Danfoss R13 ATEX Z2 User guide

User Manual
Remote Control
R13 ATEX Z2 Receiver
www.danfoss.com
User Manual
Revision history Table of revisions
Date Changed Rev
January 2019 Rebranded to Danfoss Power Solutions 0101
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User Manual

Contents

Safety instructions
Technical description
Installation
Troubleshooting
General safety.................................................................................................................................................................................... 4
Safety warnings.................................................................................................................................................................................4
Dimensions.........................................................................................................................................................................................6
Hardware description..................................................................................................................................................................... 7
Receiver installation........................................................................................................................................................................ 8
R13 ATEX Z2 troubleshooting......................................................................................................................................................9
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User Manual

Safety instructions

R13 ATEX Z2 general safety
The following safety instructions must be read carefully in order to install and use the product properly and to keep it in perfect working condition and to reduce the risk of misuse.
Potential damage to operator and product. Do not use this product on machines in potentially explosive atmospheres unless the model is ATEX/ RATEX certified to do so.
Strictly adhere to the installation instructions contained in this document.
Make sure that professional and competent personnel carry out the installation.
Ensure that all site and prevailing safety regulations are fully respected.
Make sure that this document is permanently available to the operator and maintenance personnel.
Keep the transmission key when the set is not in use.
On starting each working day, check to make sure that the STOP button and other safety measures are working.
When in doubt, press the STOP button.
Whenever several sets have been installed, make sure the transmitter is the right one. Identify the machine controlled on the label for this purpose on the transmitter or by using the display (in case it has one).
Service the equipment periodically.
When carrying out repairs, only use spare parts from Danfoss.
R13 ATEX Z2 safety warnings
Potential damage to operator and product. Follow the guidelines below to reduce risk of injury to the operator and the product.
Use the device with the manufacturer's battery and battery charger (if applicable).
Only allow qualified personnel to operate the equipment.
Always set the STOP button in the off position when not in use.
Always press STOP before plugging in tether cable (if applicable).
Do not operate product when visibility is limited.
Make sure product is compatible with the machine.
Avoid knocking or dropping the product.
Do not use the product if a failure is detected.
Changes or modifications not approved by Danfoss can void the user's authority to operate this product.
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Safety instructions
Quick reference precautions
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1
2
84.87 R 2.60
R 2.60
167.25
149.00
104.00
R 2.60
R 2.60
81.55
36.50
60.69
219.73
248.93
37.50
232.00
216.00 R 2.60
R 2.60
R 2.60
R 2.60
User Manual

Technical description

R13 x dimensions
Dimensions in mm
1. Fixing slots (fixed assembly or anti-vibration)
2. M32 cable gland
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4
6 5
7
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User Manual
Technical description
R13 ATEX Z2 hardware description
3. Multi-band antenna
4. Power supply
5. Internal EEPROM
6. Signaling LEDs
7. TR800-CE MCX radio
8. Wiring communication
R13 ATEX Z2 receiver only allows Altern Current (AC) power supply and a maximum of 13 relays.
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User Manual

Installation

R13 ATEX Z2 receiver installation
The below information describes hazards to be aware of during installation and steps to locate the receiver.
Risk of shock Completely shut down the machine when installing the receiver. Check the power supply and shut off the main switch to disconnect the interface cable between the receiver and the machine's electrical box.
1. Find an easily accessible and clear location with a direct vision between the receiver's antenna and
the transmitter's working area.
2. Optional: If it is difficult to achieve direct vision between the receiver's antenna and the transmitter's
working area, it is recommended to use an extended antenna in a clear location (only for models that allow an antenna).
In areas of high vibration, the use of dampers is advised.
3. Proceed to connect the power supply. Use the connection block diagram provided with the system,
where the correspondence between the transmitter maneuvers and the receiver's outputs are detailed.
4. Check if the electrical installation and verify if there's an option to connect the neutral or the ground
cable. In that case, don't forget to connect the ground cable. The use of fireproof or flame retardant cables are recommended for the connection.
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User Manual

Troubleshooting

Receiver troubleshooting
LED Characteristic Description Action
POWER Green; pulsing Receiver is starting up Wait until start-up process is
HARDOK Green; continuous Receiver hardware OK Operate
Red; pulsing EEPROM error; data corruption; CAN bus error (if CANERR
Red; other Electronic board hardware breakdown Replace device
SIGNAL LED off No radio signal detected -
LED on + transmitter switched off
LED on + DATA switched off Radio channel occupied by non Danfoss system Change transmitter's frequency
DATA LED off + SINGAL LED on Radio error Replace radio
Green; pulse Receiving good frames OK
ID LED off + DATA LED on No valid ID; Danfoss system nearby If channel not occupied, check
LED on + SIGNAL LED on +
DATA LED on RELAY Green STOP relay activated ­ORDER Green - -
activates)
Radio channel occupied Change transmitter's frequency
Valid frames received from the transmitter; correct link OK
finished
Reprogram EEPROM
channel
channel
chosen ID in the transmitter or reset the receiver
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Danfoss Power Solutions GmbH & Co. OHG
Krokamp 35 D-24539 Neumünster, Germany Phone: +49 4321 871 0
Danfoss Power Solutions ApS
Nordborgvej 81 DK-6430 Nordborg, Denmark Phone: +45 7488 2222
Danfoss Power Solutions (US) Company
2800 East 13th Street Ames, IA 50010, USA Phone: +1 515 239 6000
Danfoss Power Solutions Trading (Shanghai) Co., Ltd.
Building #22, No. 1000 Jin Hai Rd Jin Qiao, Pudong New District Shanghai, China 201206 Phone: +86 21 3418 5200
Products we offer:
Comatrol
www.comatrol.com
Turolla
www.turollaocg.com
Hydro-Gear
www.hydro-gear.com
Daikin-Sauer-Danfoss
www.daikin-sauer-danfoss.com
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sensors PVG proportional valves
Steering components and
systems Telematics
Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and electric components. We specialize in providing state-of-the-art technology and solutions that excel in the harsh operating conditions of the mobile off-highway market as well as the marine sector. Building on our extensive applications expertise, we work closely with you to ensure exceptional performance for a broad range of applications. We help you and other customers around the world speed up system development, reduce costs and bring vehicles and vessels to market faster.
Danfoss Power Solutions – your strongest partner in mobile hydraulics and mobile electrification.
Go to www.danfoss.com for further product information.
We offer you expert worldwide support for ensuring the best possible solutions for outstanding performance. And with an extensive network of Global Service Partners, we also provide you with comprehensive global service for all of our components.
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Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequent changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
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Danfoss | January 2019 BC292458486592en-000101
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