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Danfoss VACON 3000 Application guide

Application Guide
VACON® 3000
drives.danfoss.com
VACON® 3000
Application Guide

Contents

1
Introduction 10
1.1
Purpose of this Application Guide 10
Manual and Software Version 10
1.2
Additional Resources 10
1.3
1.4
Parameter Table Reading Guide 10
1.5
Start-up Quick Guide 10
1.5.1
Start-Up Wizard for INU 10
1.5.2
Start-Up Wizard for AFE 11
User Interfaces 12
2
Description of the Control Panel 12
2.1
Control Panel and the Keypad 12
2.1.1
Displays of the Control Panel 12
2.1.2
Contents
Graphical Display 13
2.2
2.2.1
Uses of the Monitor Menu 13
2.2.2
Multimonitor Monitoring 13
2.2.2.1
2.2.3
Editing the Text Values 14
2.2.4
Editing the Numerical Values 14
2.2.5
Selecting More than 1 Value 15
2.2.6
Faults 15
2.2.6.1
2.2.6.2
2.2.6.2.1
2.2.6.2.2
2.2.6.3
2.2.6.3.1
2.2.7
[FUNCT] Button 17
2.2.7.1
Changing the Items to Monitor 13
Uses of the Active Faults Submenu 15
Reset Faults 16
Resetting Faults with the [BACK/RESET] Button 16
Resetting Faults with a Parameter on the Graphical Display 16
Uses of the Fault History 16
Examining the Fault History on the Graphical Display 16
Different Control Places 17
2.2.7.2
2.2.7.3
2.2.7.4
2.2.7.5
2.2.8
Copying the Parameters of an AC Drive 19
2.2.9
Comparing the Parameters 20
Reading Help Texts 21
Using the Favourites Menu 22
Changing the Control Place 17
Going into the Control Page 18
Changing the Rotation Direction 18
Using the Quick Edit Function 19
AB319735759636en-000101/DPD01822 | 3Danfoss A/S © 2021.09
VACON® 3000
Application Guide
2.2.11.1
2.2.11.2
2.3
VACON® Live PC Tool 23
3
Programming of Digital and Analog Inputs 24
3.1
General Information on the Programming 24
3.2
DIP Switches on the Control Unit 24
3.2.1
Selection of Terminal Functions with DIP Switches 24
3.2.2
Isolation of the Digital Inputs from Ground 25
3.3
Programming of Digital Inputs 26
3.3.1
Programming of Digital Inputs in the Graphical Display 27
3.4
Programming of Analog Inputs 27
3.4.1
Programming of Analog Inputs in the Graphical Display 28
3.5
Descriptions of Signal Sources 29
3.6
Default Functions of Programmable Inputs 29
Adding an Item to the Favourites 22
Removing an Item from the Favourites 22
Contents
4
INU Application 30
4.1
Overview 30
4.2
Menu Structure 31
4.3
Quick Setup 33
4.4
Monitor Menu 35
4.4.1
Basic Monitoring 35
4.4.1.1
4.4.1.2
4.4.2
I/O Monitoring 36
4.4.3
Extras and Advanced 36
4.4.4
PID Controller Monitoring 38
4.4.5
Fieldbus Process Data Monitoring 38
4.4.6
Encoder Monitoring 40
4.4.7
Precharge Monitoring 42
4.5
Parameters Menu 46
4.5.1
Group 3.1: Motor Settings 46
Uses of the Basic Monitoring 35
Basic Monitoring Parameters 35
4.5.2
Group 3.2: Start/Stop Setup 51
4.5.3
Group 3.3: References 52
4.5.4
Group 3.4: Ramps and Brakes Setup 56
4.5.5
Group 3.5: I/O Configuration 57
4.5.6
Group 3.6: Fieldbus Data Mapping 64
4.5.7
Group 3.7: Prohibit Frequencies 65
4.5.8
Group 3.8 Supervisions 66
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VACON® 3000
Application Guide
4.5.9
Group 3.9: Protections 66
Group 3.10: Automatic Reset 71
Group 3.11: Application Settings 72
Group 3.12: PID Controller 73
Group 3.13: Motor Preheat Parameters 75
Group 3.14: Mechanical Brake 75
Group 3.15: Encoders 76
Group 3.17: Precharge 79
4.6
Diagnostics Menu 83
4.6.1
Counters 83
4.6.1.1
4.6.1.2
4.6.2
Software Info 84
4.6.3
Drive Info 84
Contents
Total Counters 83
Trip Counters 84
4.6.4
Unit Status 84
4.7
I/O and Hardware Menu 85
4.7.1
Basic I/O 85
4.7.2
Option Board Slots 85
4.7.3
Real-time Clock 86
4.7.4
Simple Network Time Protocol (SNTP) 86
4.7.5
Power Unit Settings 87
4.7.6
Keypad 87
4.7.7
Fieldbus 88
4.7.8
Fieldbus General 89
4.7.9
Fieldbus Redundancy 90
Aux Chain 91
MV-star 92
4.8
User Settings 93
4.8.1
User Settings Parameters 93
4.8.2
Parameter Backup Parameters 93
4.8.3
Parameter Compare Parameters 93
4.8.4
License Parameters 93
5
AFE Application 94
5.1
Overview 94
5.2
Menu Structure 94
5.3
Quick Setup 95
5.4
Monitor Menu 96
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VACON® 3000
Application Guide
5.4.1
AFE Monitor 96
5.4.2
I/O Monitoring 97
5.4.3
Extras and Advanced 98
5.4.4
Maintenance Counters 99
5.4.5
Fieldbus Process Data Monitoring 99
5.4.6
Precharge Monitoring 100
5.5
Parameters Menu 104
5.5.1
Group 3.1: Basic Parameters 104
5.5.2
Group 3.2: Control Parameters 105
5.5.3
Group 3.3: Precharge Parameters 107
5.5.4
Group 3.4: Start/Stop Setup 112
5.5.5
Group 3.5: I/O Configuration 113
5.5.6
Group 3.6: Fieldbus Data Mapping 119
5.5.7
Group 3.7 Supervisions 121
