Application Guide
VACON® 3000
drives.danfoss.com
VACON® 3000 |
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Application Guide |
Contents |
Contents
1 Introduction |
10 |
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1.1 |
Purpose of this Application Guide |
10 |
1.2 |
Manual and Software Version |
10 |
1.3 |
Additional Resources |
10 |
1.4 |
Parameter Table Reading Guide |
10 |
1.5 |
Start-up Quick Guide |
10 |
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1.5.1 Start-Up Wizard for INU |
10 |
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1.5.2 Start-Up Wizard for AFE |
11 |
2 User Interfaces |
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12 |
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2.1 Description of the Control Panel |
12 |
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2.1.1 |
Control Panel and the Keypad |
12 |
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2.1.2 |
Displays of the Control Panel |
12 |
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2.2 Graphical Display |
13 |
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2.2.1 |
Uses of the Monitor Menu |
13 |
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2.2.2 |
Multimonitor Monitoring |
13 |
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2.2.2.1 |
Changing the Items to Monitor |
13 |
2.2.3 |
Editing the Text Values |
14 |
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2.2.4 |
Editing the Numerical Values |
14 |
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2.2.5 |
Selecting More than 1 Value |
15 |
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2.2.6 |
Faults |
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15 |
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2.2.6.1 |
Uses of the Active Faults Submenu |
15 |
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2.2.6.2 |
Reset Faults |
16 |
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2.2.6.2.1 |
Resetting Faults with the [BACK/RESET] Button |
16 |
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2.2.6.2.2 |
Resetting Faults with a Parameter on the Graphical Display |
16 |
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2.2.6.3 |
Uses of the Fault History |
16 |
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2.2.6.3.1 Examining the Fault History on the Graphical Display |
16 |
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2.2.7 |
[FUNCT] Button |
17 |
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2.2.7.1 |
Different Control Places |
17 |
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2.2.7.2 |
Changing the Control Place |
17 |
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2.2.7.3 |
Going into the Control Page |
18 |
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2.2.7.4 |
Changing the Rotation Direction |
18 |
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2.2.7.5 |
Using the Quick Edit Function |
19 |
2.2.8 |
Copying the Parameters of an AC Drive |
19 |
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2.2.9 |
Comparing the Parameters |
20 |
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2.2.10 |
Reading Help Texts |
21 |
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2.2.11 |
Using the Favourites Menu |
22 |
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Danfoss A/S © 2021.09 |
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VACON® 3000 |
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Application Guide |
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2.2.11.1 Adding an Item to the Favourites |
22 |
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2.2.11.2 Removing an Item from the Favourites |
22 |
2.3 |
VACON® Live PC Tool |
23 |
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3 Programming of Digital and Analog Inputs |
24 |
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3.1 |
General Information on the Programming |
24 |
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3.2 |
DIP Switches on the Control Unit |
24 |
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3.2.1 Selection of Terminal Functions with DIP Switches |
24 |
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3.2.2 Isolation of the Digital Inputs from Ground |
25 |
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3.3 |
Programming of Digital Inputs |
26 |
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3.3.1 Programming of Digital Inputs in the Graphical Display |
27 |
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3.4 |
Programming of Analog Inputs |
27 |
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3.4.1 Programming of Analog Inputs in the Graphical Display |
28 |
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3.5 |
Descriptions of Signal Sources |
29 |
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3.6 |
Default Functions of Programmable Inputs |
29 |
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4 INU Application |
30 |
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4.1 |
Overview |
30 |
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4.2 |
Menu Structure |
31 |
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4.3 |
Quick Setup |
33 |
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4.4 |
Monitor Menu |
35 |
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4.4.1 |
Basic Monitoring |
35 |
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4.4.1.1 Uses of the Basic Monitoring |
35 |
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4.4.1.2 Basic Monitoring Parameters |
35 |
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4.4.2 |
I/O Monitoring |
36 |
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4.4.3 |
Extras and Advanced |
36 |
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4.4.4 |
PID Controller Monitoring |
38 |
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4.4.5 Fieldbus Process Data Monitoring |
38 |
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4.4.6 |
Encoder Monitoring |
40 |
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4.4.7 |
Precharge Monitoring |
42 |
4.5 |
Parameters Menu |
46 |
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4.5.1 Group 3.1: Motor Settings |
46 |
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4.5.2 Group 3.2: Start/Stop Setup |
51 |
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4.5.3 |
Group 3.3: References |
52 |
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4.5.4 Group 3.4: Ramps and Brakes Setup |
56 |
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4.5.5 Group 3.5: I/O Configuration |
57 |
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4.5.6 Group 3.6: Fieldbus Data Mapping |
64 |
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4.5.7 Group 3.7: Prohibit Frequencies |
65 |
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4.5.8 |
Group 3.8 Supervisions |
66 |
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Application Guide |
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4.5.9 |
Group 3.9: Protections |
66 |
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4.5.10 |
Group 3.10: Automatic Reset |
71 |
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4.5.11 |
Group 3.11: Application Settings |
72 |
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4.5.12 |
Group 3.12: PID Controller |
73 |
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4.5.13 |
Group 3.13: Motor Preheat Parameters |
75 |
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4.5.14 |
Group 3.14: Mechanical Brake |
75 |
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4.5.15 |
Group 3.15: Encoders |
76 |
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4.5.16 |
Group 3.17: Precharge |
79 |
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4.6 |
Diagnostics Menu |
83 |
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4.6.1 |
Counters |
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83 |
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4.6.1.1 |
Total Counters |
83 |
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4.6.1.2 |
Trip Counters |
84 |
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4.6.2 |
