This quick guide includes the steps that will enable you to easily inst all and setup
Before putting your drive into operation, download and read the complete Vacon 20
your Vacon 20 frequency converter.
user manual from
www.vacon.com -> Downloads
1. SAFETY
THE ELECTRICAL INSTALLATION MAY ONLY BE CARRIED
OUT BY A COMPETENT ELECTRICIAN!
This quick guide contains clearly marked warnings that are intended for your personal safety and to prevent any unintentional damage to the product or connected
appliances.
Please read these warnings carefully:
The components of the frequency converter's power unit are
live when Vacon 20 is connected to the mains. Coming into
contact with this voltage is extremely dangerous and may
cause death or severe injury.
The motor terminals U, V, W (T1, T2, T3) and the optional brake
resistor terminals - / + are live when Vacon 20 is connected to
the mains even if the motor is not running.
The control I/O terminals are isolated from the mains potential. However, the relay output terminals may have a dangerous control voltage even when Vacon 20 is disconnected from
the mains.
The earth leakage current of Vacon 20 frequency converters
exceeds 3.5 mA AC. A reinforced protective ground connection
must be available in accordance with standard EN61800-5-1.
See Chapter 7!
If the frequency converter is used as part of a ma chine, the
machine manufacturer is responsible for providing the
machine with a main switch (EN 60204-1).
If Vacon 20 is disconnected from the mains while the motor is
running, Vacon 20 will remain live if the motor is fed by the
process. In this case, the motor functions as a generator that
feeds energy to the frequency converter.
After disconnecting the frequency converter from the mains,
wait until the fan stops and the display segments or status
LEDs on the front panel switch off. Wait 5 more minutes before
doing any work on Vacon 20 connections.
The motor can start automatically after a fault if the autoreset
function is active.
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1
2 • vaconsafety
NOTE! English and French product manuals with applicable information on safety, warnings, and cautions can be downloaded from www.vacon.com/down-
loads.
REMARQUE Vous pouvez télécharger les versions anglaise et française des
manuels produit contenant l’ensemble des informations de sécurité, avertissements et mises en garde applicables sur le site www.vacon.com/downloads.
1
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installationvacon • 3
=
M5
MI3
MI1
=M4
MI2
=M5
LOC
REM
BACK
RESET
OK
LOC
REM
BACK
RESET
OK
LOC
REM
BACK
RESET
OK
MI4
=M 6
=M 6
MI5
LOC
REM
BACK
RESET
OK
LOC
REM
BACK
RESET
OK
2. INSTALLATION
2.1 Mechanical installation
There are two possible ways to mount Vacon 20 on the wall. For MI1 - MI3, either
screw or DIN rail mounting; for MI4 - MI5, either screw or flange mounting.
Figure 1: Screw mounting, MI1 - MI3
Figure 2: Screw mounting, MI4 - MI5
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2
4 • vaconinstallation
12
LOC
REM
BACK
RESET
OK
Figure 3: DIN rail mounting, MI1 - MI3
Note! See the mounting dimensions on the back of the drive.
Leave free space for cooling above (100 mm), below (50 mm), and on the si des
(20 mm) of Vacon 20! (For MI1 - MI3, side-by-side installation is only allowed if the
ambient temperature is below 40°C; for MI4 - MI5, side-by- side installation is not allowed.
Figure 4: flange mounting, MI4 – MI5
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2
Drive outline
Opening outline
installationvacon • 5
Drive outline
Opening outline
Figure 5: Flange mounting cutout dimensions for MI4 (unit of measure: mm)
Figure 6: Flange mounting cutout dimensions for MI5 (unit of measure: mm)
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2
6 • vaconinstallation
M15
M14
2
Figure 7: Flange mounting depth dimensions for MI4 and MI5
(unit of measure: mm)
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installationvacon • 7
Attachthis plate
BEFORE i nstalling
the p ower cabl es
Attach thesupport
AFT ER i nst all ing
thepower cables
Attach thesupport
AFT ER ins tal lin g
Attac h this plat e
BEFOREinstalling
the p ow er ca bl es
.
Figure 8: Attaching the PE plate and API cable support, MI1 - MI3
Figure 9: Attaching the PE plate and API cable support, MI4 - MI5
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2
8 • vaconinstallation
1~ (230V)
3~ (230V, 400V)
Motor out
MAINS
MOTOR
Strip the
plastic cable
coating f or
360° earthing
L1 L 2/N L3U/T1 V/ T2 W/ T3R+ R-
1~ (230V)
3~(230V,400V,600V)
1~ (115V)
MAINS
MOTOR
BRAKE
RESISTOR
External brake resistor
Motor out
Strip the
plastic
cable
coating
for 360°
earthing
3~(230V,400V,600V)
2.2 Cabling and connections
2.2.1 Power cabling
Note: The tightening torque for power cables is 0.5 - 0.6 Nm (4-5 In-Lbs).
