O

Terminal Signal Description

PI-controller
actual value

READY

220
VAC

220
VAC

FAULT

1 +10V
2Uin+ Analog input, voltage Programmable

3 GND I/O ground Ground for reference and controls

+ Analogue input, PI-controller actual value

4I

in

5Iin- current (programmable) range 4—20 mA
6 +24V Control voltage output Voltage for switches, etc. max. 0.1 A
7 GND Control voltage ground Ground for reference and controls
8 DIA1 Start/Stop Contact open = stop

9 DIA2 Interlock input, autoch. 1 Contact open = no interlock

10 DIA3 Interlock input, autoch. 2 Contact open = no interlock

11 CMA Common for DIA1—DIA3 Connect to GND or + 24V
12 +24V Control voltage output Voltage for switches, (same as #6)
13 GND I/O ground Ground for reference and controls
14 DIB4 Start/Stop Contact open = stop

15 DIB5 Jogging speed select Contact open = no action

16 DIB6 Source A/B selection Contact open = source A is active

17 CMB Common for DIB4—DIB6 Connect to GND or + 24V
18 I

out

19 I

out

20 DO1 Digital output Programmable ( par. 3. 6)

21 RO1 Relay output 1 Contact closed = control active
22 RO1 Autochange 1 Programmable ( par. 3. 7)
23 RO1 control
24 RO2 Relay output 2 Contact closed = control active
25 RO2 Autochange 2 Programmable ( par. 3. 8 )
26 RO2 control

Reference output Voltage for a potentiometer, etc.

ref

range 0—10 V DC (factory setting: not in use)

Source A (PI-controller) Contact closed = start

(programmable) Contact closed = interlock active

(programmable) Contact closed = interlock active

Source B (Direct freq. ref.) Contact closed = start

(programmable) Contact closed = jogging speed

+ Analogue output Programmable (par. 3. 1)

- Output frequency Range 0—20 mA/RL max. 500 Ω

FAULT Open collector, I<50 mA, U<48 VDC

converter controls the speed of the variable
speed drive and gives control signals to Start
and Stop auxiliary drives to control the total
flow.

The application has two control sources on
I/O terminals. Source A is Pump and fan
control and source B is direct frequency
reference. The control source is selected with
DIB6 input.

Note! Remember to connect CMA and CMB inputs

Contact closed = source B is active

Figure 2-1 Default I/O configuration and connection example of the Pump and fan

Control Application with autochange

Vacon Plc Phone: [phone] Fax:[phone]

Service: [phone] E-mail: [e-mail]
E-mail: [e-mail]

Page 4 Vacon

Pump and fan control with autochange

3 Control signal logic

The logic of I/O-control signals and push button signals from the panel are presented in the figure
3-1.

PARAMET ERS
2

26 Source B ref. select.

.

2

15 Source A ref. select.

.

4

12 Jogging speed ref.

.

PG

RST

Uin+

Iin–

Up

DIA2

Down

DIA3

DIA2

Interlock 1

DIA3

Interlock 2

Autochange 1

RO1

RO2

Autochange 2

DIB5

Jogging spe ed s
(Programmable)

DIB6

Source A/B select.

DIB4

Start/Stop, source B

DIA1

S tart/Stop, source A

Actual value
selec tion

Motorised
poten tio­meter
reference

Freq. ref.,

Source B

Reference,
Source A

PI-controller

P
I

Actual
value

Calculation of
fre q . ref. a nd
control logic of
auxiliary drives

Autochange
lo gic

PROGRAMMABLE
PUSH-BUTTON 2

P

P

Internal
frequency
reference

Interna l
Start/Stop

control line

=

signal line

=

Figure 3-1 Control signal logic of the Pump and fan control Application.

Switch positions shown correspond to the factory settings.

Vacon Plc Phone: [phone] Fax:[phone]

Service: [phone] E-mail: [e-mail]

pfcauto.fh3

Vacon Page 5

Pump control with autochange

4 Parameter group 0

Number Parameter Range Step Default Customer Description

0. 1 Application 0— 7 1 0 0 = Pump and fan control with auto­selection change (loaded special application)

1 = Basic Application
2 = Standard Application
3 = Local / Remote Control Application
4 = Multi-step Speed Application
5 = PI-control Application
6 = Multi-purpose Control Application
7 = Pump and fan control Application

0. 2 Parameter 0— 5 1 0 0 = Loading ready / Select loading
loading 1 = Load default setting

2 = Read up parameters to user's set
3 = Load down user's set parameters
4 = Read parameters up to the panel

(possible only with graphical panel)

5 = Load down parameters from panel

(possible only with graphical panel)

0.3 Language selection 0—1 1 0 0 = English

1 = Finnish
2= Spanish

0.1 Application selection

With this parameter the active application can be selected. If the device has been ordered
from the factory equipped with pump and fan control with autochange application this has
been loaded to the unit as application 0. The application has also been set active in the fac­tory. Check anyway that the value of the parameter 0.1 is zero when you want to use the
pump and fan control with autochange application.

If the application is loaded to the device later it has to be set active always after loading
by setting the value of parameter 0.1 to zero.

0.2 Parameter loading

See User's manual chapter 11.

0.3 Language

With this parameter the language of the graphical panel can be selected.