Contents
5.5.8
Group 3.8: Protections 122
5.5.9
Group 3.9: Automatic Reset 124
Group 3.10: Application Settings 125
Group 3.11: Maintenance Counters 125
5.6
Diagnostics Menu 126
5.6.1
Counters 126
5.6.1.1
5.6.1.2
5.6.2
Software Info 126
5.6.3
Drive Info 127
5.6.4
Unit Status 84
5.7
I/O and Hardware Menu 127
5.7.1
Basic I/O 127
5.7.2
Option Board Slots 85
5.7.3
Real Time Clock 128
5.7.4
Simple Network Time Protocol (SNTP) 129
Total Counters 126
Trip Counters 126
5.7.5
Power Unit Settings 87
5.7.6
Keypad 87
5.7.7
Fieldbus 88
5.7.8
Fieldbus General 131
5.7.9
Fieldbus Redundancy 132
Aux Chain 133
MV-star 92
5.8
User Settings 135
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VACON® 3000
Application Guide
5.8.1
User Settings Parameters 135
5.8.2
Parameter Backup Parameters 135
5.8.3
Parameter Compare Parameters 135
5.8.4
License Parameters 135
6
Monitoring value descriptions 136
7
Parameter descriptions 156
Fault tracing 269
8
Fault Types 269
8.1
Fault Code Definitions and Troubleshooting 269
8.2
Fault Code 1 - Overcurrent 269
8.2.1
Fault Code 2 - Overvoltage 270
8.2.2
Fault Code 3 - Earth Fault 271
8.2.3
8.2.4
Fault Code 5 - Charging Switch 272
Contents
8.2.5
Fault Code 7 - Saturation 272
8.2.6
Fault Code 8 - System Fault 272
8.2.7
Fault Code 9 - Undervoltage 278
8.2.8
Fault Code 10 - Input Phase 278
8.2.9
Fault Code 11 - Output Phase Supervision 280
Fault Code 12 - Brake Chopper Supervision 281
Fault Code 13 - AC Drive Undertemperature 281
Fault Code 14 - AC Drive Overtemperature 281
Fault Code 15 - Motor Stall 283
Fault Code 16 - Motor Overtemperature 283
Fault Code 17 - Motor Underload 283
Fault Code 19 - Power Overload 284
Fault Code 25 - Motor Control Fault 284
Fault Code 26 - Start-up Prevented 284
Fault Code 29 - ATEX Thermistor 285
Fault Code 30 - Safety 285
Fault Code 32 - Fan Cooling 288
Fault Code 33 - Fire Mode Enabled 288
Fault Code 37 - Device Changed (Same Type) 288
Fault Code 38 - Device Added (Same Type) 289
Fault Code 39 - Device Removed 289
Fault Code 40 - Device Unknown 290
Fault Code 41 - IGBT Temperature 290
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VACON® 3000
Application Guide
Fault Code 43 - Encoder Fault 291
Fault Code 44 - Device Changed (Different Type) 292
Fault Code 45 - Device Added (Different Type) 293
Fault Code 46 - Real Time Clock 294
Fault Code 47 - Software Update 294
Fault Code 49 - Precharge 294
Fault Code 50 - AI Low Fault 299
Fault Code 51 - Device External Fault 299
Fault Code 52 - Keypad Communication Fault 299
Fault Code 53 - Fieldbus Communication Fault 299
Fault Code 54 - Slot Fault 300
Fault Code 57 - Identification 301
Fault Code 58 - Mechanical Brake 301
Fault Code 59 - Communication 302
Contents
Fault Code 61 - Speed Error Fault 302
Fault Code 63 - Quick Stop 302
Fault Code 65 - PC Communication Fault 302
Fault Code 66 - Thermistor Input Fault 303
Fault Code 67 - Module Test Stand 303
Fault Code 68 - Maintenance Counter 303
Fault Code 69 - Fieldbus Mapping Error 304
Fault Code 76 - Start Prevented 304
Fault Code 77 - >5 Connections 304
Fault Code 78 - Identification Ongoing 305
Fault Code 80 - Fieldbus Watchdog Fault 305
Fault Code 84 - Overspeed Error 305
Fault Code 111 - Temperature Input Fault 1 305
Fault Code 112 - Temperature Input Fault 2 306
Fault Code 114 - User Defined Fault 1 306
Fault Code 115 - User Defined Fault 2 306
Fault Code 200 - Precharge 306
Fault Code 201 - High Humidity/Temperature 308
Fault Code 202 - Encoder 308
Fault Code 203 - STO Fault 308
Fault Code 204 - Output Filter 308
Fault Code 205 - Coolant Temperature 309
Fault Code 300 - Unsupported 309
8.3
Total and Trip Counters 309
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VACON® 3000
Application Guide
8.3.1
Operating Time Counter 309
8.3.2
Operating Time Trip Counter 310
8.3.3
Run Time Counter 310
8.3.4
Power on Time Counter 311
8.3.5
Energy Counter 311
8.3.6
Energy Trip Counter 312
9
Precharge 314
Contents
AB319735759636en-000101/DPD01822 | 9Danfoss A/S © 2021.09
Edition
Software version
DPD01822A
FW3000V004
Index
Min Max Unit Default
ID Description
Parameter
e30bg858.10
A
B
C
D E F G H
A
The location of the parameter in the menu, that is, the parameter number.
B
The name of the parameter.
C
The minimum value of the parameter.
D
The maximum value of the parameter.
E
The unit of the value of the parameter. The unit shows if it is available.
F
The value that was set in the factory.
G
The ID number of the parameter.
H
A short description of the values of the parameter and/or its function.
VACON® 3000
Application Guide
Introduction