Figure 10: Vacon 20 power connections, MI1
Figure 11: Vacon 20 power connections, MI2 - MI3
2
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installationvacon • 9
MAINS
MOTOR
Motor out
Brake
RESISTOR
3~ (380, 480V)
MAINS
MOTOR
Motor out
Brake
RESISTOR
3~ (380, 480V)
Figure 12: Vacon 20 power connections, MI4
Figure 13: Vacon 20 power connections, MI5
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2
10 • vaconinstallation
2.2.2 Control cabling
Figure 14: Open the lid (M I1 - MI3)
2
Figure 15: Open the lid (M I4 - MI5)
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installationvacon • 11
Strip the plastic
cable coating for
360°earthing
Control cable
tightening
torque: 0.4 Nm
Figure 16: Install the control cables (MI1 - MI3)
Figure 17: Install the control cables (MI4 - MI5)
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2
12 • vaconinstallation
2.2.3 Allowed option boards in Vacon20
See below for the allowed option board slots:
SLOTE5 E6B1 B2B9 BH
Note! When OPT-B1 / OPT-B4 used in Vacon20, +24VDC (±10%, min.300mA) power
should be supplied to Terminal 6 (+24_out) and Terminal 3 (GND) in control panel.
Option board assembly structure:
E3ECE7B4 B5BF
Option boards (all boards are varnished)
OPT-EC-VEtherCat
OPT-E3-VProfibus DPV1 (Screw connector)
OPT-E5-V Profibus DPV1 (D9 connector)
OPT-E6-VCANopen
OPT-E7-VDeviceNet
OPT-B1-V6 x DI/DO, each I/O can be individually
OPT-B2-V2 x Relay output + Thermistor
OPT-B4-V1 x AI, 2 x AO (isolated)
OPT-B5-V3 x Relay output
OPT-B9-V1 x RO, 5 x DI (42-240 VAC)
OPT-BH-V
OPT-BF-V1 x AO, 1 x DO, 1 x RO
3 x Temperature measurement (support for PT100, PT1000,
NI1000, KTY84-130, KTY84-150, KTY84-131 sensors)
1
2
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installationvacon • 13
2
3
4
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2
14 • vaconinstallation
5
6
2
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vacon 20 apivacon • 15
3. CONTROL I/O AND TERMINALS
Vacon 20
1-10 k
mA
TerminalSignalFactory presetDescription
1 +10 Vref Ref voltage out
2 AI1Analog signal in 1
3 GNDI/O signal ground
6 24 Vout 24 V output for DIs
7DI_C
8 DI1Digital input 1
Digital Input Common
9 DI2Digital input 2
10 DI3Digital input 3
A ARS485 signal AFB Communication
B BRS485 signal BFB Communication
4 AI2Analog signal in 2
5 GNDI/O signal ground
13 DO-
14 DI4Digital input 4
Digital Output
Common
15 DI5Digital input 5
16 DI6Digital input 6
18 AOAnalog Output
20 DODigital signal out
RO1 NO
22
RO1 CM
23
RO2 NC
24
RO2 CM
25
RO2 NO
26
Table 1: Vacon 20 general purpose application default I/O configuration and
connections for control board
P) = Programmable function, see User Manual: parameter lists and
descriptions for detail
Relay out 1
Relay out 2
Freq reference
Start forward P)
Start reverse P)
Fault reset P)
PID actual value and
Freq reference P)
Preset speed B0 P)
Preset speed B1
External fault
Output frequency P)
Active = READY P)
Active = RUN P)
Active = FAULT
Maximum load 10 mA
P)
0 - 10 V, Ri = 250 kΩ
±20%, max load 50 mA
Digital Input for DI1- DI6, refer
to Table 2 for DI sink type
Positive,
Logic1: 18…30V, Logic0: 0…5V;
Negative,
Logic1: 0…10V, Logic0: 18…30V;
Ri = 10KΩ (floating)
Negative
Positive
Default:
0(4) - 20 mA, Ri ≤ 250 Ω
Other:
0 - 10 V, Ri = 250 kΩ
Selectab le through micros witch
Digital Output Common
ASDI1
As DI1,
Other: Encoder Input A (fre-
P)
quency up to 10 kHz)
Selectab le through micros witch
As DI1,
Other: Encoder Input B (fre-
P)
quency up to 10 kHz), Pulse
Train Input (frequency up to 5
kHz)
0 - 10 V, RL ≥1 KΩ
0(4) - 20 mA, RL ≤ 500 Ω
Selectab le through micros witch
Open collector, max load 35 V /
50 mA
Switching load:
250 Vac / 3 A, 24V DC 3A
Switching load:
P)
250 Vac / 3 A, 24V DC 3A
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3
16 • vaconvacon 20 api
20
DI
Enco Nor
AO
VmA
AI2
VmA
RS485
-term
ON
S1S2S3S4
J500
OFF
4 5 13 14 15 162018
123678910
22 2326
2425
AI2 G ND DO- DI 4 DI5 DI6 AO DO+R13 R14* R24
+10V AI1 G ND 24V DI -C DI 1 DI2 DI3A BR21 R2 2
TerminalSignalFactory presetDescription
3 GNDI/O signal ground
6 24 Vout 24 V output for DIs
7DI_C
8 DI1Digital input 1
9 DI2Digital input 2
10 DI3Digital input 3
14 DI4Digital input 4
15 DI5Digital input 5
16 DI6Digital input 6
Table 2: DI Sink Type, remove jumper J500 and connect the wire using table 2
Digital Input Common
Start forward
Start reverse
Fault reset
P)
P)
P)
Preset speed B0
Preset speed B1
External fault
%, max load 50 mA
Digital Input Common
for DI1-DI6
Positive, Logic1:18…30V,
Logic0: 0…5V;
Negative, Logic1: 0…10V,
Logic0: 18…30V;
Ri = 10KΩ (floating)
Positive, Logic1:18…30V,
Logic0: 0…5V;
P)
Negative, Logic1: 0…10V,
Logic0: 18…30V;
Ri = 10KΩ (floating)
P)
Only for DI.
