Danfoss shhark User guide

Technical Information

shhark® Low Noise Gear Pumps

Group 2

www.danfoss.com

Technical Information

shhark® Low Noise Aluminum Gear Pumps, Group 2

Revision history

Table of revisions

 

 

 

 

 

 

 

Date

Changed

Rev

 

 

 

 

 

July 2021

Sound level graphs added

0201

 

 

 

 

 

February 2020

Added frame size 025 sound levels graphs

0105

 

 

 

 

 

November 2019

Minor edits to text, tables and the diagrams in "Dimensions and Data"

0104

 

 

 

 

 

October 2019

Features text change on page 6.

0103

 

 

 

 

 

October 2019

New images replacement.

0102

 

 

 

 

 

September 2019

First edition.

0101

 

 

 

 

2 | © Danfoss | July 2021

BC315962412551en-000201

Technical Information

 

shhark® Low Noise Aluminum Gear Pumps, Group 2

 

Contents

 

General information

 

The shhark® Low Noise Technology..........................................................................................................................................

4

Features and Benefits......................................................................................................................................................................

5

shhark® Gear Pumps Representatives.......................................................................................................................................

5

Advantages of the shhark® technology versus the “dual contact flank” technology..............................................

6

shhark® Pump Design.....................................................................................................................................................................

6

shhark® Technical Data...................................................................................................................................................................

7

Determination of Nominal Pump Sizes....................................................................................................................................

8

Master Model Code

 

Model Code for Single Gear Pumps........................................................................................................................................

11

Model Code for Tandem Gear Pumps....................................................................................................................................

12

Model Code for Tandem Gear Pumps....................................................................................................................................

14

System Requirements

 

Inlet Pressure...................................................................................................................................................................................

16

Speed..................................................................................................................................................................................................

17

Hydraulic Fluids..............................................................................................................................................................................

17

Temperature and viscosity.........................................................................................................................................................

17

Filtration............................................................................................................................................................................................

19

Filters.............................................................................................................................................................................................

19

Selecting a filter.........................................................................................................................................................................

19

Reservoir......................................................................................................................................................................................

19

Line sizing.........................................................................................................................................................................................

19

Pump Drive.......................................................................................................................................................................................

20

Pump Life..........................................................................................................................................................................................

20

Sound Level......................................................................................................................................................................................

21

Sound Level Graph

 

Pump Performance Graphs

 

Performance Graphs for Frame Size 8,0 and 011................................................................................................................

23

Performance Graphs for Frame Size 014 and 017..............................................................................................................

23

Performance Graphs for Frame Size 019, 022 and 025.....................................................................................................

24

Product Options

 

Standard Flange, Shaft and Ports Configuration Overview............................................................................................

25

Shaft Options...................................................................................................................................................................................

26

Pumps with integral relief valve • internally and externally drained...........................................................................

27

Integral relief valve covers E10 or I10.....................................................................................................................................

28

Model Codes for Integral Relief Valve.....................................................................................................................................

29

Dimensions and Data

 

SHP2 with E10-T80 flange-drive gear combination..........................................................................................................

30

SHP2 with B10-T50 flange-drive gear combination..........................................................................................................

31

SHP2 with D10-I10 flange-drive gear combination...........................................................................................................

32

SHP2 with B20/B22 - T50 flange-drive gear combination...............................................................................................

33

SHP2 with SA1 - S09/S11/PS1 flange-drive gear combination......................................................................................

34

© Danfoss | July 2021

BC315962412551en-000201 | 3

Danfoss shhark User guide

Technical Information

shhark® Low Noise Aluminum Gear Pumps, Group 2

General information

The shhark® Low Noise Technology

The standard technology currently used in low noise gear pumps is based on double-flank contact. This solution reduces the peak-to-peak flow pulsation by 75% compared to a single-flank contact gear pumps with the same number of teeth.

The Danfoss shhark® achieves the same reduction of flow pulsation, but in a totally different way. As illustrated below, for the same outer diameter, shhark® gears feature almost twice the number of teeth of a standard gear pump, thanks to a revolutionary asymmetric tooth profile design. Moreover, the shhark® teeth are also slightly helical; the small helix angle does not generate any additional radial and axial load but makes the flow characteristic smoother, further reducing the flow pulsation.

