Danfoss VACON 3000 Application guide

Application Guide

VACON® 3000

drives.danfoss.com

VACON® 3000
Application Guide	Contents

Contents

1 Introduction		10
1.1	Purpose of this Application Guide	10
1.2	Manual and Software Version	10
1.3	Additional Resources	10
1.4	Parameter Table Reading Guide	10
1.5	Start-up Quick Guide	10
	1.5.1 Start-Up Wizard for INU	10
	1.5.2 Start-Up Wizard for AFE	11

2 User Interfaces			12
2.1 Description of the Control Panel			12
2.1.1	Control Panel and the Keypad		12
2.1.2	Displays of the Control Panel		12
2.2 Graphical Display			13
2.2.1	Uses of the Monitor Menu		13
2.2.2	Multimonitor Monitoring		13
	2.2.2.1	Changing the Items to Monitor	13
2.2.3	Editing the Text Values		14
2.2.4	Editing the Numerical Values		14
2.2.5	Selecting More than 1 Value		15
2.2.6	Faults		15
	2.2.6.1	Uses of the Active Faults Submenu	15
	2.2.6.2	Reset Faults	16
	2.2.6.2.1	Resetting Faults with the [BACK/RESET] Button	16
	2.2.6.2.2	Resetting Faults with a Parameter on the Graphical Display	16
	2.2.6.3	Uses of the Fault History	16
	2.2.6.3.1 Examining the Fault History on the Graphical Display		16
2.2.7	[FUNCT] Button		17
	2.2.7.1	Different Control Places	17
	2.2.7.2	Changing the Control Place	17
	2.2.7.3	Going into the Control Page	18
	2.2.7.4	Changing the Rotation Direction	18
	2.2.7.5	Using the Quick Edit Function	19
2.2.8	Copying the Parameters of an AC Drive		19
2.2.9	Comparing the Parameters		20
2.2.10	Reading Help Texts		21
2.2.11	Using the Favourites Menu		22
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Application Guide			Contents
		2.2.11.1 Adding an Item to the Favourites	22
		2.2.11.2 Removing an Item from the Favourites	22
2.3	VACON® Live PC Tool		23
3 Programming of Digital and Analog Inputs			24
3.1	General Information on the Programming		24
3.2	DIP Switches on the Control Unit		24
	3.2.1 Selection of Terminal Functions with DIP Switches		24
	3.2.2 Isolation of the Digital Inputs from Ground		25
3.3	Programming of Digital Inputs		26
	3.3.1 Programming of Digital Inputs in the Graphical Display		27
3.4	Programming of Analog Inputs		27
	3.4.1 Programming of Analog Inputs in the Graphical Display		28
3.5	Descriptions of Signal Sources		29
3.6	Default Functions of Programmable Inputs		29
4 INU Application			30
4.1	Overview		30
4.2	Menu Structure		31
4.3	Quick Setup		33
4.4	Monitor Menu		35
	4.4.1	Basic Monitoring	35
		4.4.1.1 Uses of the Basic Monitoring	35
		4.4.1.2 Basic Monitoring Parameters	35
	4.4.2	I/O Monitoring	36
	4.4.3	Extras and Advanced	36
	4.4.4	PID Controller Monitoring	38
	4.4.5 Fieldbus Process Data Monitoring		38
	4.4.6	Encoder Monitoring	40
	4.4.7	Precharge Monitoring	42
4.5	Parameters Menu		46
	4.5.1 Group 3.1: Motor Settings		46
	4.5.2 Group 3.2: Start/Stop Setup		51
	4.5.3	Group 3.3: References	52
	4.5.4 Group 3.4: Ramps and Brakes Setup		56
	4.5.5 Group 3.5: I/O Configuration		57
	4.5.6 Group 3.6: Fieldbus Data Mapping		64
	4.5.7 Group 3.7: Prohibit Frequencies		65
	4.5.8	Group 3.8 Supervisions	66
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Application Guide				Contents
	4.5.9	Group 3.9: Protections		66
	4.5.10	Group 3.10: Automatic Reset		71
	4.5.11	Group 3.11: Application Settings		72
	4.5.12	Group 3.12: PID Controller		73
	4.5.13	Group 3.13: Motor Preheat Parameters		75
	4.5.14	Group 3.14: Mechanical Brake		75
	4.5.15	Group 3.15: Encoders		76
	4.5.16	Group 3.17: Precharge		79
4.6	Diagnostics Menu			83
	4.6.1	Counters		83
		4.6.1.1	Total Counters	83
		4.6.1.2	Trip Counters	84
	4.6.2	Software Info		84
	4.6.3	Drive Info		84
	4.6.4	Unit Status		84
4.7 I/O and Hardware Menu				85
	4.7.1	Basic I/O		85
	4.7.2	Option Board Slots		85
	4.7.3	Real-time Clock		86
	4.7.4	Simple Network Time Protocol (SNTP)		86
	4.7.5	Power Unit Settings		87
	4.7.6	Keypad		87
	4.7.7	Fieldbus		88
	4.7.8	Fieldbus General		89
	4.7.9	Fieldbus Redundancy		90
	4.7.10	Aux Chain		91
	4.7.11	MV-star		92
4.8	User Settings			93
	4.8.1	User Settings Parameters		93
	4.8.2	Parameter Backup Parameters		93
	4.8.3	Parameter Compare Parameters		93
	4.8.4	License Parameters		93
5 AFE Application				94
5.1	Overview			94
5.2	Menu Structure			94
5.3	Quick Setup			95
5.4	Monitor Menu			96
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Application Guide				Contents
	5.4.1	AFE Monitor		96
	5.4.2	I/O Monitoring		97
	5.4.3	Extras and Advanced		98
	5.4.4	Maintenance Counters		99
	5.4.5	Fieldbus Process Data Monitoring		99
	5.4.6	Precharge Monitoring		100
5.5	Parameters Menu			104
	5.5.1	Group 3.1: Basic Parameters		104
	5.5.2	Group 3.2: Control Parameters		105
	5.5.3	Group 3.3: Precharge Parameters		107
	5.5.4	Group 3.4: Start/Stop Setup		112
	5.5.5	Group 3.5: I/O Configuration		113
	5.5.6	Group 3.6: Fieldbus Data Mapping		119
	5.5.7	Group 3.7 Supervisions		121
	5.5.8	Group 3.8: Protections		122
	5.5.9	Group 3.9: Automatic Reset		124
	5.5.10	Group 3.10: Application Settings		125
	5.5.11	Group 3.11: Maintenance Counters		125
5.6	Diagnostics Menu			126
	5.6.1	Counters		126
		5.6.1.1	Total Counters	126
		5.6.1.2	Trip Counters	126
	5.6.2	Software Info		126
	5.6.3	Drive Info		127
	5.6.4	Unit Status		84
5.7 I/O and Hardware Menu				127
	5.7.1	Basic I/O		127
	5.7.2	Option Board Slots		85
	5.7.3	Real Time Clock		128
	5.7.4	Simple Network Time Protocol (SNTP)		129
	5.7.5	Power Unit Settings		87
	5.7.6	Keypad		87
	5.7.7	Fieldbus		88
	5.7.8	Fieldbus General		131
	5.7.9	Fieldbus Redundancy		132
	5.7.10	Aux Chain		133
	5.7.11	MV-star		92
5.8	User Settings			135
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Application Guide		Contents
5.8.1	User Settings Parameters	135
5.8.2	Parameter Backup Parameters	135
5.8.3	Parameter Compare Parameters	135
5.8.4	License Parameters	135