P)
Only for DI.
Vacon 20 I/O terminals:
Figure 18: Microswitchs
3
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navigation & startup vacon • 17
FWD REV I/O K EYPAD BUS
REF
MON
PAR
SYSSYS
SYSSYS
SYSSYS
SYSSYS
FAULTALARMSTOPREADY RU N
FWD REV I/O KEY PAD BU S
REF
PA R
FAULTALARMSTOPREADY RUN
MON
FW D REV I/O KEY PAD B US
REF
PAR
FAUL TALARMSTOPREADY RUN
MON
FWD REV I/O KEYPAD BUS
REF
PAR
FAULTALARMSTOPREADY RUN
MON
FWD REV I/O KEYPAD BUS
REF
PAR
FAULTALARMSTOPRE ADY RUN
MON
FWD REV I/O KEYPAD BUS
REF
PAR
FAULTALAR MSTOPREADY RUN
MON
FWD REV I/O KEYPAD BUS
REF
PAR
FAU LTALARMST OPREADY RUN
MON
PRESS
PRESS
PRESS
PRESS
PRESS
FWD REV I/O KEY PAD BUS
REF
MON
PAR
FAU LTALARMSTOPREADY R UN
PRESS
PRESS
OK
OK
OK
OK
OK
In this m enu
you can
browsethe
monitoring
values.
In this m enu
you can
browse and
editthe
parameters.
Dispalysthe
keypad reference
value
regardlessof
the sel ected
contron place.
Hereyou will be
able tobrowse
system parameter
and fault
submenu.
MONI TORING
MENU
REFERENCE
MENU
PARAMETER
MENU
SYSTEM
MENU
Hz
Hz
4. NAVIGATION AND STARTUP
4. 1 The main menus of Vacon 20
Figure 19: The main menu of Vacon 20
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4
18 • vacon navigation & startup
4.2 Putting into operation and startup wizard
4.2.1 Steps to put the drive into operation:
1. Read the safety instructions on page 1
2. Secure the grounding and check that cables
comply with requirements
3. Check the quality and quantity of the cooling
air
4. Check that all start/stop switches are in the
STOP position
5. Connect the drive to the mains11 . Vacon 20 is now ready for use
6. Run the startup wi zard and set all necessary
parameters
Table 1: Steps to put the drive into operation
4.2.2 Startup wizard
Vacon 20 runs the startup wizard when the machine is powered up for the first time.
The wizard is run by setting SYS Par.4.2 =1. The following figures show the procedure.
NOTE: Running the startup wizard always returns all parameters to
NOTE! StartUp-Wizard can be skipped after pressing the STOP button
their factory default settings.
continuously for 30 seconds
7. Perform the test run without the motor; see
the User Manual at www.vacon.com
8. Run no-load tests without the mo tor connected to the process
9. Perform an identification run (Par. ID631)
10. Connect the motor to the process and perform the test run again
4
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navigation & startup vacon • 19
FAULTALARMSTOPREADY
RUN
REF
MON
PAR
SYS
FAULTALARMSTOPREADY RUN
REF
MON
PAR
SYS
FAULTALARMSTOPREADY RUN
REF
MON
PAR
SYS
FWD REV I/O KEY PAD BUS
FWD REV I/O KEY PA D BUS
FWD REV I/O KEY PAD BUS
FWD REV I/O KEYPAD BUS
2
1
4
3
Change
P1.3
value
with Up/Down button
and press OK to
comfir m
Perform the sam e
procedure for P1.4,
motor nominal current
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4
20 • vacon navigation & startup
1
2
3
4
Sele ctions:
Parameters
affected:
P1.7 Currentl imit (A)
P1.8 Motor control mode
P1.15 Torque boost
P2.2 Start function
P2.3 S top function
P3.1 Min frequency
P4.2 Acc. time(s)
P4.3 D ec time (s)
Startup wizard
showns par17.1
numbe r.
Press OK to enter
edit mode.
PressOK to
confirm
drivesetup
Selectbetween
0-3, see below!