1 Introduction

1.1 Purpose of this Application Guide

This Application Guide provides information for configuring the system, controlling the AC drive, accessing parameters, program­ming, and troubleshooting of the AC drive. It is intended for use by qualified personnel. Read and follow the instructions to use the drive safely and professionally. Pay particular attention to the safety instructions and general warnings that are provided in this manual and other documentation delivered with the drive.

1.2 Manual and Software Version

This manual is regularly reviewed and updated. All suggestions for improvement are welcome. The original language of this manual is English.
Table 1: Manual and Software Version

1.3 Additional Resources

Other resources are available to understand advanced AC drive functions and operation.
•
The VACON® 3000 Design Guide provides technical information to understand the capabilities of the VACON® 3000 Drive Kit for integration into motor control and monitoring systems.
•
The VACON® 3000 Operating Guides provide detailed information for the installation, commissioning, and start-up of the drive.
•
The operating and installation guides for VACON® options give detailed information about specific drive options.
Supplementary publications and manuals are available from Danfoss. See www.danfoss.com for listings.

1.4 Parameter Table Reading Guide

This manual includes a large quantity of parameter tables. These instructions tell you how to read the tables.
Illustration 1: Parameter Table Reading Guide

1.5 Start-up Quick Guide

The start-up wizard makes the commissioning of the drive easy and reduces the manual work with the parameters. It is also possible to edit these parameters later.
1.5.1 Start-Up Wizard for INU
The start-up wizard tells you to give necessary data for the drive to control your procedure.
Procedure
AB319735759636en-000101 / DPD0182210 | Danfoss A/S © 2021.09
VACON® 3000
Application Guide
1.
Select language (P6.1).
If a battery is installed, the steps 2–5 are shown.
2.
Set daylight saving time (P5.5.5). (Russia, US, EU, or OFF)
3.
Set time (P5.5.2).
4.
Set year (P5.5.4).
5.
Set date (P5.5.3).
6.
Run start-up wizard?
If the selection is No, the start-up wizard ends.
7.
Set a value for P3.1.2.2 Motor Type (so that it agrees with the nameplate).
8.
Set a value for P3.1.1.1 Motor Nominal Voltage (so that it agrees with the nameplate).
9.
Set a value for P3.1.1.2 Motor Nominal Frequency (so that it agrees with the nameplate).
10.
Set a value for P3.1.1.3 Motor Nominal Speed (so that it agrees with the nameplate).
11.
Set a value for P3.1.1.4 Motor Nominal Current.
12.
Set a value for P3.1.1.5 Motor Cos Phi.
13.
Set a value for P3.3.1.1 Minimum Frequency Reference.
14.
Set a value for P3.3.1.2 Maximum Frequency Reference.
15.
Set a value for P3.4.1.2 Acceleration Time 1.
16.
Set a value for P3.4.1.3 Deceleration Time 1.
After these selections, the start-up wizard is completed. To start the start-up wizard again, go to the parameter B6.5.1 Restore Facto­ry Defaults.
Introduction
1.5.2 Start-Up Wizard for AFE
The start-up wizard tells you to give necessary data for the drive to control your procedure.
Procedure
1.
Select language (P6.1).
If a battery is installed, the steps 2–5 are shown.
2.
Set daylight saving time (P5.5.5). (Russia, US, EU, or OFF)
3.
Set time (P5.5.2).
4.
Set year (P5.5.4).
5.
Set date (P5.5.3).
After these selections, the start-up wizard is completed. To start the start-up wizard again, go to the parameter B6.5.1 Restore Facto­ry Defaults.
AB319735759636en-000101 / DPD01822 | 11Danfoss A/S © 2021.09
e30bu012
A
B C
I
H D
G
F E
A
The [BACK/RESET] button. Use it to move back in the menu, exit the Edit mode, reset a fault.
B
The arrow button UP. Use it to scroll up the menu and to increase a value.
C
The [FUNCT] button. Use it to change the rotation direction of the motor, access the control page, and change the control place.
D
The arrow button RIGHT.
E
The START button.
F
The arrow button DOWN. Use it to scroll the menu down and to decrease a value.
G
The STOP button.
H
The arrow button LEFT. Use it to move the cursor left.
I
The [OK] button. Use it to go into an active level or item, or to accept a selection.
VACON® 3000
Application Guide
User Interfaces

