Danfoss SASA User guide

Technical Information
Steering
SASA Sensor
powersolutions.danfoss.com
Technical Information
Revision history Table of revisions
Date Changed Rev
Nov 2017 Replaced SAK Adapter image on page 20 0102
March 2016 First edition 0101
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Technical Information

Contents

Sensor type SASA general Versions, code numbers and weights for SASA sensor SASAIIC
SASAIIC CAN message protocol..................................................................................................................................................6
SASAIIC parameter setup...............................................................................................................................................................7
SASAIIC technical data....................................................................................................................................................................8
SASAIID
SASAIID CAN message protocol..................................................................................................................................................9
SASAIID configuration protocol................................................................................................................................................12
Read data by identifier............................................................................................................................................................12
Write data by identifier...........................................................................................................................................................14
SASAIID configuration data list.................................................................................................................................................17
SASAIID technical data.................................................................................................................................................................18
Dimensions SASA sensor SAK
Code number and weight, SAK adapter kit..........................................................................................................................20
SAK adapter kit................................................................................................................................................................................20
Installation
Wiring guidelines...........................................................................................................................................................................22
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Technical Information

Sensor type SASA general

The SASA sensor detects the absolute position and speed of the steering wheel. The sensor can be used in electro-hydraulic steering systems using Danfoss OSPE, EHI, or EHPS steering valves with programmable controller or in any other steering system where the rotation of the steering wheel must be detected as an electronic signal.
There are two versions available of SASA sensors:
SASAIIC used for PVED-CL actuator. SASAIIC has single CAN output signal and “fail silent” concept
SASAIID used for PVED-CLS actuator and general usage. SASAIID has dual CAN output signal.
The use of SASA sensor is relevant e.g. for variable steering ratio and closed loop set-ups where steering wheel position and steering angle have to match.
The SASA sensor also can be used for “kick out” of Auto-steering. When the steering valve is in auto­guidance mode, and the driver wants to swap to manual steering, a signal from the SASA sensor will deactivate the Auto-steering and the steering wheel movement has priority.
SASA is based on a non-contact inductive principle giving a very high resolution. The sensor features a robust design and resists e.g. electro-magnetic radiation. The output is a CAN signal, which makes it easy to interface to advanced vehicle controllers and to
Danfoss PVED-CLS actuators for steering valves. The steering wheel shaft turns the rotor of the SASA sensor, and the sensor is simply mounted between
steering unit and steering column. The shaft of the steering column must be 15 mm longer when using SASA sensor.
In cases where customers want to use the same steering column in applications with and without SASA sensors, Danfoss offers an adapter kit type SAK to built in between column and sensor.
The SASA sensor offers the following features:
High resolution < 0.1°
Output CAN signal
High safety
SASAIIC: “fail silent” concept
SASAIID: two output messages concept
SASAIID is PLUS+1® Compliant
Flanged in between steering unit and column
Compact design
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Technical Information

Versions, code numbers and weights for SASA sensor

Code number Type Supply
voltage
11088656 SASAIIC, CAN 9 - 32 VDCNo 500 mm AMP code no.
11099289 SASAIIC, CAN 9 - 32 VDCNo 500 mm DEUTSCH DT04-4P-
11116505 SASAIID, CAN 6 - 36 VDCNo 500 mm DEUTSCH DT04-4P-
Termination resistor
Cable length Connector Weight
2-967059-1
CE02
CE02
kg [lb]
0.25 [0.55]
0.25 [0.55]
0.25 [0.55]
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Technical Information

SASAIIC

SASAIIC CAN message protocol

Interface: CAN 2.0 B Baud rate: 125 kBaud, 250 kBaud (default), 500 kBaud SASA returns cyclic the following CAN message every 5, 10 (default) or 20 ms.
301 h Data
0
Low byte1High byte
ID Steering angle Count Steering angle change Status CRC-16
2 3
5 6
Low byte4High byte
Low byte
Identifier 301h (11 bit)
7 High byte
Steering angle
12 bit word (0 – 4095) relative to a 0-index point. 0 = 0 degrees 4095 = 359,912 degrees Overflow at 4095 for CW activation shall increment 0 Underflow at 0 for CCW activation shall decrement 4095
Count Byte (0-255)
Increments 1 for each message
Steering angle change
Difference between 2 transmitted position values in succession. 16 bit integer with 2’s complementary encoding for negative values (-32768 to 32767).
-4095 = -359,912 degrees 0 = 0 degrees 4095 = 359,912 degrees
Status
7 6 5 4 3 2 1 0
- - - - - - - Progamming mode
Programming mode
Normal state is 1 Response with a 0 when starting the programming sequence (See the programming sequence described below under setup
message)
CRC-16 The standard CRC16 polynomial is used (x^16+x^15+x^2+1)
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Technical Information
SASAIIC

