Danfoss shaft synchronization application apfiff11 Application guide

nx frequency converters
shaft synchronization
application apfiff11
user's manual
ABOUT THE SHAFT SYNCHRONIZATION APPLICATION MANUAL
Congratulations for choosing the Smooth Control provided by Vacon NX Frequency Converters!
This manual is available in both paper and electronic editions. We recommend you to use the elec­tronic version if possible. If you have the electronic version at your disposal you will be able to bene­fit from the following features:
The manual contains several links and cross-references to other locations in the manual which makes it easier for the reader to move around, to check and find things faster.
The manual also contains hyperlinks to web pages. To visit these web pages through the links you must have an internet browser installed on your computer.
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shaft synchronization application vacon • 3

Vacon shaft synchronization application manual

INDEX Document code: ud01115B
Date: 26.10.2006
1. Introduction ....................................................................................................................... 5
1.1 Requirements ............................................................................................................................. 6
1.2 Trial Time period......................................................................................................................... 6
2. Control I/O ......................................................................................................................... 7
3. Connection of signals between master and follower drive (OPT-A7) ................................. 8
4. Jumper setting on the OPT-A7 board................................................................................. 9
5. “Terminal To Function” (TTF) programming principle ..................................................... 10
5.1 Defining an input/output for a certain function on keypad ..................................................... 10
5.2 Defining a terminal for a certain function with NCDrive programming tool.......................... 11
5.3 Defining unused inputs/outputs............................................................................................... 12
6. Shaft Synchronization Application – Parameter lists....................................................... 13
6.1 Monitoring values (Control keypad: menu M1)........................................................................ 13
6.2 Basic parameters (Control keypad: Menu M2 G2.1) ........................................................... 14
6.3 Input signals.............................................................................................................................. 15
6.3.1 Basic settings (Control keypad: Menu M2 G2.2.1) ....................................................15
6.3.2 Analogue input 1 (Control keypad: Menu M2 G2.2.2)................................................ 15
6.3.3 Analogue input 2 (Control keypad: Menu M2 G2.2.3)................................................ 16
6.3.4 Free analogue input, signal selection (Keypad: Menu M2 G2.2.4) ...........................16
6.3.5 Digital inputs (Control keypad: Menu M2 G2.2.5)...................................................... 17
6.4 Output signals........................................................................................................................... 18
6.4.1 Delayed digital output 1 (Keypad: Menu M2 G2.3.1) .................................................18
6.4.2 Delayed digital output 2 (Keypad: Menu M2 G2.3.2) .................................................18
6.4.3 Digital output signals (Control keypad: Menu M2 G2.3.3) ........................................19
6.4.4 Limit settings (Control keypad: Menu M2 G2.3.4).....................................................20
6.4.5 Analogue output 1 (Control keypad: Menu M2 G2.3.5) .............................................21
6.4.6 Analogue output 2 (Control keypad: Menu M2 G2.3.6) .............................................21
6.4.7 Analogue output 3 (Control keypad: Menu M2 G2.3.7) .............................................22
6.4.8 Mechanical Brake (Control keypad: Menu M2 G2.3.8)..............................................22
6.5 Drive control parameters (Control keypad: Menu M2 G2.4)............................................... 23
6.6 Motor control parameters (Control keypad: Menu M2 G2.5).............................................. 24
6.6.1 PMSM settings (Control keypad: Menu M2 G2.5.19)................................................. 25
6.7 Protections (Control keypad: Menu M2 G2.6)...................................................................... 26
6.8 Fieldbus parameters (Control Keypad: Menu M2 G2.7) ...................................................... 28
6.9 Torque control parameters (Control Keypad: Menu M2 G2.8) ............................................ 29
6.10 Shaft synchronization parameters (Control keypad: Menu M2 G2.9) ................................ 30
6.11 License key (Control keypad: Menu M2 G2.10) ................................................................... 31
6.12 Keypad control (Control keypad: Menu M3)............................................................................. 31
6.12.1 System menu (Control keypad: Menu M6)................................................................. 31
6.12.2 Expander boards (Control keypad: Menu M7) ........................................................... 31
7. Description of parameters ............................................................................................... 32
7.1 Keypad control parameters...................................................................................................... 85
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4 • vacon shaft synchronization application
7.2 Application specific variables in the monitor menu and fieldbus interface ........................... 86
8. Shaft Synchronization operation ...................................................................................... 87
8.1 Shaft Synchronization fieldbus interface................................................................................. 90
9. Appendices....................................................................................................................... 91
9.1 Closed loop parameters (IDs 612 to 621)................................................................................ 91
9.1.1 Note on use of permanent magnet motors (“AC brushless” motors)..........................91
9.2 Parameters of motor thermal protection (ID’s 704 to 708):.................................................... 92
9.3 Parameters of stall protection (IDs 709 to 712):..................................................................... 92
9.4 Fieldbus control parameters (IDs 850 to 859) ........................................................................ 92
10. Shaft synchronization application specific fault codes..................................................... 93
11. COMMISSIONING of shaft synchronization application .................................................... 93
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introduction vacon 5

