Danfoss Speed and Temperature Sensor Technical Information

Technical Information

Speed and Temperature Sensor

Hydrostatic Propel Products

www.danfoss.com

Technical Information

Speed and Temperature Sensor for Hydrostatic Propel Products

Revision history

Table of revisions

 

 

 

 

 

 

 

 

Date

 

Changed

Rev

 

 

 

 

 

 

January 2021

 

Changed document number from 'BC00000047' to 'BC152886482203' and added new

0701

 

 

 

speed sensor

 

 

 

 

 

 

 

January 2020

 

Added MP1P and MP1M target ring information

0508

 

 

 

 

 

 

November 2019

 

Corrected speed sensor pinout information.

0507

 

 

 

 

 

 

June 2019

 

Formula for temperature calcullation corrected.

0506

 

 

 

 

 

 

May 2019

 

Minor update.

0505

 

 

 

 

 

 

February 2018

 

Minor update.

0504

 

 

 

 

 

 

November 2017

 

Minor layout changes.

0503

 

 

 

 

 

 

December 2015

 

Data for size 210 of H1B motor.

0502

 

 

 

 

 

 

2011-2014

 

Various changes.

BA-FB

 

 

 

 

 

 

Sep 2009

 

First edition

AA

 

 

 

 

 

2 | © Danfoss | January 2021

BC152886482203en-000701

Technical Information

 

Speed and Temperature Sensor for Hydrostatic Propel Products

 

Contents

 

General Information

 

Description..........................................................................................................................................................................................

4

Theory of Operation........................................................................................................................................................................

4

Speed Rings........................................................................................................................................................................................

4

Target Ring..........................................................................................................................................................................................

4

Temperature Range.........................................................................................................................................................................

5

Protection Characteristics.............................................................................................................................................................

5

Mating Connectors..........................................................................................................................................................................

5

Available Sensors..............................................................................................................................................................................

5

Dimensions.........................................................................................................................................................................................

6

Sensor Installation............................................................................................................................................................................

6

Speed Sensor 4.5 – 8 V Technical Data

 

Duty Cycles.........................................................................................................................................................................................

8

Wire Fault Detection.....................................................................................................................................................................

10

Output Signals................................................................................................................................................................................

10

Temperature Sensor Data...........................................................................................................................................................

11

Speed Sensor 7 - 32 V

 

Duty Cycles.......................................................................................................................................................................................

12

Wire Fault Detection.....................................................................................................................................................................

14

Output Signals................................................................................................................................................................................

14

Temperature Signal.......................................................................................................................................................................

14

Appendix

 

MTTFd Values..................................................................................................................................................................................

16

© Danfoss | January 2021

BC152886482203en-000701 | 3

Technical Information

Speed and Temperature Sensor for Hydrostatic Propel Products

General Information

Description

Function of the speed sensor is to detect the shaft speed. Typically the sensor is mounted to the housing of a Danfoss pump or motor and senses the speed from a target ring that is rotating inside the pump or motor.

Because of the digital output signals for speed the sensor is ideal for high and low speed measurements. The speed sensor is designed for rugged outdoor, mobile or heavy industrial speed sensing applications.

The detection of the speed is contactless. It is custom-designed for Danfoss. It is a Plug and Perform device that does not need any calibration or adjustments.

For diagnostics and other purposes, some sensor also has the capability to detect the driving direction and the case oil temperature.

Theory of Operation

The speed sensor is externally powered and, in response to the speed of the target ring, outputs a digital pulse signal. A magnet inside the sensor provides the magnetic field that changes with the position of the target teeth.

The target ring is attached to the cylinder block or the shaft. Hall sensors change from high/low state as the target teeth pass by the sensor´s face. The digital (on-off-on-off ) pulse train is fed to a controller, which interprets its rate of change as a speed.

Some speed sensor uses two Hall sensors with specific distance and orientation resulting in a pulse train output shift of 90° between the two sensors. A logic circuit decodes the two signals to provide an additional direction indication (high or low depending on direction).

Due to the design of the sensor, the duty cycle (ratio between on and off time at constant speed) of both speed signals at any working condition is close to 50 % and can be used for better resolution at low speeds.

Speed Rings

Speed rings vary according to the diameter of the cylinder block or shaft on which they are installed. The number of teeth can be seen in the technical information of the H1 pumps and H1 bent axis motors.

They may be ordered directly from the pump manufacturer or retrofitted to existing pumps and motors by authorized service centers (specialized tooling is required for mounting).

Target Ring

Speed (target) rings vary according to the diameter of the cylinder block or shaft on which they are installed. The number of teeth is shown in the table below.

The number of speed (target) ring teeth

H1P size

045/053

060/068

069/078

089/100

115/130

147/165

210/250

 

 

 

 

 

 

 

 

Teeth

79

86

86

92

102

108

90

 

 

 

 

 

 

 

 

The number of speed (target) ring teeth

H1B size

060

080

110

160

210

250

 

 

 

 

 

 

 

Teeth

71

78

86

95

104

108

 

 

 

 

 

 

 

The number of speed (target) ring teeth

 

MP1P size

028/032

038/045

 

 

 

 

 

Teeth

9

11

 

 

 

 

 

 

 

 

4 | © Danfoss | January 2021

BC152886482203en-000701

Technical Information

Speed and Temperature Sensor for Hydrostatic Propel Products

General Information

The number of speed (target) ring teeth

MP1M size

020/024

 

 

Teeth

9

 

 

Target ring for integrated drives

Integrated drive size

IDMV 044

IDMV 053

 

 

 

Number of teeth

75

79

 

 

 

 

 

 

If a product is not seen in the tables, refer to technical information of the specific product.