SASAIIC parameter setup

Setup message: sensor can be programmed as shown in the CAN setup message below.
0C0h Data
0 1 2 3 4 5 6
ID Baud rate Data rate Set 0-
index
Identifier 0C0h (11 bit)
Baud rate During the programming sequence, byte 0 is set to:
02h for 125 kBaud
03h for 250 kBaud (default)
04h for 500 kBaud
Data rate During the programming sequence, byte 1 is set to:
02h for 5 ms
03h for 10 ms (default)
04h for 20 ms
Programming sequence
Low byte7High byte CRC-16
Set 0-index If byte 2 is set to AAh during the programming sequence, the actual angle will be
stored as a reference value (0 degree) in persistent memory.
Programming sequence
CRC-16 The standard CRC16 polynomial is used (x^16+x^15+x^2+1)
The following sequence is used when programming the sensor.
1. The controller unit sends a setup message where byte 4 is set to AAh and byte 5
is set to 55h.
2. The sensor answers with a 0 on the status byte (bit 0).
The control unit then sends a setup message where byte 4 is set to 0Fh and
3.
byte 5 is set to F0h. The first and second message shall match.
4. After receiving the last message the programming takes place in the sensor if
the parameters are in the defined range, the timeout period has not been exceeded and the CRC-16 check is correct in both messages.
5. After programming the status bit in the output message changes back from 0
to 1.
6. If the controller's second message does not come within 1 second after the
controller's first message, the programming sequence will be aborted.
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Technical Information
SASAIIC

SASAIIC technical data

Mechanical
Input range: Continuous 360° rotation Rotor torque: ≤ 0.2 N•m Expected life: > 10 million cycles
Electrical
Supply voltage: 9 - 32 V Power consumption: <1 W
DC
Output
CAN V2.0B, (compatible to J1939)
Termination resistor: 120 ohm (optional) Baud rate: 125, 250 or 500 kb/s Angle: 12-bit word (0 - 4095) relative to a programmable 0-index point. Resolution: < 0.1° Linearity: 1% of full scale Angle change: 16 bit integer with 2’s complementary encoding for negative values (-32768 to 32767).
Safety function
If a failure occurs, the SASA CAN transceiver will be disabled.
Environmental
Operating temperature: -30° to 85°C [-22 to 185°F] Storage temperature: -40° to 105°C Sealing: IP65 EMI/RFI Rating: 100 V/m Vibration: Meets IEC 60068-2-64 Shock: Meets IEC 60068-2-27 test Ea
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Technical Information