2 User Interfaces

2.1 Description of the Control Panel

2.1.1 Control Panel and the Keypad
The control panel is the interface between the AC drive and the user. With the control panel, you can control the speed of a motor and monitor the status of the AC drive. You can also set the parameters of the AC drive.
Illustration 2: Buttons of the Keypad
2.1.2 Displays of the Control Panel
The display shows this data.
•
The status of the motor and the drive.
•
Faults in the motor and in the drive.
•
Your location in the menu structure.
If the text in the text display is too long for the display, the text scrolls to show the full text string. Some functions are only available in the graphical display.
AB319735759636en-000101 / DPD0182212 | Danfoss A/S © 2021.09
STOP
READY
I/O
Main Menu
A
B C D E
F
H
G
Quick Setup
( 17 )
Monitor
( 5 )
Parameters
( 12 )
M1ID:
e30bu013.10
A
The first status field: STOP/RUN
B
The rotation direction of the motor
C
The second status field: READY/NOT READY/FAULT
D
The alarm field: ALARM/-
E
The control place field: PC/I/O/KEYPAD/ FIELDBUS
F
The location field: the ID number of the parameter and the current location in the menu
G
An activated group or item
H
The number of items in the group in question
STOP
READY I/O
ID:25
FreqReference
Multimonitor
20.0 Hz
Motor Curre
0.00A
DC-link volt
0.0V
Output Freq
0.00 Hz
Motor Speed
0.0 rpm
Motor Voltage
0.0V
Motor Tempera
0.0%
Motor Torque
0.00 %
Unit Tempera
81.9°C
FreqReference
e30bg686.10
VACON® 3000
Application Guide
Illustration 3: Graphical Display of the Control Panel
User Interfaces

