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vacon • 6Preface
1.P
The VACON® AC drive contains a preloaded VACON® 100 Solar Pump application for instant use.
REFACE
1.1Specific functions of VACON® Solar pump application
The VACON® 100 Solar Pump application allows flexible use of VACON® 100 frequency converters.
This dedicated application software was developed to drive a solar pump with an optimized MPPT
(Maximum Power Point Tracking) for VACON® 100 supplied by solar panels.
The MPPT is based on 4 parallel algorithms:
•Feed-Forward Controller (to follow the radiation variations)
•Correction Controller (to compensate the temperature variations)
•Oscillation Damping Regulator (to prevent the panel entering in the “current source” branch
of the characteristic)
•Local Maxima logic (to prevent the regulator from being trapped in a local maximum lower
than absolute maximum)
Features
•The MPP Tracker controls DC voltage reference in order to find the maximum power.
•Extensive wizards for start-up, PID-control used to facilitate commissioning
•‘Funct’ button for easy change between Local (keypad) and Remote control place. The
remote control place is selectable by parameter (I/O or Fieldbus)
•8 preset frequencies
•Motor potentiometer functions
•2 programmable ramp times, 2 supervisions and 3 ranges of prohibited frequencies
•Control page for easy operation and monitoring of the most essential values.
•Fieldbus data mapping
•Automatic reset
•Different pre-heat modes used to avoid condensation problems
•Maximum output frequency 320Hz
•Real-time clock and timer functions available (optional battery required). Possible to program 3 time channels to achieve different functions on the drive (e.g. Start/Stop and Preset
frequencies)
•External PID-controller available. Can be used to control e.g. a valve using the AC drive I/O
•Sleep mode function which automatically enables and disables drive running with user
defined levels to save energy.
•2-zone PID-controller (2 different feedback signals; minimum and maximum control)
•Two setpoint sources for the PID-control. Selectable with digital input
•PID setpoint boost function
•Feedforward function to improve the response to the process changes
•Process value supervision
•Maintenance counter
•Underload protection can be managed by measuring Motor torque (standard sensorless
mode) or by measuring the water flow with a flow meter sensor. This sensor can be an analogue signal or a digital input. With this sensor it is possible to measure the water flow
[litres/min] and the total volume of the water flow [m3].
•Sleep mode can be enabled or disabled with a parameter.
•Digital inputs can be used to measure water levels (minimum and maximum).
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Safetyvacon • 7
2.S
This manual contains clearly marked warning information which is intended for your personal safety and to avoid any unintentional damage to the product or connected appliances.
Before installing, commissioning or using the frequency converter, please read the warning information contained in the corresponding operating guide/installation manual.
Please read the following additional safety instructions carefully.
Only VACON authorized, trained and qualified personnel are allowed to install, operate and maintain the drive.
AFETY
2.1Danger
These warnings are intended to personnel responsible for grounding the frequency converter.
Ignoring the following instructions can be extremely dangerous and may cause
death or severe injury.
Ground the frequency converter to ensure personnel safety and to reduce electromagnetic interference.
After disconnecting the AC drive from the mains or from the DC input supply,
wait until the indicators on the keypad go out (if no keypad is attached, see the
indicators on the cover). Wait an additional 60 seconds before starting any work
on the connections of the drive. After expiration of this time, use measuring
equipment to absolutely ensure that no
of voltage before starting any electrical work!
voltage is present.
Always ensure absence
2.2Warnings
The touch current of the drive exceeds 3.5mA AC. According to standard
EN61800-5-1, a reinforced protective ground connection must be ensured. See
the Installation Manual/Operating Guide of your product for further information.
Never work on the photovoltaic generator or frequency converter and its input/
output cables when the frequency converter is connected to the mains or to the
photovoltaic generator.
Before performing any measurement on the frequency converter, disconnect or
isolate the mains supply voltage or the DC input supply.
Do not touch the components on the frequency converter or on the string box
cabinet that have high DC voltage.
The photovoltaic generator cells exposed to light supply DC voltage even at low
light intensity.
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vacon • 8Electrical installation
3.E
The installation instructions in this chapter are intended only for VACON® 100 X (MM4-MM6) and
VACON® 100 INDUSTRIAL (MR5-MR12) drives with additional solar pump application. See the corresponding operating guide/installation manual for more installation instructions.
NOTE! The Solar pump application is active only with a plus code: +A1181. The drive can be ordered
from factory using this plus code or it can be activated afterwards by license key.
LECTRICAL INSTALLATION
3.1Danger
The terminals are live when the drive is connected to a photovoltaic system. Photovoltaic
cells generate DC voltage even at low intensity of sunlight.
Wait 60 seconds until the drive is discharged, before switching between AC and DC supply
(photovoltaic system) and vice versa.
3.2Warning
Do not remove the EMC screws in the solar pump application. IT (impedance-grounded) AC
supply network is not allowed in the solar pump application.
3.3DC Fuse selection
The fuses on the DC-Input of the inverter must have the following characteristics:
Table 1. Fuse characteristics
Fuse typeMin. Voltage rating
DC current1000 V
It is recommended to use gPV fuses, which are developed for solar application, in order to protect
cables and panels against reverse overcurrent, when multiple strings are connected in parallel.
See chapter 3.4. for recommended gPV fuse manufacturer.
The photovoltaic fuses have to meet the IEC 60269-6 or the UL 2579 standard.
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Electrical installationvacon • 9
See table below for recommended fuse sizes:
Table 2. Recommended fuse sizes, Mains voltage 3AC 208-240 V, 50/60 Hz, up to 400 V in
0520520.02 x 5002 x 5004
0590590.02 x 6002 x 6004
0651650.04 x 3504 x 4008
MR11
0731730.04 x 4004 x 4008
0650650.04 x 3504 x 4008
0730730.04 x 4004 x 4008
0820820.04 x 4004 x 5008
MR12
0920920.04 x 5004 x 5008
10401040.04 x 6004 x 6008
11801180.04 x 6004 x 6308
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Electrical installationvacon • 11
3.4Manufacturers of gPV fuses
Recommended manufacturers of gPV type fuses:
•Littelfuse
•Siba
•Bussmann
•Mersen
•ETI
•DF Electric
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vacon • 12Electrical installation
3.5Parallel diode selection
When VACON® 100 X (MM4-MM6) or VACON® 100 INDUSTRIAL (MR5-MR12) is used in the Solar
Pump application, a diode must be connected between DC+ and DC- to protect the inverter against
reverse voltage. See tables below for diode specification.
Table 4. Diode specification, Mains voltage 3AC 208-240 V, 50/60 Hz, up to 400 V in VDC
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vacon • 14Electrical installation
Table 5. Diode specification, Mains voltage 3AC 380-480/500 V, 50/60 Hz, up to 800 V in VDC
AC driveDiode specifications
Enclosure
size
MR12
AC drive typemin. IFav [A]
06502 x 1000
07302 x 1000
08202 x 1250
09202 x 1250
10402 x 1500
11802 x 1575
Min. Voltage
rating [V]
12001.5
Max. Vf [V] @
IFav [A]
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Electrical installationvacon • 15
3.6Photovoltaic system dimensioning
The photovoltaic system has to be dimensioned in order to not exceed the values specified in the
tables below. The VACON® 100 X enclosure sizes are MM4-MM6, and VACON® 100 INDUSTRIAL enclosure sizes are MR5-MR12.
Table 6. AC drive (208…240 V 3AC 50/60Hz, up to 400 V in VDC) DC-link input ratings
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Electrical installationvacon • 17
* The minimum value is 300 V when the application version is AMIT1181_V205 and the drive is manufactured after
June 2019.
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vacon • 18Electrical installation
3.7Grounding
3.7.1Pole Grounding
It is prohibited to connect any pole, DC+ or DC-, of the photovoltaic system directly to PE.
3.7.2Drive Grounding
All non-current-carrying metal parts (module frames, enclosures) and also the midpoint of the current carrying conductors of the photovoltaic system must be connected to the PE of the drive.
3.8AC grid connection
3.8.1More than one source of supply
It is not recommended to supply the drive simultaneously from the photovoltaic cell and from grid.
3.8.2Toggle between AC and DC
If both the DC input and the AC input are used (for example, when the energy from the photovoltaic
system is not sufficient), it is not allowed to switch directly between AC and DC supply. When switching from one supply to the other, it is mandatory to wait until the drive is discharged.
The minimum AC-DC switchover delay is 30 s for VACON® 100X MM4-MM6 and VACON® 100 MR5MR6.
The minimum AC-DC switchover delay is 60 s for VACON® 100 MR7-MR12.
DANGER! To completely isolate the equipment, use a two-pole disconnect switch for the photovoltaic input (suitable for DC) and for the grid input (AC switch). Only one of these switches is
allowed to be on at a time. The delay time must be respected when changing from one switch
to the other.
Failure to follow these instructions can lead to death or serious injury.
DANGER! If it is necessary to connect the drive simultaneously on AC and DC supply, note that
if the AC supply is lost, the drive must be separated from the AC supply grid.
Failure to follow these instructions can lead to death or serious injury.
3.8.3Dual supply functionality
Sometimes a back up from the AC mains is needed in case the power from the photovoltaic supply
is not enough, for example, during night time and cloudy weather. The connection can be created in
several different ways. In this chapter, three alternative solutions are described.
Common safety related topic in every solution is to make sure that in case of possible malfunction
of drive there is no DC voltage connected into AC side. DC voltage from photovoltaic system can
make AC supply side parts energized having dangerous voltage, in case AC power is down. DC voltage can go very far distance wise into AC side, as far as galvanically possible. This can be very dangerous especially during AC grid service. System must have a way to prevent this happening.
3.8.3.1Changeover switch
Using a manually operated changeover switch is the most recommended way to make the switchover between AC and DC supply. In this case, a digital input can be programmed to select normal reference when using AC supply or MPPT when using DC supply. The changeover switch must have a
potential free auxiliary contact. See parameter P3.5.1.53 Mains Supply On. In case of a failure, the
changeover switch also prevents the DC voltage from going into the AC side.
3.8.3.2AC and DC connected simultaneously without control
In this case, there is no possibility to have any control if AC or DC supply is used for energy source.
Supply always comes automatically from the source where the voltage is higher. Therefore, photovoltaic dimensioning is very critical. In addition to that, a blocking diode on the DC side is needed to
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Electrical installationvacon • 19
protect solar panels in case their voltage is low. On the AC side, function of the blocking diode is
made by drive rectifier diodes. However, in case of malfunction of rectifier diodes also electromechanics separation is needed in case AC supply goes down. It is mandatory to separate the drive
from AC supply in case of power down. There are different methods to make the separation. See
one example in chapter 3.8.3.3.
3.8.3.3Automatic Dual supply control
This functionality can be used by activating the drive relay output to control additional contactor on
the AC supply side. See the related programming in chapter 7.2.23.3. The functionality can have
three different operation modes:
0 - Always active (supply from AC and DC used together)
Works in the same way as described in chapter 3.8.3.2, but AC supply is only used when the drive is
at Run state.
1 - Closed loop Irradiation
Controls the AC supply contactor based on irradiation measurement on analog input.
2 - Closed loop Sensorless
Controls the AC supply contactor based on periodic PV capacity checks.
In this case, the AC contactor can also be used to separate the drive from mains automatically when
the AC supply goes down. For this, it is mandatory to have a separate control relay on the AC side
to detect supply voltage. This relay can be used to force contactor to switch off. The contactor auxiliary contact should be connected into the drive digital input configured in P3.5.1.60, to tell contactor status.
3.9External +24V supply
Using external supply can be used to keep control energized when mains power is down. System
software version FW0072V030 or newer should be used.
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vacon • 20Electrical installation
11742_uk
3AC
PE
PE
PES
DC
switch
protection
diode
DC
fuses
DC+
DC
power
supply
DC-
L1 L2 L3
DC-DC+R+R-
U/T1 V/T2 W/T3
3.10DC power connection
3.10.1VACON® 100 X drives
Figure 1. Example of the power connections: MM4/MM5
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Electrical installationvacon • 21
L1 L2 L3U/T1 V/T2 W/T3
DC- DC+R+ R-
11743_uk
DC
switch
protection
diode
DC
fuses
3AC
PE
PE
DC+
DC
power
supply
DC-
PES
3AC
PE
PES
11971_uk
DC
switch
protection
diode
DC
fuses
PE
DC+
DC
power
supply
DC-
U V WL1 L2 L3 DC- DC+ R-
Figure 2. Example of the power connections: MM6
3.10.2VACON® 100 INDUSTRIAL drives
Figure 3. Example of the power connections: MR5-MR7
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vacon • 22Electrical installation
UVW
DC- DC+
11972_uk
3AC
PE
PES
DC
switch
protection
diode
DC
fuses
PE
DC+
DC
power
supply
DC-
L1 L2 L3
11973_uk
3AC
PE
PES
DC
switch
protection
diode
DC
fuses
PE
DC+
DC
power
supply
DC-
L1 L2 L3 DC-R+R-
U V W
Figure 4. Example of the power connections: MR8
Figure 5. Example of the power connections: MR9
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Electrical installationvacon • 23
DC+U/T1 V/T2W/T3DC-
3AC
PE
PES
DC
switch
protection
diode
DC
fuses
PE
DC+
DC
power
supply
DC-
7163_uk
DC+
U/T1 V/T2
W/T3
DC-
U/T1 V/T2
W/T3
DC+ DC-
3AC
PE
PES
DC
switch
protection
diode
DC
fuses
PE
DC+
DC
power
supply
DC-
7161_uk
Figure 6. Example of the power connections: MR10 without extension box
Figure 7. Example of the power connections: MR11 without extension box
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vacon • 24Electrical installation
DC+
U/T1 V/T2
W/T3
DC-
DC+ DC-
3AC
PE
PES
DC
switch
protection
diode
DC
fuses
PE
DC+
DC
power
supply
DC-
U/T1
V/T2
W/T3
7162_uk
DC+ DC-
U/T1V/T2W/
T3
3AC
PE
PES
11974_uk
DC
switch
protection
diode
DC
fuses
PE
DC+
DC
power
supply
DC-
Figure 8. Example of the power connections: MR12 without extension box
Figure 9. Example of the power connections: MR10 and MR12 with extension box
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Startupvacon • 25
OK
BACK
RESET
4.S
4.1First Start-up
In the
can start controlling your process. In the Wizard, you will need the following keypad buttons:
Startup Wizard
TARTUP
, you will be prompted for essential information needed by the drive so that it
Left/Right arrows. Use these to easily move between digits and decimals.
Up/Down arrows. Use these to move between options in menu and to change value.
OK button. Confirm selection with this button.
Back/Reset button. Pressing this button, you can return to the previous question in the
Wizard. If pressed at the first question, the Startup Wizard will be canceled.
Once you have connected power to your VACON® 100 X AC drive, follow these instructions to easily
set up your drive.
NOTE: You can have your AC drive equipped with a keypad with either a graphical or a text keypad.
1
2
3
4
5
* These questions appear if battery is installed
Language selection (P6.1)Depends on language package
Russia
Daylight saving* (P5.5.5)
Time* (P5.5.2)hh:mm:ss
Year* (P5.5.4)yyyy
Date* (P5.5.3)dd.mm.
