This manual is copyright of Vacon Ltd. All Rights Reserved. The manual is subject to change
without prior notice.
In this manual, you can read about the functions of the Vacon® AC drive and how to use the
drive. The manual has the same structure than the menu of the drive (chapters 1 and 4-8).
Chapter 1, Quick Startup Guide
How to start the work with the control panel.
•
Chapter 2, Wizards
Setting up an application quickly.
•
Chapter 3, User Interfaces
The display types and how to use the control panel.
•
The PC tool Vacon Live.
•
The functions of the fieldbus.
•
Chapter 4, Monitoring menu
Data on the monitoring values.
•
Chapter 5, Parameter menu
A list of all the parameters of the drive.
•
Chapter 6, Diagnostics menu
Chapter 7, I/O and Hardware menu
Chapter 8, User settings, favourites and user level menus
Chapter 9, Monitoring value descriptions
Chapter10, Parameter descriptions
How to use the parameters.
•
Digital and analogue input programming.
•
Application-specific functions.
•
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IndexMinMaxUnitDefaultIDDescriptionParameter
A
I
BCDEFGH
VACON · 4PREFACE
Chapter 11, Fault tracing
The faults and their causes.
•
Resetting the faults.
•
This manual includes a large quantity of parameter tables. These instructions tell you how to
read the tables.
A.The location of the parameter in the
menu, that is, the parameter number.
B.The name of the parameter.
C.The minimum value of the parameter.
D. The maximum value of the parameter.
E.The unit of the value of the parameter.
The unit shows if it is available.
NOTE! You can download the English and French product manuals with applicable safety, warning and caution
information from http://drives.danfoss.com/knowledge-center/technical-documentation/.
REMARQUE Vous pouvez télécharger les versions anglaise et française des manuels produit contenant l'ensemble des informations de sécurité, avertissements et mises en garde applicables sur le site http://
drives.danfoss.com/knowledge-center/technical-documentation/.
F.The value that was set in the factory.
G. The ID number of the parameter.
H. A short description of the values of the
parameter and/or its function.
I.When the symbol shows, you can find
more data about the parameter in
Chapter Parameter descriptions.
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PREFACE VACON · 5
FUNCTIONS OF THE VACON® AC DRIVE
Wizards for startup, PID control, multipump and fire mode to make the commissioning
•
easy.
The Funct button for an easy change between the local and the remote control place. The
•
remote control place can be I/O or fieldbus. You can make a selection of the remote
control place with a parameter.
Run interlock input (Damper interlock). Drive does not start before this input is activated.
•
A control page to operate and monitor of the most important values quickly.
•
Different pre-heat modes to prevent condensation problems.
•
A maximum output frequency of 320 Hz.
•
A Real time clock and timer functions (an optional battery is necessary). It is possible to
•
program 3 time channels to get different functions on the drive.
An external PID controller is available. You can use it, for example, to control a valve with
•
the I/O of the AC drive.
A sleep mode function that automatically enables and disables the operation of the drive
•
to save energy.
A 2-zone PID controller with 2 different feedback signals: minimum and maximum
•
control.
2 setpoint sources for the PID control. You can make the selection with a digital input.
•
A function for PID setpoint boost.
•
A feedforward function to make the response to the process changes better.
•
A process value supervision.
•
A multipump control.
•
A pressure loss compensation to compensate pressure losses in the pipework for
•
example when the sensor is incorrectly placed near the pump or fan.
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VACON · 6
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TABLE OF CONTENTS VACON · 7
TABLE OF CONTENTS
Preface
About this manual 3
Functions of the Vacon® AC drive 5
1Quick Startup Guide 11
1.1Control panel and keypad 11
1.2The displays 11
1.3First start-up 12
1.4Description of the applications 13
1.4.1Vacon HVAC application 13
2Wizards 20
2.1PID mini-wizard 20
2.2Multi-pump mini-wizard 21
2.3Fire mode wizard 22
3User interfaces 24
3.1Navigation on the keypad 24
3.2Using the graphical display 26
3.2.1Editing the values 26
3.2.2Resetting a fault 29
3.2.3The Funct button 29
3.2.4Copying the parameters 33
3.2.5Comparing the parameters 35
3.2.6Help texts 36
3.2.7Using the Favourites menu 37
3.3Using the text display 37
3.3.1Editing the values 38
3.3.2Resetting a fault 39
3.3.3The Funct button 39
3.4Menu structure 42
3.4.1Quick setup 43
3.4.2Monitor 43
3.5Vacon Live 44
4Monitoring menu 46
4.1Monitor group 46
4.1.1Multimonitor 46
4.1.2Basic 47
4.1.3Timer functions monitoring 49
4.1.4PID1 controller monitoring 50
4.1.5PID2 controller monitoring 51
4.1.6Multi-pump monitoring 51
4.1.7Fieldbus process data monitoring 52
5Parameters menu 53
5.1Group 3.1: Motor settings 53
5.2Group 3.2: Start/stop setup 56
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VACON · 8TABLE OF CONTENTS
5.3Group 3.3: Control reference settings 58
5.4Group 3.4: Ramp and brakes setup 60
5.5Group 3.5: I/O configuration 61
5.6Group 3.6: Fieldbus data mapping 69
5.7Group 3.7: Prohibit frequencies 70
5.8Group 3.8: Limit supervisions 71
5.9Group 3.9: Protections 72
5.10Group 3.10: Automatic reset 74
5.11Group 3.11: Timer functions 75
5.12Group 3.12: PID-controller 1 78
5.13Group 3.13: PID-controller 2 83
5.14Group 3.14: Multipump 86
5.15Group 3.16: Fire mode 87
5.16Group 3.17: Application settings 88
5.17Group 3.18: kWh pulse output settings 88
6Diagnostics menu 89
6.1Active faults 89
6.2Reset faults 89
6.3Fault history 89
6.4Total counters 90
6.5Trip counters 91
6.6Software info 92
7I/O and hardware menu 93
7.1Basic I/O 93
7.2Option board slots 95
7.3Real time clock 96
7.4Power unit settings 96
7.5Keypad 98
7.6Fieldbus 98
8User settings, favourites and user level menus 99
8.1User settings 99
8.1.1Parameter backup 100
8.2Favourites 101
8.2.1Adding an item to the Favourites 101
8.2.2Removing an item from the Favourites 102
8.3User levels 103
8.3.1Changing the access code of the user levels 103
9Monitoring value descriptions 105
9.1Basic 105
9.2Timer functions 107
9.3PID1 Controller 108
9.4PID2 Controller 109
9.5Multi-pump 109
9.6Fieldbus data 110
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TABLE OF CONTENTS VACON · 9
10 Parameter descriptions 112
10.1Motor settings 112
10.1.1Motor nameplate parameters 112
10.1.2Motor control parameters 113
10.2Start/Stop setup 117
10.3References 124
10.3.1Frequency reference 124
10.3.2Preset frequencies 125
10.3.3Motor potentiometer parameters 127
10.4Ramps and brakes setup 128
10.5I/O configuration 131
10.5.1Programming of digital and analogue inputs 131
10.5.2Digital inputs 137
10.5.3Analogue inputs 142
10.5.4Digital outputs 143
10.5.5Analogue outputs 145
10.6Fieldbus data map 148
10.7Prohibit frequencies 149
10.8Limit supervisions 151
10.9Protections 152
10.9.1Motor thermal protections 153
10.9.2Motor stall protection 155
10.9.3Underload (Dry pump) protection 157
10.10 Automatic reset 160
10.11 Timer functions 162
10.11.1Timer functions 162
10.12 PID controller 1 166
10.12.1Basic settings 166
10.12.2Setpoints 168
10.12.3Feedback 169
10.12.4Feedforward 170
10.12.5Process supervision 171
10.12.6Pressure loss compensation 173
10.13 PID controller 2 174
10.13.1Basic settings 174
10.14 Multi-pump function 175
10.15 Fire mode 183
10.16 Application settings 186
10.17 kWh Pulse output 186
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VACON · 10TABLE OF CONTENTS
11 Fault tracing 187
11.1A fault comes into view 187
11.1.1Resetting with the Reset button 187
11.1.2Resetting with a parameter in the graphical display 187
11.1.3Resetting with a parameter in the text display 188
11.2Fault history 189
11.2.1Examining the Fault history in the graphical display 189
11.2.2Examining the Fault history in the text display 190
11.3Fault codes 192
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ABC
I
HD
GFE
QUICK STARTUP GUIDE VACON · 11
1QUICK STARTUP GUIDE
1.1CONTROL PANEL AND KEYPAD
The control panel is the interface between the AC drive and the user. With the control panel,
you can control the speed of a motor and monitor the status of the AC drive. You can also set
the parameters of the AC drive.
Fig. 1: The buttons of the keypad
A.The BACK/RESET button. Use it to move
back in the menu, exit the Edit mode,
reset a fault.
B. The arrow button UP. Use it to scroll the
menu up and to increase a value.
C. The FUNCT button. Use it to change the
rotation direction of the motor, access
the control page, and change the control
place. See more in Table 12 Control
reference settings.
D. The arrow button RIGHT.
E.The START button.