Software Info |
84 |
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4.6.3 |
Drive Info |
84 |
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4.6.4 |
Unit Status |
84 |
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4.7 I/O and Hardware Menu |
85 |
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4.7.1 |
Basic I/O |
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85 |
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4.7.2 |
Option Board Slots |
85 |
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4.7.3 |
Real-time Clock |
86 |
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4.7.4 |
Simple Network Time Protocol (SNTP) |
86 |
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4.7.5 |
Power Unit Settings |
87 |
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4.7.6 |
Keypad |
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87 |
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4.7.7 |
Fieldbus |
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88 |
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4.7.8 |
Fieldbus General |
89 |
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4.7.9 |
Fieldbus Redundancy |
90 |
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4.7.10 |
Aux Chain |
91 |
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4.7.11 |
MV-star |
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92 |
4.8 |
User Settings |
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93 |
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4.8.1 |
User Settings Parameters |
93 |
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4.8.2 |
Parameter Backup Parameters |
93 |
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4.8.3 |
Parameter Compare Parameters |
93 |
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4.8.4 |
License Parameters |
93 |
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5 AFE Application |
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94 |
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5.1 |
Overview |
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94 |
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5.2 |
Menu Structure |
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94 |
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5.3 |
Quick Setup |
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95 |
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5.4 |
Monitor Menu |
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96 |
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Danfoss A/S © 2021.09 |
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VACON® 3000 |
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Application Guide |
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Contents |
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5.4.1 |
AFE Monitor |
96 |
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5.4.2 |
I/O Monitoring |
97 |
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5.4.3 |
Extras and Advanced |
98 |
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5.4.4 |
Maintenance Counters |
99 |
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5.4.5 |
Fieldbus Process Data Monitoring |
99 |
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5.4.6 |
Precharge Monitoring |
100 |
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5.5 |
Parameters Menu |
104 |
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5.5.1 |
Group 3.1: Basic Parameters |
104 |
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5.5.2 |
Group 3.2: Control Parameters |
105 |
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5.5.3 |
Group 3.3: Precharge Parameters |
107 |
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5.5.4 |
Group 3.4: Start/Stop Setup |
112 |
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5.5.5 |
Group 3.5: I/O Configuration |
113 |
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5.5.6 |
Group 3.6: Fieldbus Data Mapping |
119 |
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5.5.7 |
Group 3.7 Supervisions |
121 |
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5.5.8 |
Group 3.8: Protections |
122 |
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5.5.9 |
Group 3.9: Automatic Reset |
124 |
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5.5.10 |
Group 3.10: Application Settings |
125 |
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5.5.11 |
Group 3.11: Maintenance Counters |
125 |
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5.6 |
Diagnostics Menu |
126 |
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5.6.1 |
Counters |
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126 |
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5.6.1.1 |
Total Counters |
126 |
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5.6.1.2 |
Trip Counters |
126 |
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5.6.2 |
Software Info |
126 |
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5.6.3 |
Drive Info |
127 |
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5.6.4 |
Unit Status |
84 |
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5.7 I/O and Hardware Menu |
127 |
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5.7.1 |
Basic I/O |
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127 |
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5.7.2 |
Option Board Slots |
85 |
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5.7.3 |
Real Time Clock |
128 |
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5.7.4 |
Simple Network Time Protocol (SNTP) |
129 |
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5.7.5 |
Power Unit Settings |
87 |
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5.7.6 |
Keypad |
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87 |
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5.7.7 |
Fieldbus |
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88 |
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5.7.8 |
Fieldbus General |
131 |
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5.7.9 |
Fieldbus Redundancy |
132 |
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5.7.10 |
Aux Chain |
133 |
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5.7.11 |
MV-star |
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92 |
5.8 |
User Settings |
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135 |
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6 | Danfoss A/S © 2021.09 |
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AB319735759636en-000101/DPD01822 |
VACON® 3000 |
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Application Guide |
Contents |
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5.8.1 |
User Settings Parameters |
135 |
5.8.2 |
Parameter Backup Parameters |
135 |
5.8.3 |
Parameter Compare Parameters |
135 |
5.8.4 |
License Parameters |
135 |
6 |
Monitoring value descriptions |
136 |
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7 |
Parameter descriptions |
156 |
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8 |
Fault tracing |
269 |
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8.1 Fault Types |
269 |
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8.2 Fault Code Definitions and Troubleshooting |
269 |
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8.2.1 |
Fault Code 1 - Overcurrent |
269 |
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8.2.2 |
Fault Code 2 - Overvoltage |
270 |
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8.2.3 |
Fault Code 3 - Earth Fault |
271 |
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8.2.4 |
Fault Code 5 - Charging Switch |
272 |
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8.2.5 |
Fault Code 7 - Saturation |
272 |
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8.2.6 |
Fault Code 8 - System Fault |
272 |
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8.2.7 |
Fault Code 9 - Undervoltage |
278 |
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8.2.8 |
Fault Code 10 - Input Phase |
278 |
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8.2.9 |
Fault Code 11 - Output Phase Supervision |
280 |