US
EU
OFF
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vacon • 26Startup
6
Push the OK button unless you want to set all parameter values manually.
7
8
9
10
11
12
13
14
15
16
17
Run Startup Wizard?
Make a selection of an application
(P1.2 Application,ID212)
Set a value for P3.1.2.2 Motor
Type (so that it agrees with the
nameplate)
Set value for
Voltg
(according to nameplate)
Set value for
Freq
(according to nameplate)
Set value for
Speed
Set value for
Currnt
Set value for
Phi
Set value
frequency reference
Set
qReference
Set
1
Set
1
(according to nameplate)
(according to nameplate)
value
value
value
P3.1.1.1 Motor Nom
P3.1.1.2 Motor Nom
P3.1.1.3 Motor Nom
P3.1.1.4 Motor Nom
(according to nameplate)
P3.1.1.5 Motor Cos
for
P3.3.1.1 Minimum
for
P3.3.1.2 MaxFre-
for
P3.4.1.2 Accel Time
for
P3.4.1.3 Decel Time
Yes
No
Standard
Local/Remote
Multi-step speed
PID control
Multi-purpose
Motor potentiometer
PM motor
Induction motor
Range:
8.00...320.00 Hz
Range:
Range:
Range:
Range:
Range:
Range:
Range:
Varies
24...19.200 rpm
Varies
0.30...1.00
0.00...50.00 Hz
0.00...320.00 Hz
0.1...300.0 s
0.1...300.0 s
If you set Motor Type to Induction Motor, you see the next question. If your selection is PM Motor,
the value of parameter P3.1.1.5 Motor Cos Phi is set to 1.00 and the wizard goes directly to question
18.
18
19
20
21
Set value
qReference
Set
value
qReference
Set
value
1
Set
value
1
for
P3.3.1.1 MinFre-
for
P3.3.1.2 MaxFre-
for
P3.4.1.2 Accel Time
for
P3.4.1.3 Decel Time
Range:
Range:
Range:
Range:
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0.00...50.00 Hz
0.00...320.00 Hz
0.1...300.0 s
0.1...300.0 s
Startupvacon • 27
22
To continue to the application wizard, set the selection to Yes and push the OK button.
After these selections, the Start-up wizard is completed. To start the Start-up wizard again, you
have 2 alternatives. Go to the parameter P6.5.1 Restore Factory Defaults or to the parameter B1.1.2
Start-up Wizard. Then set the value to Activate.
Run the Application wizard?
Yes
No
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vacon • 28Startup
4.2Description of the applications
Use the parameter P1.2 (Application) to make a selection of an application for the drive. Immediately when the parameter P1.2 changes, a group of parameters get their preset values.
4.2.0.1M1 Quick setup parameter group
In the Quick Setup parameter group you will find the different wizards of the VACON® 100 X Solar
Pump Application. The wizards help you to quickly set up your drive for use prompting you for a
number of essential data.
Table 8. Quick setup parameter group
CodeParameterMinMaxUnitDefaultIDDescription
0 = Do not activate
1 = Activate
B1.1Startup wizard0101170
P1.2Application050212
P1.3MinFreqReference0.00P1.4Hz0.00101
P1.4MaxFreqReferenceP1.3320.00Hz50.00102
P1.5Accel Time 10.1300.0s5.0103
P1.6Decel Time 10.1300.0s5.0104
P1.7Current limitVariesVariesAVaries107
P1.8Motor type010650
P1.9Motor Nom VoltgVariesVariesVVaries110
P1.10Motor Nom Freq8.00320.00HzVaries111
P1.11Motor Nom Speed2419200rpmVaries112
P1.12Motor Nom CurrntVariesVariesAVaries113
P1.13Motor Cos Phi0.301.000.74120
Choosing Activate initiates
the Startup Wizard (see
chapter 4.1).
0 = Standard
1 = Local/Remote
2 = Multi-Step Speed
3 = PID Control
4 = Multi-Purpose
5 = Motor
Potentiometer
Minimum allowed frequency reference
Maximum allowed frequency
reference
Defines the time required
for the output frequency to
increase from zero frequency to maximum frequency
Defines the time required
for the output frequency to
decrease from maximum
frequency to zero frequency
Maximum motor current
from AC drive
0 = Induction motor
1 = PM motor
Find this value Un on the
rating plate of the motor.
Note also used connection
(Delta/Star).
Find this value fn on the rating plate of the motor.
Find this value nn on the rating plate of the motor.
Find this value In on the rating plate of the motor.
Find this value on the rating
plate of the motor
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Startupvacon • 29
Table 8. Quick setup parameter group
The drive searches for the
minimum motor current in
order to save energy and to
P1.14Energy optimization010666
P1.15Identification010631
P1.16Start function010505
P1.17Stop function010506
P1.18Automatic reset010731
P1.19External fault032701
P1.20AI Low Fault050700
P1.21Rem.Ctrl. Place010172
P1.22I/O A Ref sel195117
lower the motor noise. This
function can be used e.g. in
fan and pump applications
0 = Disabled
1 = Enabled
The identification run calculates or measures the motor
parameters that are necessary for a good control of the
motor and speed.
0 = No action
1 = At standstill
2 = With rotation
Before you do the identification run, you must set the
motor nameplate parameters.
0=Ramping
1=Flying start
0=Coasting
1=Ramping
0 = Disabled
1 = Enabled
0 = No action
1 = Alarm
2 = Fault (Stop according to
stop mode)
3 = Fault (Stop by coasting)
Response when an analogue
signal in use goes below
50% of the minimum signal
range. 0 = No action
1 = Alarm
2 = Alarm, Preset Freq
3 = Alarm, Previous Freq
4= Fault (Stop according to
stop mode)
5 = Fault (Stop by coasting)
Selection of remote control
place (start/stop). Can be
used to change back to
remote control from
VACON® Live e.g. in case of
a broken panel.
0=I/O control
1=Fieldbus control
Selection of ref source when
control place is I/O A
1 = Preset Frequency 0
2 = Keypad reference
3 = Fieldbus
4 = AI1
5 = AI2
6 = AI1+AI2
7 = PID reference
8 = Motor potentiometer
9 = Max Power
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vacon • 30Startup
Table 8. Quick setup parameter group
Selection of ref source when
P1.23Keypad Ref sel192121
P1.24Fieldbus Ref sel193122
P1.25AI1 signal range010379
P1.26AI2 signal range011390
control place is keypad:
See P1.22
Selection of ref source when
control place is Fieldbus:
See P1.22
0 = 0…10 V / 0…20 mA
1 = 2…10 V / 4…20 mA
0 = 0…10 V / 0…20 mA
1 = 2…10 V / 4…20 mA
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Startupvacon • 31
Table 8. Quick setup parameter group
Function selection for Basic
R01:
0 = None
1 = Ready
2 = Run
3 = General fault
4 = General fault inverted
5 = General alarm
6 = Reversed
7 = At speed
8 = Thermistor fault
9 = Motor regulator active
10 = Start signal active
11 = Keypad control active
12 = I/O B control activated
13 = Limit supervision 1
14 = Limit supervision 2
15 = SinglePowerOn
16 = No function
17 = Preset speed active
18 = No function
19 = PID in Sleep mode
20 = PID soft fill active
21 = PID supervision limits
22 = Ext. PID superv. limits
23 = Input press. alarm/fault
24 = Frost prot. alarm/fault
25 - 30 = No function
31 = RTC time chnl 1 control
32 = RTC time chnl 2 control
P1.27 RO1 function060211001
P1.28Basic R02 function046311004 See P1.27
33 = RTC time chnl 3 control
34 = FB ControlWord B13
35 = FB ControlWord B14
36 = FB ControlWord B15
37 = FB ProcessData1.B0
38 = FB ProcessData1.B1
39 = FB ProcessData1.B2
40 = Maintenance alarm
41 = Maintenance fault
42 = No function
43 = No function
44 = Block Out.1
45 = Block Out.2
46 = Block Out.3
47 = Block Out.4
48 = Block Out.5
49 = Block Out.6
50 = Block Out.7
51 = Block Out.8
52 = Block Out.9
53 = Block Out.10
54 = No function
55 = No function
56 = Auto-cleaning
active
57 = Motor Switch
Open
58 = TEST (Always
Closed)
59 = No function
60 = DualSupply AC switch
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Startupvacon • 33
4.2.1Standard application
You can use the Standard application in speed-controlled processes where no special functions are
necessary, for example pumps, fans, or conveyors.
It is possible to control the drive from the keypad, Fieldbus or I/O terminal.
When you control the drive with the I/O terminal, the frequency reference signal is connected to AI1
(0…10 V) or AI2 (4…20 mA). The connection depends the type of the signal. There are also 3 preset
frequency references available. You can activate the preset frequency references with DI4 and DI5.
The start/stop signals of the drive are connected to DI1 (start forward) and DI2 (start reverse).
It is possible to configure all the drive outputs freely in all the applications. There are 1 analogue
output (Output Frequency) and 3 relay outputs (Run, Fault, Ready) available on the basic I/O board.
4.2.1.1M1.31 Standard
Table 9. Standard start-up wizard menu
CodeParameterMinMaxUnitDefaultIDDescription
Make the selection of a
P1.31.1Preset Freq 1P1.3P1.4Hz10.0105
P1.31.2Preset Freq 2P1.3P1.4Hz15.0106
P1.31.3Preset Freq 3P1.3P1.4Hz20.0126
preset frequency with
the digital input DI4.
Make the selection of a
preset frequency with
the digital input DI5.
Make the selection of a
preset frequency with
the digital input DI4
and DI5.
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
vacon • 34Startup
4.2.2Local/Remote application
Use the Local/Remote application when, for example, it is necessary to switch between 2 different
control places.
To change between the Local and the Remote control place, use DI6. When Remote control is active,
you can give the start/stop commands from Fieldbus or from I/O terminal (DI1 and DI2). When Local
control is active, you can give the start/stop commands from the keypad, Fieldbus or I/O terminal
(DI4 and DI5).
For each control place, you can make a selection of the frequency reference from the keypad, Fieldbus or I/O terminal (AI1 or AI2).
It is possible to configure all the drive outputs freely in all the applications. There are 1 analogue
output (Output Frequency) and 3 relay outputs (Run, Fault, Ready) available on the basic I/O board.
4.2.2.1M1.33 Local/Remote
Table 10. Local/Remote start-up wizard menu
CodeParameterMinMaxUnitDefaultIDDescription
Selection of ref source when
control place is I/O B. See
P1.32.1I/O B Ref sel199131
P1.32.2I/O B Ctrl force
P1.32.3I/O B Ref force
P1.32.4Ctrl signal 1 B
P1.32.5Ctrl signal 2 B
P1.32.6Keypad Ctrl force
P1.32.7Fieldbus Ctrl force
P1.32.8Ext fault close
P1.32.9Ext fault open
DigIN
SlotA.6
DigIN
SlotA.6
DigIN
SlotA.4
DigIN
SlotA.5
DigIN
Slot0.1
DigIN
Slot0.1
DigIN
SlotA.3
DigIN
Slot0.2
above.
NOTE: I/O B control place
can only be forced active
with digital input (P3.5.1.7).
TRUE = Used frequency reference is specified by I/O
343
reference B parameter
(P3.3.1.6).
411Force control to fieldbus
Start signal 1 when control
423
place is I/O B
Start signal 2 when control
424
place is I/O B
410Force control to keypad
411Force control to fieldbus
FALSE = OK
405
TRUE = External fault
FALSE = External fault
406
TRUE = OK
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
Startupvacon • 35
4.2.3Multi-step application
You can use the Multi-step speed application with processes where more than 1 fixed frequency reference is necessary (for example test benches).
It is possible to use 1 + 7 frequency references: 1 basic reference (AI1 or AI2) and 7 preset references.
Make a selection of the preset frequency references with digital signals DI4, DI5 and DI6. If none of
these inputs are active, the frequency reference is removed from the analogue input (AI1 or AI2).
Give the start/stop commands from the I/O terminal (DI1 and DI2).
It is possible to configure all the drive outputs freely in all the applications. There are 1 analogue
output (Output Frequency) and 3 relay outputs (Run, Fault, Ready) available on the basic I/O board.
4.2.3.1M1.33 Multi-step speed
Table 11. Multi-step speed start-up wizard menu
CodeParameterMinMaxUnitDefaultIDDescription
P1.33.1Preset Freq 1P1.3P1.4Hz10.0105
P1.33.2Preset Freq 2P1.3P1.4Hz15.0106
P1.33.3Preset Freq 3P1.3P1.4Hz20.0126
P1.33.4Preset Freq 4P1.3P1.4Hz25.0127
P1.33.5Preset Freq 5P1.3P1.4Hz30.0128
P1.33.6Preset Freq 6P1.3P1.4Hz40.0129
P1.33.7Preset Freq 7P1.3P1.4Hz50.0130
0 = Binary coded
1 = Number of inputs. Preset
P1.33.8PresetFreqMode010182
P1.33.9Ext fault close
P1.33.10Ext fault open
DigIN
SlotA.3
DigIN
Slot0.2
frequency is selected
according to how many of
preset speed digital inputs
are active
FALSE = OK
405
TRUE = External fault
FALSE = External fault
406
TRUE = OK
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
vacon • 36Startup
4.2.4PID Control application
You can use the PID control application with processes where you control the process variable (for
example pressure) through control of the speed of the motor.
In this application, the internal PID controller of the drive is configured for 1 setpoint and 1 feedback
signal.
It is possible to use 2 control places. Make the selection of the control place A or B with DI6. When
control place A is active, the start/stop commands are given by DI1, and the PID controller gives the
frequency reference. When control place B is active, start/stop commands are given by DI4, and AI1
gives the frequency reference.
It is possible to configure all the drive outputs freely in all the applications. There are 1 analogue
output (Output Frequency) and 3 relay outputs (Run, Fault, Ready) available on the basic I/O board.
4.2.4.1M1.34 PID Control
Table 12. PID Control start-up wizard menu
CodeParameterMinMaxUnitDefaultIDDescription
If the value of the parameter
is set to 100% a change of
P1.34.1Gain0.001000.00%100.00118
P1.34.2Integration Time0.00600.00s1.00119
P1.34.3Derivation Time0.00100.00s0.00132
10% in the error value
causes the controller output
to change by 10%.
If this parameter is set to
1,00s a change of 10% in the
error value causes the controller output to change by
10.00%/s.
If this parameter is set to
1,00s a change of 10% in the
error value during 1.00 s
causes the controller output
to change by 10.00%.
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
13 = ProcessDataIn7
14 = ProcessDataIn8
15 = Temperature input 1
16 = Temperature input 2
17 = Temperature input 3
18 = Temperature input 4
19 = Temperature input 5
20 = Temperature input 6
AI’s and ProcessDataIn are
handled as % (0.00-
100.00%) and scaled according to Feedback min and
max.
NOTE: ProcessDataIn use
two decimals.