6	Monitoring value descriptions		136
7	Parameter descriptions		156
8	Fault tracing		269
	8.1 Fault Types		269
	8.2 Fault Code Definitions and Troubleshooting		269
	8.2.1	Fault Code 1 - Overcurrent	269
	8.2.2	Fault Code 2 - Overvoltage	270
	8.2.3	Fault Code 3 - Earth Fault	271
	8.2.4	Fault Code 5 - Charging Switch	272
	8.2.5	Fault Code 7 - Saturation	272
	8.2.6	Fault Code 8 - System Fault	272
	8.2.7	Fault Code 9 - Undervoltage	278
	8.2.8	Fault Code 10 - Input Phase	278
	8.2.9	Fault Code 11 - Output Phase Supervision	280
	8.2.10	Fault Code 12 - Brake Chopper Supervision	281
	8.2.11	Fault Code 13 - AC Drive Undertemperature	281
	8.2.12	Fault Code 14 - AC Drive Overtemperature	281
	8.2.13	Fault Code 15 - Motor Stall	283
	8.2.14	Fault Code 16 - Motor Overtemperature	283
	8.2.15	Fault Code 17 - Motor Underload	283
	8.2.16	Fault Code 19 - Power Overload	284
	8.2.17	Fault Code 25 - Motor Control Fault	284
	8.2.18	Fault Code 26 - Start-up Prevented	284
	8.2.19	Fault Code 29 - ATEX Thermistor	285
	8.2.20	Fault Code 30 - Safety	285
	8.2.21	Fault Code 32 - Fan Cooling	288
	8.2.22	Fault Code 33 - Fire Mode Enabled	288
	8.2.23	Fault Code 37 - Device Changed (Same Type)	288
	8.2.24	Fault Code 38 - Device Added (Same Type)	289
	8.2.25	Fault Code 39 - Device Removed	289
	8.2.26	Fault Code 40 - Device Unknown	290
	8.2.27	Fault Code 41 - IGBT Temperature	290
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Application Guide	Contents
8.2.28 Fault Code 43 - Encoder Fault	291
8.2.29 Fault Code 44 - Device Changed (Different Type)	292
8.2.30 Fault Code 45 - Device Added (Different Type)	293
8.2.31 Fault Code 46 - Real Time Clock	294
8.2.32 Fault Code 47 - Software Update	294
8.2.33 Fault Code 49 - Precharge	294
8.2.34 Fault Code 50 - AI Low Fault	299
8.2.35 Fault Code 51 - Device External Fault	299
8.2.36 Fault Code 52 - Keypad Communication Fault	299
8.2.37 Fault Code 53 - Fieldbus Communication Fault	299
8.2.38 Fault Code 54 - Slot Fault	300
8.2.39 Fault Code 57 - Identification	301
8.2.40 Fault Code 58 - Mechanical Brake	301
8.2.41 Fault Code 59 - Communication	302
8.2.42 Fault Code 61 - Speed Error Fault	302
8.2.43 Fault Code 63 - Quick Stop	302
8.2.44 Fault Code 65 - PC Communication Fault	302
8.2.45 Fault Code 66 - Thermistor Input Fault	303
8.2.46 Fault Code 67 - Module Test Stand	303
8.2.47 Fault Code 68 - Maintenance Counter	303
8.2.48 Fault Code 69 - Fieldbus Mapping Error	304
8.2.49 Fault Code 76 - Start Prevented	304
8.2.50 Fault Code 77 - >5 Connections	304
8.2.51 Fault Code 78 - Identification Ongoing	305
8.2.52 Fault Code 80 - Fieldbus Watchdog Fault	305
8.2.53 Fault Code 84 - Overspeed Error	305
8.2.54 Fault Code 111 - Temperature Input Fault 1	305
8.2.55 Fault Code 112 - Temperature Input Fault 2	306
8.2.56 Fault Code 114 - User Defined Fault 1	306
8.2.57 Fault Code 115 - User Defined Fault 2	306
8.2.58 Fault Code 200 - Precharge	306
8.2.59 Fault Code 201 - High Humidity/Temperature	308
8.2.60 Fault Code 202 - Encoder	308
8.2.61 Fault Code 203 - STO Fault	308
8.2.62 Fault Code 204 - Output Filter	308
8.2.63 Fault Code 205 - Coolant Temperature	309
8.2.64 Fault Code 300 - Unsupported	309
8.3 Total and Trip Counters	309
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Application Guide		Contents
8.3.1	Operating Time Counter	309
8.3.2 Operating Time Trip Counter		310
8.3.3	Run Time Counter	310
8.3.4 Power on Time Counter		311
8.3.5	Energy Counter	311
8.3.6	Energy Trip Counter	312
9 Precharge		314

