VACON®20
AC DRIVES
QUICK GUIDE
safety Doc: DPD00856F1 Release: Aug.2014 Sw Package: FW0107V010.vcx vacon • 1
This quick guide includes the steps that will enable you to easily install and setup your Vacon 20 frequency converter.
Before putting your drive into operation, download and read the complete Vacon 20 user manual from
www.vacon.com -> Downloads
THE ELECTRICAL INSTALLATION MAY ONLY BE CARRIED OUT BY A COMPETENT ELECTRICIAN!
This quick guide contains clearly marked warnings that are intended for your personal safety and to prevent any unintentional damage to the product or connected appliances.
Please read these warnings carefully:
The components of the frequency converter's power unit are live when Vacon 20 is connected to the mains. Coming into contact with this voltage is extremely dangerous and may cause death or severe injury.
The motor terminals U, V, W (T1, T2, T3) and the optional brake resistor terminals - / + are live when Vacon 20 is connected to the mains even if the motor is not running.
The control I/O terminals are isolated from the mains potential. However, the relay output terminals may have a dangerous control voltage even when Vacon 20 is disconnected from the mains.
The earth leakage current of Vacon 20 frequency converters
!exceeds 3.5 mA AC. A reinforced protective ground connection must be available in accordance with standard EN61800-5-1.
See Chapter 7!
If the frequency converter is used as part of a machine, the machine manufacturer is responsible for providing the machine with a main switch (EN 60204-1).
If Vacon 20 is disconnected from the mains while the motor is running, Vacon 20 will remain live if the motor is fed by the process. In this case, the motor functions as a generator that feeds energy to the frequency converter.
After disconnecting the frequency converter from the mains, wait until the fan stops and the display segments or status LEDs on the front panel switch off. Wait 5 more minutes before doing any work on Vacon 20 connections.
The motor can start automatically after a fault if the autoreset function is active.
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1
2 • vacon |
safety |
NOTE!EnglishandFrenchproductmanualswithapplicableinformationonsafety, warnings, and cautions can be downloaded from www.vacon.com/downloads.
REMARQUE Vous pouvez télécharger les versions anglaise et française des manuels produit contenant l’ensemble des informations de sécurité, avertissements et mises en garde applicables sur le site www.vacon.com/downloads.
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
1
installation |
vacon • 3 |
There are two possible ways to mount Vacon 20 on the wall. For MI1 - MI3, either screw or DIN rail mounting; for MI4 - MI5, either screw or flange mounting.
MI1
=M4
OK |
MI2 |
=M5 |
OK |
MI3 |
=M5 |
OK |
Figure 1: Screw mounting, MI1 - MI3
MI4 |
=M 6 |
MI5 |
=M 6 |
Figure 2: Screw mounting, MI4 - MI5
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
2
4 • vacon |
installation |
1 2
Figure 3: DIN rail mounting, MI1 - MI3
Note! See the mounting dimensions on the back of the drive.
Leave free space for cooling above (100 mm), below (50 mm), and on the sides (20 mm) of Vacon 20! (For MI1 - MI3, side-by-side installation is only allowed if the
ambient temperature is below 40°C; for MI4 - MI5, side-by-side installation is not allowed.
OK |
Figure 4: flange mounting, MI4 – MI5
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2
installation |
vacon • 5 |
Drive outline |
Opening outline |
Figure 5: Flange mounting cutout dimensions for MI4 (unit of measure: mm)
Drive outline
Opening outline
Figure 6: Flange mounting cutout dimensions for MI5 (unit of measure: mm)
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
2
6 • vacon |
installation |
M14 |
M15 |
Figure 7: Flange mounting depth dimensions for MI4 and MI5 (unit of measure: mm)
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2
installation |
vacon • 7 |
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Attach the support AFTER installing
the power cables
Attach this plate BEFORE installing the power cables
Figure 8: Attaching the PE plate and API cable support, MI1 - MI3
Attach the support
AFTER installing
Attach this plate BEFORE installing the power cables
Figure 9: Attaching the PE plate and API cable support, MI4 - MI5
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2
8 • vacon |
installation |
Note: The tightening torque for power cables is 0.5 - 0.6 Nm (4-5 In-Lbs).