0 = Not used
1 = Keypad setpoint 1
2 = Keypad setpoint 2
3 = AI1
4 = AI2
5 = AI3
6 = AI4
7 = AI5
8 = AI6
9 = ProcessDataIn1
10 = ProcessDataIn2
11 = ProcessDataIn3
12 = ProcessDataIn4
13 = ProcessDataIn5
14 = ProcessDataIn6
15 = ProcessDataIn7
16 = ProcessDataIn8
17 = Temperature input 1
18 = Temperature input 2
19 = Temperature input 3
20 = Temperature input 4
21 = Temperature input 5
22 = Temperature input 6
AI’s and ProcessDataIn are
handled as percent (0.00-
100.00%) and scaled according to Setpoint minimum
and maximum. NOTE: ProcessDataIn signals use 2
decimals.
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
vacon • 38Startup
Table 12. PID Control start-up wizard menu
Drive goes to sleep mode
when the output frequency
stays below this limit for a
time greater than that
defined by parameter Sleep delay.
The minimum amount of
time the frequency has to
remain below the Sleep level
before the drive is stopped.
Defines the level for the PID
feedback value wake-up
supervision. Uses selected
process units.
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
Startupvacon • 39
4.2.5Multi-purpose application
You can use the Multi-purpose application for different processes (for example conveyors) where a
wide range of motor control functions is necessary.
It is possible to control the drive from the keypad, Fieldbus or I/O terminal. When you use I/O terminal control, the start/stop commands are given through DI1 and DI2, and the frequency reference
from AI1 or AI2.
There are 2 acceleration/deceleration ramps available. The selection between Ramp1 and Ramp2
is made by DI6.
It is possible to configure all the drive outputs freely in all the applications. There are 1 analogue
output (Output Frequency) and 3 relay outputs (Run, Fault, Ready) available on the basic I/O board.
0 = U/f Freq ctrl open loop
1 = Speed control open loop
Automatic torque boost can
be used in application where
starting torque due to starting friction is high.
0= Disabled
1= Enabled
Type of U/f curve between
zero frequency and the field
weakening point.
0=Linear
1=Squared
2=Programmable
The field weakening point is
the output frequency at
which the output voltage
reaches the field weakening
point voltage
Voltage at field weakening
point in % of motor nominal
voltage
Provided that the programmable U/f curve has been
selected (par. P3.1.4.1) , this
parameter defines the middle point frequency of the
curve.
Provided that the programmable U/f curve has been
selected (par. P3.1.4.1), this
parameter defines the middle point voltage of the
curve.
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
vacon • 40Startup
Table 13. Multi-purpose start-up wizard menu
This parameter defines the
P1.35.11Zero Freq Voltg0.0040.00%Varies606
P1.35.12StartMagnCurrent0.00VariesAVaries517
P1.35.13StartMagnTime0,00600,00s0,00516
P1.35.14DC Brake CurrentVariesVariesAVaries507
P1.35.15DC BrakeTime0,00600,00s0,00508
P1.35.16DC Start Freq0,1010,00Hz1,50515
P1.35.17Load drooping0.0050.00%0.00620
P1.35.18Load drooping time0.002.00s0.00656
P1.35.19Load drooping mode0101534
zero frequency voltage of the
U/f curve. The default value
varies according to unit size.
Defines the DC current fed
into motor at start. Disabled
if set to 0.
This parameter defines the
time for how long DC current is fed to motor before
acceleration starts.
Defines the current injected
into the motor during DCbraking.
0 = Disabled
Determines if braking is ON
or OFF and the braking time
of the DC-brake when the
motor is stopping.
The output frequency at
which the DC-braking is
applied.
The drooping function
enables speed drop as a
function of load. Drooping
will be defined in percent of
nominal speed at nominal
load.
Load drooping is used in
order to achieve a dynamic
speed drooping because of
changing load. This parameter defines the time during
which the speed is restored
to the level it was before the
load increase.
0 = Normal; Load drooping
factor is constant through
the whole frequency range
1 = Linear removal; Load
drooping is removed linearly from nominal frequency to zero frequency
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
Startupvacon • 41
4.2.6Motor potentiometer application
Use the Motor potentiometer application for the processes where the frequency reference of the
motor is controlled (that is, increased and decreased) through digital inputs.
In this application, the I/O terminal is set to the default control place. the start/stop commands are
given with DI1 and DI2. The frequency reference of the motor is increased with DI5 and decreased
with DI6.
It is possible to configure all the drive outputs freely in all the applications. There are 1 analogue
output (Output Frequency) and 3 relay outputs (Run, Fault, Ready) available on the basic I/O board.
4.2.6.1M1.36 Motor Potentiom
Table 14. Motor Potentiom start-up wizard menu
CodeParameterMinMaxUnitDefaultIDDescription
Rate of change in the motor
potentiometer reference
P1.36.1MotPot ramp time0.1500.0Hz/s10.0331
P1.36.2MotPot Reset021367
P1.36.3Preset Freq 1P1.3P1.4Hz20.0105
when increased or
decreased with parameters
P3.3.4.1 or P3.3.4.2.
Motor potentiometer frequency reference reset
logic.
0 = No reset
1 = Reset if stopped
2 = Reset if powered down
Make the selection of a
preset frequency with
the digital input DI4
and DI5.
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
vacon • 42User interfaces
9086.emf
FUNCT
Scroll menu up
Increase value
Scroll menu down
Decrease value
Move cursor leftMove cursor right
Move backward in menu
Exit edit mode
Reset faults with long press
Change control place
Access control page
Change direction
Stop buttonStart button
Enter active level/item
Confirm selection
5.U
SER INTERFACES
5.1Keypad of the drive
The control keypad is the interface between the VACON® 100 AC drive and the user. With the control
keypad it is possible to control the speed of a motor, to supervise the state of the equipment and to
set the AC drive's parameters.
There are two keypad types you can choose for your user interface:
and
Text keypad
.
5.1.1Buttons
The button section of the keypad is identical for both keypad types.
Keypad with graphical display
Figure 10. Keypad buttons
5.1.2Display
The keypad display indicates the status of the motor and the drive and any irregularities in motor or
drive functions. On the display, the user sees information about the drive and
the menu structure and the item displayed.
5.1.3Navigation on keypad
The data on the control keypad are arranged in menus and submenus. Use the Up and Down arrows
to move between the menus. Enter the group/item by pressing the OK button and
mer level by pressing the Back/Reset button.
The
Location field
indicates your current location. The
Status field
present status of the drive. See Figure 10.
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
his present
return
location in
to the for-
gives information about the
User interfacesvacon • 43
9159.emf
Main Menu
Quick Setup
( 17 )
Parameters
( 12 )
0
STOPREADYI/O
ID:M1
( 5 )
Monitor
0
Status field
STOP/RUN
Direction
ALARM
Status field
READY/NOT READY/FAULT
Control place:
PC/IO/KEYPAD/FIELDBUS
Activated group/item:
Press OK to enter
Number of items
in the group
Location field
(Parameter ID number and
current menu location
0
Start/Stop Setup
Rem Control Place
I/O Control
KeypadStopButton
Yes
Start Function
Ramping
STOPREADYI/O
ID:172M3.2.1
0
Edit
Help
Add to favorites
Rem Control Place
STOPREADYI/O
ID:M3.2.1
0
Rem Control Place
STOPREADYI/O
M3.2.1
I/O Control
FieldbusCTRL
0
Start/Stop Setup
Rem Control Place
I/O Control
KeypadStopButton
Yes
Start Function
Ramping
STOPREADYI/O
ID:172M3.2.1
0
Rem Control Place
STOPREADYI/O
M3.2.1
I/O Control
FieldbusCTRL
OKOK
OK
BACK
RESET
OR:
9160.emf
5.1.4graphical keypad
Figure 11. Main menu
5.1.4.1Using the graphical keypad
Editing values
The selectable values can be accessed and edited in two different ways on the graphical keypad.
Parameters with one valid value
Typically, one parameter is set one value. The value is selected either from a list of values (see example below) or the parameter is given a numerical value from a defined range (e.g. 0.00...50.00
Hz).
Change value of a parameter following the procedure below:
1.Locate the parameter.
2.Enter the
Edit
mode.
3.Set new value with the arrow buttons up/down. You can also move from digit to digit with the
arrow buttons left/right if the value is numerical and then change the value with the arrow buttons up/down.
4.Confirm change with OK button or ignore change by returning to previous level with Back/
Reset button.
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
vacon • 44User interfaces
9257.emf
OK
9256.emf
...
OK
Symbol for checkbox selection
Figure 12. Typical editing of values on graphical keypad (text value)
Figure 13. Typical editing of values on graphical keypad (numerical value)
Parameters with checkbox selection
Some parameters allow selecting several values. Make a checkbox selection at each value you wish
to activate as instructed below.
Figure 14. Applying the checkbox value selection on graphical keypad
Resetting fault
Instructions for how to reset a fault can be found in chapter 8 .
Function button
The FUNCT button is used for four functions:
1. to quickly access the Control page,
2. to easily change between the Local (Keypad) and Remote control places,
3. to change the rotation direction and
4. to quickly edit a parameter value.
Control places
The
control place
is the source of control where the drive can be started and stopped. Every control
place has its own parameter for selecting the frequency reference source. The
is always the keypad. The
Remote control place
is determined by parameter P3.2.1 (I/O or Field-
bus). The selected control place can be seen on the status bar of the keypad.
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
Local control place
User interfacesvacon • 45
Main Menu
Parameters
( 15 )
0
Diagnostics
0
STOPREADYKeypad
ID:M1
( 7 )
Monitor
0
( 6 )
ID:
Choose action
STOPReadyKeypad
ID:1805
Local/Remote
Control page
Change direction
?
Remote
ID:
Local/Remote
STOPREADYKeypad
ID:211
Remote
Local
Main Menu
Parameters
( 15 )
0
Diagnostics
0
STOPREADYI/O
ID:M1
( 7 )
Monitor
0
( 6 )
FUNCT
OK
OK
9161.emf
Remote control place
I/O A, I/O B and Fieldbus can be used as remote control places. I/O A and Fieldbus have the lowest
priority and can be chosen with parameter P3.2.1
(Rem Control Place)
. I/O B, again, can bypass the
remote control place selected with parameter P3.2.1 using a digital input. The digital input is selected with parameter P3.5.1.7
(I/O B Ctrl Force)
.
Local control
Keypad is always used as control place while in local control. Local control has higher priority than
remote control. Therefore, if, for example, bypassed by parameter P3.5.1.7 through digital input
while in
Remote
, the control place will still switch to Keypad if
Local
is selected. Switching between
Local and Remote Control can be done by pressing the FUNCT-button on the keypad or by using the
"Local/Remote" (ID211) parameter.
Changing control places
Change of control place from
1. Anywhere in the menu structure, push the
2. Push the
Arrow up
or the
Remote
to
Arrow down
Local
(keypad).
FUNCT
button.
button to select
Local/Remote
and confirm with the OK
button.
3. On the next display, select
4. The display will return to the same location as it was when the
Local
or
Remote
and again confirm with the OK button.
FUNCT
button was pushed. However, if the Remote control place was changed to Local (Keypad) you will be prompted for keypad reference.
Figure 15. Changing control places
Accessing the control page
The
Control page
1. Anywhere in the menu structure, push the
2. Push the
button.
3. The control page appears
If keypad control place and keypad reference are selected to be used you can set the
Reference
used the display will show Frequency reference which is not editable. The other values on the
page are Multimonitoring values. You can choose which values appear here for monitoring (for
this procedure, see page 55).
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
is meant for easy operation and monitoring of the most essential values.
FUNCT
Arrow up
after having pressed the OK button. If other control places or reference values are
or the
Arrow down
button to select
button.
Control page
and confirm with the OK
Keypad
vacon • 46User interfaces
Main Menu
Parameters
( 15 )
0
Diagnostics
0
STOPREADYI/O
ID:M1
( 7 )
Monitor
0
( 6 )
ID:
Choose action
STOPReadyKeypad
ID:1805
Local/Remote
Control page
Change direction
STOPREADYKeypad
( 6 )
Keypad Reference
0.00 Hz
Output Frequ ency
0.00Hz
Motor Curren t
0.00A
Motor Torque
0.00%
0.00%
Motor Power
ID:184
Keypad
0.00 Hz
Output Frequ ency
0.00Hz
Motor Curren t
0.00A
Motor Torque
0.00%
0.00%
Motor Power
STOPREADYKeypad
( 6 )
ID:168
Keypad Reference
0.00 Hz
Output Frequ ency
0.00Hz
Motor Curren t
0.00A
Motor Torque
0.00%
0.00%
Motor Power
FUNCT
OK
OK
OK
9162.emf
Main Menu
Parameters
( 15 )
0
Diagnostics
0
STOPREADYI/O
ID:M1
( 7 )
Monitor
0
( 6 )
ID:
Choose action
RUNReadyKeypad
ID:1805
Local/Remote
Control page
Change direction
ID:
Choose action
RUNReadyKeypad
ID:1805
Forward
Reverse
Main Menu
Parameters
( 15 )
0
Diagnostics
0
STOPREADYI/O
ID:M1
( 7 )
Monitor
0
( 6 )
FUNCT
OKOK
9163.ai
Figure 16. Accessing Control page
Changing direction
Rotation direction of the motor can quickly be changed by applying the FUNCT button.
ing direction
command is not visible in the menu unless the selected control place is
NOTE!
Local
Chang-
.
1. Anywhere in the menu structure, push the Funct button.
2. Push the Arrow up or the Arrow down button to select Change direction and confirm with the OK
button.
3. Then choose the direction you wish to run the motor to. The actual rotation direction is blinking.
Confirm with the OK button.
4. The rotation direction changes immediately and the arrow indication in the status field changes.
Quick edit
Through the
parameter’s ID number.
1. Anywhere in the menu structure, push the FUNCT button.
2. Push the Arrow up or the Arrow down buttons to select Quick Edit and confirm with the OK button.
Quick edit
functionality you can quickly access the desired parameter by entering the
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
User interfacesvacon • 47
STOPREADYKeypad
Main Menu
00
0
0
Favourites
( 0 )
( 4 )
ID:M6
User settings
I/O and Hardware
( 8 )
0
STOPREADYKeypad
0
0
Drive name
( 3 )
ID:
User settings
Application selection
HVAC
M6.5M6.5
Parameter backup
Drive
STOPREADYKeypad
0
Restore from keypad
ID:
Restore factory defaults
M6.5M6.5.1
Save to keypad
Parameter backup
OKOK
9164.emf
3. Then enter the ID number of parameter or monitoring value you wish to access. Press OK button to confirm.
4. Requested Parameter/Monitoring value appears on the display (in editing/monitoring mode.)
Copying parameters
NOTE:
This feature is available in graphical keypad only.
The parameter copy function can be used to copy parameters from one drive to another.
The parameters are first saved to the keypad, then the keypad is detached and connected to another
drive. Finally the parameters are downloaded to the new drive restoring them from the keypad.
Before any parameters can successfully be copied from the keypad to the drive, the drive has to be stopped before the parameters are uploaded.
•First go into
eter backup
•
Restore factory defaults
User settings
menu and locate the
Parameter backup
submenu. In the
submenu, there are three possible functions to be selected:
will re-establish the parameter settings originally made at the fac-
tory.