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Application Guide	Introduction

1 Introduction

1.1 Purpose of this Application Guide

This Application Guide provides information for configuring the system, controlling the AC drive, accessing parameters, programming, and troubleshooting of the AC drive. It is intended for use by qualified personnel. Read and follow the instructions to use the drive safely and professionally. Pay particular attention to the safety instructions and general warnings that are provided in this manual and other documentation delivered with the drive.

1.2 Manual and Software Version

This manual is regularly reviewed and updated. All suggestions for improvement are welcome. The original language of this manual is English.

Table 1: Manual and Software Version

Edition	Software version
DPD01822A	FW3000V004

1.3 Additional Resources

Other resources are available to understand advanced AC drive functions and operation.

•The VACON® 3000 Design Guide provides technical information to understand the capabilities of the VACON® 3000 Drive Kit for integration into motor control and monitoring systems.

•The VACON® 3000 Operating Guides provide detailed information for the installation, commissioning, and start-up of the drive.

•The operating and installation guides for VACON® options give detailed information about specific drive options.

Supplementary publications and manuals are available from Danfoss. See www.danfoss.com for listings.

1.4 Parameter Table Reading Guide

This manual includes a large quantity of parameter tables. These instructions tell you how to read the tables.

A

B

Index Parameter

C

D

E

F

G

H

Min

Max

Unit

Default ID

Description

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Illustration 1: Parameter Table Reading Guide

A	The location of the parameter in the menu, that is,	E	The unit of the value of the parameter. The unit
	the parameter number.		shows if it is available.
B	The name of the parameter.	F	The value that was set in the factory.
C	The minimum value of the parameter.	G	The ID number of the parameter.
D	The maximum value of the parameter.	H	A short description of the values of the parameter
			and/or its function.

1.5 Start-up Quick Guide

The start-up wizard makes the commissioning of the drive easy and reduces the manual work with the parameters. It is also possible to edit these parameters later.

1.5.1 Start-Up Wizard for INU

The start-up wizard tells you to give necessary data for the drive to control your procedure.

Procedure

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Application Guide	Introduction

1.Select language (P6.1).

If a battery is installed, the steps 2–5 are shown.

2.Set daylight saving time (P5.5.5). (Russia, US, EU, or OFF)

3.Set time (P5.5.2).

4.Set year (P5.5.4).

5.Set date (P5.5.3).

6.Run start-up wizard?

If the selection is No, the start-up wizard ends.

7.Set a value for P3.1.2.2 Motor Type (so that it agrees with the nameplate).

8.Set a value for P3.1.1.1 Motor Nominal Voltage (so that it agrees with the nameplate).

9.Set a value for P3.1.1.2 Motor Nominal Frequency (so that it agrees with the nameplate).

10.Set a value for P3.1.1.3 Motor Nominal Speed (so that it agrees with the nameplate).

11.Set a value for P3.1.1.4 Motor Nominal Current.

12.Set a value for P3.1.1.5 Motor Cos Phi.

13.Set a value for P3.3.1.1 Minimum Frequency Reference.

14.Set a value for P3.3.1.2 Maximum Frequency Reference.

15.Set a value for P3.4.1.2 Acceleration Time 1.

16.Set a value for P3.4.1.3 Deceleration Time 1.

After these selections, the start-up wizard is completed. To start the start-up wizard again, go to the parameter B6.5.1 Restore Factory Defaults.

1.5.2 Start-Up Wizard for AFE

The start-up wizard tells you to give necessary data for the drive to control your procedure.