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8.2.10 |
Fault Code 12 - Brake Chopper Supervision |
281 |
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8.2.11 |
Fault Code 13 - AC Drive Undertemperature |
281 |
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8.2.12 |
Fault Code 14 - AC Drive Overtemperature |
281 |
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8.2.13 |
Fault Code 15 - Motor Stall |
283 |
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8.2.14 |
Fault Code 16 - Motor Overtemperature |
283 |
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8.2.15 |
Fault Code 17 - Motor Underload |
283 |
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8.2.16 |
Fault Code 19 - Power Overload |
284 |
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8.2.17 |
Fault Code 25 - Motor Control Fault |
284 |
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8.2.18 |
Fault Code 26 - Start-up Prevented |
284 |
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8.2.19 |
Fault Code 29 - ATEX Thermistor |
285 |
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8.2.20 |
Fault Code 30 - Safety |
285 |
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8.2.21 |
Fault Code 32 - Fan Cooling |
288 |
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8.2.22 |
Fault Code 33 - Fire Mode Enabled |
288 |
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8.2.23 |
Fault Code 37 - Device Changed (Same Type) |
288 |
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8.2.24 |
Fault Code 38 - Device Added (Same Type) |
289 |
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8.2.25 |
Fault Code 39 - Device Removed |
289 |
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8.2.26 |
Fault Code 40 - Device Unknown |
290 |
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8.2.27 |
Fault Code 41 - IGBT Temperature |
290 |
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Danfoss A/S © 2021.09 |
AB319735759636en-000101/DPD01822 | 7 |
VACON® 3000 |
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Application Guide |
Contents |
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8.2.28 Fault Code 43 - Encoder Fault |
291 |
8.2.29 Fault Code 44 - Device Changed (Different Type) |
292 |
8.2.30 Fault Code 45 - Device Added (Different Type) |
293 |
8.2.31 Fault Code 46 - Real Time Clock |
294 |
8.2.32 Fault Code 47 - Software Update |
294 |
8.2.33 Fault Code 49 - Precharge |
294 |
8.2.34 Fault Code 50 - AI Low Fault |
299 |
8.2.35 Fault Code 51 - Device External Fault |
299 |
8.2.36 Fault Code 52 - Keypad Communication Fault |
299 |
8.2.37 Fault Code 53 - Fieldbus Communication Fault |
299 |
8.2.38 Fault Code 54 - Slot Fault |
300 |
8.2.39 Fault Code 57 - Identification |
301 |
8.2.40 Fault Code 58 - Mechanical Brake |
301 |
8.2.41 Fault Code 59 - Communication |
302 |
8.2.42 Fault Code 61 - Speed Error Fault |
302 |
8.2.43 Fault Code 63 - Quick Stop |
302 |
8.2.44 Fault Code 65 - PC Communication Fault |
302 |
8.2.45 Fault Code 66 - Thermistor Input Fault |
303 |
8.2.46 Fault Code 67 - Module Test Stand |
303 |
8.2.47 Fault Code 68 - Maintenance Counter |
303 |
8.2.48 Fault Code 69 - Fieldbus Mapping Error |
304 |
8.2.49 Fault Code 76 - Start Prevented |
304 |
8.2.50 Fault Code 77 - >5 Connections |
304 |
8.2.51 Fault Code 78 - Identification Ongoing |
305 |
8.2.52 Fault Code 80 - Fieldbus Watchdog Fault |
305 |
8.2.53 Fault Code 84 - Overspeed Error |
305 |
8.2.54 Fault Code 111 - Temperature Input Fault 1 |
305 |
8.2.55 Fault Code 112 - Temperature Input Fault 2 |
306 |
8.2.56 Fault Code 114 - User Defined Fault 1 |
306 |
8.2.57 Fault Code 115 - User Defined Fault 2 |
306 |
8.2.58 Fault Code 200 - Precharge |
306 |
8.2.59 Fault Code 201 - High Humidity/Temperature |
308 |
8.2.60 Fault Code 202 - Encoder |
308 |
8.2.61 Fault Code 203 - STO Fault |
308 |
8.2.62 Fault Code 204 - Output Filter |
308 |
8.2.63 Fault Code 205 - Coolant Temperature |
309 |
8.2.64 Fault Code 300 - Unsupported |
309 |
8.3 Total and Trip Counters |
309 |
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8 | Danfoss A/S © 2021.09 |
AB319735759636en-000101/DPD01822 |
VACON® 3000 |
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Application Guide |
Contents |
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8.3.1 |
Operating Time Counter |
309 |
8.3.2 Operating Time Trip Counter |
310 |
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8.3.3 |
Run Time Counter |
310 |
8.3.4 Power on Time Counter |
311 |
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8.3.5 |
Energy Counter |
311 |
8.3.6 |
Energy Trip Counter |
312 |
9 Precharge |
314 |
Danfoss A/S © 2021.09 |
AB319735759636en-000101/DPD01822 | 9 |
VACON® 3000
Application Guide |
Introduction |
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This Application Guide provides information for configuring the system, controlling the AC drive, accessing parameters, programming, and troubleshooting of the AC drive. It is intended for use by qualified personnel. Read and follow the instructions to use the drive safely and professionally. Pay particular attention to the safety instructions and general warnings that are provided in this manual and other documentation delivered with the drive.
This manual is regularly reviewed and updated. All suggestions for improvement are welcome. The original language of this manual is English.
Table 1: Manual and Software Version
Edition |
Software version |
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DPD01822A |
FW3000V004 |
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Other resources are available to understand advanced AC drive functions and operation.
•The VACON® 3000 Design Guide provides technical information to understand the capabilities of the VACON® 3000 Drive Kit for integration into motor control and monitoring systems.
•The VACON® 3000 Operating Guides provide detailed information for the installation, commissioning, and start-up of the drive.
•The operating and installation guides for VACON® options give detailed information about specific drive options.
Supplementary publications and manuals are available from Danfoss. See www.danfoss.com for listings.
This manual includes a large quantity of parameter tables. These instructions tell you how to read the tables.
A |
B |
Index Parameter
C |
D |
E |
F |
G |
H |
Min |
Max |
Unit |
Default ID |
Description |
<![endif]>e30bg858.10
Illustration 1: Parameter Table Reading Guide
A |
The location of the parameter in the menu, that is, |
E |
The unit of the value of the parameter. The unit |
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the parameter number. |
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shows if it is available. |
B |
The name of the parameter. |
F |
The value that was set in the factory. |
C |
The minimum value of the parameter. |
G |
The ID number of the parameter. |
D |
The maximum value of the parameter. |
H |
A short description of the values of the parameter |
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and/or its function. |
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The start-up wizard makes the commissioning of the drive easy and reduces the manual work with the parameters. It is also possible to edit these parameters later.
The start-up wizard tells you to give necessary data for the drive to control your procedure.
Procedure
10 | Danfoss A/S © 2021.09 |
AB319735759636en-000101 / DPD01822 |
VACON® 3000
Application Guide |
Introduction |
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1.Select language (P6.1).
If a battery is installed, the steps 2–5 are shown.
2.Set daylight saving time (P5.5.5). (Russia, US, EU, or OFF)
3.Set time (P5.5.2).
4.Set year (P5.5.4).
5.Set date (P5.5.3).
6.Run start-up wizard?
If the selection is No, the start-up wizard ends.
7.Set a value for P3.1.2.2 Motor Type (so that it agrees with the nameplate).
8.Set a value for P3.1.1.1 Motor Nominal Voltage (so that it agrees with the nameplate).
9.Set a value for P3.1.1.2 Motor Nominal Frequency (so that it agrees with the nameplate).
10.Set a value for P3.1.1.3 Motor Nominal Speed (so that it agrees with the nameplate).
