Danfoss VACON100 HVAC Application guide

VACON®100 HVAC

AC DRIVES

APPLICATION MANUAL

PREFACE

VACON · 3

 

 

PREFACE

Document ID:

DPD01696K

Date:

11.04.2016

Software version:

FW0065V032

ABOUT THIS MANUAL

This manual is copyright of Vacon Ltd. All Rights Reserved. The manual is subject to change without prior notice.

In this manual, you can read about the functions of the Vacon® AC drive and how to use the drive. The manual has the same structure than the menu of the drive (chapters 1 and 4-8).

Chapter 1, Quick Startup Guide

How to start the work with the control panel.

Chapter 2, Wizards

Setting up an application quickly.

Chapter 3, User Interfaces

The display types and how to use the control panel.

The PC tool Vacon Live.

The functions of the fieldbus.

Chapter 4, Monitoring menu

Data on the monitoring values.

Chapter 5, Parameter menu

A list of all the parameters of the drive.

Chapter 6, Diagnostics menu Chapter 7, I/O and Hardware menu

Chapter 8, User settings, favourites and user level menus Chapter 9, Monitoring value descriptions

Chapter10, Parameter descriptions

How to use the parameters.

Digital and analogue input programming.

Application-specific functions.

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VACON · 4

PREFACE

 

 

Chapter 11, Fault tracing

The faults and their causes.

Resetting the faults.

This manual includes a large quantity of parameter tables. These instructions tell you how to read the tables.

A

B

C

D

E

F

G

H

Index

Parameter

Min

Max

Unit

Default

ID

Description

I

A.The location of the parameter in the menu, that is, the parameter number.

B.The name of the parameter.

C.The minimum value of the parameter.

D.The maximum value of the parameter.

E.The unit of the value of the parameter. The unit shows if it is available.

F.The value that was set in the factory.

G.The ID number of the parameter.

H.A short description of the values of the parameter and/or its function.

I.When the symbol shows, you can find more data about the parameter in Chapter Parameter descriptions.

NOTE! You can download the English and French product manuals with applicable safety, warning and caution information from http://drives.danfoss.com/knowledge-center/technical-documentation/.

REMARQUE Vous pouvez télécharger les versions anglaise et française des manuels produit contenant l'ensemble des informations de sécurité, avertissements et mises en garde applicables sur le site http:// drives.danfoss.com/knowledge-center/technical-documentation/.

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PREFACE

VACON · 5

 

 

FUNCTIONS OF THE VACON® AC DRIVE

Wizards for startup, PID control, multipump and fire mode to make the commissioning easy.

The Funct button for an easy change between the local and the remote control place. The remote control place can be I/O or fieldbus. You can make a selection of the remote control place with a parameter.

Run interlock input (Damper interlock). Drive does not start before this input is activated.

A control page to operate and monitor of the most important values quickly.

Different pre-heat modes to prevent condensation problems.

A maximum output frequency of 320 Hz.

A Real time clock and timer functions (an optional battery is necessary). It is possible to program 3 time channels to get different functions on the drive.

An external PID controller is available. You can use it, for example, to control a valve with the I/O of the AC drive.

A sleep mode function that automatically enables and disables the operation of the drive to save energy.

A 2-zone PID controller with 2 different feedback signals: minimum and maximum control.

2 setpoint sources for the PID control. You can make the selection with a digital input.

A function for PID setpoint boost.

A feedforward function to make the response to the process changes better.

A process value supervision.

A multipump control.

A pressure loss compensation to compensate pressure losses in the pipework for example when the sensor is incorrectly placed near the pump or fan.

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VACON · 6

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TABLE OF CONTENTS VACON · 7

TABLE OF CONTENTS

Preface

 

 

 

 

About this manual

3

 

Functions of the Vacon® AC drive

5

1

Quick Startup Guide

11

 

1.1

Control panel and keypad

11

 

1.2

The displays

11

 

1.3

First start-up

12

 

1.4

Description of the applications

13

 

 

1.4.1

Vacon HVAC application

13

2

Wizards

 

20

 

2.1

PID mini-wizard

20

 

2.2

Multi-pump mini-wizard

21

 

2.3

Fire mode wizard

22

3

User interfaces

 

24

 

3.1

Navigation on the keypad

24

 

3.2

Using the graphical display

26

 

 

3.2.1

Editing the values

26

 

 

3.2.2

Resetting a fault

29

 

 

3.2.3

The Funct button

29

 

 

3.2.4

Copying the parameters

33

 

 

3.2.5

Comparing the parameters

35

 

 

3.2.6

Help texts

36

 

 

3.2.7

Using the Favourites menu

37

 

3.3

Using the text display

37

 

 

3.3.1

Editing the values

38

 

 

3.3.2

Resetting a fault

39

 

 

3.3.3

The Funct button

39

 

3.4

Menu structure

42

 

 

3.4.1

Quick setup

43

 