Vacon Plc Phone: [phone] Fax:[phone]

Service: [phone] E-mail: [e-mail]
E-mail: [e-mail]

Page 6 Vacon

Pump and fan control with autochange

5 Basic parameters, Group 1

5.1 Parameter table, Group 1

Code Parameter Range Step Default Custom Description Page

1. 1 Minimum frequency 0—120/500 Hz 1 Hz 10 Hz 6

1. 2 Maximum frequency 0—120/500 Hz 1 Hz 51 Hz *) 6

1. 3 Acceleration time 1 0.1—3000 s 0.1 s 1 s Time from f

1. 4 Deceleration time 1 0.1—3000 s 0.1 s 1 s Time from f

(1. 1) to f

min

(1. 2) to f

max

(1. 2) 6

max

(1. 1) 6

min

1. 5 PI-controller gain 0-1000% 1 % 100% 0= No P-part in use 6

1. 6 PI-controller I-time 0—320.00 s 0.01s 10,00s 0= No I-part in use 6

1. 7 Current limit 0.1—2.5 x I

0.1 A 1.5 x I

nCX

n CX

Output current limit [A] of the unit 6

1. 8 U/f ratio selection 0—2 1 0 0 = Linear 6
1 = Squared
2 = Programmable U/f ratio

1. 9 U/f optimization 0—1 1 0 0 = None 7
1 = Automatic torque boost

1. 10 Nominal voltage 180—690 1 V 230 V Vacon range CX/CXL2 8

of the motor 400 V Vacon range CX/CXL/CXS4

500 V Vacon range CX/CXL/CXS5
690 V Vacon range CX6

1. 11 Nominal frequency 30—500 Hz 1 Hz 50 Hz f

from the rating plate of 8

n

of the motor the motor

1. 12 Nominal speed 1—20000 rpm 1 rpm 1440 rpm n

from the rating plate of 8

n

of the motor **) the motor

1. 13 Nominal current 2.5 x I

of the motor( I

n Mot)

n CX

0.1 A I

nCX

In from the rating plate of 8
the motor

1. 14 Supply voltage 180—250 230 V Vacon range CX/CXL2 8

380—440 400 V Vacon range CX/CXL/CXS4

380—500 500 V Vacon range CX/CXL/CXS5

525—690 690 V Vacon range CX6

1. 15 Parameter conceal 0—1 1 0 Visibility of the parameters: 8
0 = All parameter groups visible
1 = Only group 1 is visible

1. 16 Parameter value lock 0—1 1 0 Disables parameter changes: 8
0 = Changes enabled

1 = Changes disabled

Note! =Parameter value can be changed

only when the frequency converter
is stopped.

*) If 1. 2 > motor synchr. speed, check suitability
for motor and drive system
Selecting 120 Hz/500 Hz range see page 6-5.

**) Default value for a four pole motor and a
nominal size frequency converter.

Table 5-1 Group 1 basic parameters.

Vacon Plc Phone: [phone] Fax:[phone]

Service: [phone] E-mail: [e-mail]

Vacon Page 7

Pump control with autochange

5.2 Description of Group 1 parameters

1. 1, 1. 2 Minimum / maximum frequency

Defines frequency limits of the frequency converter.
The default maximum value for parameters 1. 1 and 1. 2 is 120 Hz. By setting 1. 2 =

120 Hz when the device is stopped (RUN indicator not lit) parameters 1. 1 and 1. 2
are changed to 500 Hz. At the same time the panel reference resolution is changed
from 0.01 Hz to 0.1 Hz.
Changing the max. value from 500 Hz to 120 Hz is done by setting parameter 1. 2 =
119 Hz when the device is stopped.

NOTICE! Start frequency of the auxiliary drive is not conditional on maximum
frequency because in the application start frequency and stop frequency of the
auxiliary drives are scaled by the endower of the system.

1. 3, 1. 4 Acceleration time 1, deceleration time 1:

These limits correspond to the time required for the output frequency to accelerate
from the set minimum frequency (par. 1. 1) to the set maximum frequency
(par. 1. 2).

1. 5 PI-controller gain

This parameter defines the gain of the PI-controller.
If this parameter is set to 100%, a 10% change in error value causes the controller

output to change by 10.0 Hz.
If the parameter value is set to 0 the PI-controller operates as I-controller.

1. 6 PI-controller I-time

Defines the integration time of the PI-controller.

1. 7 Current limit

This parameter determines the maximum motor current from the frequency converter.
To avoid motor overloading set this parameter according to the rated current of the
motor.

1. 8 U/f ratio selection

Linear: The voltage of the motor changes linearly with the frequency in

the constant flux area from 0 Hz to the field weakening point

0 (par. 6. 3) where the nominal voltage is supplied to the motor. See

figure 6.4-1.
Linear U/f ratio should be used in constant torque applications.

This default setting should be used if there is no special demand for another
setting.

Squared: The voltage of the motor changes following a squared curve form

with the frequency in the area from 0 Hz to the field weakening

1 point (par. 6. 3) where the nominal voltage is supplied to the motor.

See figure 6.4-1.
The motor runs undermagnetised below the field weakening point

and produces less torque and electromechanical noise. Squared U/f
ratio can be used in applications where torque demand of the load is
proportional to the square of the speed, e.g. in centrifugal fans and

pumps.