•By selecting
•
Restore from keypad
Figure 17. Parameter copy
NOTE:
If the keypad is changed between drives of different sizes, the copied values of these param-
Save to keypad
will copy all parameters from keypad to a drive.
you can copy all parameters to the keypad.
eters will not be used:
Motor nominal current (
Motor nominal voltage (
Motor nominal speed (
P3.1.1.4
P3.1.1.1
P3.1.1.3
)
)
)
Motor nominal power (P3.1.1.6)
Motor nominal frequency (
Motor cos phii (
P3.1.1.5
P3.1.1.2
)
)
Switching frequency (P3.1.2.3)
Motor current limit (P3.1.3.1)
Stall current limit (P3.9.3.2)
Stall time limit (P3.9.3.3)
Stall frequency (P3.9.3.4)
Maximum frequency (P3.3.1.2)
Param-
Help texts
The graphical keypad features instant help and information displays for various items.
All parameters offer an instant help display. Select Help and press the OK button.
Text information is also available for faults, alarms and the startup wizard.
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
vacon • 48User interfaces
( 6 )
0
Digital Inputs
Ctrl Signal 1 A
Ctrl Signal 1 B
STOPREADYI/O
ID:403M3.5.1.1
Ctrl Signal 2 A
( 6 )
0
Add to favorites
STOPREADYI/O
ID:403M3.5.1.1
Ctrl signal 1 A
Edit
Help
Start Signal 1 for contr ol Place
I/O A. Start Signal 1
functionalit y chosen wit h I/O A
Logic in Sta rt/Stop Setu p Menu.
STOPREADYI/O
Ctrl signal 1 A
ID:403
M3.5.1.1
OKOK
9165.emf
0
Basic Settings
Motor Nom Voltg
230.00 V
Motor Nom Speed
1430 rpm
STOPREADYI/O
Motor Nom Freq
50.00 Hz
Edit
Help
Motor Nom Freq
STOPREADYI/O
Add to favorites
Motor Nom Freq
was added to
favorites. Press OK
to continue.
STOPREADYI/O
OKOK
9166.emf
Figure 18. Help text example
Adding item to favorites
You might need to refer to certain parameter values or other items often. Instead of locating them
one by one in the menu structure, you may want to add them to a folder called
Favorites
where they
can easily be reached.
To remove an item from the Favorites, see chapter 5.3.7.
Figure 19. Adding item to Favorites
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9167.emf
Indicators:
Status
Indicators:
Alarm, Fault
Indicators:
Direction
Indicators:
Control place
Group or parameter
name
Menu location
5.1.5text keypad
You can also choose a so-called
Text keypad
for your user interface. It has mainly the same func-
tionalities as the graphical keypad although some of these are somewhat limited.
5.1.5.1Keypad display
The keypad display indicates the status of the motor and the drive and any irregularities in motor or
drive functions. On the display, the user sees information about the drive and
his present
location in
the menu structure and the item displayed. If the text on the text line is too long to fit in the display,
the text will scroll from left to right to reveal the whole text string.
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OKOKOK
BACK
RESET
9168.emf
5.1.5.2Using the text keypad
Editing values
Change value of a parameter following the procedure below:
1.Locate the parameter.
2.Enter the Edit mode by pressing OK.
3.Set new value with the arrow buttons up/down. You can also move from digit to digit with the
arrow buttons left/right if the value is numerical and change then the value with the arrow buttons up/down.
4.Confirm change with OK button or ignore change by returning to previous level with Back/
Reset button.
Figure 20. Editing values
Resetting fault
Instructions for how to reset a fault can be found in chapter 8 on page 183.
Function button
The FUNCT button is used for four functions:
Control places
The
control place
place has its own parameter for selecting the frequency reference source. The
is always the keypad. The
is the source of control where the drive can be started and stopped. Every control
Local control place
Remote control place
is determined by parameter P3.2.1 (I/O or Field-
bus). The selected control place can be seen on the status bar of the keypad.
Remote control place
I/O A, I/O B and Fieldbus can be used as remote control places. I/O A and Fieldbus have the lowest
priority and can be chosen with parameter P3.2.1
(Rem Control Place)
. I/O B, again, can bypass the
remote control place selected with parameter P3.2.1 using a digital input. The digital input is selected with parameter P3.5.1.7
(I/O B Ctrl Force)
.
Local control
Keypad is always used as control place while in local control. Local control has higher priority than
remote control. Therefore, if, for example, bypassed by parameter P3.5.1.7 through digital input
while in
Remote
, the control place will still switch to Keypad if
Local
is selected. Switching between
Local and Remote Control can be done by pressing the FUNCT-button on the keypad or by using the
"Local/Remote" (ID211) parameter.
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FUNCT
OKOK
9169.emf
9170.emf
FUNCT
OK
OK
Changing control places
Change of control place from
Remote
to
Local
(keypad).
1.Anywhere in the menu structure, push the FUNCT button.
2.Using the arrow buttons, select Local/Remote and confirm with the OK button.
3.On the next display, select Local or Remote and again confirm with the OK button.
4.The display will return to the same location as it was when the
FUNCT
button was pushed.
However, if the Remote control place was changed to Local (Keypad) you will be prompted for
keypad reference.
Figure 21. Changing control places
Accessing the control page
The
Control page
is meant for easy operation and monitoring of the most essential values.
1. Anywhere in the menu structure, push the
2. Push the
Arrow up
or the
Arrow down
FUNCT
button.
button to select
Control page
and confirm with the OK
button.
3. The control page appears
If keypad control place and keypad reference are selected to be used you can set the
Reference
after having pressed the OK button. If other control places or reference values are
used the display will show Frequency reference which is not editable.
Figure 22. Accessing Control page
Changing direction
Rotation direction of the motor can quickly be changed by applying the FUNCT button.
ing direction
command is not visible in the menu unless the selected control place is
Keypad
NOTE!
Local
Chang-
.
1. Anywhere in the menu structure, push the Funct button.
2. Push the Arrow up or the Arrow down button to select Change direction and confirm with the OK
button.
3. Then choose the direction you wish to run the motor to. The actual rotation direction is blinking.
Confirm with the OK button.
4. The rotation direction changes immediately and the arrow indication in the status field changes.
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Quick edit
Through the
Quick edit
functionality you can quickly access the desired parameter by entering the
parameter’s ID number.
1. Anywhere in the menu structure, push the FUNCT button.
2. Push the Arrow up or the Arrow down buttons to select Quick Edit and confirm with the OK button.
3. Then enter the ID number of parameter or monitoring value you wish to access. Press OK button to confirm.
4. Requested Parameter/Monitoring value appears on the display (in editing/monitoring mode.)
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5.2VACON® live
VACON® Live is a PC tool for commissioning and maintenance of the VACON® 10, VACON® 20, and
VACON® 100 AC drives). You can download VACON® Live from www.vacon.com.
The VACON® Live PC tool includes these functions.
• Parametrisation, monitoring, drive info, data logger, etc.
Czech, Danish, Dutch, Polish, Portuguese, Romanian, Slovak and Turkish You can make the connection between the AC drive and the PC tool with the black USB/RS-422 cable from VACON or the
VACON® 100 Ethernet cable. The RS-422 drivers are installed automatically during the installation
of VACON® Live. After you installed the cable, VACON® Live finds the connected drive automatically.
See more on how to use VACON® Live in the help menu of the program.
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5.3Menu structure
Click on and select the item you wish to receive more information about (electronic manual).
Table 15. Keypad menus
Quick setupSee chapter 4.
MonitorMulti-monitor*
Trend curve*
Basic
I/O
Extras/Advanced
Timer functions
PID Controller
ExtPID controller
Mainten. counters
Fieldbus data
Solar
ParametersSee chapter 7.
DiagnosticsActive faults
Reset faults
Fault history
Total counters
Trip counters
Software info
I/O and hardware
Basic I/O
Slot D
Slot E
Real time clock
Power unit settings
Keypad
RS-485
Ethernet
User settingsLanguage selections
Application selection
Parameter backup*
Drive name
Favorites
*
See chapter .
User levelsSee chapter 5.3.8.
*. Not available in text keypad
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Main Menu
0
Quick Setup
( 17 )
0
Parameters
( 12 )
0
ID:M1
STOPREADYI/O
( 5 )
Monitor
0
0
0
0
Monitor
Multimonitor
(13)
Basic
(13)
Timer functions
(10)
STOPREADYI/O
ID:M2.1
0.0rpm
STOPREADYI/O
Multimonitor
0.00 Hz
ID25FreqReference
Output Freq
0.00Hz
Motor Curre
0.00A
Motor Torqu e
0.00%
Motor Volta ge
Motor Speed
Motor Temper aUnit TemperaDC-link volt
20.0 Hz
FreqReferen c
0.0V
0.0V81.9°C0.0%
ID:1M2.1.1.1
STOPReadyI/O
FreqReference
Output frequency
Motor Power
FreqReference
Motor Speed
Motor Current
Motor Torque
0.00 Hz
10.00 Hz
0.00 rpm
0.00 A
0.00 %
0.00 %
OKOK
OKOK
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5.3.1Quick setup
In the Quick Setup parameter group you will find the different wizards of the VACON® 100 X Solar
Pump Application. More detailed information on the parameters of this group you will find in chapter 4.
5.3.2Monitor
Multi-monitor
NOTE:
This menu is not available in text keypad.
On the multi-monitor page, you can collect four to nine values that you wish to monitor.
Change the monitored value by activating the value cell (with arrow buttons left/right) and clicking
OK. Then choose a new item on the Monitoring values list and click OK again. More detailed information on the monitor items can be found in chapter 6.
Trend curve
The
Trend Curve
Basic
The basic monitoring values are the actual values of selected parameters and signals as well as
statuses and measurements.
I/O
Statuses and levels of various input and output signal values can be monitored here.
Extras/Advanced
Monitoring of different advanced values, e.g. fieldbus values.
Timer functions
Monitoring of timer functions and the Real Time Clock.
PID Controller
Figure 23. Multi-monitoring page
feature is a graphical presentation of two monitor values at a time.
Monitoring of PID controller values.
External PID Controller
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Monitoring of external PID controller values.
Maintenance counters
Monitoring of values related to Maintenance counters.
Fieldbus data
Fieldbus data shown as monitor values for debugging purposes at e.g. fieldbus commissioning.
Solar
Monitoring of values related to Solar specific application.
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5.3.3Parameters
Through this submenu, you can reach the application parameter groups and parameters. More information on parameters in chapter 7.
5.3.4Diagnostics
Under this menu, you can find
fo.
Active faults, Reset faults, Fault history, Counters
5.3.4.1Active faults
Table 16.
MenuFunctionNote
Active faultsWhen a fault/faults appear(s), the
display with the name of the fault
starts to blink. Press OK to return
to the Diagnostics menu. The
Active faults
submenu shows the
number of faults. Select the fault
and push OK to see the fault-time
data.
5.3.4.2Reset faults
Table 17.
MenuFunctionNote
Reset faultsIn this menu you can reset faults.
For closer instructions, see chapter 8.
and
Software in-
The fault remains active until it is
cleared with the Reset button (push
for 2 s) or with a reset signal from the
I/O terminal or fieldbus or by choosing
Reset faults
(see below).
The memory of active faults can
store the maximum of 10 faults in
the order of appearance.
CAUTION!
Remove external Control
signal before resetting the fault to
prevent unintentional restart of the
drive.
5.3.4.3Fault history
Table 18.
MenuFunctionNote
Fault history40 latest faults are stored in the
Fault history.
Entering the Fault history and clicking OK on the selected fault shows
the fault time data (details).
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5.3.4.4Total counters
Table 19. Diagnostics menu, Total counters parameters
CodeParameterMinMaxUnitDefaultIDDescription
Amount of energy taken from
supply network. No reset.
NOTE FOR TEXT KEYPAD:
The highest energy unit
V4.4.1Energy counterVaries2291
V4.4.3
V4.4.4
V4.4.5
V4.4.6
V4.4.7
V4.4.8
V4.4.9
V4.4.10
V4.4.11
V4.4.12
V4.4.13
V4.4.14
V4.4.15
Operating time
(graphical keypad)
Operating time
(text keypad)
Operating time
(text keypad)
Operating time
(text keypad)
Run time
(graphical keypad)
Run time
(text keypad)
Run time
(text keypad)
Run time
(text keypad)
Power on time
(graphical keypad)
Power on time
(text keypad)
Power on time
(text keypad)
Power on time
(text keypad)
Start command
counter
a d hh:min2298 Control unit operating time
a
d
hh:min:ss
a d hh:min2293 Motor running time
a
d
hh:min:ss
a d hh:min2294
aPower on time in total years
dPower on time in total days
hh:min:ss
shown on the standard keypad is MW. Should the
counted energy exceed 999.9
MW, no unit is shown on the
keypad.
Control unit operating time in
total years
Control unit operating time in
total days
Control unit operating time in
hours, minutes and seconds
Motor running time in total
years
Motor running time in total
days
Motor running time in hours,
minutes and seconds
Amount of time the power
unit has been powered so far.
No reset.
Power on time in hours, minutes and seconds
The number of times the
2295
power unit has been started.
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Resettable energy counter.
NOTE: The highest energy
unit shown on the standard
keypad is MW. Should the
counted energy exceed 999.9
MW, no unit is shown on the
keypad.
P4.5.1Energy trip counterVaries2296
P4.5.3
P4.5.4
P4.5.5
P4.5.6
Operating time
(graphical keypad)
Operating time
(text keypad)
Operating time
(text keypad)
Operating time
(text keypad)
a d hh:min2299 Resettable. See P4.5.1.
aOperating time in total years
dOperating time in total days
hh:min:ss
To reset the counter:
Standard text keypad:
Apply a long (4 s) push on the
OK button.
Graphical keypad:
Push OK once. Reset counter page will appear.
Push OK once again.
Operating time in hours,
minutes and seconds
5.3.4.6Software info
Table 21. Diagnostics menu, Software info parameters
CodeParameterMinMaxUnitDefaultIDDescription
V4.6.1
V4.6.2
V4.6.3
V4.6.4System load0100%2300 Load on control unit CPU.
V4.6.5
V4.6.6Application IDApplication code.
V4.6.7Application version
Software package
(graphical keypad)
Software package ID
(text keypad)
Software package
version
(text keypad)
Application name
(graphical keypad)
Code for software identification
Name of application.
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5.3.5I/O and hardware
Various options-related settings are located in this menu. Note that the values in this menu are raw
values i.e. not scaled by the application.
5.3.5.1Basic I/O
Monitor here the statuses of inputs and outputs.