2.2 Graphical Display

2.2.1 Uses of the Monitor Menu
Monitor Menu allows monitoring the actual values of the parameters and signals. It also allows monitoring the statuses and meas­urements. Some of the values to be monitored can be customized.
2.2.2 Multimonitor Monitoring
2.2.2.1 Changing the Items to Monitor
On the Multimonitor page, 4–9 items can be monitored. Select the number of items with the parameter Multimonitor View (ID 1196) in the Application Settings menu.
Procedure
1.
Go into the Monitor menu with the [OK] button.
2.
Go into Multimonitor. To replace an old item, activate it. Use the arrow buttons.
3.
AB319735759636en-000101 / DPD01822 | 13Danfoss A/S © 2021.09
STOP
READY I/O
ID:1 M2.1.1.1
FreqReference
0.00 %
Motor Power
Output frequency FreqReference
Motor Speed Motor Current Motor Torque
0.00 Hz
10.00 Hz
0.00 rpm
0.00 A
0.00 %
e30bg687.10
STOP
READY
I/O
Rem Control Place
M3.2.1
ID:
Edit
Help
Add to favourites
e30bu017.10
STOP
READY
I/O
Rem Control Place
M3.2.1ID:
FieldbusCTRL
I/O Control
e30bu018.10
VACON® 3000
Application Guide
4.
To select a new item in the list, push [OK].
2.2.3 Editing the Text Values
This topic gives instructions on how to edit the text values on the graphical display.
Procedure
1.
Find the parameter with the arrow buttons.
2.
To go to the Edit mode, push the [OK] button 2 times or push the arrow button Right.
User Interfaces
3.
To set a new value, push the arrow buttons Up and Down.
4.
To accept the change, push the [OK] button. To ignore the change, use the [BACK/RESET] button.
2.2.4 Editing the Numerical Values
This topic gives instructions on how to edit the numerical values on the graphical display.
Procedure
1.
Find the parameter with the arrow buttons.
2.
To go to the Edit mode, push the [OK] button 2 times or push the arrow button Right.
AB319735759636en-000101 / DPD0182214 | Danfoss A/S © 2021.09
STOP
READY
I/O
MinFreqReference
P3.3.1.1
ID:101
0.00 Hz
Min: 0.00Hz Max: 50.00Hz
e30bu020.10
STOP
READY
I/O
P3.12.1.3ID:1466
Interval 1
00:00:00
00:00:00
ON Time
OFF Time
Days
0
A
e30bu023.10
A
The symbol of the checkbox selection
STOP
READY
I/O
M 3.12.1.3.1
ID:
Days
Monday Tuesday Wednesday Thursday Friday
Sunday
e30bu025.10
VACON® 3000
Application Guide
3.
Move from digit to digit with the arrow buttons Left and Right. Change the digits with the arrow buttons Up and Down.
4.
To accept the change, push the [OK] button. To ignore the change, use the [BACK/RESET] button.
2.2.5 Selecting More than 1 Value
With some parameters, more than 1 value can be selected. Select a checkbox at each necessary value.
Procedure
1.
Find the parameter. There is a symbol on the display when a checkbox selection is possible.
User Interfaces
2.
To move in the list of values, use the arrow buttons Up and Down.
3.
To add a value into your selection, select the box that is next to it with the arrow button Right.
2.2.6 Faults
2.2.6.1 Uses of the Active Faults Submenu
When there is a fault or many faults, the display shows the name of the fault and blinks. Push [OK] to go back to the Diagnostics menu. The submenu Active faults shows the number of faults. To see the fault-time data, select a fault and push [OK].
The Active faults submenu can keep storage of maximum 10 faults. The submenu shows the faults in the sequence in which they occurred.
AB319735759636en-000101 / DPD01822 | 15Danfoss A/S © 2021.09
STOP
READY I/O
ID: M4.2
Reset faults
Help
Reset faults
e30bg663.10
Active faults
( 0 )
( 39 )
STOP
READY I/O
Diagnostics
M4.1ID:
Reset faults
Fault history
e30bg665.10
VACON® 3000
Application Guide
User Interfaces
2.2.6.2 Reset Faults
When the drive shows a fault and stops, examine the cause of fault, and reset the fault. The fault stays active until it is reset. There are 2 procedures to reset a fault in the local control place: with the [BACK/RESET] button and with a parameter. It is also possi-
ble to reset faults by using I/O, a fieldbus, or a PC tool.
N O T I C E
Before resetting the fault, remove the external control signal to prevent restarting the drive accidentally.
2.2.6.2.1 Resetting Faults with the [BACK/RESET] Button
Procedure
1.
Push the [BACK/RESET] button on the keypad of the control panel for 2 seconds.
2.2.6.2.2 Resetting Faults with a Parameter on the Graphical Display
Faults can be reset with the parameter Reset Faults.
Procedure
1.
Go to the Diagnostics Menu.
2.
Go to the submenu Reset faults. Select the parameter Reset Faults.
3.
2.2.6.3 Uses of the Fault History
The Fault history shows more data on the faults. There is a maximum number of 40 faults in the Fault history.
2.2.6.3.1 Examining the Fault History on the Graphical Display
Procedure
1.
To see more data on a fault, go to Fault history.
2.
To examine the data of a fault, push the Arrow button Right.
AB319735759636en-000101 / DPD0182216 | Danfoss A/S © 2021.09
STOP
READY
I/O
Code 39
Source 3
Source 1
ID
380
State
Info old
Date
7.12.2009
Time
04:46:33
Operating time
862537s
Source 2
Fault history
M4.3.3.2ID:
e30bg666.10
STOP
READY Keypad
ID:1805
Choose action
Control page
Change direction
Local/Remote
e30bu027.10
VACON® 3000
Application Guide
3.
Examine the data in a list.
2.2.7 [FUNCT] Button
The [FUNCT] button can be used for 4 functions.
•
To have access to the Control page.
•
To change easily between the Local and Remote control places.
•
To change the rotation direction.
•
To edit quickly a parameter value.
User Interfaces
2.2.7.1 Different Control Places
The selection of the control place determines from where the AC drive takes the start and stop commands. All the control places have a parameter for the selection of the frequency reference source. The Local control place is always Keypad. The Remote control place is I/O or Fieldbus. The status bar of the display shows the current control place.
It is possible to use I/O A, I/O B, and Fieldbus as Remote control places. I/O A and Fieldbus have the lowest priority. Select them with P3.2.1 (Remote Control Place). I/O B can bypass the Remote control places I/O A and Fieldbus with a digital input. Select the digital input with parameter P3.5.1.7 (I/O B Control Force).
Keypad is always used as a control place when the control place is Local. Local control has higher priority than Remote control. For example, if parameter P3.5.1.7 bypasses the control place with a digital input, and Local is selected in Remote control, Keypad be­comes the control place. Use the [FUNCT] button or P3.2.2 Local/Remote to change between the Local and Remote control.
2.2.7.2 Changing the Control Place
This topic gives instructions on how to change the control place on the control panel.
Procedure
Anywhere in the menu structure, push the [FUNCT] button.
1.
To select Local/Remote, use the arrow buttons Up and Down. Push the [OK] button.
2.
AB319735759636en-000101 / DPD01822 | 17Danfoss A/S © 2021.09
STOP
READY Keypad
ID:211
Local/Remote
Remote
Local
e30bu028.10