OK
OK
READY RUN STOP ALARM FAULT
REF
MON
PAR
SYS
READY RUN STOP ALARM FAULT
FWD REV I/O KEYPAD BUSFWD REV I/O KEYPAD BUSFWD R EV I/O KEYPAD BUS
READY RUN STOP ALARM FAULT
REF
MON
PAR
SYS
REF
MON
PAR
SYS
READY RUN STOP ALARM FAULT
REF
MON
PAR
SYS
FWD REV I/O KEYPAD BUS
1.7P1.8 P1.15 P2.2P4.3
0=Basic
1=Pumpdrive
2=Fandrive
0=
Not
used
0=
Frequecny
control
0=
Frequecny
control
0=
Frequecny
control
1=Open
loop speed
ontrol
0=
Not
used
0=
Not
used
1=
used
0=
Ramp
0=
Ramp
1=
Flyin g
0=
Ramp
P2.3
1=
Ramp
0=
Coast
0=
Coast
0=
Coast
P3.1
0Hz
0Hz
20 Hz
20 Hz
3s
5s
1s
20s
P4.2
3s
5s
1s
20s
P
1.1 x
I
NMOT
1.1x
I
NMOT
1.5 x
I
NMOT
1.5 x
I
NMOT
3 = High Torque drive
Figure 21: Drive setup
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4
monitoring & parametersvacon • 21
5. MONITORING AND PARAMETERS
NOTE! This guide is for the standard application of Vacon 20. If you need detailed
parameter descriptions, please download the user manual from www.vacon.com
-> Support & downloads.
5.1 Monitoring values
CodeMonitoring signalUnitID De scription
V1.1Output frequencyHz1Output frequency to motor
V1.2Frequency referenceHz25
V1.3Motor speedrpm2Calculated motor speed
V1.4Motor currentA3Measured motor current
V1.5Motor torque%4
V1.6Motor shaft power%5
V1.7Motor voltage V6Motor voltage
V1.8DC link voltageV7Measured DC link voltage
V1.9Unit temperature°C8Heatsink temperature
V1.10Motor temperature%9Calculated motor temperature
V1.11Output powerKW79 Output power from drive to motor
V2.1Analog input 1%59
V2.2Analog input 2%60
V2.3Analog output %81
Digital input status DI1,
V2.4
DI2, DI3
Digital input status DI4,
V2.5
DI5, DI6
V2.6RO1, RO2, DO17 Relay/digital output status
Pulse train/encoder
V2.7
input
V2.8Encoder rpmrpm1235
Table 1: Monitoring values
%1234 0 - 100% scale value
Frequency reference to motor control
Calculated actual/nominal motor
torque
Calculated actual/nominal motor
power
AI1 signal range as percent of used
range
AI2 signal range as percent of used
range
AO signal range as percent of used
range
15 Digital input status
16 Digital input status
Scaled according to encoder
pulses/revolution parameter
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5
22 • vaconmonitoring & parameters
CodeMonitoring signalUnitID Description
V2.11Analog input E1%61
V2.12Analog output E1%31
V2.13Analog output E2%32
V2.14DIE1, DIE2, DIE333
V2.15DIE4, DIE5, DIE634
V2.16DOE1,DOE2,DOE335
V2.17DOE4,DOE5,DOE636
V2.18Temperature input 150
V2.19Temperature input 251
V2.20Temperature input 352
Table 1: Monitoring values
Analog input signal 1 in % from
option board; hidden until an
option board is connected
Analog output signal 1 in % from
option board; hidden until an
option board is connected
Analog output signal 2 in % from
option board; hidden until an
option board is connected
This monitor value shows the status of the digital inputs 1-3 from
the option board; hidden until an
option board is connected
This monitor value shows the status of the digital inputs 4-6 from
the option board; hidden until an
option board is connected
This monitor value shows the status of the relay outputs 1-3 from
the option board; hidden until an
option board is connected
This monitor value shows the status of the relay outputs 4-6 from
the option board; hidden until an
option board is connected
Measured value of Temperature
input 1 in temperature unit ( Celsius or Kelvin) by parameter setting, hidden until an option board
is connected
Measured value of Temperature
input 2 in temperature unit ( Celsius or Kelvin) by parameter setting, hidden until an option board
is connected
Measured value of Temperature
input 3 in temperature unit ( Celsius or Kelvin) by parameter setting, hidden until an option board
is connected
B3 = Ramp 2 Active
B5 = Remote CTRL Place 1 active
B6 = Remote CTRL Place 2 active
B7 = Fieldbus Control Active
B8 = Local Control Active
B9 = PC Control Active
B10 = Preset Frequencies Active
Note: Pay attention to DI/
Encoder switch position
when set with 9=Pulse
train / Encoder
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monitoring & parametersvacon • 25
P4.2
P4.3
P14.1
CodeParameterMin Max Unit Default IDNote
P3.4 Preset speed 0 P3.1 P3 .2 H z5.00180
P3.5 Preset speed 1 P3.1 P 3.2Hz10.00105
P3.6 Preset speed 2 P3.1 P 3.2Hz15.00106
P3.7 Preset speed 3 P3.1 P 3.2Hz20.00126
Acceleration time
Deceleration time
P6.1 AI1 Signal range010379
P6.5 AI2 Signal range010390
Automatic reset010731
Parameter con-
P17.2
Table 2: Quick setup parameters
ceal
0.1 3000.0 s3.0103
1
0.1 3000.0 s3.0104
1
011 115
Preset speed 0 is used
as frequency reference
when P3.3 = 1
Activated by digital
inputs
Activated by digital
inputs
Activated by digital
inputs
Acceleration time from 0
Hz to maximum frequency.