11.Set a value for P3.1.1.4 Motor Nominal Current.
12.Set a value for P3.1.1.5 Motor Cos Phi.
13.Set a value for P3.3.1.1 Minimum Frequency Reference.
14.Set a value for P3.3.1.2 Maximum Frequency Reference.
15.Set a value for P3.4.1.2 Acceleration Time 1.
16.Set a value for P3.4.1.3 Deceleration Time 1.
After these selections, the start-up wizard is completed. To start the start-up wizard again, go to the parameter B6.5.1 Restore Factory Defaults.
The start-up wizard tells you to give necessary data for the drive to control your procedure.
Procedure
1.Select language (P6.1).
If a battery is installed, the steps 2–5 are shown.
2.Set daylight saving time (P5.5.5). (Russia, US, EU, or OFF)
3.Set time (P5.5.2).
4.Set year (P5.5.4).
5.Set date (P5.5.3).
After these selections, the start-up wizard is completed. To start the start-up wizard again, go to the parameter B6.5.1 Restore Factory Defaults.
Danfoss A/S © 2021.09 |
AB319735759636en-000101 / DPD01822 | 11 |
VACON® 3000
Application Guide |
User Interfaces |
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The control panel is the interface between the AC drive and the user. With the control panel, you can control the speed of a motor and monitor the status of the AC drive. You can also set the parameters of the AC drive.
A |
B |
C |
<![if ! IE]> <![endif]>e30bu012 |
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I |
H |
D |
G |
F |
E |
Illustration 2: Buttons of the Keypad
A |
The [BACK/RESET] button. Use it to move back in the |
F |
The arrow button DOWN. Use it to scroll the menu |
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menu, exit the Edit mode, reset a fault. |
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down and to decrease a value. |
B |
The arrow button UP. Use it to scroll up the menu |
G |
The STOP button. |
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and to increase a value. |
H |
The arrow button LEFT. Use it to move the cursor |
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C |
The [FUNCT] button. Use it to change the rotation |
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left. |
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direction of the motor, access the control page, and |
I |
The [OK] button. Use it to go into an active level or |
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change the control place. |
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item, or to accept a selection. |
D |
The arrow button RIGHT. |
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E |
The START button. |
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The display shows this data.
•The status of the motor and the drive.
•Faults in the motor and in the drive.
•Your location in the menu structure.
If the text in the text display is too long for the display, the text scrolls to show the full text string. Some functions are only available in the graphical display.
12 | Danfoss A/S © 2021.09 |
AB319735759636en-000101 / DPD01822 |
VACON® 3000
Application Guide |
User Interfaces |
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A |
B |
C |
D |
E |
STOP |
READY |
I/O |
Main Menu |
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ID: |
M1 |
Quick Setup
( 17 )
Monitor
( 5 )
Parameters
( 12 )
<![endif]>e30bu013.10
F |
G |
H |
Illustration 3: Graphical Display of the Control Panel
A |
The first status field: STOP/RUN |
E |
The control place field: PC/I/O/KEYPAD/ FIELDBUS |
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B |
The rotation direction of the motor |
F |
The location field: the ID number of the parameter |
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C |
The second status field: READY/NOT READY/FAULT |
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and the current location in the menu |
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G |
An activated group or item |
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D |
The alarm field: ALARM/- |
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H |
The number of items in the group in question |
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Monitor Menu allows monitoring the actual values of the parameters and signals. It also allows monitoring the statuses and measurements. Some of the values to be monitored can be customized.
On the Multimonitor page, 4–9 items can be monitored. Select the number of items with the parameter Multimonitor View (ID 1196) in the Application Settings menu.
Procedure
1.Go into the Monitor menu with the [OK] button.
2.Go into Multimonitor.
3.To replace an old item, activate it. Use the arrow buttons.
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STOP |
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READY |
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I/O |
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Multimonitor |
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ID:25 |
FreqReference |
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FreqReference |
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Output Freq |
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Motor Speed |
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20.0 Hz |
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0.00 Hz |
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0.0 rpm |
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Motor Curre |
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Motor Torque |
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Motor Voltage |
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0.00A |
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0.00 % |
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0.0V |
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DC-link volt |
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Unit Tempera |
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Motor Tempera |
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0.0V |
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81.9°C |
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0.0% |
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<![endif]>e30bg686.10
Danfoss A/S © 2021.09 |
AB319735759636en-000101 / DPD01822 | 13 |
VACON® 3000
Application Guide |
User Interfaces |
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4.To select a new item in the list, push [OK].
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STOP |
READY |
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I/O |
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FreqReference |
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ID:1 |
M2.1.1.1 |
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Output frequency |
0.00 |
Hz |
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FreqReference |
10.00 |
Hz |
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Motor Speed |
0.00 rpm |
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Motor Current |
0.00 |
A |
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Motor Torque |
0.00 % |
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Motor Power |
0.00 % |
<![endif]>e30bg687.10
This topic gives instructions on how to edit the text values on the graphical display.
Procedure
1.Find the parameter with the arrow buttons.
2.To go to the Edit mode, push the [OK] button 2 times or push the arrow button Right.
STOP |
READY |
I/O |
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Rem Control Place |
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ID: |
M3.2.1 |
Edit
Help
Add to favourites
<![endif]>e30bu017.10
3.To set a new value, push the arrow buttons Up and Down.
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STOP |
READY |
I/O |
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Rem Control Place |
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ID: |
M3.2.1 |
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FieldbusCTRL |
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I/O Control |
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<![endif]>e30bu018.10
4.To accept the change, push the [OK] button. To ignore the change, use the [BACK/RESET] button.
This topic gives instructions on how to edit the numerical values on the graphical display.
Procedure
1.Find the parameter with the arrow buttons.
2.To go to the Edit mode, push the [OK] button 2 times or push the arrow button Right.
14 | Danfoss A/S © 2021.09 |
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Application Guide |
User Interfaces |
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3.Move from digit to digit with the arrow buttons Left and Right. Change the digits with the arrow buttons Up and Down.