Vacon Plc Phone: [phone] Fax:[phone]

Service: [phone] E-mail: [e-mail]
E-mail: [e-mail]

Page 8 Vacon

Un
(Par 6. 4)

Pump and fan control with autochange

U[V]

Default: nominal
voltage of the
motor

Linear

Field weakening
point

Squared

Default: nominal frequency
of the motor

(Par. 6. 3)

f[Hz]

UD009K07

Figure 6.4-1 Linear and squared U/f curves.

Programm. The U/f curve can be programmed with three different points.
U/f curve The parameters for programming are explained in the chapter 5.2.
2 The programmable U/f curve can be used if the other settings do not

satisfy the needs of the application. See figure 4-2.

U[V]

Un

Par 6. 4

Par. 6. 6
(Olet. 10%)

Par. 6. 7
(Olet. 1.3%)

Default: nominal
voltage of the
motor

Par. 6. 5
(Olet. 5 Hz)

Field weakening
point

Default: nominal frequency
of the motor

Par. 6. 3

f[Hz]

UD009K08

Figure 6.4-2 Programmable U/f curve.

1. 9 U/f optimization

Automatic The voltage to the motor changes automatically which makes the
torque motor to produce torque enough to start and run at low frequencies.
boost The voltage increase depends on the motor type and power.

Automatic torque boost can be used in applications where starting
torque is high due to starting friction, e.g. in conveyors.

NOTE! In high torque - low speed applications - it is likely the motor will

overheat. If the motor has to run a prolonged time under these

!

conditions, special attention must be paid to cooling the motor. Use
external cooling for the motor if the temperature tends to rise too high.

Vacon Plc Phone: [phone] Fax:[phone]

Service: [phone] E-mail: [e-mail]

Vacon Page 9

Pump control with autochange

1. 10 Nominal voltage of the motor

Find this value U

on the rating plate of the motor.

n

This parameter sets the Voltage at the field weakening point, parameter 6. 4, to
100% x U

n

motor

.

1. 11 Nominal frequency of the motor

Find this value f

on the rating plate of the motor.

n

This parameter sets the field weakening point, parameter 6. 3, to the
same value.

1. 12 Nominal speed of the motor

Find this value n

on the rating plate of the motor.

n

1. 13 Nominal current of the motor

Find this value I

on the rating plate of the motor.

n

1. 14 Supply voltage

Set parameter value according to the nominal voltage of the supply.
Values are pre-defined for CX/CXL2, CX/CXL/CXS4, CX/CXL/CXS5 and CX6
ranges, see table 6.4-1.

1. 15 Parameter conceal

Defines which parameter groups are available:

0 = All parameter groups are visible
1 = Only group 1 is visible

1. 16 Parameter value lock

Defines access to the changes of the parameter values:

0 = Parameter value changes enabled
1 = Parameter value changes disabled

Vacon Plc Phone: [phone] Fax:[phone]

Service: [phone] E-mail: [e-mail]
E-mail: [e-mail]

Page 10 Vacon

Pump and fan control with autochange

6 Special parameters, Groups 2—9

6.1 Parameter tables

Group 2, Input signal parameters

Code Parameter Range Step Default Custom Description Page

2. 1 DIA2 function 0—10 1 11 0 = Not used 20
(terminal 9) 1 = Ext. fault, closing contact

2 = External fault, opening contact
3 = Run enable
4 = Acceler./deceler. time selection
5 = Reverse
6 = Jogging frequency
7 = Fault reset
8 = Acc./dec. operation prohibit
9 = DC-braking command
10 = Motor potentiometer UP
11 = Interlock input, autochange 1

2. 2 DIA3 function 0—10 1 11 0 = Not used 21
(terminal 10) 1 = Ext. fault, closing contact

2 = External fault, opening contact
3 = Run enable
4 = Acceler./deceler. time selection
5 = Reverse
6 = Jogging frequency
7 = Fault reset
8 = Acc./dec. operation prohibit
9 = DC-braking command
10 = Motor potentiometer DOWN
11 = Interlock input, autochange 2

2. 3U

2. 4U

2. 5U

2. 6U

2. 7U

2. 8 I

2. 9 I

2. 10 I

2. 11 I

2. 12 I

2. 13 DIB5 function 0—9 1 6 0 = Not used 22

signal range 0—210 0 = 0—10 V 21

in

1 = Custom setting range
2 = 2—10 V

custom setting min. 0—100% 0.01% 0.00% 21

in

custom setting max. 0—100% 0.01% 100.00% 21

in

signal inversion 0—1 1 0 0 = Not inverted 21

in

1 = Inverted

signal filter time 0—10s 0.01s 0.1s 0 = No filtering 21

in

signal range 0—211 0 = 0—20 mA 21

in

1 = 4—20 mA
2 = Custom setting range

custom setting minim. 0—100% 0.01% 0.00% 21

in

custom setting maxim. 0—100% 0.01% 100.00% 21

in

signal inversion 0—1 1 0 0 = Not inverted 22

in

1 = Inverted

signal filter time 0 —10s 0.01s 0.1s 0 = No filtering 22

in

(terminal 15) 1 = Ext. fault, closing contact

2 = External fault, opening contact
3 = Run enable
4 = Acc./dec. time selection
5 = Reverse
6 = Jogging speed
7 = Fault reset
8 = Acc./dec. operation prohibit
9 = DC-braking command
10 = PI-contr. reference selection
11 = Interlock input, autochange 3