shaft synchronization application

(Software APFIFF11 V1.13 or higher)
Select the Shaft Synchronization Application in menu M6 on page
S6.2.
1. INTRODUCTION
The Shaft Synchronization Application provides Position synchronization control of a follower drive to a master position signal, with the ability to control the synchronization ratio online via fieldbus, parameter or by digital trim +/- input. The drive requires feedback from an encoder or resolver. The master position signal comes from an incremental encoder or a single phase pulse generator and is read using the OPT-A7 board if the follower drive employs an induction motor or the OPT-BC board if the motor is of a PM synchronous type. The application offers general purpose functionality support also for independent speed or torque control when the shaft synchronization mode is not enabled.
Specific application features:
Synchronization commands: enable sync. mode, engage/release, freeze and reference speed are all controlled from digital inputs or fieldbus control register
Ratio range -4 to +4 in steps of 1/65536 can be controlled by parameter or fieldbus in RUN mode
Programmable trim inputs +/- and trim ratio change parameter for temporary ratio change from digital inputs
Programmable ratio change ramp
Programmable engage/ release ramp
Digital or relay outputs for “Ratio change” and “Synchronization engaged”
Supported fieldbuses: Profibus, CanOpen, Modbus, Modbus TCP
Synchronization regulator cycle time is 5 ms
Phasing from standstill or during running (offset of follower position)
Mechanical brake control
Other general purpose features:
Induction motor identification
PM motor rotor angle identification
All digital and analogue inputs and outputs are freely programmable
Analogue input signal range selection, with automatic adjustment
Supervision of two frequency thresholds
Supervision of torque limit
Supervision of reference limit
Second ramp and S-shape ramp programming
Programmable start/stop and reverse logic
DC-braking at start and stop
Programmable U/f curve and switching frequency
Fully programmable motor thermal and stall protection
Input and output phase supervision
Joystick with programmable hysteresis
NOTE: The Shaft Synchronization application creates a rigid electrical coupling between master and
follower(s) axis. The application is not suitable if there is a rigid mechanical coupling between master and follower(s).
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1
6 • vacon introduction
1.1 Requirements
NXP frequency converter with control board type VB00561 (“nxp2” type) or newer.
NXP00002V155 system software package (NXP00002V160 for the support of single phase master
pulse reference).
Double encoder board OPTA7 for induction motor with HTL incremental encoder for closed loop control. The second encoder channel is used for master pulse reference.
Resolver board OPTBC for permanent synchronous motor with resolver feedback for closed loop control. The second encoder channel is used for master pulse reference.
Application license key is needed for shaft synchronization functions (based on power unit serial number) However there is a 2 week trial time without charge. It is always possible to run the drive in
multi-purpose mode without the license key.
1.2 Trial Time period
Trial time is very useful for test and evaluation. If FC has to be replaced during a weekend there is 2 weeks trial time for free and during that time a new license can be ordered from Vacon. After loading the application it will be possible to run in Shaft synchronization mode without license key for 2 weeks (336 h)
STEPS IN TRIAL PERIOD
1. A warning F72 with the text “Trial time” will appear on the display (until <24 hours left) at
every run request
2. When only 24 hours is left of trial time the warning F73 “<24 hours left” is triggered and
remains on all the time when FC is in run in shaft synchronization mode.
3. When trial time has expired and the drive will trip with F72 Error: “TrialTimeOver”
NOTE: Drive will trip in run mode!
4. A monitoring value V1.23 on the keypad shows Trial time left (h). The trial time starts from
336 h and counts down to 0.
NOTE: The trial time counter is counting when the shaft synchronization is enabled by digital input or from fieldbus.
rising edge
in shaft synchronization mode.
1
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control i/o vacon • 7

J
2. CONTROL I/O
Reference potentiometer, 1…10 k
mA
READY
RUN
220
VAC
OPT-A1 Terminal Signal Description 1 +10V 2 AI1+ Analogue input, voltage range
3 AI1- I/O Ground Ground for reference and controls 4 AI2+ 5 AI2-
6 +24V Control voltage output Voltage for switches, etc. max 0.1 A 7 GND I/O ground Ground for reference and controls 8 DIN1 Start forward
9 DIN2 Start reverse
10 DIN3 Shaft Synchronization Enable
11 CMA Common for DIN 1—DIN 3 Connect to GND or +24V
12 +24V Control voltage output Voltage for switches (see #6) 13 GND I/O ground Ground for reference and controls 14 DIN4 Synch. Mode BIT0
15 DIN5 Synch. Mode BIT1
16 DIN6 Free
17 CMB Common for DIN4—DIN6 Connect to GND or +24V 18 AOA1+ 19 AOA1­20 DOA1 Digital output
OPT-A2 21 RO1 22 RO1 23 RO1
24 RO2 25 RO2 26 RO2
Reference output Voltage for potentiometer, etc.
ref
0—10V DC
Analogue input, current range 0—20mA
(programmable)
(programmable)
(programmable)
(programmable)
(programmable)
(programmable)
Output frequency Analogue output
READY
Relay output 1
Relay output 2
FAULT
Voltage input frequency reference
Current input frequency reference
Contact closed = start forward
Contact closed = start reverse
Contact closed = Enabled
Contact closed = Engage Synchronization
Contact closed = Freeze follower speed
Programmable
Programmable Range 0—20 mA/R Programmable Open collector, I50mA, U48 VDC
Programmable
RUN
Programmable
, max. 500
L
Table 1. Shaft Synchronization application default I/O configuration and connection example.
Note: See jumper selections below. More information in the product's User's Manual.
umper block X3:
CMA and CMB grounding
CMB connected to GND CMA connected to GND
CMB isolated from GND CMA isolated from GND
CMB and CMA internally connected together, isolated from GND
= Factory default
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2
8 • vacon connection of signals between master and follower
3. CONNECTION OF SIGNALS BETWEEN MASTER AND FOLLOWER DRIVE (OPT-A7)
NOTE: To eliminate the risk of electrical noise, use only double shielded twisted pair cable for connections.
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3

jumper setting on the opt-a7 board vacon • 9

4. JUMPER SETTING ON THE OPT-A7 BOARD
The X5 jumper selects which channel is sent to the repeater outputs (connections17-20) On the Master drive OPT-A7 the channel 1 (DIC) has to be sent to repeater outputs. If there are more than one follower normally channel 2 (DID) is to be sent from follower(s) to follower(s). Then all drives will follow master drive. See the Option board manual UD00741 for more information.
Master drive can have any software application. Follower is regulating based on incoming encoder channel 2 pulses.
COMMISSIONING NOTE: Always check in option board menu (M7) that master pulses are coming to encoder channel 2 on the follower OPT-A7 board (or OPT-BC if resolver board is used).
Pulses per revolution for follower channel 2 (P7.3.1.4 Enc 2 Pulse/rev for OPT-A7) should normally be set equals to Master encoder pulses/rev.
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4
10 • vacon "terminal to function" (ttf) programming principle

5. “TERMINAL TO FUNCTION” (TTF) PROGRAMMING PRINCIPLE

The programming principle of the input and output signals in the Multipurpose Control Application as well as in the Pump and Fan Control Application (and partly in the other applications) is differ­ent compared to the conventional method used in other Vacon NX applications.
In the conventional programming method, have a fixed input or output that you define a certain function for. This application, however, use the
Terminal to Function Programming method (TTF)
the other way round: Functions appear as parameters which the operator defines a certain input/output for. See
Warning
on page 11.