 

3.4.2

Monitor

43

 

3.5

Vacon Live

44

4

Monitoring menu

46

 

4.1

Monitor group

46

 

 

4.1.1

Multimonitor

46

 

 

4.1.2

Basic

47

 

 

4.1.3

Timer functions monitoring

49

 

 

4.1.4

PID1 controller monitoring

50

 

 

4.1.5

PID2 controller monitoring

51

 

 

4.1.6

Multi-pump monitoring

51

 

 

4.1.7

Fieldbus process data monitoring

52

5

Parameters menu

53

 

5.1

Group 3.1: Motor settings

53

 

5.2

Group 3.2: Start/stop setup

56

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VACON · 8

 

 

TABLE OF CONTENTS

 

 

 

 

 

5.3

Group 3.3: Control reference settings

58

 

5.4

Group 3.4: Ramp and brakes setup

60

 

5.5

Group 3.5: I/O configuration

61

 

5.6

Group 3.6: Fieldbus data mapping

69

 

5.7

Group 3.7: Prohibit frequencies

70

 

5.8

Group 3.8: Limit supervisions

71

 

5.9

Group 3.9: Protections

72

 

5.10

Group 3.10: Automatic reset

74

 

5.11

Group 3.11: Timer functions

75

 

5.12

Group 3.12: PID-controller 1

78

 

5.13

Group 3.13: PID-controller 2

83

 

5.14

Group 3.14: Multipump

86

 

5.15

Group 3.16: Fire mode

87

 

5.16

Group 3.17: Application settings

88

 

5.17

Group 3.18: kWh pulse output settings

88

6

Diagnostics menu

89

 

6.1

Active faults

89

 

6.2

Reset faults

89

 

6.3

Fault history

89

 

6.4

Total counters

90

 

6.5

Trip counters

91

 

6.6

Software info

92

7 I/O and hardware menu

93

 

7.1

Basic I/O

 

93

 

7.2

Option board slots

95

 

7.3

Real time clock

96

 

7.4

Power unit settings

96

 

7.5

Keypad

 

98

 

7.6

Fieldbus

 

98

8 User settings, favourites and user level menus

99

 

8.1

User settings

99

 

 

8.1.1

Parameter backup

100

 

8.2

Favourites

101

 

 

8.2.1

Adding an item to the Favourites

101

 

 

8.2.2

Removing an item from the Favourites

102

 

8.3

User levels

103

 

 

8.3.1

Changing the access code of the user levels

103

9

Monitoring value descriptions

105

 

9.1

Basic

 

105

 

9.2

Timer functions

107

 

9.3

PID1 Controller

108

 

9.4

PID2 Controller

109

 

9.5

Multi-pump

109

 

9.6

Fieldbus data

110

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TABLE OF CONTENTS

 

VACON · 9

 

 

10 Parameter descriptions

112

10.1

Motor settings

112

 

10.1.1

Motor nameplate parameters

112

 

10.1.2

Motor control parameters

113

10.2

Start/Stop setup

117

10.3

References

124

 

10.3.1

Frequency reference

124

 

10.3.2

Preset frequencies

125

 

10.3.3

Motor potentiometer parameters

127

10.4

Ramps and brakes setup

128

10.5

I/O configuration

131

 

10.5.1

Programming of digital and analogue inputs

131

 

10.5.2

Digital inputs

137

 

10.5.3

Analogue inputs

142

 

10.5.4

Digital outputs

143

 

10.5.5

Analogue outputs

145

10.6

Fieldbus data map

148

10.7

Prohibit frequencies

149

10.8

Limit supervisions

151

10.9

Protections

152

 

10.9.1

Motor thermal protections

153

 

10.9.2

Motor stall protection

155

 

10.9.3

Underload (Dry pump) protection

157

10.10

Automatic reset

160

10.11

Timer functions

162

 

10.11.1

Timer functions

162

10.12

PID controller 1

166

 

10.12.1

Basic settings

166

 

10.12.2

Setpoints

168

 

10.12.3

Feedback

169

 

10.12.4

Feedforward

170

 

10.12.5

Process supervision

171

 

10.12.6

Pressure loss compensation

173

10.13

PID controller 2

174

 

10.13.1

Basic settings

174

10.14

Multi-pump function

175

10.15

Fire mode

 

183

10.16

Application settings

186

10.17

kWh Pulse output

186

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VACON · 10

 

 

TABLE OF CONTENTS

 

 

 

11 Fault tracing

 

187

11.1

A fault comes into view

187

 

11.1.1

Resetting with the Reset button

187

 

11.1.2

Resetting with a parameter in the graphical display

187

 

11.1.3

Resetting with a parameter in the text display

188

11.2

Fault history

189

 

11.2.1

Examining the Fault history in the graphical display

189

 

11.2.2

Examining the Fault history in the text display

190

11.3

Fault codes

192

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QUICK STARTUP GUIDE

VACON · 11

 

 

1 QUICK STARTUP GUIDE

1.1CONTROL PANEL AND KEYPAD

The control panel is the interface between the AC drive and the user. With the control panel, you can control the speed of a motor and monitor the status of the AC drive. You can also set the parameters of the AC drive.