Note! = Parameter value can be changed only when the frequency converter is stopped

Vacon Plc Phone: [phone] Fax:[phone]

Service: [phone] E-mail: [e-mail]

(Continues)

Vacon Page 11

Code Parameter Range Step Default Custom Description Page

2. 14 Motor potentiometer 0.1—2000.0 0.1 10.0 22
ramp time Hz/s Hz/s Hz/s

2. 15 PI-controller reference 0—612
signal (source A) 1= I

2. 16 PI-controller actual 0—7 1 0 0 = Actual value1 23
value selection 1 = Actual 1 + Actual 2

2. 17 Actual value 1 input 0—4 1 2 0 = No 23

Pump control with autochange

0= U

signal (control board) 22

in

signal (control board)

in

2 = Set reference from the panel
(reference r2)
3 =

Signal from internal motor pot.

4 =

Signal from internal motor pot.
reset if Vacon unit is stopped
5 = Option board Ain1-signal
6 = Option board Ain2-signal
7 = Fieldbus signal

2 = Actual 1 - Actual 2
3 = Actual 1 * Actual 2
4 = MIN(Actual1, Actual2)
5 = MAX(Actual1, Actual2)
6 = MEAN(Actual1, Actual2)
7 = SQRT(Act1) + SQRT(Act2)

1 = U

signal (control board)

in

2 = Iin signal (control board)
3 = Option board Ain1-signal
4 = Option board Ain2-signal
5 = Fieldbus signal

2. 18 Actual value 2 input 0—4 1 0 0 = No 23
1 = U

signal (control board)

in

2 = Iin signal (control board)
3 = Option board Ain1-signal
4 = Option board Ain2-signal

2. 19 Actual value 1 -320.00%— 0.01% 0% 0% = no minimum scaling 23

min scale +320.00%

2. 20 Actual value 1 -320.00%— 0.01% 100% 100% = no maximum scaling 23

max scale +320.00%

2. 21 Actual value 2 -320.00%— 0.01% 0% 0% = no minimum scaling 23

min scale +320.00%

2. 22 Actual value 2 -320.00%— 0.01% 100% 100% = no maximum scaling 23

max scale +320.00%

2. 23 Error value inversion 0—1 1 0 0 = No 24
1 = Yes

2. 24 PI-controller reference 0—100.0 s 0.1 s 5 s Time for reference value change 24

value rise time from 0 % to 100 %

2. 25 PI-controller reference 0—100.0 s 0.1 s 5 s Time for reference value change 24

value fall time from 100 % to 0 %

Note! = Parameter value can be changed only when the frequency converter is stopped (Continues)

Vacon Plc Phone: [phone] Fax:[phone]

Service: [phone] E-mail: [e-mail]
E-mail: [e-mail]

Page 12 Vacon

Code Parameter Range Step Default Custom Description Page

2. 26 Direct frequency 0—410 0 = U
reference, source B 1 = Iin signal (control board)

2. 27 Source B reference 0—par.2. 28 1 Hz 0 Hz Selects the frequency that corres- 24
scaling minimum value ponds to the min. refer. signal

2. 28

Source B reference
scaling maximum value —f

2. 29 PI-controller 0—717 0 = U
reference 2 1 = Iin signal (control board)

2. 30 Option board Ain1 signal 0—1 1 0 0 = Not inverted 25
inversion 1 = Inverted

2. 31 Option board Ain1 signal 0—10s 0.01s 0.1s 0 = No filtering 25
filter time

2. 32 Option board Ain2 signal 0—210 0 = 0—20 mA 25
signal range 1 = 4—20 mA

2. 33 Option board Ain2 signal 0—1 1 0 0 = Not inverted 25
inversion 1 = Inverted

2. 34 Option board Ain2 signal 0 —10s 0.01s 0.1s 0 = No filtering 25
filter time

Pump and fan control with autochange

signal (control board) 24

in

2 = Set reference from the panel
(reference r1)
3 =

Signal from internal motor pot.

4 =

Signal from internal motor pot.

reset if Vacon unit is stopped

par.2. 28 1 Hz 0 Hz Selects the frequency that 24

max

corresponds to the max.
reference signal
0 = Scaling off
>0 = Scaled maximum value

signal (control board) 25

in

2 = Set reference from the panel
(reference r2)
3 =

Signal from internal motor pot.

4 =

Signal from internal motor pot.
reset if Vacon unit is stopped
5 = Option board Ain1-signal
6 = Option board Ain2-signal
7 = Set reference from the panel
(reference r3)

2 = 0—10 V

Note! = Parameter value can be changed only when the frequency converter is stopped (Continues)

Vacon Plc Phone: [phone] Fax:[phone]

Service: [phone] E-mail: [e-mail]

Vacon Page 13

Pump control with autochange

Group 3, Output and supervision parameters

Code Parameter Range Step Default Custom Description Page

3. 1 Analogue output function 0—15 1 1 0 = Not used
1 = O/P frequency

Scale 100% 26
(0—f

)

max

2 = Motor speed (0—max. speed)
3 = O/P current (0—2.0 x I
4 = Motor torque (0—2 x T
5 = Motor power (0—2 x P
6 = Motor voltage (0—100% xU

nCX
nCX

nCX

)
)
)