5.1 Defining an input/output for a certain function on keypad

Connecting a certain input or output with a certain function (parameter) is done by giving the para­meter an appropriate value. The value is formed of the (see the product's User's Manual) and the
Function name
AI Ref Faul/Warn DigOUT:B.1
Slot Terminal number Terminal type
Example: You want to connect the digital output function
2.3.3.7) to the digital output DO1 on the basic board OPT-A1 (see the product's User's Manual).
First find the parameter 2.3.3.7 on the keypad. Press the mode. On the
value line
, you will see the terminal type on the left (DigIN, DigOUT, An.IN, An.OUT) and on the right, the present input/output the function is connected to (B.3, A.2 etc.), or if not con­nected, a value (0.#). When the value is blinking, hold down the and signal number. The program will scroll the board slots starting from 0 and proceeding from A to E and the I/O selection from 1 to 10. Once you have set the desired value, press the
READY
I/Oterm
AI Ref Faul/Warn AI Ref Faul/Warn A I Ref Faul/Warn
DigOUT :0.0
DigOUT :0.0
Function to Terminal Programming Method (FTT),
in which the programming process is carried out
Board slot
respective signal number
READY
I/Oterm
Reference fault/warning
Menu button right
Browser button up
Enter button
READY
I/Oterm
on the Vacon NX control board
, see below.
(parameter
once to enter the edit
or
down
to find the desired board slot
once to confirm the change.
READ Y
I/Oterm
DigOUT :B.1
you
enter
5
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"terminal to function" (ttf) programming principle vacon • 11
s
s
5.2 Defining a terminal for a certain function with NCDrive programming tool
If you use the NCDrive Programming Tool for parametrizing you will have to establish the connec­tion between the function and input/output in the same way as with the control panel. Just pick the address code from the drop-down menu in the
Value
column (see the Figure below).
Figure 1. Screenshot of NCDrive programming tool; Entering the address code
Be ABSOLUTELY sure not to connect two functions to one and same
!
WARNING
Note: The
input
output operation.
, unlike the
in order to avoid function overruns and to ensure flawless
output
, cannot be changed in RUN state.
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12 • vacon "terminal to function" (ttf) programming principle

5.3 Defining unused inputs/outputs

All unused inputs and outputs must be given the board slot value 0 and the value 1 also for the ter­minal number. The value 0.1 is also the default value for most of the functions. However, if you want to use the values of a digital input signal for e.g. testing purposes only, you can set the board slot value to 0 and the terminal number to any number between 2…10 to place the input to a TRUE state. In other words, the value 1 corresponds to 'open contact' and values 2 to 10 to 'closed contact'.
In case of analogue inputs, giving the value 1 for the terminal number corresponds to 0% signal level, value 2 corresponds to 20%, value 3 to 30% and so on. Giving value 10 for the terminal number corresponds to 100% signal level.
5
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shaft synchronization application – parameter lists vacon • 13

6. SHAFT SYNCHRONIZATION APPLICATION – PARAMETER LISTS
On the next pages you will find the lists of parameters within the respective parameter groups. The parameter descriptions are given on pages 32 to 85.
Column explanations:
Code = Location indication on the keypad; Shows the operator the present param. number Parameter = Name of parameter Min = Minimum value of parameter Max = Maximum value of parameter Unit = Unit of parameter value; Given if available Default = Value preset by factory Cust = Customer’s own setting ID = ID number of the parameter = On parameter code: Parameter value can only be changed after the FC has been
stopped.
= Apply the Terminal to Function method (TTF) to these parameters (see chapter 3)