SASAIID

SASAIID CAN message protocol

Dual CAN output
The PVED-CLS (valve controller) can interface to a SASA with redundant output. A safety function that compares the two output messages from SASA is implemented in the PVED-CLS. There is a 180-degree phase shift between the two angles transmitted in the messages. Steering angle 1 and steering angle 2 are sampled with a delay < 2ms. The ID1 and ID2 messages are transmitted with a delay < 5ms. It is possible to configure the sensor to transmit cyclic 1 or 2 messages.
Interface: CAN 2.0 B Baud rate: 250 kBaud Transmit rate: 10, 20, 50 (default), 100, 200 ms (cyclic message transmission, 1 or 2 messages, tolerance: ±
10%)
Proprietary B 29-bit
ID1 Steering angle 1 Steering angle velocity 1 Reserved Status CRC-16
Data
0 1 2 3 4 5 6 7
Identifier J1939 proprietary B. Programmable 29 bit message id.
ID1 = $0CFFYYXX PGN-offset1 YY is programmable, default value is $10 Source Address XX is programmable, default value is $4D
Steering angle 1
Data byte 0-1: Value measured by angle sensor 1 relative to the 0-index point. 16-bit integer 0 corresponds to 0 degrees 4095 corresponds to 359.912 degrees Overflow at 4095 for CW activation shall increment 0 Underflow at 0 for CCW activation shall decrement 4095 4096 – 65534: Not available 65535Sensor failure
Steering angle velocity 1
Data byte 2-3: Velocity of the rotor measured by sensor 1. 16-bit integer 0 corresponds to -300 RPM (CCW) 20480 corresponds to 0 RPM 40960 corresponds to 300 RPM (CW) 40961 – 65534: Not available 65535: Sensor failure
Reserved Data byte 4: $FF
Status Data byte 5
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Technical Information
SASAIID
7 6 5 4 3 2 1 0 Error Code Sequence number
Error Code Bit 4-7
$0 - Reserved $1 - Sensor Chip Error $2 - Steering angle failure $3 - CAN input message failure $4 - Power failure $5 - CPU failure $6 - Memory failure $7-$D - Reserved $E - Temperature warning $F - No error
Sequence number Bit 0-3
Increments 1 for each message. Valid range is $0 - $F
CRC-16 Data byte 6-7: The CRC16 polynomial 0xC86C is used to calculate a checksum for byte
0-5. Width - 16 Init - 0x0000 Ref-In - False Ref-Out - False Xor-Out - 0x000 Check - 0x6774
'Check' is the CRC result for UTF-8 string “123456789”. The above parameters conform to the Rocksoft™ Model CRC Algorithm.
Proprietary B 29-bit
ID2 Steering angle 2 Steering angle velocity 2 Reserved Status CRC-16
Data
0 1 2 3 4 5 6 7
Identifier 2 (Optional)
J1939 proprietary B. Programmable 29 bit message id. ID2 = $0CFFZZXX PGN-offset2 ZZ is programmable, default value is $11 Source Address XX is programmable, default value is $4D
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Technical Information
SASAIID
Steering angle 2
Data byte 0-1: Value measured by angle sensor 2 (with a 180 degree offset to Steering angle 1).
16-bit integer 0 corresponds to 180 degrees 4095 corresponds to 179.912 degrees Overflow at 4095 for CW activation shall increment 0 Underflow at 0 for CCW activation shall decrement 4095 4096 – 65534: Not available 65535Sensor failure
Steering angle velocity 2
Data byte 2-3: Velocity of the rotor measured by sensor 2. 16-bit integer 0 corresponds to -300 RPM (CCW) 20480 corresponds to 0 RPM 40960 corresponds to 300 RPM (CW) 40961 – 65534: Not available 65535: Sensor failure
Reserved Data byte 4: $FF
Status Data byte 5
7 6 5 4 3 2 1 0 Error Code Sequence number
Error Code Bit 4-7
$0 - Reserved $1 - Sensor Chip Error $2 - Steering angle failure $3 - CAN input message failure $4 - Power failure $5 - CPU failure $6 - Memory failure $7-$D - Reserved $E - Temperature warning $F - No error
Sequence number Bit 0-3
Increments 1 for each message. Valid range is $0 - $F
CRC-16 Data byte 6-7: The CRC16 polynomial 0xC86C is used to calculate a checksum for byte
0-5.
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Technical Information
SASAIID

SASAIID configuration protocol

The sensor complies with the PLUS+1® Lite Diagnostic Communication Protocol – UDS. The services to configure the sensor are:
Width - 16 Init - 0x0000 Ref-In - False Ref-Out - False Xor-Out - 0x000 Check - 0x6774
'Check' is the CRC result for UTF-8 string “123456789”. The above parameters conform to the Rocksoft™ Model CRC Algorithm.
Read data by identifier on page 12 Write data by identifier on page 14