)

nM

7 = DC-link volt. (0—1000 V)
8—10 = Not in use
11 = PI-controller reference value
12 = PI-controller actual value 1
13 = PI-controller actual value 2
14 = PI-controller error value
15 = PI-controller output

3. 2

Analogue output filter time

3. 3

Analogue output inversion

0.01—10 s 0.01 1.00 26

0—1 1 0 0 = Not inverted 26

1 = Inverted

3. 4

Analogue output minimum

0—1 1 0 0 = 0 mA 26

1 = 4 mA

3. 5 Analogue output scale 10—1000% 1% 100% 26

3. 6 Digital output function 0—30 1 3 0 = Not used 27
1 = Ready
2 = Run
3 = Fault
4 = Fault inverted
5 = Vacon overheat warning
6 = External fault or warning
7 = Reference fault or warning
8 = Warning
9 = Reversed
10 = Jogging speed selected
11 = At speed
12 = Motor regulator activated
13 = Output freq. limit superv. 1
14 = Output freq. limit superv. 2
15 = Torque limit supervision
16 = Reference limit supervision
17 = External brake control
18 = Control from I/O terminals
19 = Frequency converter
temperature limit supervision
20 =

Unrequested rotation direction

21 = External brake control inverted
22 = Analogue input supervision
22—26 = Not in use
27 =Autochange 3 control
28 = Auxiliary drive 1 start
29 = Auxiliary drive 2 start
30 = Auxiliary drive 3 start

3. 7 Relay output 1 function

0—31 1 26 0-25 = As parameter 3. 6 27

26 = Autochange 1 control
27 = Autochange 4 control
28-30 = As parameter 3. 6
31 = Aux. drive 4 start

3. 8 Relay output 2 function 0—30 1 26 0-25 = As parameter 3. 6 28

26 = Autochange 2 control
27 = Autochange 5 control
28-30 = As parameter 3. 6

Note! = Parameter value can be changed only when the frequency converter is stopped. (Continues)

Vacon Plc Phone: [phone] Fax:[phone]

Service: [phone] E-mail: [e-mail]
E-mail: [e-mail]

Page 14 Vacon

Pump and fan control with autochange

Code Parameter Range Step Default Custom Description Page

3. 9 Output freq. limit 1 0—2 1 0 0 = No 28
supervision function 1 = Low limit

2 = High limit

3. 10 Output freq. limit 1 0—f

max

0.1 Hz 0 Hz 28

supervision value (par. 1. 2)

3. 11 Output freq. limit 2 0—2 1 0 0 = No 28
supervision function 1 = Low limit

2 = High limit

3. 12 Output freq. limit 2 0—f

max

0.1 Hz 0 Hz 28

supervision value (par. 1. 2)

3. 13 Torque limit 0—2 1 0 0 = No 28
supervision function 1 = Low limit

2 = High limit

3. 14 Torque limit 0—200% x 1% 100% 28
supervision value T

nCX

3. 15 Active reference limit 0—2 1 0 0 = No 29
supervision function 1 = Low limit

2 = High limit

3. 16 Active reference limit 0—f

max

0.1 Hz 0 Hz 29

supervision value (par. 1. 2)

3. 17 External brake off-delay 0—100.0 s 1 0.5 s 29

3. 18 External brake on-delay 0—100.0 s 1 0.5 s 29

3. 19 Frequency converter 0—2 1 0 0 = No 30
temperature limit 1 = Low limit
supervision function 2 = High limit

3. 20 Frequency converter -10—+75°C 1 +40°C30
temperature limit

3. 21 I/O-expander board (opt.) 0—7 1 3 See parameter 3. 130
analogue output content

3. 22 I/O-expander board (opt.) 0.01—10 s 0.01 1.00 See parameter 3. 230
analogue output filter time

3. 23 I/O-expander board (opt.) 0—1 1 0 See parameter 3. 330
analogue output inversion

3. 24 I/O-expander board (opt.) 0—1 1 0 See parameter 3. 430
analogue output minimum

3. 25 I/O-expander board (opt.) 10—1000% 1 100% See parameter 3. 530
analogue output scale

3. 26 Analog output bias 0—100,00% 0,01% 0,00% 30
(basic control board)

3. 27 I/O-expander board (opt.) 0—100,00% 0,01% 0,00% 30
analogue output bias

3. 28 Analogue input 0—210 0 = U

signal (control board) 30

in

supervision input 1 = Iin signal (control board)

2 = Option board Ain1-signal
3 = Option board Ain2-signal

3. 29 Analogue input 0—2 1 0 0 = No 30
supervision function 1 = Low limit

2 = High limit

3. 30 Analogue input 0—100% 0.1 % 0,0 % 30
supervision value

Vacon Plc Phone: [phone] Fax:[phone]

Service: [phone] E-mail: [e-mail]