Standard gear pump (11-teeth) versus shhark® (17-teeth) technology

The comparison between the flow characteristic of Danfoss SKP2 (11-teeth) and shhark® (17-teeth) is illustrated in the plot below: the reduction of peak-to-peak flow pulsation is 78%. In addition, the average flow per unit width of shhark® is approximately 2.7% higher than SKP2; this means that for the exact same pump dimensions, shhark® delivers more flow.

Flow characteristics of shhark® vs SKP2 standard

4 | © Danfoss | July 2021

BC315962412551en-000201

Technical Information

shhark® Low Noise Aluminum Gear Pumps, Group 2

General information

Features and Benefits

Noise level emissions reduced up to 10 dB(A)

Low noise performance guaranteed throughout the whole life of the pump

Low vibration, flow pulsation reduced by a stunning 78% compared to a standard gear pump

Higher volumetric efficiency than a standard gear pump by 2%

Noise emitted at low frequency, resulting in high sound quality

Wide range of displacements from 6.18 to 29 cm3/rev

Rated pressure up to 250 bar

Operating speed up to 4000 rpm

SAE, DIN and European standard mounting flanges and shafts

Available with integral relief valve

Interchangeable with all standard gear pumps

Multiple pump configurations, available also in compact configuration

Compact and lightweight

Internal spline available, which means compactness and availability of big displacements working at high pressure simultaneously (maximum 120 Nm at the intermediate coupling)

Helps to meet legal NVH requirements

Innovative solution (Danfoss Patents US 20150330387 (A1) and WO2017064046 (A1)

Ideal for hybrid and full electric machines for which the hydraulic pump is the most important source of noise together with fan drive

Cost and space saving due to elimination of end-of-line noise reduction measures

shhark® Gear Pumps Representatives

Many combinations of the gear pumps are available as multiple units made to fit any need.

SHP2 - SA1-S09

SHP2 - D10-I10

SHP2 - E10-T80

 

 

 

© Danfoss | July 2021

BC315962412551en-000201 | 5

Technical Information

shhark® Low Noise Aluminum Gear Pumps, Group 2

General information

Advantages of the shhark® technology versus the “dual contact flank” technology

The effectiveness of dual contact flank is very likely to decrease throughout the pump’s life, because external gear units often work at high pressure with high level of contaminants in the hydraulic fluid.

In such conditions, the critical components of the rotating kit slowly wear out, with a progressive loss of the double-flank contact condition and with it, the low noise performance.

shhark®pumps are able to keep low noise performance even after thousands of hours of heavy duty operation in the field and it even slightly improve, due to the tribologic adaptation of components, while in the same conditions the dual contact flank pump starts emitting noise due to gears wearing. In addition, shhark® emits noise at lower frequency than the dual contact flank technology, resulting in a better sound quality.

shhark® Pump Design

In terms of rated operating range (speed, pressure and temperature), overall dimensions and available configurations, the shhark® has been designed to be essentially a low noise version of SKP2 pump.

The 20 mm shaft can accommodate any type of drive end, such as:

S09 (SAE 9-teeth 16/32)

S11 (SAE 11-teeth 16/32)

S13 (SAE 13-teeth 16/32)

T50 (Taper 1:5)

T80 (Taper 1:8)

PS1(Parallel SAE Ø15.875)

I10 (Tang 8x17.8)

As for SKP2, the hydrostatic compensation system is on the bearing blocks to ensure high efficiency, more compact tandem combinations and higher flexibility to distributors.

SHP2 - SA1-S11 cutaway view

6 | © Danfoss | July 2021

BC315962412551en-000201

Technical Information

shhark® Low Noise Aluminum Gear Pumps, Group 2

General information

shhark® Technical Data

The table below details the technical data for shhark® gear pumps based on the model and displacement configuration.

Technical data for SHP2

Feature

Unit

Frame size

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6.0

8.0

011

014

017

019

022

025

028

 

 

 

 

 

 

 

 

 

 

 

Displacement

cm3/rev

6.18 [0.37]

8.7

11.1

14.8

17.3

19.8

23.5

25.94

29 [1.75]

 

[in3/rev]

 

[0.53]

[0.68]

[0.90]

[1.06]

[1.21]

[1.43]

[1.58]

 

Peak pressure

bar

280

280

280

280

280

260

230

200

190 [2755]

 

[psi]

[4060]

[4060]

[4060]

[4060]

[4060]

[3770]

[3335]

[2900]

 

Rated pressure

 

250

250

250

250

250

240

210

190

180 [2610]

 

 

[3625]

[3625]

[3625]

[3625]

[3625]

[3480]

[3045]

[2755]

 

Minimum speed at

min-1(rpm)