Table 22. I/O and Hardware menu, Basic I/O parameters
CodeParameterMinMaxUnitDefaultIDDescription
V5.1.1Digital input 1010Status of digital input signal
V5.1.2Digital input 2010Status of digital input signal
V5.1.3Digital input 3010Status of digital input signal
V5.1.4Digital input 4010Status of digital input signal
V5.1.5Digital input 5010Status of digital input signal
V5.1.6Digital input 6010Status of digital input signal
Shows the selected (with
jumper) mode for Analogue
V5.1.7Analogue input 1 mode133
V5.1.8Analogue input 10100%0.00
V5.1.9Analogue input 2 mode133
V5.1.10Analogue input 20100%0.00
V5.1.11
V5.1.12Analogue output 10100%0.00
V5.1.13Relay output 1010Status of relay output signal
V5.1.14Relay output 2010Status of relay output signal
V5.1.15Relay output 3010Status of relay output signal
Analogue output 1
mode
131
input signal
1 = 0...20 mA
3 = 0...10 V
Status of analogue input signal
Shows the selected (with
jumper) mode for Analogue
input signal
1 = 0...20 mA
3 = 0...10 V
Status of analogue input signal
Shows the selected (with
jumper) mode for Analogue
output signal
1 = 0...20 mA
3 = 0...10 V
Status of analogue output
signal
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GRAPHICAL KEYPAD
Parameter name (= Function)
Parameter name (= Function)
Parameter value (= selected digital input)
Parameter value (= selected digital input)
5.3.5.2Option board slots
The parameters of this group depend on the option board installed. If no option board is placed in
slots D or E, no parameters are visible.
As an option board is removed, info text 39
Table 23. Option board-related parameters
Device removed
will appear on the display.
MenuFunctionNote
Slot DSettingsOption board related settings.
MonitoringMonitor option board-related info.
Slot ESettingsOption board related settings.
MonitoringMonitor option board-related info.
5.3.5.3Programming of digital and analogue inputs
The programming of inputs in the VACON® 100X Solar Pump Application is very flexible. The avail-
able inputs on the standard and optional I/O can be used for various functions according to the operator's choice.
The available I/O can be expanded with optional boards to be inserted in board slots D and E. More
information about the installation of optional boards you will find in the VACON® 100 X Installation
manual.
5.3.5.4Digital inputs
The applicable functions for digital inputs are arranged as parameters in parameter group M3.5.1.
The value given to the parameter is a reference to the digital input you choose to use for the function. The list of functions that you can assign to the available digital inputs is presented on Digital
Inputs group.
Example
Figure 24.
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OK
OK
9260.emf
BACK
RESET
BACK
RESET
Given the standard I/O board compilation on the VACON® 100 AC drive, there are 6 digital inputs
available (Slot A terminals 8, 9, 10, 14, 15 and 16). In the programming view, these inputs are referred to as follows:
Table 24.
Input type
(Graphical keypad)
DigINdIA.1Digital input #1 (terminal 8) on board
DigINdIA.2Digital input #2 (terminal 9) on board
DigINdIA.3Digital input #3 (terminal 10) on
DigINdIA.4Digital input #4 (terminal 14) on
DigINdIA.5Digital input #5 (terminal 15) on
DigINdIA.6Digital input #6 (terminal 16) on
In the example Figure 24, the function
P3.5.1.11, is by default given the value
means that the function
Input type
(Text keypad)
External fault close
DigIN SlotA.3
External fault close
DI3 (terminal 10).
This is what is shown in the parameter list.
SlotInput #Explanation
in Slot A (standard I/O board).
in Slot A (standard I/O board).
board in Slot A (standard I/O board).
board in Slot A (standard I/O board).
board in Slot A (standard I/O board).
board in Slot A (standard I/O board).
located in menu M3.5.1 as parameter
(graphical keypad) or
dI A.3
(text keypad). This
is now controlled with a digital signal to digital input
CodeParameterDefaultIDDescription
P3.5.1.11External fault closeDigIN SlotA.3405
FALSE = OK
TRUE = External fault
Assume you need to change the selected input. Instead of DI3 you wish to use DI6 (terminal 16) on
the standard I/O. Do as instructed here:
Figure 25. Programming digital inputs with graphical keypad
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Figure 26. Programming digital inputs with text keypad
Table 25. Programming digital inputs
PROGRAMMING INSTRUCTIONS
Graphical keypadText keypad
1. Select the parameter and push the
right
button.
2. You are now in the
value
DigIN SlotA.
Edit
mode as the slot
is blinking and under-
Arrow
lined. (Should you have more digital inputs
available in your I/O, for example, through
inserted option boards in slots D or E, they
can also be selected here.).
3. Push the
Arrow right
button again to acti-
vate the terminal value 3.
4. Push the
Arrow up
button three times to
change the terminal value to 6. Confirm
with OK button.
5. NOTE! If the digital input DI6 was already
used for some other function a message is
displayed. You might then want to change
either of these selections.
1. Select the parameter and push the OK button.
2. You are now in the
Edit
mode as the letter d
is blinking. (Should you have more digital
inputs available in your I/O, for example,
through inserted option boards in slots D or
E, they can also be selected here.).
3. Push the
Arrow right
button to activate the
terminal value 3. The letter d stops blinking.
4. Push the
Arrow up
button three times to
change the terminal value to 6. Confirm with
OK button.
5. NOTE! If the digital input DI6 was already
used for some other function a message will
scroll through the display. You might then
want to change either of these selections.
Now, the function
External fault close
is controlled with a digital signal to digital input DI6 (terminal
16).
The function is not assigned to any terminal, or, the the input is set to be always
NOTE!
FALSE, if its value is
is the default value of the majority of parameters in group M3.5.1.
DigIN Slot0.1
(graphical keypad) or
On the other hand, some inputs have been by default set to be always TRUE. Their
value shows
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DigIN Slot0.2
(graphical keypad) or
dI 0.2
dI 0.1
(text keypad). This
(text keypad).
vacon • 64User interfaces
GRAPHICAL KEYPAD
Parameter name
Parameter name
Parameter value (= selected analogue input)
TEXT KEYPAD
Parameter value (= selected analogue input)
Also
NOTE!
5.3.5.5Analogue inputs
Time Channels
page 115.
can be assigned to digital inputs. See more information on
The target input for the analogue frequency reference signal can also be chosen from the available
analogue inputs.
Given the standard I/O terminals on the VACON® 100 X AC drive, there are 2 analogue inputs available. In the programming view, these inputs are referred to as follows:
Input type
(Graphical keypad)
In the example Figure 27, the parameter
eter code P3.5.2.1.1, is by default given the value
keypad). This means that the target input for the analogue frequency reference signal AI1 is now
the analogue input in terminals 2/3. Whether the signal is voltage or current, must be determined
with the
Figure 27.
Table 26. Programming analogue inputs
Input type
(Text keypad)
AnINAIA.1Analogue input #1 (terminals 2/3) on
AnINAIA.2Analogue input #2 (terminals 4/5) on
dip switches
. See the Installation manual for more information.
SlotInput #Explanation
board in Slot A (standard I/O terminals).
board in Slot A (standard I/O terminals).
AI1 signal selection
AnIN SlotA.1
located in menu M3.5.2.1 with param-
(graphical keypad) or
AI A.1
(text
This is what is shown in the parameter list on page 100:
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9264.emf
CodeParameterMinMaxUnitDefaultIDDescription
Connect the AI1 signal to the
analogue input of your choice
377
with this parameter.
Programmable. See
page 100.
P3.5.2.1.1AI1 signal selection
AnIN
SlotA.1
Assume you need to change the selected input. Instead of AI1 you wish to use the analogue input on
your option board in slot D. Do as instructed here:
Figure 28. Programming analogue inputs with graphical keypad
Figure 29. Programming analogue inputs with text keypad
PROGRAMMING INSTRUCTIONS
Graphical keypadText keypad
1. Select the parameter and push the
right
button.
2. You are now in the
value
AnIN SlotA.
Edit
mode as the slot
is blinking and under-
lined.
3. Push the
the slot value to
Arrow up
AnIN SlotC
button once to change
. Confirm with
OK button.
Arrow
1. Select the parameter and push the OK button.
2. You are now in the
Edit
mode as the letter A
is blinking.
3. Push the
Arrow up
button once to change
the slot value to C. Confirm with OK button.
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5.3.5.6Descriptions of signal sources
Table 27. Descriptions of signal sources
SourceFunction
Digital inputs:
A digital signal can be forced to a constant FALSE or TRUE
state using this functionality.
For example, some signals have been set to be always in
TRUE state by manufacturer, e.g parameter P3.5.1.15 (Run
enable). Unless changed, Run enable signal is always on.
Slot0.#
SlotA.#
SlotD.#Number (#) corresponds to digital input in slot D.
# = 1: Always FALSE
# = 2-10: Always TRUE
Analogue inputs (used for testing purposes):
# = 1: Analogue input = 0% signal strength
# = 2: Analogue input = 20% signal strength
# = 3: Analogue input = 30% signal strength
etc.
# = 10: Analogue input = 100% signal strength
Number (#) corresponds to digital input in slot A(Standard
terminals).
SlotE.#Number (#) corresponds to digital input in slot E.
TimeChannel.#
Fieldbus CW.#Number (#) refers to Control Word bit number.
FieldbusPD.#Number (#) refers to Process Data 1 bit number.
Number (#) corresponds to: 1=Time Channel1, 2=Time
Channel2, 3=Time Channel3
5.3.5.7Default assignments of digital and analogue inputs in VACON® 100 application
Digital and analogue inputs are assigned certain functions by the factory. In this application, the default assignments are:
Daylight saving rule
1 = Off
2 = EU; Starts on last Sunday
in March, ends last Sunday in
October
3 = US; Start on 2nd Sunday
in March, ends on 1st Sunday
in November
4 = Russia (permanent)
5.3.5.9Power unit settings
Fan control
The fan operates in speed-controlled mode. The speed is controlled according to the drive’s internal logic that receives data from temperature measurements.
Table 30. Power unit settings, Fan control
CodeParameterMinMaxUnitDefaultIDDescription
If enabled, the fan will stop in
5 minutes when the drive is
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0 = Disabled
1 = Enabled
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5.3.5.10Keypad
Table 33. I/O and Hardware menu, Keypad parameters
CodeParameterMinMaxUnitDefaultIDDescription
Time after which the display
P5.7.1Timeout time060min0
P5.7.2Default page040
P5.7.3Menu index
P5.7.4
P5.7.5Backlight time060min5
Contrast
*
3070%50
returns to page defined with
parameter P5.7.2.
0 = Not used
The page the keypad shows
when the drive is powered on
or when the time defined
with P5.7.1 has expired. If the
value is set to 0 the page last
visited is shown.
0 = None
1 = Enter menu index
2 = Main menu
3 = Control page
4 = Multimonitor
Set menu index for desired
page and activate with
parameter P5.7.2 = 1.
Set contrast of the display
(30...70%).
Set the time until the backlight of the display turns off
(0...60 min). If set to 0 s,
backlight is always on.
*. Only available with graphical keypad
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User interfacesvacon • 69
5.3.5.11Fieldbus
Parameters related to different fieldbus boards can also be found in the
I/O and Hardware
menu.
These parameters are explained in more detail in the respective fieldbus manual.
IP address
Subnet mask
Default gateway
MAC address
NA
NA
NA
NA
NA
NA
Modbus/TCPCommon settingsConnection limit
Slave address
Communication timeout
BacNet IPSettingsInstance number
Communication timeout
Protocol in use
BBMD IP
BBMD port
Time to live
MonitoringFB protocol status
Communication status
Actual instance
Control Word
Status Word
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vacon • 70User interfaces
5.3.6User settings
Table 35. User settings menu, General settings
CodeParameterMinMaxUnitDefaultIDDescription
P6.1Language selectionsVariesVariesVaries802
P6.2Application selection801
M6.5Parameter backupSee chapter 5.3.6.1 below.
P6.7Drive nameGive name of drive if needed.
Depends on language package.
5.3.6.1Parameter backup
Table 36. User settings menu, Parameter backup parameters
CodeParameterMinMaxUnitDefaultIDDescription
Restores default parameter
P6.5.1
P6.5.2
P6.5.3Restore from keypad*
B6.5.4Save to Set 1
B6.5.5Restore from Set 1
B6.5.6Save to Set 2
B6.5.7Restore from Set 2
Restore factory
defaults
Save to keypad
*
010
values and initiates the
831
Startup Wizard when activated
Save parameter values to
keypad to e.g. copy them to
another drive.
0 = No
1 = Yes
Load parameter values from
keypad to the drive.
Store a customised parameter set (all parameters
included in the application)
Load the customised parameter set to the drive.
Store another customised
parameter set (all parameters included in the application)
Load the customised parameter set 2 to the drive.
*. Only available with graphical keypad
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User interfacesvacon • 71
0
Motor Nom Freq
50.00 Hz
Favorites
STOPREADYI/O
0
Help
Motor Nom Freq
STOPREADYI/O
Monitor
Rem from favorites
OKOK
9172.emf
STOPREADYKeypadALARM
0
ID:2362P8.2
User levels
User level
Normal
Access code
00000
STOPREADYI/OALARM
00000
Min:0
Max:9
ID:2362P8.2
Access code
OK
9173.emf
5.3.7Favorites
NOTE:
This menu is not available in text keypad.
Favorites are typically used to collect a set of parameters or monitoring signals from any of the keypad menus. You can add items or parameters to the Favorites folder, see chapter .
To remove an item or a parameter from the Favorites folder, do the following:
5.3.8User levels
User level parameters are intended to restrict the visibility of parameters and to prevent unauthorized and inadvertent parameterization on the keypad.
Table 37. User level parameters
CodeParameterMinMaxUnitDefaultIDDescription
1 = Normal; All menus visible
in the Main menu
2 = Monitoring; Only Monitor,
Favorites and User Levels
P8.1User level1311194
P8.2Access code09999902362
menus are visible in the main
menu
3 = Favorites; Only Favorites
and User Levels menus are
visible in the Main menu
If set to other value than 0
before switching to monitoring when e.g. user level Nor-mal is active, the access
code will be asked when trying to switch back to Nor-mal. Can therefore be used
to prevent unauthorized
parameterization on the keypad.
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
vacon • 72User interfaces
Reference
potentiometer 1...10 k
Ω
Remote reference
4...20 mA/0...10 V
mA
5.4Example of control connections
The terminals of the
shadowed background are assigned for signals with optional functions selectable with DIP switches. See more information in VACON® 100X Installation Manual.
Table 38. Control I/O terminal signals and connection example.
Standard I/Os
and the
Relays
are described below. The terminals shown on
Standard I/O
TerminalSignal
1+10 VrefReference output
AI1+
2
AI1-
3
AI2+
4
AI2-
5
24Vout24V aux. voltage
6
GNDI/O ground
7
DI1Digital input 1
8
DI2Digital input 2
9
10
11
12
13
14
15
16
17
18
19
30+24 Vin
DI3Digital input 3
CM
24Vout24V aux. voltage
GNDI/O ground
DI4Digital input 4
DI5Digital input 5
DI6Digital input 6
CMCommon for DI1-DI6*
AO1+
AO-/GND
ARS485Serial bus, negative
BRS485Serial bus, positive
Analogue input,
voltage or current
Analogue input common
Analogue input,
voltage or current
Analogue input common
Common for DI1-DI6
Analogue output,
voltage or current
Analogue output common
24V auxiliary input
voltage
*
*. Can be isolated from ground, see
VACON® 100X Installation Manual.
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
User interfacesvacon • 73
From
standard I/O
From term.
#13
From term.
#6
RUN
5.4.1Relay and thermistor input terminals
Table 39. I/O terminal signals for relay and thermistor terminals and connection example.