Vacon Page 15

Pump control with autochange

Group 4, Drive control parameters

Code Parameter Range Step Default Custom Description Page

4. 1 Acc./dec. ramp 1 shape 0—10 s 0.1 s 0 0 = Linear 31

>0 = S-curve acc./dec. time

4. 2 Acc./dec. ramp 2 shape 0—10 s 0.1 s 0 0 = Linear 31

>0 = S-curve acc./dec. time

4. 3 Acceleration time 2 0.1—3000 s 0.1 s 10 s 31

4. 4 Deceleration time 2 0.1—3000 s 0.1 s 10 s 31

4. 5 Brake chopper 0—1 1 0 0 = Brake chopper not in use 31

1 = Brake chopper in use
2 = External brake chopper

4. 6 Start function 0—1 1 0 0 = Ramp 32

1 = Flying start

4. 7 Stop function 0—1 1 0 0 = Coasting 32

1 = Ramp

4. 8 DC-braking current 0.15—1.5 x 0.1 A 0.5 x 32

(A) I

I

nCX

4. 9 DC-braking time at Stop 0—250.00 s 0.01 s 0 s 0 = DC-brake is off at Stop 33

4. 10 Execute frequency of DC- 0.1 Hz 1.5 Hz 34

brake during ramp stop

4. 11 DC-brake time at Start 0—250.00 s 0.01 s 0 s 0 = DC-brake is off at Start 34

4. 12 Jogging speed reference f

min

—f

0.1 Hz 10.0 Hz 34

max

(1. 1) (1. 2)

nCX

Group 5, Prohibit frequency parameters

Code Parameter Range Step Default Custom Description Page

5. 1 Prohibit frequency 0—f

0.1 Hz 0 Hz 34

max

range 1 low limit (1. 2)

5. 2 Prohibit frequency 0—f

0.1 Hz 0 Hz 0 = No prohibit frequency range 34

max

range 2 high limit (1. 2)

5. 3 Prohibit frequency 0—f

0.1 Hz 0 Hz 34

max

range 2 low limit (1. 2)

5. 4 Prohibit frequency 0—f

0.1 Hz 0 Hz 0 = No prohibit frequency range 34

max

range 2 high limit (1. 2)

5. 5 Prohibit frequency 0—f

0.1 Hz 0 Hz 34

max

range 3 low limit (1. 2)

5. 6 Prohibit frequency 0—f

0.1 Hz 0 Hz 0 = No prohibit frequency range 34

max

range 3 high limit (1. 2)

Note! = Parameter value can be changed only when the frequency converter is stopped. (Continues)

Vacon Plc Phone: [phone] Fax:[phone]

Service: [phone] E-mail: [e-mail]
E-mail: [e-mail]

Page 16 Vacon

Pump and fan control with autochange

Group 6, Motor control parameters

Code Parameter Range Step Default Custom Description Page

6. 1 Motor control mode 0—1 1 0 0 = Frequency control 34

1 = Speed control

6. 2 Switching frequency 1—16 kHz 0,1 kHz 10/3.6kHz Dependant on kW 35

6. 3 Field weakening point 30—500 Hz 1 Hz Param. 35

1. 11

6. 4 Voltage at field 15 —200% 1% 100% 35
weakening point x U

6. 5 U/F-curve mid 0—500 Hz 0,1 Hz 0 Hz 35
point frequency

6. 6 U/F-curve mid 0—100% 0.01% 0% 35
point voltage x U

6. 7 Output voltage at 0—100% 0.01% 0% 35
zero frequency x U

6. 8 Overvoltage controller 0—1 1 1 0 = Controller is not operating 36

6. 9 Undervoltage controller 0—1 1 1 0 = Controller is not operating 36

nmot

nmot

nmot

1 = Controller is in operation

1 = Controller is in operation

Group 7, Protections

Code Parameter Range Step Default Custom Description Page

7. 1 Response to 0—3 1 2 0 = No action 36
reference fault 1 = Warning

2 = Fault, stop according to

par 4.7

3 = Fault, stop always by coasting

7. 2 Response to 0—3 1 0 0 = No action 36
external fault 1 = Warning

2 = Fault, stop according to

par 4.7

3 = Fault, stop always by coasting

7. 3 Phase supervision of 0—2 2 2 0 = No action 36
the motor 2 = Fault

7. 4 Earth protection 0—2 2 2 0 = No action 36

2 = Fault

7. 5 Motor thermal protection 0—2 1 2 0 = No action 37

1 = Warning
2 = Fault

7. 6

Motor thermal
break point current x I

7. 7

Motor thermal
zero frequency current x I

7. 8

Motor thermal
time constant minutes min. to motor nominal current

7. 9

Motor thermal
break point frequency

protection 50.0—150 % 1.0 % 100.0% 37

nMOTOR

protection 10.0—150% 1.0 % 45.0% 38

nMOTOR

protection 0.5—300.0 0,5 Default value is set according 38

protection 10—500 Hz 1 Hz 35 Hz 39

Vacon Plc Phone: [phone] Fax:[phone]

Service: [phone] E-mail: [e-mail]

