Danfoss SH090, SH485, SH184, SH161, SH180 Application Manuallines
...
MAKING MODERN LIVING POSSIBLE
Application guidelines
Danfoss scroll compressors
SH090 to SH485 - single
50 Hz - 60 Hz - R410A
www.danfoss.com
Application guidelines Content
Scroll compression principle ........................................... 4
Features ............................................................................. 5
Compressor model designation ...................................... 6
Nomenclature ...............................................................................................6
Technical speci cations ................................................... 7
50-60 Hz data ................................................................................................7
Dimensions ....................................................................... 8
SH090-105-120-140* & 161* ..................................................................8
SH 140 & 161 code 3 & SH184 .................................................................9
SH180-240-295 ..........................................................................................10
SH300............................................................................................................11
SH380-485 ...................................................................................................12
Connection details ...................................................................................13
Electrical data, connections and wiring ........................ 14
Motor voltage ............................................................................................ 14
Wiring connections .................................................................................14
IP rating ........................................................................................................15
Terminal box temperature ....................................................................15
Three phase electrical characteristics ............................................... 16
Danfoss MCI soft-start controller ........................................................17
General wiring information .................................................................. 18
Motor protection ......................................................................................20
Voltage imbalance ................................................................................... 21
Approval and certi cations ........................................... 22
Approvals and certi cates..................................................................... 22
Pressure Equipment ................................................................................ 22
Low voltage directive .............................................................................22
Machines directive ...................................................................................22
Internal free volume ................................................................................22
Operating conditions ..................................................... 23
Refrigerant and lubricants ....................................................................23
Motor supply ..............................................................................................24
Compressor ambient temperature .................................................... 24
Application envelope .............................................................................24
Discharge temperature protection ...................................................25
High and low pressure protection .....................................................25
Cycle rate limit ...........................................................................................26
System design recommendations ................................. 27
General ......................................................................................................... 27
Essential piping design considerations ............................................27
Refrigerant charge limit ......................................................................... 28
O -cycle migration ..................................................................................29
Liquid ood back ......................................................................................31
Speci c application recommendations ........................32
Low ambient application ......................................................................32
Low load operation .................................................................................33
Brazed plate heat exchangers .............................................................33
Electronic expansion valve ...................................................................33
Reversible heat pump systems............................................................33
Water utilizing systems ..........................................................................35
Sound and vibration management ............................... 36
Starting sound level ................................................................................36
Running sound level ...............................................................................36
Stopping sound level ..............................................................................36
Sound generation in a system .............................................................36
Installation ...................................................................... 38
Compressor handling and storage ....................................................38
Compressor mounting ........................................................................... 38
Compressor holding charge .................................................................39
System cleanliness ................................................................................... 40
Tubing ..........................................................................................................40
Brazing and soldering .............................................................................40
System pressure test ............................................................................... 41
Leak detection ...........................................................................................42
Vacuum evacuation and moisture removal ....................................42
Filter driers ..................................................................................................42
Refrigerant charging ............................................................................... 43
Insulation resistance and dielectric strength ................................. 43
Commissioning ......................................................................................... 43
Oil level checking and top-up .............................................................43
Ordering information and packaging ...........................44
Packaging .................................................................................................... 44
Ordering information..............................................................................45
Accessories ...................................................................... 47
FRCC.PC .007.B8.02
3
Application guidelines
Scroll compression principle
In a Danfoss SH scroll compressor, the
compression is performed by two scroll elements
located in the upper part of the compressor.
Suction gas enters the compressor at the suction
connection. As all of the gas ows around and
through the electrical motor, thus ensuring
complete motor cooling in all applications, oil
droplets separate and fall into the oil sump.
After exiting the electrical motor, the gas enters
the scroll elements where compression takes
place. Ultimately, the discharge gas leaves the
compressor at the discharge connection.
The gure below illustrates the entire
compression process. The centre of the orbiting
scroll (in grey) traces a circular path around
the centre of the xed scroll (in black). This
movement creates symmetrical compression
pockets between the two scroll elements.
