Danfoss R22, R407C, R137a, R404A, R507A Application Manualline

MAKING MODERN LIVING POSSIBLE
Application guidelines
Danfoss scroll compressors
SM - SY - SZ
R22 - R407C - R137a - R404A - R507A - 50 - 60 Hz
www.danfoss.us.com
Application guidelines
Content
Danfoss scroll compression principle .....................4
compressor moDel Designation ...............................6
Nomenclature ........................................................................6
technical specifications .........................................7
50 Hz data ...............................................................................7
60 Hz data ...............................................................................8
Dimensions ...........................................................9
SM/SZ 084-090-100-110-120 ............................................9
SM 112-124-SM/SZ147* .................................................. 10
SM/SZ147 code 3 ............................................................... 10
SM/SZ 148-161 ................................................................... 11
SM/SZ 175-185 & SY185 .................................................. 12
SY/SZ 240-300-380 ............................................................13
Connection details ............................................................ 14
electrical Data, connections anD wiring .............. 15
Motor voltage ..................................................................... 15
Wiring connections ...........................................................15
IP rating ................................................................................. 16
Terminal box temperature .............................................17
Three phase electrical characteristics ........................ 17
Danfoss MCI soft-start controller ................................. 18
General wiring information ........................................... 19
Motor protection ............................................................... 21
Voltage unbalance ............................................................23
approval anD certifications ................................ 24
Approvals and certicates .............................................. 24
Pressure Equipment Directive 97/23/EC ...................24
Low voltage directive .......................................................24
Machines directives .......................................................... 24
Internal free volume ......................................................... 24
operating conDitions ......................................... 25
Refrigerant and lubricants..............................................25
Motor supply ....................................................................... 26
Compressor ambient temperature .............................26
Application envelope at dew temperatures ............26
Application envelopes at mean temperatures .......28
Discharge temperature protection ............................30
High and low pressure protection...............................30
Cycle rate limit ....................................................................31
system Design recommenDations .......................... 32
General .................................................................................. 32
Essential piping design considerations ..................... 32
Refrigerant charge limit .................................................. 33
O-cycle migration ........................................................... 33
Liquid ood back ............................................................... 35
specific application recommenDations .................. 36
Low ambient application ................................................ 36
Low load operations ......................................................... 37
Brazed plate heat exchangers .......................................37
Electronic expansion valve ............................................37
Reversible heat pump systems ..................................... 37
Water utilizing systems ....................................................39
sounD anD vibration management ........................ 40
Starting sound level..........................................................40
Running sound level ........................................................40
Stopping sound level ....................................................... 40
Sound generation in a refrigeration or air
conditioning system ......................................................... 40
installation ....................................................... 42
Compressor handling and storage..............................42
Compressor mounting .................................................... 42
Compressor holding charge .......................................... 43
System cleanliness ............................................................ 43
Tubing ....................................................................................43
Brazing and soldering ...................................................... 43
System pressure test ........................................................45
Leak detection .................................................................... 45
Vacuum evacuation and moisture removal .............45
Filter driers ........................................................................... 46
Refrigerant charging ........................................................ 46
Insulation resistance and dielectric strength .......... 46
Commissioning .................................................................. 47
Oil level checking and top-up ....................................... 47
orDering information & packaging ...................... 48
Packaging ............................................................................ 48
Ordering information ....................................................... 48
accessories ....................................................... 51
FRCC.PC.003.A5.22
3
Application guidelines
Danfoss scroll compression principle
In a Danfoss SM / SY / SZ scroll compressor, the compression is performed by two scroll elements located in the upper part of the compressor.
Suction gas enters the compressor at the suction connection. As all of the gas ows around and through the electrical motor, thus ensuring complete motor cooling in all applications, oil droplets separate and fall into the oil sump. After exiting the electrical motor, the gas enters the scroll elements where compression takes place. Ultimately, the discharge gas leaves the compressor at the discharge connection.