Vacon Page 17

Code Parameter Range Step Default Custom Description Page

7. 10 Stall protection 0—2 1 1 0 = No action 39

7. 11 Stall current limit 10.0—200% 1.0% 130.0% 40

7. 12 Stall time 2.0—120 s 1.0 s 15.0 s 40

Pump control with autochange

x I

nMOTOR

1 = Warning
2 = Fault

7. 13 Maximum stall frequency 1—f

7. 14 Underload protection 0—2 1 0 0 = No action 41

7. 15 Underload prot., field 20.0—150 % 1.0% 50.0% 41
weakening area load x T

7. 16 Underload protection, 10.0—150.0% 1.0% 10.0% 41
zero frequency load x T

7. 17 Underload time 2.0—600.0 s 1.0 s 20.0s 41

7. 18 Phase supervision of 0—2 2 2 0 = No action 42
the supply voltage 2 = Fault

7. 19 Termistor input of 0—2 1 2 0 = No action 42
I/O-Expander 1 = Warning

7.20 Fieldbus fault 0 - 2 1 2 0 = No action

max

nMOTOR

nMOTOR

1 Hz 25 Hz 40

1 = Warning
2 = Fault

2 = Fault

1= Warning
2 = Fault

Group 8, Autorestart parameters

Code Parameter Range Step Default Custom Description Page

8. 1 Automatic restart: 0—10 1 2 0 = Not used 42
number of tries

8. 2 Automatic restart: 1—6000 s 1 s 30 s 42
trial time

8. 3 Automatic restart: 0—1 1 0 0 = Ramp 43
start function 1 = Flying start

8. 4 Automatic restart after 0—1 1 1 0 = No 43
undervoltage trip 1 = Yes

8. 5 Automatic restart after 0—1 1 1 0 = No 43
overvoltage trip 1 = Yes

8. 6 Automatic restart after 0—1 1 1 0 = No 43
overcurrent trip 1 = Yes

8. 7 Automatic restart after 0—1 1 1 0 = No 43
reference fault trip 1 = Yes

8. 8 Automatic restart after 0—1 1 1 0 = No 43
over/undertemperature 1 = Yes
fault trip

Vacon Plc Phone: [phone] Fax:[phone]

Service: [phone] E-mail: [e-mail]
E-mail: [e-mail]

Page 18 Vacon

Pump and fan control with autochange

Group 9, Pump and fan control special parameters

Code Parameter Range Stepl Default Custom Description Page

9. 1 Number of aux. drives 0—4 11 44

9. 2 Start frequency of f
auxiliary drive 1 120/500

9. 3 Stop frequency of f
auxiliary drive 1 Par. 9.2

9. 4 Start frequency of f
auxiliary drive 2 120/500

9. 5 Stop frequency of f
auxiliary drive 2 Par. 9.4

9. 6 Start frequency of f
auxiliary drive 3 120/500

9. 7 Stop frequency of f
auxiliary drive 3 Par. 9.6

9. 8 Start frequency of f
auxiliary drive 4 120/500

9. 9 Stop frequency of f
auxiliary drive 4 Par. 9.8

9. 10 Start delay of the 0—300.0 s 0.1 s 4.0 s 44
auxiliary drives

9. 11 Stop delay of the 0—300.0 s 0.1 s 2.0 s 44
auxiliary drives

9. 12 Reference step after 0—100.0 % 0.1 % 0.0 % In % of actual value 45
start of the 1 aux. drive

9. 13 Reference step after 0—100.0 % 0.1 % 0.0 % In % of actual value 45
start of the 2 aux. drive

9. 14 Reference step after 0—100.0 % 0.1 % 0.0 % In % of actual value 45
start of the 3 aux. drive

9. 15 Reference step after 0—100.0 % 0.1 % 0.0 % In % of actual value 45
start of the 4 aux. drive

9. 16 Sleep level 0—120/500 0.1 Hz 10.0 Hz Frequency below which the freq. 46

9. 17 Sleep delay 0—3000.0 s 0.1 s 30.0 s Time that the freq. has to be below 46

9. 18 Wake up level 0—100.0 % 0.1 % 25.0 % Level of the actual value for 46

9. 19 Wake up function 0—3 1 0 0 = Wake up falling below the level 46

— 0.1 Hz 51.0 Hz starting 44

min

— 0.1 Hz 10.0 Hz stopping 44

min

— 0.1 Hz 51.0 Hz starting 44

min

— 0.1 Hz 10.0 Hz stopping 44

min

— 0.1 Hz 51.0 Hz starting 44

min

— 0.1 Hz 10.0 Hz stopping 44

min

— 0.1 Hz 51.0 Hz Needs I/O-expander option board 44

min

— 0.1 Hz 10.0 Hz Needs I/O-expander option board 44

min

Hz of the speed controlled motor has

go before starting the sleep delay
counting ( 0.0 = not in use)

par. 9.16 before stopping Vacon

restarting Vacon

Level % from actual max. value
1 = Wake up exceeding the level
Level % from actual max. value
2 = Wake up falling below the level
Level % from current reference
3 = Wake up exceeding the level
Level % from current reference

Note! =Parameter value can be changed only when the frequency converter is stopped. (Continues)

Vacon Plc Phone: [phone] Fax:[phone]

Service: [phone] E-mail: [e-mail]

Vacon Page 19

Code Parameter Range Step Default Custom Description Page

9. 20 PI-regulator bypass 0—1 1 0 1 = PI-regulator bypassed 48

9. 21 Input pressure measu- 0—4 1 0 0 = Function not in use 49

rement: input selection 1 = U

9. 22 Input pressure high limit 0—100,0% 0,1 % 30,0 % Percents from the maximum of 49

9. 23 Input pressure low limit 0—100,0% 0,1 % 20,0 % Percents from the maximum of 49

9. 24 Output pressure drop 0—100,0% 0,1 % 30,0 % Value is percents from the 49

9. 25 Frequency drop delay 0—300,0 s 0,1 s 0,0 s 0,0 = no delay 50

after starting an 0,1 - 299,0 = delay value
auxiliary drive 300,0 = no frequency drop