Low-pressure suction gas is trapped within
each crescent-shaped pocket as it gets formed;
continuous motion of the orbiting scroll serves
to seal the pocket, which decreases in volume
as the pocket moves towards the centre of the
scroll set increasing the gas pressure. Maximum
compression is achieved once a pocket reaches
the centre where the discharge port is located;
this stage occurs after three complete orbits.
Compression is a continuous process: the
scroll movement is suction, compression and
discharge all at the same time.
SUCTION
COMPRESSION
DISCHARGE
4
FRCC.PC .007.B8.02
Application guidelines
Features
SH range is composed of SH090-105-120140-161-184 (light commercial platform) and
SH180-240-295-300-380-485 (large commercial
platform).
The SH090-105-120-140-161-184 compressors
bene t from a further improved design to
achieve the highest e ciency.
• Gas circulation, motor cooling and oil
behaviour are improved on light commercial
platform models by a new patented motor cap
design.
• Part protection and assembly reduces internal
leaks and increases life durability.
Heat shield that lowers the heat
transfer between discharge and
suction gas and the acoustic level
• Improved part isolation reduces greatly
acoustic levels.
• Gas intake design induces higher resistance to
liquid slugging.
The SH485 compressors include additional
features for enhanced protection and e ciency:
• integrated discharge gas temperature
protection,
• intermediate discharge valves for higher
seasonal e ciency.
• patented gas path ow.
Integrated discharge gas
temperature protection (SH485)
New PTFE spring seal for even
lower leaks
Intermediate discharge valves
(SH485)
R410A optimized and dedicated
scroll pro le
Patented motor cap
Liquid slug protection per suction
tting in upper position
Patented gas path ow (SH485)
Patented motor centring spacer
Improved lower bearing centring
SH180-240-295-300-380-485SH090-105-120-140-161-184
FRCC.PC .007.B8.02
5
Application guidelines
Compressor model designation
Danfoss SH scroll compressors for R410A are
available as single compressors. The example
below presents the compressor nomenclature
which equals the technical reference as shown on
the compressor nameplate.
Nomenclature
Family,
lubricant
& refrigerant
Family, lubricant
& refrigerant
SH: Scroll, POE lubricant,
for R410A
Nominal capacity
in thousand Btu/h at 60 Hz, R410A,
ARI conditions
UL index
Motor voltage code
3: 200-230V/3~/60 Hz
4: 380-400V/3~/50 Hz - 460V/3~/60 Hz
for SH295 & SH485: 380-415V/3~/50Hz - 460V/3~/60Hz
6: 230V/3~/50 Hz
7: 500V/3~/50 Hz - 575V/3~/60 Hz
9: 380V/3~/60 Hz
Nominal
capacity
Code numbers for ordering are listed section
"Ordering information and packaging".
For tandem and trio assemblies, please refer
to the Danfoss SH scroll compressor Parallel
Application Guidelines, FRCC.EC.008.
Approvals Voltage Version Evolution
index
A4SHAAB485
Evolution index
A~Z
Motor protection
L: Internal overload protector
A: Electronic, 24V AC
B: Electronic, SH180: 230V
SH240-300-380-485: 115/230V
C: Customized electrical box
J: Operating control system 24V AC*
K: Operating control system 230V AC*
Suction and discharge connections
A: Brazed connections
* for SH485 only. For further information refer to application guidelines FRCC.PC.027.
6
FRCC.PC .007.B8.02
Application guidelines
50-60 Hz data
Technical specifications
Nominal tons
Model
SH090 7.5 22 300 76 100 7.19 3.10 10.59 88.40 15.40 3.0 58.0
SH105 9 26 850 91 600 8.47 3.17 10.80 103.50 18.00 3.3 64.0
SH120 10 30 000 102 200 9.46 3.17 10.80 116.90 20.30 3.3 64.0
SH140 12 34 700 118 400 10.86 3.19 10.90 133.00 23.12 3.3 67.0
SH161 13 38 800 132 400 12.15 3.19 10.90 151.70 26.40 3.3 69.0
50 Hz
60 Hz
Displacement at nominal speed: 2900 rpm at 50 Hz, 3500 rpm at 60 Hz
Net weight with oil charge
TR: Ton of Refrigeration, Standard rating conditions: ARI standard Evaporating temperature: 7.2 °C Superheat: 11.1 K
EER: Energy E ciency Ratio Refrigerant: R410A Condensing temperature: 54.4 °C Subcooling: 8.3 K
COP: Co e cient Of Performance,
Subject to modi cation without prior noti cation.