3~ (230V, 400V)
1~ (230V) |
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Motor out |
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Strip the |
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plastic cable |
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coating for |
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360° earthing |
MAINS |
MOTOR |
Figure 10: Vacon 20 power connections, MI1
3~(230V, 400V, 600V) External brake resistor |
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3~(230V, 400V,600V) |
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1~ (230V) 1~ (115V) |
Motor out |
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L1 L2/N L3 |
R+ R- U/T1 V/T2 W/T3 |
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Strip the |
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plastic |
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cable |
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coating |
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for 360° |
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earthing |
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MAINS |
BRAKE |
MOTOR |
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RESISTOR |
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Figure 11: Vacon 20 power connections, MI2 - MI3
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2
installation |
vacon • 9 |
3~ (380, 480V)
Motor out
Brake
MAINS RESISTOR MOTOR
Figure 12: Vacon 20 power connections, MI4
3~ (380, 480V)
Motor out
MAINS |
Brake |
MOTOR |
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RESISTOR |
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Figure 13: Vacon 20 power connections, MI5
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
2
10 • vacon |
installation |
Figure 14: Open the lid (MI1 - MI3)
Figure 15: Open the lid (MI4 - MI5)
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2
installation |
vacon • 11 |
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Control cable tightening torque: 0.4 Nm
Strip the plastic
cable coating for 360°earthing
Figure 16: Install the control cables (MI1 - MI3)
Figure 17: Install the control cables (MI4 - MI5)
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
2
12 • vacon |
installation |
See below for the allowed option board slots:
SLOT EC E3 E5 E6 E7 B1 B2 B4 B5 B9 BH BF
Note! When OPT-B1 / OPT-B4 used in Vacon20, +24VDC (±10%, min.300mA) power should be supplied to Terminal 6 (+24_out) and Terminal 3 (GND) in control panel.
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Option boards (all boards are varnished) |
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OPT-EC-V |
EtherCat |
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OPT-E3-V |
Profibus DPV1 (Screw connector) |
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OPT-E5-V |
Profibus DPV1 (D9 connector) |
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OPT-E6-V |
CANopen |
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OPT-E7-V |
DeviceNet |
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OPT-B1-V |
6 x DI/DO, each I/O can be individually |
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OPT-B2-V |
2 x Relay output + Thermistor |
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OPT-B4-V |
1 x AI, 2 x AO (isolated) |
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OPT-B5-V |
3 x Relay output |
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OPT-B9-V |
1 x RO, 5 x DI (42-240 VAC) |
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OPT-BH-V |
3 x Temperature measurement (support for PT100, PT1000, |
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NI1000, KTY84-130, KTY84-150, KTY84-131 sensors) |
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OPT-BF-V |
1 x AO, 1 x DO, 1 x RO |
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Option board assembly structure:
1
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
2
installation |
vacon • 13 |
2
3
4
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
2
14 • vacon |
installation |
5
6
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
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vacon 20 api |
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vacon • 15 |
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3. CONTROL I/O AND TERMINALS |
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Vacon 20 |
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1-10 k |
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Terminal |
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Signal |
Factory preset |
Description |
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1 |
+10 Vref |
Ref voltage out |
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Maximum load 10 mA |
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2 |
AI1 |
Analog signal in 1 |
Freq reference P) |
0 - 10 V, Ri = 250 kΩ |
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3 |
GND |
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I/O signal ground |
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6 |
24Vout |
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24 V output for DIs |
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±20%, max load 50 mA |
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7 |
DI_C |
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Digital Input Com- |
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Digital Input for DI1DI6, refer |
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mon |
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to Table 2 for DI sink type |
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8 |
DI1 |
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Digital input 1 |
Start forward P) |
Positive, |
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Logic1: 18…30V, Logic0: 0…5V; |
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9 |
DI2 |
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Digital input 2 |
Start reverse P) |
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Negative, |
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10 |
DI3 |
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Digital input 3 |
Fault reset P) |
Logic1: 0…10V, Logic0: 18…30V; |
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Ri = 10KΩ (floating) |
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A |
A |
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RS485 signal A |
FB Communication |
Negative |
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B |
B |
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RS485 signal B |
FB Communication |
Positive |
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Default: |
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4 |
AI2 |
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Analog signal in 2 |
PID actual value and |
0(4) - 20 mA, Ri ≤ 250 Ω |
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Freq reference P) |
Other: |
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0 - 10 V, Ri = 250 kΩ |
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Selectable through microswitch |
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5 |
GND |
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I/O signal ground |
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13 |
DO- |
Digital Output |
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Digital Output Common |
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Common |
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14 |
DI4 |
Digital input 4 |
Preset speed B0 P) |
ASDI1 |
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As DI1, |
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15 |
DI5 |
Digital input 5 |
Preset speed B1 P) |
Other: Encoder Input A (fre- |
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quency up to 10 kHz) |
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Selectable through microswitch |
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As DI1, |
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16 |
DI6 |
Digital input 6 |
External fault P) |
Other: Encoder Input B (fre- |
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quency up to 10 kHz), Pulse |
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mA |
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Train Input (frequency up to 5 |
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kHz) |
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18 |
AO |
Analog Output |
Output frequency P) |
0 - 10 V, RL ≥1 KΩ |
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0(4) - 20 mA, RL ≤ 500 Ω |
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Selectable through microswitch |
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20 |
DO |
Digital signal out |
Active = READY P) |
Open collector, max load 35 V / |
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50 mA |
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22 |
RO1 NO |
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Relay out 1 |
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Switching load: |
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23 |
RO1 CM |
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Active = RUN P) |
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250 Vac / 3 A, 24V DC 3A |
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24 |
RO2 NC |
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Relay out 2 |
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Switching load: |
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25 |
RO2 CM |
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Active = FAULT P) |
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250 Vac / 3 A, 24V DC 3A |