Temperature Range

Parameter

Minimum

Maximum

 

 

 

Operation temperature range

-40 °C

104 °C

 

 

 

 

 

 

115°C Intermittent = Short term; t < 1min per incident and not exceeding 2 % of duty cycle based loadlife.

Protection Characteristics

Parameter

Data

 

 

Protection Code (IP class)

IP 67 (without connector installed)

according IEC 60529 and DIN 40050

IP 69k (with connector installed)

 

 

EMC Emission

EN 61000-6-3

 

 

EMC Immunity (EMI)

100 V/m incl. 1 kHz AM 80 %; ISO 11452-5 and -2

 

 

ESD

EN 61000-4-2

 

Air discharge: 15 kV

 

Contact discharge: 8 kV

 

 

Vibration

30 G (294 m/s2)

Shock

50 G (490 m/s2)

Case maximum pressure

5 bar [72.5 psi]

 

 

Mating Connectors

There are available two types of mating connectors Assembly Bag DEUTSCH DTM06-6S, Black and Grey.

Ordering number

11033865

11033863

 

 

Assembly Bag, DEUTSCH DTM06-6S-E004; black, (24-20

Assembly Bag, DEUTSCH DTM06-6S, gray, (24-20 AWG)

AWG) 0.21 -0.52 mm²

0.21 -0.52 mm²

 

 

Available Sensors

There are two speed sensors available according to different supply voltage range: 4.5 to 8 VDC and 7 to 32 VDC.

Description

 

Order number

 

 

 

 

 

149055

 

11232698

 

 

 

 

Supply voltage

4.5 – 8 V

 

7 – 32 V

 

 

 

 

Speed signals

Two, 90° Phase shift

 

Two, 90° Phase shift

 

 

 

 

© Danfoss | January 2021

BC152886482203en-000701 | 5

Danfoss Speed and Temperature Sensor Technical Information

Technical Information

Speed and Temperature Sensor for Hydrostatic Propel Products

General Information

Description

 

Order number

 

 

 

 

 

149055

 

11232698

 

 

 

 

Direction signal

One

 

One

 

 

 

 

Temperature signal

One

 

One

 

 

 

 

 

 

 

 

For more information, see and .

Dimensions

6.40 ±0.10 [0.252 ±0.004]

 

 

 

 

 

65.00 max.

 

 

 

 

 

 

 

 

 

 

[2.559]

1.78 ±0.08

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4x R 0.25

[0.07 ±0.003]

 

 

 

 

 

 

 

 

 

un-stretched

 

 

 

 

 

 

 

 

 

[0.01]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>±0.0816.33

<![if ! IE]>

<![endif]>±0.003][0.643 groovering-O diameter

2.67

<![if ! IE]>

<![endif]>±0.2315.60 ±0.009][0.614 stretched-un insidering-O diameter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

[0.105]

 

 

 

 

 

 

 

 

 

 

61.96

 

 

 

 

 

 

 

 

 

 

[2.439]

 

 

 

 

 

<![if ! IE]>

<![endif]>15.00

<![if ! IE]>

<![endif]>[0.591]

 

 

 

31.96 ±0.15

 

 

 

 

 

 

 

 

[1.258 ±0.006]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>7.42

<![if ! IE]>

<![endif]>[0.292]

<![if ! IE]>

<![endif]>1.42

<![if ! IE]>

<![endif]>[0.056]

 

 

 

 

 

 

Date code

 

 

 

<![if ! IE]>

<![endif]>±0.1018.89

<![if ! IE]>

<![endif]>±0.004][0.744

<![if ! IE]>

<![endif]>±0.0816.91

<![if ! IE]>

<![endif]>±0.003][0.666

2.00

Y

= Year

 

 

 

XXX

= Day of the year

 

[0.079]

 

 

 

 

 

ZZZZ = Serial number

 

 

 

 

 

6.83 ±0.15

 

 

 

 

 

Part number

 

 

 

 

 

 

[0.269 ±0.006]

 

 

 

 

 

 

31.62 ±0.21

 

 

 

 

 

 

 

 

 

 

[1.245 ±0.008]

 

 

 

 

 

 

 

 

 

 

to face of I.C

 

 

 

 

 

mm [in]

21.05

30

.0

 

181]

 

[0.829]

 

 

[1

.

 

 

 

 

<![if ! IE]>

<![endif]>4.50

<![if ! IE]>

<![endif]>[0.177]

<![if ! IE]>

<![endif]>7.0 min [0.276]

<![if ! IE]>

<![endif]>52.0max [2.047]

YXXXZZZZ

 

 

 

149055

 

 

 

19.2

[0.756]

 

Sensor pinout

 

4 5 6

1

Speed signal 2

 

 

2

Direction signal

 

 

3

Speed signal 1

 

3 2 1

4

Supply

 

5

Ground

 

 

6

Temperature

P001 906E

For more details about Mating connector, see the chapters Speed Sensor 4.5 – 8 V Technical Data and

Speed Sensor 7 – 32 V (1 Speed Signal)

Sensor Installation

The sensor is positioned in the housing and fastened by one screw.

The gap between the sensor and the target does not need to be adjusted, nor it does need to be rotated for direction sensing.

6 | © Danfoss | January 2021

BC152886482203en-000701

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