STOP
READY Keypad
ID: 168
Keypad Reference
0.00Hz
Output Frequency
Motor Current
Motor Torque
Motor Power
0.00Hz
0.00A
0.00%
0.00%
e30bg671.10
VACON® 3000
Application Guide
3.
To select Local or Remote, use the arrow buttons Up and Down again. To accept the selection, push the [OK] button.
User Interfaces
4.
If Remote control place is changed to Local, that is, Keypad, give a keypad reference.
After the selection, the display goes back into the same location where it was when the [FUNCT] button was push-
ed.
2.2.7.3 Going into the Control Page
It is easy to monitor the most important values in the Control page. If other control places or reference values are used, the display shows the frequency reference, which cannot be edited. The other
values on the page are Multimonitor values. These monitoring values can be selected.
Procedure
Anywhere in the menu structure, push the [FUNCT] button.
1.
2.
To select the Control page, push the arrow buttons Up and Down. Go in with the [OK] button.
The Control page opens.
With the Local control place and the keypad reference selected, P3.3.1.8 Keypad Reference can be set with the [OK] button.
3.
To change the digits in the value, push the arrow buttons Up and Down. Accept the change with the [OK] button.
4.
2.2.7.4 Changing the Rotation Direction
The rotation direction of the motor can be changed quickly with the [FUNCT] button.
N O T I C E
The command Change direction is available in the menu only if the current control place is Local.
Procedure
1.
Anywhere in the menu structure, push the [FUNCT] button.
2.
To select Change direction, push the arrow buttons Up and Down. Push the [OK] button.
3.
Select a new rotation direction.
The current rotation direction blinks.
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RUN
READY Keypad
ID:1805
Choose action
Forward
Reverse
e30bg672.10
STOP
READY I/O
ID:
M1
Main Menu
Monitor
( 7 )
Parameters
( 15 )
Diagnostics
( 6 )
e30bg673.10
VACON® 3000
Application Guide
4.
Push the [OK] button.
The rotation direction changes immediately. The arrow indication in the status field of the display changes.
User Interfaces
2.2.7.5 Using the Quick Edit Function
With the Quick Edit function, a parameter can be accessed quickly by typing the ID number of the parameter.
Procedure
1.
Anywhere in the menu structure, push the [FUNCT] button.
2.
Push the arrow buttons Up and Down to select Quick Edit and accept with the [OK] button. Write the ID number of a parameter or monitoring value. Push [OK].
3.
The display shows the parameter value in the edit mode and the monitoring value in the monitoring mode.
2.2.8 Copying the Parameters of an AC Drive
Use this function to copy parameters from a drive to another. Before downloading parameters from the control panel to the drive, stop the drive.
N O T I C E
This function is available only in the graphical display.
Procedure
1.
Save the parameters to the control panel.
a.
Go into the User settings menu.
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STOP
READY Keypad
ID: M6.5
User settings
Language selection
English
Parameter backup
( 7 )
Drive name
Drive
e30bg674.10
STOP
READY Keypad
ID: M6.5.1
Parameter backup
Restore factory defaults
Save to keypad
Restore from keypad
e30bg675.10
VACON® 3000
Application Guide
b.
Go into the Parameter backup submenu.
c.
Use the arrow buttons Up and Down to select a function. Accept the selection with the [OK] button.
User Interfaces
The command Restore factory defaults brings back the parameter settings that were made at the factory. Use the com­mand Save to keypad to copy all the parameters to the control panel. The command Restore from keypad copies all the parameters from the control panel to the drive.
2.
Detach the control panel and connect it to another drive.
3.
Download the parameters to the new drive with the command Restore from keypad.
2.2.9 Comparing the Parameters
Use this function to compare the current parameter set with one of these 4 sets. See more about these parameters in 4.8.2 Parame-
ter Backup Parameters.
•
Set 1 (B6.5.4 Save to Set 1)
•
Set 2 (B6.5.6 Save to Set 2)
•
Defaults (B6.5.1 Restore Factory Defaults)
N O T I C E
If you have not saved the parameter set with which you want to compare the current set, the display shows the text Comparing failed.
Procedure
1.
Go into the User settings menu.
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STOP
READY I/O
ID: M6.6
User Settings
Language Selection
Parameter Backup
Parameter Compare
English
(4)
(7)
e30bg676.10
STOP
READY I/O
ID:
B6.6.1
Parameter Compare
Active set-Set 1
Active set-Set 2
Active set-Defaults
e30bg677.10
STOP
READY I/O
ID:113
Active set-Set 1
Motor Nom Currnt
Motor Cos Phi
0.56A
1.90A
0.68
1.74
A B C D
e30bg678.10
A
The current value
B
The value of the other set
C
The current value
D
The value of the other set
VACON® 3000
Application Guide
2.
Go into the Parameter Compare function.
3.
Select the pair of sets. Push [OK] to accept the selection.
User Interfaces
4.
5.
2.2.10 Reading Help Texts
The graphical display can show help texts on many topics. All the parameters have a help text. The help texts are also available for the faults, alarms, and the start-up wizard.
The help texts are always in English.
Procedure
1.
Select Active and push [OK]. Examine the comparing between the current values and the values of the other set.
N O T I C E
Find the item to read.
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STOP
READY I/O
ID:403 M3.5.1.1
Ctrl signal 1 A
Edit
Help
Add to favourites
e30bg679.10
STOP
READY
I/O
Motor Nom Freq
Edit
Help
Add to favourites
e30bg659.10
VACON® 3000
Application Guide
2.
Use the arrow buttons Up and Down to select Help.
User Interfaces
3.
To open the help text, push the [OK] button.
2.2.11 Using the Favourites Menu
This menu is not available in the VACON® Live tool. If the same items are used frequently, they can be added into Favourites. You can collect a set of parameters or monitoring signals
from all the control panel menus. It is not necessary to find them in the menu structure one by one. As an alternative, add them into the Favourites folder where it is easy to find them.
2.2.11.1 Adding an Item to the Favourites
It is possible to add frequently used items into Favourites where they are easily accessible.
Procedure
1.
Find the item to be added to Favourites. Push the [OK] button.
2.
Select Add to favourites and push the [OK] button.
The steps are now completed.
3.
To continue, read the instructions on the display.
2.2.11.2 Removing an Item from the Favourites
Procedure
1.
Go to the Favourites.
2.
Find the item to be removed. Push the [OK] button.
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STOP
READY
I/O
Motor Nom Freq
Rem from favourites
Help
Monitor
e30bg660.10
e30bg685.10
VACON® 3000
Application Guide
3.
Select Rem from favourites.
User Interfaces
4.
To remove the item, push the [OK] button again.