F.The arrow button DOWN. Use it to scroll
the menu down and to decrease a value.
G. The STOP button.
H. The arrow button LEFT. Use it to move
the cursor left.
I.The OK button. Use it to go into an active
level or item, or to accept a selection.
1.2THE DISPLAYS
There are 2 display types: the graphical display and the text display. The control panel always
has the same keypad and buttons.
The display shows this data.
The status of the motor and the drive.
•
Faults in the motor and in the drive.
•
Your location in the menu structure.
•
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1
STOP
READYI/O
Main Menu
ABCDE
F
H
G
Quick Setup
( 17 )
Monitor
( 5 )
Parameters
( 12 )
M1ID:
AB
F
C
D
E
VACON · 12QUICK STARTUP GUIDE
Fig. 2: The graphical display
A.The first status field: STOP/RUN
B. The rotation direction of the motor
C. The second status field: READY/NOT
READY/FAULT
D. The alarm field: ALARM/E.The control place field: PC/IO/KEYPAD/
F.The location field: the ID number of the
parameter and the current location in
the menu
G. An activated group or item
H. The number of items in the group in
question
FIELDBUS
Fig. 3: The text display. If the text is too long to show, the text scrolls automatically on the display.
A.The indicators of status
B. The indicators of alarm and fault
C. The name of the group or item of the
current location
1.3FIRST START-UP
The Start-up wizard tells you to give necessary data for the drive to control your procedure.
1
D. The current location in the menu
E.The indicators of the control place
F.The indicators of the rotation direction
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QUICK STARTUP GUIDE VACON · 13
1
2
3Time*hh:mm:ss
4Date*dd.mm.
5Year*yyyy
Language selectionThe selection is different in all the language
packages
Daylight saving*
Russia
US
EU
OFF
* If a battery is installed, you see these questions.
Run Startup wizard?
6
Yes
No
To set the parameter values manually, make the selection No and push the OK button.
Make a selection of a process
7
8
9Set a value for Motor Nominal CurrentRange: Varies
10Set a value for Minimum frequencyRange: 0.00-50.00
11Set a value for Maximum frequencyRange: 0.00-320.00
Set a value for Motor Nominal Speed (so that it
agrees with the nameplate)
Pump
Fan
Range: 24-19200
After these selections, the Start-up wizard is completed. To start the Start-up wizard again,
you have 2 alternatives. Go to the parameter P6.5.1 Restore Factory Defaults or to the
parameter P1.19 Start-up Wizard. Then set the value to Activate.
1.4DESCRIPTION OF THE APPLICATIONS
1.4.1VACON HVAC APPLICATION
The Vacon HVAC drive contains a preloaded application for instant use.
It is possible to control the drive from the keypad, Fieldbus, PC or I/O terminal.
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1
+
-
1
6
2
3
4
5
18
19
30
12
7
13
8
9
10
14
15
16
11
17
A
B
mA
AO1-/GND
+24 V
in
24 V
out
GND
GND
DI1
DI2
DI3
DI4
DI5
DI6
CM
CM
RS485
RS485
Standard I/O board
TerminalSignalDescription
+10 V
ref
AI1+
AI1-
AI2+
AI2-
24 V
out
Reference output
24 V aux. voltage
I/O ground
Digital input 1
Digital input 2
Digital input 3
Digital input 4
Digital input 5
Digital input 6
Common A for DIN1-DIN6 **)
Common A for DIN1-DIN6 **)
24 V aux. voltage
I/O ground
Analogue signal (+output)
Analogue output common
Output
frequency
Serial bus, negative
Serial bus, positive
Fault
AO1+
Voltage
Current
Start REV
Fault reset
Preset freq select 1
Preset freq select 2
Start FWD
Reference
potentiometer
1-10kΩ
2-wire
transmitter
Remote
reference
4-20mA/2-10V
(programmable)
Analogue input,
voltage or current *)
Analogue input
common (current)
Analogue input,
voltage or current *)
Analogue input
common (current)
24 V auxiliary input voltage
To Relay board 1 or 2
VACON · 14QUICK STARTUP GUIDE
Fig. 4: The control connections example for the standard I/O board
* = You can use DIP switches to select these. See Vacon 100 Installation Manual, Wallmounted Drives.
** = You can isolate the digital inputs from the ground with a DIP switch.
1
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21
22
23
24
25
26
32
33
RUN
RUN
FAULT
READY
Relay output 1
Relay output 2
Relay output 3
From Standard I/O board
TerminalSignal
Default
Relay board 1
From term.
#6 or 12
From term.
#13
RO1/1 NC
RO1/2 CM
RO1/3 NO
RO2/1 NC
RO2/2 CM
RO2/3 NO
RO3/1 CM
RO3/2 NO
TI1+
TI1-
21
22
23
24
25
26
28
29
RUN
RUN
FAULT
Relay output 1
Relay output 2
From Standard I/O board
TerminalSignal
Default
Relay board 2
From term.
#12
From term.
#13
Thermistor input
RO1/1 NC
RO1/2 CM
RO1/3 NO
RO2/1 NC
RO2/2 CM
RO2/3 NO
QUICK STARTUP GUIDE VACON · 15
Fig. 5: The control connection example for the relay board 1
NOTE!
Not available for Vacon 100 X.
Fig. 6: The control connection example for the relay board 2
NOTE!
The only option for Vacon 100 X.
You can also isolate the digital inputs (terminals 8-10 and 14-16) on the standard I/O board
from ground. To do this, set the dip switch on the control board to position OFF. See the
figure below to find the switches and to make applicable selections for your requirements.
NOTE!
For the DIP switch configurations in Vacon 100 X, see the Vacon 100 X Installation
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manual.
1
Digital inputs
Floating
Connected to GND
(Default!)
VACON · 16QUICK STARTUP GUIDE
Fig. 7: The DIP switch
1
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QUICK STARTUP GUIDE VACON · 17
Table 2: Quick Setup parameter group
IndexParameterMinMaxUnitDefaultIDDescription
Find this value Un on
P1.1
P1.2
Motor Nominal Volt-
age
Motor Nominal Fre-
quency
VariesVariesVVaries110
8.0320.0Hz50111
the nameplate of the
motor.
See P3.1.1.1.
Find this value fn on
the nameplate of the
motor.
See P3.1.1.2.
P1.3
P1.4
P1.5Motor Cos Phi0.301.00Varies120
P1.6Motor nominal powerVariesVarieskWVaries116
P1.7Motor Current LimitVariesVariesAVaries107
P1.8Minimum Frequency0.00P1.9HzVaries101
P1.9Maximum FrequencyP1.8320.00Hz50.00102
Motor Nominal
Speed
Motor Nominal Cur-
rent
2419200rpmVaries112
VariesVariesAVaries113
Find this value nn on
the nameplate of the
motor.
Find this value In on
the nameplate of the
motor.
Find this value on the
nameplate of the
motor.
Find this value nn on
the nameplate of the
motor.
The maximum motor
current from the AC
drive.
The minimum frequency reference that
is acceptable.
The maximum frequency reference that
is acceptable.
P1.10
P1.11Preset frequency 1P3.3.1300.00Hz10.00105
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I/O Control Refer-
ence A Selection
186117
The selection of the
frequency reference
source when the control place is I/O A.
See P3.3.3 for selections.
Select with the digital
input: Preset frequency
selection 0 (P3.5.1.15)
(Default = Digital Input
4)
1
VACON · 18QUICK STARTUP GUIDE
Table 2: Quick Setup parameter group
IndexParameterMinMaxUnitDefaultIDDescription
Select with the digital
input: Preset frequency
P1.12Preset frequency 2P3.3.1300.00Hz15.00106
P1.13Acceleration Time 10.13000.0s20.0103
P1.14Deceleration Time 10.13000.0s20.0104
selection 1 (P3.5.1.16)
(Default = Digital Input
5)
Gives the quantity of
time that is necessary
for the output frequency to increase
from zero frequency to
the maximum frequency.
Gives the quantity of
time that is necessary
for the output frequency to decrease
from the maximum
frequency to zero frequency.
P1.15
P1.16Automatic Reset010731
P1.17Thermistor Fault030732
P1.18PID Mini-Wizard *0101803
Remote Control
Place
121172
The selection of the
remote control place
(start/stop).
0 = I/O control
1 = Fieldbus control
0 = Disabled
1 = Enabled
0 = No action
1 = Alarm
2 = Fault (Stop according to stop mode)
3 = Fault (Stop by
coasting)
0 = Inactive
1 = Activate
See
1
P1.19Multi-pump Wizard *010
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0 = Inactive
1 = Activate
See Chapter 2.2 Multi-pump mini-wizard.
QUICK STARTUP GUIDE VACON · 19
Table 2: Quick Setup parameter group
IndexParameterMinMaxUnitDefaultIDDescription
0 = Inactive
P1.20Startup Wizard **0101171
1 = Activate
See Chapter 1.3 First start-up.
P1.21Fire Mode Wizard **0101672
* = The parameter is only visible on the graphical keypad.