Relays and thermistor
TerminalSignal
21
22
23
24
25
26
28
29
RO1/1
RO1/2
RO1/3
RO2/1
RO2/2
RO2/3
TI1+
TI1-
Relay output 1
Relay output 2
Thermistor input
5.4.2Safe Torque off (STO) terminals
For more information on the functionalities of the Safe Torque Off (STO), see VACON® 100X Installation Manual.
Table 40. I/O terminal signals for the STO functions.
Safe Torque Off terminals
TerminalSignal
S1
G1
S2
G2
F+
F-
Isolated digital input 1 (interchangeable polarity);
+24V ±20% 10...15mA
Isolated digital input 2 (interchangeable polarity);
+24V ±20% 10...15mA
Isolated feedback (CAUTION!
Polarity to be respected);
+24V ±20%
Isolated feedback (CAUTION!
Polarity to be respected);
GND
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vacon • 74Monitoring menu
OK
OK
OK
OK
9250.emf
6.M
ONITORING MENU
6.1Monitor group
VACON® 100 X AC drive provides you with a possibility to monitor the actual values of parameters
and signals as well as statuses and measurements. Some of the values to be monitored are customizable.
6.1.1Multimonitor
On the multi-monitor page, you can collect four to nine values that you wish to monitor.
6.1.2Trend curve
The
Trend Curve
Selecting values to monitor starts logging the values. In the Trend curve submenu, you can view the
trend curve, make the signal selections, give the minimum and maximum settings, Sampling interval and choose whether to use Autoscaling or not.
Change values to monitor following the procedure below:
1. Locate the
2. Further enter the menu
3. The current selections to monitor are
the display.
4. Only two values can be monitored as trend curves simultaneously. Select the one of the current
values you wish to change with the arrow buttons and press OK.
5. Browse the list of given monitoring values with the arrow buttons, select the one you wish and
press OK.
6. The trend curve of the changed value can be seen on the display.
feature is a graphical presentation of two monitor values at a time.
Trend curve
menu in the
View trend curve
Monitor
FreqReference
menu and press OK.
by pressing OK again.
and
Motor speed
visible at the bottom of
The
Trend Curve
feature also allows you to halt the progression of the curve and read the exact in-
vidual values.
1. In Trend curve view, select the display with the arrow button up (the frame of the display turns
bold) and press OK at the desired point of the progressing curve. A vertical hairline appears on
the display.
2. The display freezes and the values at the bottom of the display correspond to the location of the
hairline.
3. Use the arrow buttons left and right to move the hairline to see the exact values of some other
location.
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
Monitoring menuvacon • 75
9251.emf
OK
Table 41. Trend curve parameters
CodeParameterMinMaxUnitDefaultIDDescription
Enter this menu to select and
M2.2.1View Trend curve
monitor values for viewing in
curve form.
P2.2.2Sampling interval100432000ms1002368
Set here the sampling interval.
Used by default for scaling.
P2.2.3Channel 1 min-2147481000-10002369
Adjustments might be necessary.
Used by default for scaling.
P2.2.4Channel 1 max-100021474810002370
Adjustments might be necessary.
Used by default for scaling.
P2.2.5Channel 2 min-2147481000-10002371
Adjustments might be necessary.
Used by default for scaling.
P2.2.6Channel 2 max-100021474810002372
Adjustments might be necessary.
The selected signal is auto-
P2.2.7Autoscale0102373
matically scaled between
min and max values if this
parameter is given value 1.
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vacon • 76Monitoring menu
6.1.3Basic
See Table 42 in which the basic monitoring values are presented.
NOTE!
Only standard I/O board statuses are available in the Monitor menu. Statuses for all I/O board
signals can be found as raw data in the I/O and Hardware system menu.
Check expander I/O board statuses when required in the I/O and Hardware system menu.
Table 42. Basic monitoring menu items
CodeMonitoring valueUnitScaleIDDescription
V2.3.1Output frequencyHz0.011Output frequency to motor
V2.3.2FreqReferenceHz0.0125Frequency reference to motor control
V2.3.3Motor speedrpm12Motor actual speed in rpm
V2.3.4Motor currentAVaries3
V2.3.5Motor torque%0.14Calculated shaft torque
V2.3.7Motor shaft power%0.15Calculated motor shaft power in %
Calculated motor shaft power in kW or hp.
V2.3.8Motor shaft powerkW/hpVaries73
V2.3.9Motor voltageV0.16Output voltage to motor
V2.3.10DC link voltageV17Measured voltage in the drive’s DC-link
V2.3.11Unit temperature°C0.18Heatsink temperature in °C or °F
V2.3.12Motor temperature%0.19
V2.3.13Motor Preheat11228
Units depends on the unit selection parameter.
Calculated motor temperature in percent
of nominal working temperature.
Status of Motor preheat function.
0 = OFF
1 = Heating (feeding DC-current)
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Monitoring menuvacon • 77
6.1.4I/O
Table 43. I/O signal monitoring
CodeMonitoring valueUnitScaleIDDescription
V2.4.1Slot A DIN 1, 2, 3115
V2.4.2Slot A DIN 4, 5, 6116
V2.4.3Slot B RO 1, 2, 3117Shows the status of relay inputs 1-3 in slot B
V2.4.4Analogue input 1%0.0159
V2.4.5Analogue input 2%0.0160
V2.4.6Analogue input 3%0.0161
V2.4.7Analogue input 4%0.0162
V2.4.8Analogue input 5%0.0175
V2.4.9Analogue input 6%0.0176
V2.4.10Slot A AO1%0.0181
Shows the status of digital inputs 1-3 in slot
A (standard I/O)
Shows the status of digital inputs 4-6 in slot
A (standard I/O)
Input signal in percent of used range. Slot
A.1 as default.
Input signal in percent of used range. Slot
A.2 as default.
Input signal in percent of used range. Slot
D.1 as default.
Input signal in percent of used range. Slot
D.2 as default.
Input signal in percent of used range. Slot
E.1 as default.
Input signal in percent of used range. Slot
E.2 as default.
Analog output signal in percent of used
range. Slot A (standard I/O)
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
vacon • 78Monitoring menu
6.1.5Extras & advanced
Table 44. Advanced values monitoring
CodeMonitoring valueUnitScaleIDDescription
Bit coded word
B1=Ready
B2=Run
B3=Fault
V2.6.1DriveStatusWord143
V2.6.2Ready status178
V2.6.3Appl.StatusWord1189
V2.6.4Appl.StatusWord2190
B6=RunEnable
B7=AlarmActive
B10=DC Current in stop
B11=DC Brake Active
B12=RunRequest
B13=MotorRegulatorActive
Bit coded information about ready criteria.
Useful for debugging when the drive is not in
ready status.
Values are visible as checkboxes on graphical keypad. If checked (), the value is
active.
B0: RunEnable high
B1: No fault active
B2: Charge switch closed
B3: DC voltage within limits
B4: Power manager initialized
B5: Power unit is not blocking start
B6: System software is not blocking start
Bit coded statuses of application.
Values are visible as checkboxes on graphical keypad. If checked (), the value is
active.
B0=Interlock 1
B1=Interlock 2
B2=Reserved
B3=Ramp 2 active
B4=Mechanical brake control
B5=I/O A control active
B6=I/O B control active
B7=Fieldbus Control Active
B8=Local control active
B9=PC control active
B10=Preset frequencies active
B11=Inching active
B12=Fire Mode active
B13=Motor Preheat active
B14=Forced stop active
B15=Drive stopped from keypad
Bit coded status of application.
Values are visible as checkboxes on graphical keypad. If checked (), the value is
active.
B0=Acc/Dec prohibited
B1=Motor switch open
B5=Jockey pump active
B6=Priming pump active
B7=Input pressure supervision (Alarm/Fault)
B8=Frost protection (Alarm/Fault)
B9=Autocleaning active
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
Monitoring menuvacon • 79
Table 44. Advanced values monitoring
CodeMonitoring valueUnitScaleIDDescription
16-bit word where each bit represents the
status of one digital input. 6 digital inputs
V2.6.5DIN StatusWord1156
V2.6.6DIN StatusWord2157
V2.6.7MotCurrent1 deci.0.145
V2.6.8FreqRef Source11495
V2.6.9LastActiveFaultCode137
V2.6.10LastActiveFault ID195
V2.6.11LastActiveAlarmCode174
V2.6.12LastActiveAlarm ID194
V2.6.13MotorRegulat.Status177
from every slot are read. Word 1 starts from
input 1 in slot A (bit0) and goes all the way to
input 4 in slot C (bit15).
16-bit word where each bit represents the
status of one digital input. 6 digital inputs
from every slot are read. Word 1 starts from
input 5 in slot C (bit0) and goes all the way to
input 6 in slot E (bit13).
Motor current monitor value with fixed number of decimals and less filtering. Can be
used e.g. for fieldbus purposes to always get
the right value regardless of frame size, or
for monitoring when less filtering time is
needed for the motor current.
Shows the momentary frequency reference
source.
0=PC
1=Preset Freqs
2=Keypad Reference
3=Fieldbus
4=AI1
5=AI2
6=AI1+AI2
7=PID Controller
8=Motor Potentiom.
9=Joystick
10=Inching
100=Not defined
101=Alarm,PresetFreq
102=Autocleaning
The fault code of latest activated fault that
has not been reset.
The fault ID of latest activated fault that has
not been reset.
The alarm code of latest activated alarm that
has not been reset.
The alarm ID of latest activated alarm that
has not been reset.
Motor limit controller status. Checked = limit
controller is active, Unchecked = limit controller is not active
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
vacon • 80Monitoring menu
6.1.6Timer functions
Here you can monitor values of timer functions and the Real Time Clock.
Table 45. Monitoring of timer functions
CodeMonitoring valueUnitScaleIDDescription
V2.7.1TC 1, TC 2, TC 311441
V2.7.2Interval 111442Status of timer interval
V2.7.3Interval 211443Status of timer interval
V2.7.4Interval 311444Status of timer interval
V2.7.5Interval 411445Status of timer interval
V2.7.6Interval 511446Status of timer interval
V2.7.7Timer 1s11447Remaining time on timer if active
V2.7.8Timer 2s11448Remaining time on timer if active
V2.7.9Timer 3s11449Remaining time on timer if active
V2.7.10Real time clock1450hh:mm:ss
Possible to monitor the statuses of the
three Time Channels (TC)
6.1.7PID Controller
Table 46. PID Controller value monitoring
CodeMonitoring valueUnitScaleIDDescription
V2.8.1PID setpointVaries
V2.8.2PID feedbackVaries
V2.8.3PID error Varies
V2.8.4PID output%0.0123
V2.8.5PID status124
According to
P3.13.1.7
According to
P3.13.1.7
According to
P3.13.1.7
PID controller setpoint value in process
20
units. Process unit is selected with a
parameter.
PID controller feedback value in process
21
units. Process unit is selected with a
parameter.
PID controller error value. Deviation of
22
feedback from setpoint in process units.
Process unit is selected with a parameter.
PID output in percent (0..100%). This value
can be fed e.g. to Motor Control (Frequency
reference) or Analogue output
0=Stopped
1=Running
3=Sleep mode
4=In dead band
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Monitoring menuvacon • 81
6.1.8ExtPID Controller
Table 47. External PID Controller value monitoring
CodeMonitoring valueUnitScaleIDDescription
V2.9.1ExtPID setpointVaries
V2.9.2ExtPID feedbackVaries
V2.9.3ExtPID error Varies
V2.9.4ExtPID output%0.0186
V2.9.5ExtPID status187
According to
P3.14.1.10
According to
P3.14.1.10
According to
P3.14.1.10
External PID controller setpoint value in
83
process units. Process unit is selected with
a parameter.
External PID controller feedback value in
84
process units. Process unit is selected with
a parameter.
External PID controller Error value. Deviation of feedback from setpoint in process
85
units. Process unit is selected with a
parameter.
External PID controller outputin percent
(0..100%). This value can be fed e.g. to Analogue output.
0=Stopped
1=Running
4=In dead band
6.1.9Mainten. counters
Table 48. Maintenance counter monitoring
CodeMonitoring valueUnitScaleIDDescription
Status of maintenance counter in revolutions
multiplied by 1000, or hours.
V2.11.1MaintenCounter 1h/ kRevVaries1101
For configuration and activation of this
counter, see chapter Group 3.16: Maintenance
counters.
6.1.10Fieldbus data
Table 49. Fieldbus data monitoring
Code
V2.12.1FB Control Word 1874
V2.12.2
V2.12.3FB data in 11876Raw value of process data in 32-bit signed format
V2.12.4FB data in 21877Raw value of process data in 32-bit signed format
V2.12.5FB data in 31878Raw value of process data in 32-bit signed format
V2.12.6FB data in 41879Raw value of process data in 32-bit signed format
V2.12.7FB data in 51880Raw value of process data in 32-bit signed format
Monitoring
value
FB Speed Refer-
ence
UnitScaleIDDescription
Fieldbus control word used by application in
bypass mode/format. Depending on the fieldbus
type or profile the data can be modified before
sent to application.
Speed reference scaled between minimum and
maximum frequency at the moment it was
Varies875
received by the application. Minimum and maximum frequencies can be changed after the reference was received without affecting the reference.
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
vacon • 82Monitoring menu
Table 49. Fieldbus data monitoring
Code
V2.12.8FB data in 61881Raw value of process data in 32-bit signed format
V2.12.9FB data in 71882Raw value of process data in 32-bit signed format
V2.12.10FB data in 81883Raw value of process data in 32-bit signed format
V2.12.11FB Status Word1864
V2.12.12FB Speed Actual0.01865
V2.12.13FB data out 11866Raw value of process data in 32-bit signed format
V2.12.14FB data out 21867Raw value of process data in 32-bit signed format
V2.12.15FB data out 31868Raw value of process data in 32-bit signed format
V2.12.16FB data out 41869Raw value of process data in 32-bit signed format
V2.12.17FB data out 51870Raw value of process data in 32-bit signed format
V2.12.18FB data out 61871Raw value of process data in 32-bit signed format
V2.12.19FB data out 71872Raw value of process data in 32-bit signed format
V2.12.20FB data out 81873Raw value of process data in 32-bit signed format
Monitoring
value
UnitScaleIDDescription
Fieldbus status word sent by application in bypass
mode/format. Depending on the FB type or profile
the data can be modified before sent to the FB.
Actual speed in %. 0 and 100% correspond to minimum and maximum frequencies respectively.
This is continuously updated depending on the
momentary min and max frequencies and the output frequency.
6.1.11Solar
Table 50. Solar monitoring items
Code
Monitoring
value
UnitScaleIDDescription
V2.15.1Vmp refV1914DC voltage reference for MPP regulation
V2.15.2Vmp ref correctV1942
Present correction on DC voltage reference
(P&O + oscillation)
V2.15.3Motor powerkW1938Motor shaft power
V2.15.4Energy counterMWh1937Counter of energy taken by the supply
B2.15.5
V2.15.6
Energy counter
reset
Irradiation
measure
W/m
1932To reset V2.15.4
2
1982Measurement from irradiation signal.