2.3 VACON® Live PC Tool

VACON® Live is a PC tool for commissioning and maintenance of the VACON® AC drives. VACON® Live can be downloaded from
https://www.danfoss.com.
The VACON® Live PC tool includes these functions.
•
Parameterization, monitoring, drive info, data logger, and so on.
•
The software download tool VACON® Loader
Serial communication and Ethernet support
•
Windows XP, Vista, 7, 8, and 10 support
•
17 languages: English, German, Spanish, Finnish, French, Italian, Russian, Swedish, Chinese, Czech, Danish, Dutch, Polish, Portu-
• guese, Romanian, Slovak and Turkish
Make the connection between the AC drive and the PC tool with the VACON® serial communication cable. The serial communica­tion drivers are installed automatically during the installation of VACON® Live. After the cable is installed, VACON® Live finds the connected drive automatically.
See more on how to use VACON® Live in the help menu of the program.
Illustration 4: The VACON® Live PC Tool
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21
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
30
A
B
21
22
23
24
25
26
33
34
Slot A
Slot B
C
A
B
D
E
A.1
G
F
A.2 A.1
A.2 A.3 A.4 A.5 A.6
e30bg493.10
A
Standard board slot A and its terminals
B
Standard board slot B and its terminals
C
Option board slot C
D
Option board slot D
E
Option board slot E
F
Programmable digital inputs (DI)
G
Programmable analog inputs (AI)
VACON® 3000
Programming of Digital and
Application Guide
Analog Inputs

3 Programming of Digital and Analog Inputs

3.1 General Information on the Programming

The programming of inputs of the AC drive is flexible. It is possible to use freely the available inputs of the standard and optional I/O for different functions.
It is possible to expand the available capacity of I/O with option boards. It is possible to install the option boards in the slots C, D, and E. For more data on the installation of option boards, see the Installation Guide.
Illustration 5: The Option Board Slots and Programmable Inputs

3.2 DIP Switches on the Control Unit

3.2.1 Selection of Terminal Functions with DIP Switches
Two selections for specified terminals can be done with the DIP switches. The switches have two positions: up and down. See the location of the DIP switches and the possible selections in Illustration 6.
AB319735759636en-000101 / DPD0182224 | Danfoss A/S © 2021.09
A B
A
B
C
D
E
AI1
U
I
AO1
U
I
RS485
OFF
ON
AI2
U
I
e30bg737.10
A
The voltage signal (U), 0–10 V input
B
The current signal (I), 0–20 mA input
C
OFFDONEThe RS485 bus termination
The DIP switch
The default position
AI1UAI2IAO1IRS485 bus termination
OFF
VACON® 3000
Application Guide
Programming of Digital and
Analog Inputs
Illustration 6: The Selections of the DIP Switches
Table 2: The Default Positions of the DIP Switches
3.2.2 Isolation of the Digital Inputs from Ground
It is possible to isolate from ground the digital inputs (terminals 8–10 and 14–16) on the standard I/O board. To do this, change the position of a DIP switch on the control board.
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A
B
C
e30bg738.10
A
The digital inputs
B
Floating
C
Connected to ground (default)
STOP
READY
I/O
ID:405
P3.5.1.11
Digital Inputs
BA
C
DigINSlotA.3
DigINSlot0.2
DigINSlotA.6
Fault Reset Close
Ext Fault Open
Ext Fault Close
e30bg692.10
A
The graphical display
B
The name of the parameter, that is, the function
C
The value of the parameter, that is, the set digital in­put
Input type (graphical display)
Input type (text display)
Slot
Input #
Explanation
DigIN
dIA1
Digital input #1 (terminal 8) on a board in Slot A (standard I/O board).
DigIN
dIA2
Digital input #2 (terminal 9) on a board in Slot A (standard I/O board).
VACON® 3000
Application Guide
Illustration 7: Change the Position of This Switch to Isolate the Digital Inputs from Ground
Programming of Digital and
Analog Inputs

3.3 Programming of Digital Inputs

The digital input parameters are functions that you can connect to a digital input terminal. The text DigIn Slot A.2 means the second input on the slot A. It is also possible to connect the functions to time channels. The time channels work as terminals.
You can monitor the statuses of the digital inputs and the digital outputs in the Multimonitoring view. To give a digital input to a function, set a value to the correct parameter.
Illustration 8: The Digital inputs menu in the graphical display
Example
In the standard I/O board compilation, there are 6 digital inputs available: the slot A terminals 8, 9, 10, 14, 15 and 16.
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Input type (graphical display)
Input type (text display)
Slot
Input #
Explanation
DigIN
dIA3
Digital input #3 (terminal 10) on a board in Slot A (standard I/O board).
DigIN
dIA4
Digital input #4 (terminal 14) on a board in Slot A (standard I/O board).
DigIN
dIA5
Digital input #5 (terminal 15) on a board in Slot A (standard I/O board).
DigIN
dIA6
Digital input #6 (terminal 16) on a board in Slot A (standard I/O board).
Parameter
Default
ID
Description
External fault close
DigIN SlotA.3
405
OPEN = OK CLOSED = External fault
STOP
READY I/O
Ext Fault Close
P3.5.1.11
ID:405
Min: Max:
DigIN SlotA .3
e30bg705.10
STOP
READY I/O
Ext Fault Close
P3.5.1.11
ID:405
Min: Max:
DigIN SlotA. 6
e30bg706.10
VACON® 3000
Programming of Digital and
Application Guide
The function External Fault Close (ID 405) gets the default value DigIN SlotA.3 in the graphical display, and dI A.3 in the text display. After this selection, a digital signal to the digital input DI3 (terminal 10) controls External Fault Close.
To change the input from DI3 to, for example, DI6 (terminal 16) on the standard I/O, obey these instructions.
Analog Inputs
3.3.1 Programming of Digital Inputs in the Graphical Display
Procedure
1.
Select a parameter. To go into the Edit mode, push the arrow button Right.
2.
In the Edit mode, the slot value DigIN SlotA is underlined and blinks. If there are more digital inputs available in the I/O, for example, because of option boards in slots C, D, or E, select them.
3.
To activate the terminal 3, push the arrow button Right again.
4.
To change the terminal to 6, push the arrow button Up 3 times. Accept the change with the [OK] button.
5.