A

B

C

I

H

D

G

F

E

Fig. 1: The buttons of the keypad

A.The BACK/RESET button. Use it to move back in the menu, exit the Edit mode, reset a fault.

B.The arrow button UP. Use it to scroll the menu up and to increase a value.

C.The FUNCT button. Use it to change the rotation direction of the motor, access the control page, and change the control place. See more in Table 12 Control reference settings.

1.2THE DISPLAYS

D.The arrow button RIGHT.

E.The START button.

F.The arrow button DOWN. Use it to scroll the menu down and to decrease a value.

G.The STOP button.

H.The arrow button LEFT. Use it to move the cursor left.

I.The OK button. Use it to go into an active level or item, or to accept a selection.

There are 2 display types: the graphical display and the text display. The control panel always has the same keypad and buttons.

The display shows this data.

The status of the motor and the drive.

Faults in the motor and in the drive.

Your location in the menu structure.

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VACON · 12

QUICK STARTUP GUIDE

 

 

A

B

C

D

E

STOP

READY

I/O

F

 

Main Menu

 

 

 

 

 

ID:

M1

G

 

Quick Setup

 

 

 

( 17 )

 

H

 

Monitor

 

 

( 5 )

 

 

 

Parameters

 

 

 

( 12 )

 

 

Fig. 2: The graphical display

A.The first status field: STOP/RUN

B.The rotation direction of the motor

C.The second status field: READY/NOT READY/FAULT

D.The alarm field: ALARM/-

E.The control place field: PC/IO/KEYPAD/ FIELDBUS

F.The location field: the ID number of the parameter and the current location in the menu

G.An activated group or item

H.The number of items in the group in question

A

B

C

D

F

E

Fig. 3: The text display. If the text is too long to show, the text scrolls automatically on the display.

A.The indicators of status

B.The indicators of alarm and fault

C.The name of the group or item of the current location

1.3FIRST START-UP

D.The current location in the menu

E.The indicators of the control place

F.The indicators of the rotation direction

The Start-up wizard tells you to give necessary data for the drive to control your procedure.

1

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QUICK STARTUP GUIDE VACON · 13

1

Language selection

The selection is different in all the language

 

packages

 

 

 

 

 

 

Daylight saving*

 

 

 

Russia

2

 

US

 

 

EU

 

 

OFF

 

 

 

3

Time*

hh:mm:ss

 

 

 

4

Date*

dd.mm.

 

 

 

5

Year*

yyyy

 

 

 

* If a battery is installed, you see these questions.

 

Run Startup wizard?

 

6

 

Yes

 

 

No

 

 

 

To set the parameter values manually, make the selection No and push the OK button.

 

Make a selection of a process

 

7

 

Pump

 

 

Fan

 

 

 

8

Set a value for Motor Nominal Speed (so that it

Range: 24-19200

agrees with the nameplate)

 

 

 

 

 

 

9

Set a value for Motor Nominal Current

Range: Varies

 

 

 

10

Set a value for Minimum frequency

Range: 0.00-50.00

 

 

 

11

Set a value for Maximum frequency

Range: 0.00-320.00

 

 

 

After these selections, the Start-up wizard is completed. To start the Start-up wizard again, you have 2 alternatives. Go to the parameter P6.5.1 Restore Factory Defaults or to the parameter P1.19 Start-up Wizard. Then set the value to Activate.

1.4DESCRIPTION OF THE APPLICATIONS

1.4.1VACON HVAC APPLICATION

The Vacon HVAC drive contains a preloaded application for instant use.

It is possible to control the drive from the keypad, Fieldbus, PC or I/O terminal.

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1

Danfoss VACON100 HVAC Application guide

VACON · 14

QUICK STARTUP GUIDE

 

 

 

 

 

 

Standard I/O board

 

 

 

 

Terminal

Signal

Description

Reference

 

1

+10 Vref

Reference output

 

 

 

 

Analogue input,

 

potentiometer

 

2

AI1+

 

 

voltage or current *)

 

1-10kΩ

 

 

 

Voltage

 

 

 

 

 

2-wire

 

3

AI1-

Analogue input

 

 

common (current)

 

transmitter

 

 

 

Analogue input,

 

Remote

-

4

AI2+

 

voltage or current *)

 

reference

 

 

 

Current

4-20mA/2-10V

+

 

 

 

 

 

Analogue input

 

(programmable)

5

AI2-

 

 

 

 

 

common (current)

 

 

 

6

24 Vout

24 V aux. voltage

 

 

 

7

GND

I/O ground

 

 

 

8

DI1

Digital input 1

Start FWD

 

 

9

DI2

Digital input 2

Start REV

 