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STOP |
READY |
I/O |
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MinFreqReference |
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ID:101 |
P3.3.1.1 |
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0.00 Hz |
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Min: 0.00Hz |
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Max: 50.00Hz |
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<![endif]>e30bu020.10
4.To accept the change, push the [OK] button. To ignore the change, use the [BACK/RESET] button.
With some parameters, more than 1 value can be selected. Select a checkbox at each necessary value.
Procedure
1.Find the parameter. There is a symbol on the display when a checkbox selection is possible.
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STOP |
READY |
I/O |
<![if ! IE]> <![endif]>e30bu023.10 |
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Interval 1 |
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ID:1466 |
P3.12.1.3 |
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ON Time |
00:00:00 |
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OFF Time |
00:00:00 |
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Days |
0 |
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A |
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A |
The symbol of the checkbox selection |
2.To move in the list of values, use the arrow buttons Up and Down.
3.To add a value into your selection, select the box that is next to it with the arrow button Right.
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STOP |
READY |
I/O |
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Days |
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ID: |
M 3.12.1.3.1 |
Sunday
Monday
Tuesday
Wednesday
Thursday
Friday
<![endif]>e30bu025.10
When there is a fault or many faults, the display shows the name of the fault and blinks. Push [OK] to go back to the Diagnostics menu. The submenu Active faults shows the number of faults. To see the fault-time data, select a fault and push [OK].
The Active faults submenu can keep storage of maximum 10 faults. The submenu shows the faults in the sequence in which they occurred.
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AB319735759636en-000101 / DPD01822 | 15 |
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Application Guide |
User Interfaces |
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When the drive shows a fault and stops, examine the cause of fault, and reset the fault. The fault stays active until it is reset.
There are 2 procedures to reset a fault in the local control place: with the [BACK/RESET] button and with a parameter. It is also possible to reset faults by using I/O, a fieldbus, or a PC tool.
N O T I C E
Before resetting the fault, remove the external control signal to prevent restarting the drive accidentally.
Procedure
1.Push the [BACK/RESET] button on the keypad of the control panel for 2 seconds.
Faults can be reset with the parameter Reset Faults.
Procedure
1.Go to the Diagnostics Menu.
2.Go to the submenu Reset faults.
3.Select the parameter Reset Faults.
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READY |
I/O |
STOP |
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Reset faults |
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ID: |
M4.2 |
<![endif]>e30bg663.10
Reset faults
Help
The Fault history shows more data on the faults. There is a maximum number of 40 faults in the Fault history.
Procedure
1.To see more data on a fault, go to Fault history.
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STOP |
ID: |
M4.1 |
I/O |
<![if ! IE]> <![endif]>e30bg665.10 |
READY |
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Diagnostics |
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Active faults |
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( 0 ) |
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Reset faults |
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Fault history ( 39 )
2.To examine the data of a fault, push the Arrow button Right.
16 | Danfoss A/S © 2021.09 |
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Application Guide |
User Interfaces |
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3.Examine the data in a list.
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STOP |
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READY |
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I/O |
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Fault history |
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ID: |
M4.3.3.2 |
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Code |
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39 |
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ID |
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380 |
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State |
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Info old |
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Date |
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7.12.2009 |
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Time |
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04:46:33 |
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Operating time |
862537s |
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Source 1 |
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Source 2 |
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Source 3 |
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<![endif]>e30bg666.10
The [FUNCT] button can be used for 4 functions.
•To have access to the Control page.
•To change easily between the Local and Remote control places.
•To change the rotation direction.
•To edit quickly a parameter value.
The selection of the control place determines from where the AC drive takes the start and stop commands. All the control places have a parameter for the selection of the frequency reference source. The Local control place is always Keypad. The Remote control place is I/O or Fieldbus. The status bar of the display shows the current control place.
It is possible to use I/O A, I/O B, and Fieldbus as Remote control places. I/O A and Fieldbus have the lowest priority. Select them with P3.2.1 (Remote Control Place). I/O B can bypass the Remote control places I/O A and Fieldbus with a digital input. Select the digital input with parameter P3.5.1.7 (I/O B Control Force).
Keypad is always used as a control place when the control place is Local. Local control has higher priority than Remote control. For example, if parameter P3.5.1.7 bypasses the control place with a digital input, and Local is selected in Remote control, Keypad becomes the control place. Use the [FUNCT] button or P3.2.2 Local/Remote to change between the Local and Remote control.
This topic gives instructions on how to change the control place on the control panel.
Procedure
1.Anywhere in the menu structure, push the [FUNCT] button.
2.To select Local/Remote, use the arrow buttons Up and Down. Push the [OK] button.
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STOP |
READY |
Keypad |
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Choose action |
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ID:1805 |
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Change direction
Control page
Local/Remote
<![endif]>e30bu027.10
Danfoss A/S © 2021.09 |
AB319735759636en-000101 / DPD01822 | 17 |
VACON® 3000
Application Guide |
User Interfaces |
|
|
3.To select Local or Remote, use the arrow buttons Up and Down again. To accept the selection, push the [OK] button.
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STOP |
READY |
Keypad |
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Local/Remote |
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ID:211 |
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Local
Remote
<![endif]>e30bu028.10
4.If Remote control place is changed to Local, that is, Keypad, give a keypad reference.
After the selection, the display goes back into the same location where it was when the [FUNCT] button was pushed.
It is easy to monitor the most important values in the Control page.
If other control places or reference values are used, the display shows the frequency reference, which cannot be edited. The other values on the page are Multimonitor values. These monitoring values can be selected.
Procedure
1.Anywhere in the menu structure, push the [FUNCT] button.
2.To select the Control page, push the arrow buttons Up and Down. Go in with the [OK] button.
The Control page opens.
3.With the Local control place and the keypad reference selected, P3.3.1.8 Keypad Reference can be set with the [OK] button.
4.To change the digits in the value, push the arrow buttons Up and Down. Accept the change with the [OK] button.
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STOP |
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READY |
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Keypad |
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Keypad Reference |
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ID: 168 |
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0.00Hz |
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Output Frequency |
Motor Torque |
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0.00Hz |
0.00% |
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Motor Current |
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Motor Power |
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0.00A |
0.00% |
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<![endif]>e30bg671.10
The rotation direction of the motor can be changed quickly with the [FUNCT] button.