Deceleration time from
maximum frequency to 0
Hz.
0 = 0 - 100%
1 = 20% - 100%
20% is the same as 2 V
minimum signal level.
0 = 0 - 100%
1 = 20% - 100%
20% is the same as 2 V
or 4 mA minimum signal
level.
0 = Disable
1 = Enable
0 = All parameters visi-
ble
1 = Only quick setup
parameter group visible
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5
26 • vaconmonitoring & parameters
P1.1
P1.2
P1.3
P1.4
P1.5
P1.6
P1.7
P1.8
P1.9
P1.10
P1.11
P1.12
P1.13
P1.14
P1.15
P1.16
5.3 Motor settings (Control panel: Menu PAR -> P1)
CodeParameterMin Max Unit Default IDNote
Motor nominal
voltage
Motor nominal fre-
quency
Motor nominal
speed
Motor nominal
current
Motor cos
(Power Factor)
Motor type010650
Current limit
Motor control
mode
U/f ratio020108
Field weakening
point
Field weakening
point voltage
U/f midpoint fre-
quency
U/f midpoint
voltage
Zero freq. volt-
age
Torque Boost010109
Switching fre-
quency
Table 3: Motor settings
180 690VVaries 110
30.00320.0
0
30 20000 rpm
2.0 x
0.2 x
I
I
Nunit
Nunit
0.30 1.000.85120
2.0 x
0.2 x
I
I
Nunit
Nunit
010600
320.0
8.00
0
10.00200.0
0
0.00 P1.10 Hz
0.00 P1.11 %100.00 605
0.00 40.00 %Varies 606
1.5 16.0 kHz 4.0/2.0 601
50.00 /
Hz
60.00
1440 /
1720
I
A
Nunit
1.5 x
A
I
Nunit
50.00 /
Hz
60.00
%100.00 603
50.00 /
60.00
Check rating plate on motor
Check rating plate on motor
111
Default applies to 4-pole
112
motor.
Check rating plate on motor
113
Check rating plate on motor
0 = Induction
1 = Permanent magnet
107 Maximum motor current
0 = Frequency control
1 = Open loop speed control
0 = Linear
1 = Square
2 = Programmable
Field weakening point fre-
602
quency
Voltage at field weakening
point as % of U
Midpoint frequency for pro-
604
grammable U/f
Midpoint voltage for programmable U/f as % of
U
nmot
Voltage at 0 Hz as % of
U
nmot
0 = Disabled
1 = Enabled
PWM frequency. If values
are higher than default,
reduce current capacity
nmot
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monitoring & parametersvacon • 27
P1.17
P1.18
P1.19
P1.20
P1.21
P1.22
P1.23
CodeParameterMin Max Unit Default IDNote
Brake Chopper 020504
Brake chopper
level
Motor identifica-
tion
Rs voltage drop 0.00
Overvoltage con-
troller
Undervoltage
controller
Sine filter010522
Table 3: Motor settings
0911VVaries 1267
020 631
100.0
0
021 607
011 608
%0.00662
0 = Disabled
1 = Enabled: Always
2 = Run state
Brake chopper control activation level in volt.
For 240 V supply:
240*1.35*1.18 = 382 V
For 400V supply:
400*1.35*1.18 = 638V
Please note that when the
brake chopper is used the
overvoltage controller can
be switched off or the overvoltage reference level can
be set higher than the
brake chopper level.
0 = Not active
1 = Standstill identification
(need run command within
20 s to activate)
2 = Identification with run
(need run command within
20 s to activate.
Only available in power SW
V026 included in
FW01070V010 or later version)
Voltage drop over motor
windings as % of U
nominal current.
0 = Disabled
1 = Enabled, Standard
mode
2 = Enabled, Shock load
mode
0 = Disable
1 = Enable
0 = Not in use
1 = In use
nmot
at
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See P6.1, hidden until an
option board is connected
See P6.2, hidden until an
144
option board is connected
See P6.3, hidden until an
145
option board is connected
See P6.4, hidden until an
142
option board is connected
5
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monitoring & parametersvacon • 35
P7.7
5.9 Pulse train/Encoder (Control panel: Menu PAR -> P7)
Code ParameterMin Max Unit Default IDNote
Min pulse fre-
P7.1
quency
Max pulse fre-
P7.2
quency
Freq ref at min
P7.3
pulse freq
Freq ref at m ax
P7.4
pulse freq
Encoder direc-
P7.5
P7.6
Table 9: Pulse train/Encoder
tion
Encoder pulses /
revol ution
Config DI5 and
DI6
010000Hz01229
0.0 10000Hz10000 1230
0.00
P3.2Hz0.001231
0.00
P3.2Hz
0201233
165535 ppr256629
0
201165
50.00 /
60.00
Pulse frequency to be
interpreted as a 0% signal.