9. 26 Frequency increase 0—300,0 s 0,1 s 0,0 s 0,0 = no delay 50

delay after stopping 0,1 - 299,0 = delay value
an auxiliary drive 300,0 = no frequency increase

9. 27 Autochange mode 0—2 1 2 0 = autochange off 51

9. 28 Autochange interval 0,1—3000 h 0,1 h 50,0 h Elapsed time for autochange 52

9. 29 Autochange level, 0—4 1 0 Determines how many auxiliary 53

auxiliary drives drives can be running when

9. 30 Autochange level, . 0—f

variable speed drive which the frequency must be
frequency before the autochange can

9. 31 Autochange 0—1 1 1 0 = not in use 54

interlocks 1 = in use

9. 32 Actual value special 0—32000 1 0 55

display minimum (n26)

9. 33 Actual value special 0—32000 1 100 55

display minimum (n26)

9. 34 Actual val. special disp. 0—3 1 1 55

number of decimals

Pump control with autochange

max

0,1 Hz 40,0 Hz Determines the level below 53

signal (control board)

in

2 = Iin signal (control board)
3 = Option board Ain1-signal
4 = Option board Ain2-signal

the input pressure measurement

the input pressure measurement

maximum actual value

1 = autochange only with
auxiliary drives
2 = autochange with all drives

0 = Test, interval 40 secs

autochange is started

happen

0,0 Hz = autochange only in stop
or sleep state

9.35 Interlock update 0 - 1 1 1 Update moment true when run 56
state: 0 = update after the auto­ change interval or stop state.
1 = update immediately

Note! = Parameter value can be changed only when the frequency converter is stopped.

Table 6-1 Special parameters, Groups 2 - 9.

Vacon Plc Phone: [phone] Fax:[phone]

Service: [phone] E-mail: [e-mail]
E-mail: [e-mail]

Page 20 Vacon

Pump and fan control with autochange

Group 10, Fieldbus parameters

Code Parameter Range Step Default Custom Description Page

10.1 Fieldbus control select 0 - 1 1 0 0 = control via I/O terminal 56
1 = control via fieldbus board

10.2 Modbus slave address 1 - 247 1 1 56

10.3 Baud rate 1 - 7 1 6 1 = 300 baud 56
2 = 600 baud
3 = 1200 baud
4 = 2400 baud
5 = 4800 baud
6 = 9600 baud
7 = 19200 baud

10.4 Modbus parity type 0 - 2 1 1 0 = None 56
1 = Even
2 = Odd

10.5 Modbus time-out 0-3600 1s 0s 0 = No time-out 56

s

10.6 Profibus slave address 2 - 126 1 2 57

10.7 Profibus baud rate 1 - 10 1 10 1 = 9.6 kbaud 57
2 = 19.2 kbaud
3 = 93.75 kbaud
4 = 187.5 kbaud
5 = 500 kbaud
6 = 1.5 Mbaud
7 = 3 Mbaud
8 = 6 Mbaud
9 = 10 AUTO

10.8 Profibus PPO type 1 - 4 1 1 1 = PPO1 57
2 = PPO2
3 = PPO3
4 = PPO4

10.9 Profibus process data1 0 - 99 1 1 57

10.10 Profibus process data2 0 - 99 1 2 57

10.11 Profibus process data3 0 - 99 1 3 57

10.12 Profibus process data4 0 - 99 1 99 57

10.13 LonWorks service button 0 - 1 1 0 57

Table 6-2 Fieldbus parameters, Group 10.

Vacon Plc Phone: [phone] Fax:[phone]

Service: [phone] E-mail: [e-mail]

Vacon Page 21

Pump control with autochange

6.2 Description of Groups 2—9 parameters

2. 1 DIA2 function

1: External fault, closing contact = Fault is shown and motor is stopped when

the input is active

2: External fault, opening contact = Fault is shown and motor is stopped when

the input is not active

3: Run enable contact open = Start of the motor disabled

contact closed = Start of the motor enabled

4: Acc. / Dec contact open = Acceleration/Deceleration time 1 selected

time select. contact closed = Acceleration/Deceleration time 2 selected

5: Reverse contact open = Forward

If two or more inputs are progr.

contact closed = Reverse to reverse then if one of them is

active the direction is reverse

6: Jogging freq. contact closed = Jogging frequency selected for freq. refer.
7: Fault reset contact closed = Resets all faults
8: Acc./Dec. contact closed = Stops acceleration and deceleration until

operation the contact is opened
prohibited

9: DC-braking contact closed = In the stop mode, the DC-braking operates

command until the contact is opened, see figure 6-1.

Dc-brake current is set with parameter 4. 8.

10: Motor pot. contact closed = Reference increases until the contact is

UP opened

11: Interlock inp., contact closed = Interlock of autochange drive 1 is active
autochange 1

Output
frequency

DIA3

RUN
STOP

DIA3 as DC-brake command input and stop-mode = Ramp

Figure 6-1 DIA3 as DC-brake
command input:

DIA3

a) Stop-mode = ramp,
b) Stop-mode = coasting

Vacon Plc Phone: [phone] Fax:[phone]

Service: [phone] E-mail: [e-mail]
E-mail: [e-mail]

DIA3 as DC-brake command input and stop-mode = Coasting

Param. 4. 10

t

UD009K32

t

UD009K32