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26 |
RO2 NO |
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Table 1: Vacon 20 general purpose application default I/O configuration and connections for control board
P) = Programmable function, see User Manual: parameter lists and descriptions for detail
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
3
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16 • vacon |
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vacon 20 api |
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Terminal |
Signal |
Factory preset |
Description |
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3 |
GND |
I/O signal ground |
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6 |
24 Vout |
24 V output for DIs |
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20 %, max load 50 mA |
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7 |
DI_C |
Digital Input Com- |
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Digital Input Common |
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mon |
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for DI1-DI6 |
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Positive, Logic1:18…30V, |
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Logic0: 0…5V; |
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8 |
DI1 |
Digital input 1 |
Start forward P) |
Negative,Logic1:0…10V, |
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Logic0: 18…30V; |
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Ri = 10KΩ (floating) |
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9 |
DI2 |
Digital input 2 |
Start reverse P) |
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10 |
DI3 |
Digital input 3 |
Fault reset P) |
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Positive, Logic1:18…30V, |
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Logic0: 0…5V; |
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14 |
DI4 |
Digital input 4 |
Preset speed B0 P) |
Negative,Logic1:0…10V, |
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Logic0: 18…30V; |
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Ri = 10KΩ (floating) |
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15 |
DI5 |
Digital input 5 |
Preset speed B1 P) |
Only for DI. |
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16 |
DI6 |
Digital input 6 |
External fault P) |
Only for DI. |
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Table 2: DI Sink Type, remove jumper J500 and connect the wire using table 2
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J500 |
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S4 |
S3 |
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Figure 18: Microswitchs |
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Vacon 20 I/O terminals: |
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AI2 GND DODI4 DI5 DI6 |
AO DO+ |
R13 R14 |
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R24 |
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+10VAI1 GND 24V DI-C DI1 DI2 DI3 |
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R21 R22 |
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
3
navigation & startup |
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vacon • 17 |
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4. NAVIGATION AND STARTUP |
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4. 1 The main menus of Vacon 20 |
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REFERENCE |
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RE AD Y R U N S TO P ALAR M FAULT |
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RE ADY R U N S T OP ALAR M FA ULT |
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MENU |
RE F |
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RE F |
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Dispalys the |
M ON |
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OK |
M O N |
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keypad reference |
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value |
PA R |
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PA R |
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regardless of |
SYS |
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PRESS SYS |
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contron place. |
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F WD |
R EV |
I/O |
K EY PAD |
BUS |
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F WD |
REV |
I/O KEY PA D B US |
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PRESS |
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MONITORING |
R EAD Y |
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S T OP A LAR M |
FAULT |
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STO P A LA R M FAU L T |
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MENU |
RE F |
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RE F |
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In this menu |
MO N |
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OK |
M ON |
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you can |
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browse the |
PA R |
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PAR |
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monitoring |
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PRESS SYS |
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values. |
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FW D |
REV |
I/O |
KEY PA D |
BU S |
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F W D |
REV |
I/O KEY PA D B US |
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PRESS |
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PARAMETER |
R E AD Y RU N S TO P A LAR M F AULT |
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R E AD Y RU N S TO P AL AR M F AU LT |
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MENU |
R EF |
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OK |
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In this menu |
MO N |
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MO N |
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you can |
PA R |
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browse and |
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PA R |
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edit the |
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PRESS SYS |
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parameters. |
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FW D |
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KE YP A D |
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F W D |
R E V |
I/O KE YP A D BUS |
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PRESS |
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RE A DY RU N S TO P AL AR M F AULT |
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REA D Y RU N STO P ALAR M FAU LT |
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REF |
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R EF |
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MO N |
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MO N |
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Here you will be |
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OK |
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able to browse |
PA R |
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PA R |
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system parameter |
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PRESS SYS |
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and fault |
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submenu. |
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F WD |
RE V |
I/O |
K E YP A D |
BU S |
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FW D |
R E V |
I/ O K E YP AD B US |
Figure 19: The main menu of Vacon 20
24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com
4
18 • vacon navigation & startup
1. |
Read the safety instructions on page 1 |
7. Perform the test run without the motor; see |
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the User Manual at www.vacon.com |
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2. |
Secure the grounding and check that cables |
8. Run no-load tests without the motor con- |
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comply with requirements |
nected to the process |
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3. |
Check the quality and quantity of the cooling |
9. Perform an identification run (Par. ID631) |
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air |
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4. |
Check that all start/stop switches are in the |
10. Connect the motor to the process and per- |
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STOP position |
form the test run again |
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5. |
Connect the drive to the mains |
11. Vacon 20 is now ready for use |
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6. Run the startup wizard and set all necessary |
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parameters |
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Table 1: Steps to put the drive into operation
Vacon 20 runs the startup wizard when the machine is powered up for the first time. The wizard is run by setting SYS Par.4.2 =1. The following figures show the procedure.
NOTE: Running the startup wizard always returns all parameters to their factory default settings.
NOTE!StartUp-WizardcanbeskippedafterpressingtheSTOPbutton
continuously for 30 seconds
Tel. +358 (0)201 2121 • Fax +358 (0)201 212205
4