600

600

500

500

500

500

500

500

500

0-100 bar

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Minimum speed at

min-1(rpm)

1200

1000

800

750

750

700

700

700

600

100-180 bar

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Minimum speed at 180

min-1(rpm)

1400

1400

1200

1000

1000

1000

800

800

700

bar to rated pressure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Maximum speed

 

4000

4000

4000

3500

3000

3000

3000

3000

2500

 

 

 

 

 

 

 

 

 

 

 

Weight

kg [lb]

2.4 [5.3]

2.5 [5.5]

2.7 [5.5]

2.9 [6.3]

3.0 [6.5]

3.1 [6.7]

3.2 [7.0]

3.4 [7.5]

3.4 [7.5]

 

 

 

 

 

 

 

 

 

 

 

Moment of inertia of

x 10-6

27.6 [629]

32.4

38.4

47.3

53.3

59.2

68.1

71.1

77.6

rotating components

kg•m2

 

[769]

[911]

[1122]

[1265]

[1405]

[1616]

[1687]

[1827]

 

[-6 lb•ft2]

 

 

 

 

 

 

 

 

 

Theoretical flow at

l/min [US

24.72 [6.4]

34.8

44.4

51.8

51.9

59.4

70.5

77.8

116.36

maximum speed

gal/min]

 

[9.2]

[11.7]

[13.7]

[13.7]

[15.7]

[18.6]

[20.6]

[30.2]

 

 

 

 

 

 

 

 

 

 

 

1 kg•m2 = 23.68 lb•ft2

C Caution

The rated and peak pressure mentioned in the table are for pumps with flanged ports only. When threaded ports are required a de-rated performance has to be considered. To verify the compliance of a high pressure application with a threaded ports pump apply to a Danfoss representative.

© Danfoss | July 2021

BC315962412551en-000201 | 7

Technical Information

shhark® Low Noise Aluminum Gear Pumps, Group 2

General information

Determination of Nominal Pump Sizes

Generally, the sizing process is initiated by an evaluation of the machine system to perform the necessary work function. The following formulae can be used to determine the nominal pump size for a specific application.

 

Metric System

 

 

 

 

Inch System

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Output flow

Qe =

 

Vg • n • ηv

(l/min)

Qe =

Vg • n • ηv

(US gal/min)

 

 

 

1000

 

 

 

 

 

 

231

 

 

 

 

Input torque

Me =

 

Vg • p

 

 

(N•m)

Me =

 

Vg • p

 

 

(lbf•in)

 

 

20 • π ηm

 

 

2 • π ηm

 

 

Input power

Pe =

 

Me • n • p

 

=

Qe • p

(kW)

Pe =

Me• n • p

=

Qe • p

(hp)

 

30 000

 

 

198 000

 

 

 

 

 

 

 

600 • ηt

 

 

 

1714 • ηt

Variables:

 

 

 

 

 

 

 

SI units [US units]:

 

 

 

 

 

 

 

Vg = Displacement per rev.

 

 

cm3/rev [in3/rev]

 

 

 

 

 

 

 

pHP = High pressure

 

 

 

 

 

bar [psi]

 

 

 

 

 

 

 

pNP = Low pressure

 

 

 

 

 

bar [psi]

 

 

 

 

 

 

 

∆p = pHP – pNP

 

 

 

 

 

bar [psi]

 

 

 

 

 

 

 

n = Input speed

 

 

 

 

 

min-1 (rpm)

 

 

 

 

 

 

 

ηv = Volumetric efficiency

ηm = Mechanical (torque) efficiency ηt = Overall efficiency (ηv • ηm)

8 | © Danfoss | July 2021

BC315962412551en-000201

Technical Information

shhark® Low Noise Aluminum Gear Pumps, Group 2

Master Model Code

Model Code for Single Gear Pumps

A

B

C

D

 

E

F

G

H

I

J

K

L

M

N

O

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SHP2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A – Family

SHP2

Low-noise Group 2 gear pump

 

 

B – Frame size and Displacement

6,0

6.18 cm3*

8,0

8.7 cm3

011

11.1 cm3

014

14.8 cm3

017

17.3 cm3

019

19.8 cm3

022

23.5 cm3

02525.94cm3

*Frame size 028 is available upon a request.