6.1 Monitoring values (Control keypad: menu M1)

The monitoring values are the actual values of parameters and signals as well as statuses and measurements. Monitoring values cannot be edited. See the product's User's Manual for more information.
Code Parameter Unit ID Description
V1.1 Output frequency Hz 1 Output frequency to motor
V1.2 Frequency reference Hz 25
V1.3 Motor speed rpm 2 Motor speed in rpm V1.4 Motor current A 3 V1.5 Motor torque % 4 In % of Motor nominal torque V1.6 Motor power % 5 Motor shaft power V1.7 Motor voltage V 6 V1.8 DC link voltage V 7
V1.9 V1.10 Motor temperature V1.11 V1.12 V1.13 DIN1, DIN2, DIN3 15 Digital input statuses
V1.14 DIN4, DIN5, DIN6 16 Digital input statuses V1.15 Analog Iout MA 26 AOA1 V1.16 Torque reference V1.17 Actual ratio*2^16 1700 Actual synch. ratio V1.18 Position error
V1.19 Encoder 1 Freq V1.20 Encoder 2 Freq
V1.21 Pole pair number
V1.22 ID Run Status V1.23 Trial time left
V1.24 Accum Space Error
G1.25 Multimonitoring items
Unit temperature
Analogue input 1 Analogue input 2
°C
% V/mA V/mA
%
u Hz Hz
h
u
1701 Psotion error in user unit 1124
1803
Frequency reference to motor control
8 Heatsink temperature
9 Calculated motor temperature 13 AI1 14 AI2
18
Shaft Frequency filtered Master encoder frequency
53
Calculated pole pair number
58
based on given motor data Status of ID run made
49
Hours left of trial time
67
Displays accumulated position error when follower not running in synch. mode. Displays three selectable monitoring values
Table 2. Monitoring values
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14 • vacon shaft synchronization application – parameter lists
6.2 Basic parameters (Control keypad: Menu M2 G2.1)
Code Parameter Min Max Unit Default Cust ID Note
NOTE: If f
P2.1.1 Max frequency Par. 2.1.1 320,00 Hz 50,00 102
P2.1.2 Acceleration time 1 0,1 3000,0 s 1,0 103 P2.1.3 Deceleration time 1 0,1 3000,0 s 1,0 104 P2.1.4 Current limit 0,4 x IH 2 x IH A IL 107
P2.1.5
P2.1.6
P2.1.7
P2.1.8
P2.1.9
P2.1.10 I/O Reference 0 14 0 117
P2.1.11
P2.1.12
P2.1.13
P2.1.14 Preset speed 1 0,00 Par. 2.1.2 Hz 10,00 105 Multi-step speed 1 P2.1.15 Preset speed 2 0,00 Par. 2.1.2 Hz 15,00 106 Multi-step speed 2 P2.1.16 Preset speed 3 0,00 Par. 2.1.2 Hz 20,00 126 Multi-step speed 3 P2.1.17 Preset speed 4 0,00 Par. 2.1.2 Hz 25,00 127 Multi-step speed 4 P2.1.18 Preset speed 5 0,00 Par. 2.1.2 Hz 30,00 128 Multi-step speed 5 P2.1.19 Preset speed 6 0,00 Par. 2.1.2 Hz 40,00 129 Multi-step speed 6 P2.1.20 Preset speed 7 0,00 Par. 2.1.2 Hz 50,00 130 Multi-step speed 7
Nominal voltage of
the motor
Nominal frequency
of the motor
Nominal speed of
the motor
Nominal current of
the motor
Motor cosϕ
Keypad control
reference
Fieldbus control
reference
Jogging speed
reference
180 690 V
30,00 320,00 Hz 50,00 111
300 20 000 rpm 1440 112
0,4 x IH 2 x IH A IH
0,30 1,00 0,85 120
0 9 8 121
0 9 9 122 See par. 2.1.12
0,00 Par. 2.1.2 Hz 5,00 124
NX2: 230V NX5: 400V NX6: 690V
110
motor synchronous speed, check suitability for motor and drive system
Check the rating plate of the motor The default applies for a 4­pole motor and a nominal size frequency converter. Check the rating plate of
113
the motor. Check the rating plate of the motor 0=AI1 1=AI2 2=AI1+AI2 3=AI1-AI2 4=AI2-AI1 5=AI1xAI2 6=AI1 Joystick 7=AI2 Joystick 8=Keypad 9=Fieldbus 10=Motor potentiometer 11=AI1, AI2 minimum 12=AI1, AI2 maximum 13=Max frequency 14=AI1/AI2 selection 0=AI1 1=AI2 2=AI1+AI2 3=AI1-AI2 4=AI2-AI1 5=AI1xAI2 6=AI1 Joystick 7=AI2 Joystick 8=Keypad 9=Fieldbus
> than the
max
Table 3. Basic parameters G2.1
6
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shaft synchronization application – parameter lists vacon • 15
6.3 Input signals
6.3.1 Basic settings (Control keypad: Menu M2 G2.2.1)
Code Parameter Min Max Unit Default Cust ID Note
P2.2.1.1
P2.2.1.2
P2.2.1.3
Start/Stop logic
selection
Motor potentiometer
ramp time
Motor potentiometer
frequency reference
memory reset
0 7 0 300
0,1 2000,0 Hz/s 10,0 331
0 2 1 367
Table 4. Input signals: basic settings, G2.2.1
Start signal 1 (Default: DIN1)
0
Start forw.
1
Start/Stop
2
Start/Stop
3
Start pulse
4
Start
5
Fwd pulse
6
Start pulse Start pulse
7
0=No reset 1=Reset if stopped or
powered down
2=Reset if powered down
Start signal 2 (Default: DIN2)
Start rev. Reverse Run enable Stop pulse Mot.pot.UP Rev pulse Rev pulse Enabl pulse