Pulse frequency to be
interpreted as a 100%
signal.
Frequency corresponds
to 0% if used as frequency reference.
Frequency corresponds
1232
to 100% if used as frequency reference.
0 = Disable
1 = Enable/Normal
2 = Enable/Inverted
Pulse count of encoder
per round. Used to scale
encoder rpm monitor
value only.
0 = DI5 and DI6 are for
normal digital input
1 = DI6 is for pulse train
2 = DI5 and DI6 are for
encoder frequency mode
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5
36 • vaconmonitoring & parameters
5.10 Digital outputs (Control panel: Menu PAR -> P8)
Code ParameterMin Max Unit Default IDSelections
RO1 signal
P8.1
selection
RO2 signal
P8.2
selection
DO1 signal
P8.3
selection
P8.4 RO2 inversion0101588
P8.5 RO2 ON delay 0.00 320.00 s0.00 460 0.00 = No delay
P8.6 RO2 OFF delay 0.00 320.00 s0.00461 0.00 = No delay
P8.7 RO1 inversion0101587
P8.8 RO1 ON delay 0.00 320.00 s0.00 458 0.00 = No delay
P8.9 RO1 OFF delay 0.00 320.00 s0.00459 0.00 = No delay
DOE1 signal
P8.10
selection
DOE2 signal
P8.11
selection
DOE3 signal
P8.12
selection
Table 10: Digital outputs
0Varies2 313
0Varies3 314See 8.1
0Varies1 312See 8.1
0Varies0 317
0Varies0 318
0 Varies01386
0 = Not used
1 = Ready
2 = Run
3 = Fault
4 = Fault Inverted
5 = Warning
6 = Reversed
7 = At Speed
8 = Motor regulator active
9 = FB C ontrol Wo rd B13
10 = FB C ontrol Wo rd B14
11 = FB C ontrol Wo rd B15
12 = Output freq superv
13 = Output torque superv
14 = Unit temperature superv
15 = Analog input superv
16 = Preset Speed Active
17 = External Brake Ctrl
18 = Keypad control active
19 = I/O control active
20 = Tem pera tur e sup erv isi on
0 = No inversion
1 = Inverted
0 = No inversion
1 = Inverted
See 8.1, hidden until an
option board is connected
See 8.1, hidden until an
option board is connected
See 8.1, hidden until an
option board is connected
5
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monitoring & parametersvacon • 37
Code ParameterMin Max Unit Default IDSelections
DOE4 signal
P8.13
selection
DOE5 signal
P8.14
selection
DOE6 signal
P8.15
selection
Table 10: Digital outputs
0 Varies01390
0 Varies01391
0 Varies0139
5.11 Analog outputs (Control panel: Menu PAR -> P9)
Code ParameterMin Max Unit Defau lt IDSelections
Analog output
P9.1
signal selection
Analog output
P9.2
minimum
Analog output
P9.3
scaling
Analog output fil-
P9.4
ter time
Analog output E1
P9.5
signal selection
Analog output E1
P9.6
minimum
Table 11: Analog outputs
0141307
010310
0.0 1000.0 %100.0 311 Scaling factor
0.00
10.00s0.10308 Filter time
0
140472
0
10475
See 8.1, hidden until an
option board is connected
See 8.1, hidden until an
option board is connected
See 8.1, hidden until an
option board is connected
0 = Not used
1 = Output freq (0-f
2 = Output current (0-I
3 = Motor torque (0-T
4 = PID output (0 - 100%)
5 = Freq refer. (0-f
6 = Motor speed (0-n
7 = Motor power (0-P
8 = Motor voltage (0-U
9 = DC link voltage
(0 - 1000 V)
10 = Process Data In1
(0 - 10000)
11 = Process Data In2
(0 - 10000)
12 = Process Data In3
(0 - 10000)
13 = Process Data In4
(0 - 10000)
14 = Test 100%
0 = 0 V/0 mA
1 = 2 V/4 mA
See P9.1, hidden until an
option board is connected
See P9.2, hidden until an
option board is connected
max
max
nMotor
)
max
nMotor
)
nMotor
)
nMotor
)
)
)
)
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5
38 • vaconmonitoring & parameters
Code ParameterMin Max Unit Default IDSelections
Analog output E1
P9.7
scaling
Analog output E1
P9.8
filter time
Analog output E2
P9.9
signal selection
Analog output E2
P9.10
minimum
Analog output E2
P9.11
scaling
Analog output E2
P9.12
filter time
Table 11: Analog outputs
0.0 1000.0
0.00 10.00
0
140479
0
10482
0.0 1000.0
0.00 10.00
100.0
%
0.10
s
100.0
%
0.10
s
See P9.3, hidden until an
476
option board is connected
See P9.4, hidden until an
473
option board is connected