 

10

DI3

Digital input 3

Fault

 

 

11

CM

Common A for DIN1-DIN6 **)

 

 

 

12

24 Vout

24 V aux. voltage

 

 

 

13

GND

I/O ground

 

 

 

14

DI4

Digital input 4

Preset freq select 1

 

 

15

DI5

Digital input 5

Preset freq select 2

 

 

16

DI6

Digital input 6

Fault reset

 

 

17

CM

Common A for DIN1-DIN6 **)

 

mA

 

18

AO1+

Analogue signal (+output)

Output

 

 

 

 

 

 

19

AO1-/GND

Analogue output common

frequency

 

 

 

 

 

30

+24 Vin

24 V auxiliary input voltage

 

 

 

A

RS485

Serial bus, negative

 

To Relay board 1 or 2

B

RS485

Serial bus, positive

 

Fig. 4: The control connections example for the standard I/O board

 

*= You can use DIP switches to select these. See Vacon 100 Installation Manual, Wallmounted Drives.

**= You can isolate the digital inputs from the ground with a DIP switch.

1

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QUICK STARTUP GUIDE VACON · 15

From Standard I/O board

 

 

 

 

 

 

 

Relay board 1

Default

 

 

 

 

 

 

 

 

 

From term. From term.

Terminal

 

Signal

 

 

#6 or 12

#13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

21

RO1/1 NC

 

 

 

 

 

 

RUN

 

 

 

 

 

 

 

Relay output 1

RUN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

22

RO1/2 CM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

23

RO1/3 NO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24

RO2/1 NC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25

RO2/2 CM

 

 

Relay output 2

FAULT

 

 

 

 

 

 

 

 

26

RO2/3 NO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

32

RO3/1 CM

 

 

Relay output 3

READY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

33

RO3/2 NO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig. 5: The control connection example for the relay board 1

NOTE!

Not available for Vacon 100 X.

From Standard I/O board

 

Relay board 2

 

 

 

 

Default

From term. From term.

Terminal

Signal

 

#12

#13

 

21

RO1/1 NC

 

 

RUN

 

 

RUN

 

22

RO1/2 CM

Relay output 1

 

 

23

RO1/3 NO

 

 

 

 

24

RO2/1 NC

 

 

 

 

25

RO2/2 CM

Relay output 2

FAULT

 

 

26

RO2/3 NO

 

 

 

 

28

TI1+

Thermistor input

 

 

 

29

TI1-

 

 

 

 

 

Fig. 6: The control connection example for the relay board 2

 

 

NOTE!

 

 

 

 

 

The only option for Vacon 100 X.

You can also isolate the digital inputs (terminals 8-10 and 14-16) on the standard I/O board from ground. To do this, set the dip switch on the control board to position OFF. See the figure below to find the switches and to make applicable selections for your requirements.

NOTE!

For the DIP switch configurations in Vacon 100 X, see the Vacon 100 X Installation manual.

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1

VACON · 16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

QUICK STARTUP GUIDE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Digital inputs

Floating

Connected to GND(Default!)

Fig. 7: The DIP switch

1

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QUICK STARTUP GUIDE VACON · 17

Table 2: Quick Setup parameter group

Index

Parameter

Min

Max

Unit

Default

ID

Description

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Find this value Un on

P1.1

Motor Nominal Volt-

Varies

Varies

V

Varies

110

the nameplate of the

age

motor.

 

 

 

 

 

 

 

 

 

 

 

 

 

See P3.1.1.1.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Find this value fn on

P1.2

Motor Nominal Fre-

8.0

320.0

Hz

50

111

the nameplate of the

quency

motor.

 

 

 

 

 

 

 

 

 

 

 

 

 

See P3.1.1.2.

 

 

 

 

 

 

 

 

 

Motor Nominal

 

 

 

 

 

Find this value nn on

P1.3

24

19200

rpm

Varies

112

the nameplate of the

Speed

 

 

 

 

 

 

motor.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor Nominal Cur-

 

 

 

 

 

Find this value In on

P1.4

Varies

Varies

A

Varies

113

the nameplate of the

rent

 

 

 

 

 

 

motor.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Find this value on the

P1.5

Motor Cos Phi

0.30

1.00

 

Varies

120

nameplate of the

 

 

 

 

 

 

 

motor.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Find this value nn on

P1.6

Motor nominal power

Varies

Varies

kW

Varies

116

the nameplate of the

 

 

 

 

 

 

 

motor.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The maximum motor

P1.7

Motor Current Limit

Varies

Varies

A

Varies

107

current from the AC

 

 

 

 

 

 

 

drive.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The minimum fre-

P1.8

Minimum Frequency

0.00

P1.9

Hz

Varies

101

quency reference that

 

 

 

 

 

 

 

is acceptable.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The maximum fre-

P1.9

Maximum Frequency

P1.8

320.00

Hz

50.00

102

quency reference that

 

 

 

 

 

 

 

is acceptable.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The selection of the

 

 

 

 

 

 

 

frequency reference

P1.10

I/O Control Refer-

1

8

 

6

117

source when the con-

ence A Selection

 

trol place is I/O A.