Procedure

1.Select language (P6.1).

If a battery is installed, the steps 2–5 are shown.

2.Set daylight saving time (P5.5.5). (Russia, US, EU, or OFF)

3.Set time (P5.5.2).

4.Set year (P5.5.4).

5.Set date (P5.5.3).

After these selections, the start-up wizard is completed. To start the start-up wizard again, go to the parameter B6.5.1 Restore Factory Defaults.

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Application Guide	User Interfaces

2 User Interfaces

2.1 Description of the Control Panel

2.1.1 Control Panel and the Keypad

The control panel is the interface between the AC drive and the user. With the control panel, you can control the speed of a motor and monitor the status of the AC drive. You can also set the parameters of the AC drive.

A	B	C	<![if ! IE]> <![endif]>e30bu012

I

H

D

G

F

E

Illustration 2: Buttons of the Keypad

A	The [BACK/RESET] button. Use it to move back in the	F	The arrow button DOWN. Use it to scroll the menu
	menu, exit the Edit mode, reset a fault.		down and to decrease a value.
B	The arrow button UP. Use it to scroll up the menu	G	The STOP button.
	and to increase a value.	H	The arrow button LEFT. Use it to move the cursor
C	The [FUNCT] button. Use it to change the rotation		left.
	direction of the motor, access the control page, and	I	The [OK] button. Use it to go into an active level or
	change the control place.
			item, or to accept a selection.
D	The arrow button RIGHT.
E	The START button.

2.1.2 Displays of the Control Panel

The display shows this data.

•The status of the motor and the drive.

•Faults in the motor and in the drive.

•Your location in the menu structure.

If the text in the text display is too long for the display, the text scrolls to show the full text string. Some functions are only available in the graphical display.

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Application Guide	User Interfaces

A

B

C

D

E

STOP

READY

I/O

Main Menu
ID:	M1

Quick Setup

( 17 )

Monitor

( 5 )

Parameters

( 12 )

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F

G

H

Illustration 3: Graphical Display of the Control Panel

	A	The first status field: STOP/RUN	E	The control place field: PC/I/O/KEYPAD/ FIELDBUS
	B	The rotation direction of the motor	F	The location field: the ID number of the parameter
	C	The second status field: READY/NOT READY/FAULT		and the current location in the menu
			G	An activated group or item
	D	The alarm field: ALARM/-
			H	The number of items in the group in question

2.2 Graphical Display

2.2.1 Uses of the Monitor Menu

Monitor Menu allows monitoring the actual values of the parameters and signals. It also allows monitoring the statuses and measurements. Some of the values to be monitored can be customized.

2.2.2 Multimonitor Monitoring

2.2.2.1 Changing the Items to Monitor

On the Multimonitor page, 4–9 items can be monitored. Select the number of items with the parameter Multimonitor View (ID 1196) in the Application Settings menu.

Procedure

1.Go into the Monitor menu with the [OK] button.

2.Go into Multimonitor.

3.To replace an old item, activate it. Use the arrow buttons.

	STOP							READY			I/O
								Multimonitor
							ID:25		FreqReference
	FreqReference							Output Freq		Motor Speed
			20.0 Hz					0.00 Hz		0.0 rpm
	Motor Curre							Motor Torque		Motor Voltage
				0.00A				0.00 %			0.0V
	DC-link volt							Unit Tempera		Motor Tempera
				0.0V				81.9°C		0.0%

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Application Guide	User Interfaces

4.To select a new item in the list, push [OK].

	STOP	READY		I/O
		FreqReference
		ID:1	M2.1.1.1
	Output frequency		0.00	Hz
	FreqReference		10.00	Hz
	Motor Speed		0.00 rpm
	Motor Current		0.00	A
	Motor Torque		0.00 %
	Motor Power		0.00 %

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2.2.3 Editing the Text Values

This topic gives instructions on how to edit the text values on the graphical display.

Procedure

1.Find the parameter with the arrow buttons.

2.To go to the Edit mode, push the [OK] button 2 times or push the arrow button Right.

STOP	READY	I/O
	Rem Control Place
	ID:	M3.2.1

Edit

Help

Add to favourites

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3.To set a new value, push the arrow buttons Up and Down.

	STOP	READY	I/O
	Rem Control Place
	ID:	M3.2.1
		FieldbusCTRL
		I/O Control

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4.To accept the change, push the [OK] button. To ignore the change, use the [BACK/RESET] button.

2.2.4 Editing the Numerical Values

This topic gives instructions on how to edit the numerical values on the graphical display.

Procedure

1.Find the parameter with the arrow buttons.

2.To go to the Edit mode, push the [OK] button 2 times or push the arrow button Right.

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Application Guide	User Interfaces

3.Move from digit to digit with the arrow buttons Left and Right. Change the digits with the arrow buttons Up and Down.

	STOP	READY	I/O
		MinFreqReference
		ID:101	P3.3.1.1
			0.00 Hz
	Min: 0.00Hz
	Max: 50.00Hz

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4.To accept the change, push the [OK] button. To ignore the change, use the [BACK/RESET] button.

2.2.5 Selecting More than 1 Value

With some parameters, more than 1 value can be selected. Select a checkbox at each necessary value.