The gure below illustrates the entire compression process. The centre of the orbiting scroll (in grey) traces a circular path around the centre of the xed scroll (in black). This movement creates symmetrical compression pockets between the two scroll elements. Low-pressure suction gas is trapped within each crescent-shaped pocket as it gets formed; continuous motion of the orbiting scroll serves to seal the pocket, which decreases in volume as the pocket moves towards the centre of the scroll set increasing the gas pressure. Maximum compression is achieved once a pocket reaches the centre where the discharge port is located; this stage occurs after three complete orbits. Compression is a continuous process: the scroll movement is suction, compression and discharge all at the same time.
First orbit:
SUCTION
Second orbit:
COMPRESSION
Third orbit:
DISCHARGE
4
SM SY SZ 084-09 0-100-110-120 -148-161-175-185-240-300-380
FRCC.PC.003.A5.22
Application guidelines
Features
In addition to the existing SM range compressors previously available, Danfoss is completing its range with 3 compressors.
The new SM112-124-147 and SZ147 compressors benet from a further improved design to achieve the highest eciency.
Gas circulation, motor cooling and oil behaviour are improved by a new patented motor cap design.
Heat shield that lowers the heat transfer between discharge and suction gas and the acoustic level
New PTFE spring seal for even lower leaks
R22 optimized scroll prole
Part protection and assembly reduces internal leaks and increases life durability.
Improved part isolation reduces greatly acoustic levels.
Gas intake design induces higher resistance to liquid slugging.
SM112-124 -147 an d SZ147
FRCC.PC.003.A5.22
Patented motor cap
Patented motor centering spacer
Improved lower bearing centering
5
Application guidelines
Compressor model designation
Danfoss scroll compressors are available both as single compressors and as tandem units. The example below presents the single compressor nomenclature which equals the technical reference as shown on the compressor nameplate.
Nomenclature
Family, lubricant
& refrigerant
SZ SY
Family, lubricant & refrigerant SM: Scroll, Mineral oil, R22/R417A*
SY: Scroll, POE lubricant, R22/R417A (and R407C for SY185-240-300) SZ: Scroll, POE lubricant, R407C - R134a (and R404A, R507A for SZ084 to SZ185)
Nominal capacity in thousand Btu/h at 60 Hz, R22, ARI conditions
Motor voltage code 3: 200-230V/3~/60 Hz 4: 380-400V/3~/50 - 460V/3~/60 Hz 6: 230V/3~/50 Hz 7: 500V/3~/50 Hz - 575V/3~/60 Hz 9: 380V/3~/60 Hz
* When SM compressors are used with R417A, the factory charged mineral oil 160P must be replaced by polyolester oil 160SZ
Nominal capacity
185 300
Voltage Version Evolution
-
A
Motor protection type
Internal overload protector
Internal thermostat
Electronic protection
4 7
module
R
CA
V : brazed
A
C R : rotolock P : brazed X
S Y : rotolock
CA CB PA PB
CA C: brazed A: 24V AC CB
Code numbers for ordering list are section "Ordering information & packaging".
For tandem and trio assemblies, please refer to the Danfoss Parallel Application Guidelines documentation FRCC.PC.005.
index
C
A
Module voltageConnection
: brazed
: brazed
24 V AC
: brazed
: rotolock
C: brazed
P: rotolock A: 24V AC
230 V
24 V AC 230 V
A: 24V AC B: 115/230V
B: 115/230V
B: 115/230V
Single compressors
Single compressors
Applies to
S 084-090-100-110-120-148-161
S 112-124-147
S 175-185
S 240 - 300
S 380
6
FRCC.PC.003.A5.22
Application guidelines
50 Hz data
Technical specications
Model
Nominal
Cap. 60 Hz
Nominal cooling capacity Power input COP E.E.R.