 

 

 

 

 

 

 

 

 

 

 

 

 

See P3.3.3 for selec-

 

 

 

 

 

 

 

tions.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Select with the digital

 

 

 

 

 

 

 

input: Preset frequency

P1.11

Preset frequency 1

P3.3.1

300.00

Hz

10.00

105

selection 0 (P3.5.1.15)

 

 

 

 

 

 

 

(Default = Digital Input

 

 

 

 

 

 

 

4)

 

 

 

 

 

 

 

 

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VACON · 18 QUICK STARTUP GUIDE

Table 2: Quick Setup parameter group

Index

Parameter

Min

Max

Unit

Default

ID

 

Description

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Select with the digital

 

 

 

 

 

 

 

input: Preset frequency

P1.12

Preset frequency 2

P3.3.1

300.00

Hz

15.00

106

selection 1 (P3.5.1.16)

 

 

 

 

 

 

 

(Default = Digital Input

 

 

 

 

 

 

 

5)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gives the quantity of

 

 

 

 

 

 

 

time that is necessary

 

 

 

 

 

 

 

for the output fre-

P1.13

Acceleration Time 1

0.1

3000.0

s

20.0

103

quency to increase

 

 

 

 

 

 

 

from zero frequency to

 

 

 

 

 

 

 

the maximum fre-

 

 

 

 

 

 

 

quency.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gives the quantity of

 

 

 

 

 

 

 

time that is necessary

 

 

 

 

 

 

 

for the output fre-

P1.14

Deceleration Time 1

0.1

3000.0

s

20.0

104

quency to decrease

 

 

 

 

 

 

 

from the maximum

 

 

 

 

 

 

 

frequency to zero fre-

 

 

 

 

 

 

 

quency.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The selection of the

 

 

 

 

 

 

 

remote control place

P1.15

Remote Control

1

2

 

1

172

(start/stop).

 

 

 

Place

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

= I/O control

 

 

 

 

 

 

 

1

= Fieldbus control

 

 

 

 

 

 

 

 

 

P1.16

Automatic Reset

0

1

 

0

731

0

= Disabled

 

 

 

 

 

 

 

1

= Enabled

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

= No action

 

 

 

 

 

 

 

1

= Alarm

P1.17

Thermistor Fault

0

3

 

0

732

2

= Fault (Stop accord-

 

 

 

 

 

 

 

ing to stop mode)

 

 

 

 

 

 

 

3

= Fault (Stop by

 

 

 

 

 

 

 

coasting)

 

 

 

 

 

 

 

 

 

P1.18

PID Mini-Wizard *

0

1

 

0

1803

0

= Inactive

 

1

= Activate

 

 

 

 

 

 

 

See

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

= Inactive

P1.19

Multi-pump Wizard *

0

1

 

0

 

1

= Activate

 

 

 

 

 

 

 

See Chapter 2.2 Multi-

 

 

 

 

 

 

 

pump mini-wizard.

 

 

 

 

 

 

 

 

 

1

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QUICK STARTUP GUIDE VACON · 19

Table 2: Quick Setup parameter group

Index

Parameter

Min

Max

Unit

Default

ID

 

Description

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

= Inactive

P1.20

Startup Wizard **

0

1

 

0

1171

1 = Activate

 

 

 

 

 

 

 

See Chapter 1.3 First

 

 

 

 

 

 

 

start-up.

 

 

 

 

 

 

 

 

 

P1.21

Fire Mode Wizard **

0

1

 

0

1672

0

= Inactive

 

 

 

 

 

 

 

1

= Activate

 

 

 

 

 

 

 

 

 

*= The parameter is only visible on the graphical keypad.

**= The parameter is only visible on the graphical and the text keypad.

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VACON · 20

WIZARDS

 

 

2 WIZARDS

2.1PID MINI-WIZARD

The application wizard helps you to set the basic parameters that are related to the application.

To start the PID mini-wizard, set the value Activate to parameter P1.17 PID Mini-Wizard in the Quick Setup menu.

The default settings tell you to use the PID controller in the one feedback / one setpoint mode. The default control place is I/O A, and the default process unit is %.

1

Make selections for Process unit (P3.12.1.4)

More than 1 selection.

 

 

 

If your selection is other than %, you see the next questions. If your selection is %, the wizard goes directly to question 5.

2

Set a value for Process Unit Min (P3.12.1.5)

The range depends on the selection in ques-

 

tion 1.

 

 

 

 

 

3

Set a value for Process Unit Max (P3.12.1.6)

The range depends on the selection in ques-

 

tion 1.