For full data details and capacity tables refer to Online Datasheet Generator: ww w.danfoss.com/odsg
SH184 15 44 650 152 500 13.73 3.25 11.10 170.30 29.60 3.6 71.5
SH180 15 44 500 151 800 13.73 3.21 10.95 170.20 29.60 6.7 108.0
SH240 20 60 400 206 300 18.77 3.22 11.00 227.60 39.60 6.7 108.0
SH295 25 73 200 249 800 22.50 3.25 11.10 276.2 48.10 6.7 111.0
SH300 25 75 200 256 400 23.32 3.22 11.00 285.50 49.70 6.7 153.0
SH380 30 90 400 308 700 28.19 3.21 10.95 345.00 60.00 7.2 159.0
SH485 40 116 300 396 900 35.75 3.25 11.10 442.60 77.00 6.7 175.0
SH090 7.5 27 100 92 500 8.57 3.16 10.79 88.40 18.60 3.0 58.0
SH105 9 32 100 109 500 9.96 3.22 11.00 103.50 21.80 3.3 64.0
SH120 10 36 800 125 400 11.25 3.27 11.15 116.90 24.60 3.3 64.0
SH140 12 42 300 144 300 12.94 3.27 11.15 133.00 27.90 3.3 67.0
SH161 13 47 200 160 900 14.43 3.27 11.15 151.70 31.90 3.3 69.0
SH184 15 54 000 184 400 16.45 3.28 11.20 170.30 35.80 3.6 71.5
SH180 15 54 300 185 300 16.45 3.27 11.15 170.20 35.70 6.7 108.0
SH240 20 73 500 251 000 22.48 3.27 11.15 227.60 47.80 6.7 108.0
SH295 25 88 500 302 000 27.20 3.25 11.10 276.20 58.00 6.7 111.0
SH300 25 91 300 311 500 28.19 3.24 11.05 285.50 60.00 6.7 153.0
SH380 30 109 600 374 300 34.02 3.22 11.00 345.00 72.30 7.2 159.0
SH485 40 140 600 479 600 43.28 3.25 11.10 442.60 92.90 6.7 175.0
60 Hz
TR W Btu/h kW W/W Btu/h/W cm3/rev m3/h dm3 kg
Nominal cooling
capacity
Power
input
COP E.E.R. Swept volume
Displacement
Oil charge
Net weight
FRCC.PC .007.B8.02
7
Application guidelines
SH090-105-120-140* & 161*
(* except code 3)
117
(1)
235
(2)
278
(1)
137
(2)
189
Dimensions
Ø 224
Oil sight glass
(1)
94
(2)
101
Equalisation line
(1)
482
(2)
540
(1)
451
(2)
509
Ø 243
(1)
94
(2)
101
4 x hole
Ø 19.05
230
(1)
(2)
60°
Ø 29
Ø 35
190.5
30°
30°
230
190.5
Ø 22
180
154
(1)
SH090
(1)
158
(2)
173
(2)
SH105 - 120 - 140* & 161*
* except code 3
All dimensions in mm
Flexible grommet
HM 8 bolt
Lock washer
Flat washer
Steel mounting
sleeve
Rubber grommet
15 mm
Nut
8
FRCC.PC .007.B8.02
Application guidelines
SH 140 & 161 code 3 & SH184
(1) 278
(2) 300
Dimensions
Ø 243
Oil sight
glass
(1) 101
(2) 108
157
(1) 155
(2) 170
Equalisation
line
(1) 101
(2) 108
Ø 243
(1) 509
(2) 525
(1) 540
(2) 555
230
4 x holes
Ø19.05
190.5
Ø 35
60°
Ø 22
30°
30°
230
190.5
173
200
(1) 154
(2) 159
(1) SH140 & 161 code 3
(2) SH184
All dimensions in mm
Flexible grommet
Lock washer
Flat washer
HM 8 bolt
FRCC.PC.007.B8.02
Steel mounting
sleeve
Rubber grommet
Nut
15 mm
9
Application guidelines
SH180-240-295
Ø257.4
Dimensions
Ø265.9
Discharge
1"1/8
370.8
187
214
4x rigid
spacer 29.5
304.8
301.5
195
170
Ø317.5
345.4
279.4
183
76.6
60°
531.5
±1.2
92.5
4x holes Ø19
428
Suction
1"5/8
All dimensions in mm
618
653
60°
109
212
353