Procedure

1.Find the parameter. There is a symbol on the display when a checkbox selection is possible.

	STOP	READY	I/O	<![if ! IE]> <![endif]>e30bu023.10
			Interval 1
		ID:1466	P3.12.1.3
		ON Time	00:00:00
		OFF Time	00:00:00
		Days	0
		A
	A	The symbol of the checkbox selection

2.To move in the list of values, use the arrow buttons Up and Down.

3.To add a value into your selection, select the box that is next to it with the arrow button Right.

	STOP	READY	I/O
			Days
		ID:	M 3.12.1.3.1

Sunday

Monday

Tuesday

Wednesday

Thursday

Friday

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2.2.6 Faults

2.2.6.1 Uses of the Active Faults Submenu

When there is a fault or many faults, the display shows the name of the fault and blinks. Push [OK] to go back to the Diagnostics menu. The submenu Active faults shows the number of faults. To see the fault-time data, select a fault and push [OK].

The Active faults submenu can keep storage of maximum 10 faults. The submenu shows the faults in the sequence in which they occurred.

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Application Guide	User Interfaces

2.2.6.2 Reset Faults

When the drive shows a fault and stops, examine the cause of fault, and reset the fault. The fault stays active until it is reset.

There are 2 procedures to reset a fault in the local control place: with the [BACK/RESET] button and with a parameter. It is also possible to reset faults by using I/O, a fieldbus, or a PC tool.

N O T I C E

Before resetting the fault, remove the external control signal to prevent restarting the drive accidentally.

2.2.6.2.1 Resetting Faults with the [BACK/RESET] Button

Procedure

1.Push the [BACK/RESET] button on the keypad of the control panel for 2 seconds.

2.2.6.2.2 Resetting Faults with a Parameter on the Graphical Display

Faults can be reset with the parameter Reset Faults.

Procedure

1.Go to the Diagnostics Menu.

2.Go to the submenu Reset faults.

3.Select the parameter Reset Faults.

	READY	I/O
STOP
	Reset faults
	ID:	M4.2

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Reset faults

Help

2.2.6.3 Uses of the Fault History

The Fault history shows more data on the faults. There is a maximum number of 40 faults in the Fault history.

2.2.6.3.1 Examining the Fault History on the Graphical Display

Procedure

1.To see more data on a fault, go to Fault history.

	STOP	ID:	M4.1	I/O	<![if ! IE]> <![endif]>e30bg665.10
		READY
		Diagnostics
		Active faults
		( 0 )
		Reset faults

Fault history ( 39 )

2.To examine the data of a fault, push the Arrow button Right.

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Application Guide	User Interfaces

3.Examine the data in a list.

	STOP				READY		I/O
				Fault history
				ID:		M4.3.3.2
	Code					39
	ID					380
	State					Info old
	Date					7.12.2009
	Time					04:46:33
	Operating time					862537s
	Source 1
	Source 2
	Source 3

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2.2.7 [FUNCT] Button

The [FUNCT] button can be used for 4 functions.

•To have access to the Control page.

•To change easily between the Local and Remote control places.

•To change the rotation direction.

•To edit quickly a parameter value.

2.2.7.1 Different Control Places

The selection of the control place determines from where the AC drive takes the start and stop commands. All the control places have a parameter for the selection of the frequency reference source. The Local control place is always Keypad. The Remote control place is I/O or Fieldbus. The status bar of the display shows the current control place.

It is possible to use I/O A, I/O B, and Fieldbus as Remote control places. I/O A and Fieldbus have the lowest priority. Select them with P3.2.1 (Remote Control Place). I/O B can bypass the Remote control places I/O A and Fieldbus with a digital input. Select the digital input with parameter P3.5.1.7 (I/O B Control Force).

Keypad is always used as a control place when the control place is Local. Local control has higher priority than Remote control. For example, if parameter P3.5.1.7 bypasses the control place with a digital input, and Local is selected in Remote control, Keypad becomes the control place. Use the [FUNCT] button or P3.2.2 Local/Remote to change between the Local and Remote control.

2.2.7.2 Changing the Control Place

This topic gives instructions on how to change the control place on the control panel.

Procedure

1.Anywhere in the menu structure, push the [FUNCT] button.

2.To select Local/Remote, use the arrow buttons Up and Down. Push the [OK] button.

	STOP	READY	Keypad
		Choose action
		ID:1805

Change direction

Control page

Local/Remote

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3.To select Local or Remote, use the arrow buttons Up and Down again. To accept the selection, push the [OK] button.

	STOP	READY	Keypad
		Local/Remote
		ID:211

Local

Remote

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4.If Remote control place is changed to Local, that is, Keypad, give a keypad reference.

After the selection, the display goes back into the same location where it was when the [FUNCT] button was pushed.

2.2.7.3 Going into the Control Page

It is easy to monitor the most important values in the Control page.

If other control places or reference values are used, the display shows the frequency reference, which cannot be edited. The other values on the page are Multimonitor values. These monitoring values can be selected.

Procedure

1.Anywhere in the menu structure, push the [FUNCT] button.

2.To select the Control page, push the arrow buttons Up and Down. Go in with the [OK] button.

The Control page opens.

3.With the Local control place and the keypad reference selected, P3.3.1.8 Keypad Reference can be set with the [OK] button.