** = The parameter is only visible on the graphical and the text keypad.
0 = Inactive
1 = Activate
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1
VACON · 20WIZARDS
2WIZARDS
2.1PID MINI-WIZARD
The application wizard helps you to set the basic parameters that are related to the
application.
To start the PID mini-wizard, set the value Activate to parameter P1.17 PID Mini-Wizard in the
Quick Setup menu.
The default settings tell you to use the PID controller in the one feedback / one setpoint
mode. The default control place is I/O A, and the default process unit is %.
1
Make selections for Process unit (P3.12.1.4)More than 1 selection.
If your selection is other than %, you see the next questions. If your selection is %, the wizard
goes directly to question 5.
2
3
4Set a value for Process Unit Decimals (P3.12.1.7)Range: 0-4
5
Set a value for Process Unit Min (P3.12.1.5)The range depends on the selection in ques-
tion 1.
Set a value for Process Unit Max (P3.12.1.6)The range depends on the selection in ques-
tion 1.
Set a value for Feedback 1 Source Selection
(P3.12.3.3)
See Table 34 Feedback settings
.
If you make a selection of an analogue input signal, you see the question 6. With other
selections, the wizard goes to question 7.
Set the signal range of the analogue input
6
0 = 0-10V / 0…20mA
1 = 2-10V / 4…20mA
See Table 15 Analogue input settings.
Set a value for Error Inversion (P3.12.1.8)
7
8Set a value for Setpoint Source Selection (P3.12.2.4)See Table 33 Setpoint settings.
0 = Normal
1 = Inverted
If you make a selection of an analogue input signal, you see the question 9. With other
selections, the wizard goes to question 11.
If you set Keypad Setpoint 1 or Keypad Setpoint 2 for the value, the wizard goes directly to
question 10.
2
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WIZARDS VACON · 21
Set the signal range of the analogue input
9
0 = 0-10V / 0-20mA
1 = 2-10V / 4-20mA
See Table 15 Analogue input settings.
10
11
Set a value for Keypad Setpoint 1 (P3.12.2.1) and
Keypad Setpoint 2 (P3.12.2.2)
Using the sleep function
Depends on the range set in the question 9.
0 = No
1 = Yes
If you give the value Yes for the question 11, you see the next 3 questions. If you give the value
No, the wizard is completed.
12
13Set a value for Sleep Delay 1 (P3.12.2.8)Range: 0-3000 s
14Set a value for Wake-up Level (P3.12.2.9)The range depends on the set process unit
Set a value for Sleep Frequency Limit (P3.12.2.7)Range: 0.00-320.00 Hz
The PID mini-wizard is completed.
2.2MULTI-PUMP MINI-WIZARD
The Multi-pump mini-wizard asks the most important questions to set up a Multi-pump
system. The Multi-pump mini-wizard always follows the PID mini-wizard.
15
16
17
Set a value for Number of Motors (P.3.14.1)1-4
Set a value for Interlock Function (P3.14.2)
0 = Not used
1 = Enabled
Set a value for Autochange (P3.14.4)
0 = Disabled
1 = Enabled
If you enable the Autochange function, you see the next 3 questions. If you do not use the
Autochange function, the wizard goes directly to question 21.
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2
VACON · 22WIZARDS
Set a value for Include FC (P3.14.3)
18
19Set a value for Autochange Interval (P3.14.5)0.0-3000.0 h
0 = Disabled
1 = Enabled
20
21Set a value for Bandwidth (P3.14.8)0-100%
22Set a value for Bandwidth Delay (P3.14.9)0-3600 s
Set a value for Autochange: Frequency Limit
(P3.14.6)
0.00-50.00 Hz
After this, the keypad shows the digital input and relay output configuration done by the
application (graphical keypad only). Write these values down for future reference.
2.3FIRE MODE WIZARD
To start the Fire Mode Wizard, make the selection Activate for parameter B1.1.4 in the Quick
setup menu.
CAUTION!
Before you continue, read about the password and warranty in Chapter 10.15 Fire
mode.
1
Set a value for parameter P3.17.2 Fire Mode Frequency Source
If you set a value other than Fire mode frequency, the wizard goes directly to question 3.
More than 1 selection
2
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WIZARDS VACON · 23
2
3
4
5
6
Set a value for parameter P3.17.3 Fire Mode Frequency
Activate the signal when the contact opens or when
it closes
Set a value for parameters P3.17.4 Fire Mode Activation on OPEN / P3.17.5 Fire Mode Activation on
CLOSE
Set a value for parameter P3.17.6 Fire Mode
Reverse
Set a value for P3.17.1 Fire Mode PasswordSet a password to enable the Fire mode func-
8.00 Hz...P3.3.1.2 (MaxFreqRef)
0 = Open contact
1 = Closed contact
Make a selection of a digital input to activate
Fire mode. See also Chapter 10.15 Fire mode.
Make a selection of a digital input to activate
the reverse direction in Fire mode.
DigIn Slot0.1 = FORWARD
DigIn Slot0.2 = REVERSE
tion.
1234 = Enable test mode
1001 = Enable Fire mode
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2
VACON · 24USER INTERFACES
3USER INTERFACES
3.1NAVIGATION ON THE KEYPAD
The data of the AC drive is in menus and submenus. To move between the menus, use the
arrow buttons Up and Down in the keypad. To go into a group or an item, push the OK button.
To go back to the level where you were before, push the Back/Reset button.
On the display, you see your current location in the menu, for example M5.5.1. You also see
the name of the group or item in your current location.
3
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Main menu
SubmenusSubmenusSubmenus
Main menuMain menu
M2 Monitor
M1 Quick
setup
M2.1 Multimonitor
M3.1 Motor Settings
M3.2 Start/Stop Setup
M3.3 References
M3.4 Ramps and Brakes
M3.5 I/O Configuration
M3.6 FB Data Mapping
M3.10 Automatic Reset
M3.11 Timer Functions
M3.18 kWh Pulse Object
M3.12 PID Controller 1
M3.13 PID Controller 2
M3.14 Multi-Pump
M3.16 Fire Mode
M3.17 Appl. Settings
M3.7 Prohibit Freq
M3.8 Limit Supervisions
M3.9 Protections
M2.2 Basic
M2.3
Timer Functions
M2.4
PID Controller 1
M2.5
PID Controller 2
M2.6 Multi-Pump
M2.7 Fieldbus data
M3
Parameters
M4
Diagnostics
M5
I/O and
Hardware
M6 User
Settings
M7
Favourites
M8 User
Levels
M4.2 Reset Faults
M4.3 Fault History
M4.1 Active Faults
M4.5 Total Counters
M4.6 Trip Counters
M4.7 Software Info
M5.1 Basic I/O
M5.2-M5.4 Slot C,D,E
M5.5 Real Time Clock
M5.6 Power unit sett.
M5.7 Keypad
M5.8 RS-485
M5.9 Ethernet
M6.5
Parameter Backup
M6.1 Language
selections
M6.6
Parameter Compare
M6.7 Drive Name
M8.1 User Level
M8.2 Access Code
USER INTERFACES VACON · 25
Fig. 8: The basic menu structure of the AC drive
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3
STOP
READYI/O
Main Menu
ABCDE
F
H
G
Quick Setup
( 17 )
Monitor
( 5 )
Parameters
( 12 )
M1ID:
STOP
READY
I/O
Rem Control Place
I/O Control
KeypadStopButton
Yes
Start Function
Ramping
Start / Stop Setup
M3.2.1ID:172
VACON · 26USER INTERFACES
3.2USING THE GRAPHICAL DISPLAY
Fig. 9: The main menu of the graphical display
A.The first status field: STOP/RUN
B. The rotation direction
C. The second status field: READY/NOT
READY/FAULT
D. The alarm field: ALARM/E.The control place: PC/IO/KEYPAD/
FIELDBUS
F.The location field: the parameter ID
number and the current location in the
menu
G. An activated group or item: push OK to
go in
H. The number of items in the group in
question
3.2.1EDITING THE VALUES
On the graphical display, there are 2 different procedures to edit the value of an item.
Usually, you can set only 1 value for a parameter. Select from a list of text values or from a
range of numerical values.
CHANGING THE TEXT VALUE OF A PARAMETER
1Find the parameter with the arrow buttons.
3
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STOP
READY
I/O
Rem Control Place
M3.2.1ID:
Edit
Help
Add to favourites
STOP
READY
I/O
Rem Control Place
M3.2.1ID:
FieldbusCTRL
I/O Control
STOP
READY
I/O
Frequency Ref
P3.3.1.1ID:101
MaxFreqReference
0.00 Hz
MinFreqReference
50.00 Hz
PosFreqRefLimit
320.00 Hz
STOP
READY
I/O
MinFreqReference
P3.3.1.1ID:101
0.00 Hz
Min: 0.00Hz
Max: 50.00Hz
USER INTERFACES VACON · 27
2To go to the Edit mode, push the OK button 2 times
or push the arrow button Right.
3To set a new value, push the arrow buttons Up and
Down.
4To accept the change, push the OK button. To
ignore the change, use the Back/Reset button.
EDITING THE NUMERICAL VALUES
1Find the parameter with the arrow buttons.
2Go to the Edit mode.