N O T I C E
The command Change direction is available in the menu only if the current control place is Local.
Procedure
1.Anywhere in the menu structure, push the [FUNCT] button.
2.To select Change direction, push the arrow buttons Up and Down. Push the [OK] button.
3.Select a new rotation direction.
The current rotation direction blinks.
18 | Danfoss A/S © 2021.09 |
AB319735759636en-000101 / DPD01822 |
VACON® 3000
Application Guide |
User Interfaces |
|
|
RUN |
READY |
Keypad |
Choose action
ID:1805
Reverse
Forward
<![endif]>e30bg672.10
4.Push the [OK] button.
The rotation direction changes immediately. The arrow indication in the status field of the display changes.
STOP |
READY |
I/O |
Main Menu
ID: M1
Monitor
( 7 )
Parameters
( 15 )
Diagnostics
( 6 )
<![endif]>e30bg673.10
With the Quick Edit function, a parameter can be accessed quickly by typing the ID number of the parameter.
Procedure
1.Anywhere in the menu structure, push the [FUNCT] button.
2.Push the arrow buttons Up and Down to select Quick Edit and accept with the [OK] button.
3.Write the ID number of a parameter or monitoring value. Push [OK].
The display shows the parameter value in the edit mode and the monitoring value in the monitoring mode.
Use this function to copy parameters from a drive to another. Before downloading parameters from the control panel to the drive, stop the drive.
N O T I C E
This function is available only in the graphical display.
Procedure
1.Save the parameters to the control panel. a. Go into the User settings menu.
Danfoss A/S © 2021.09 |
AB319735759636en-000101 / DPD01822 | 19 |
VACON® 3000
Application Guide |
User Interfaces |
|
|
b.Go into the Parameter backup submenu.
|
STOP |
READY |
Keypad |
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|
User settings |
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ID: |
M6.5 |
Language selection
English
Parameter backup ( 7 )
Drive name
Drive
<![endif]>e30bg674.10
c.Use the arrow buttons Up and Down to select a function. Accept the selection with the [OK] button.
|
STOP |
READY |
Keypad |
|
|
Parameter backup |
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|
|
ID: |
M6.5.1 |
Restore factory defaults
Save to keypad
Restore from keypad
<![endif]>e30bg675.10
The command Restore factory defaults brings back the parameter settings that were made at the factory. Use the command Save to keypad to copy all the parameters to the control panel. The command Restore from keypad copies all the parameters from the control panel to the drive.
2.Detach the control panel and connect it to another drive.
3.Download the parameters to the new drive with the command Restore from keypad.
Use this function to compare the current parameter set with one of these 4 sets. See more about these parameters in 4.8.2 Parameter Backup Parameters.
•Set 1 (B6.5.4 Save to Set 1)
•Set 2 (B6.5.6 Save to Set 2)
•Defaults (B6.5.1 Restore Factory Defaults)
N O T I C E
If you have not saved the parameter set with which you want to compare the current set, the display shows the text Comparing failed.
Procedure
1.Go into the User settings menu.
20 | Danfoss A/S © 2021.09 |
AB319735759636en-000101 / DPD01822 |
VACON® 3000
Application Guide |
User Interfaces |
|
|
2.Go into the Parameter Compare function.
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STOP |
ID: |
M6.6 |
I/O |
<![if ! IE]> <![endif]>e30bg676.10 |
READY |
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User Settings |
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Language Selection
English
Parameter Backup
(7)
Parameter Compare
(4)
3.Select the pair of sets. Push [OK] to accept the selection.
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STOP |
ID: |
B6.6.1 |
I/O |
<![if ! IE]> <![endif]>e30bg677.10 |
READY |
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Parameter Compare |
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Active set-Set 1 |
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Active set-Set 2
Active set-Defaults
4.Select Active and push [OK].
5.Examine the comparing between the current values and the values of the other set.
|
STOP |
READY |
I/O |
|
|
Active set-Set 1 |
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ID:113 |
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Motor Nom Currnt |
0.56A |
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1.90A |
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Motor Cos Phi |
0.68 |
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1.74 |
A B C D
<![endif]>e30bg678.10
A |
The current value |
C |
The current value |
B |
The value of the other set |
D |
The value of the other set |
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The graphical display can show help texts on many topics. All the parameters have a help text. The help texts are also available for the faults, alarms, and the start-up wizard.
N O T I C E
The help texts are always in English.
Procedure
1.Find the item to read.
Danfoss A/S © 2021.09 |
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VACON® 3000
Application Guide |
User Interfaces |
|
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2.Use the arrow buttons Up and Down to select Help.
|
STOP |
READY |
I/O |
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|
Ctrl signal 1 A |
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ID:403 |
M3.5.1.1 |
Edit
Help
Add to favourites
3.To open the help text, push the [OK] button.
<![endif]>e30bg679.10
This menu is not available in the VACON® Live tool.
If the same items are used frequently, they can be added into Favourites. You can collect a set of parameters or monitoring signals from all the control panel menus. It is not necessary to find them in the menu structure one by one. As an alternative, add them into the Favourites folder where it is easy to find them.
It is possible to add frequently used items into Favourites where they are easily accessible.
Procedure
1.Find the item to be added to Favourites. Push the [OK] button.
2.Select Add to favourites and push the [OK] button.
The steps are now completed.
|
STOP |
READY |
I/O |
Motor Nom Freq
Edit
<![endif]>e30bg659.10
Help
Add to favourites
3.To continue, read the instructions on the display.
Procedure
1.Go to the Favourites.
2.Find the item to be removed. Push the [OK] button.
22 | Danfoss A/S © 2021.09 |
AB319735759636en-000101 / DPD01822 |
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Application Guide |
User Interfaces |
|
|
3.Select Rem from favourites.
|
STOP |
READY |
I/O |
Motor Nom Freq
Monitor
Help
Rem from favourites
4.To remove the item, push the [OK] button again.
<![endif]>e30bg660.10
VACON® Live is a PC tool for commissioning and maintenance of the VACON® AC drives. VACON® Live can be downloaded from https://www.danfoss.com.