Swept
volume
Displace-
ment
Oil
charge
TR W Btu/h kW W/W Btu/h /W cu.in/rev cu.ft/h oz lbs
SM084 7 20 400 69 600 6.12 3.33 11. 4 6.99 703 112.08 141
SM090 7.5 21 80 0 74 400 6.54 3.33 11. 4 7. 35 741 112.08 143
SM100 8 23 100 78 800 6.96 3.33 11.4 7.76 782 112. 08 143
SM 110 9 25 900 88 400 7.82 3. 32 11.3 8.80 886 112. 08 161
SM 112 9.5 27 600 94 200 7.92 3.49 11.9 9.25 931 112 .0 8 141
SM12 0 10 30 100 102 700 8.96 3.36 11. 5 10.17 1024 112 .0 8 161
SM124 10 31 200 106 500 8.75 3.56 12. 2 10.3 4 10 42 112.08 141
SM147 12 36 000 122 9 00 10.08 3.57 12. 2 11. 81 1190 112.08 148
SM14 8 12 36 100 123 200 10.8 3.34 11. 4 12.14 1222 12 2.26 194
R22 SINGLE
SM161 13 39 000 133 100 11. 59 3.37 11. 5 13.22 1331 122.2 6 194
SM175 14 42 000 143 300 12 .47 3.37 11. 5 14.22 1432 210.57 220
SM/SY185 15 45 500 155 30 0 13.62 3.34 11. 4 15. 25 1535 210.57 220
SY240 20 61 200 208 900 18. 2 3.36 11.5 21.22 2137 271.70 331
SY300 25 78 200 266 900 22.83 3.43 11. 7 26.70 2687 271.70 346
SY380 30 94 500 322 500 27.33 3.46 11. 8 32.42 3263 285.28 348
SZ084 7 19 300 65 900 6.13 3.15 10.8 6.99 703 112.0 8 141
SZ090 7.5 20 400 69 600 6.45 3.16 10.8 7. 35 741 112.08 143
SZ100 8 21 600 73 700 6.84 3.15 10.8 7. 76 782 112.08 143
SZ110 9 24 600 84 000 7.76 3 .17 10. 8 8.80 886 112.0 8 161
SZ120 10 28 600 97 600 8.99 3 .17 10. 8 10.17 1024 112.08 161
SZ147 12 34 900 119 100 9.92 3.52 12.0 11.81 1190 112.08 148
SZ148 12 35 100 119 80 0 10.99 3.19 10.9 12.14 1222 122.2 6 194
SZ161 13 37 900 129 700 11.84 3.21 11. 0 13.22 1331 12 2.26 194
R407C SINGLE
SZ175 14 40 100 136 9 00 12.67 3.17 10.8 14. 22 1432 210.57 220
SZ185 15 43 100 147 100 13.62 3.16 10.8 15. 25 1535 210.57 220
SZ240 20 59 100 201 700 18.55 3 .19 10.9 21.22 2137 271.70 331
SZ300 25 72 800 24 8 100 22.73 3.2 10.9 26.70 2687 271.70 346
SZ380 30 89 600 305 800 27. 59 3.25 11.1 32.42 3263 285.28 348
TR = Ton of Refrigeration COP = Coecient Of Performance EER = Energy Eciency Ratio Displacement at nominal speed: 2900 rpm at 50 Hz, 3500 rpm at 60Hz Net weight with oil charge
Data given for code 4 compressor, for full data details and capacity tables refer to Online Datasheet Generator: ww w.danfoss.com/ODSG
Net
weight
Rating conditions
SM/SY compressors SZ compressors Refrigerant R22 R407C Frequency 50 Hz 50 Hz Standard rating conditions ARI standard conditions ­Evaporating temperature 45°F 45°F (dew point) Condensing temperature 130° F 130°F (dew point) Sub-cooling 15° F 15° F Superheat 20°F 20°F
Subject to modication without prior notication For full data details and capacity tables refer to Online Datasheet Generator : www.danfoss.com/odsg
FRCC.PC.003.A5.22
7
Application guidelines
Technical specications
60 Hz data
Model
Nominal
Cap. 60 Hz
Nominal cooling capacity Power input COP E.E.R.