24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM
3
STOP
READY
I/O
MinFreqReference
P3.3.1.1ID:101
00.00 Hz
Min: 0.00Hz
Max: 50.00Hz
STOP
READY
I/O
MinFreqReference
P3.3.1.1ID:101
11.00 Hz
Min: 0.00Hz
Max: 50.00Hz
STOP
READY
I/O
P3.12.1.3ID:1466
Interval 1
00:00:00
00:00:00
ON Time
OFF Time
Days
0
A
VACON · 28USER INTERFACES
3If the value is numerical, move from digit to digit
with the arrow buttons Left and Right. Change the
digits with the arrow buttons Up and Down.
4To accept the change, push the OK button. To
ignore the change, go back to the level where you
were before with the Back/Reset button.
THE SELECTION OF MORE THAN 1 VALUE
Some parameters let you to make a selection of more than 1 value. Select a checkbox at
each necessary value.
1Find the parameter. There is a symbol on the
display when a checkbox selection is possible.
A.The symbol of the checkbox
selection
3
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STOP
READY
I/O
M 3.12.1.3.1ID:
Days
Monday
Tuesday
Wednesday
Thursday
Friday
Sunday
STOP
READY
I/O
M 3.12.1.3.1ID:
Days
Monday
Tuesday
Wednesday
Thursday
Friday
Sunday
USER INTERFACES VACON · 29
2To move in the list of values, use the arrow buttons
Up and Down.
3To add a value into your selection, select the box
that is next to it with the arrow button Right.
3.2.2RESETTING A FAULT
To reset a fault, you can use the Reset button or the parameter Reset Faults. See the
instructions in 11.1 A fault comes into view.
3.2.3THE FUNCT BUTTON
You can use the Funct button for 3 functions.
To have an access to the Control page.
•
To easily change between the Local and Remote control places.
•
To change the rotation direction.
•
The selection of the control place determines from where the AC drive takes the start and
stop commands. All the control places have a parameter for the selection of the frequency
reference source. The Local control place is always the keypad. The Remote control place is
I/O or Fieldbus. You can see the current control place on the status bar of the display.
It is possible to use I/O A, I/O B and Fieldbus as Remote control places. I/O A and Fieldbus
have the lowest priority. You can make a selection of them with P3.2.1 (Remote Control
Place). I/O B can bypass the Remote control places I/O A and Fieldbus with a digital input.
You can make a selection of the digital input with parameter P3.5.1.5 (I/O B Control Force).
The keypad is always used as a control place when the control place is Local. Local control
has higher priority than Remote control. For example, when you are in Remote control, if
parameter P3.5.1.5 bypasses the control place with a digital input, and you make a selection
of Local, Keypad becomes the control place. Use the Funct button or P3.2.2 Local/Remote to
change between the Local and Remote control.
24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM
3
STOP
READYKeypad
ID:M1
Main Menu
Monitor
( 12 )
( 21 )
( 6 )
Parameters
Diagnostics
STOP
READYKeypad
ID:1805
Choose action
Control page
Change direction
Local/Remote
STOP
READYKeypad
ID:211
Local/Remote
Remote
Local
STOP
READYI/O
ID:M1
Main Menu
( 21 )
( 6 )
Parameters
( 12 )
Monitor
Diagnostics
VACON · 30USER INTERFACES
CHANGING THE CONTROL PLACE
1Anywhere in the menu structure, push the Funct
button.
2To make a selection of the Local/Remote, use the
arrow buttons Up and Down. Push the OK button.
3To make a selection of Local or Remote, use the
arrow buttons Up and Down again. To accept the
selection, push the OK button.
4If you changed Remote control place to Local, that
is, the keypad, give a keypad reference.
After the selection, the display goes back into the same location where it was when you
pushed the Funct button.
3
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STOP
READYI/O
Main Menu
( 21 )
( 6 )
Parameters
( 12 )
Monitor
Diagnostics
M1ID:
STOP
READYKeypad
ID:1805
Choose action
Control page
Change direction
Local/Remote
STOP
READYKeypad
ID: 184
Keypad Reference
0.00Hz
Output Frequency
Motor Current
Motor Torque
Motor Power
0.00Hz
0.00A
0.00%
0.00%
STOP
READYKeypad
ID: 168
Keypad Reference
0.00Hz
Output Frequency
Motor Current
Motor Torque
Motor Power
0.00Hz
0.00A
0.00%
0.00%
USER INTERFACES VACON · 31
GOING INTO THE CONTROL PAGE
It is easy to monitor the most important values in the Control page.
1Anywhere in the menu structure, push the Funct
button.
2To make a selection of the Control page, push the
arrow buttons Up and Down. Go in with the OK
button. The control page opens.
3If you use the Local control place and the keypad
reference, you can set P3.3.6 Keypad Reference
with the OK button.
4To change the digits in the value, push the arrow
buttons Up and Down. Accept the change with the
OK button.
See more information about Keypad Reference in Chapter 5.3 Group 3.3: Control reference settings. If you use other control places or reference values, the display shows the frequency
reference, which you cannot edit. The other values on the page are Multimonitoring values.
24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM
3
STOP
READYI/O
ID: M1
Main Menu
Monitor
( 7 )
Parameters
( 15 )
Diagnostics
( 6 )
RUN
READYKeypad
ID:1805
Choose action
Control page
Change direction
Local/Remote
RUN
READYKeypad
ID:1805
Choose action
Forward
Reverse
VACON · 32USER INTERFACES
You can make a selection of the values that show up here (see instructions in Chapter 4.1.1
Multimonitor).
CHANGING THE ROTATION DIRECTION
You can change the rotation direction of the motor quickly with the Funct button.
NOTE!
The command Change direction is available in the menu only if the current control
place is Local.
1Anywhere in the menu structure, push the Funct
button.
2To make a selection of the Change direction, push
the arrow buttons Up and Down. Push the OK
button.
3Make a selection of a new rotation direction. The
current rotation direction blinks. Push the OK
button.
3
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STOP
READYI/O
ID: M1
Main Menu
Monitor
( 7 )
Parameters
( 15 )
Diagnostics
( 6 )
STOP
READYKeypad
ID: M6
Main Menu
I/O and Hardware
( 9 )
User settings
( 4 )
Favourites
( 0 )
USER INTERFACES VACON · 33
4The rotation direction changes immediately. You
can see that the arrow indication in the status field
of the display changes.
3.2.4COPYING THE PARAMETERS
NOTE!
This function is available only in the graphical display.
Before you can copy parameters from the control panel to the drive, you must stop the drive.
COPYING THE PARAMETERS OF AN AC DRIVE
Use this function to copy parameters from a drive to another.
1Save the parameters to the control panel.
2Detach the control panel and connect it to another
drive.
3Download the parameters to the new drive with the
command Restore from keypad.
SAVING THE PARAMETERS TO THE CONTROL PANEL
1Go into the User settings menu.
24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM
3
STOP
READYKeypad
ID: M6.5
User settings
Language selection
English
Parameter backup
( 7 )
Drive name
Drive
STOP
READYKeypad
ID: M6.5.1
Parameter backup
Restore factory defaults
Save to keypad
Restore from keypad
VACON · 34USER INTERFACES
2Go into the Parameter backup submenu.
3Use the arrow buttons Up and Down to make a
selection of a function. Accept the selection with
the OK button.
The command Restore factory defaults brings back the parameter settings that were made
at the factory. With the command Save to keypad you can copy all the parameters to the
control panel. The command Restore from keypad copies all the parameters from the
control panel to the drive.
The parameters that you cannot copy if the drives have a different size
If you replace the control panel of a drive with a control panel from a drive that is of a
different size, the values of these parameters do not change.
Motor nominal voltage (P3.1.1.1)
•
Motor nominal frequency (P3.1.1.2)
•
Motor nominal speed (P3.1.1.3)
•
Motor nominal current (P3.1.1.4)
•
Motor cos phii (P3.1.1.5)
•
Motor nominal power (P3.1.1.6)
•
Motor current limit (P3.1.1.7)
•
Switching frequency (P3.1.2.1)
•
Zero frequency voltage (P3.1.2.4)
•
Motor preheat current (P3.1.2.7)
•
Stator voltage adjust (P3.1.2.17)
•
Maximum frequency (P3.3.2)
•
Start magnetizing current (P3.4.8)
•
DC brake current (P3.4.10)
•
Flux braking current (P3.4.13)
•
Stall current limit (P3.9.5)
•
Motor thermal time constant (P3.9.9)
•
3
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STOP
READYI/O
ID: M6.6
User Settings
Language Selection
Parameter Backup
Parameter Compare
English
(4)
(7)
STOP
READYI/O
ID: B6.6.1
Parameter Compare
Active set-Set 1
Active set-Set 2
Active set-Defaults
STOP
READYI/O
ID: M6.6.1
Active set-Set 1
Active
Help
Add to Favourites
USER INTERFACES VACON · 35
3.2.5COMPARING THE PARAMETERS
With this function, you can compare the current parameter set with 1 of these 4 sets.
Set 1 (P6.5.4 Save to Set 1)
•
Set 2 (P6.5.6 Save to Set 2)
•
The defaults (P6.5.1 Restore Factory Defaults)
•
The keypad set (P6.5.2 Save to Keypad)
•
See more about these parameters in Table 57 The parameter compare.