Flexible grommetRigid spacer
HM 8 bolt
Lock washer
Nut
Flat washer
Steel mounting sleeve
29.5 mm
Rigid spacer
10
FRCC.PC.007.B8.02
Rubber grommet
HM 8 bolt
Lock washer
Flat washer
Nut
Compressor
base plate
28 mm
Application guidelines
SH300
693.5
634.5
187
301.5
214
Dimensions
Ø333.2
Ø318.1
76.6
Discharge
1"1/8
Suction
1"5/8
492.5
±1.2
92.5
4x rigid spacer
370.8
304.8
202
195
60°
345.4
279.4
183
212
356
All dimensions in mm
4xholes Ø19
60°
428
109
Rigid spacer
29.5 mm
FRCC.PC.007.B8.02
HM 8 bolt
Lock washer
Nut
Flat washer
Rigid spacer
Flexible grommet
HM 8 bolt
Lock washer
Flat washer
Steel mounting sleeve
Rubber grommet
Nut
Compressor
base plate
28 mm
11
Application guidelines
SH380-485
Dimensions
Ø333.2
Ø318.1
Discharge:
SH380: 1"1/8
SH485: 1"3/8
370.8
187
214
304.8
301.5
202
195
345.4
279.4
183
76.6
60°
524.8
±1.2
92.5
4 holes Ø19
428
Suction
1"5/8
725.8
667
All dimensions in mm
60°
109
212
356
Rigid spacer
HM 8 bolt
Lock washer
Nut
Flat washer
29.5 mm
Rigid spacer
12
FRCC.PC.007.B8.02
Flexible grommet
HM 8 bolt
Lock washer
Flat washer
Steel mounting sleeve
Rubber grommet
Nut
Compressor
base plate
28 mm
Application guidelines
Dimensions
Connection details
Suction and discharge
connections
SH 090 - 105 - 120 -
140 - 161 - 184
Version AL
Suction and discharge connections Brazed Brazed
Oil sight glass Threaded Threaded
Oil equalisation connection rotolock 1"3/4 rotolock 2"1/4
Oil drain connection none 1/4’’ are
Low pressure gauge port (schrader) 1/4" are 1/4’’ are
SH090
SH105 -120-140-161-184
SH180-240-295-300-380
SH485
Suction
Discharge 7/8"
Suction 1"3/8
Discharge 7/8"
Suction 1’’ 5/8
Discharge 1’’ 1/8
Suction 1”5/8
Discharge 1”3/8
SH 180 - 240 - 295 -
300 - 380 - 485
Brazed version
Tube ODF
Brazed
1"1/8
Oil sight glass All Danfoss SH scroll compressors come equipped
with a sight glass (1"1/8 - 18 UNF) which may be
used to determine the amount and condition of
the oil contained within the sump.
Oil equalisation connection
SH090-105-120-140-161-184: 1"3/4 rotolock
connector allowing use of 1”3/4 - 7/8" or 1”3/4 1”1/8 sleeve.
SH180-240-295-300-380-485: 2”1/4 rotolock
connector allowing the use of 2”1/4 - 1”3
/8 or
2”1/4 - 1”5/8 sleeve.
This connection must be used to mount an oil
equalisation line when two or more compressors
are mounted in parallel (please refer to Danfoss
SH Parallel Application Guide l ines FRCC.
EC.008.
for details).
Oil drain connection
The oil drain connection allows oil to be
removed from the sump for changing, testing,
etc. The tting contains an extension tube into
the oil sump to more e ectively remove the
oil. The connection is a
female 1/4" are tting
incorporating a schrader valve and is mounted on
SH180 - 240 - 295 - 300 - 380 - 485 models only.