TR W Btu/h kW W/W Btu/h /W cu.in/rev cu.ft/h oz lbs
SM084 7 24600 84 000 7. 4 3.34 11. 4 6.99 849 110 141
SM090 7. 5 26 400 9 0 100 7. 8 3.37 11. 5 7. 35 894 110 143
SM100 8 27500 93 900 8.1 3.38 11. 5 7. 76 943 110 143
SM 110 9 3160 0 107 800 9. 3 3. 38 11. 5 8.80 1069 110 161
SM 112 9.5 34000 116 000 9.6 3.53 12.1 9.25 1124 112 141
SM12 0 10 36 700 12 5 300 10 .8 3.4 11.6 10.17 123 6 110 161
SM12 4 10.5 37 700 128 70 0 10. 6 3.56 12. 2 10.34 1257 112 14 2
SM147 12 43 600 148 800 12. 2 3.58 12. 2 11. 81 1435 112 148
SM14 8 12 43 800 149 500 13 3. 37 11.5 12.14 1476 122 194
R22 SINGLE
SM161 13 47 60 0 162500 14.1 3. 39 11.6 13.2 2 16 06 12 2 19 4
SM17 5 14 51 100 174 4 00 15.3 3.34 11.4 14 .22 1728 210 220
SM/ SY185 15 55 300 188 700 16.3 3.39 11 .6 15 .25 18 53 210 220
SY240 20 74 10 0 252 900 22.1 3.35 11. 4 21.22 2579 272 331
SY300 25 94 500 322 500 27. 5 3.43 11. 7 26.70 3245 272 346
SY380 30 115 300 393 500 33.4 3.46 11.8 32.42 3939 285 348
SZ084 7 22 500 76 800 7.1 3.19 10.9 6.99 849 110 141
SZ090 7.5 24 400 83 300 7.6 3.2 10.9 7.3 5 894 11 0 143
SZ100 8 26 500 90 400 8.2 3.24 11.1 7. 76 943 110 14 3
SZ110 9 30 100 102 700 9.3 3.24 11.1 8.80 10 69 11 0 161
SZ120 10 34 800 118 800 10.7 3.24 11.1 10.17 12 36 110 161
SZ147 12 42 300 144 300 12.03 3.52 12.0 11. 81 1435 112 148
SZ148 12 42 600 145 400 13.3 3.19 10.9 12.14 1476 12 2 19 4
SZ161 13 46 000 157 000 14.3 3.21 11.0 13 .22 1606 122 194
R407C SINGLE
SZ175 14 48 700 166 200 15.3 3.19 10.9 14.2 2 17 28 210 220
SZ185 15 51 800 176 800 16.4 3.15 10.8 15 .25 1853 210 220
SZ240 20 71 100 242 700 22.7 3.14 10.7 21. 22 2579 272 331
SZ300 25 87 900 300 000 27.5 3.2 10.9 26.70 3245 272 346
SZ380 30 107 300 366 200 33.5 3.2 10.9 32.42 3939 285 348
TR = Ton of Refrigeration COP = Coecient Of Performance EER = Energy Eciency Ratio Displacement at nominal speed: 2900 rpm at 50 Hz, 3500 rpm at 60Hz Net weight with oil charge
Data given for code 4 compressor, for full data details and capacity tables refer to Online Datasheet Generator: ww w.danfoss.com/ODSG
Swept
volume
Displace-
ment
Oil
charge
Net
weight
Rating conditions
SM/SY compressors SZ compressors Refrigerant R22 R407C Frequency 60 Hz 60 Hz Standard rating conditions ARI standard conditions ­Evaporating temperature 45°F 45°F (dew point) Condensing temperature 130° F 130°F (dew point) Sub-cooling 15° F 15° F Superheat 20°F 20°F
Subject to modication without prior notication For full data details and capacity tables refer to Online Datasheet Generator : www.danfoss.com/odsg
8
FRCC.PC.003.A5.22
Application guidelines
SM/SZ 084-090-100-110-120
Dimensions
Ø 9.45
A: 18.29 B: 20.26
A: 20 B: 21.97
4 holes Ø 0.76
11.18
8.66
A: 9.92 B: 11.35
A: 5.59 B: 7.02
A: 6.42 B: 7.05
3.91
11.18
8.66