6.3.2 Analogue input 1 (Control keypad: Menu M2 G2.2.2)
Code Parameter Min Max Unit Default Cust ID Note P2.2.2.1 AI1 signal selection 0 A.1 377 P2.2.2.2 AI1 filter time 0,00 10,00 s 0,10 324 0=No filtering
P2.2.2.3 AI1 signal range 0 3 0
P2.2.2.4
P2.2.2.5
P2.2.2.6
P2.2.2.7
P2.2.2.8
P2.2.2.9 AI1 joystick offset -50,00 50,00 % 0,00 165
Table 5. Analogue input 1 parameters, G2.2.2
AI1 custom
minimum setting
AI1 custom
maximum setting
AI1 reference
scaling, minimum
value
AI1 reference
scaling, maximum
value
AI1 joystick
hysteresis
-100,00 100,00 % 0,00
-100,00 100,00 % 100,00
0,00 320,00 Hz 0,00
0,00 320,00 Hz 0,00
0,00 20,00 % 0,00
*Remember to place jumpers of block X2 accordingly. See NX User's Manual, chapter 6.2.2.2
0=0…100%* 1=20…100%*
320
2= -10V…+10V* 3= Custom range*
321
322
Selects the frequency that
303
corresponds to the min. reference signal Selects the frequency that
304
corresponds to the max. reference signal
384
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16 • vacon shaft synchronization application – parameter lists
6.3.3 Analogue input 2 (Control keypad: Menu M2 G2.2.3)
Code Parameter Min Max Unit Default Cust ID Note P2.2.3.1 AI2 signal selection 0 A.2 388 P2.2.3.2 AI2 filter time 0,00 10,00 s 0,10 329 0=No filtering
P2.2.3.3 AI2 signal range 0 3 1
P2.2.3.4
P2.2.3.5
P2.2.3.6
P2.2.3.7
P2.2.3.8
P2.2.3.9 AI2 joystick offset -50,00 50,00 % 0,00
AI2 custom
minimum setting
AI2 custom
maximum setting
AI2 reference
scaling, minimum
value
AI2 reference
scaling, maximum
value
AI2 joystick
hysteresis
-100,00 100,00 % 0,00
-100,00 100,00 % 100,00
0,00 320,00 Hz 0,00
0,00 320,00 Hz 0,00
0,00 20,00 % 0,00 395
Table 6. Analogue input 2 parameters, G2.2.3
0=0…100%* 1=20…100%*
325
2= -10V…+10V* 3= Custom range*
326
327
Selects the frequency that
393
corresponds to the min. reference signal Selects the frequency that
394
corresponds to the max. reference signal
166
6.3.4 Free analogue input, signal selection (Keypad: Menu M2 G2.2.4)
Code Parameter Min Max Unit Default Cust ID Note
P2.2.4.1
P2.2.4.2 Torque limit 0 3 0 485 See par. 2.2.4.1
Scaling of current
limit
0 3 0
Table 7. Free analogue input signal selection, G2.2.6
399
0=Not used 1=AI1 2=AI2 3=Fieldbus
6
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shaft synchronization application – parameter lists vacon • 17
6.3.5 Digital inputs (Control keypad: Menu M2 G2.2.5)
Code Parameter Min Default Cust ID Note P2.2.5.1 Start signal 1 0 A.1 403 P2.2.5.2 Start signal 2 0 A.2 404 P2.2.5.3 Run enable 0 0.2 407 Motor start enabled (cc)
P2.2.5.4 Reverse 0 0.1 412
P2.2.5.5 Preset speed 1 0 0.1 419 P2.2.5.6 Preset speed 2 0 0.1 420 P2.2.5.7 Preset speed 3 0 0.1 421
P2.2.5.8
P2.2.5.9
P2.2.5.10 Fault reset 0 0.1 414 All faults reset (cc) P2.2.5.11 External fault (close) 0 0.1 405 Ext. fault displayed (cc) P2.2.5.12 External fault (open) 0 0.2 406 Ext. fault displayed (oc)
P2.2.5.13 Acc/Dec time selection 0 0.1 408
P2.2.5.14 Acc/Dec prohibit 0 0.1 415 Acc/Dec prohibited (cc) P2.2.5.15 DC braking 0 0.1 416 DC braking active (cc)
P2.2.5.16 Jogging speed 0 0.1 413
P2.2.5.17 AI1/AI2 selection 0 0.1 422
P2.2.5.18 Motor control mode 1/2 0 0.1 164
SHAFT SYNCHRONIZATION SPECIFIC PARAMETERS
P2.2.5.19 Synch. enable 0 A.3 1710
P2.2.5.20 Synch. ModeBit0 0 A.4 1711 Engage synchronization input P2.2.5.21 Synch. ModeBit1 0 A.5 1712
P2.2.5.22 Synch. trim + 0 0.1 1713
P2.2.5.23 Synch. trim - 0 0.1 1714
P2.2.5.24 Brake Opened Ack 0 0.1 1602
Motor potentiometer
reference DOWN
Motor potentiometer
reference UP
0 0.1 417
0 0.1 418
Table 8. Digital input signals, G2.2.4
Direction forward (oc) Direction reverse (cc)
Mot.pot. reference decreases (cc) Mot.pot. reference increases (cc)
Acc/Dec time 1 (oc) Acc/Dec time 2 (cc)
Jogging speed selected for frequency reference (cc)
Closed cont.=Mode 2 is used Open cont.=Mode 1 is used See par 2.6.1, 2.6.12
Enable shaft synchronization control mode (software license required) Disabled = multi-purpose control mode
Reference speed/Freeze follower speed request input Trim input for increasing of ratio in run mode Trim input fordecreasing of ratio in run mode Hardware feedback from mechanical brake.
cc = closing contact oc = opening contact
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6
18 • vacon shaft synchronization application – parameter lists