NOTE!
If you have not saved the parameter set with which you want to compare the
current set, the display shows the text Comparing failed.
USING THE FUNCTION PARAMETER COMPARE
1Go into Parameter Compare in the User settings
menu.
2Make a selection of the pair of sets. Push OK to
accept the selection.
3Make a selection of Active and push OK.
24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM
3
STOP
READYI/O
ID:113
Active set-Set 1
Motor Nom Currnt
Motor Cos Phi
0.56A
1.90A
0.68
1.74
ABCD
STOP
READYI/O
ID:403 M3.5.1.1
Digital Inputs
Ctrl Signal 1 A
Ctrl Signal 2 A
Ctrl Signal 1 B
STOP
READYI/O
ID:403 M3.5.1.1
Ctrl signal 1 A
Edit
Help
Add to favourites
VACON · 36USER INTERFACES
4Examine the comparing between the current values
and the values of the other set.
A.The current value
B. The value of the other set
C. The current value
D. The value of the other set
3.2.6HELP TEXTS
The graphical display can show help texts on many topics. All the parameters have a help
text.
The help texts are also available for the faults, alarms, and the Startup wizard.
READING A HELP TEXT
1Find the item about which you want to read.
2Use the arrow buttons Up and Down to make a
selection of Help.
3
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STOP
READYI/O
ID:403 M3.5.1.1
Ctrl signal 1 A
Start Signal 1 for control Place
I/O A. Start Signal 1
functionality chosen with I/O A
Logic in Start/Stop Setup Menu.
AB
F
C
D
E
USER INTERFACES VACON · 37
3To open the help text, push the OK button.
NOTE!
The help texts are always in English.
3.2.7USING THE FAVOURITES MENU
If you use the same items frequently, you can add them into Favourites. You can collect a set
of parameters or monitoring signals from all the keypad menus.
See more about how to use the Favourites menu in Chapter 8.2 Favourites.
3.3USING THE TEXT DISPLAY
You can also have the control panel with the text display for your user interface. The text
display and the graphical display have almost the same functions. Some functions are only
available in the graphical display.
The display shows the status of the motor and the AC drive. It also shows faults in the
operation of the motor and the drive. On the display, you see your current location in the
menu. You also see the name of the group or item in your current location. If the text is too
long for the display, the text scrolls to show the full text string.
Fig. 10: The main menu of the text display
A.The indicators of status
B. The indicators of alarm and fault
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C. The name of the group or item of the
current location
3
READY
FAULT
ALARM
STOP
RUN
BUS
KEYPAD
I/O
REV
FWD
READY
FAULT
ALARM
STOP
RUN
BUS
KEYPAD
I/O
REV
FWD
READY
FAULT
ALARM
STOP
RUN
KEYPAD
I/O
REV
FWD
BUS
VACON · 38USER INTERFACES
D. The current location in the menu
E.The indicators of the control place
3.3.1EDITING THE VALUES
CHANGING THE TEXT VALUE OF A PARAMETER
Set the value of a parameter with this procedure.
1Find the parameter with the arrow buttons.
2To go to the Edit mode, push the OK button.
F.The indicators of the rotation direction
3To set a new value, push the arrow buttons Up and
Down.
4Accept the change with the OK button. To ignore
the change, go back to the level where you were
before with the Back/Reset button.
EDITING THE NUMERICAL VALUES
1Find the parameter with the arrow buttons.
2Go to the Edit mode.
3
TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205
READY
FAULT
ALARM
STOP
RUN
KEYPAD
I/O
REV
FWD
BUS
USER INTERFACES VACON · 39
3Move from digit to digit with the arrow buttons Left
and Right. Change the digits with the arrow buttons
Up and Down.
4Accept the change with the OK button. To ignore
the change, go back to the level where you were
before with the Back/Reset button.
3.3.2RESETTING A FAULT
To reset a fault, you can use the Reset button or the parameter Reset Faults. See the
instructions in 11.1 A fault comes into view.
3.3.3THE FUNCT BUTTON
You can use the Funct button for 3 functions.
To have an access to the Control page.
•
To easily change between the Local and Remote control places.
•
To change the rotation direction.
•
The selection of the control place determines from where the AC drive takes the start and
stop commands. All the control places have a parameter for the selection of the frequency
reference source. The Local control place is always the keypad. The Remote control place is
I/O or Fieldbus. You can see the current control place on the status bar of the display.
It is possible to use I/O A, I/O B and Fieldbus as Remote control places. I/O A and Fieldbus
have the lowest priority. You can make a selection of them with P3.2.1 (Remote Control
Place). I/O B can bypass the Remote control places I/O A and Fieldbus with a digital input.
You can make a selection of the digital input with parameter P3.5.1.5 (I/O B Control Force).
The keypad is always used as a control place when the control place is Local. Local control
has higher priority than Remote control. For example, when you are in Remote control, if
parameter P3.5.1.5 bypasses the control place with a digital input, and you make a selection
of Local, Keypad becomes the control place. Use the Funct button or P3.2.2 Local/Remote to
change between the Local and Remote control.
CHANGING THE CONTROL PLACE
1Anywhere in the menu structure, push the Funct
button.
24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM
3
READY
FAULT
ALARM
STOP
RUN
KEYPAD
I/O
REV
FWD
BUS
READY
FAULT
ALARM
STOP
RUN
KEYPAD
I/O
REV
FWD
BUS
READY
FAULT
ALARM
STOP
RUN
KEYPAD
I/O
REV
FWD
BUS
VACON · 40USER INTERFACES
2To make a selection of the Local/Remote, use the
arrow buttons Up and Down. Push the OK button.
3To make a selection of Local or Remote, use the
arrow buttons Up and Down again. To accept the
selection, push the OK button.
4If you changed Remote control place to Local, that
is, the keypad, give a keypad reference.
After the selection, the display goes back into the same location where it was when you
pushed the Funct button.
GOING INTO THE CONTROL PAGE
It is easy to monitor the most important values in the Control page.
1Anywhere in the menu structure, push the Funct
button.
3
TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205
READY
FAULT
ALARM
STOP
RUN
KEYPAD
I/O
REV
FWD
BUS
READY
FAULT
ALARM
STOP
RUN
KEYPAD
I/O
REV
FWD
BUS
USER INTERFACES VACON · 41
2To make a selection of the Control page, push the
arrow buttons Up and Down. Go in with the OK
button. The control page opens.
3If you use the Local control place and the keypad
reference, you can set P3.3.6 Keypad Reference
with the OK button.
See more information about the Keypad Reference in Chapter 5.3 Group 3.3: Control reference settings). If you use other control places or reference values, the display shows the
frequency reference, which you cannot edit. The other values on the page are
Multimonitoring values. You can make a selection of the values that show up here (see
instructions in Chapter 4.1.1 Multimonitor).
CHANGING THE ROTATION DIRECTION
You can change the rotation direction of the motor quickly with the Funct button.
NOTE!
The command Change direction is available in the menu only if the current control
place is Local.
1Anywhere in the menu structure, push the Funct
button.
2To make a selection of the Change direction, push
the arrow buttons Up and Down. Push the OK
button.
3Make a selection of a new rotation direction. The
current rotation direction blinks. Push the OK
button. The rotation direction changes immediately,
and the arrow indication in the status field of the
display changes.
24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM
* = The function is not available in the control panel with a text display.
** = The function is only available when the OPT-88 or OPT-BH option board is connected to
the AC drive.
3.4.1QUICK SETUP
The Quick Setup Menu includes the minimum set of the most commonly used parameters
during installation and commissioning of the Vacon 100 HVAC Application. They are collected
in the first parameter group so that they are fast and easy to find. You can also find and edit
them in their actual parameter groups. When you change a parameter value in the Quick
setup group, also the value of this parameter in its actual group changes. More detailed
information on the parameters of this group you will find in chapter 1.3 First start-up and 2 Wizards.
3.4.2MONITOR
MULTIMONITOR
With the Multimonitor function, you can collect 4-9 items to monitor. See Chapter 4.1.1
Multimonitor.
24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM
3
VACON · 44USER INTERFACES
NOTE!
The Multimonitor menu is not available in the text display.
BASIC
The basic monitoring values can include statuses, measurements, and the actual values of
parameters and signals. See Chapter 4.1.2 Basic.
TIMER FUNCTIONS
With this function, you can monitor the timer functions and the Real Time Clock. See Chapter
4.1.3 Timer functions monitoring.
PID CONTROLLER 1
With this function, you can monitor the PID controller values. See Chapter 4.1.4 PID1
controller monitoring.
PID CONTROLLER 2
With this function, you can monitor the PID controller values. See Chapter 4.1.5 PID2
controller monitoring.
MULTI-PUMP
Use this function to monitor the values that are related to the operation of more than 1 drive.
See Chapter 4.1.6 Multi-pump monitoring.
FIELDBUS DATA
With this function, you see the fieldbus data as monitor values. Use this function, for
example, for monitoring during the fieldbus commissioning. See Chapter 4.1.7 Fieldbus process data monitoring.