3.4 Programming of Analog Inputs

You can select the target input for the signal of the analog frequency reference from the available analog inputs.
If the digital input DI6 was already used for some other function, a message shows on the display. Change one of these selections.
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STOP
READY I/O
ID:377 P3.5.2.1.1
Analog Input 1
AI1 Signal Sel
AI1 Filter Time
AnINSlotA.1
0.10s
0-10V/0-20mA
AIl Signal Range
A B
C
e30bg709.10
A
The graphical display
B
The name of the parameter
C
The value of the parameter, that is, the set analog in­put
Input type (graphi­cal display)
Input type (text display)
Slot
Input #
Explanation
AnINAIA1Analog input #1 (terminals 2/3) on a board in Slot A (standard I/O board).
AnINAIA2Analog input #2 (terminals 4/5) on a board in Slot A (standard I/O board).
Parameter
Default
ID
Description
AI1 Signal Selection
AnIN SlotA.1
377
STOP
READY I/O
AI1 Signal Sel
AnIN SlotA .1
P3.5.2.1.1
ID:377
Min: Max:
e30bg711.10
VACON® 3000
Application Guide
Illustration 9: The Analog inputs menu in the graphical display
Programming of Digital and
Analog Inputs
Example
In the standard I/O board compilation, there are 2 analog inputs available: the slot A terminals 2/3 and 4/5.
AI1 Signal Selection (ID 377) gets the default value AnIN SlotA.1 in the graphical display or AI A.1 in the text display. The target input for the signal of the analog frequency reference AI1 is then the analog input in the terminals 2/3. Use the dip switches to set the signal to be voltage or current. See the Installation manual for more data.
To change the input from AI1 to, for example, the analog input on your option board in slot C, obey these instructions.
3.4.1 Programming of Analog Inputs in the Graphical Display
Procedure
1.
To select the parameter, push the arrow button Right.
2.
In the Edit mode, the value AnIN SlotA is underlined and blinks.
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Source
Function
Slot0.#
Digital inputs: You can use this function to set a digital signal to be in a constant OPEN or CLOSED state. The manufacturer set
some signals so that they are always in the CLOSED state, for example parameter ID 407 (Run Enable). The Run Enable signal is always on if you do not change it.
# = 1: Always OPEN # = 2-10: Always CLOSED Analog inputs (used for testing purposes): # = 1: Analog input = 0% of the signal strength # = 2: Analog input = 20% of the signal strength # = 3: Analog input = 30% of the signal strength etc. # = 10: Analog input = 100% of the signal strength
SlotA.#
Number (#) agrees to a digital input in slot A.
SlotB.#
Number (#) agrees to a digital input in slot B.
SlotC.#
Number (#) agrees to a digital input in slot C.
SlotD.#
Number (#) agrees to a digital input in slot D.
SlotE.#
Number (#) agrees to a digital input in slot E.
FieldbusCW.#
Number (#) refers to a control word bit number.
FieldbusPD.#
Number (#) refers to the process data 1 bit number.
Aux 14–Aux 17
Auxiliary I/O signals
MV-star
MV-star signals
Input
Terminal(s)
Reference
Function
Parameter ID
DI18A.1
Control Signal 1 A
403
DI29A.2
Control Signal 2 A
404
DI310A.3
External Fault Close
405
DI414A.4
Preset Frequency Selection 1
419
DI515A.5
Preset Frequency Selection 2
420
DI616A.6
Fault Reset Close
414
AI1
2/3
A.1
AI1 Signal Selection
377
AI2
4/5
A.2
AI2 Signal Selection
388
VACON® 3000
Programming of Digital and
Application Guide
3. To change the value to AnIN SlotC, push the arrow button Up. Accept the change with the [OK] button.

3.5 Descriptions of Signal Sources

Table 3: Descriptions of Signal Sources
Analog Inputs

3.6 Default Functions of Programmable Inputs

Table 4: Default functions of the programmable digital and analog inputs
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VACON® 3000
Application Guide
INU Application

4 INU Application

4.1 Overview

The INU application is used to control the INU phase modules of the VACON® 3000. It is possible to control the drive from the control panel (keypad), Fieldbus, or I/O terminal. When controlling the drive with the I/O terminal, the frequency reference signal is connected to AI1 (0…10 V) or AI2 (4…20 mA).
The connection depends the type of the signal. There are also 3 preset frequency references available. The preset frequency referen­ces can be activated with DI4 and DI5. The start/stop signals of the drive are connected to DI1 (start forward) and DI2 (start reverse).
It is possible to configure all the drive outputs freely. There is 1 analog output (Output Frequency) and 3 relay outputs (Run, Fault, Ready) available on the Basic I/O board.
AB319735759636en-000101 / DPD0182230 | Danfoss A/S © 2021.09
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