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Monitoring menuvacon • 83
6.1.12Flow
Table 51. Flow monitoring items
CodeMonitoring valueUnit
V2.16.1Actual flowl/min1956
V2.16.2Volume counter 1*
V2.16.3Volume counter 2*
B2.16.4
Volume counters
reset
m
104 x m
Scal
e
IDDescription
Actual flow: it is measured by transducer define with P3.23.1
3
3
1955Cumulative water volume counter.
1962Cumulative water volume counter.
1961To reset V2.16.2 and V2.16.3
NOTE!
* The total volume of water in [m3] is given by: V2.16.2 + (V2.16.3 x 10000).
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vacon • 84Parameters
Main Menu
0
Quick Setup
( 17 )
0
( 6 )
Monitor
0
ID:M3
STOPREADYKeypad
Parameters
( 13 )
0
STOPREADYKeypad
0
0
0
0
Motor Settings
( 2 )
Start/Stop Setup
( 7 )
References
( 18 )
Parameters
ID:M3.1
OK
9147.emf
OK
9151.emf
7.P
ARAMETERS
The VACON® AC drive contains a preloaded VACON® 100X Solar Pump application for instant use.
The parameters of this application are listed in this chapter.
7.1Application parameter lists
Find the parameter menu and the parameter groups as guided below.
The VACON® 100 X Solar Pump Application embodies the following parameter groups:
Table 52. Parameter groups
Menu and Parameter groupDescription
Group 3.1: Motor settingsBasic and advanced motor settings
Group 3.2: Start/Stop setupStart and stop functions
Group 3.3: ReferencesParameters for setting references and preset speeds.
Group 3.4: Ramps And BrakesAcceleration/Deceleration setup
Group 3.5: I/O ConfigI/O programming
Group 3.6: Fieldbus DataMapProcess data in/out mapping
Group 3.7: Prohibit FreqProhibit frequencies programming
Group 3.8: SupervisionsProgrammable limit controllers
Group 3.9: ProtectionsProtections configuration
Group 3.10: Automatic resetAuto reset after fault configuration
Group 3.11: Appl. SettingsApplication settings
Group 3.12: Timer functionsConfiguration of 3 timers based on Real Time Clock.
Group 3.13: PID ControllerParameters for PID Controller 1.
Group 3.14: ExtPID ControllerParameters for external PID Controller.
Group 3.16: Mainten. CountersParameters related to Maintenance counters.
Group 3.21: Pump ControlPump function parameters
Group 3.22: SolarSolar specific function parameters
Group 3.23: Flow meterFlow meter parameters
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
Parametersvacon • 85
7.1.1Column explanations
Code=Location indication on the keypad; Shows the operator the parameter number.
Parameter= Name of parameter
Min=Minimum value of parameter
Max=Maximum value of parameter
Unit=Unit of parameter value; Given if available
Default=Value preset by factory
ID=ID number of the parameter
Description= Short description of parameter values or its function
=More information on this parameter available; Click the parameter name
7.1.2Group 3.1: Motor settings
7.1.2.1Group 3.1.1: Motor nameplate
Table 53. Motor nameplate parameters
CodeParameterMinMaxUnitDefaultIDDescription
Find this value Un on the
P3.1.1.1Motor Nom VoltgVariesVariesVVaries110
P3.1.1.2Motor Nom Freq8.00320.00HzVaries111
P3.1.1.3Motor Nom Speed2419200rpmVaries112
P3.1.1.4Motor Nom CurrntVariesVariesAVaries113
P3.1.1.5Motor Cos Phi0.301.000.74120
P3.1.1.6Motor Nom PowerVariesVarieskWVaries116
rating plate of the motor.
Note also used connection
(Delta/Star).
Find this value fn on the rating plate of the motor.
Find this value nn on the rating plate of the motor.
Find this value In on the rating plate of the motor.
Find this value on the rating
plate of the motor
Find this value In on the rating plate of the motor.
7.1.2.2Group 3.1.2: Motor Control
Table 54. Motor control
CodeParameterMinMaxUnitDefaultIDDescription
P3.1.2.1Control mode010600
P3.1.2.2Motor type010650
P3.1.2.3Switching Freq1.5VarieskHzVaries601
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0 = U/f Freq ctrl open loop
1 = Speed control open loop
0 = Induction motor
1 = PM motor
Increasing the switching
frequency reduces the
capacity of the AC drive. It is
recommended to use a
lower frequency when the
motor cable is long in order
to minimize capacitive currents in the cable. Motor
noise can also be minimised
using a high switching frequency.
vacon • 86Parameters
Table 54. Motor control
CodeParameterMinMaxUnitDefaultIDDescription
The automatic motor identification calculates or measures the motor parameters
P3.1.2.4Identification010631
P3.1.2.5Magnetizing current0.02*IHA0.0612
P3.1.2.6Motor switch010653
P3.1.2.7Load drooping0.0050.00%0.00620
P3.1.2.8Load drooping time0.002.00s0.00656
P3.1.2.9Load drooping mode0101534
P3.1.2.11Under Volt. Control011608
P3.1.2.12Energy optimization010666
P3.1.2.13StatorVoltAdjust50.0150.0%100.0659
that are needed for optimum motor and speed control.
0 = No action
1 = At standstill
Motor magnetizing current
(no-load current). The values of the U/f parameters
are identified by the magnetizing current if given before
the identification run. If this
value is set to zero, magnetizing current will be internally calculated.
Enabling this function prevents the drive from tripping
when the motor switch is
closed and opened e.g.
using flying start.
0 = Disabled
1 = Enabled
The drooping function
enables speed drop as a
function of load. Drooping
will be defined in percent of
nominal speed at nominal
load.
Load drooping is used in
order to achieve a dynamic
speed drooping because of
changing load. This parameter defines the time during
which the speed is restored
to the level it was before the
load increase.
0 = Normal; Load drooping
factor is constant through
the whole frequency range
1 = Linear removal; Load
drooping is removed linearly
from nominal frequency to
zero frequency
0 = Disabled
1 = Enabled
The drive searches for the
minimum motor current in
order to save energy and to
lower the motor noise. This
function can be used e.g. in
fan and pump applications
0 = Disabled
1 = Enabled
Parameter for adjusting the
stator voltage in permanent
magnet motors.
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
Parametersvacon • 87
Table 54. Motor control
CodeParameterMinMaxUnitDefaultIDDescription
Maximizes drive output voltage, but increases motor
P3.1.2.14Overmodulation011
current harmonics.
0= Disabled
1= Enabled
7.1.2.3Group 3.1.3: Limits
Table 55. Motor limit settings
CodeParameterMinMaxUnitDefaultIDDescription
P3.1.3.1Current limitVariesVariesAVaries107
P3.1.3.2MotorTorqueLimit0.0300.0%300.01287
P3.1.3.3GenerTorqueLimit0.0300.0%300.01288
P3.1.3.4MotorPowerLimit0.0300.0%300.01290
P3.1.3.5GenerPowerLimit0.0300.0%300.01289
Maximum motor current
from AC drive
Maximum motoring side
torque limit
Maximum generating side
torque limit
Maximum motoring side
power limit
Maximum generating side
power limit
7.1.2.4Group 3.1.4: Open loop
Table 56. Open loop settings
CodeParameterMinMaxUnitDefaultIDDescription
Type of U/f curve between
zero frequency and the field
The field weakening point is
the output frequency at
which the output voltage
reaches the field weakening
point voltage
Voltage at field weakening
point in % of motor nominal
voltage
Provided that the programmable U/f curve has been
selected (par. P3.1.4.1), this
parameter defines the middle point frequency of the
curve.
Provided that the programmable U/f curve has been
selected (par. P3.1.4.1), this
parameter defines the middle point voltage of the
curve.
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
vacon • 88Parameters
Table 56. Open loop settings
CodeParameterMinMaxUnitDefaultIDDescription
This parameter defines the
zero frequency voltage of
P3.1.4.6Zero Freq Voltg0.0040.00%Varies606
P3.1.4.7Flying Start Options0101590
P3.1.4.8FlyStartScanCurrent0.0100.0%45.01610
P3.1.4.9Auto TorqueBoost010109
P3.1.4.10
P3.1.4.11
Torque boost motor
gain
Torque boost genera-
tor gain
0.0100.0%100.0667
0.0100.0%0.0665
the U/f curve. The default
value varies according to
unit size.
Checkbox selection:
B0 = Search shaft frequency
from same direction as frequency reference.
B1 = Disable AC scanning
B4 = Use frequency reference for initial guess
B5 = Disable DC pulses
Defined in percentage of
motor nominal current.
Automatic torque boost can
be used in application where
starting torque due to starting friction is high.
0= Disabled
1= Enabled
Scaling factor for motoring
side IR-compensation when
torque boost is used.
Scaling factor for generating
side IR-compensation when
torque boost is used.
7.1.2.5Group 3.1.4.12: I/f start
The
I/f Start
function is typically used with permanent magnet synchronous motors (PMSM) to start
the motor with constant current control. This is useful with high power motors in which the resistance is low and the tuning of the U/f curve difficult.
The
I/f Start
function can be used with induction motors (IM), too, e.g. if the tuning of the U/f curve
is difficult at low frequencies.
Applying the I/f Start function may also prove useful in providing sufficient torque for the motor at
startup.
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
Parametersvacon • 89
Motor Current
Time
[s]
I/
f Start
Frequency
I/
f Start Current
Output Frequency
9240.emf
Figure 30. I/f start
Table 57. I/f start parameters
CodeParameterMinMaxUnitDefaultIDDescription
P3.1.4.12.1I/f start010534
P3.1.4.12.2I/f start frequency0.0
P3.1.1
.2
%15.0535
0 = Disabled
1 = Enabled
Output frequency limit
below which the defined I/f
start current is fed to motor.
The current fed to the motor
P3.1.4.12.3I/f start current0.0100.0%80.0536
when the I/f start function is
activated.
7.1.2.6Group 3.1.4.13: Stabilators
CodeParameterMinMaxUnitDefaultIDDescription
Gain of the torque stabilator
P3.1.4.13.1TorqStabGain0.0500.0%50.01412
P3.1.4.13.2TorqStabGainFWP0.0500.0%50.01414
P3.1.4.13.3TorqStabDampTC0.00051.0000s0.00501413
P3.1.4.13.4
TorqStabDampTC
PMM
0.00051.0000s0.05001735
in open loop motor control
operation.
Gain of the torque stabilator
at field weakening point in
open loop motor control
operation.
Damping time of torque stabilizer
Damping time constant of
torque stabilizer for PMmotor.
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
vacon • 90Parameters
7.1.3Group 3.2: Start/Stop setup
Start/Stop commands are given differently depending on the control place.
Remote control place (I/O A): Start, stop and reverse commands are controlled by 2 digital inputs
chosen with parameters P3.5.1.1 and P3.5.1.2. The functionality/logic for these inputs is then selected with parameter P3.2.6 (in this group).
Remote control place (I/O B): Start, stop and reverse commands are controlled by 2 digital inputs
chosen with parameters P3.5.1.4 and P3.5.1.5. The functionality/logic for these inputs is then selected with parameter P3.2.7 (in this group).
Local control place (Keypad): Start and stop commands come from the keypad buttons, while the
direction of rotation is selected by the parameter P3.3.1.9.
Remote control place (Fieldbus): Start, stop and reverse commands come from fieldbus.
Table 58. Start/Stop Setup menu
CodeParameterMinMaxUnitDefaultIDDescription
Selection of remote control
place (start/stop). Can be
used to change back to
P3.2.1Rem.Ctrl. Place010172
P3.2.2Local/Remote010211
P3.2.3Keypad stop button010114
P3.2.4Start function010505
P3.2.5Stop function020506
P3.2.6I/O A logic041300
P3.2.7I/O B logic041363See above.
P3.2.8FB Start logic010889
remote control from
VACON® Live e.g. in case
of a broken panel.
0=I/O control
1=Fieldbus control
Switch between local and
remote control places
0=Remote
1=Local
0=Stop button always
enabled (Yes)
1=Limited function of Stop
button (No)
0=Ramping
1=Flying start
0: coasting
1: ramp to min frequency
2: ramp to zero frequency
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
Parametersvacon • 91
Table 58. Start/Stop Setup menu
CodeParameterMinMaxUnitDefaultIDDescription
Choose whether to copy the
Run state and Reference
when changing from
P3.2.10Rem to Loc Funct022181
P3.2.11 Start Analogue Signal0101810
P3.2.12Start Analogue Level0.00100.00%10.001857
P3.2.13Stop Analogue Level0.00100.00%80.001856
Remote to Local (keypad)
control:
0 = Keep Run
1 = Keep Run & Reference
2 = Stop
0= AI1
1= AI2
Start is set below this level
(unscaled signal). Startstop logic is reversed if >
P3.2.13
Start is set above this level
(unscaled signal). Startstop logic is reversed if <
P3.2.12
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
vacon • 92Parameters
7.1.4Group 3.3: References
7.1.4.1Frequency reference
The frequency reference source is programmable for all control places except PC, which always
takes the reference from the PC tool.
Remote control place (I/O A): The source of frequency reference can be selected with parameter
P3.3.1.5.
Remote control place (I/O B): The source of frequency reference can be selected with parameter
P3.3.1.6.
Local control place (Keypad): If the default selection for parameter P3.3.1.7 is used the reference
set with parameter P3.3.1.8 applies.
Remote control place (Fieldbus): The frequency reference comes from fieldbus if the default value
for parameter P3.3.1.11 is kept.
Table 59. Frequency reference parameters
CodeParameterMinMaxUnitDefaultIDDescription
P3.3.1.1MinFreqReference0.00P3.3.1.2Hz0.00101
P3.3.1.2MaxFreqReferenceP3.3.1.1320.00Hz50.00102
P3.3.1.3PosFreqRefLimit-320.0320.0Hz320.001285
P3.3.1.4NegFreqRefLimit-320.0320.0Hz-320.00 1286
P3.3.1.5I/O A Ref sel195117
P3.3.1.6I/O B Ref sel199131
P3.3.1.7Keypad Ref Sel192121
Minimum allowed frequency
reference
Maximum allowed frequency
reference
Final frequency reference
limit for positive direction.
Final frequency reference
limit for negative direction.
NOTE:
be used e.g. to prevent motor
from running in reverse
direction.
Selection of ref source when
control place is I/O A
1 = Preset Frequency 0
2 = Keypad reference
3 = Fieldbus
4 = AI1
5 = AI2
6 = AI1+AI2
7 = PID reference
8 = Motor potentiometer
9 = Max Power
Selection of ref source when
control place is I/O B. See
above.
NOTE: I/O B control place can
only be forced active with digital input (P3.5.1.7).
Selection of ref source when
control place is keypad:
1 = Preset Frequency 0
2 = Keypad reference
3 = Fieldbus
4 = AI1
5 = AI2
6 = AI1+AI2
7 = PID reference
8 = Motor potentiometer
9 = Max Power
This parameter can
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
Parametersvacon • 93
Table 59. Frequency reference parameters
CodeParameterMinMaxUnitDefaultIDDescription
The frequency reference can
P3.3.1.8Keypad Reference0.00P3.3.1.2Hz0.00184
P3.3.1.9Keypad Direction010123
P3.3.1.10Fieldbus Ref Sel193122
P3.3.1.11Adapt To AC Volt.NoYesNo1931
be adjusted on the keypad
with this parameter.