See P9.1, hidden until an
option board is connected
See P9.2, hidden until an
option board is connected
See P9.3, hidden until an
483
option board is connected
See P9.4, hidden until an
480
option board is connected
5
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monitoring & parametersvacon • 39
5.12 Fieldbus Data-Mapping (Control panel: Menu PAR -> P10)
CodeParameterMin MaxUnit Default IDNote
FB Data Output 1
P10.1
selection
FB Data Output 2
P10.2
selection
FB Data Output 3
P10.3
selection
FB Data Output 4
P10.4
selection
FB Data Output 5
P10.5
selection
FB Data Output 6
P10.6
selection
FB Data Output 7
P10.7
selection
FB Data Output 8
P10.8
selection
Aux CW Data In
P10.9
selection
Table 12: Fieldbus Data-Mapping
0 Varies0852
0
Varies1853 Variable mapped on PD2
0
Varies2854 Variable mapped on PD3
0
Varies4855 Variable mapped on PD4
0
Varies5856 Variable mapped on PD5
0
Varies3857 Variable mapped on PD6
0
Varies6858 Variable mapped on PD7
0
Varies7859 Variable mapped on PD8
0
501167
0 = Frequency reference
1 = Output reference
2 = Motor speed
3 = Motor current
4 = Motor voltage
5 = Motor torque
6 = Motor power
7 = DC link voltage
8 = Active fault code
9 = Analog AI1
10 = Analog AI2
11 = Digital input state
12 = PID feedback value
13 = PID setpoint
14 = Pulse train/encoder
When the ProfidBus E3/E5 board is installed, the comm. parameters are as follows
V2.1 Communication status14022
V2.2 Fieldbus protocol status14023
V2.3Active protocol14024
V2.4Active baud rate14025
V2.5Telegram type14027
P2.6Operate mode13114021
P2.7Slave address212612614020
When the OPT-BH board is installed, the comm. parameters are as follows
P2.1Sensor 1 type06014072
Table 20: System parameters
Y = DeviceNet status
0 = Non-existent or no
bus power
1 = Configuring state
2 = Established
3 = Timeout
1 = 125 kbit/s
2 = 250 kbit/s
3 = 500 kbit/s
70, 71, 73, 75, 107,
117
1 = Profidrive
2 = Bypass
3 = Echo
0 = No Sensor
1 = PT100
2 = PT1000
3 = Ni1000
4 = KTY84
5 = 2 x PT100
6 = 3 x PT100
5
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monitoring & parametersvacon • 51
P4.2
CodeParameterMin Max DefaultIDNote
0 = No Sensor
1 = PT100
P2.2Sensor 2 type 06014073
P2.3Sensor 3 type 06014074
When OPT-EC panel has been installed ,the comm. Parameters are as follows
V2.1version No.0
V2.2Panel status0
V3.1MWh counter827Million watt hour
V3.2Power on days828
V3.3Power on hours829
V3.4Run counter: Days840
V3.5Run counter: Hours841
V3.6Fault counter842
Panel parameter set
V3.7
status monitor
Restore factory defaults010831
P4.3Password0000 9999 0000832
Time for panel and LCD
P4.4
backlight active
Table 20: System parameters
Other information
0995833
2 = PT1000
3 = Ni1000
4 = KTY84
5 = 2 x PT100
6 = 3 x PT100
0 = No Sensor
1 = PT100
2 = PT1000
3 = Ni1000
4 = KTY84
5 = 2 x PT100
6 = 3 x PT100
Version No. of the
panel software
State of the OPTEC
panel application
Hidden when
connected to PC.
1 = Restores factory
defaults for all
parameters
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5
52 • vaconmonitoring & parameters
P4.5
P4.6
CodeParameterMin Max DefaultIDNote
Save parameter set to
panel
Restore parameter set
from panel
F5.xActive Fault menu
F6.xFault History menu
Table 20: System parameters
01 0
01 0
Hidden when
connected to PC.
Hidden when
connected to PC.
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5
FAULT TRACINGvacon • 53
6. FAULT TRACING
Fault codeFault nameFault codeFaul t name
Overcurrent
1
Overvoltage
2
Earth fault
3
System fault
8
Undervoltage
9
Output phase fault
11
Frequency converter
13
undertemperature
Frequency converter
14
overtemperature
Motor stalled
15
Motor overtemperature
16
Motor underload
17
EEPROM checksum fault
22
Microcontroller watchdog
25
Table 1: Fault codes. See the User Manual for detailed fault de scriptions.