3.5VACON LIVE
Vacon Live is a PC tool for commissioning and maintenance of the Vacon® 10, Vacon® 20, and
Vacon® 100 AC drives). You can download Vacon Live from http://drives.danfoss.com.
The Vacon Live PC tool includes these functions.
Parametrisation, monitoring, drive info, data logger, etc.
Chinese, Czech, Danish, Dutch, Polish, Portuguese, Romanian, Slovak and Turkish
You can make the connection between the AC drive and the PC tool with the Vacon serial
communication cable. The serial communication drivers are installed automatically during
the installation of Vacon Live. After you installed the cable, Vacon Live finds the connected
drive automatically.
3
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USER INTERFACES VACON · 45
See more on how to use Vacon Live in the help menu of the program.
Fig. 11: The Vacon Live PC tool
24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM
3
STOP
READYI/O
ID:M1
Main Menu
Monitor
(12)
Quick Setup
(4)
Parameters
(21)
STOP
READYI/O
ID:M2.1
Monitor
Multimonitor
Timer Functions
Basic
(13)
(7)
STOP
READYI/O
ID:25FreqReference
Multimonitor
20.0 Hz
Motor Curre
0.00A
DC-link volt
0.0V
Output Freq
0.00 Hz
Motor Speed
0.0 rpm
Motor Voltage
0.0V
Motor Tempera
0.0%
Motor Torque
0.00 %
Unit Tempera
81.9°C
FreqReference
VACON · 46MONITORING MENU
4MONITORING MENU
4.1MONITOR GROUP
You can monitor the actual values of the parameters and signals. You can also monitor the
statuses and measurements. You can customise some of the values that you can monitor.
4.1.1MULTIMONITOR
On the Multimonitor page, you can collect 9 items to monitor.
CHANGING THE ITEMS TO MONITOR
1Go into the Monitor menu with the OK button.
2Go into Multimonitor.
3To replace an old item, activate it. Use the arrow
buttons.
4
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STOP
READYI/O
ID:1M2.1.1.1
FreqReference
0.00 %Motor Power
Output frequency
FreqReference
Motor Speed
Motor Current
Motor Torque
0.00 Hz
10.00 Hz
0.00 rpm
0.00 A
0.00 %
MONITORING MENU VACON · 47
4To make a selection of a new item in the list, push
OK.
4.1.2BASIC
The basic monitoring values are the actual values of selected parameters, signals, statuses
and measurements. The different applications may have different number of monitoring
values.
You can see the basic monitoring values and their related data in the next table.
NOTE!
Only the standard I/O board statuses are available in the Monitor menu. You can
find the statuses of all the I/O board signals as raw data in the I/O and Hardware
system menu.
Do a check of the statuses of the expander I/O board in the I/O and Hardware system menu
when the system asks you to do it.
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4
VACON · 48MONITORING MENU
Table 3: Items in the monitoring menu
IndexMonitoring valueUnitIDDescription
V2.2.1Output frequencyHz1
V2.2.2Frequency referenceHz25
V2.2.3Motor speedrpm2
V2.2.4Motor currentA3
V2.2.5Motor torque%4
V2.2.7Motor shaft power%5
V2.2.8Motor shaft powerkW/hp73
V2.2.9Motor voltageV6
V2.2.10DC link voltageV7
V2.2.11Unit temperature°C8
V2.2.12Motor temperature%9
V2.2.13Analogue input 1%59
V2.2.14Analogue input 2%60
V2.2.15Analogue output 1%81
V2.2.16Motor Preheat1228
V2.2.17Drive Status Word43
V2.2.19Fire mode status1597
V2.2.20DIN Status Word 156
0 = OFF
1 = Heating (feeding DC-current)
B1 = Ready
B2 = Run
B3 = Fault
B6 = RunEnable
B7 = AlarmActive
B10 = DC Current in stop
B11 = DC Brake Active
B12 = RunRequest
B13 = MotorRegulatorActive
B0 = Interlock1
B1 = Interlock2, B5 = I/O A Control Act.
B6 = I/O B Control Act.
B7 = Fieldbus Control Act.
V2.2.23Appl.StatusWord 189
B8 = Local Control Act.
B9 = PC Control Act.
B10 = Preset Frequencies Act.
B12 = FireMode Act.
B13 = PreHeat Act.
V2.2.24Appl.StatusWord 290
V2.2.25
V2.2.26
V2.2.27LastActiveFaultCode37
V2.2.28LastActiveFault ID95
V2.2.29
V2.2.30LastActiveAlarm ID94
V2.2.31U Phase CurrentA39
V2.2.32V Phase CurrentA40
V2.2.33W Phase CurrentA41
V2.2.34MotorRegulat.Status77
kWhTripCounter
Low
kWhTripCounter
High
LastActiveAlarm-
Code
1054
1067
74
B0 = Acc/Dec Prohibited
B1 = MotorSwitch Act.
B0: Current limit (Motor)
B1: Current limit (Generator)
B2: Torque limit (Motor)
B3: Torque limit (Generator)
B4: Overvoltage control
B5: Undervoltage control
B6: Power limit (Motor)
B7: Power limit (Generator)
4.1.3TIMER FUNCTIONS MONITORING
Monitor the values of Timer functions and the Real Time Clock.
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VACON · 50MONITORING MENU
Table 4: Monitoring of the timer functions
IndexMonitoring valueUnitIDDescription
V2.3.1TC 1, TC 2, TC 31441
V2.3.2Interval 11442
V2.3.3Interval 21443
V2.3.4Interval 31444
V2.3.5Interval 41445
V2.3.6Interval 51446
V2.3.7Timer 1s1447
V2.3.8Timer 2s1448
V2.3.9Timer 3s1449
V2.3.10Real time clock1450
4.1.4PID1 CONTROLLER MONITORING
Table 5: Monitoring of the values of the PID1 controller
IndexMonitoring valueUnitIDDescription
V2.4.1PID1 setpointVaries20
V2.4.2PID1 feedbackVaries21
V2.4.3PID1 error valueVaries22
V2.4.4PID1 output%23
0 = Stopped
1 = Running
V2.4.5PID1 status24
3 = Sleep mode
4 = In dead band (see Chapter 5.12 Group 3.12: PID-controller 1)
4
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MONITORING MENU VACON · 51
4.1.5PID2 CONTROLLER MONITORING
Table 6: Monitoring of the values of the PID2 controller
IndexMonitoring valueUnitIDDescription
V2.5.1PID2 setpointVaries83
V2.5.2PID2 feedbackVaries84
V2.5.3PID2 error valueVaries85
V2.5.4PID2 output%86
0=Stopped
V2.5.5PID2 status87
1=Running
2=In dead band (see Chapter 5.13 Group 3.13: PID-controller 2)
4.1.6MULTI-PUMP MONITORING
Table 7: Multipump monitoring
IndexMonitoring valueUnitIDDescription
V2.6.1Motors running30
V2.6.2Autochange1114
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VACON · 52MONITORING MENU
4.1.7FIELDBUS PROCESS DATA MONITORING
Table 8: Fieldbus data monitoring
IndexMonitoring valueUnitIDDescription
V2.8.1FB Control Word874
V2.8.2FB Speed Reference875
V2.8.3FB data in 1876
V2.8.4FB data in 2877
V2.8.5FB data in 3878
V2.8.6FB data in 4879
V2.8.7FB data in 5880
V2.8.8FB data in 6881
V2.8.9FB data in 7882
V2.8.10FB data in 8883
V2.8.11FB Status Word864
V2.8.12FB Speed Actual865
V2.8.13FB data out 1866
V2.8.14FB data out 2867
V2.8.15FB data out 3868
V2.8.16FB data out 4869
V2.8.17FB data out 5870
V2.8.18FB data out 6871
V2.8.19FB data out 7872
V2.8.20FB data out 8873
4
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PARAMETERS MENU VACON · 53
5PARAMETERS MENU
The HVAC Application has the following parameter groups:
Menu and Parameter groupDescription
Group 3.1: Motor settingsBasic and advanced motor settings.
Group 3.2: Start/Stop setupStart and stop functions.
Group 3.3: Control reference settingsFrequency reference setup.
Group 3.4: Ramp & Brakes SetupAcceleration/Deceleration setup.
Group 3.5: I/O ConfigurationI/O programming.
Group 3.6: Fieldbus Data MappingFieldbus data out parameters.
Group 3.7: Prohibit FrequenciesProhibit frequencies programming.
Group 3.8: Limit supervisionsProgrammable limit controllers.
Group 3.9: ProtectionsProtections configuration.
Group 3.10: Automatic resetAuto reset after fault configuration.
Group 3.11: Timer functionsConfiguration of 3 timers based on Real Time Clock.
Group 3.12: PID-controller 1Parameters for PID Controller 1. Motor control or
external usage.
Group 3.13: PID-controller 2Parameters for PID Controller 2. External usage.
Group 3.14: Multi-pumpParameters for multi-pump system.
Group 3.16: Fire modeParameters for Fire Mode.
Group 3.17 Application Settings
Group 3.18 kWh Pulse OutputParameters to configure a digital output that gives
pulses that agree to the kWh counter.