C – Direction of Rotation

L

Left hand (Counter-clockwise)

 

 

R

Right hand (Clockwise)

 

 

D – Mounting flange

B10

Pilot Ø80 mm; 4 holes

 

 

B20

Pilot Ø50 mm; 2 holes through body

 

 

B21

Pilot Ø50 mm; 2 holes through body; Seal on pilot

 

 

B22

Pilot Ø50 mm; 2 holes through body

 

 

D10

Pilot Ø52 mm; O-ring; 4 holes through body

 

 

E10

Pilot Ø36.5 mm; 4 holes

 

 

SA1

SAE A pilot Ø82.55 mm; 2 holes

 

 

SA2

SAE A pilot Ø82.55 mm; 2 holes; Seal on pilot

 

 

SB1

SAE B pilot Ø101.6 mm; 2 holes

 

 

© Danfoss | July 2021

BC315962412551en-000201 | 9

Technical Information

shhark® Low Noise Aluminum Gear Pumps, Group 2

Master Model Code

Model Code for Single Gear Pumps

A

B

C

D

E

 

F

 

G

H

 

I

J

K

L

M

N

O

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SHP2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E – Shaft type

T50

Taper 1:5; M12x1.25 with Key 3

 

 

T80

Taper 1:8; M12x1.25 with Key 4

 

 

I10

Tang 8 x Ø17.8 x 6.5

 

 

PS1

Parallel SAE Ø15.875 x 23.8; Key 4x18

 

 

S09

Spline SAE J498-9T-16/32DP

 

 

S11

Spline SAE J498-11T-16/32DP

 

 

S13

Spline SAE J498-13T-16/32DP

 

 

F – Inlet and G – Outlet ports dimensions

F – Inlet and G – Outlet ports dimensions

Code

 

Dimensions

Ports

Code

Thread Dimensions

 

 

 

 

 

 

 

 

 

 

 

B5

 

15x35xM6

 

 

 

D5

M18x1.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B6

 

15x40xM6

 

 

 

D7

M22x1.5

 

 

 

 

 

 

 

 

 

 

B7

 

20x40xM6

 

 

 

E4

3/4-16UNF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C3

 

13.5x30xM6

 

 

 

E5

7/8-14UNF

 

 

 

 

 

 

 

 

 

 

 

 

 

C5

 

13.5x40xM8

 

 

 

E6

11/16-12UN

 

 

 

C7

 

20x40xM8

 

 

 

F3

3/8 Gas

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MB

 

12 x 38.1 x 17.48 x M8 (=)

 

 

 

F4

1/2 Gas

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MC

 

18.5 x 47.63 x 22.23 x M6 (=)

 

 

 

F5

3/4 Gas

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MD

 

18.5 x 47.63 x 22.23 x M8 (=)

 

 

 

F6

1 Gas

 

 

 

 

 

 

 

 

 

 

 

 

ME

 

18.5 x 47.63 x 22.23 x M10 (=)

 

 

 

H5

M18 x 1.5 per ISO6149

 

 

 

 

 

 

 

 

 

 

MG

 

25/20 x 52.37 x 26.19 x M10 (=)

 

 

 

H7

M22 x 1.5 per ISO6149

 

 

 

 

 

 

 

 

 

 

 

 

NN

 

Without outlet port

 

 

 

H8

M27 x 2 per ISO6149

 

 

 

 

 

 

 

 

 

 

 

 

 

H9

M33 x 2 per ISO6149

 

 

 

To be used with rear ported units only.

 

 

 

 

 

 

 

 

 

 

 

H - Rear cover

P10

Standard cover for pump

 

 

I10

Rear cover for pump with relief valve with internal drain

 

 

E10

Rear cover for pump with relief valve with external drain 3/8 Gas

 

 

10 | © Danfoss | July 2021

BC315962412551en-000201

Technical Information

shhark® Low Noise Aluminum Gear Pumps, Group 2

Master Model Code

Model Code for Single Gear Pumps

A

B

C

D

E

F

G

H

I

 

J

 

K

 

L

M

 

N

 

O

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SHP2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I – Shaft seal

V Viton

J – Sealing

N NBR

K – Screws

N

Standard burnished screws

 

 

AZinc plated screws

BGeomet screws

L – Valve setting

NNN

No valve

 

 

V**

Integral relief valve pressure setting

 

 

M – Marking type

N

Standard Danfoss marking

 

 

A

Standard Danfoss marking + Customer code

 

 

Z

No marking

 

 

N – Mark position

N

Standard marking on the top

 

 

A

Special marking position at the bottom

 

 

O – Special features

0000

No special features

 

 

© Danfoss | July 2021

BC315962412551en-000201 | 11

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