4.To change the digits in the value, push the arrow buttons Up and Down. Accept the change with the [OK] button.

	STOP				READY		Keypad
					Keypad Reference
					ID: 168
					0.00Hz
	Output Frequency					Motor Torque
					0.00Hz	0.00%
	Motor Current					Motor Power
					0.00A	0.00%

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2.2.7.4 Changing the Rotation Direction

The rotation direction of the motor can be changed quickly with the [FUNCT] button.

N O T I C E

The command Change direction is available in the menu only if the current control place is Local.

Procedure

1.Anywhere in the menu structure, push the [FUNCT] button.

2.To select Change direction, push the arrow buttons Up and Down. Push the [OK] button.

3.Select a new rotation direction.

The current rotation direction blinks.

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RUN

READY

Keypad

Choose action

ID:1805

Reverse

Forward

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4.Push the [OK] button.

The rotation direction changes immediately. The arrow indication in the status field of the display changes.

STOP

READY

I/O

Main Menu

ID: M1

Monitor

( 7 )

Parameters

( 15 )

Diagnostics

( 6 )

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2.2.7.5 Using the Quick Edit Function

With the Quick Edit function, a parameter can be accessed quickly by typing the ID number of the parameter.

Procedure

1.Anywhere in the menu structure, push the [FUNCT] button.

2.Push the arrow buttons Up and Down to select Quick Edit and accept with the [OK] button.

3.Write the ID number of a parameter or monitoring value. Push [OK].

The display shows the parameter value in the edit mode and the monitoring value in the monitoring mode.

2.2.8 Copying the Parameters of an AC Drive

Use this function to copy parameters from a drive to another. Before downloading parameters from the control panel to the drive, stop the drive.

N O T I C E

This function is available only in the graphical display.

Procedure

1.Save the parameters to the control panel. a. Go into the User settings menu.

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b.Go into the Parameter backup submenu.

	STOP	READY	Keypad
		User settings
		ID:	M6.5

Language selection

English

Parameter backup ( 7 )

Drive name

Drive

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c.Use the arrow buttons Up and Down to select a function. Accept the selection with the [OK] button.

	STOP	READY	Keypad
		Parameter backup
		ID:	M6.5.1

Restore factory defaults

Save to keypad

Restore from keypad

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The command Restore factory defaults brings back the parameter settings that were made at the factory. Use the command Save to keypad to copy all the parameters to the control panel. The command Restore from keypad copies all the parameters from the control panel to the drive.

2.Detach the control panel and connect it to another drive.

3.Download the parameters to the new drive with the command Restore from keypad.

2.2.9 Comparing the Parameters

Use this function to compare the current parameter set with one of these 4 sets. See more about these parameters in 4.8.2 Parameter Backup Parameters.

•Set 1 (B6.5.4 Save to Set 1)

•Set 2 (B6.5.6 Save to Set 2)

•Defaults (B6.5.1 Restore Factory Defaults)

N O T I C E

If you have not saved the parameter set with which you want to compare the current set, the display shows the text Comparing failed.

Procedure

1.Go into the User settings menu.

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2.Go into the Parameter Compare function.

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		READY
		User Settings

Language Selection

English

Parameter Backup

(7)

Parameter Compare

(4)

3.Select the pair of sets. Push [OK] to accept the selection.

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		READY
		Parameter Compare
		Active set-Set 1

Active set-Set 2

Active set-Defaults

4.Select Active and push [OK].

5.Examine the comparing between the current values and the values of the other set.

	STOP	READY	I/O
		Active set-Set 1
		ID:113
	Motor Nom Currnt		0.56A
			1.90A
	Motor Cos Phi		0.68
			1.74

A B C D

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A	The current value	C	The current value
B	The value of the other set	D	The value of the other set

2.2.10 Reading Help Texts

The graphical display can show help texts on many topics. All the parameters have a help text. The help texts are also available for the faults, alarms, and the start-up wizard.

N O T I C E

The help texts are always in English.

Procedure

1.Find the item to read.

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2.Use the arrow buttons Up and Down to select Help.

	STOP	READY	I/O
		Ctrl signal 1 A
		ID:403	M3.5.1.1

Edit

Help

Add to favourites

3.To open the help text, push the [OK] button.

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2.2.11 Using the Favourites Menu

This menu is not available in the VACON® Live tool.

If the same items are used frequently, they can be added into Favourites. You can collect a set of parameters or monitoring signals from all the control panel menus. It is not necessary to find them in the menu structure one by one. As an alternative, add them into the Favourites folder where it is easy to find them.

2.2.11.1 Adding an Item to the Favourites

It is possible to add frequently used items into Favourites where they are easily accessible.

Procedure

1.Find the item to be added to Favourites. Push the [OK] button.

2.Select Add to favourites and push the [OK] button.

The steps are now completed.

STOP

READY

I/O

Motor Nom Freq

Edit

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Help

Add to favourites

3.To continue, read the instructions on the display.

2.2.11.2 Removing an Item from the Favourites

Procedure

1.Go to the Favourites.

2.Find the item to be removed. Push the [OK] button.

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3.Select Rem from favourites.

STOP

READY

I/O

Motor Nom Freq

Monitor

Help

Rem from favourites

4.To remove the item, push the [OK] button again.