Read data by identifier

This service is used for retrieving the value of a given parameter.
29 bit CAN identifier PCI and Frame data bytes
Byte #0 Byte #1 Byte #2 Byte #3
CAN ID PCI Service ID
ID – Sub function (MSB first)
CAN ID ID = $1BC788XX (The sensor node address XX is configurable, default value is $4D, and the
Danfoss diagnostic tester node address is $F1) ID = $1BC78FFF (Used for broadcast requests, i.e. when the Danfoss diagnostic tester is
requesting the configuration address format)
29 bit CAN identifier Priority Extended
data page
28 27 26 25 24 23 22
1 1 0 1 1 1 1 000 11110001 000 01001101
29 bit CAN identifier Priority Extended
data page
28 27 26 25 24 23 22
1 1 0 1 1 1 1 000 11110001 111 11111111
Data page
Data page
Type of service (TOS)
$1BC7884D
Type of service (TOS)
$1BC78FFF
Source address Destination address net node net node
211918
11
Source address Destination address net node net node
211918
11
10 8
10 8
7 0
7 0
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Technical Information
SASAIID
PCI PCI = $03 (PCI type = 0, SF Data Length = 3)
Service ID SID = $22 –Read Data by Identifier
ID - Sub
See SASAIID configuration data list on page 17
function
Positive response
This message is used as positive response to a Read Data by Identifier request.
29 bit CAN identifier PCI and Frame data bytes
Byte #0 Byte #1 Byte #2 Byte #3 Byte #4 Byte #5 Byte #6 Byte #7
CAN ID PCI Service ID
ID – Sub function (MSB first)
Value
CAN ID ID = $1BC268F1 (Here shown with the default sensor node address $4D, and the Danfoss
diagnostic tester node address $F1)
29 bit CAN identifier Priority Extended
data page
28 27 26 25 24 23 22
1 1 0 1 1 1 1 000 01001101 000 11110001
Data page
Type of service (TOS)
$1BC268F1
Source address Destination address net node net node
211918
11
10 8
7 0
PCI PCI = $0X (PCI type = 0, SF Data Length = X)
Service ID SID = $62 –Positive response ID to a Read Data by Identifier request.
ID - Sub
See SASAIID configuration data list on page 17
function
Value See SASAIID configuration data list on page 17
Negative response
This message is used as negative response to a Read Data by Identifier request.
29 bit CAN identifier PCI and Frame data bytes
Byte #0 Byte #1 Byte #2 Byte #3
CAN ID PCI Service ID
ID – Sub function (MSB first)
CAN ID ID = $1BC268F1 (Here shown with the default sensor node address $4D, and the Danfoss
diagnostic tester node address $F1)
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Technical Information
SASAIID
29 bit CAN identifier Priority Extended
data page
28 27 26 25 24 23 22
1 1 0 1 1 1 1 000 01001101 000 11110001
Data page
Type of service (TOS)
$1BC268F1
PCI PCI = $03 (PCI type = 0, SF Data Length = 3)
Service ID SID = $7F –Negative response ID
Source address Destination address net node net node
211918
11
10 8
7 0
ID - Sub
$22XX (For XX, see the following table)
function
Byte 2 Error message Error cause Service Tool response
$13 Incorrect
Message Length Or Invalid Format
$22 Conditions Not
Correct
$31 Request Out Of
Range
$33 Security Access
Denied
$78 Response
pending
The length of the message is wrong Resend correct command
This code shall be returned if operating conditions of the server for performing the required action are not met.
This code shall be sent if:
1. none of the requested data
identifier values are supported by the device
2. the client exceeded the maximum
number of data identifiers allowed to be requested at a time
This code shall be sent if at least one of the data identifiers is secured and the server is not in an unlocked state
Routine needs more time Extend P2_CAN_Server_max