 

 

 

 

 

4

Set a value for Process Unit Decimals (P3.12.1.7)

Range: 0-4

 

 

 

5

Set a value for Feedback 1 Source Selection

See Table 34 Feedback settings

(P3.12.3.3)

.

 

 

 

 

If you make a selection of an analogue input signal, you see the question 6. With other selections, the wizard goes to question 7.

 

Set the signal range of the analogue input

 

 

 

 

6

 

0

= 0-10V

/ 0…20mA

 

1

= 2-10V

/ 4…20mA

 

 

See Table

15

Analogue input settings.

 

 

 

 

 

 

 

Set a value for Error Inversion (P3.12.1.8)

 

 

 

 

7

 

0

= Normal

 

 

 

1

= Inverted

 

 

 

 

 

 

8

Set a value for Setpoint Source Selection (P3.12.2.4)

See Table

33

Setpoint settings.

 

 

 

 

 

 

If you make a selection of an analogue input signal, you see the question 9. With other selections, the wizard goes to question 11.

If you set Keypad Setpoint 1 or Keypad Setpoint 2 for the value, the wizard goes directly to question 10.

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WIZARDS VACON · 21

 

Set the signal range of the analogue input

 

 

9

 

0

= 0-10V / 0-20mA

 

1

= 2-10V / 4-20mA

 

 

See Table 15 Analogue input settings.

 

 

 

10

Set a value for Keypad Setpoint 1 (P3.12.2.1) and

Depends on the range set in the question 9.

Keypad Setpoint 2 (P3.12.2.2)

 

 

 

 

 

 

 

 

 

 

Using the sleep function

 

 

11

 

0

= No

 

 

1

= Yes

 

 

 

 

If you give the value Yes for the question 11, you see the next 3 questions. If you give the value No, the wizard is completed.

12

Set a value for Sleep Frequency Limit (P3.12.2.7)

Range: 0.00-320.00 Hz

 

 

 

13

Set a value for Sleep Delay 1 (P3.12.2.8)

Range: 0-3000 s

 

 

 

14

Set a value for Wake-up Level (P3.12.2.9)

The range depends on the set process unit

 

 

 

The PID mini-wizard is completed.

2.2MULTI-PUMP MINI-WIZARD

The Multi-pump mini-wizard asks the most important questions to set up a Multi-pump system. The Multi-pump mini-wizard always follows the PID mini-wizard.

15

Set a value for Number of Motors (P.3.14.1)

1-4

 

 

 

 

 

Set a value for Interlock Function (P3.14.2)

 

 

16

 

0

= Not used

 

 

1

= Enabled

 

 

 

 

 

Set a value for Autochange (P3.14.4)

 

 

17

 

0

= Disabled

 

 

1

= Enabled

 

 

 

 

If you enable the Autochange function, you see the next 3 questions. If you do not use the Autochange function, the wizard goes directly to question 21.

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VACON · 22 WIZARDS

 

Set a value for Include FC (P3.14.3)

 

 

18

 

0

= Disabled

 

 

1

= Enabled

 

 

 

19

Set a value for Autochange Interval (P3.14.5)

0.0-3000.0 h

 

 

 

20

Set a value for Autochange: Frequency Limit

0.00-50.00 Hz

(P3.14.6)

 

 

 

 

 

 

 

 

21

Set a value for Bandwidth (P3.14.8)

0-100%

 

 

 

22

Set a value for Bandwidth Delay (P3.14.9)

0-3600 s

 

 

 

 

After this, the keypad shows the digital input and relay output configuration done by the application (graphical keypad only). Write these values down for future reference.

2.3FIRE MODE WIZARD

To start the Fire Mode Wizard, make the selection Activate for parameter B1.1.4 in the Quick setup menu.

CAUTION!

Before you continue, read about the password and warranty in Chapter 10.15 Fire mode.

1

Set a value for parameter P3.17.2 Fire Mode Fre-

More than 1 selection

quency Source

 

 

 

 

 

 

If you set a value other than Fire mode frequency, the wizard goes directly to question 3.

2

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WIZARDS VACON · 23

2

Set a value for parameter P3.17.3 Fire Mode Fre-

8.00 Hz...P3.3.1.2 (MaxFreqRef)

quency

 

 

 

 

 

 

 

Activate the signal when the contact opens or when

 

3

it closes

0 = Open contact

 

 

1 = Closed contact

 

 

 

4

Set a value for parameters P3.17.4 Fire Mode Acti-

Make a selection of a digital input to activate

vation on OPEN / P3.17.5 Fire Mode Activation on

Fire mode. See also Chapter 10.15 Fire mode.

 

CLOSE

 

 

 

 

 

Set a value for parameter P3.17.6 Fire Mode

Make a selection of a digital input to activate

 

Reverse

the reverse direction in Fire mode.

5

 

 

 

 

DigIn Slot0.1 = FORWARD

 

 

DigIn Slot0.2 = REVERSE

 

 

 

 

Set a value for P3.17.1 Fire Mode Password

Set a password to enable the Fire mode func-

 

 

tion.