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2.3 VACON® Live PC Tool

VACON® Live is a PC tool for commissioning and maintenance of the VACON® AC drives. VACON® Live can be downloaded from https://www.danfoss.com.

The VACON® Live PC tool includes these functions.

•Parameterization, monitoring, drive info, data logger, and so on.

•The software download tool VACON® Loader

•Serial communication and Ethernet support

•Windows XP, Vista, 7, 8, and 10 support

•17 languages: English, German, Spanish, Finnish, French, Italian, Russian, Swedish, Chinese, Czech, Danish, Dutch, Polish, Portuguese, Romanian, Slovak and Turkish

Make the connection between the AC drive and the PC tool with the VACON® serial communication cable. The serial communication drivers are installed automatically during the installation of VACON® Live. After the cable is installed, VACON® Live finds the connected drive automatically.

See more on how to use VACON® Live in the help menu of the program.

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Illustration 4: The VACON® Live PC Tool

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Application Guide	Programming of Digital and
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3 Programming of Digital and Analog Inputs

3.1 General Information on the Programming

The programming of inputs of the AC drive is flexible. It is possible to use freely the available inputs of the standard and optional I/O for different functions.

It is possible to expand the available capacity of I/O with option boards. It is possible to install the option boards in the slots C, D, and E. For more data on the installation of option boards, see the Installation Guide.

	A.1
Slot A	1

	A.2				A.1 A.2 A.3
2	3	4	5	6	7	8	9

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	10 11 12 13 14 15 16 17 18 19 30 A	B

G

A

21 22 23 24 25 26 33 34

Slot B

F

C

D

E

B

Illustration 5: The Option Board Slots and Programmable Inputs

A	Standard board slot A and its terminals	E	Option board slot E
B	Standard board slot B and its terminals	F	Programmable digital inputs (DI)
C	Option board slot C	G	Programmable analog inputs (AI)
D	Option board slot D

3.2 DIP Switches on the Control Unit

3.2.1 Selection of Terminal Functions with DIP Switches

Two selections for specified terminals can be done with the DIP switches. The switches have two positions: up and down. See the location of the DIP switches and the possible selections in Illustration 6.

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AI1

U

I

AI2

U

I

A
B	AO1

U

I

RS485

OFF

ON

C
D	E

Illustration 6: The Selections of the DIP Switches

A	The voltage signal (U), 0–10 V input		D	ON
B	The current signal (I), 0–20 mA input		E	The RS485 bus termination
C	OFF
Table 2: The Default Positions of the DIP Switches
The DIP switch			The default position
AI1			U
AI2			I
AO1			I
RS485 bus termination			OFF

3.2.2 Isolation of the Digital Inputs from Ground

It is possible to isolate from ground the digital inputs (terminals 8–10 and 14–16) on the standard I/O board. To do this, change the position of a DIP switch on the control board.

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B

C

Illustration 7: Change the Position of This Switch to Isolate the Digital Inputs from Ground

A

The digital inputs

C

Connected to ground (default)

B Floating

3.3 Programming of Digital Inputs

The digital input parameters are functions that you can connect to a digital input terminal. The text DigIn Slot A.2 means the second input on the slot A. It is also possible to connect the functions to time channels. The time channels work as terminals.

You can monitor the statuses of the digital inputs and the digital outputs in the Multimonitoring view. To give a digital input to a function, set a value to the correct parameter.

A

B

C

STOP

READY

I/O

Digital Inputs
ID:405	P3.5.1.11

Ext Fault Close

DigINSlotA.3

Ext Fault Open

DigINSlot0.2

Fault Reset Close

DigINSlotA.6

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Illustration 8: The Digital inputs menu in the graphical display

A	The graphical display	C	The value of the parameter, that is, the set digital in-
B	The name of the parameter, that is, the function		put

Example

In the standard I/O board compilation, there are 6 digital inputs available: the slot A terminals 8, 9, 10, 14, 15 and 16.

Input type (graphical	Input type	Slot	Input #	Explanation
display)	(text display)
DigIN	dI	A	1	Digital input #1 (terminal 8) on a board in Slot A (standard I/O board).
DigIN	dI	A	2	Digital input #2 (terminal 9) on a board in Slot A (standard I/O board).
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Input type (graphical	Input type	Slot	Input #	Explanation
display)	(text display)
DigIN	dI	A	3	Digital input #3 (terminal 10) on a board in Slot A (standard I/O board).
DigIN	dI	A	4	Digital input #4 (terminal 14) on a board in Slot A (standard I/O board).
DigIN	dI	A	5	Digital input #5 (terminal 15) on a board in Slot A (standard I/O board).
DigIN	dI	A	6	Digital input #6 (terminal 16) on a board in Slot A (standard I/O board).

The function External Fault Close (ID 405) gets the default value DigIN SlotA.3 in the graphical display, and dI A.3 in the text display. After this selection, a digital signal to the digital input DI3 (terminal 10) controls External Fault Close.

Parameter	Default	ID	Description
External fault close	DigIN SlotA.3	405	OPEN = OK
			CLOSED = External fault

To change the input from DI3 to, for example, DI6 (terminal 16) on the standard I/O, obey these instructions.

3.3.1 Programming of Digital Inputs in the Graphical Display

Procedure

1.Select a parameter. To go into the Edit mode, push the arrow button Right.