Write data by identifier

This service is used for writing configuration data.
Resend command later
Resend with correct/fewer IDs
Perform security access routine
to P2*_CAN_Server_max
29 bit CAN identifier PCI and Frame data bytes
Byte #0 Byte #1 Byte #2 Byte #3 Byte #4 Byte #5 Byte #6 Byte #7
CAN ID PCI Service ID
ID – Sub function (MSB first)
Value
CAN ID ID = $1BC788XX (The sensor node address XX is configurable, default value is $4D, and the
Danfoss diagnostic tester node address is $F1)
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Technical Information
SASAIID
29 bit CAN identifier Priority Extended
data page
28 27 26 25 24 23 22
1 1 0 1 1 1 1 000 11110001 000 01001101
Data page
Type of service (TOS)
$1BC7884D
PCI PCI = $0X (PCI type = 0, SF Data Length = X)
Service ID SID = $2E –Write Data by Identifier
Source address Destination address net node net node
211918
11
10 8
7 0
ID - Sub
See SASAIID configuration data list on page 17
function
Value See SASAIID configuration data list on page 17
Positive response
This message is used as positive response to a Write Data by Identifier request.
29 bit CAN identifier PCI and Frame data bytes
Byte #0 Byte #1 Byte #2 Byte #3
CAN ID PCI Service ID
ID – Sub function (MSB first)
CAN ID ID = $1BC268F1 (Here shown with the default sensor node address $4D, and the Danfoss
diagnostic tester node address $F1)
29 bit CAN identifier Priority Extended
data page
28 27 26 25 24 23 22
1 1 0 1 1 1 1 000 01001101 000 11110001
Data page
Type of service (TOS)
$1BC268F1
Source address Destination address net node net node
211918
11
10 8
7 0
PCI PCI = $03 (PCI type = 0, SF Data Length = 3)
Service ID SID = $6E –Positive response ID to a Write Data by Identifier request.
ID - Sub
See SASAIID configuration data list on page 17
function
Negative response
This message is used as negative response to a Write Data by Identifier request.
29 bit CAN identifier PCI and Frame data bytes
Byte #0 Byte #1 Byte #2 Byte #3
CAN ID PCI Service ID
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ID – Sub function (MSB first)
Technical Information
SASAIID
CAN ID ID = $1BC268F1 (Here shown with the default sensor node address $4D, and the Danfoss
diagnostic tester node address $F1)
29 bit CAN identifier Priority Extended
data page
28 27 26 25 24 23 22
1 1 0 1 1 1 1 000 01001101 000 11110001
Data page
Type of service (TOS)
$1BC268F1
Source address Destination address net node net node
211918
11
10 8
7 0
PCI PCI = $03 (PCI type = 0, SF Data Length = 3)
Service ID SID = $7F –Negative response ID
ID - Sub function
$2EXX (For XX, see the following table)
Byte 2 Error message Error cause Service Tool response
$13 Incorrect Message
Length Or Invalid Format
$22 Conditions Not
Correct
$31 Request Out Of
Range
$33 Security Access
Denied
$72 General
Programming Failure
$78 Response pending Routine needs more time Extend
The length of the message is wrong Resend correct command
This code shall be returned if operating conditions of the server for performing the required action are not met.
This code shall be sent if:
1. none of the requested data
identifier values are supported by the device
2. the client exceeded the maximum
number of data identifiers allowed to be requested at a time
This code shall be sent if at least one of the data identifiers is secured and the server is not in an unlocked state
This return code shall be sent if the server detects an error when writing to a memory location
Resend command later
Resend with correct ID / data
Perform security access routine
Resend command
P2_CAN_Server_max to P2*_CAN_Server_max
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Technical Information
SASAIID

SASAIID configuration data list

This is a list of all configurable parameters.
Identifier Name Access Value/Range Default
$0101 Node Address R/W $01 – $FD $4D $0102 Output mode R/W
$0103 Message transmission rate (CAN mode) R/W
$0104 Zero-index W $AA – just a trigger value $00 $0109 Temperature R $XX (8 bit integer),[°C] $010A PGN-offset1 R/W $01 – $FF $10 $010B PGN-offset2 R/W $01 – $FF $11 $0201 - $021F Reserved for supplier $F010 Address Format R $A5 $F1FA Diagnostic File ID Part A R $350A706F (MSB first) $F1FB Diagnostic File ID Part B R $0D164B57 (MSB first) $F1FC Diagnostic File ID Part C R $BC59E069 (MSB first) $F1FD Diagnostic File ID Part D R $4ACFFEE7 (MSB first) $F193 Hardware version R XXXXXXXX (4 characters) $F195 Software version R XXXXXXXX (4 characters) $F18C Serial Number R $XXXXXXXX (32 bit integer, MSB first) $F18B Manufacturing date R YY,MM,DD in BCD
$01 (Single message) $02 (Dual message)
$03 (10 ms) $04 (20 ms) $05 (50 ms) $06 (100 ms) $07 (200 ms)
$02
$05
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Technical Information
SASAIID