6

 

 

 

 

1234 = Enable test mode

 

 

1001 = Enable Fire mode

 

 

 

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VACON · 24

USER INTERFACES

 

 

3 USER INTERFACES

3.1NAVIGATION ON THE KEYPAD

The data of the AC drive is in menus and submenus. To move between the menus, use the arrow buttons Up and Down in the keypad. To go into a group or an item, push the OK button. To go back to the level where you were before, push the Back/Reset button.

On the display, you see your current location in the menu, for example M5.5.1. You also see the name of the group or item in your current location.

3

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Main menu

 

Submenus

 

 

 

Main menu

Submenus

 

 

 

 

 

 

 

 

 

 

 

 

 

M1 Quick

 

 

 

 

 

M3

 

M3.1

Motor Settings

 

setup

 

 

 

 

 

Parameters

 

 

 

 

 

 

 

M3.2

Start/Stop Setup

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M3.3

References

 

M2 Monitor

 

M2.1 Multimonitor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M3.4

Ramps and Brakes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M2.2 Basic

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M3.5

I/O Configuration

 

 

 

 

 

 

 

 

 

 

 

 

 

M2.3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Timer Functions

 

 

 

 

 

 

M3.6

FB Data Mapping

 

 

 

M2.4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M3.7

Prohibit Freq

 

 

 

PID Controller 1

 

 

 

 

 

 

 

 

 

M2.5

 

 

 

 

 

 

M3.8

Limit Supervisions

 

 

 

PID Controller 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M3.9

Protections

 

 

 

M2.6 Multi-Pump

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M3.10

Automatic Reset

 

 

 

M2.7 Fieldbus data

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M3.11

Timer Functions

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M3.12

PID Controller 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M3.13

PID Controller 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M3.14

Multi-Pump

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M3.16

Fire Mode

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M3.17

Appl. Settings

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M3.18 kWh Pulse Object

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M4

M4.1 Active Faults

 

 

 

 

 

 

 

Diagnostics

 

 

 

 

 

 

 

 

 

 

 

M4.2 Reset Faults

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M4.3 Fault History

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M4.5 Total Counters

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M4.6 Trip Counters

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M4.7 Software Info

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Main menu

Submenus

 

 

 

 

 

 

 

M5

M5.1

Basic I/O

 

I/O and

 

 

 

 

 

 

Hardware

 

 

 

 

M5.2-M5.4 Slot C,D,E

 

 

 

 

 

 

 

 

 

 

M5.5

Real Time Clock

 

 

 

 

 

 

 

 

 

 

M5.6

Power unit sett.

 

 

 

 

 

 

 

 

 

 

M5.7

Keypad

 

 

 

 

 

 

 

 

 

 

M5.8

RS-485

 

 

 

 

 

 

 

 

 

 

M5.9

Ethernet

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M6 User

M6.1 Language

 

Settings

 

selections

 

 

 

 

 

 

 

 

M6.5

 

 

 

 

 

Parameter Backup

 

 

 

 

M6.6

 

 

 

 

 

Parameter Compare

 

 

 

 

M6.7

Drive Name

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M7

 

 

 

Favourites

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M8 User

 

 

 

 

M8.1 User Level

 

Levels

 

 

 

 

M8.2

Access Code

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

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<![if ! IE]>

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VACON · 26

USER INTERFACES

 

 

3.2USING THE GRAPHICAL DISPLAY

A

B

C

D

E

STOP

READY

I/O

F

 

Main Menu

 

 

 

 

 

ID:

M1

G

 

Quick Setup

 

 

 

( 17 )

 

H

 

Monitor

 

 

( 5 )

 

 

 

Parameters

 

 

 

( 12 )

 

 

Fig. 9: The main menu of the graphical display

A.The first status field: STOP/RUN

B.The rotation direction

C.The second status field: READY/NOT READY/FAULT

D.The alarm field: ALARM/-

E.The control place: PC/IO/KEYPAD/ FIELDBUS

3.2.1EDITING THE VALUES

F.The location field: the parameter ID number and the current location in the menu

G.An activated group or item: push OK to go in

H.The number of items in the group in question

On the graphical display, there are 2 different procedures to edit the value of an item.

Usually, you can set only 1 value for a parameter. Select from a list of text values or from a range of numerical values.

CHANGING THE TEXT VALUE OF A PARAMETER

 

 

1 Find the parameter with the arrow buttons.

READY

I/O

STOP

 

Start / Stop Setup

 

ID:172

M3.2.1

 

Rem Control Place

 

I/O Control

 

KeypadStopButton

 

 

Yes

 

Start Function

 

 

Ramping

3

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2To go to the Edit mode, push the OK button 2 times or push the arrow button Right.

3To set a new value, push the arrow buttons Up and Down.