The VACON® Live PC tool includes these functions.
•Parameterization, monitoring, drive info, data logger, and so on.
•The software download tool VACON® Loader
•Serial communication and Ethernet support
•Windows XP, Vista, 7, 8, and 10 support
•17 languages: English, German, Spanish, Finnish, French, Italian, Russian, Swedish, Chinese, Czech, Danish, Dutch, Polish, Portuguese, Romanian, Slovak and Turkish
Make the connection between the AC drive and the PC tool with the VACON® serial communication cable. The serial communication drivers are installed automatically during the installation of VACON® Live. After the cable is installed, VACON® Live finds the connected drive automatically.
See more on how to use VACON® Live in the help menu of the program.
<![if ! IE]><![endif]>e30bg685.10
Illustration 4: The VACON® Live PC Tool
Danfoss A/S © 2021.09 |
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VACON® 3000 |
|
Application Guide |
Programming of Digital and |
Analog Inputs |
|
|
|
The programming of inputs of the AC drive is flexible. It is possible to use freely the available inputs of the standard and optional I/O for different functions.
It is possible to expand the available capacity of I/O with option boards. It is possible to install the option boards in the slots C, D, and E. For more data on the installation of option boards, see the Installation Guide.
|
A.1 |
Slot A |
1 |
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A.2 |
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A.1 A.2 A.3 |
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2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
A.4 A.5 A.6 |
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<![if ! IE]> <![endif]>e30bg493.10 |
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10 11 12 13 14 15 16 17 18 19 30 A |
B |
||
|
G |
A |
21 22 23 24 25 26 33 34
Slot B
F |
C
D
E
B
Illustration 5: The Option Board Slots and Programmable Inputs
A |
Standard board slot A and its terminals |
E |
Option board slot E |
B |
Standard board slot B and its terminals |
F |
Programmable digital inputs (DI) |
C |
Option board slot C |
G |
Programmable analog inputs (AI) |
D |
Option board slot D |
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Two selections for specified terminals can be done with the DIP switches. The switches have two positions: up and down. See the location of the DIP switches and the possible selections in Illustration 6.
24 | Danfoss A/S © 2021.09 |
AB319735759636en-000101 / DPD01822 |
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Application Guide |
Programming of Digital and |
Analog Inputs |
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A |
B |
<![if ! IE]> <![endif]>e30bg737.10 |
|
AI1
U
I
AI2
U
I
A |
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B |
AO1 |
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U
I
RS485
OFF
ON
C |
|
D |
E |
Illustration 6: The Selections of the DIP Switches
A |
The voltage signal (U), 0–10 V input |
|
D |
ON |
B |
The current signal (I), 0–20 mA input |
|
E |
The RS485 bus termination |
C |
OFF |
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Table 2: The Default Positions of the DIP Switches |
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The DIP switch |
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The default position |
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AI1 |
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U |
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AI2 |
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I |
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AO1 |
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I |
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RS485 bus termination |
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OFF |
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It is possible to isolate from ground the digital inputs (terminals 8–10 and 14–16) on the standard I/O board. To do this, change the position of a DIP switch on the control board.
Danfoss A/S © 2021.09 |
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VACON® 3000 |
|
Application Guide |
Programming of Digital and |
Analog Inputs |
|
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|
A |
<![if ! IE]> <![endif]>e30bg738.10 |
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B |
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|
C |
Illustration 7: Change the Position of This Switch to Isolate the Digital Inputs from Ground
A |
The digital inputs |
C |
Connected to ground (default) |
B Floating
The digital input parameters are functions that you can connect to a digital input terminal. The text DigIn Slot A.2 means the second input on the slot A. It is also possible to connect the functions to time channels. The time channels work as terminals.
You can monitor the statuses of the digital inputs and the digital outputs in the Multimonitoring view. To give a digital input to a function, set a value to the correct parameter.
A |
B |
C |
STOP |
READY |
I/O |
Digital Inputs |
|
ID:405 |
P3.5.1.11 |
Ext Fault Close
DigINSlotA.3
Ext Fault Open
DigINSlot0.2
Fault Reset Close
DigINSlotA.6
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Illustration 8: The Digital inputs menu in the graphical display
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The graphical display |
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The value of the parameter, that is, the set digital in- |
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The name of the parameter, that is, the function |
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Example
In the standard I/O board compilation, there are 6 digital inputs available: the slot A terminals 8, 9, 10, 14, 15 and 16.
Input type (graphical |
Input type |
Slot |
Input # |
Explanation |
display) |
(text display) |
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DigIN |
dI |
A |
1 |
Digital input #1 (terminal 8) on a board in Slot A (standard I/O board). |
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DigIN |
dI |
A |
2 |
Digital input #2 (terminal 9) on a board in Slot A (standard I/O board). |
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26 | Danfoss A/S © 2021.09 |
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AB319735759636en-000101 / DPD01822 |
VACON® 3000 |
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Application Guide |
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Programming of Digital and |
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Analog Inputs |
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Input type (graphical |
Input type |
Slot |
Input # |
Explanation |
display) |
(text display) |
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DigIN |
dI |
A |
3 |
Digital input #3 (terminal 10) on a board in Slot A (standard I/O board). |
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DigIN |
dI |
A |
4 |
Digital input #4 (terminal 14) on a board in Slot A (standard I/O board). |
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DigIN |
dI |
A |
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Digital input #5 (terminal 15) on a board in Slot A (standard I/O board). |
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DigIN |
dI |
A |
6 |
Digital input #6 (terminal 16) on a board in Slot A (standard I/O board). |
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The function External Fault Close (ID 405) gets the default value DigIN SlotA.3 in the graphical display, and dI A.3 in the text display. After this selection, a digital signal to the digital input DI3 (terminal 10) controls External Fault Close.
Parameter |
Default |
ID |
Description |
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External fault close |
DigIN SlotA.3 |
405 |
OPEN = OK |
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CLOSED = External fault |
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To change the input from DI3 to, for example, DI6 (terminal 16) on the standard I/O, obey these instructions.