6.4 Output signals

6.4.1 Delayed digital output 1 (Keypad: Menu M2 G2.3.1)
Code Parameter Min Max Unit Default Cust ID Note
P2.3.1.1
P2.3.1.2
P2.3.1.3
P2.3.1.4
Table 9. Delayed digital output 1 parameters, G2.3.1
Digital output 1
signal selection
Digital output 1
function
Digital output 1 on
delay
Digital output 1 off
delay
0 0.1 486
0=Not used 1=Ready 2=Run 3=Fault 4=Fault inverted 5=FC overheat warning 6=Ext. fault or warning 7=Ref. fault or warning 8=Warning 9=Reverse 10=Jogging spd selected 11=At speed 12=Mot. regulator active
0 26 1 312
0,00 320,00 s 0,00 487 0,00 = delay not in use
0,00 320,00 s 0.00 488 0,00 = delay not in use
13=Freq. limit 1 superv. 14=Freq. limit 2 superv. 15=Torque limit superv. 16=Ref. limit supervision 17=External brake control 18=I/O control place act. 19=FC temp. limit superv. 20=Reference inverted 21=Ext. brake control
inverted 22=Therm. fault or warn. 23=On/Off control 24=Fieldbus input data 1 25=Fieldbus input data 2 26=Fieldbus input data 3
6.4.2 Delayed digital output 2 (Keypad: Menu M2 G2.3.2)
Code Parameter Min Max Unit Default Cust ID Note
P2.3.2.1
P2.3.2.2
P2.3.2.3
P2.3.2.4
Digital output 2
signal selection
Digital output 2
function
Digital output 2 on
delay
Digital output 2 off
delay
0 0.1 489
0 26 0 490 See par. 2.3.1.2
0,00 320,00 s 0,00 491 0,00 = delay not in use
0,00 320,00 s 0,00 492 0,00 = delay not in use
Table 10. Delayed digital output 2 parameters, G2.3.2
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6.4.3 Digital output signals (Control keypad: Menu M2 G2.3.3)
Code Parameter Min Default Cust ID Note P2.3.3.1 Ready 0 A.1 432 P2.3.3.2 Run 0 B.1 433 P2.3.3.3 Fault 0 B.2 434 P2.3.3.4 Inverted fault 0 0.1 435 P2.3.3.5 Warning 0 0.1 436 P2.3.3.6 External fault 0 0.1 437
P2.3.3.7
P2.3.3.8
P2.3.3.9 Reverse 0 0.1 440
P2.3.3.10 Unrequested direction 0 0.1 441 P2.3.3.11 At speed 0 0.1 442 P2.3.3.12 Jogging speed 0 0.1 443 P2.3.3.13 External control place 0 0.1 444 P2.3.3.14 External brake control 0 0.1 445
P2.3.3.15
P2.3.3.16
P2.3.3.17
P2.3.3.18
P2.3.3.19
P2.3.3.20
P2.3.3.21
P2.3.3.22
P2.3.3.23 Fieldbus input data 1 0 0.1 455 P2.3.3.24 Fieldbus input data 2 0 0.1 456 P2.3.3.25 Fieldbus input data 3 0 0.1 457 P2.3.3.26 Fieldbus input data 4 0 0.1 169 P2.3.3.27 Fieldbus input data 5 0 0.1 170 P2.3.3.28 SynchronEngaged 0 0.1 1720 P2.3.3.29 Ratio changing 0 0.1 1721
P2.3.3.30 External Brake Opened 0 0.1 1722
Table 11. Digital output signals, G2.3.3
Reference
fault/warning
Overtemperature
warning
External brake control,
inverted
Output frequency limit
1 supervision
Output frequency limit
2 supervision
Reference limit
supervision
Temperature limit
supervision
Torque limit
supervision
Motor thermal
protection
Motor regulator
activation
0 0.1 438
0 0.1 439
0 0.1 446
0 0.1 447
0 0.1 448
0 0.1 449
0 0.1 450
0 0.1 451
0 0.1 452
0 0.1 454
See explanations on page
53.
Indication for mechanical brake fully open
Be ABSOLUTELY sure not to connect two functions to one and
!
WARNING
same output flawless operation.
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in order to avoid function overruns and to ensure
6
20 • vacon shaft synchronization application – parameter lists
6.4.4 Limit settings (Control keypad: Menu M2 G2.3.4)
Code Parameter Min Max Unit Default Cust ID Note
0=No limit
P2.3.4.1
P2.3.4.2
P2.3.4.3
P2.3.4.4
P2.3.4.5
P2.3.4.6
P2.3.4.7
P2.3.4.8
P2.3.4.9
P2.3.4.10
Output frequency
limit 1 supervision
Output frequency
limit 1;
Supervised value
Output frequency
limit 2 supervision
Output frequency
limit 2;
Supervised value
Torque limit
supervision
Torque limit
supervision value
Reference limit
supervision
Reference limit
supervision value
FC temperature
supervision
FC temperature
supervised value
Table 12. Limit settings, G2.3.4
0 3 0 315
0,00 Par. 2.1.2 Hz 0,00 316
0 4 0 346
0,00 Par. 2.1.2 Hz 0,00 347
0 3 0 348
-1000,0 1000,0 % 100,0 349
0 2 0 350
0,00 Par. 2.1.2 Hz 0,00 351
0 2 0 354
–10 75
°C
0 355
1=Low limit supervision 2=High limit supervision 3=Brake-on control
0=No limit 1=Low limit supervision 2=High limit supervision 3=Brake-off control 4=Brake on/off-control
0=Not used 1=Low limit supervision 2=High limit supervision 3=Brake-off control
0=Not used 1=Low limit 2=High limit
0=Not used 1=Low limit 2=High limit
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6.4.5 Analogue output 1 (Control keypad: Menu M2 G2.3.5)
Code Parameter Min Max Unit Default Cust ID Note
P2.3.5.1
P2.3.5.2
P2.3.5.3
P2.3.5.4
P2.3.5.5
P2.3.5.6
P2.3.5.7
Table 13. Analogue output 1 parameters, G2.3.5
Analogue output 1
signal selection
Analogue output 1
function
Analogue output 1
filter time
Analogue output 1
inversion
Analogue output 1
minimum
Analogue output 1
scale
Analogue output 1
offset
0 A.1 464
0=Not used 1=Output freq. (0—f 2=Freq. reference (0—f 3=Motor speed (0—Motor
nominal speed) 4=Motor current (0—I 5=Motor torque (0—T 6=Motor power (0—P
0 14 1 307
7=Motor voltage (0-U 8=DC-link volt (0—1000V) 9=AI1 10=AI2 11=Output freq. (f 12=Motor torque (–2…+2xT 13=Motor power (–2…+2xT 14=PT100 temperature
0,00 10,00 s 1,00 308 0=No filtering
0 1 0 309
0 1 0 310
0=Not inverted 1=Inverted 0=0 mA 1=4 mA
10 1000 % 100 311
-100,00 100,00 % 0,00 375
Nmot
Nmot
min
)
)
max
- f
)
max
nMotor
nMotor
nMotor
nMotor
max
) ) )
)
)
)
6.4.6 Analogue output 2 (Control keypad: Menu M2 G2.3.6)
Code Parameter Min Max Unit Default Cust ID Note
P2.3.6.1
P2.3.6.2
P2.3.6.3
P2.3.6.4
P2.3.6.5
P2.3.6.6
P2.3.6.7
Table 14. Analogue output 2 parameters, G2.3.6
Analogue output 2
signal selection
Analogue output 2
function
Analogue output 2
filter time
Analogue output 2
inversion
Analogue output 2
minimum
Analogue output 2
scale
Analogue output 2
offset
0 0.1 471
0 14 4 472 See par. 2.3.5.2
0,00 10,00 s 1,00 473 0=No filtering
0 1 0 474
0 1 0 475
0=Not inverted 1=Inverted 0=0 mA 1=4 mA
10 1000 % 100 476