Oil ll
connection
and gauge
port
Oil drain
connection
Schrader
The oil ll connection and gauge port is a 1/4"
le are connector incorporating a schrader
ma
valve.
FRCC.PC.007.B8.02
13
Application guidelines
Electrical data, connections and wiring
Motor voltage
Wiring connections
SH090-105-120-140-161
Except SH140-161 code 3
Danfoss SH scroll compressors are available in ve di erent motor voltages as listed below.
Motor voltage code Code 3 Code 4Code 6Code 7 Code 9
Nominal voltage -
50 Hz
Voltage range -
Nominal voltage 200-230V - 3 ph 460
60 Hz
Voltage range 180-253 V 414-506 V - 517-632 V 342-418 V
* SH295 & 485
Electrical power is connected to the compressor
terminals by Ø 4.8 mm (3/16”) screws.
The terminal box is provided with a Ø 25.5 mm
380-400V - 3 ph
380-415V - 3 ph *
340-440 V
340-457V *
V - 3 ph - 575 V-3 ph 380V- 3 ph
230V - 3 ph 500V - 3 ph -
207-253 V450 - 550 V-
The maximum tightening torque is 3 Nm. Use a
ring terminal on the power leads.
1/4’’
Terminal box
(ISO25) and a Ø 29 mm (PG21) knockouts.
Ø 25.5 mm knockout
Ø 29 mm knockout
SH140&161 code 3 & SH184
SH180
The terminal box is provided with a
Ø40.5 mm hole (ISO40) for power supply and
a
Ø16.5 mm knockout (ISO16).
The terminal box is provided with 2 triple
knockouts and 1 single knockout for power
supply and 4 double knockouts for the safety
control circuit.
The 3 power supply knockouts accommodate the
following diameters:
• Ø 50.8 mm
(UL 1"1/2 conduit) & Ø 43.7 mm (UL
1"1/4 conduit) & Ø 34.5 mm (UL 1" conduit)
• Ø 40.5 mm (ISO40) & Ø 32.2 mm (ISO32) & Ø
25.5 mm (ISO25)
• Ø 25.5 mm (ISO25)
Power supply
Ø 40.5 mm hole
Ø 16.5 mm
knockout
Power supply
The 4 others knockouts are as follows:
• Ø 22.5 mm (PG16) (UL 1/2")
& Ø 16.5 mm
(ISO16) (x2)
• 20.7 mm (ISO20 or PG13.5) (x2)
Terminal box
Safety circuit
Module power supply
Sump heater
Faston 1/4" tabs
Power supply
14
FRCC.PC.007.B8.02
Application guidelines
Electrical data, connections and wiring
SH240-295-300-380-485
The motor protection module comes preinstalled within the terminal box and has
pre-wired thermistor connections. The module
must be connected to a power supply of the
appropriate voltage. The module terminals are
6.3 mm size.
The terminal box is
provided with 2 triple
knockouts and 1 single knockout for power
supply and 4 double knockouts for the safety
control circuit.
The 3 power supply knockouts accommodate the
following diameters:
• Ø 50.8 mm (UL 1"1/2 conduit) &
Ø 43.7 mm (UL
1"1/4 conduit) & Ø 34.5 mm (UL 1" conduit)
• Ø 40.5 mm (ISO40) & Ø 32.2 mm (ISO32) & Ø
25.5 mm (ISO25)
• Ø 25.5 mm (ISO25)
The 4 others knockouts are as follows:
• Ø 22.5 mm (PG16) (UL 1/2") & Ø 16.5 mm
(ISO16) (x2)
• 20.7 mm (ISO20 or PG13.5) (x2)
Internal control contac t
LN1 2 1412 11
Module power
Black
Faston 1/4” tabs
Power supply
Blue
Brown
Thermistor
connection
Safety
circuit
M1 - M2
Control circuit
Module
}
power supply
}
Sump heater
IP rating
Terminal box
temperature
The motor protection module comes preinstalled
Phase sequence input
within the terminal box. Phase sequence
protection connections and thermistor
connections are pre-wired. The module must be
connected to a power supply of the appropriate
vo
ltage. The module terminals are 6.3-mm size
Faston type.