Procedure
1.Select a parameter. To go into the Edit mode, push the arrow button Right.
2.In the Edit mode, the slot value DigIN SlotA is underlined and blinks. If there are more digital inputs available in the I/O, for example, because of option boards in slots C, D, or E, select them.
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STOP |
READY |
I/O |
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Ext Fault Close |
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ID:405 |
P3.5.1.11 |
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DigIN SlotA |
.3 |
Min:
Max:
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3.To activate the terminal 3, push the arrow button Right again.
4.To change the terminal to 6, push the arrow button Up 3 times. Accept the change with the [OK] button.
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STOP |
READY |
I/O |
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Ext Fault Close |
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ID:405 |
P3.5.1.11 |
DigIN SlotA. 6
Min:
Max:
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5.If the digital input DI6 was already used for some other function, a message shows on the display. Change one of these selections.
You can select the target input for the signal of the analog frequency reference from the available analog inputs.
Danfoss A/S © 2021.09 |
AB319735759636en-000101 / DPD01822 | 27 |
VACON® 3000 |
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Application Guide |
Programming of Digital and |
Analog Inputs |
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A |
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STOP |
READY |
I/O |
Analog Input 1 |
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ID:377 |
P3.5.2.1.1 |
AI1 Signal Sel
AnINSlotA.1
AI1 Filter Time
0.10s
AIl Signal Range
0-10V/0-20mA
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C |
Illustration 9: The Analog inputs menu in the graphical display
A |
The graphical display |
C |
The value of the parameter, that is, the set analog in- |
B |
The name of the parameter |
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put |
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Example
In the standard I/O board compilation, there are 2 analog inputs available: the slot A terminals 2/3 and 4/5.
Input type (graphi- |
Input type (text |
Slot |
Input # |
Explanation |
cal display) |
display) |
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AnIN |
AI |
A |
1 |
Analog input #1 (terminals 2/3) on a board in Slot A (standard I/O |
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board). |
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AnIN |
AI |
A |
2 |
Analog input #2 (terminals 4/5) on a board in Slot A (standard I/O |
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board). |
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AI1 Signal Selection (ID 377) gets the default value AnIN SlotA.1 in the graphical display or AI A.1 in the text display. The target input for the signal of the analog frequency reference AI1 is then the analog input in the terminals 2/3. Use the dip switches to set the signal to be voltage or current. See the Installation manual for more data.
Parameter |
Default |
ID |
Description |
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AI1 Signal Selection |
AnIN SlotA.1 |
377 |
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To change the input from AI1 to, for example, the analog input on your option board in slot C, obey these instructions.
Procedure
1.To select the parameter, push the arrow button Right.
2.In the Edit mode, the value AnIN SlotA is underlined and blinks.
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READY |
I/O |
STOP |
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AI1 Signal Sel |
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ID:377 |
P3.5.2.1.1 |
AnIN SlotA .1
Min:
Max:
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28 | Danfoss A/S © 2021.09 |
AB319735759636en-000101 / DPD01822 |
VACON® 3000 |
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Application Guide |
Programming of Digital and |
Analog Inputs |
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3.To change the value to AnIN SlotC, push the arrow button Up. Accept the change with the [OK] button.
Table 3: Descriptions of Signal Sources
Source |
Function |
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Slot0.# |
Digital inputs: |
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You can use this function to set a digital signal to be in a constant OPEN or CLOSED state. The manufacturer set |
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some signals so that they are always in the CLOSED state, for example parameter ID 407 (Run Enable). The Run |
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Enable signal is always on if you do not change it. |
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# = 1: Always OPEN |
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# = 2-10: Always CLOSED |
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# = 1: Analog input = 0% of the signal strength |
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# = 2: Analog input = 20% of the signal strength |
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# = 3: Analog input = 30% of the signal strength etc. |
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# = 10: Analog input = 100% of the signal strength |
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SlotA.# |
Number (#) agrees to a digital input in slot A. |
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SlotB.# |
Number (#) agrees to a digital input in slot B. |
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SlotC.# |
Number (#) agrees to a digital input in slot C. |
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SlotD.# |
Number (#) agrees to a digital input in slot D. |
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SlotE.# |
Number (#) agrees to a digital input in slot E. |
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FieldbusCW.# |
Number (#) refers to a control word bit number. |
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FieldbusPD.# |
Number (#) refers to the process data 1 bit number. |
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Aux 14–Aux 17 |
Auxiliary I/O signals |
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MV-star |
MV-star signals |
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Table 4: Default functions of the programmable digital and analog inputs
Input |
Terminal(s) |
Reference |
Function |
Parameter ID |
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DI1 |
8 |
A.1 |
Control Signal 1 A |
403 |
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DI2 |
9 |
A.2 |
Control Signal 2 A |
404 |
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DI3 |
10 |
A.3 |
External Fault Close |
405 |
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DI4 |
14 |
A.4 |
Preset Frequency Selection 1 |
419 |
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DI5 |
15 |
A.5 |
Preset Frequency Selection 2 |
420 |
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DI6 |
16 |
A.6 |
Fault Reset Close |
414 |
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AI1 |
2/3 |
A.1 |
AI1 Signal Selection |
377 |
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AI2 |
4/5 |
A.2 |
AI2 Signal Selection |
388 |
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Danfoss A/S © 2021.09 |
AB319735759636en-000101 / DPD01822 | 29 |
VACON® 3000
Application Guide |
INU Application |
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The INU application is used to control the INU phase modules of the VACON® 3000.
It is possible to control the drive from the control panel (keypad), Fieldbus, or I/O terminal.
When controlling the drive with the I/O terminal, the frequency reference signal is connected to AI1 (0…10 V) or AI2 (4…20 mA). The connection depends the type of the signal. There are also 3 preset frequency references available. The preset frequency references can be activated with DI4 and DI5. The start/stop signals of the drive are connected to DI1 (start forward) and DI2 (start reverse).
It is possible to configure all the drive outputs freely. There is 1 analog output (Output Frequency) and 3 relay outputs (Run, Fault, Ready) available on the Basic I/O board.
30 | Danfoss A/S © 2021.09 |
AB319735759636en-000101 / DPD01822 |