5.1GROUP 3.1: MOTOR SETTINGS
NOTE!
These parameters are locked if drive is in the run state.
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VACON · 54PARAMETERS MENU
Table 9: Motor nameplate parameters
IndexParameterMinMaxUnitDefaultIDDescription
P3.1.1.1
P3.1.1.2
P3.1.1.3
P3.1.1.4
P3.1.1.5Motor Cos Phi0.301.00Varies120
P3.1.1.6
P3.1.1.7Motor current limitVariesVariesAVaries107
P3.1.1.8Motor type010650
Motor Nominal Volt-
age
Motor Nominal Fre-
quency
Motor Nominal
Speed
Motor Nominal Cur-
rent
Motor Nominal
Power
VariesVariesVVaries110
8.00320.00Hz50 / 60111
2419200rpmVaries112
VariesVariesAVaries113
VariesVarieskWVaries116
0 = asynchronous
induction motor
1 = PM synchronous
motor
5
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PARAMETERS MENU VACON · 55
Table 10: Motor control settings
IndexParameterMinMaxUnitDefaultIDDescription
P3.1.2.1Switching Frequency1.5VarieskHzVaries601
P3.1.2.2Motor Switch010653
P3.1.2.4
P3.1.2.5
P3.1.2.6
P3.1.2.7
P3.1.2.8U/f Ratio selection01Varies108
P3.1.2.15Overvoltage Control011607
P3.1.2.16 Undervoltage Control011608
Zero Frequency Volt-
age
Motor preheat func-
tion
Motor preheat tem-
perature limit
Motor preheat cur-
rent
0.0040.00%Varies606
0301225
-20100°C01226
00.5*I
L
AVaries1227
0 = Disabled
1 = Enabled
0 = Not used
1 = Always in stop state
2 = Controlled by DI
3 = Temp limit (heatsink)
0=Linear
1=Squared
0 = Disabled
1 = Enabled
0 = Disabled
1 = Enabled
P3.1.2.17Stator Voltage Adjust50.0150.0%100.0659
P3.1.2.18Energy Optimization010666
P3.1.2.19Flying Start Options0651590
P3.1.2.20I/f Start010534
P3.1.2.21I/f Start Frequency5.025Hz
P3.1.2.22I/f Start Current0100%80536
0.2 *
P3.1.1.2
535
0 = Disabled
1 = Enabled
B0 = Disable reverse
direction search
B6 = Flux build with
current control
0 = Disabled
1 = Enabled
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VACON · 56PARAMETERS MENU
5.2GROUP 3.2: START/STOP SETUP
Table 11: Start/stop setup menu
IndexParameterMinMaxUnitDefaultIDDescription
P3.2.1
P3.2.2Local/Remote010211
P3.2.3Keypad Stop Button010114
P3.2.4Start Function01Varies505
P3.2.5Stop Function010506
Remote Control
Place
010172
0 = I/O control
1 = Fieldbus control
0 = Remote
1 = Local
0 = No (Always enabled)
1 = Yes (Enabled only in
keypad control)
Table 17: Standard I/O board analogue output settings
IndexParameterMinMaxUnitDefaultIDDescription
P3.5.4.1.5AO1 maximum scaleVariesVariesVaries0.010054
SLOT C, D AND E ANALOGUE OUTPUTS
Shows only parameters for existing outputs in slot C/D/E. The selections are the same as in
Basic A01. This group or these parameters are not visible if there are no digital outputs in
slots C, D or E.
5.6GROUP 3.6: FIELDBUS DATA MAPPING
Table 18: Fieldbus data mapping
IndexParameterMinMaxUnitDefaultIDDescription
P3.6.1
P3.6.2
P3.6.3
P3.6.4
P3.6.5
P3.6.6
P3.6.7
P3.6.8
Fieldbus Data Out 1
Selection
Fieldbus Data Out 2
Selection
Fieldbus Data Out 3
Selection
Fieldbus Data Out 4
Selection
Fieldbus Data Out 5
Selection
Fieldbus Data Out 6
Selection
Fieldbus Data Out 7
Selection
Fieldbus Data Out 8
Selection
0350001852
0350002853
03500045854
0350004855
0350005856
0350006857
0350007858
03500037859
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VACON · 70PARAMETERS MENU
Table 19: The default values for Process Data Out in fieldbus
DataDefault valueScale
Process Data Out 1Output frequency0.01 Hz
Process Data Out 2Motor speed1 rpm
Process Data Out 3Motor current0.1 A
Process Data Out 4Motor torque0.1%
Process Data Out 5Motor power0.1%
Process Data Out 6Motor voltage0.1 V
Process Data Out 7DC link voltage1 V
Process Data Out 8Last active fault code1
For example, the value 2500 for Output frequency agrees with 25.00 Hz, because the scale is
0.01. All the monitoring values that you can find in Chapter 4.1 Monitor group are given the
scale value.
5.7GROUP 3.7: PROHIBIT FREQUENCIES
Table 20: Prohibit frequencies
IndexParameterMinMaxUnitDefaultIDDescription
P3.7.1
P3.7.2
P3.7.3
P3.7.4
P3.7.5
P3.7.6
P3.7.7Ramp Time Factor0.110.0Times1.0518
Prohibit Frequency
Range 1 Low Limit
Prohibit Frequency
Range 1 High Limit
Prohibit Frequency
Range 2 Low Limit
Prohibit Frequency
Range 2 High Limit
Prohibit Frequency
Range 3 Low Limit
Prohibit Frequency
Range 3 High Limit
-1.00320.00Hz0.00509
0.00320.00Hz0.00510
0.00320.00Hz0.00511
0.00320.00Hz0.00512
0.00320.00Hz0.00513
0.00320.00Hz0.00514
0 = Not used
0 = Not used
0 = Not used
0 = Not used
0 = Not used
0 = Not used
5
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PARAMETERS MENU VACON · 71
5.8GROUP 3.8: LIMIT SUPERVISIONS
Table 21: Limits supervision settings
IndexParameterMinMaxUnitDefaultIDDescription
0 = Output frequency
1 = Frequency reference
2 = Motor current
A 0 = Disabled
1 = Enabled
2 = Activated (Enabled
+ DI Open)
3 = Test Mode
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VACON · 88PARAMETERS MENU
5.16GROUP 3.17: APPLICATION SETTINGS
Table 44: Application settings
IndexParameterMinMaxUnitDefaultIDDescription
P3.17.1Password0999901806
P3.17.2°C / °F selection°C1197
P3.17.3kW/HP selectionkW1198
B0 = Local/Remote
P3.17.4FunctButtonConfig0771195
B1 = Control Page
B2 = Change Direction
5.17GROUP 3.18: KWH PULSE OUTPUT SETTINGS
Table 45: kWh pulse output settings
IndexParameterMinMaxUnitDefaultIDDescription
P3.18.1kWh pulse length50200ms5015534
P3.18.2kWh pulse resolution1100kWh115533
5
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DIAGNOSTICS MENU VACON · 89
6DIAGNOSTICS MENU
6.1ACTIVE FAULTS
When there is a fault or many faults, the display shows the name of the fault and blinks. Push
OK to go back to the Diagnostics menu. The submenu Active faults shows the number of
faults. To see the fault-time data, make a selection of a fault and push OK.
The fault stays active until you reset it. There are 5 ways to reset a fault.
Push the Reset button for 2 s.
•
Go into the submenu Reset faults and use the parameter Reset Faults.
•
Give a reset signal in the I/O terminal.
•
Give a reset signal with the fieldbus.
•
Give a reset signal in Vacon Live.
•
The Active faults submenu can keep a storage of maximum 10 faults. The submenu shows
the faults in the sequence in which they occurred.
6.2RESET FAULTS
In this menu, you can reset faults. See instructions in Chapter 11.1 A fault comes into view.
CAUTION!
Before you reset the fault, remove the external Control signal to prevent that you
restart the drive accidentally.
6.3FAULT HISTORY
You can see 40 faults in the Fault history.
To see the details of a fault, go into Fault history, find the fault and push OK.
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VACON · 90DIAGNOSTICS MENU
6.4TOTAL COUNTERS
Table 46: The total counter parameters in the diagnostics menu
IndexParameterMinMaxUnitDefaultIDDescription
The quantity of energy
taken from the supply
network. You cannot
reset the counter. In
the text display: the
V4.4.1Energy CounterVaries2291
highest energy unit
that the display shows
is MW. If the counted
energy becomes more
than 999.9 MW, no unit
shows on the display.
V4.4.3
V4.4.4
V4.4.5
V4.4.6
V4.4.7
V4.4.8
V4.4.9
V4.4.10
Operating Time
(graphical keypad)
Operating Time (text
keypad)
Operating Time (text
keypad)
Operating Time (text
keypad)
Run Time (graphical
keypad)
Run Time (text key-
pad)
Run Time (text key-
pad)
Run Time (text key-
pad)
a d
hh:min
a
d
hh:min:
ss
a d
hh:min
a
d
hh:min:
ss
2298
2293
The operating time of
the control unit.
The operating time of
the control unit in total
years.