-100,00 100,00 % 0,00 477
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22 • vacon shaft synchronization application – parameter lists
6.4.7 Analogue output 3 (Control keypad: Menu M2 G2.3.7)
Code Parameter Min Max Unit Default Cust ID Note
P2.3.7.1
P2.3.7.2
P2.3.7.3
P2.3.7.4
P2.3.7.5
P2.3.7.6
P2.3.7.7
Analogue output 3
signal selection
Analogue output 3
function
Analogue output 3
filter time
Analogue output 3
inversion
Analogue output 3
minimum
Analogue output 3
scale
Analogue output 3
offset
0 0.1 478
0 14 5 479 See par. 2.3.5.2
0,00 10,00 s 1,00 480 0=No filtering
0 1 0 481
0 1 0 482
10 1000 % 100 483
-100,00 100,00 % 0,00 484
0=Not inverted 1=Inverted 0=0 mA 1=4 mA
Table 15. Analogue output 3 parameters, G2.3.7
6.4.8 Mechanical Brake (Control keypad: Menu M2 G2.3.8)
Code Parameter Min Max Unit Default Cust ID Note
P2.3.8.1
P2.3.8.2 Current limit open 0 P2.1.8 A 0,00 1551
P2.3.8.3 Freq Limit open, OL 0 P2.1.6 Hz 1,00 1535
P2.3.8.4 Freq Limit open, CL 0 P2.1.6 Hz 0,00 1553
P2.3.8.5 Brake open delay 0 10,00 s 0,00 1554
P2.3.8.6 Brake reaction time 0 10,00 s 0,10 1544 Physical reaction time
P2.3.8.7
P2.3.8.8 Brake close delay 0 10,00 s 0,00 1541
Mechanical brake
used
Close Frequency
limit
0 1 0 1550
0 P2.1.6 1,00 1539
0 = Not used 1 = Mechanical brake used Current limit for brake open enable Frequency limit for brake open in open loop Frequency limit for brake open in closed loop Delay time for brake open
Frequency limit for closing the brake Closing delay after close frequency limit is reached.
Table 16. Analogue output 3 parameters, G2.3.7
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6.5 Drive control parameters (Control keypad: Menu M2 G2.4)
Code Parameter Min Max Unit Default Cust ID Note
P2.4.1 Ramp 1 shape 0,0 10,0 s 0,0
P2.4.2 Ramp 2 shape 0,0 10,0 s 0,0
P2.4.3 Acceleration time 2 0,1 3000,0 s 10,0 502 P2.4.4 Deceleration time 2 0,1 3000,0 s 10,0 503
P2.4.5 Brake chopper 0 4 0
P2.4.6 Start function 0 1 0
P2.4.7 Stop function 0 3 0
P2.4.8 DC braking current 0,4 x IH 2 x IH A IH 507
P2.4.9
P2.4.10
P2.4.11
P2.4.12 Flux brake 0 1 0
P2.4.13 Flux braking current 0,4 x IH 2 x IH A IH 519
DC braking time
at stop Frequency to start DC braking during
ramp stop
DC braking time
at start
0,00 600,00 s 0,00
0,10 10,00 Hz 1,50
0,00 600,00 s 0,00
0=Linear
500
>0=S-curve ramp time 0=Linear
501
>0=S-curve ramp time
0=Disabled 1=Used when running 2=External brake chopper
504
3=Used when
stopped/running
4=Used when running (no
testing)
0=Ramp
505
1=Flying start 0=Coasting 1=Ramp
506
2=Ramp+Run enable coast 3=Coast+Run enable ramp
508 0=DC brake is off at stop
515
516 0=DC brake is off at start
0=Off
520
1=On
Table 17. Drive control parameters, G2.4
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24 • vacon shaft synchronization application – parameter lists
6.6 Motor control parameters (Control keypad: Menu M2 G2.5)
Code Parameter Min Max Unit Default Cust ID Note
0=Frequency control 1=Speed control 2=Torque control
P2.5.1
P2.5.2 U/f optimisation 0 1 0
P2.5.3 U/f ratio selection 0 3 0
P2.5.4
P2.5.5
P2.5.6
P2.5.7
P2.5.8
P2.5.9
P2.5.10
P2.5.11
P2.5.12
P2.5.13
P2.5.14
P2.5.15 Load drooping 0,00 100,00 % 0,00 620
P2.5.16 Identification 0 5 0 631
P2.5.17 RsVoltageDrop 0 30000 0 662 Measured Rs voltage drop
Closed Loop parameter group 2.5.18
P2.5.18.1
P2.5.18.2
P2.5.18.3
P2.5.18.5
P2.5.18.6 Slip adjust 0 500 % 100 619
P2.5.18.7
Motor control
mode
Field weakening
point
Voltage at field
weakening point
U/f curve midpoint
frequency
U/f curve midpoint
voltage
Output voltage at
zero frequency
Switching frequency
Overvoltage
controller
Undervoltage
controller
Motor control
mode 2
Speed controller
P gain (open loop)
Speed controller I gain (open loop)
Magnetizing
current
Speed control P
gain
Speed control I
time
Acceleration
compensation
Magnetizing
current at start
0 6 0 600
109
108
8,00 320,00 Hz 50,00
10,00
0,00
0,00 100,00 % 100,00
0,00 40,00 % 0,00
1,0 Varies kHz Varies
0 2 1 607
0 1 1 608
0 2/6 2
0 32767 3000 637
0 32767 300
0,00 100,00 A 0,00
0 1000 30
0,0 500,0 ms 30,0
0,00 300,00 s 0,00
MotCurr
Min
200,00 % 100,00
par.
P2.6.4
MotCurr
Max
Hz 50,00
A 0,00
602
603 n% x U
604
605
606 n% x U
601
521 See par. 2.6.1
638
612
613
614
626
627
3=Closed loop speed ctrl 4=Closed loop torque ctrl 5=Adv. open loop freq.
control
6=Advanced open loop
speed control
0=Not used 1=Automatic torque boost 0=Linear 1=Squared 2=Programmable 3=Linear with flux optim.
nmot
n% x U
nmot
Parameter max. value = par. 2.6.5
nmot
See Table 35 for exact values 0=Not used 1=Used (no ramping) 2=Used (ramping) 0=Not used 1=Used
0=No Action 1=ID No Run 2=ID With Run 3=Enc. ID Run 4=No Action 5=ID Run failed
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P2.5.18.8
P2.5.18.9
P2.5.18.10
P2.5.18.11 Start-up torque 0 3 0
P2.5.18.12
P2.5.18.13
P2.5.18.14 Encoder filter time 0 100,0 ms 0 618
P2.5.18.15
P2.5.18.16 KpF1 spd thresld P2.5.18.17 P2.1.2 Hz 2,00
P2.5.18.17 KpF0 spd thresld 0,00 P2.5.18.16 Hz 1,00
P2.5.18.18 %Kp spd reg @ F0 0 100 % 50
P2.5.18.19 Stop State Flux 0,0 150,0 % 100,0
P2.5.18.20 Flux Off Delay -1 32000 s 0
Magnetizing time
at start
0-speed time at
start
0-speed time at
stop
Start-up torque
FWD
Start-up torque
REV
Current control
P gain
0,000 60,000 s 0,0
0 32000 ms 100
0 32000 ms 100
–300,0 300,0 s 0,0
–300,0 300,0 s 0,0
0,00 100,00 % 40,00
628
615
616
621
633
634
617
1555
1556
1557
1401
1402
Table 18. Motor control parameters, G2.5
0=Not used 1=Torque memory 2=Torque reference 3=Start-up torque fwd/rev
Frequency threshold for transition to normal speed regulator gain Frequency threshold for transition to low speed regulator gain Speed regulator gain at low speed, as a percent­age of normal gain (P2.5.18.2) Stop state magnetization current in % of nominal magnetizing current Maximum time for stop state magnetization