2.In the Edit mode, the slot value DigIN SlotA is underlined and blinks. If there are more digital inputs available in the I/O, for example, because of option boards in slots C, D, or E, select them.

	STOP	READY	I/O
		Ext Fault Close
		ID:405	P3.5.1.11
		DigIN SlotA	.3

Min:

Max:

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3.To activate the terminal 3, push the arrow button Right again.

4.To change the terminal to 6, push the arrow button Up 3 times. Accept the change with the [OK] button.

	STOP	READY	I/O
		Ext Fault Close
		ID:405	P3.5.1.11

DigIN SlotA. 6

Min:

Max:

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5.If the digital input DI6 was already used for some other function, a message shows on the display. Change one of these selections.

3.4Programming of Analog Inputs

You can select the target input for the signal of the analog frequency reference from the available analog inputs.

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A

B

STOP

READY

I/O

Analog Input 1
ID:377	P3.5.2.1.1

AI1 Signal Sel

AnINSlotA.1

AI1 Filter Time

0.10s

AIl Signal Range

0-10V/0-20mA

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C

Illustration 9: The Analog inputs menu in the graphical display

A	The graphical display	C	The value of the parameter, that is, the set analog in-
B	The name of the parameter		put

Example

In the standard I/O board compilation, there are 2 analog inputs available: the slot A terminals 2/3 and 4/5.

Input type (graphi-	Input type (text	Slot	Input #	Explanation
cal display)	display)
AnIN	AI	A	1	Analog input #1 (terminals 2/3) on a board in Slot A (standard I/O
				board).
AnIN	AI	A	2	Analog input #2 (terminals 4/5) on a board in Slot A (standard I/O
				board).

AI1 Signal Selection (ID 377) gets the default value AnIN SlotA.1 in the graphical display or AI A.1 in the text display. The target input for the signal of the analog frequency reference AI1 is then the analog input in the terminals 2/3. Use the dip switches to set the signal to be voltage or current. See the Installation manual for more data.

Parameter	Default	ID	Description
AI1 Signal Selection	AnIN SlotA.1	377

To change the input from AI1 to, for example, the analog input on your option board in slot C, obey these instructions.

3.4.1 Programming of Analog Inputs in the Graphical Display

Procedure

1.To select the parameter, push the arrow button Right.

2.In the Edit mode, the value AnIN SlotA is underlined and blinks.

	READY	I/O
STOP
	AI1 Signal Sel
	ID:377	P3.5.2.1.1

AnIN SlotA .1

Min:

Max:

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3.To change the value to AnIN SlotC, push the arrow button Up. Accept the change with the [OK] button.

3.5Descriptions of Signal Sources

Table 3: Descriptions of Signal Sources

Source	Function
Slot0.#	Digital inputs:
	You can use this function to set a digital signal to be in a constant OPEN or CLOSED state. The manufacturer set
	some signals so that they are always in the CLOSED state, for example parameter ID 407 (Run Enable). The Run
	Enable signal is always on if you do not change it.
	# = 1: Always OPEN
	# = 2-10: Always CLOSED
	Analog inputs (used for testing purposes):
	# = 1: Analog input = 0% of the signal strength
	# = 2: Analog input = 20% of the signal strength
	# = 3: Analog input = 30% of the signal strength etc.
	# = 10: Analog input = 100% of the signal strength
SlotA.#	Number (#) agrees to a digital input in slot A.
SlotB.#	Number (#) agrees to a digital input in slot B.
SlotC.#	Number (#) agrees to a digital input in slot C.
SlotD.#	Number (#) agrees to a digital input in slot D.
SlotE.#	Number (#) agrees to a digital input in slot E.
FieldbusCW.#	Number (#) refers to a control word bit number.
FieldbusPD.#	Number (#) refers to the process data 1 bit number.
Aux 14–Aux 17	Auxiliary I/O signals
MV-star	MV-star signals

3.6 Default Functions of Programmable Inputs

Table 4: Default functions of the programmable digital and analog inputs

Input	Terminal(s)	Reference	Function	Parameter ID
DI1	8	A.1	Control Signal 1 A	403
DI2	9	A.2	Control Signal 2 A	404
DI3	10	A.3	External Fault Close	405
DI4	14	A.4	Preset Frequency Selection 1	419
DI5	15	A.5	Preset Frequency Selection 2	420
DI6	16	A.6	Fault Reset Close	414
AI1	2/3	A.1	AI1 Signal Selection	377
AI2	4/5	A.2	AI2 Signal Selection	388

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Application Guide	INU Application

4 INU Application

4.1 Overview

The INU application is used to control the INU phase modules of the VACON® 3000.

It is possible to control the drive from the control panel (keypad), Fieldbus, or I/O terminal.

When controlling the drive with the I/O terminal, the frequency reference signal is connected to AI1 (0…10 V) or AI2 (4…20 mA). The connection depends the type of the signal. There are also 3 preset frequency references available. The preset frequency references can be activated with DI4 and DI5. The start/stop signals of the drive are connected to DI1 (start forward) and DI2 (start reverse).

It is possible to configure all the drive outputs freely. There is 1 analog output (Output Frequency) and 3 relay outputs (Run, Fault, Ready) available on the Basic I/O board.

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