The operating time of
the control unit in total
days.
The operating time of
the control unit in
hours, minutes and
seconds.
The motor run time.
The motor run time in
total years.
The motor run time in
total days.
The motor run time in
hours, minutes and
seconds.
6
V4.4.11
V4.4.12
V4.4.13
Power On Time
(graphical keypad)
Power On Time (text
keypad)
Power On Time (text
keypad)
a d
hh:min
a
d
The quantity of time
that the power unit has
2294
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been powered on. You
cannot reset the counter.
The power on time in
total years.
The power on time in
total days.
DIAGNOSTICS MENU VACON · 91
Table 46: The total counter parameters in the diagnostics menu
IndexParameterMinMaxUnitDefaultIDDescription
The power on time in
hours, minutes and
seconds.
The number of times
that the power unit has
been started.
V4.4.14
V4.4.15
Power On Time (text
keypad)
Start Command
Counter
hh:min:
ss
2295
6.5TRIP COUNTERS
Table 47: The trip counter parameters in the diagnostics menu
IndexParameterMinMaxUnitDefaultIDDescription
You can reset this
counter. In the text display: the highest
energy unit that the
display shows is MW. If
the counted energy
becomes more than
999.9 MW, no unit
shows on the display.
P4.5.1Energy Trip CounterVaries2296
Resetting the
counter
P4.5.3
P4.5.4
P4.5.5
P4.5.6
Operating Time
(graphical keypad)
Operating Time (text
keypad)
Operating Time (text
keypad)
Operating Time (text
keypad)
a d
hh:min
a
d
hh:min:
ss
2299
In the text display:
•
Push the OK button for 4 s.
In the graphical
•
display: Push OK.
A Reset counter
page shows. Push
OK again.
You can reset this
counter. See instructions in P4.5.1 above.
The operating time in
total years.
The operating time in
total days.
The operating time in
hours, minutes and
seconds.
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VACON · 92DIAGNOSTICS MENU
6.6SOFTWARE INFO
Table 48: The software info parameters in the diagnostics menu
IndexParameterMinMaxUnitDefaultIDDescription
V4.6.1
V4.6.2
V4.6.3
V4.6.4System Load0100%2300
V4.6.5
V4.6.6Application ID837
V4.6.7Application Version838
Software Package
(graphical keypad)
Software Package ID
(text keypad)
Software Package
Version (text keypad)
Application Name
(graphical keypad)
2524
2525
The code for the software identification
The load on the control
unit CPU
The name of the application
The code of the application
6
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I/O AND HARDWARE MENU VACON · 93
7I/O AND HARDWARE MENU
In this menu, there are different settings that are related to the options.
7.1BASIC I/O
In the Basic I/O menu, you can monitor the statuses of the inputs and the outputs.
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VACON · 94I/O AND HARDWARE MENU
Table 49: The basic I/O parameters in the I/O and Hardware menu
IndexParameterMinMaxUnitDefaultIDDescription
V5.1.1Digital Input 10102502
V5.1.2Digital Input 20102503
V5.1.3Digital Input 30102504
V5.1.4Digital Input 40102505
V5.1.5Digital Input 50102506
V5.1.6Digital Input 60102507
V5.1.7
Analogue Input 1
Mode
1332508
Status of the digital
input signal
Status of the digital
input signal
Status of the digital
input signal
Status of the digital
input signal
Status of the digital
input signal
Status of the digital
input signal
Shows the mode that is
set for the analogue
input signal. The selection is made with a DIP
switch on the control
board.
1 = 0...20mA
3 = 0...10V
V5.1.8Analogue Input 10100%0.002509
V5.1.9
V5.1.10Analogue Input 20100%0.002511
Analogue Input 2
Mode
1332510
Status of the analogue
input signal
Shows the mode that is
set for the analogue
input signal. The selection is made with a DIP
switch on the control
board.
1 = 0...20mA
3 = 0...10V
Status of the analogue
input signal
7
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I/O AND HARDWARE MENU VACON · 95
Table 49: The basic I/O parameters in the I/O and Hardware menu
IndexParameterMinMaxUnitDefaultIDDescription
Shows the mode that is
set for the analogue
input signal. The selection is made with a DIP
V5.1.11
Analogue Output 1
Mode
1312512
switch on the control
board.
1 = 0...20mA
3 = 0...10V
V5.1.12Analogue Output 10100%0.002513
V5.1.13Relay Output 10102514
V5.1.14Relay Output 20102515
V5.1.15Relay Output 30102516
Status of the analogue
output signal
Status of the relay output signal
Status of the relay output signal
Status of the relay output signal
7.2OPTION BOARD SLOTS
The parameters in this menu are different for all the option boards. You see the parameters
of the option board that you installed. If there is no option board in the slots C, D or E, you do
not see parameters. See more about the location of the slots in Chapter 10.5 I/O configuration.
When you remove an option board, the fault code 39 and the fault name Device removed show
on the display. See Chapter 11.3 Fault codes.
Table 50: Option board related parameters
MenuFunctionDescription
SettingsThe settings that are related to the option board
Slot C
MonitoringMonitor the data that is related to the option board
SettingsThe settings that are related to the option board
Slot D
MonitoringMonitor the data that is related to the option board
SettingsThe settings that are related to the option board
Slot E
MonitoringMonitor the data that is related to the option board
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VACON · 96I/O AND HARDWARE MENU
7.3REAL TIME CLOCK
Table 51: The real time clock parameters in the I/O and Hardware menu
IndexParameterMinMaxUnitDefaultIDDescription
Status of the battery.
V5.5.1Battery State132205
P5.5.2Time
P5.5.3Datedd.mm.2202The current date
P5.5.4Yearyyyy2203The current year
P5.5.5Daylight Saving1412204
hh:mm:
ss
2201
1 = Not installed
2 = Installed
3 = Replace the battery
The current time of the
day
The daylight saving
rule
1 = Off
2 = EU: starts on the
last Sunday in March,
ends on the last Sunday in October
3 = US: starts on the
2nd Sunday in March,
ends on the 1st Sunday
in November
4 = Russia (permanent)
7.4POWER UNIT SETTINGS
In this menu, you can change the settings of the fan and the sine filter.
The fan operates in the optimised or the always on mode. In the optimised mode, the internal
logic of the drive receives data about the temperature and controls the fan speed. After the
drive goes in the Ready state, the fan stops in 5 minutes. In the always on mode, the fan
operates in full speed, and does not stop.
The Sine filter keeps the overmodulation depth in limits and does not let the thermal
management functions decrease the switching frequency.
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VACON · 98I/O AND HARDWARE MENU
7.5KEYPAD
Table 54: The keypad parameters in the I/O and Hardware menu
IndexParameterMinMaxUnitDefaultIDDescription
The time after which
the display goes back
to the page that is set
P5.7.1Timeout Time060min0804
P5.7.2Default Page0402318
P5.7.3Menu Index2499
with parameter P5.7.2.
0 = Not used
0 = None
1 = Enter menu index
2 = Main menu
3 = Control page
4 = Multimonitor
Set a page to be the
menu index. (The
selection 1 in P5.7.2.)
P5.7.4Contrast *3070%50830
P5.7.5Backlight Time060min5818
Set the contrast of the
display.
Set the time after
which the backlight of
the display turns off. If
the value is set to 0,
the backlight is always
on.
* Only available with the graphical keypad.
7.6FIELDBUS
In the I/O and Hardware menu, there are the parameters that are related to different fieldbus
boards. You can find the instructions on how to use these parameters in the related fieldbus
manual.
7
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USER SETTINGS, FAVOURITES AND USER LEVEL MENUS VACON · 99
8USER SETTINGS, FAVOURITES AND USER LEVEL
MENUS
8.1USER SETTINGS
Table 55: General settings in the user settings menu
IndexParameterMinMaxUnitDefaultIDDescription
The selection is differ-
P6.1Language selectionVariesVariesVaries802
M6.5Parameter backup
M6.6Parameter compare
ent in all the language
packages
See Table 56 The
parameter backup
parameters in the user
settings menu.
P6.7Drive name
Use Vacon Live PC tool
to give a name to the
drive if you think that it
is necessary.
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8
VACON · 100USER SETTINGS, FAVOURITES AND USER LEVEL MENUS
8.1.1PARAMETER BACKUP
Table 56: The parameter backup parameters in the user settings menu
IndexParameterMinMaxUnitDefaultIDDescription
Restores the default
P6.5.1
P6.5.2
Restore Factory
Defaults
Save to Keypad
*
2487
parameter values and
831
starts the Startup wizard.
Saves the parameter
values to the control
panel, for example to
copy them to another
drive.
P6.5.3
P6.5.4Save to Set 12489
P6.5.5Restore from Set 12490
P6.5.6Save to Set 22491
P6.5.7Restore from Set 22492
Restore from Keypad
*
* Only available with the graphical display.
2488
Loads the parameter
values from the control
panel to the drive.
Keeps the parameter
values to the parameter set 1.
Loads the parameter
values from the
parameters set 1 to the
drive.
Keeps the parameter
values to the parameter set 2.
Loads the parameter
values from the
parameter set 2 to the
drive.
8
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