6.6.1 PMSM settings (Control keypad: Menu M2 G2.5.19)
Code Parameter Min Max Unit Default Cust ID note
P2.5.19.1 Motor type 0 1 0 650
P2.5.19.2 FluxCurrent Kp 0 32000 500
P2.5.19.3 FluxCurrent Ti 0 1000 ms 50
P2.5.19.4
P2.5.19.5 EnableRsIdentific 0 1 1
P2.5.19.6 ModIndexLimit 0 200 100
PMSMShaft
Position
0 65535 0
0=Asynchronous motor 1=PMS Motor Gain for flux current
651
control Integral time for flux
652
control Low word of encoder
649
angle corresponding to the shaft 0 position Enable Rs identification
654
during DC brake at start Modulaton index limit at
655
field weakening point
Table 19. Parameters for permanent magnet synchronous motor, G2.5.19
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26 • vacon shaft synchronization application – parameter lists
6.7 Protections (Control keypad: Menu M2 G2.6)
Code Parameter Min Max Unit Default Cust ID Note
P2.6.1
P2.6.2
P2.6.3
P2.6.4
P2.6.5
P2.6.6
P2.6.7 Earth fault protection 0 3 2 703
P2.6.8
P2.6.9
P2.6.10
P2.6.11
P2.6.12 Motor duty cycle 0 100 % 100 708
P2.6.13 Stall protection 0 3 0
P2.6.14 Stall current 0,1 I P2.6.15 Stall time limit 1,00 120,00 s 15,00 711 P2.6.16 Stall frequency limit 1,0 Par. 2.1.2 Hz 25,0 712
P2.6.17
P2.6.18
P2.6.19
Response to 4mA
reference fault
4mA reference fault
frequency
Response to external
fault Input phase supervision
Response to
undervoltage fault
Output phase
supervision
Thermal protection
of the motor
Motor ambient
temperature factor
Motor cooling factor
at zero speed
Motor thermal time
constant
Response to
thermistor fault
Response to
fieldbus fault
Response to slot
fault
0 5 0
0,00 Par. 2.1.2 Hz 0,00
0 3 2
0 3 0
0 1 0
0 3 2
0 3 2
–100,0 100,0 % 0,0
0,0 150,0 % 40,0
1 200 min 45
x 2 A IL 710
nMotor
0 3 2
0 3 2
0 3 2
0=No response 1=Warning 2=Warning+Prev. Freq.
700
3=Wrng+PresetFreq 2.7.2 4=Fault,stop acc. to 2.4.7 5=Fault,stop by coasting
728
0=No response
701
1=Warning 2=Fault,stop acc. to 2.4.7
730
3=Fault,stop by coasting 0=Fault stored in history
727
1=Fault not stored
702
0=No response 1=Warning 2=Fault,stop acc. to 2.4.7 3=Fault,stop by coasting
704
705
706
707
0=No response 1=Warning
709
2=Fault,stop acc. to 2.4.7 3=Fault,stop by coasting
0=No response 1=Warning
732
2=Fault,stop acc. to 2.4.7 3=Fault,stop by coasting
733 See P2.6.17
734 See P2.6.17
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SHAFT SYNCHRONIZATION SPECIFIC PARAMETERS
P2.6.20
P2.6.21
P2.6.22
P2.6.23
P2.6.24 Lock Response 0 3 2 1734 See P2.6.17
P2.6.25
P2.6.26
P2.6.27 Disable stop lock 0 1 0
Response to
position error
Position error
threshold
Power unit
temperature sensor
supervision
Encoder
supervision
0 3 2 1730 See P2.6.17
0
0 1 0 1732
0 1 0 1733
2147483647
u 3932160
Lock Freq Diff 0,00 Par. 2.1.2 Hz 2,00
Lock fault delay 0,00 10,00 s 0,50
1731
1735
1736
1086
Threshold for position error during synchronization
0=Read 1=Ignore
0=Enabled 1=Disabled
Allowed difference between output frequency and the encoder feedback frequency If freq. difference is higher than ID1735 in this time the lock fault is triggered Only for Vacon personnel. Possibility to change parameters in run state when this parameter is set to 1.
Table 20. Protections, G2.6
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28 • vacon shaft synchronization application – parameter lists
6.8 Fieldbus parameters (Control Keypad: Menu M2 G2.7)
Code Parameter Min Max Unit Default Cust ID Note
P2.7.1
P2.7.2
P2.7.3
P2.7.4
P2.7.5
P2.7.6
P2.7.7
P2.7.8
SHAFT SYNCHRONIZATION SPECIFIC PARAMETERS (See separate description)
P2.7.9
P2.7.10
P2.7.11
P2.7.12
P2.7.13 Free signal selection 0 8 7
Fieldbus data out 1
selection
Fieldbus data out 2
selection
Fieldbus data out 3
selection
Fieldbus data out 4
selection
Fieldbus data out 5
selection
Fieldbus data out 6
selection
Fieldbus data out 7
selection
Fieldbus data out 8
selection
Fieldbus data out
1_2 selection
Synch. ratio register
selection
Synch. control
register selection
Torque reference
selection
0 10000 0
0 10000 0
0 10000 1703
0 10000 4
0 10000 5
0 10000 6
0 10000 7
0 10000 37
0 10000 1702
0 7 0
0 8 1
0 8 6
1740
1741
1742
1680
1681
Choose monitoring data
852
with parameter ID Choose monitoring data
853
with parameter ID Choose monitoring data
854
with parameter ID Choose monitoring data
855
with parameter ID Choose monitoring data
856
with parameter ID Choose monitoring data
857
with parameter ID Choose monitoring data
858
with parameter ID Choose monitoring data
859
with parameter ID
Choose 32-bit monitoring data with parameter ID. See separate description. Selection of PD in chan­nels for ratio register. Occupies 2 PD in channels ! Selection of PD in chan­nel for synchronization control register. See table 39. Select PD in channel for Torque reference Select PD in channel for Free Signal. Can be used for Torque or Current limit. See G2.2.4.
Table 21. Fieldbus parameters
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6.9 Torque control parameters (Control Keypad: Menu M2 G2.8)
Code Parameter Min Max Unit Default Cust ID Note
P2.8.1 Torque limit 0,0 400,0 % 400,0 609
P2.8.2
P2.8.3
P2.8.4
P2.8.5
P2.8.6
P2.8.7 Torque speed limit 0 2 1
P2.8.8
P2.8.9
P2.8.10
Torque limit control
P-gain
Torque limit control
I-gain
Torque reference
selection
Torque reference
max.
Torque reference
min.
Minimum frequency
for open loop
torque control
Torque controller
P gain
Torque controller
I gain
0,0 32000 3000
0,0 32000 200
0 8 0
–300,0 300,0 % 100
–300,0 300,0 % 0,0
0,00 par.2.1.1 Hz 3,00
0 32000 150
0 32000 10
610
Used only in Open Loop control mode
611
0=Not used 1=AI1 2=AI2 3=AI3 4=AI4
641
5=AI1 joystick 6=AI2 joystick 7=Torque reference from
keypad, R3.5
8=Fieldbus
642
643
0=Max. frequency 1=Selected
644
freq.reference 2=Preset speed 7
636
639
640
Table 22. Torque control parameters, G2.8
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