Ø 9.06
Ø 10
4.54
3.95
7.29
A: 15.02 B: 16.99
A: 11.60 B: 13.02
A: 6.17 B: 6.38
A: SM/SZ 084-090-100 B: SM/SZ 110-120
FRCC.PC.003.A5.22
30°
6.41
45°
Grommet
Steel mounting sleeve
Rubber grommet
3.89
HM 8 bolt
Lock washer
Flat washer
Nut
All dimensions in inch
Compressor base plate
1.10 inch
9
B: SM124-147
Application guidelines
Dimensions
SM 112-124 -SM/SZ147*
* except code 3
A: 21.06 B: 21.26
4.61
10.94
7.44
4 holes Ø 0.75
30 °
Ø 8.80
Ø 8.69
Ø 9.57
9.06
7.5
A: 10.84 B: 20.04
3.98
6.18
6.06
4 holes Ø 0.75
SM/SZ147 code 3
Ø 8.82
Ø 9.57
21.26
20.04
10.94
3.98
9.06
7.5
30°
9.06
60 °
7.5
A: SM112
30 °
6.06
6.81
7.09
9.06
60°
7.5
30°
Grommet
HM 8 bolt
Lock washer
Flat washer
Steel mounting sleeve
Rubber grommet
Nut
7.87
6.06
6.81
All dimensions in inch
Compressor base plate
1.10 inch
10
FRCC.PC.003.A5.22
Application guidelines
Dimensions
SM /SZ 148-161
7.79
7.87
3.92
SM 148-161 code 3 SM 148-161 code 4
Ø 10.47
Ø10.47
14.79
23.27
17.33
17.33
7.09
4.54
10.65
3.92
30°
7.32
6.8
8.66
11.18
6.24
8.23
4 holes Ø 0.76
8.66
11.18
14.08
3.89
Grommet
Lock washer
Flat washer
Steel mounting sleeve
Rubber grommet
HM 8 bolt
13.03
7.36
All dimensions in inch
Compressor base plate
1.10 inch
FRCC.PC.003.A5.22
Nut
11
Application guidelines
Dimensions
SM/SZ 175-185 & SY185
20.81
Brazed version Rotolock version
Ø 10.47
Ø 10.08
26.69
7.80
Ø 12.45
9.34
7.09
4.33
25.25
9.39
7.76
7.09
7.67
30°
6.74
7.32
13.60
11
7.36
4 holes Ø 0.76
12
14.60
16.91
Grommet
HM 8 bolt
Lock washer
Flat washer
6.57
7.96
All dimensions in inch
Compressor base plate
Steel mounting sleeve
Rubber grommet
Nut
12
FRCC.PC.003.A5.22
1.10 inch
Application guidelines
Dimensions
SY/SZ 240-300-380
Brazed version Rotolock version
Ø13.54
Discharge 1”1/8
Discharge A&B: 1”1/8 C: 1”3/8
Ø13.54
A: 27.2±2 B: 67.63±2 C: 28.58
A: 24.33 B: 24.76 C: 25.71
15.43
Suction A&B: 1”5/8 C: 2”1/8
7.7
12
7.95
90°
15.43
11.58
7.62
8.11
A&B: 15.83 - C: 16.54
8.23
30°
35°
5.5
7.32
3.43
Ø13.11
6.29
3.86
4 holes Ø0.98
17.87
7.36
A: 18.88±1.2 B: 19.31±1.2 C: 20.26±1.2
8.50
A: SY/SZ240 B: SY/SZ300 C: SY/SZ380
A: 27.2±2 B: 67.63±2
A: 24.33 B: 24.76
15.43
A: SY/SZ240 B: SY/SZ300
15.91
12
187
8.50
Suction A: 1”1/2 B: 1”5/8
7.7
Ø13.11
A: 18.88±1.2 B: 19.31±1.2
6.29
3.86
3.43
15.43
11.58
30°
7.62
7.95
8.19
90°
15.90
7.32
35°
5.5
8.23
4 holes Ø0.98
17.87
FRCC.PC.003.A5.22
Grommet
Lock washer *
Large flat *
1.06 inch washer
Steel mounting sleeve
Rubber grommet
* not supplied with compressor
All dimensions in inch
HM 10 Bolt *
Compressor base plate
1.41 inch
Nut *
13
Application guidelines
Dimensions
Connection details
Model
Version V K-R-S -W-Y C-J-P-U-X AL MA - MB AA - AB AA - AB
Suction and discharge connection brazed rotolock brazed brazed rotolock brazed brazed