STOP

READY

I/O

Rem Control Place

ID: M3.2.1

Edit

Help

Add to favourites

STOP

READY

I/O

Rem Control Place

ID: M3.2.1

FieldbusCTRL

I/O Control

4To accept the change, push the OK button. To ignore the change, use the Back/Reset button.

EDITING THE NUMERICAL VALUES

1 Find the parameter with the arrow buttons.

STOP

READY

I/O

Frequency Ref

ID:101 P3.3.1.1

MaxFreqReference

0.00 Hz

MinFreqReference

50.00 Hz

PosFreqRefLimit

320.00 Hz

2 Go to the Edit mode.

STOP

READY

I/O

MinFreqReference

ID:101 P3.3.1.1

0.00 Hz

Min: 0.00Hz

Max: 50.00Hz

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USER INTERFACES

 

 

3If the value is numerical, move from digit to digit with the arrow buttons Left and Right. Change the digits with the arrow buttons Up and Down.

STOP

READY

I/O

MinFreqReference

ID:101 P3.3.1.1

00.00 Hz

Min: 0.00Hz

Max: 50.00Hz

4To accept the change, push the OK button. To ignore the change, go back to the level where you were before with the Back/Reset button.

THE SELECTION OF MORE THAN 1 VALUE

STOP

READY

I/O

MinFreqReference

ID:101 P3.3.1.1

11.00 Hz

Min: 0.00Hz

Max: 50.00Hz

Some parameters let you to make a selection of more than 1 value. Select a checkbox at each necessary value.

1Find the parameter. There is a symbol on the display when a checkbox selection is possible.

STOP

READY

I/O

Interval 1

ID:1466 P3.12.1.3

ON Time

00:00:00

OFF Time

00:00:00

Days

0

A

A.The symbol of the checkbox selection

3

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2

To move in the list of values, use the arrow buttons

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Up and Down.

 

STOP

 

 

READY

 

 

I/O

 

 

 

 

 

 

 

 

ID:

Days

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M 3.12.1.3.1

 

 

 

 

 

Sunday

 

 

 

 

 

 

 

 

 

 

 

 

Monday

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tuesday

 

 

 

 

 

 

 

 

 

 

 

 

Wednesday

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Thursday

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Friday

 

 

 

 

 

 

 

 

3

To add a value into your selection, select the box

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

that is next to it with the arrow button Right.

 

STOP

 

 

READY

 

 

I/O

 

 

 

 

 

 

 

 

ID:

Days

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M 3.12.1.3.1

 

 

 

 

 

Sunday

 

 

 

 

 

 

 

 

 

 

 

 

Monday

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tuesday

 

 

 

 

 

 

 

 

 

 

 

 

Wednesday

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Thursday

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Friday

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.2.2RESETTING A FAULT

To reset a fault, you can use the Reset button or the parameter Reset Faults. See the instructions in 11.1 A fault comes into view.

3.2.3THE FUNCT BUTTON

You can use the Funct button for 3 functions.

To have an access to the Control page.

To easily change between the Local and Remote control places.

To change the rotation direction.

The selection of the control place determines from where the AC drive takes the start and stop commands. All the control places have a parameter for the selection of the frequency reference source. The Local control place is always the keypad. The Remote control place is I/O or Fieldbus. You can see the current control place on the status bar of the display.

It is possible to use I/O A, I/O B and Fieldbus as Remote control places. I/O A and Fieldbus have the lowest priority. You can make a selection of them with P3.2.1 (Remote Control Place). I/O B can bypass the Remote control places I/O A and Fieldbus with a digital input. You can make a selection of the digital input with parameter P3.5.1.5 (I/O B Control Force).

The keypad is always used as a control place when the control place is Local. Local control has higher priority than Remote control. For example, when you are in Remote control, if parameter P3.5.1.5 bypasses the control place with a digital input, and you make a selection of Local, Keypad becomes the control place. Use the Funct button or P3.2.2 Local/Remote to change between the Local and Remote control.

24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM

3

VACON · 30

USER INTERFACES

 

 

CHANGING THE CONTROL PLACE

1Anywhere in the menu structure, push the Funct button.

2To make a selection of the Local/Remote, use the arrow buttons Up and Down. Push the OK button.

3To make a selection of Local or Remote, use the arrow buttons Up and Down again. To accept the selection, push the OK button.

4If you changed Remote control place to Local, that is, the keypad, give a keypad reference.

STOP

READY

Keypad

Main Menu

ID: M1

Monitor

( 12 )

Parameters

( 21 )

Diagnostics

( 6 )

STOP

READY

Keypad

Choose action

ID:1805

Change direction

Control page

Local/Remote

STOP

READY

Keypad

Local/Remote

ID:211

Local

Remote

STOP

READY

I/O

Main Menu

ID: M1

Monitor

( 12 )

Parameters

( 21 )

Diagnostics

( 6 )

After the selection, the display goes back into the same location where it was when you pushed the Funct button.

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TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205

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