Motor rotation when control
place is keypad
0 = Forward
1 = Reverse
Selection of ref source when
control place is Fieldbus:
1 = Preset Frequency 0
2 = Keypad reference
3 = Fieldbus
4 = AI1
5 = AI2
6 = AI1+AI2
7 = PID reference
8 = Motor potentiometer
9 = Max Power
Parameter enables the possible limitation on maximum
output frequency when connected to AC mains (digital
input from P3.5.1.53 is active),
in case the available voltage
is not sufficient to reach the
motor nominal U/f ratio (from
P3.1.1.1 and P3.1.1.2).
The function can be useful if
the motor has been chosen
depending on high DC voltage
from solar modules, but this
voltage is not reachable with
AC supply.
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
vacon • 94Parameters
7.1.4.2Group 3.3.3: Preset Freqs
Table 60. Preset frequencies parameters
CodeParameterMinMaxUnitDefaultIDDescription
0 = Binary coded
1 = Number of inputs. Preset
P3.3.3.1PresetFreqMode010182
P3.3.3.2Preset Freq 0P3.3.1.1P3.3.1.2Hz5.00180
P3.3.3.3Preset Freq 1P3.3.1.1P3.3.1.2Hz10.00105
P3.3.3.4Preset Freq 2P3.3.1.1P3.3.1.2Hz15.00106
P3.3.3.5Preset Freq 3P3.3.1.1P3.3.1.2Hz20.00126
P3.3.3.6Preset Freq 4P3.3.1.1P3.3.1.2Hz25.00127
P3.3.3.7Preset Freq 5P3.3.1.1P3.3.1.2Hz30.00128
P3.3.3.8Preset Freq 6P3.3.1.1P3.3.1.2Hz40.00129
P3.3.3.9Preset Freq 7P3.3.1.1P3.3.1.2Hz50.00130
P3.3.3.10Preset Freq Sel0
P3.3.3.11Preset Freq Sel1
P3.3.3.12Preset Freq Sel2
DigIN
SlotA.4
DigIN
SlotA.5
DigIN
Slot0.1
frequency is selected according
to how many of preset speed
digital inputs are active
Basic preset frequency 0 when
selected by Control reference
parameter (P3.3.1.5).
Select with digital input:
Preset frequency selection 0
(P3.3.3.10)
Select with digital input:
Preset frequency selection 1
(P3.3.3.11)
Select with digital inputs: Preset
frequency selection 0 & 1
Select with digital input:
Preset frequency selection 2
(P3.3.3.12)
Select with digital inputs: Preset
frequency selection 0 & 2
Select with digital inputs: Preset
frequency selection 1 & 2
Select with digital inputs: Preset
frequency selection 0 & 1 & 2
Binary selector for Preset
419
speeds (0-7). See parameters
P3.3.3.2 to P3.3.3.9.
Binary selector for Preset
420
speeds (0-7). See parameters
P3.3.3.2 to P3.3.3.9.
Binary selector for Preset
421
speeds (0-7). See parameters
P3.3.3.2 to P3.3.3.9.
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
Parametersvacon • 95
7.1.4.3Group 3.3.4: Motor Potentiom
With a motor potentiometer function, the user can increase and decrease the output frequency. By
connecting a digital input to parameter P3.3.4.1 (
tive, the output frequency will rise as long as the signal is active. The parameter P3.3.4.2 (
DOWN
) works vice versa, decreasing the output frequency.
MotPot UP
) and having the digital input signal ac-
MotPot
The rate how the output frequency either rises or falls when Motor Potentiometer Up or Down is
activated is determined by the
Motor potentiometer ramp time
(P3.3.4.3)
The Motor potentiometer reset parameter (P3.3.4.4) is used to choose whether to reset (set to MinFreq) the Motor Potentiometer frequency reference when stopped or when powered down.
Motor potentiometer frequency reference is available in all control places in menu Group 3.3: References. The motor potentiometer reference can be changed only when the drive is in run state.
Table 61. Motor potentiometer parameters
CodeParameterMinMaxUnitDefaultIDDescription
FALSE = Not active
P3.3.4.1MotPot UP
P3.3.4.2MotPot DOWN
P3.3.4.3MotPot Ramp Time0.1500.0Hz/s10.0331
P3.3.4.4MotPot Reset021367
DigIN
Slot0.1
DigIN
Slot0.1
TRUE = Active (Motor poten-
418
tiometer reference
INCREASES until the contact
is opened)
FALSE = Not active
TRUE = Active (Motor poten-
417
tiometer reference
DECREASES until the contact
is opened)
Rate of change in the motor
potentiometer reference
when increased or decreased
with parameters P3.3.4.1 or
P3.3.4.2.
Motor potentiometer frequency reference reset logic.
0 = No reset
1 = Reset if stopped
2 = Reset if powered down
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
vacon • 96Parameters
7.1.5Group 3.4: Ramps And Brakes
7.1.5.1Group 3.4.1: Ramp 1
Table 62. Ramp 1 setup
CodeParameterMinMaxUnitDefaultIDDescription
Defines the time required for
P3.4.1.2Accel Time 10.13000.0s5.0103
P3.4.1.3Decel Time 10.13000.0s5.0104
P3.4.1.4
Start Acceleration
Time
0.13000.0s2.0502Time from 0 to min frequency
7.1.5.2Group 3.4.3: Start Magnetizat
Table 63. Start magnetization parameters
CodeParameterMinMaxUnitDefaultIDDescription
the output frequency to
increase from zero frequency
to maximum frequency
Defines the time required for
the output frequency to
decrease from maximum frequency to zero frequency
Defines the DC current fed
P3.4.3.1StartMagnCurrent0.00VariesAVaries517
P3.4.3.2StartMagnTime0,00600,00s0,00516
into motor at start. Disabled
if set to 0.
This parameter defines the
time for how long DC current
is fed to motor before acceleration starts.
7.1.5.3Group 3.4.3: DC brake
Table 64. DC-brake parameters
CodeParameterMinMaxUnitDefaultIDDescription
Defines the current injected
P3.4.4.1DC Brake CurrentVariesVariesAVaries507
P3.4.4.2DC BrakeTime0,00600,00s0,00508
P3.4.4.3DC Start Freq0,1010,00Hz1,50515
into the motor during DCbraking.
0 = Disabled
Determines if braking is ON
or OFF and the braking time
of the DC-brake when the
motor is stopping.
The output frequency at
which the DC-braking is
applied.
7.1.5.4Group 3.4.5: Flux Braking
Table 65. Flux braking parameters
CodeParameterMinMaxUnitDefaultIDDescription
P3.4.5.1Flux Braking010520
P3.4.5.2Braking Current0VariesAVaries519
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
0=Disabled
1=Enabled
Defines the current level for
flux braking.
Parametersvacon • 97
7.1.6Group 3.5: I/O Config
7.1.6.1Default assignments of programmable inputs
Table 66 below presents the default assignments of programmable digital and analogue inputs in
VACON® 100 X Solar Pump application.
Digital inputs are very flexible to use. Parameters are functions that are connected to the required
digital input terminal (see chapter 5). The digital inputs are represented as, for example,
A.2,
meaning the second input on slot A.
DigIN Slot
It is also possible to connect the digital inputs to time channels which are also represented as terminals.
NOTE! The statuses of digital inputs and the digital output can be monitored in the Multimonitoring
view.
Table 67. Digital input settings
CodeParameterDefaultIDDescription
P3.5.1.1Ctrl signal 1 ADigIN SlotA.1403 Ctrl signal 1 when control place is I/O A (FWD)
P3.5.1.2Ctrl signal 2 ADigIN SlotA.2404 Ctrl signal 2 when control place is I/O A (REV)
P3.5.1.4Ctrl signal 1 BDigIN Slot0.1423Start signal 1 when control place is I/O B
P3.5.1.5Ctrl signal 2 BDigIN Slot0.1424Start signal 2 when control place is I/O B
P3.5.1.7I/O B Ctrl ForceDigIN Slot0.1425 TRUE = Force the control place to I/O B
P3.5.1.8I/O B Ref ForceDigIN Slot0.1343
P3.5.1.9Fieldbus Ctrl ForceDigIN Slot0.1411 Force control to fieldbus
P3.5.1.10Keypad Ctrl ForceDigIN Slot0.1410 Force control to keypad
P3.5.1.11Ext Fault CloseDigIN SlotA.3405
P3.5.1.12Ext Fault OpenDigIN Slot0.2406
P3.5.1.13Fault Reset CloseDigIN SlotA.6414 Resets all active faults when TRUE
P3.5.1.14Fault Reset OpenDigIN Slot0.1213Resets all active faults when FALSE
P3.5.1.15Run EnableDigIN Slot0.2407 Must be on to set drive in Ready state
TRUE = Used frequency reference is specified
by I/O reference B parameter (P3.3.1.6).
FALSE = OK
TRUE = External fault
FALSE = External fault
TRUE = OK
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
vacon • 98Parameters
Table 67. Digital input settings
CodeParameterDefaultIDDescription
P3.5.1.16Run Interlock 1DigIN Slot0.2 1041
P3.5.1.17Run Interlock 2DigIN Slot0.2 1042 As above.
P3.5.1.21Preset Freq Sel0DigIN SlotA.4419
P3.5.1.22Preset Freq Sel1DigIN SlotA.5420
P3.5.1.23Preset Freq Sel2DigIN Slot0.1421
P3.5.1.24MotPot UPDigIN Slot0.1418
P3.5.1.25MotPot DOWNDigIN Slot0.1417
P3.5.1.27Timer 1DigIN Slot0.1447
P3.5.1.28Timer 2DigIN Slot0.1448 See above
P3.5.1.29Timer 3DigIN Slot0.1449 See above
P3.5.1.30PID SP BoostDigIN Slot0.1 1046
P3.5.1.31PID SP SelectionDigIN Slot0.1 1047
P3.5.1.32ExtPID StartSignalDigIN Slot0.21049
P3.5.1.33ExtPID SP SelectDigIN Slot0.1 1048
P3.5.1.40MainCounter1ResetDigIN Slot0.1490
P3.5.1.48AutoClean Activ.DigIN Slot0.1 1715
P3.5.1.49Param. Set 1/2 Sel.DigIN Slot0.1496
P3.5.1.50User Defined Fault 1DigIN Slot0.1
P3.5.1.51User Defined Fault 2DigIN Slot0.1
P3.5.1.52Energy Counter resetDigIN Slot0.1 1933 Energy Counter reset
P3.5.1.53Mains supply onDigIN Slot0.11934 Mains supply on
P3.5.1.54Flowmeter pulseDigIN Slot0.11953 Digital input for pulse flow meter (P3.23.1 = 1)
P3.5.1.55Volume counters resetDigIN Slot0.11957 Digital input for Volume counters reset
Drive may be ready but start is blocked as long
as interlock is on (Damper interlock).
Binary selector for Preset speeds (0-7). See
page 94.
Binary selector for Preset speeds (0-7). See
page 94.
Binary selector for Preset speeds (0-7). See
page 94.
FALSE = Not active
TRUE = Active (Motor potentiometer reference
INCREASES until the contact is opened)
FALSE = Not active
TRUE = Active (Motor potentiometer reference
DECREASES until the contact is opened)
Rising edge starts Timer 1 programmed in
Group 3.12: Timer functions parameter group
FALSE = No boost
TRUE = Boost
FALSE = Setpoint 1
TRUE = Setpoint 2
FALSE = PID2 in stop mode
TRUE = PID2 regulating
This parameter will have no effect if the external PID-controller is not enabled in Group 3.14:
ExtPID Controller.
FALSE = Setpoint 1
TRUE = Setpoint 2
Reset the counter from digital input.
TRUE = Reset
Start the Auto-cleaning sequence.
The sequence will be aborted if activation signal is removed before the sequence has been
completed.
NOTE!
vated!
Parameter set 1/2 selection.
Open= Parameter Set 1
Closed= Parameter Set 2
Digital input selection for activating User
1552
Defined Fault (1 or 2).
3
Open= No operation
Closed= Fault Activated
Digital input selection for activating User
1552
Defined Fault (1 or 2).
4
Open= No operation
Closed= Fault Activated
The drive will start if the input is acti-
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
Parametersvacon • 99
Table 67. Digital input settings
CodeParameterDefaultIDDescription
P3.5.1.56Minimum water levelDigIN Slot0.21963
P3.5.1.57Minimum level logic
P3.5.1.58Maximum water levelDigIN Slot0.2 1966
P3.5.1.59Maximum level logic
P3.5.1.60Dual Supply EnableDigIN Slot0.2 1991
P3.5.1.61DualS M2Check DisableDigIN Slot0.1 1989
Level ok =
input high
Level ok =
input high
Digital input for minimum water level in the
well
Selections for minimum water level logic:
0 = water level is ok when digital input for Minimum water level is high
1 = water level is ok when digital input for Minimum water level is low
1965
The drive trips with F63 (Low water level) when
water level is not ok. The fault is reset with
autoreset logic of Underload (see P3.10.5 - 8)
when level is restored.
Min level signal/fault refers to level in a well
from which water is taken.
Digital input for maximum water level in the
well
Selections for maximum water level logic:
0 = water level is ok when digital input for Maximum water level is high
1 = water level is ok when digital input for Maximum water level is low
1967
The drive trips with F64 (Max water level) when
water level is not ok. The fault is reset with
autoreset logic of Underload (see P3.10.5 - 8)
when level is restored.
Max level signal/fault refers to level in a possible tank where pumped water is stored.
Digital input high enables relay for the AC
switch connection and Dual supply mode logics.
Digital input high disables the periodic Mode 2
DC voltage check, when Dual supply Mode 2
sensorless is active.
Local contacts: https://www.danfoss.com/en/contact-us/contacts-list/
vacon • 100Parameters
7.1.6.3Group 3.5.2: Analog inputs
NOTE! The number of usable analogue inputs depends on your (option) board setup. The standard
I/O board embodies 2 analogue inputs.
Group 3.5.2.1: Analog Input 1
Table 68. Analogue input 1 settings
CodeParameterMinMaxUnitDefaultIDDescription
Connect the AI1 signal to the
P3.5.2.1.1AI1 signal selection
P3.5.2.1.2AI1 signal filter time0.00300.00s0.1378
P3.5.2.1.3AI1 signal range010379
P3.5.2.1.4AI1 custom. min-160.00160.00%0.00380
P3.5.2.1.5AI1 custom. max-160.00160.00%100.00381Custom range max setting
P3.5.2.1.6AI1 signal inversion010387
AnIN
SlotA.1
analogue input of your choice
377
with this parameter.
Programmable. See page 85.
Filter time for analogue
input.
0 = 0…10 V / 0…20 mA
1 = 2…10 V / 4…20 mA
Custom range min setting
20% = 4-20 mA/2-10 V
0 = Normal
1 = Signal inverted
Group 3.5.2.2: Analog Input 2
Table 69. Analogue input 2 settings
CodeParameterMinMaxUnitDefaultIDDescription
P3.5.2.2.1AI2 signal selection
P3.5.2.2.2AI2 signal filter time0.00300.00s0.1389See P3.5.2.1.2.