Oil sight glass threaded threaded threaded threaded threaded threaded threaded
Oil equalisation connection 3/8’’ are 3/8’’ are 3/8’’ are rotolock 1"3/4 1/2’’ are 1/2’’ are 1/2’’ are
Oil drain connection - 1/4’’ are 1/4’’ are - 1/4’’ are 1/4’’ are 1/4’’ are
Low pressure gauge port (schrader) 1/4’’ are 1/4’’ are 1/4’’ are 1/4" are 1/4’’ are 1/4’’ are 1/4’’ are
SM/SZ084-090-100-110-
120 -148-161
SM/SZ 175 - SM/SZ/SY185
SM 112-124 -
SM/SZ 147
SY/SZ 240 - 300 S Y/SZ 38 0
Suction and discharge connections
Oil sight glass
Oil equalisation connection
Brazed version Rotolock version
Brazed Rotolock Sleeve included
SM/SZ 084-090-100
SM/SZ 110-112-120­124-147-SM148&161
SM/SZ 175-185
SY/SZ 240-300
SY/SZ 380
Suction 1’’ 1/8 - -
Discharge 3/4’’ - -
Suction 1’’ 3/8 - -
Discharge 7/8’’ - -
Suction 1’’ 5/8 2’’ 1/4 1’’ 3/8
Discharge 1’’ 1/8 1’’ 3/4 7/8’’
Suction 1’’ 5/8 2’’ 1/4 1’’ 5/8
Discharge 1’’ 1/8 1’’ 3/4 1’’ 1/8
Suction 2’’ 1/8 - -
Discharge 1’’ 3/8 - -
All Danfoss SM / SY / SZ scroll compressors come equipped with a sight glass (1"1/8-18 UNF) which may be used to determine the amount and condition of the oil contained within the sump.
SM/SZ 112-124-147: 1"3/4 rotolock connector allowing use of 1"3/4-7/8" or 1"3/4-1"1/8 SY/SZ240-300-380: 1/2" are Other models: 3/8" are This connection must be used to mount an oil equalisation line when two or more compressors are mounted in parallel (please refer to Danfoss Parallel Application Guide lines reference FRCC.PC.005 for details).
1
1
2
2
Oil drain connection
Schrader
14
The oil drain connection allows oil to be removed from the sump for changing, testing, etc. The tting contains an extension tube into the oil sump to more eectively remove the oil. The connection is a female 1/4" are tting. Note: on SY/SZ 240 to 380, it is not possible to drain oil from the suction connection.
The oil ll connection and gauge port is a 1/4" male are connector incorporating a schrader valve.
FRCC.PC.003.A5.22
Application guidelines
Electrical data, connections and wiring
Motor voltage
Wiring connections
SM / SZ 084 - 090 - 100 - 110 - 112
- 120 - 124 - 147* -148* - 161*
*Except for motor voltage code 3
Danfoss SM / SY / SZ scroll compressors are available in ve dierent motor voltages.
Nominal voltage
Voltage range
Nominal voltage
Voltage range
50 Hz
60 Hz
50 Hz
60 Hz
Motor voltage
code 3
- 380-400 V - 3 ph 500 V - 3 ph -
- 340-440 V 450 - 550 V -
200-230 V - 3 ph 460 V - 3 ph 575 V - 3 ph 380 V - 3 ph
180 - 253 V 414 - 506 V 517 - 632 V 342 - 418 V
Motor voltage
code 4
Motor voltage
code 7
Motor voltage
code 9
Electrical power is connected to the compressor terminals by Ø 3/16” (4.8 mm) screws. The maximum tightening torque is 2.2ft.lb. Use a 1/4’’ ring terminal on the power leads.