SASAIID technical data

Mechanical
Input range: Continuous 360° rotation Rotor torque: ≤ 0.2 N•m Expected life: > 10 million cycles
Electrical
Supply voltage: 6 - 36 V Power consumption: <2 W
DC
Output
CAN V2.0B, (compatible to J1939)
Termination resistor: 120 ohm (optional) Baud rate: 250 kb/s Angle: 12-bit word (0 - 4095) relative to a programmable 0-index point. Resolution: < 0.1° Linearity: <1% of full scale Angle change: 16 bit integer. Values: primary message from 0–40960. Redundant message: the same
but with 20480 offset.
Safety function
Dual CAN output signal (the CAN signals are supervised by the PVED-CLS actuator or alternative external safety controller).
However, the SASAIID has built in these safety and monitoring functions:
Sensor chip diagnostics
Steering angle cross-check
MCU heartbeat check: the two microcontrollers check each other's aliveness
Power-on memory check
Environmental
Operating temperature: -40° to 105°C [-40° to 221°F] Storage temperature: -55° to 105°C [-67° to 221°F] Sealing: IP65 EMI/RFI Rating: 150 V/m Vibration: Meets IEC 60068-2-64 Shock: Meets IEC 60068-2-27 test Ea
18 | © Danfoss | Nov 2017 BC00000356en-US0102
44.5 [∅1.75]
4x ∅10.8 [4x ∅0.43]
82 ±0.3
[
3.23 ±0.01]
44.4 [∅1.75]
83 [3.27]
41.5 [1.63]
118 [4.65]
76.5 [3.01]
Label (Code No.)
3 [0.12]
15.6
[0.61]
8.6 [0.34]
2.8 [0.11]
P301 221
Technical Information

Dimensions SASA sensor

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1
2
2.8
12
41.5
14 min.
45°
4
. 4 4
-0.1
4 2
5
. 4 2
3
4x ø11
83
R15
ø82±0.3
Technical Information
SAK

Code number and weight, SAK adapter kit

Code number Weight
150Z6000 0.8

SAK adapter kit

1. Flexible teeth, 12 pieces to interact with splines on steering column
2. Cable, 500 mm with connector. See “Code numbers” for type of connector
kg
[lb]
[1.76]
1. Distance plate
2. Shaft
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min. 22.4 [0.88]
17 [0.67]
15.3
[0.60]
1 2
4 [0.16]
P301 223
C
27.5
[1.08]
4321
4 [0.16]
min. 7.1 [0.28]
P301 222
Technical Information

Installation

SASA has to be mounted between steering column and steering unit (OSP) with 4 bolts max 30 N•m [265.5 lbf•in]. Shaft in column must be 15 mm [0.59 in] longer when using SASA.
Assembly: SASA sensor and OSP steering unit
1. SASA sensor
2. OSP steering unit
Caution
Make sure that the spline profile of the SASA sensor is aligned to the spline profile of the steering column shaft. A safe method of assembly is to place SASA sensor on the steering column spline shaft first – and not opposite! In case of using force, there is a risk of bending the spline profile of SASA sensor.
For use of original steering column, use adapter kit type SAK, see sketch below.
Assembly: SAK adapter kit, SASA sensor and OSP steering unit
1. Shaft of SAK adapter kit
2. Distance plate of SAK adapter kit
3. SASA sensor
4. OSP steering unit
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Technical Information
Installation

Wiring guidelines

Protect wires from mechanical abuse, run wires in flexible metal or plastic conduits.
Use 85˚ C (185˚ F) wire with abrasion resistant insulation and 105˚ C (221˚ F) wire should be considered near hot surfaces.
Use a wire size that is appropriate for the module connector.
Separate high current wires such as solenoids, lights, alternators or fuel pumps from sensor and other noise-sensitive input wires.
Run wires along the inside of, or close to, metal machine surfaces where possible, this simulates a shield which will minimize the effects of EMI/RFI radiation.
Do not run wires near sharp metal corners, consider running wires through a grommet when rounding a corner.
Do not run wires near hot machine members.
Provide strain relief for all wires.
Avoid running wires near moving or vibrating components.
Avoid long, unsupported wire spans.
Ground electronic modules to a dedicated conductor of sufficient size that is connected to the battery (-).
Power the sensors and valve drive circuits by their dedicated wired power sources and ground returns.
Twist sensor lines about one turn every 10 cm (4 in).
Use wire harness anchors that will allow wires to float with respect to the machine rather than rigid anchors.
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Technical Information
©
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Danfoss | Nov 2017 BC00000356en-US0102
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