fault
Back EMF protection
27
Thermistor fault
29
Internal bus communica-
34
tion
Application fault
35
IGBT Overtemperature
41
Analog input select 20% 100% (selected signal
50
range 4 to 20 mA or 2 to
10 V)
External fault
51
Door panel fault
52
Fieldbus fault
53
Slot fault
54
Wrong run fault (FWD/
55
REV conflict)
Identification fault
57
Temperature fault
111
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6
54 • vacongeneral data
7. GENERAL DATA
Dimensions
and weight
Supply
network
Motor
connection
Control
connection
Ambient
conditions
FrameHeight (mm)Width (mm)Depth (mm)Weight (kg)
MI11576.2662.6983.90.51.1
MI21957.7903.510240.71.5
MI326210.31003.91094.312.2
MI437014.61656.51656.5817.6
MI541416.31656.520281022
Networks
Short circuit current
Output voltage
Output current
Digital input
Analog input voltage
Analog input current
Analog output
Digital outputOpen collector, max. load 35V/50mA (floating)
Relay outputSwitching load: 250Vac/3A, 24V DC 3A
Auxiliary voltage ±20%,max. load 50mA
Ambient operating temperature
Storage temperature
Relative humidity 0…95% RH, non-condensing, non-corrosive, no dripping water
Altitude
Enclosure class IP20/IP21/Nema1 for MI1-3, IP21/Nema1 for MI4-5
Pollution degree PD2
mminchmminch mminch kglb.
Vacon 20 units cannot be used on delta power networks (corner
grounded) with any other filter combination than EMC4
The maximum short circuit current must be < 50 kA. For MI4 without DC-choke, the maximum short circuit current must be < 2.3 kA.
For MI5 without DC-choke, the maximum short circuit current
must be < 3.8 kA
0 - U
in
Continuous rated current I
(depends on the unit size), overload
-10 °C (no frost)…+40/50 °C (depends on the unit size): rated loadability I
N
When the MI1-3 is installed side-by-side, the ambient operating
temperature is always 40 °C. This also applies to the IP21/Nema1
option in MI1-3.
-40 °C…+70 °C
100% load capacity (no derating) up to 1000 m; 1% derating for
each 100 m above 1000 m; max 2000 m
at ambient temperature max +50ºC
N
7
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general datavacon • 55
ImmunityComplies with EN50082-1, -2, EN61800-3
Emissions (see
EMC
detailed descriptions in Vacon 20
User Manual at
www.vacon.com)
Standards
Certificates and
manufacturer’s declarations of
conformi ty
Cable and fuse
require ments
(see detailed data
in Vacon 20 User
Manual at
www.vacon.com)
380 - 480 V, 3~
208 - 240 V, 3~
115 V, 1~
208 – 240, 1~
600 V
230 V: complies with EMC category C2; with internal RFI filter.
MI4 and 5 comply with C2; with optional DC choke and CM choke.
400V: Complies with EM C category C2; with internal RFI filter.
MI4 and 5 comply with C2; with optional DC choke and CM choke.
Both: No EMC emission protection (Vacon level N); without RFI filter.
For EMC: EN61800-3,
For safety: UL508C, EN61800-5
For safety: CE, UL, cUL, KC
For EMC: CE, KC
(see unit nameplate for more detailed approvals)
Terminal cable min-max
2
(mm
2
)
)
Main Earth
1-10
Cu
2.5-50
Cu/Al
1.5-4
FrameFu se (A)
MI16
MI210
MI3203*2.5+2.51.5-6
MI4
MI5403*10+10
MI2202*2.5+2.5
MI3322*6+6
MI1102*1.5+1.5
MI2202*2.5+2.5
MI3322*6+61.5- 6
MI36
MI310
MI3203*2.5+2.51.5-6
20
25
40
(20 and 40 is
only for 208 240 V, 3~)
Mains cable
Cu (mm
3*1.5+1.51.5-4
3*6+6
3*1.5+1.51.5-4
1-10
2.5-35
Control
and relay
0.5-1.5
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7
56 • vacongeneral data
- The drive can be connected to the power supply with the above-mentioned fuses.
The short circuit current of the power supply cannot exceed 50 kA
- Use cables with heat resistance of at least +70 °C.
- The fuses also function as cable overload protection.
- These instructions only apply to cases with one motor and one cable connection
from the frequency converter to the motor.
- In order to comply with standard EN61800-5-1, the protective conductor should be
at least 10 mm2 Cu or 16 mm2 Al. Another option is to use an additional protective
conductor of at least the same size as the original one.
Note 1: The input currents are calculated values with 100 kVA line transformer supply.
Note 2: For PM engine, please select the drive power rating according to engine shaft
power, not rated current.
150% overload current
[A]
Motor shaft
power
P
[HP]P[KW]
Quick Modbus setup
A: Select Fieldbus as remote control place: P2.1 to1 – Fieldbus
1
B: Set Modbus RTU protocol to “ON:” SYS P2.2 to 1 – Modbus
A. Set Control Word to “0” (2001)
B. Set Control Word to “1” (2001)
C. Frequency converter status is RUN
D. Set Reference value to “5000” (50.00%) (2003)
2
E. Actual Speed is 5000 (25.00 Hz if MinFreq is 0.00 Hz and MaxFreq is 50.00 Hz)
F. Set Control Word to “0” (2001)
G. Frequency converter status is STOP
Nominal
input current
[A]
Mechanical
size
Weig ht
(kg)
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