The terminal box is provided with a Ø 1" and a Ø 1.14" knockouts.
Ø 1.14 inch knockout
Power supply
Terminal box
Ø 1 inch knockout
SM/SZ 147 code 3
SM / SZ 148 & 161 code 3-175­185 & SY185 - R & C version
The terminal box is provided with a Ø 1.59" hole for power supply and a Ø 0.65" knockout.
The terminal box is provided with 2 double knockouts for the power supply and 3 knockouts for the safety control circuit. The 2 power supply, double knockouts accommodate the following diameters:
Ø 1”3/4 hole (for a 1”1/4 conduit) and Ø 1”3/8 hole (for a 1” conduit), Ø 1.26” hole & Ø 1” hole
The 3 other knockouts are as follows:
Ø 0.81” Ø 7/8” (for a 1/2” conduit) Ø 0.65”
Ø 0.65” knockout
Cover holding screw (x2) - Torque: 1.6 ft.lb
Faston 1/4" tabs
Power supply
Ø 1.59” hole
Power supply
Terminal box
Sump heater
FRCC.PC.003.A5.22
15
Internal control contact
connection
Application guidelines
Electrical data, connections and wiring
SM/SZ 175-185 - J, K, P, S, U, W, X, Y versions
The terminal box is provided with 2 double knockouts for the power supply and 3 knockouts for the safety control circuit. The 2 power supply, double knockouts accommodate the following diameters:
Ø 1”3/4 hole (for a 1”1/4 conduit) and Ø1”3/8 hole (for a 1” conduit) Ø1.26” hole & Ø1” hole
The 3 other knockouts are as follows:
Ø 0.81”, Ø 7/8” (for a 1/2” conduit) and Ø 0.65”
The motor protection module comes preinstalled within the terminal box and has pre-wired thermistor connections. The module must be connected to a power supply of the appropriate voltage. The module terminals are
0.25" size Faston type except for 24V DC module (screw connection).
SY/SZ 240 – 300 – 380 The terminal box is provided with 2 triple
knockouts and 1 single knockout for power supply and 4 double knockouts for the safety control circuit. The 3 power supply knockouts accommodate the following diameters:
• Ø 2 inch (UL 1"1/2 conduit) & Ø 1.72 inch (UL 1"1/4 conduit) & Ø 1.36 inch (UL 1" conduit)
• Ø 1.59 inch (ISO40) & Ø 1.27 inch (ISO32) & Ø 1 inch (ISO25)
• Ø 1 inch (ISO25)
The 4 others knockouts are as follows:
• Ø 0.89 inch (PG16) (UL 1/2") & Ø 0.65 inch (ISO16) (x2)
• 0.81 inch (ISO20 or PG13.5) (x2)
Cover holding screw (x2) - Torque: 1.6 ft.lb
L1
Terminal box
Motor Protection
N
Module
1 2 12 14 11
Faston 1/4" tabs
Power supply
Safety circuit Protection module power supply
Sump heater
LN12 1412 11
Module power
Black
Faston 1/4” tabs
Power supply
Blue
Brown
Thermistor
M1 - M2 Control circuit
}
}
Safety circuit
Module power supply
Sump heater
IP rating
16
The motor protection module comes preinstalled within the terminal box. Phase sequence protection connections and thermistor connections are pre-wired. The module must be connected to a power supply of the appropriate voltage. The module terminals are 0.25" size Faston type.
Phase sequence input
L1 L2 L3
Black Blue Brown
Internal control contact
LNS1 S2 M1 M2
Thermistor
Module power
connection
Safety circuit
The compressor terminal box according to IEC529 is IP54 for all models when correctly sized IP54 rated cable glands are used.
• First numeral, level of protection against contact and foreign objects
5 - Dust protected
• Second numeral, level of protection against water
4 - Protection against water splashing.