L1 L2 L3
Black Blue Brown
L N S1 S2 M1 M2
Module power
Internal control contac t
Safety
Thermistor
connection
circuit
The compressor terminal box according to IEC529 is IP54 for all models when correctly sized IP54 rated
cable glands are used.
First numeral, level of protection against contact and foreign objects
5 - Dust protected
Second numeral, level of protection against water
4 - Protection
The temperature inside the terminal box may not
exceed 70°C. Consequently, if the compressor is
installed in an enclosure, precautions must be
taken to avoid that the
compressor and in the terminal box would rise
too much. The installation of ventilation on the
against water splashing
temperature around the
electronic protection module may not operate
properly. Any compressor damage rel
ated to this
will not be covered by Danfoss warranty. In the
same manner, cables must be selected in a way
to insure that terminal box temperature does not
exceed 70°C.
enclosure panels may be necessary. If not, the
FRCC.PC.007.B8.02
15
Application guidelines
Electrical data, connections and wiring
Three phase electrical
characteristics
Compressor model
SH090 203 43 38 0.39
SH105 267 46 45 0.27
SH120 267 61 48 0.27
SH14030464 56 0.24
SH161 315 69 64 0.22
SH184 351 75 71 0.22
SH180 320 78 71 0.19
Motor voltage code 3
200-230V / 3ph / 60 Hz
460V / 3ph / 60hZ
Motor voltage code 4
380-400 V / 3ph / 50 Hz *
code 6
230 V / 3ph /
Motor voltage
500 V / 3ph / 50 Hz
575 V / 3 ph / 60 Hz
Motor voltage code 7
380 V / 3ph / 60 Hz
Motor voltage code 9
* 380-415V/3ph/50Hz for
SH240 485 105 103 0.16
SH295 560 128 1120.13
SH300 560 132 125 0.13
SH090 98 20 19 1.47
SH105 14225 221.05
SH120 14229 241.05
SH140 147 30 28 0.92
SH161 158 33 31 0.83
SH184197 38.6 36 0.83
SH180 170 38 34 0.8
SH24021551490.62
SH295 260 6256 0.52
SH300 260 65580.48
SH380 320 79 72 0.42
SH485 413 90 89 0.23
SH090 157 40 32 0.5
SH105 223 43 38 0.35
SH120 223 51410.35
SH140236 53 49 0.31
50 Hz
SH161 236 57 53 0.31
SH184 236 57 56 0.31
SH090 8418 14 2.34
SH105 103 22 17 1.57
SH120 103 2419 1.57
SH140 122 26 22 1.38
SH161 136 29 241.32
SH184135 35 28 1.32
SH180 135 30 28 1.20
SH240 175 41 38 0.94
SH295 210 45 44 0.82
SH300 21053 48 0.82
SH380 235 60 55 0.56
SH090 124 26 23 1.05
SH105 16030 26 0.72
SH120 160 35 29 0.72
SH140 16837 330.62
SH161 177 41 37 0.57
SH184 239 51410.57
SH180 210 46 44 0.52
SH240260 60580.42
SH295 31072 69 0.36
SH300 310 85 72 0.36
SH380 360 90 85 0.24
SH485 491 111 106 0.16
LRA MCC Max. operating current Winding resistance
AAAΩ
SH295 and SH485
LRA (Locked Rotor Amp)
MCC (Maximum Continuous
Current)
16
Locked Rotor Amp value is the higher average
current as measured on mechanically blocked
compressor tested under nominal voltage. T
he
LRA value can be used as rough estimation for
The MCC is the current at which the motor
protection trips under maximum load and
low voltage conditions. This MCC value is the
maximum at which the compressor can be
operated in transient conditions and out of
FRCC.PC.007.B8.02
the starting current. However in most cases, the
real starting current will be lower. A soft starter
can be applied to reduce starting current.
the application envelope. Abo
ve this value, the
internal motor protection or external electronic
module will cut-out the compressor to protect
the motor.
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