FRCC.PC.003.A5.22
Application guidelines
Electrical data, connections and wiring
Terminal box temperature
The temperature inside the terminal box may not exceed 158°F. Consequently, if the compressor is installed in an enclosure, precautions must be taken to avoid that the temperature around the compressor and in the terminal box would rise too much. The installation of ventilation on the enclosure panels may be necessary. If not, the
Three phase electrical characteristics
Compressor model
SM/SZ084 170 35 35 0.44 SM/SZ090 195 35 34 0.38 SM/ SZ100 195 38 32 0.38
SM /S Z110 2 37 45 40 0.26
SM 112 267 51 41 0.27
Motor voltage code 3
200-230V/3 ph /60 Hz
Motor voltage code 4
380- 400V/3 ph/50 Hz
460V/3 ph/60 Hz
Motor voltage code 7
500V/3 ph/50 Hz
575V/3 ph/60 Hz
Motor voltage code 9
380V/3 ph/60 Hz
* For versions with electronic module, see datasheet for electrical data
LRA (Locked Rotor Amp)
SM/SZ120 2 37 50 48 0.26 SM /SZ12 4 267 51 45 0. 27 SM/SZ14 7 304 57 52 0.24
SM/SZ14 8 255 64 57 0.29
SM/SZ161 2 55 64 61 0.29 SM /SZ175 * 380 75 70 0 .19 SM/SZ185 * 380 75 73 0.19
SY/ SZ24 0 460 109 100 0.14
SY/ SZ30 0 560 13 0 13 0 0.12
SM/SZ084 86 17 17 1.74 SM/SZ090 98 18. 5 17 1.48 SM/ SZ100 98 19 18 1.4 8
SM /S Z110 130 22 20 1.05
SM /S Z112 142 25 21 1.0 5
SM/SZ120 130 29 24 1.05
SM /SZ12 4 142 25 23 1. 05
SM/SZ14 7 147 29 26 0.92
SM/SZ14 8 145 32 29 0.94
SM/SZ161 145 32 31 0.94 SM /SZ175 * 175 35 34 0.77 SM/SZ185 * 175 35 35 0.77
SY/ SZ185 175 35 34 0.77 SY/ SZ24 0 215 50 47 0.62 SY/ SZ30 0 270 69 58 0. 52 SY/SZ380 300 79 69 0.46
SM/SZ084 70 13 13 2.58 SM/SZ090 80 14 13 2.25 SM/ SZ100 80 15 13 2.25
SM /S Z110 85 18 16 1.5 7 SM/SZ120 85 19 18 1. 57
SM/SZ14 8 102 27 23 1.61
SM/SZ161 102 25 24 1. 61
SM /SZ175 * 140 28 27 1 .11 SM/SZ185 * 14 0 28 28 1.11
SY/ SZ24 0 180 40 39 0.9 4 SY/ SZ30 0 210 49 49 0.80
SM/SZ084 100 20 20 1.22 SM/SZ090 113 22 20 1.05 SM/ SZ100 113 22 19 1.05
SM /S Z110 160 27 23 0.72 SM /S Z112 177 32 24 0.72 SM/SZ120 16 0 30 28 0.72 SM /SZ12 4 177 32 27 0.72 SM/SZ14 7 181 35 31 0.62
SM/SZ14 8 155 38 36 0.75
SM/SZ161 155 38 38 0 .75
SM /SZ175 * 235 43 42 0.48 SM/SZ185 * 235 43 43 0.48
SY/ SZ24 0 260 62 62 0.42 SY/ SZ30 0 305 74 74 0.36
Locked Rotor Amp value is the higher current as
LRA MCC MMT Max . op. current Winding resistance
A A A A Ω
measured on mechanically blocked compressor tested under nominal voltage. The LRA value can be used as rough estimation for the starting
electronic protection module may not operate properly. Any compressor damage related to this will not be covered by Danfoss warranty. In the same manner, cables must be selected in a way to insure that terminal box temperature does not exceed 158°F.
current. However in most cases, the real starting current will be lower. A soft starter can be applied to reduce starting current.
FRCC.PC.003.A5.22
17
Loading...
+ 39 hidden pages